Professional Documents
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MOS Mortar + PU Coating
MOS Mortar + PU Coating
1,0 INTRODUCTION
2,0 MATERIALS
4,0 MANPOWER
ATTACHMENTS
APPENDIX - 1 Brochure
This method statement describes the general requirement for PENTENS PU COATING along with
PENTENS Epoxy Mortar Floor as an underlayment layer that will be applied to Warehouse Floor.
2,0 MATERIALS
PENTENS PU-603 is a solvent free polyurethane industrial floor coating mainly for warehouse with high traffic.
The system provides slip resistant, hard wearing, chemical and abrasion resistant floor finish.
Dose of use
Epoxy Mortar : 1 kg/m2
Primer Coat/E-008 : 0.2 kg/m2
Body Coat/E-502 : 0,15 kg/m2 + Broadcast Sand Mesh 20/40 (Driveway Area Only)
Top Coat/Pentens PU-603 : 0.25 kg/m2 per layer
Blastrac Machine
Following are man power required for reviewing and put in charge on PENTENS MORTAR + POLYURETHANE COATING
floor coating work :
a) Project Manager
- Coordination and communication with the Engineering Manager of works related to the waterproofing works.
- Prepare all works in safe condition according to all safety standards and procedure.
- Manage and direct superintendent/supervisor to work in accordance with the work method statement.
- Generate daily and weekly action plans.
- Monitor all works and produce work reports.
b) Site Manager
- Ensure all installation works have been done in accordance with the method statement
and safety standards of the project.
- Produce daily work plan.
- Formulate resolution to all possible conflict and obstacle that may occur on site.
- Properly distribute assignment to all supervisor as required.
c) QC Engineer
- Preparation of work method statement to be used as guidance.
- Reassure the quality of work by coordinating with site engineers, supervisors
and related subcontractors/suppliers.
- Checking together with Site Supervisor to ensure all work stages have been properly
implemented as the drawing stated.
d) Site Supervisor
- Ensure all installation works have been done in accordance with the method statement
and safety standards of the project.
- Report on any issues that may arise during the course of works.
- Initiate resolution on all issues that may arise during the course of works.
e) Safety Officer
Responsible person to implement safety standards in construction, and assist all construction team
to do the activities in a safe manner and make sure that there are no activities that can lead to an incident.
g) Flooring Applicator
Person in charge to prepare and run the PENTENS POLYURETHANE FLOOR COATING SYSTEM
h) General Workers
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
CLIENT
CONSTRUCTION
MANAGEMENT
a) Drawing coordinates and level are the most important item to be checked, so QC team shall check
the setting out data and make sure that the coordinates and level are as per drawing.
b) QC team shall monitor and check whether the construction procedures that will be applied on site
are in accordance with the approved related method statement.
c) Ensure all incoming materials are in correct specification, good condition, and correct in sizes.
Start
Marking Area
Barrier Installation
Moisture Check <5%
Surface Preparation & Chamfer
(Grinding/Shotblasting, Patching)
Epoxy Mortar Floor
Dry for 8 hours
Primer Coat
(Floorshield SF Primer)
Dry for 8 hours
Repair
Body Coat
(Floorshield Oxide ‐ Broadcast Silica Sand)
Dry for 8 hours
Top Coat 1st Layer & 2nd
Layer (PU‐603)
Dry for 8 hours
Line Marking
Dry for min 24 hours
Testing
not ok
Inspection Checksheet with
Check
Photo
ok
Finish
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
Risk Assessment
Risk assessment has been prepared based on criteria below:
CONSEQUENCE LIKELIHOOD
1 2 3 4 5
SEVERITY
CONSEQUENTIAL
ENVIRONMENT
So unlikely that
REPUTATION
Likely to occur
ASSETS
LOSS
Not likely to repeatedly in
assumed project project several
occur in project projecy (more
occurance may sometimes (1‐3 times a year (4‐10
but POSSIBLE than 10 times
not be times per year) times per year)
per year)
experienced
Internal/
Extensive Massive
5 Fatality National 5 10 15 20 25
Damage Effect
Impact
Permanent
Total Major Industrial
4 Major Effect 4 8 12 16 20
Disability Damage Impact
(PTD)
Major
Localized Localized Considerable
3 Injuries or 3 6 9 12 15
Damage Effect Impact
Health Effect
Minor
Minor Minor Limited
2 Injuries or 2 4 6 8 10
Damage Damage Impact
Health Effect
No Injuries or
1 No Damage No Damage No Impact 1 2 3 4 5
Health Effect
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
Hazard that may be happen for works that needs attention are as follows:
initial Risk Residual Risk
Task Hazard Risk Assessment Risk Control Measures Assessment Action by
S L R S L R
‐ Worker's hand wounded
- Wear the correct working
Cuts and Pitch point by sharp edges and cause
Gloves for the job
minor injury Site
1.Relocation of
4 2 8 4 1 4 supervisor /
Material
Foreman
‐ May result to slip dics or
- Safety Supervisor to educate
damage to the upper or
Poor Body Positioning body positioning methods to
lower verterbrae of the
workers during morning TBM
human bones
Site
- Clearing & proper disposal
‐ Anyone trip by objects 2 4 8 2 1 2 supervisor /
of debris if there is any.
laying around and cause Foreman
4. bodily Injury - Maintain the site of it's
2 4 8 2 2 4
Housekeeping orderliness
(poor keeping of Tripping hazard
tools and ‐ May result to serious Safety
- Keep all tools, equipment in
material ect.) injuries such as contusion, Supervisor
2 3 6 the canvas bag when working 2 1 2
abrasion, laceration or
at site
even fatal
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
After dry, clean the remaining sand with a broom and vacuum
before moving on to the next step.
6) Apply Line and Arrow Marking using brush or roller at rate 0.2
kg/m2, and let it dry for 24 hours.
V
9) Finish
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
Pentens PU-603
Pentens PU-603
Body Coat E-502 + Silica
Primer Pentens E-008
20/40`s Mesh
Silica Sand
METHOD STATEMENT
MORTAR + POLYURETHANE COATING JOINT OPERATION
PROJECT NAME : MPP OFFICE BUILDING PROJECT REF NO. :
LOCATION : JALAN SUDIRMAN, JAKARTA INDONESIA PAGE NO. : 11
APPENDIX - 1
Brochure
METHOD STATEMENT
MORTAR + POLYURETHANE COATING JOINT OPERATION
PROJECT NAME : MPP OFFICE BUILDING PROJECT REF NO. :
LOCATION : JALAN SUDIRMAN, JAKARTA INDONESIA PAGE NO. : 12
APPENDIX - 2
Inspection Checklist Sheet
METHOD STATEMENT
MORTAR + POLYURETHANE COATING JOINT OPERATION
PROJECT NAME : MPP OFFICE BUILDING PROJECT REF NO. :
LOCATION : JALAN SUDIRMAN, JAKARTA INDONESIA PAGE NO. : 13
APPENDIX - 3
Location Used