TGM Turbine Eng

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Rod.

Armando de Salles Oliveira, km 4,8


Distrito Industrial - CEP:14175-000
Sertãozinho - SP - Brasil - Tel. +55 16 2105-2600

Steam Turbines

www.tgmturbinas.com.br
Introduction
2

The company began its activities in 1991, Maceió-AL

refurbishing screens for rotating filters. After


the first year of activity, with the inclusion of
new shareholders, a new corporate identity was
created, TGM Turbinas Indústria e Comércio Ltda. Sertãozinho
In the beginning of this new phase, the
company began manufacturing parts and
rendering technical assistance services for São Paulo

turbines installed in the sugar and ethanol sector.


Correcting defects and improving existing
turbine projects, TGM acquired enough expertise
TGM Turbinas - Headquarters
and experience to manufacture its own compact, Rodovia Armando de Salles Oliveira, km 4,8
efficient, easy-to-operate and low maintenance- Distrito Industrial
cost turbines, thus becoming a reference in 14175-000 - Sertãozinho - SP - Brazil
Phone.: +55 16 2105-2600
industrial efficiency. Fax: +55 16 3945-8276
vendas@tgmturbinas.com.br
TGM Turbinas - Northeast Region Branch Office
Avenida Menino Marcelo, 961
Bairro Tabuleiro do Martins
57073-470 – Maceió - AL - Brazil
Phone.: +55 82 3311-0303
nordeste@tgmturbinas.com.br

www.tgmturbinas.com.br
3

Structure
TGM constantly broadens its works and
human resources to ensure an increasingly
efficient turbine production, keeping up with the
evolution of industrial activities as well as new
steam-application technologies.

Technical Assistance
The good operation of the turbines relies
on a series of factors, especially on effective
maintenance. To ensure this maintenance, TGM
maintains a Technical Assistance team trained
periodically, working stand-by around the clock,
ready to render services anywhere in Brazil and
abroad. The service is supported by a fleet of
vehicles and, for more remote locations, TGM
24 HOURS has an agreement with air carriers,
reaching the most distant places in the shortest
possible time.
Introduction
4

With 100% Brazilian technology, TGM is specialized


in manufacturing steam turbines and rendering
services of technical assistance 24 hours to serve
all the productive sectors in Brazil and abroad,
among them: sugar and ethanol, pulp and
paper, oil, chemical, petrochemical, timber, food,
naval, effluent treatment, steel and iron, and
thermoelectric power plants.

Investments in technology are constant in the


design, manufacture, assembly and installation
of turbines, ensuring operational reliability and
assuring better results to the customers. The
turbines and parts are manufactured with modern
CNC machines in a CAE/CAD/CAM system that
ensures the shortest lead time, with the strictest
precision and finishing.
5

Applications
TGM steam turbines are installed to generate
electric or mechanic power, according to the
characteristics and needs of each industry’s
production process, servicing the diverse
applications in a simple, practical and economical
manner.

E-power
Introduction
6
7
Index:
HIGH PRESSURE AND HIGH TEMPERATURE TURBINES
Reaction Backpressure/Extraction BT/BTE 08 and 09
Reaction Condensing/Extraction CT/CTE 10 and 11
Action Backpressure/Extraction TM-A/TME-A 12 and 13
Action Condensing/Extraction TMC-A/TMCE-A 14 and 15
Action Backpressure TS1000P 16 and 17

MEDIUM PRESSURE AND MEDIUM TEMPERATURE TURBINES


Action Backpressure/Extraction TM/TME 18 and 19
Action Condensing/Extraction TMC/TMCE 20 and 21

LOW PRESSURE AND LOW TEMPERATURE TURBINES


Action Backpressure TM Flex 22 and 23
Action Backpressure TS and TG 24, 25

ACCESSORIES 26
SPARE PARTS 27

www.tgmturbinas.com.br

STEAM TURBINES REACTION, ACTION, BACKPRESSURE, CONDENSATION


AND EXTRACTION from 300 kW to 150 MW of operating at pressures
from 319 to 1740 bar and at temperatures from 540 to 986 °F.
www.tgmturbinas.com.br

BT/BTE Reaction-Backpressure/Extraction Turbines

The TGM reaction turbines line is an evolution


of TGM technology wich reaches the highest levels
of thermodynamic efficiency and operational
reliability. The reaction turbines allow the perfect
adequation to any industrial process and energy
gains even in low power applications. They are
robust and have a highly modular construction,
assuring an optimal installation flexibility.

