What’s New?

New H-Series Comparison with Old H-Series

Current Model New Model
16H 16H
Serial number prefix 6ZJ ATS
Nomenclature H-Series No change
Electrical System
Electronic monitoring EMS EMS III
Wiring groups (All) Sure seal connectors DT Deutsch connectors
Wiring Gp-Console Plug style fuses Automotive style fuses
(Steering)
Elevated light bar Light bar attached to front top Improved elevated light bar
frame; light beam blocked by (attachment) for V-plow
V-plow
Wiring Gp-Engine New wiring required for
electronic engine
Panel Gp-Instrument Added EMS III module,
digital speedometer and
gear indicator, analog 4-
gage cluster (articulation,
fuel, level, coolant temp,
voltmeter), mode toggle
switch
Improved air flow to front
window
Wiper Gp 2-speed 2-speed, intermittant
Control Gp-Governor Engine throttle mechanically Electronically governed; hand
governed and foot throttle linkage
replaced with throttle switches
Control Gp-Clutch Mechanical link inching cable Same
Hydraulic System
Hydraulics control PPPC Same
Hydraulic lines Factory installed o-ring seals Pre-installed o-ring seals
Pump Gp-AWD(Charge) Located @ implement pump Relocated to left side of engine
Lines Gp-Fan None New lines for hyd fan drive
Tank Gp-Hydraulic Improved filtration, ISO
18/15 compliant
Improved sight gauge
readability
New fabricated tank
Valve Gp-Lines Pre-installed o-ring seals
Lines Gp-Air Centershift Air Operated Same
Lock
Fan Drive Engine driven blower fan Hydraulic driven, variable
speed sucker demand fan
Drive Gp-Pump Requires periodic grease Lube for life joint
Cylinder Gp-Articulation Same
Hydraulic Fan Drive Fan is engine driven New hydraulic fan drive pump
mounted to front of implement
pump
Oil change interval 2000 hours Extended to 4000 hours

Centershift lock Air Same

Cooling fan Engine belt driven
Blower fan
S.O.S sampling port Located RS under operator
platform
Lower Power Train System
Transmission Countershaft 8F/6R
Modulation Mechanical cable (inching)
Transmission cooler Located on left side
S.O.S sampling port None
Transmission control Manual
Trans/differential filler
group
Air tank Located rear, underside
Hydraulically driven
Sucker demand fan
Re-located to LS under operator
platform
Same
Same
Re-located to right side
Same
Same
Re-located to top of service
center
Remote mounted purge
valves, left side, ground
level access
Quick attach customer
accessory valve provided on
right side

Upper Power Train System

Engine 3306 dual horsepower 3196 Dual variable
horsepower VHP Plus
16H
- Gears 1-3 270 net hp-
- Gears 4-8 285 net hp
3196 meets or exceed all
U.S. EPA Tier II and EU
Stage II emissions control
standards
250 hours Extended to 500 hours
Remote routed ecology
drain on left front of rear
case
Cooling system Engine driven blower fan with ATAAC
poly-vee belts Automotive style cores
Improved access for
radiator clean-out
Hyd Fan Drive on demand
Fuel tanks Single tank, inboard Dual tanks, outboard with 6
gallon sump system in rear
case
Increase fuel capacity
Service center None Grouped maintenance items
mounted to rear firewall
Coolant S.O.S sampling None Coolant sampling port added at
port right side water line (upper)
Fuel sediment drain Left side fuel tank Remote drain line relocated
to left side bottom front
case for improved access
Ecology drain
Structures

Front frame Bosses added and relocated to

accommodate wiring and light
group changes
Hitch Gp-Towing Bolt on bumper Re-designed to provide
maximum towing force of
1.5 times of saleable
machine weight
Bumper is now weld
integrated with rear case
frame reducing deflection
caused during snow wing
and ripping applications
Cab
Electronic Throttle None Two position switch added to
Control shift console for cruise control
type functionality
Converter Gp Left side ROPS post location Will be relocated
inhibits visibility to rear
 Service Publications
Machine 12H 16H
PIN AMZ1 ATS1
Engrg Model RM624(-) RM633(-)

Machine 12H
PIN CBK
Engrg Model RM624(G)

Machine 12H
PIN 125
Engrg Model RM624(C)

Engine C-9 3196

Serial Number 4ZF ATS
VERSION Global/Australian
FIRST SHIP 1/1/03 (-) 1/1/03 (-)
3/1/03 (G)
7/1/03 (C)

