Multiple Choice Questions: Subject: Advanced Manufacturing Processes Unit 1: Special Forming Processes

Sandip Foundation’s
Sandip Institute of Engineering and Management, Nashik

DEPARTMENT OF MECHANICAL ENGINEERING
Academic Year 2019-20
Multiple Choice Questions
Subject: Advanced Manufacturing Processes

Unit 1: Special Forming Processes
1. Which word best describes the roll forming?

a) Die forming b) Coining c) Progressive d) Profiling
Answer: c
Explanation: Roll forming is a continuous process for forming sheet, strip or coiled metal stock into
long shapes of essentially uniform cross-section. The material is fed through pairs of contoured
forming rolls, which progressively shape the metal until the desired cross-section is produced.
2. Which of the following are the most desirable materials used in roll forming?
a) Spring steel b) Chromium-molybdenum steel c) Non-metals d) Mild steels and aluminium
Answer: d
Explanation: Both ferrous and non-ferrous metals as well as some non-metallic material can be roll
formed. Mild steel and aluminium are the most common materials used in the process. Additionally,
polished, painted, coated and plated materials can also be roll formed.
The most common cutting method of roll forming is

a) sawing b) pre-cutting c) parting d) post-cutting
Answer:d
Explanation: The stock to be roll formed may be either pre-cut to a pre-determined length before roll
forming, or post-cut afterward to a specified dimension. But the latter one is the most common. By
incorporating auxiliary equipment such as pre-notching, punching, embossing, etc. the post-cut
method can be a complete net-shape process, fully automated.
9. Which of the following is the most common material used to produce forming rolls?
a) Aluminium b) Carbide c) Chrome steels d) Oil hardened tool steels
Answer:d
Explanation: Several types of materials are used in the manufacture of the forming rolls and oil
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hardened tool steel being the most common. For extended tool life, hardened high-carbon, high-
chromium too steels are used. On extremely tough forming applications involving high temperatures
and or abrasive materials, aluminium/bronze or carbide rolls are required.
10. Which of the following is used for lubrication in heavy-duty roll forming?
a) Extreme pressure-type solutions b) Soap-type solutions
c) Non-ionic type solutions d) Micro-emulsions
Answer: b
Explanation: The soap-type solutions are used for heavy-duty roll forming. Non-ionic type solutions
are excellent for roll forming aluminium and coated components and extreme pressure-type are used
for high strength alloys.
11. The following image is forming processes
a)High Rate Energy b)Roll c) Stretch d)Spin
Ans:-b
12. In HREF high energy is applied for interval of time.
a)Short b) Long c) Medium
Ans:-a
13. HERF is not suitable for Materials.
a)Brittle b)Soft c) Tough d)hollow
Ans:- a
14. In HREF dies need to be much bigger to withstand high energy rates and shocks and to
prevent .
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a)Deformation b)Elongation c)Cracking d)Bulk
Ans:-c
15. In forming TNT, RDX and Dynamite is used.
a)Roll b)Spin c)explosive d)HERF e) c & d both
Ans:-e
16. The following Image related to forming processes.
a) Roll b)Electro Hydraulic c)explosive d)petro-forge

e)Stretch
Ans:- c)
17. In uncofined type explosive forming the is necessary in the die to prevent
adiabatic heating of the work which may lead to oxidation or melting.
a)water b)air c)vacuum d)explosive
Ans:- c.
18. The characteristics of forming are similar to those of explosive forming.

a)HERF b) Roll c)High Velocity d)Electro Hydraulic
Ans:-d
19. Like chemical explosive in HERF, Electro hydraulic forming used .

a)capacitor Bank b)pressure c)airgap d)current
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Ans:-a
20. The following diagram related with forming process.