Main Technical Data


Backpressure/Extraction
Model Power (max) Speed Steam Condition (max)
MW rpm (psia) (ºF) (psia)
BT / BTE16 6 16.000 (1740) (986) (232)
BT / BTE20 10 14.000 (1740) (986) (232)
BT / BTE25 16 10.800 (1740) (986) (232)
BT / BTE32 25 8.500 (1740) (986) (232)
BT / BTE40 40 6.800 (1740) (986) (232)
BT / BTE50 63 4.300 (1740) (986) (232)
BT / BTE63 100 3.600 (1740) (986) (232)
BT / BTE80 150 3.600 (1740) (986) (232)
1740 psia 986 °F
High Pressure and High Temperature
Multistage

9
www.tgmturbinas.com.br

CT/CTE Reaction-Condensing/Extraction Turbines

10

Main Technical Data


Condensation/Extraction
Model Power(max) Speed Steam Condition
MW rpm (psia)(max) (ºF)(max) (psia)

CT / CTE20 10 14.000 (1740) (986) (232)


CT / CTE25 16 10.800 (1740) (986) (232)
CT / CTE32 25 8.500 (1740) (986) (232)
CT / CTE40 40 6.800 (1740) (986) (232)
CT / CTE50 63 5.400 (1740) (986) (232)
CT / CTE63 100 4.300 (1740) (986) (232)
CT / CTE80 150 3.600 (1740) (986) (232)
1740 psia 986 °F
High Pressure and High Temperature
Multistage

11
TM-A/TME-A Backpressure/Extraction Turbines

12

TG M ’s T M -A h i g h - p r e s s u r e a n d h i g h -
temperature multistage turbine line is developed
and manufactured to better adequation to
the power cogeneration processes and thermo
power plants. Operating at up to 1230 psia
and 968°F these turbines are ideal to improve
efficiency levels in conventional or combined
thermal cycles.
1230 psia 968 °F
High Pressure and High Temperature
Multistage

13

The control valves with independent


drives ensure better distribution of
the steam flow and control of the
partial loads and allow also external
adjustments, working as additional
protection against overspeed.

The turbine rotor is manufactured in a single designed based on the double-wall concept,
piece, forged in Cr Mo steel, which allows it which restricts the incidence of high pressure
to operate at high speed, providing greater and high temperature to an extremely small
mechanical resistance and reliability. The blades area of the machine, resulting in excellent
have controlled geometry and attachments to thermomechanical elasticity and considerably
ensure an excellent performance and vibration increasing the life span of the machine.
damping. The high-pressure housings are

Main Technical Data *Under Consult

Model Power (max) Speed Steam Condition(max)



kW rpm (psia) (ºF) (psia)
TM10000A 11.000 9.500 (1230) (968) (232)
TME10000A * 9.500 (1230) (968) (232)
TM15000A 18.000 8.000 (1230) (968) (174)
TME15000A * 8.000 (1230) (968) (174)
TM25000A 30.000 6.000 (1230) (968) (130)
TME25000A * 6.000 (1230) (968) (130)
TM35000A 40.000 6.000 (1230) (968) (87)
TME35000A * 6.000 (1230) (968) (87)
TM50000A 55.000 5.000 (1230) (968) (87)
TME50000A * 5.000 (1230) (968) (87)
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TMC-A/TMCE-A Condensing/Extraction Turbines