SEBP3326
SEBP3327
SEBP3754 SEBP3329
SERVICE MANUAL
Spec/Sys Op/T&A RENR4105 RENR4185
Binder Label RENR4106 RENR4186
Content Page RENR4107 RENR4187
D&A RENR4110 RENR4190
Binder Label RENR4111 RENR4191
Content Page RENR4112 RENR4192
Torque Specifications SENR3130 SENR3130
ENGINE
Spec SENR9500 SENR9527
Sys Op/T&A SENR9501 SENR9528
Troubleshooting SENR9504 SENR9515
D&A SENR9502 SENR9537
D&A Supplement RENR4102 RENR4195
POWER TRAIN
Spec RENR4103 RENR4173
Sys Op/T&A RENR4104 RENR4174
D&A RENR4108 RENR4196
AWD

Spec -- --
Sys Op/T&A -- --
HYDRA/STEERING SYS
Spec RENR4109 RENR4179
Sys Op/T&A RENR4113 RENR4183
Schematic RENR4114 RENR4197
SECONDARY STEERING
Spec/Sys Op/T&A/ RENR4118 RENR4118
AIR SYS & BRAKES
Spec RENR4119 RENR4188
Sys Op/T&A RENR4123 RENR4189
Air Compressor RENR2314 SENR6455
Air Dryer SENR2065 SENR2065
MACHINE SYSTEM
D&A RENR4124 RENR4198
ELECTRICAL

Schematic RENR5739 RENR4199

Starting & Charging SENR2947 SENR2947
Seat SENR6615 SENR6615
EMS III RENR5740 RENR5740
R134a A/C SENR5664 SENR5664
O&MM
English SEBU7469 SEBU7478
Arabic - SABU
Chinese - SCBU
Danish - SYBU
Dutch - SDBU
Finnish - SQBU
French - SFBU
German - SGBU
Greek - SHBU
Italian - SLBU
Norwegian - SNBU
Portuguese - SPBU
Russian - SRBU
Spanish - SSBU
Swedish - SWBU
Turkish - STBU

Lubrication & Maintenance

Interval Decal SEEU7469 SEEU7478
Lubrication & Maintenance
Interval/Walk-Around
Chart SELU7469 SELU7478
 Special Repair Procedures
Information is available for repairing non-metallic fuel tanks. Reference special
instruction “Use of Repair Kit for Plastic Fuel Tanks” (SEHS8877).
 16H Motor Grader
Reusability & Salvage/Repair Guidelines

3196 ATAAC Engines

Form # Description
Engine Block
SEHS8869 Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal
GMG00981 Using 1P-3537 Dial Bore Gauge Group to Check Cylinder Bore Size
SMHS7606 Use of 1P-4000 Line Boring Tool Group
SEHS8841 Using the Ironstitch* Procedure for Casting Salvage
SEHS8919 Salvage Weld Procedure for Iron Cylinder Blocks
SEBF8076 Specifications to Salvage Cylinder Block Contact Surfaces
Cylinder Head
SEBF8162 Specifications to Measure and Salvage Cylinder Head Assemblies and Related
Components
SEHS9498 Using the 9U-5383 Vacuum Tester
Piston/Connecting Rods
SEBF8063 Visual Inspection of Connecting Rods
SEBF8049 Pistons
SEBF8051 Piston Pins and Retaining Rings
SEBF8064 Salvage of Non-Serrated Connecting Rods
SEBF8242 Verification of Connecting Rod Eye Bushing Retention Using 5P-8639 Connecting
Rod Bushing Press Group
SEBF8290 Visual Inspection of Two-Piece Pistons
Fuel System
SEBD0717 Diesel Fuels and Your Engine
SEHS9246 Using the 4C-4054 Unit Injector Sleeve Replacement Tool Group
SEHS8858 Using the 6V-4022 Injector Tester to Test 1.1 Liter Fuel Injectors
SEHS8884 Unit Injector Test Specifications for 1.1 Liter Engines, 1.7 Liter Engines, and 3500
Family Engines
SEHS9544 Using the 9U-6143 Power Supply Adapter With the 1U-6661 or 6V-4022 Pop
Tester
SEHS7788 Use of 6V-4022 Injector Tester
SEHS8065 Installation of 6V-6026 or 6V-6027 Pump Group in 6V-4022 Injector Tester
SEHS8867 Using the 1U-6661 Pop (Injector) Tester
SEHS8922 Installation of 1U-6667 Conversion Group
Lubrication/Cooling System
SEBD0640 Oil and Your Engine
SEBD0970 Coolant and Your Engine
Crankshaft
SEBF8041 Crankshaft Measurement
SEBF8054 Procedure to Measure and Straighten Bent Crankshafts
SEBF8094 Procedure to Grind Crankshafts
SEBF8009 Main and Connecting Rod Bearings
SEBF8043 Visual Inspection of Crankshafts
SEBF8039 Inspection of Crankshafts for Cracks
SEBF8042 Procedure to Polish Crankshafts
 Turbocharger
SEBF8018 Turbochargers
SEBF8019 Specifications for Reusable Turbocharger Components
SEBF8071 Procedure to Salvage Turbocharger Components
Valve Mechanism
SEBF8097 Camshaft Measurement
SEBF8146 Visual Inspection of Camshafts
SEBF8067 Slipper Followers and Camshaft Roller Followers
SEBF8034 Valve and Valve Spring Specifications
SEBF8002 Valves, Valve Springs, Valve Rotators, and Locks
Gear Train
SEBF8045 Timing Gears For All Engines
Miscellaneous
SEBF8046 Cast Iron and Steel Pulleys
SEBF8301 Inspection and Reuse of Critical Fasteners Used in All Engines
SEBF8405 Kidney Loop Filtration Process for Rebuilt Engines

