The Symbol Of Quality C & Z PURLIN MULTI TRUSS & BATTEN BEE [te www.astino.com.my Quality Architectural ProductsLIN Astino produces a wide range of C and Z-Purlins. All C and Z-Purlins are roll-formed from high-tensile zinc coated steel. The cold roll forming process ensures a high degree of consistency and accuracy in the dimension of the sections. The Cand Z-Purlins are supplied according to length and pre-punched holes either round or elongated on the webs, thus enabling immediate installation at site. MATERIAL SPECIFICATION Material Steel Grade Tensile Min Yield Strength (Mpa) Min Tensile Strength Zine Coating Available Thickness (mm) FIRE RATING Class “O" fire rating according to BS 476: Part 6: 1989 “Method of Test for Fire Propagation for Products” & BS 476: Part 7: 1997 “Fire tests on building materials and structures. Method of test to determine the classification of the surfaces spread of flamed of products". QUALITY ASSURANCE Hot Dip Galvanised Steel JIS G 3302 / AS 1397 High Tensile 450 480 120 g/m? to 275 g/m? 1.60, 2.00, 2.50, 3.00 TOLERANCES Astino C-Purlins are produced within the following tolerances: Length +5mm. Web (Dim. H) : 28mm Flange (Dim. B) : s3mm Hole centres: 22mm Thickness +20.18mm, + QUALITY ASSURANCE, COMPETITIVE PRICE, ON TIME DELIVERY + QUALITY PRODUCT WITH PROVEN SUPPLY RECORDS + HIGH DEGREE OF ACCURACY AND CONSISTENCY IN DIMENSIONS + DIFFERENT THICKNESS AVAILABILITY TO SUIT CUSTOMER'S NEEDS + HIGH TENSILE STEEL ; LOW WEIGHT + PRE-PUNCHED HOLES AND CUSTOM CUT LENGTH + GREATER STIFFNESS AND STRAIGHTER CLADDING LINES-PURLIN : SPECIFICATIONS AND SECTION 75x45 100%80 125x50 15065 175x465 17x75 200x7S 225x7S 250x75 280x100 30x75 300x 100 voy v v v v v v v én 1.éem Venn 1.6mm 1.6men ‘ 2onm arm | 20m orm | zomm aan | tan aarm son | Sonn Sim IDENTIFICATION ACen en C-Purin Nominal Thickness Flange Height Width ACPO75I6 1.60 PH Bas 0774 $373. 3262. 30262 17.328 ‘ACPO7520 3 200 371 0387 Oot) 83a7 30.111 173170 Repos 78 e350 te asl 386 0400 0128 1088 487 mise 1eadd ACPO7S30 = 7545-30016 532 465 0.462 0.146 12.327 5.331 29.482 16.577 ACPIO0I6 10050. 1.60 16 355-280 0.572 0.128 11.440 3.951 40.160 19.000 ACPI000 © 100 530200 16 441-345 0.706 0156 14.120 4815 40003 18.824 ACP10025 10050-25016 548-440 (0.868 0.190 17.360 5864 39.810 18.631 ‘ACPIOII0 = 100 5030016 637-535 0985 0211 19.702 6.534 39330 18.213 ACPI2516 125 501.8016 394. 3.10 0.960 0.138 15.360 4047 49314 18.693, ‘ACPI2520 125-50 = 20016491 382_—1.187 01149 18.992 4956 49.153 18534 ACPI2525 125 502.5016 489 1.462 0.205 23392 6012 48951 18.337 ‘ACPI2530 125 «50-300 16 10 1.688 0.228 26.688 6.709 48.408 17.913 ACPIS0I6 1506516016 385 1737 0275 23.160 6.125 59.958 23.872 ‘ACP1500 © 15065-20016 473 2147 0338 28.635 7.528 59.794 23.712 ACP15025 15065 2.5016 589 2454 0413 35387 9.219 59.590 23513 ACPI5030 15065-30016 789 3548 0619 47310 14.190 60800 26.400 ACPI751665 175 65 1.60 16 4.15 2.480 0.289 28.343 6,228 68.866 