14

Condensing turbines are suitable for power


generation, specially applied in steam power
plants, combined-cycle power plants and
industrial processes. In a condensing cycle, the
steam leaves the turbine and flows toward a
condenser where it is re-converted into water
and directed to the boiler.
TMC-A machines are of the straight condensing
type only, while TMCE-A steam turbines are
equipped with one or more extractions to supply
steam for heating or industrial processing
purposes (cogeneration).
1230 psia 968 °F
High Pressure and High Temperature
Multistage

15

Main Technical Data

Model Power (max) Speed Steam Condition


kW rpm psia(max) ºC(máx) (ºF)max (psia)
TMC15000A 13.000 8.000 (1230) (968) 0,1 (1,45)
TMCE15000A * 8.000 (1230) (968) 0,1 (1,45)
TMC25000A 25.000 6.000 (1230) (968) 0,1 (1,45)
TMCE25000A * 6.000 (1230) (968) 0,1 (1,45)
TMC35000A 35.000 6.000 (1230) (968) 0,1 (1,45)
TMCE35000A * 6.000 (1230) (968) 0,1 (1,45)
TMC50000A 50.000 5.000 (1230) (968) 0,1 (1,45)
TMCE50000A * 5.000 (1230) (968) 0,1 (1,45)
*Under consult
www.tgmturbinas.com.br

TS1000P Backpressure Turbines

16

The TS 1000P series was specially developed for


mechanical drives (such as pumps, compressors,
fans, and so on) where the available conditions
for the steam are based on high pressure and
high temperature. This series complies with the
API 611 standard.
940 psia 896 °F
High Pressure and High Temperature
Single Stage

17

Main technical Data



Model Power (max) Speed Steam Condition (max)

kW rpm (psia) (Fº) (psia)

TS1000P 1.300 6.000 (940) (896) (87)


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TM/TME Backpressure/Extraction Turbines

18

TGM’s TM multistage turbines for medium


temperature and medium pressure are compact
and very efficient to be applied in special
mechanical drives as well as medium and high
power generators.

Construction Characteristics of
the TM/TME Models:

• Modular construction, with or without


controlled extraction;
• Casings in alloy steel for high
temperatures;
• Multivalve block integrated to the
upper housing, with the division up to
three individual chambers;
• Hydraulic trip valve with integrated
start up device;
• Bearing pedestals in cast steel;
• Rotor in forged Cr-Mo steel, disks
shrunk fitted (optionally one piece);
• Milled blades in 13% Cr stainless steel;
• Diaphragm with controlled aerodynamic
profiles for greater efficiency;
• Sealing by labyrinths with stainless
steel fins assembled on the shaft;
• Sleeve and axial thrust bearings in
Babbitt metal;
• Integrated electronic control system
with protection devices for higher
operational safety.
652 psia 842 °F
Medium Pressure and Medium Temperature
Multistage

19

Main Technical Data

Model Power (max) Speed Steam Condition (max)

kW rpm (psia) (ºF) (psia)


TME3000 * 6.500 (652) (842) (130)
TM5000 8.500 6.500 (652) (842) (87)
TME5000 * 6.500 (652) (842) (87)
TM10000 12.500 8.000 (652) (842) (87)
TME10000 * 8.000 (652) (842) (87)
TM15000 20.500 6.000 (652) (842) (87)
TME15000 * 6.000 (652) (842) (87)

* Under Consult
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TMC/TMCE Condensing/Extraction Turbines

20

TGM´s multistage condensing turbines supply


more power with lower steam consumption.
They are indicated for plants with surplus
steam or fuel and when steam is not required
to process.
TGM also supplies multistage condensing
turbines with controlled extraction, meeting the
steam demand in process lines, or the same
condensing turbine with intermediate bleedings
to supply steam to pre-heaters or deaerators,
increasing thermal cycle efficiency.
652 psia 842 °F
Medium Pressure and Medium Temperature
Multistage

21

The CPC Converter allows The Stop valve is hydraulically The Servomotor acts directly
connection of the hydraulic system activated, highly reliable, and on the steam control valve and
to several types of electronic can be tested with the turbine the incorporated technological
governors, standardizing the in operation. improvements ensure positioning
control of the turbines. without answer delay, which is
common in mechanical lever
systems.