Hydraulic Systems
Form # Description
SELD0475 Hydraulic Repair Procedures
PEGP6025 Custom Hydraulic Service Guidebook
SEBF8466 CHS Inspection for G&H Series Motorgraders
SEBF8702 CHS Reference Information for G&H Series Motorgraders (All)
NEHT6503 Procedure for Testing Hydraulic Cylinders using the 9U6803 Caterpillar Cylinder
Tester

Power Train
Form # Description
SEBF8091 Transmission Components
SEBF8017 Clutch Ring Gears for All Power Shift Transmissions
SEBF8048 Procedure to Machine Damaged Transmission and Differential Yokes
SEBF8038 Reconditioning of Worn 6D-7995 Circle Reverse Housing
SEBF8117 Procedure to Repair Worn Blade Circles
SEBF8421 Field Repair Welding Procedure of Centershift Bracket Assembly
RENR3640 Assembly and Installation of Conventional Duo-Cone Seals – Wall Chart
SERV8473 Arc Spray Guide – CD-ROM
SERV8704 Flame Spray Guide – CD-ROM
SERV8705 HVOF Spray Guide – CD-ROM

Contacts:
Jim Tyas, Engine Guidelines, (309) 636-5833
Jim McClintock, Hydraulic Systems, (309) 675-8970
Bill Franey, Power Train, (309) 675-6304
George Stenger, Undercarriage, (309) 675-6585
Recommended Dealer Stocking List
Maintenance Parts List (as required)
List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model 16H Serial Number Prefix ATS

Part Number Part Description Quantity
1028803 KIT-RECEPTACLE 1
1071983 LAMP 1
1095309 GASKET-BASE 1
1151748 LAMP 10
1260146 HOSE-FUMES DISPOSAL 1
1318627 ELEMENT AS-JACKET WATER H 1
1335673 ELEMENT-FILTER 1
1336517 CAP AS-DUST 1
1350426 LAMP GP-SIGNAL 2
1552255 KIT-CONNECTING PLUG 1
1749690 BELT 1
1863735 PIN-CONNECTOR 3
1906535 FILM-WARNING 1
1F8488 BREATHER 2
1R0716 FILTER AS-ENGINE OIL 1
1R0722 FILTER ELEMENT AS-OIL 1
1R0762 FILTER AS-FUEL 1
2032389 CARTRIDGE-DESICCANT 1
2032423 ELEMENT-HEATING 1
3B8485 FITTING-HYDRAULIC 2
3B8485 FITTING-HYDRAULIC 2
3B8489 FITTING-GREASE 2
3B8489 FITTING-GREASE 11
3B8489 FITTING-GREASE 4
3B8489 FITTING-GREASE 1
3B8489 FITTING-GREASE 1
3B8489 FITTING-GREASE 4
3B8489 FITTING-GREASE 2
3E3371 WEDGE-RECEPTACLE LOCK 1
3E4051 CAP-SEAL 1

Page 1 of 4
List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model 16H Serial Number Prefix ATS

Part Number Part Description Quantity
3E4052 CAP-SEAL 1
3E8825 LAMP 1
3E8825 LAMP 2
3E8825 LAMP 2
3E8825 LAMP 1
3E8825 LAMP 1
3E8825 LAMP 1
3E8825 LAMP 1
3E8825 LAMP 2
3G0361 GASKET 1
3T5760 BATTERY 2
4T3131 FILTER ELEMENT AS-OIL 1
5F5434 BREATHER AS 1
5F5434 BREATHER AS 1
5L2952 CAP AS-OIL FILLER 1
5P8500 KEY 1
5P8500 KEY 2
5P8502 PADLOCK GP 1
5P8502 PADLOCK GP 1
6I0273 ELEMENT AS-PRIMARY 1
6I0274 ELEMENT AS-SECONDARY 1
6I9395 SCREEN 1
6L2609 SEAL-RUBBER 1
6L8617 CAP-RADIATOR 1
6T3643 CIRCUIT BREAKER AS 1
6V0852 CAP-DUST 1
6V0852 CAP-DUST 8
6V0852 CAP-DUST 1
6V0852 CAP-DUST 1
6V0852 CAP-DUST 1
6V0852 CAP-DUST 1
Page 2 of 4
List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model 16H Serial Number Prefix ATS

