FINAL REPORT
 

  PROJECT
 

TK – 1001 OCTENE TANK

DECONTAMINATION – TANK
CLEANING AND TANK CALIBRATION

INDUSTRIAL CLEANING SERVICES PUBLIC CO., LTD

 ICS PUBLIC CO., LTD
Sustainable solution

Tank Cleaning and Decontamination –

TK-1001, Octene tank

SCG-DOW
GROUP
 PROJECT INFORMATION
Tank Product : 1 - Octene ( C8 - H16 )
• Hazard : Healthy = 2, Fire = 3, Reactivity = 0
• PPE : Gloves, Full Suit, face shield
• water Solubility : Immiscible ( 2.7 mg/lt, 25 oC )
• MW : 112 g/mole
• Boiling point : 121 0C
• flash point : 21 oC (close cup)
• Flammable limits : LEL = 0.7% and UEL = 3.9%
• SG : 0.71 ( water = 1 )
• Vapor pressure : 36.2 mm of Hg (@ 20 oC)
• Vapor Density : 3.87 (air = 1 )
Type of roof : CRT (Cone Roof Tank)
Material of tank : Carbon steel
Tank Size : ID = 18 m, H = 20 m
Volume Tank : 5,000 M3

TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd

 EXECUTIVE SUMMARY
Actual Timeline
Day spend : 21 days

MOBILIZATION

FILL WATER
EMPTY PRODUCT
INSTALL NOZZLE
DECONTAMINATION &
CHEMICAL CLEANING
OPEN MANHOLE
VENTILATION
FINAL CLEANING
MOB DRY
THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FR
24 25 26 27 28 29 30 31 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

Nov 2013

TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd

 DETAIL ACTIVITIES

TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd

 Detail activities

Pre-working
Equipment
running test and
manpower Manpower Technical Training
training

17-23 Oct 2013

ICS PUBLIC Co., Ltd

Equipment Running Simulation
 Detail activities

On Site
Setup and
Installation
-Chemical >> Chemical Scrubber
scrubber
-Act carbon
Activated Carbon Scrubber <<
scrubber
-Waste tank
-CTV jet pump
-CIP fogging
machine

ICS PUBLIC Co., Ltd

-Temporary hose
and piping

24-26 Oct 2013 >> ICS Site Office

Waste Storage Tank <<

 Detail activities

Transfer
Remaining
Product
Fill water to lift up the remaining octane
-Water filling (27 October 2013)
-Transfer
product

27-29 Oct

ICS PUBLIC Co., Ltd

Transfer remaining product to waste disposal
(28-29 October 2013)
 Detail activities

 Chemical
jetting

 Fogging CHEMICAL CLEANING

chemical
scrubbing AND
inside tank
DECONTAMINATION
 Activated
carbon and
30 October – 04 November 2013

ICS PUBLIC Co., Ltd

chemical
scrubbing
outside tank
 Detail activities Objective:
• Dilute remaining octane product for prevent it to vaporize
• Continue remove octane remaining to disposal
• Cleaning wall and roof tank

Chemical >> Open top manhole to install

CIP nozzle and fogging nozzle
Jetting by
CIP Nozzle
- Jet spray
chemical ICS 002
3 batch
- Jet spray
water 1 batch CIP nozzle and flank connection <<

ICS PUBLIC Co., Ltd

30-31 Oct

>> CTV Machine

 Detail activities Objective:
• Reduce the VOC inside tank until <350 ppm in two way:
o Internal scrubbing using fogging spray nozzle
o External scrubbing using chemical and activated
Tank carbon scrubber
Decontami-
nation >> Chemical Fogging
- Chemical ICS 002 Machine
for internal
scrubbing
- Chemical ICS 007
+ activated carbon
for external
scrubbing

ICS PUBLIC Co., Ltd

31 Oct – 04 Sep

>> External Scrubber Set

 ICS Scrubber Performances Report*
Date Description Time From Equipment After AC. Carbon Remark/Note/Comment
(ppm) (ppm)
03-11-13 Scrubber continue 24 hr 11.00 893 25.8
Suck water+Octene to tank 20 m3 11.30 1142 21.6
12.00 1047 35.9

13.30 933.4 16.25

15.00 996.5 21.9
15.30 987 32
Jet water 3.5 m3 16.00 1230 28.2
16.30 1386 50

17.00 1079 35
22:00 1133 45 Night Shift
22:30 1229 62

23:00 1390 39

00:00 1506 47

01:00 1832 53

02:00 1300 33
03:00 1287 36

04:00 1021 40

06:00 992 29
Issue By : ICS Checked By : ICS Approve By :SCG- DOW GROUP
*See complete report on the attachment file
TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd
 VOC Graphic Record Inside Tank

TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd

 Detail activities

>> Open manhole

Tank Inside
Final
Cleaning >> Gas inspection

11-13 Nov

ICS PUBLIC Co., Ltd

>> Blower installation
 Detail activities

>> Tank Wall Shell

Tank
Cleaning
Result
>> Tank Wall Shell
13 Nov

ICS PUBLIC Co., Ltd

>> Tank Bottom
shell
 Problem Encountered*

No. Problem Description Corrective Actions Remarks

25/10/2013
1. Crane cannot lifting Adjust the distance again to meet the
because lifting ratio requirement.
calculation didn’t meet
the requirement
31/10/2013
2. Cannot remove dip tape Release pressure to scrubber unit
because pressure inside
tank is too high
3. Suck remaining waste -Modify sucking line 02/11/2013

inside slowly

*see more detail in the daily report attachment

TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd

 Project Safety Performance Indicator
Injury Frequency rate Loss Time Accident

6 6
Case /200,000 man-hour
No. of Incident

4 4

2 2

00000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 00 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0

ov

ov
ct

ct

ct

ct

ov

ov

ov

ov

ov

1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
24-Oct
25-Oct
26-Oct
27-Oct
28-Oct
29-Oct
30-Oct
31-Oct
-O

-O

-O

-O

-N

-N
N

N
1-

3-

5-

7-

9-
24

26

28

30

11

13
Environmental Spill
6 Target
No. of Incident
Actual
4

00000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0
ov

ov
ct

ct

ct

ct

v
o

o
-O

-O

-O

-O

-N

-N
-N

-N

-N

-N

-N
4

3
1

9
2

TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd

TK-1001 cleaning Do not distribute ICS PUBLIC Co., Ltd