Main Technical Data

Model Power (max) Speed Steam Condition

kW rpm bar(max) psia(max) (ºF)max (psia)


TMC2000 2.000 6.500 45 (652) (842) (1,45)
TMC3000 4.000 6.500 45 (652) (842) (1,45)
TMCE3000 * 6.500 45 (652) (842) (1,45)
TMC5000 7.500 6.500 45 (652) (842) (1,45)
TMCE5000 * 6.500 45 (652) (842) (1,45)
TMC10000 10.000 8.000 45 (652) (842) (1,45)
TMCE10000 * 8.000 45 (652) (842) (1,45)
TMC15000 17.500 6.000 45 (652) (842) (1,45)
TMCE15000 * 6.000 45 (652) (842) (1,45)
*Under Consult
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TM Flex Backpressure Turbines

22

TGM raises the efficiency level of the global


thermal balance with the TMFlex. Operating at
medium pressures and temperatures, TM Flex
is ideal for the new levels of thermal efficiency
required in the processes.
Besides its greater efficiency and flexibility, it is
extremely compact, which reduces installation and
maintenance costs.
This new line of turbines incorporates the same
technological concepts that have been proven and
applied in the high-temperature and high-pressure
turbines.
652 psia 842 °F
Medium Pressure and Medium Temperature
Multistage

23

Main Technical Data


Model Power (max) Speed Steam Condition (max)

kW rpm bar (psia) (ºF) (psia)
TMFlex1000 1.600 6.500 45 (652) (842) (58)
TMFlex2000 2.500 6.500 45 (652) (842) (174)
TMFlex3000 5.000 6.500 45 (652) (842) (174)
652 psia 842 °F
TS Medium Pressure and Medium Temperature
Backpressure Single Stage Steam Turbines

24

These are low-power turbine models, applied


Steam Turbines for Emergency
to drive pumps, fans, exhausts as well as small
Start-up
power plants between 20 kW and 1.500 kW.
The TS 500 turbine, a special series, was
developed for cold start-up (emergency),
whenever the immediate operation of the
turbine is required. For example: the supply
of feed water to the boilers must be assured,
otherwise there will be irreversible damages
to the boilers. In these conditions, the
TS500 comes into operation with its mixed
lubrication system (forced feed + oil ring).
The housing is equipped with automatic steam
traps to ensure the required purges. This
turbine model is the best and cheapest
solution available in the market.

Main Technical Data


Model Power (max) Speed Steam Condition (max)

kW rpm (psia) (ºF) (psia)
TS2000 2.000 6.000 (652) (842) (174)
TS1000 1.600 6.000 (652) (842) (174)
TS500 900 6.000 (652) (842) (58)
TB50 30 3.600 (652) (842) (44)
319 psia 540 °F
TG Low Pressure and Low Temperature
Micro Steam Turbine

25

The TG320 micro steam turbines are


specially developed as prime drivers for
small generators, to operate isolated as
well as connected to an electrical net.
They are ideal to take advantage of
small steam flows at low pressure, even in
saturated conditions, coming from boilers
fed by biomass, oil, waste, gas and others.

Main Technical Data

Model Power (max) Speed Steam Condition (max)



kW rpm (psia) (ºF) (psia)
TG320 300 10.000/1.800 (319) (540) (87)
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Accessories
26

Lube Oil Units


The turbines can be installed with two types of
oil units, with an integrated tank or a separate
hydraulic set, facilitating the installation of the
equipment on site.

Control Panels
Each turbine model has a control
panel equipped with high-tech
instruments, providing a high
safety level and easy operation.

The power stations have automatic


control rooms or panels, providing the
safest and most reliable operation of
the system.
Spare Parts
27

TGM Turbinas manufactures spare parts to


service any turbine model. The quality of the
parts manufactured by TGM is guaranteed by
modern processes and strict control procedures,
in accordance with usual standards.

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