Part Number Part Description Quantity
6V0852 CAP-DUST 1
6V0852 CAP-DUST 1
6V5853 BLADE AS-WIPER 1
6V8376 SCREW-MACHINE 2
7C3095 REGULATOR-WATER TEMPERATU 2
7H1447 CAP-FILLER 1
7N5876 LAMP 1
7N5876 LAMP 4
7T7358 FILTER-AIR 1
8C3445 CAP-DUST 1
8C3447 CAP-DUST 1
8C3451 CAP-DUST 1
8D1429 LAMP 1
8H5306 KEY 1
8N2694 INDICATOR-AIR FILTER SERV 1
8S9129 FILTER-MAGNETIC 1
8S9130 SCREEN-SUCTION 1
8T6761 PLUG-PIPE 1
8T6761 PLUG-PIPE 1
8Y6364 SLEEVE 1
9B7233 LOCKWASHER 2
9G5127 BREATHER 1
9J3047 STRAINER 1
9K7951 CAP-VALVE 1
9K7951 CAP-VALVE 1
9P7121 STRAINER-FUEL TANK 1
9W1441 FUSE 1
9W1441 FUSE 1
9W1442 FUSE 1
9W1442 FUSE 1
9W1442 FUSE 1
Wednesday, November 07, 2001 Page 3 of 4
List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model 16H Serial Number Prefix ATS

Part Number Part Description Quantity
9W1442 FUSE 2
9W1442 FUSE 11
9X8600 SEAL-O-RING 1
9Y1758 GASKET-BREATHER 1
9Y4357 BREATHER AS 1
1340964 Element Filter AWD 1
Planned Maintenance Parts
List contains only maintenance parts specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model 16H Serial Number Prefix ATS

Where Used Part Number Part Description Qty. Interval

FUEL/WATER SEPARATOR ELEMENT 1335673 ELEMENT-FILTER 1 PM 1
FUEL/WATER SEPARATOR SEAL KIT 1410284 KIT-FUEL WATER SEP. SEAL 1 PM 1
FUEL FILTER-SECONDARY 1R0762 FILTER AS-FUEL 1 PM 1
FUEL TANK FILLER CAP SEAL 1732739 SEAL-FILTER 1 PM 2
FUEL TANK FILLER CAP FILTER 1734639 FOAM FILTER 1 PM 2
ENGINE OIL FILTER 1R0716 FILTER AS-ENGINE OIL 1 PM 2
HYDRAULIC OIL FILTER 1R0722 FILTER ELEMENT AS-OIL 1 PM 2
TRANSMISSION & DIFFERENTIAL OIL FILTER 2S8439 SEAL-O-RING 1 PM 2
HOUSING SEAL

HYDRAULIC OIL FILLER CAP GASKET 3G0361 GASKET 1 PM 2

TRANSMISSION & DIFFERENTIAL OIL FILTER DRAIN 3J1907 SEAL-O-RING (11.89MM ID)
PLUG SEAL

TRANSMISSION & DIFFERENTIAL OIL FILTER 4T3131 FILTER ELEMENT AS-OIL 1 PM 2

TRANSMISSION & DIFFERENTIAL MAGNETIC 5P3863 SEAL-O-RING 2 PM 2
SCREEN COVER SEAL

HYDRAULIC OIL TANK FILTER COVER SEAL 6D9157 SEAL-O-RING 1 PM 2

ENGINE AIR FILTER-PRIMARY 6I0273 ELEMENT AS-PRIMARY 1 PM 2
HYDRAULIC OIL FILTER SEAL (BELOW THE FILTER 7D1195 SEAL-O-RING 1 PM 2
ELEMENT INSIDE TANK)

FUEL TANK FILLER CAP SEAL 9X8600 SEAL-O-RING 1 PM 2

ENGINE VALVE COVER GASKET/SEAL 5P5678 SEAL 3 PM 2F
ENGINE AIR FILTER-SECONDARY 6I0274 ELEMENT AS-SECONDARY 1 PM 3
CAB AIR FILTER (ROPS REAR PANEL) 7T7358 FILTER-AIR 1 PM 3
TRANSMISSION & DIFFERENTIAL BREATHER 9G5127 BREATHER 1 PM 3
CAB AIR FILTER (UPPER ROPS SIDE PANELS) 9X4986 FILTER 2 PM 3
CAB AIR CONDITIONER INLINE DRYER 1757162 DRYER 1 PM 4