23.508 ‘ACPI7520-65 175 65 20016 10 3.073 0355 35.120 7.667 68.697 23.346 ‘ACPI7525465 175 65 250 16 $35 3799 0434 43.417 9.374 68.495 23.145 ACPI7530-65 175 65 30016 736 4390 0.490 50.176 10.584 67.916 22.688 ACPI751675 175 75 160 16 441 2720 0.409 31.086 7.776 70.018 27.164 ‘ACPI752075 175 75 200 16 542 3372 0504 38.537 91582 49.851 27.002 ACPI7525-75 175 75 250 16 675 4171 0618 47.669 11.749 69.643 26.801 ‘ACPI753075 175 75 300 16 842 4834 0702 55248 13.358 469.121 26.332 ACP200I6 200-75 1.6016 476 3702 0427 37.020 7.893 78885 26.785 ‘ACP20020 20075-20016 590 4592 0525 45920 9.722 78714 26.622 ‘ACP20025 20075 25016 739 5.685 0444 56850 11.926 78,500 25.419 ‘AcP20030 20075-30016 955 7.476 0945 74760 17.90 79.940 28.240 ACP22516 225-75 1.6016 S15 4843 0.499 43.098 22.267 87.500 26.331 ‘ACP22520 225-75 «20016 642 5.999 0538 53.329 27279 87272 26.131 ACP22525 22575-25016 798 7.350 0.648 65334 32868 86.857 25.791 ‘ACP22530 22575-30016 10.30 8474 0753 77.105 38.209 86.502 25.493, ACP2501675 250 75 160 16 538 6236 0455 49888 "8.053 96.120 25.975 ‘ACP2502075 250 75 20016 59 7742 0560 61.936 9.929 95.939 25.811 ‘ACP2502575 250 75 250 16 835 9.596 0487 76.768 12181 95.713 25.607 ‘ACP25030-75 250 75 300 16 10.88 12528 1011 100.23 18260 97.420 27.680 ‘ACP25016-100 250 100 1.60 16 607 7.461 0972 59.686 12771 99.449 35.062 ‘ACP25020-100 250 100 20016 758 9.226 1.197 73804 15657 99.189 34820 ‘ACP25025-100 250 100 250 16 9.48 11.376 1387 91.005 19.096 98.862 34516 ‘ACP25030-100 250 100 300 16 Vi.37 13.464 1623. 107.713 22351 98.532 34209 ACP3001675. 30075 16016 628 9.600 0477 64000 8.171. 112.809 25.140 ‘ACP3002075 300 75 200 16 7.67 11.868 0582 79.104 9.967 112.890 24904 ‘ACP3002575 300 75 250 16 9.68 14623 0705 97.486 12078 112.088 24.607 ‘ACP3003075 300 75 300 16 11.50 17298 0819 115317 14.044 111.682 24309 ‘ACP30016-100 300 100 1.60 16 664 11528 0998 76840 13.289 117074 34.445 ‘ACP30020-100 300 100 200 16 835 14314 1.230 95.497 16378 116869 34261 ‘ACP30025-100 300 100 250 16 10.28 17746 1.511 118307 20.147 116.613 34.032 ‘ACP30030-100 300 16 13.50 20605 1712 137370 22769 115.792 33.376Rafter ZPurlin Overlapping AIP1O016 ‘AIP10020 ‘AIP10025 AIP10030 AIPI2516 AIP12520 AIP12525 AIP12530 AIPISO16 AIP15020 AIP15025 AIP15030 AIPI7516 AIPI7520 AIPI7525 AIP17530 ‘AIP20016 ‘A1P20020 ‘ATP20025 ‘AIP20030 AIP22518 AIP22520 ‘AIP22525 ‘AIP22530 ‘AIP25016 ‘AP25020 ‘AIP25025 ‘AIP25030 ‘AIP30016-79 ‘A1P30020-79 ‘AIP30025-79 ‘AIP30030-79 ‘A1P30016-100 ‘A1P30020-100 ‘AIP30025-100 ‘A1P30030-100 it) 100 100 125 125 125 125 150 150 150 150 175 175 175 175 IFICATIONS AND SECTION PROPERTIES F = NARROW FLANGE E = BROAD FLANGE L= UPPED ‘t= THICKNESS, 75 710 ag 440 5.35 3:10 382 489 6.10 385 473 589 7.89 4A 542 475 42 AT6 590 739 9.55 5:5 42 798 10.30 538 559 835 10.88 628 767 9.68 nso 6.64 835 10.26 13.50 0622 0776 0.983 1.030 1,250 1.590 1.659 1.612 2.020 2524 3.141 2.785 3.441 4241 4899 3,556 4535 5709 6613 4889 6.060 7481 3802 7.283 7.620 8.640 11.192 9.644 11969 14732 17519 11.097 13.779 17.082 20.328 154 0.189 0.242 0364 0.162 0.198 0.264 0364 0.395 0.498 0.4627 0856 0716 0876 1,086 1,202 0.643 0.860 1.103 1.150 0.4689 o8ay 1.029 1,205 0781 0.833 1.080 1.150 0.690 o8ay 1,030 1.212 1.336 1,650 2.033 2.404 Bolts & Nuts Broad Flange Broad Flange Section View 9.501 1797 14763 18.982 15.740 16,700 21.460 25.722 17741 26.147 32571 40.206 31.250 38.600 47.470 54.763 34.483 43.981 55.513 64,598 B16 54.135 66.307 78.238 54,830 59.300 74900 87.694 64.294 79.796 98.211 116.790 72.568 89.977 111.334 132,244 3.324 4.085 5.157 7.024 4300 53510 7.100 6.997 6300 7938 10.032 12122 9.260 11.390 13830 15622 8374 n27 14397 14594 8.980 11.092 13.496 15852 10.030 10.800 14200 14911 9.073 Waza 13.547 15.953 14273 16.562 20343 25.906 Purlin Brackets 40,100 22.300 39.900 22.000 139.800 22.200 39,564 24.066 49.900 24.800 49,600 24.600 49,300 24.400 48.583 22.751 60,000 29,700 59,800 29.700 59.500 29.700 59,444 31.034 70.290 35.640 70.090 35.360 69,830 35.010 69.276 34319 79,700 33.900 79,600 34.600 79.400 34.900 78.006 32.520 87.690 32928 87.492 32749 87.116 32.402 86.800 32.113, 100.600 33.000 97.100 32.100 96.900 32.500 95.125 30.492 112.959 30.220 112.740 30.000 112,306 29.600 112,030 29.400 116.196 40.315 115.987 40.140 115,724 99.922 115.461 39.704PRE-PUNCHED HOLE ARRANGEMEN Astino Galvanized C and Z-Purtins are manufactured in custom cut lengths. It can be supplied either with or without punched holes. if punched holes are required, the following are prepunched holes arrangements and option. ILD: Double Holes Offset, Single Hole Centre Single Hole Offset | Stamm Btemm_——BtBm —Bt4xzZmm 18 xZIM Ee ee a jo 0 2% 5 2% 8 2% 8 25 25 50 125 50-25 5070 25,35 50,60 25.30 50,5560 25275 50 25 150 50,80 25,40 50,70,100 25,35,50 50,60,100 25,35,50 50,60,100 25.27.5,50 50 25 175 50,80 25,40 50,70,100 25,35,50 50,60,100 25,35,50 50,60,100 25,27.5,50 50 25 200 50,80 25.40 50,70,100 25,35,50 50,60,100 25:35,50 50,60,100 25.27.5,50 50 25 250 50,80 25,40 50,70,100 25,35,50 50,60,100 25:35,50 50,60,100 25,275.50 50 25 300 50,80 25.40 50,70,100 25,35,50 50,60,100 25,3550 50,60,100 25,27.5,50 50 25 ‘The following are prepunched holes arrangement and option available from KL Branch. 5S at stm) ene) g/2(een) ein) d/2tmm) arm) d/2(mm)——im)—_/2(mmm) amen) 62mm) 4050 2025 4050 2025 4050 20,25 40,50 20.25 40,50 20.25 = 4075 25375 4075 25375 4075 25375 4075 25375 40,75 20375 150 40,100 20,50 40,100 20,50 40,100 20,50 40,100 20,50 40,100 20,50 175 40,125 20.425 40,125 20,625 40,125 20625 40,125 2062.5 40,125 20,625 200 40,150 20,75 40,180 20,75 40,180 20,75 40,150 20,75 40,150 20,75 250 80,200 40,100 80,200 40,100 80,200 40,100 80,200 40,100 80,200 40,100 Note : The minimum distance from the edge of C-Purlin to the centre of the first set pre-punched holes is 25mm, 9900 O ou 0% ohouKn onKn CO00 CO] “*Ho0 0-0-0 DT Re hee L Double Holes Offset, Single Hole