Page 1 of 3
List contains only maintenance parts specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model 16H Serial Number Prefix ATS

Where Used Part Number Part Description Qty. Interval

BRAKE SYSTEM AIR DRYER DESICCANT CARTRIDGE 2032389 CARTRIDGE-DESICCANT
TANDEM DRIVE OIL LEVEL PLUG SEALS 2M9780 SEAL-O-RING 2 PM 4
TANDEM DRIVE ACCESS COVER SEALS 3D2981 GASKET 4 PM 4
TANDEM DRIVE SEALS (DRAIN PLUGS) 3K0360 SEAL-O-RING (16.36MM ID) 2 PM 4
ENGINE VALVE COVER GASKET/SEALS 5P5678 SEAL 3 PM 4
RADIATOR CAP ASSEMBLY 6L8617 CAP-RADIATOR 1 PM 4
TRANSMISSION & DIFFERENTIAL OIL FILTER 2S8439 SEAL-O-RING 1 PM100
HOUSING SEAL

TRANSMISSION & DIFFERENTIAL OIL FILTER DRAIN 3J1907 SEAL-O-RING (11.89MM ID)
PLUG SEAL

TRANSMISSION & DIFFERENTIAL OIL FILTER 4T3131 FILTER ELEMENT AS-OIL 1 PM100
TRANSMISSION & DIFFERENTIAL MAGNETIC 5P3863 SEAL-O-RING 2 PM100
SCREEN COVER SEAL

1195152 EXTENDER 1 PM3000

WATER TEMP. REGULATOR GASKET 1314164 GASKET 1 PM3000
SEAT BELT 1561148 SEAT BELT GP 1 PM3000
WATER TEMPERATURE REGULATOR SEALS 3S9643 SEAL-LIP 2 PM3000
WATER TEMPERATURE REGULATOR 7C3095 REGULATOR-WATER 2 PM3000
TEMPERATU

HYDRAULIC OIL FILTER 1R0722 FILTER ELEMENT AS-OIL 1 PM4000

HYDRAULIC OIL TANK FILLER CAP GASKET 3G0361 GASKET 1 PM4000
HYDRAULIC OIL FILTER COVER SEAL 6D9157 SEAL-O-RING 1 PM4000
HYDRAULIC OIL FILTER SEAL (BELOW THE FILTER 7D1195 SEAL-O-RING 1 PM4000
ELEMENT INSIDE TANK)

WATER TEMP. REGULATOR GASKET 1314164 GASKET 1 PM6000

SEAT BELT 1561148 SEAT BELT GP 1 PM6000
WATER TEMPERATURE REGULATOR SEALS 3S9643 SEAL-LIP 2 PM6000

Page 2 of 3
List contains only maintenance parts specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model 16H Serial Number Prefix ATS

Where Used Part Number Part Description Qty. Interval

WATER TEMPERATURE REGULATOR 7C3095 REGULATOR-WATER 2 PM6000
TEMPERATU Page 3 of 3
Planned Maintenance Fluids
List contains only maintenance fluids specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model 16H Serial Number Prefix APN

Recom. Change Interval
Where Used Fluid Type Fluid Description

ENGINE OIL (NEED 9.2 GALLONS)CG-4 CH-4 DIESEL ENGINE OIL PM 2

ENGINE OIL DEO (L) DIESEL ENGINE OIL (LITERS PM 2
TRANSMISSION & DIFFERENTIAL TDTO TRANS/DRIVE TRAIN OIL PM 3
OIL (NEED 12.4 GALLONS)
TRANSMISSION & DIFFERENTIAL TDTO (L) TRAN/DRV TRN OIL (LITERS) PM 3
OIL
CIRCLE DRIVE OIL (NEED 1.8 GO GEAR OIL PM 4
GALLONS)
CIRCLE DRIVE OIL GO (L) GEAR OIL (LITERS) PM 4
WHEEL BEARING - FRONT (0.13 TDTO TRANS/DRIVE TRAIN OIL PM 4
GALLONS EACH SIDE.
TANDEM DRIVE OIL (NEED 16.9 TDTO TRANS/DRIVE TRAIN OIL PM 4
GALLONS EACH SIDE)
WHEEL BEARING - FRONT (0.5 TDTO (L) TRAN/DRV TRN OIL (LITERS) PM 4
LITERS EACH SIDE)
TANDEM DRIVE OIL (NEED 64 TDTO (L) TRAN/DRV TRN OIL (LITERS) PM 4
LITERS EACH SIDE)
HYDRAULIC OIL HYDO HYDRAULIC OIL PM4000
HYDRAULIC OIL HYDO (L) HYDRAULIC OIL (LITERS) PM4000
COOLANT EXTENDED LIFE COOLANT PM6000
COOLANT (L) EXT LIFE COOLANT (LITERS) PM6000
For fluid refill capacities, see the appropriate Operation and
Maintenance Manual or
source BUILDER data.
Flash File Part Numbers
Control 16H
Engine 205-4174
EMS Monitor 222-6457

*requires Electronic Technician 2002B

 Reman Offerings for 16H with E/Model RM63
Name Part# Reman# Notes

ACTUATOR GP-ELEC 1029004 Under Review

ALTERNATOR GP 2002232 0R9940

ARM AS-ROCKER 1159397 Under Review

CAMSHAFT 1713063 Under Review

CARTRIDGE GP 1906222 0R7581

COMPRESSOR-GP 1316679 0R8340

CORE AS-OIL CLR 1154517 0R8191

CORE AS-OIL CLR 1757453 Under Review

CORE AS-OIL CLR 2054655 Under Review

CRANKSHAFT A-UTN (CFZ) 1694189 0R9907

CYLINDER AS-HYD (GENERAL) 1757882 0R8301

CYLINDER AS-HYD (GENERAL) 9T2851 10R0059

CYLINDER AS-HYD (GENERAL) 9T2852 10R0060

CYLINDER AS-HYD (GENERAL) 9T3055 Under Review

CYLINDER AS-HYD (GENERAL) 9T3109 Under Review

CYLINDER AS-HYD (GENERAL) 9T3315 Under Review

CYLINDER AS-HYD (GENERAL) 9T8943 Under Review

CYLINDER AS-HYD (GENERAL) 1231077 Under Review

CYLINDER AS-HYD (GENERAL) 1704846 Under Review

CYLINDER AS-HYD (GENERAL) 1708528 Under Review

CYLINDER AS-HYD (IMPLMENT) 1144776 Under Review

CYLINDER PACK 1442948 0R8777

FLYWHEEL AS 2243241 Under Review

HEAD AS-CYL (UTN) 1799462 0R7439

HEAD AS-CYL (UTN) 1482149 0R7440

INJECTOR GP-FUEL 2037685 Under Review

LIFTER AS-INJ 2027475 Under Review

LIFTER AS-VALVE 2064245 Under Review

MOTOR GP-ELEC 6V0890 0R4272

MOTOR GP-ELEC 2071556 10R0400

MOTOR GP-ELEC 1173915 Under Review

MOTOR GP-HYD (GENERAL) 9T5977 Under Review

MOTOR GP-HYD (GENERAL) 2247040 Under Review

PLATE-CLUTCH 8P1656 0R5009

PLATE-CLUTCH 3P0801 Under Review

PUMP GP-ENG OIL 9Y8073 0R3195

PUMP GP-F TRF 1903443 Not in Strategy

PUMP GP-HYD (GENERAL) 1777517 Under Review

PUMP GP-HYD (GENERAL) 1789178 Under Review

PUMP GP-HYD (GENERAL) 1847448 Under Review

PUMP GP-WATER 1767000 0R0705

ROD AS-CONN 1139016 0R8190

ROD AS-HYD (GENERAL) 6E1049 0R3068

ROD AS-HYD (GENERAL) 6E1047 0R8302

ROD AS-HYD (GENERAL) 6E1043 Under Review

ROD AS-HYD (GENERAL) 6E1046 Under Review

ROD AS-HYD (GENERAL) 6E1050 Under Review

ROD AS-HYD (GENERAL) 1219247 Under Review

ROD AS-HYD (GENERAL) 1705212 Under Review

ROD AS-HYD (IMPLMENT) 1144781 Under Review

SHORT BLOCK 1152983 0R8209

TRANSMISSION AR 1836616 Under Review

TURBO GP-BASIC 2146091 10R0759

Marketer Information

Carol A. Solis, Internal Components, 4-1898

Doug L. Hampton, Internal Components, 5-4107

John W. Stalker, Hydraulics, 5-4203

Glen L. Olinger, Engines & Cylinder Heads, 4-1245

Ron W. Smith, Fuel Systems, 5-5445

Scott M. Smith, External Components, 5-6571

Jamie M. Gerstenkorn, Major Components, 6-5839

Amy Kalbacken, NPI Integrator, 6-5279

33
Marketer Initials

SMS

SMS

CAS

DLH

SMS

SMS

CAS

CAS

CAS

GLO

JWS

JWS

JWS

JWS

JWS

JWS

JWS

JWS

JWS

JWS

JWS

CAS

SMS

GLO
GLO

RWS

CAS

CAS

SMS

SMS

SMS

JWS

JWS

JMG

JMG

CAS

RWS

JWS

JWS

JWS

CAS

CAS

JWS

JWS

JWS

JWS

JWS

JWS

JWS

JWS
GLO

JMG

SMS

Machine Information

E/Model: RM633

Version: -

SNP: ATS

Engine: 3196
Listing of Parts Related Reports Available to Dealers
There are several recommended parts stocking lists and parts summary lists available
from Parts Distribution, which can help you, provide for a good product introduction and
adequate parts coverage. It is important to order the correct report to provide you the
most value.