Centre ‘Standard Pre-Punched Holes Distance san dt atone ee) a) een) 2teen) amen) fat) ein) fmm) aren) tm) ain) tn) 100 50 25 50 25 50 25 50 25 50 25 125 5075 25375 $075 25375 50,75 25375 50,75 2537.5 50,75 25375 150 50,100 25,50 50,100 25.50 50,100 25,50 $0,100 250 $0,100 25,50 175 50,125 25625 50,125 25425 50.125 25625 $0,125 25625 $0,125 25.425 200 50,150 2575 50,150 2575 50,150 2575 50,150 25,75 50.150 25,75 250 $0,200 25,100 50,200 25.109 50,200 25,100 50,200 25,100 50,200 25,100 300 50,200 25,100 50.200 25,100 50.200 25,100 $0,200 25,100 50.200 25,100 Note : The minimum distance from the edge of ZPurln tothe centre ofthe first set pre-punched holes is 25mm.IN : PRE-PUNCHED HOLE ARRANGEMENTS AND OPTIONS ‘The purlin load table are derived in a accordance to BS5950 : Part 5 : 1987 “Code of Practice for Design of Cold Formed Section” with maximum roof pitch 30° and roofing sheet distributed load 6.55kg/m?. MAXIMUM ALLOWABLE SPAN (M) 75x45x1.6 4.30 3.90 3.40 3.40 3.30 3.10 75x 45x 2.0 4.50 4.10 3.90 3.70 3.50 3.30 75x45x25 470 430 4.00 3.80 3.40 3.50 75x 45x30 4.90 4.50 4.20 4.00 3.80 3.60 100x50x1.6 5.40 5.00 440 440 420 400 100x50x20 5.80 5.30 490 470 440 430 100 x 50x 2.5 6.10 5.60 5.20 5.00 470 4.50 100x50x30 670 620 5.80 5.60 530 5:10 125 x 50x 1.6 6.40 5.90 5.50 5.20 4.90 470 125x50x20 680 630 580 550 530 5:10 125x50x2.5 7.20 670 620 530 540 5.40 125 x 50x 3.0 8.00 7.50 7.00 6.70 6.40 6.20 150x65x1.6 7.70 7:10 6.40 630 600 570 150 x 65x 2.0 8.20 7.60 7.10 6.70 6.40 6.10 150x65x25 870 8.00 750 7:10 680 650 150 x 65 x 3.0 9.70 8.80 8.20 7.70 7.30 7.00 175x65x1.6 870 8.00 7.50 7:10 670 6.40 175 x 65x20 9.20 8.50 8.00 7.50 7.20 6.90 175x65x25 9.80 9.00 850 800 770 7.40 175x65x30 10.30 9.50 9.00 aso 8.10 780 175x75x1.6 9.00 8.20 7.70 7.30 6.90 6.70 175x75x20 9.50 880 820 7:80 740 7:10 175x75x2.5 10.10 9.30 8.70 8.30 7.90 7.60 175x75x30 10.40 9.80 920 880 8.40 8.10 200x 75x16 9.90 9.10 850 8.00 770 7.40 200 x 75x 2.0 10.50 9.70 9.10 8.60 8.20 7.90 200x 75x25 11.10 10.20 9.60 9.10 870 840 200 x75x3.0 12.50 11.40 10.50 9.90 9.40 9.00 25x 75x16 10.70 9.70 9.00 850 8.10 770 (225x75x2.0 11.50 10.40 9.70 9.10 8.60 8.30 225x75x25 12.30 11.20 10.40 9.80 9.30 8.90 (225x75x3.0 13.00 11.80 11.00 10.30 9.80 9.40 250x 75x16 11.70 10.70 10.10 9.50 9.10 870 250x75x20 12.40 1.40 10.70 10.20 970 9.30 250x75x25 13:10 1210 11.40 10.80 10.30 9.90 250x75x30 1490 13.0 1260 11.90 11.30 1080 300x75x1.6 13.20 12.20 11.40 10.80 10.30 9.90 300x75x20 1400 1290 1160 11.50 11.00 10.60 300x 75x25 14.70 1370 1290 1220 1170 11.20 300 x 75x 3,0 15.30 14.30 13.50 12.80 12.30 1.80 300x100x1.6 14.10 13.00 1220 11.60 M10 10.60 300 x 100x 2.0 14.90 13.90 13.00 12.40 11.80 1.40 300x100x2.5 15.80 1470 13.80 1310 1260 1210 300 x 100x 3.0 16.00 14.90 14.10 13.40 12.90 12.40 Precautions Delivery, Storage and Handling Contact between galvanized steel and incompatible - Upon delivery, exercise care in unloading, stacking, materials (e.g. Copper tube) must be avoided as moving, storing and erecting to prevent twisting, premature corrosion could happen. Purlins should be bending, scratching, or denting, Stored of the ground on a slightly sloped position. . store it in a safe, dry enviroment under a waterproof covering. + Allow adequate ventilation to prevent condensation + Purlins should be stored off the ground on a slightly sloped position.C-PURLIN AND Z-PURLIN SU! Butt Joint ‘Truss Chord for Rafter, Cleat for Four Bolts to this Flange Slope Lap Varies According to Span and Section Size Bolt in Web at End of Lap ‘Truss Chord End Rafter Wverhang or Frame Astine G.1 propre aren meko™ ESBS ove on Corz Purlins ? Rafter or FrameParlin Puslin \ PURLIN BRACKET 30 3050. 60 |, 50 +4 Holes x fuera eo-o- o--c om 200 a 90 Bl 56 0.995. Mild Steel 9200 OT 1.132. Mild Steel 10479, z 5 1.289 Mild Steel 130 105 45 1.578 Mild Steel 12mm. 100 MaxASTINO MULTI TRUSS OVERVIEW ‘Astino Multi Truss and Battens are cold-rolled forming from structure grade galvanized steel, TOC, Aluzine and Truecore. Astino provides technical support for roof truss layout design and roof frame detailing services with * PRECAUTIONS Contact between galvanized steel and incompatible materials (e.g. Coppertube) must be avoided as premature corrosion could happen. * DELIVERY, STORAGE AND HANDLING Upon delivery, exercise care in unloading, stacking, moving, storing and erecting to prevent twisting, bending, scratching or denting Store it in a safe, dry environment under a waterproof covering. Allow adequate ventilation to prevent condensation. Trusses should be stored off the ground on a sight sloped positon. * TECHNICAL SUPPORT Using the latest technology, Astino offers an unrivalled design and ‘support package. Each project is individually designed and tailored to provide 2 cost effective solutions that meet performance requirements load test analysis according to BS 5950 Part 8. The C-Section can be box-UP of the clients. Detailed layout design and roof truss assembly drawings ‘or wider spans and extra strength. MATERIALS SPECIFICATIONS Material Hop Dip Galvanised Steel/TOC /Aluzine /Truecore Steel Grade JIS G 3302 / ASTM A792 / MS 2384 Tensile High Tensile Min Yield Strength (Mpa) 550 Min Tensile Strength 570 Zinc Coating 120 gim? to 275 gim? ‘Available Thickness (mm) 0.42, 0.45, 0.48, 0.50, 0.55, 0.75, 0.80, 1.00, FIRE RATING Class “0” file rating according to BS 476:Part 6:1989 “Method of Test for Fire Propagation For Products.” BS 476Part 7:1997" Fire Tests on Building Materials and Structures. Method of test to determine the classification of the surface spread of ‘lame of products. TOLERANCES ‘Astino Mutt Trusses are produced * BOX UP. within the following tolerance: Length 5mm Web (Dim.H) : 21mm Faange(Dim.B) : 22mm Thickness: 20.05mm ‘The C-shaped steel truss sections box-up bringing extra strength, design flexiblty and wider spans. FEATURE & BENEFITS ‘+ Quality