PARTS LISTINGS WHICH CAN BE ORDERED:

To obtain the various parts lists individualized by machine and in some cases by specific
operating hours, in NACD contact the PSD Parts PCL Analyst at (309) 636-5727, (309)
636-5728, (309) 636-5729, or (309) 636-5734. For other Geographic Marketing
Organizations, contact your Parts Marketing representative at the GMO office.

1. (PCL) Parts Consumption List:

Gives every serviceable part within a model by group level. Shows weights, prices,
returnable indicator, recommended stocking quantities, and whether the part is a fast,
medium, or slow moving item.

2. Remanufactured Parts List:

Provides a list of the remanufactured parts. Cross-references with the remanufactured
part number and original part number. This report comes out automatically with the
PCL report.

3. Yearly Rate of Expected Replacement:

Parts are listed in alphanumeric sequence and categorized by the operating hours in
which they are expected to be replaced, i.e.: 2000 hour increments up to 22,000 total
hours. Parts will show recommended quantities up through the total hours requested.

Parts without attrition rates, or parts not projected to be replaced during the first ten
years of operation are shown in the 22,000-hour category. Parts without any
recommended quantities could be a MAO (make as ordered) part or a hardware item.
This report comes automatically with the PCL report.

4. (PCL) Maintenance List:

Consists only of maintenance items. This report comes automatically with the PCL
report.

5. (ROL) Recommends Only List:

This report is a subset of the PCL report (#1), and includes only those serviceable part
numbers that have a recommended quantity.

6. (ROL) Maintenance List:

Consists only of recommended maintenance items. This report comes automatically
with the “Recommends Only List”.
7. Cross-reference List:
Serviceable items contained within the PCL in part number sequence by line item
number reference to the PCL. This report is ordered separately.

8. (PCL) Interchangeability:
A list of all serviceable parts within the PCL in alphanumeric order that can be
interchanged among different machine models. Also, sometimes call a “Parts
Commonality” report. This report can show a percentage of common parts, if
requested, and lists specific parts that are interchangeable between the specified
models. Up to a maximum of 10 models can be requested on any one list. This list
must be ordered separately.

9. (PCL) Unique List:

Includes a unique list of all serviceable part numbers founds only on the requested
base model when compared to other models requested. This report comes
automatically when ordering the “Interchangeability List”.

10. (ROL) Interchangeability:

This interchangeability consists only of those parts that are recommended for
stocking for the duration specified in your request. This report must be requested
separately.

11. (ROL) Unique List:

This report comes automatically when ordering the ROL Interchangeability report.
Included in the report are the unique serviceable part numbers, as compared to the
products being compared.

12. Bulk hose Stock List:

Consists of three separate reports.

A. The first report consists of a list of hose part numbers extracted from the PCL for
all type of hoses.

B. The second report gives a complete breakdown of the hose information, seals
used etc., by hose assembly part number.

C. The third report gives the sum total of all hose lengths, stems and seals included
in the second report.

There is specific information required to request these reports and terminology

understanding associated with understanding the reports. This information can be
obtained from the PCL contacts when you request the needed report.
Product Link Ready

The 16H is a Product Link Considered Machine. The machine includes a 6-pin breakout
connector, but no pre-defined mounting location. The module can be installed by bolting
the module and shock mount to the radio mount plate on the inside right rear corner of
the cab post. The harness is accessible under the cab shift console. The standard
Installation Kit wire harness can be modified by adding a 6-pin connector to mate up with
the Product Link Ready connector. The antenna can be mounted on top of the cab, either
by using the magnetic mount antenna option, or bolting the stud mount antenna and
bracket to an existing bolt.

A Product Link mounting location is on the radio mount on the right rear cab post.
 The Product Link Ready connector is on the right side of the machine, under the shift console.

The PL-201 module is recommended for the 16H machines. The PL-201 will transmit
Total Fuel from the engine ECM, as well as Event and Diagnostic codes from the
Transmission ECM, Engine ECM, and Cat Monitoring System.

The Product Link Ready is a first-run change for the 16H series. First run serial numbers
are included in the table below.

Model Serial Number

16H ATS00001

Product Link Overview

Product Link is a wireless communication system that allows for two-way information
flow between machine on-board systems and Caterpillar dealers/customers. The system
consists of three main components: 1) retrofit hardware (communication box, antenna,
and wiring), 2) satellite system and Caterpillar network, and 3) web-based software. The
web-based software is called the Caterpillar Product Link System (CPLS). It interfaces
with a web-based mapping package and the Caterpillar Dealer Business System (DBS) to
provide automatic machine location and hour updates. Dealerships can authorize
customer access to machines by setting up their customers with Dealer StoreFront and
Product Link accounts.

Orbcomm is the satellite service provider. Through their network of 35 low-earth orbit
(LEO) satellites and partnerships with various service distribution partners, Orbcomm
offers a potential worldwide communication solution. Product Link RF communication
operates in the very high frequency (VHF) portion of the frequency spectrum, between
137 and 150 MHz. Messages go from machine to satellite and are then transferred back
via a ground station to Orbcomm’s message control center. From the control center, the
messages are delivered via a direct line to Caterpillar headquarters and then disseminated
to the respective dealers.

Features and Benefits

There are two models of Product Link (PL) available:

PL151
SMU(1/day) & Location(4/day) updates
DBS integration
Integrated Mapping/Route Planning
Product Watch (see below)
Monitor up to 4 additional switches
Power Conservation Strategy
Configurable Alarms
PL201
SMU(1/day) & Location(4/day) updates
DBS integration
Integrated Mapping/Route Planning
Product Watch (see below)
Monitor up to 4 additional switches
Power Conservation Strategy
Configurable Alarms
Event/Diagnostic Monitoring
Fuel Consumption (if available)

An Operation and Maintenance Manual for Product Link is available with a list of all of
the components required to install the system. The OMM media number is SEBU7351. It
is available on SIS or it can be ordered through the media logistics system.

Product Link was developed as an enabler technology to help dealers honor their service
contracts and provide more timely PMs on their equipment fleets. Having machine hours
and location automatically updated in DBS allows dealers to better plan and schedule
their services. Moreover, wireless access to event/diagnostic information normally only
available via CAT ET can give dealers an early indicator if something is faulty on a
machine. Besides event/diagnostic information available on the CAT DataLink, Product
Link also allows for 4 additional ON/OFF type switches which can be used to monitor
other machine conditions.

A patent pending Product Watch function is also available which can trigger an alarm (e-
mail, pager, etc) if a machine operates outside of a configurable set of parameters. The
three product Watch functions are defined as:

1. Inclusive – User defines a known point and a radius around that location. If the
machine leaves that established area as determined by GPS, an alarm will be sent.
2. Exclusive – Opposite of Inclusive. Defines where an owner doesn’t want a machine
to be (i.e. Shipping port vicinity, chophouse, etc).
3. Time-Based – Allows user to establish a working window. If machine is operated
outside that window, it triggers an alarm.

Purchasing and Ordering

The PL-151 and 201 modules and kits can be purchased through the standard Parts
Distribution system. The recommended kits are listed below, using the magnetic
antenna. The kit numbers are listed in the table below.

Part or Kit name Part Number

PL-201 Module 209-6417
Installation Kit 207-6795
Antenna, magnetic mount, 20’ harness 207-6798
Shock Mount Kit 207-6800

Product Link Value Discussion

Product Link can help improve dealer efficiency and profitability by allowing more
timely PM scheduling and thereby increasing the residual value of the machines. It
eliminates the need to call customers or dispatch serviceman out to read meters. It
improves the customer perception of the dealer by allowing the dealer to provide
contracted maintenance proactively with a minimum demand on customer’s time. The
location feature can eliminate a lot of needless searching for machines. It can allow for
more efficient routing of PM trucks and also help identify unauthorized use of machines.

Product Health Information (events/diagnostics) can facilitate a proactive approach to

machine repairs and maintenance. The field technician can go to the machine with the
right information, tools, and parts to fix it right the first time. This in turn can help lower
the customers owning and operating costs by decreasing downtime and often the cost of
the repair by detecting problems before failure.

Product Link is not designed as a datalogger that can capture every thing that occurs on a
machine. The costs of such a wireless monitoring device would be very high. It will not
monitor payload, record trends, histograms, and other functions that are part of the Vital
Information Monitoring System (VIMS). It is designed to handle low volumes of
information for machines that are geographically dispersed like with a dealer rental fleet.

Contact & Additional Information

The Product Link team is ready to work with any dealer to answer any questions you
might have. Information is available on the Dealer Capabilities Department website
located at:
 http://productsupport.cat.com/mdd/prodlink/index.htm

You can also contact any one of us at the following numbers:

Donna Murr Development Team Leader (309) 675-1646

Sam Meeker Product Link Development (309) 494-5332
Scott Wheeler Product Link Development (309) 494-5309
Jerry Steenbergen Implementation Team Leader (309) 494-4547
Jeff Jacobs Implementation & Rollout (309) 494-1116
Dale Schumacher Implementation & Rollout (309) 494-5362