assurance, competitive price, on time delivery ‘+ Quality product with proven supply records * ‘High degree of accuracy and consistency in dimensions * Different thickness avaiabilty to suit customer's needs * High tensile steel ght weight * Detailed design with shop drawings accomplished with state-of-the- art software plus build quantity calculations allow installations quickly and easly Each truss frame designs are evaluated with load test analysis according to BS 5950:Part5. * OVERLAPS Batten Te Root ~ 30 3 w “et Tapping Serew Batten Profile Meta sheet YA es a 150 Batten overlaps are recommended to be 150mm in length, * FIXINGS r 1 sel Tapping Screw Pairs of screw must be fixe in tne, Offset must be avoided,FICATIONS a 4 C-SECTION 110 us 827 07238530558 «1371 0313 216 82 72 29 881 O77 «4.096 O.5P1_ 1.458 0332 21.6 82 7.2 269 Ve 1100 095 S051 0721 1.778 0405 21.5 Bl 72 269 C-SECTION 135 GS |r es or | ae | i oe 107.1 094 8.272 1.085 2317 0.489 27.6 100 83 343 rH 1357 1.18 10.226 1,328 2864 0598 27.5 9.9 83 343 fe C-SECTION 153 + wt on Ay 075 1169 0.99 10.187 2012-2738 0.756 25 13.1 114 358 | 080 1246 + 1.05 10840 2.137 2914 0803 27.5 131 114 358 1 100 1551-130 13.421 2.628 3.080988 27.4 130 114 358foo ® — ease Bhd a ‘ fem ; ‘ i ! \ fees 28 ' km ; ‘ 7 i j _— Ltt prove Rance Sek sons. BATTEN BATTEN 110 0.42 041 0713 037 12.55 1488 26 15.11 0.45 ae 0.44 0.769 oat oa 0.40 12.60 14.93 26 15.11 0.48 51.70 0.47 0.827 1.1597 052 043 12641497 26 15.11 0.50 5385 049 0.865 1.212 054 045 12.67 15.00 26 15.11 055 59.24 0.54 0.963 1.346 061 0.50 1275 1508 26 15.11 BATTEN 121 0.42 51.70 1.678 0512 127 180 31.5 158 0.45 55.35 on peer 1.795 0.530 oH 127 180 315 158 0.48 59.00 051 0.946 1.911 0884 0.607 127 180 31.5 158 0.50 61.40 053 0.985 1.988 0.608 0631-127 180 31.5 158 055 67.50 059 1.082 2.181 0672 0692 127 180 31.5 159 BATTEN 135 0.42 0.45 om 0.48 66.6 050 69.3 08s 76.2 BATTEN 152 eas 0.57 0.59 0.65 1.286 1.377 1.468 1.528 1.679 1,904 2.036 2.169 2.287 2.47 aa 0.730 0.760 0.835 0.579 0.620 0.654 0.680 0.746 oH 148 48 148 18.1 180 18.0 180 18.0 = 33.1 33.1 33.1 179 179 79 79 79 0.42 0.45 0.48 0.80 0.85 eae 72.10 75.00 182.40 0.87 0.80 0.64 0.67 074 7 mm 1.808 1.882 2.068 paal 3.455 3.595 3.943, 0.765: 0.820 0.878 asia 1.004 0.786 0.840 0.895 0.931 1.022 158 158 158 158 158 29 219 219 219 219 oa 38.4 38.4 38.4 193 19.4 194 19.4 19.4Angle Bracket 50 ran Angle Bracket 50 Roofing Sheet Truss Fasteners \ Angle Bracket $4 Batten Fascia Board Lo RCBeam Mult Truss R.CBeam Angle Bracket 50 98x50x50 16 0.087 GI Fascia Board Available Thickness (mm) Ming Colour = 228 048 E Prima Plank 230 75 3460 ‘Smooth 230 90 3660 ‘Smooth ASTINO ASTINO ASTIN ASTINO ASTINO ASTINO ACSS (KL) SOUTHERN ‘TEMERLOH (001 JOO KEE — aa ASTINO METAL INDUSTRIES SDN BHD (2267+) IE (A wholly owned subsidiary of Astino Berhad) omic: The Symbor OF Quality Te "604585 6666, 6677, 6688 (Hunting Line) 2 Fax: 604-585 6687, 6689, 690 (Sales Dept)