a)Roll b)Electro Hydraulic c)explosive d)petro-forge e)Stretch
Ans:-b
21. In electromagnetic forming, coil is firmly held and hence the work piece collapses into the
die cavity due to . thus assuming die shape.
a.air gap b)vacuum c)current d)magnetic repelling force
Ans:-d

a) Hydro forming b)Electro Hydraulic c)explosive d)Electromagnetic e)Stretch
Ans:-d
23. What is (are) the limitation(s) of electromagnetic forming.
a) Applicable only for electrically conducting materials. b) Not suitable for large work pieces.
c) Rigid clamping of primary coil is critical. d)All of these.
Ans:-d
24. is a process related to conventional spinning and is also known as flow

turning or spin forging.
a)Flow spinning b)Shear Spinning c)Metal Spinning d)roll forming
Ans:-b
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a) shear b)Sheet metal spinning c)Roll d)None of These

Ans:-b
26. Which of the following is Not the type of Bulk forming processes.
a)Wire Drawing b)Bending c)Rolling d)Forging
Ans:-b
27. Which of the following is Not the type of Sheet Metal forming processes.
a)Bending b)Deep Drawing c)Shearing d)Extrusion
Ans:-d
28. Which of the following is Not the type of HREF processes.
a)Electromagnetic Forming b)Explosive forming c)Electro hydraulic d)Forge forming Ans:-
d
29. . The following Image related to forming processes.
a)Stand-off technique b)Roll forming c) Explosive Forming d)vacuum Forming

Ans:-c
30. Which of these not a type of Magnetic Pulse forming process.
a)Swaging Method b)Reduction Method c)Expanding Method d)Embossing Method
Ans:-b
31. In EHF the energy of shock wave and pressure pulse generated depends on size of .
a)die b)workpiece c)capacitor d)sparking electrode
Ans:-c
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32. The following figure related to forming process.
a)Tube Hydro b)Sheet Hydro c)vacuum pressure d)High pressure

Ans:-b
33. forming is Single Tool Technology aas there is no need of the expensive matched of
male /female die sets.
a)Tube Hydro b)Sheet Hydro c) vacuum pressure d)High pressure
Ans:-b
34The following figure related with forming process.
a)Sheet metal Spinning b)Shear Spinning c)Flow d)circular

35. Large plastic deformation while thinning of the blank is involved in process.
Ans:- b
36. From which of the following is not the process variable of spinning.
a)Roller Path b)spindle Speed c)Sheet Material d)Feed Ratio
Ans:-c
37. forming process is also called as Tube Spinning.
Ans:- c
38. The process involves applying compression to the outside diameter of cylindrical
perform by combination of axial an radial forces using a set three or four rollers.
a)Sheet metal Spinning b)Shear Spinning c)Flow forming d)Roll forming
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Ans:-c
40. The following figure related to process.
a)Sheet metal Spinning b) Forward Flow forming c)Backward Flow forming d)Roll forming
Ans:-b.
41. In proess, it does not required lubrication.
a) Stretch b)roll c)Shear flow d)Incremental Shear
Ans:-a
42. The process is also known as single point forming.
a) Stretch forming b)roll process forming c)Shear flow process forming
d)Incremental Shear forming Ans:-d
43. The following figure related to forming process.
a) Stretch b)roll c)Shear flow d)Incremental Shear

Ans:-d
44. process is similar to process that takes place in an internal combustion engine.
a)Petro-forge forming b)Explosive forming c)Hydro forming d)None of these.
Ans:-a
45. process is used to high speed forging, for bar cropping, for hot forging of gears,
metal powder compaction and sheet blanking etc.
a)Petro-forge forming b)Explosive forming c)Hydro forming d)Sheet shearing
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Ans:-a
46. The following figure related to process.
a)Petro-forge forming b)Explosive forming c)Hydro forming d)Sheet shearing

Ans:-a
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Unit 2 Advance Joining Processes
1. Friction welding produces welds due to

a) electrode melting
b) workpiece melting
c) relative motion between work pieces
d) adhesive force between workpiece particles
Answer: c
Explanation: Friction Welding (FRW) is a solid state welding process which produces welds
due to the compressive force contact of work pieces which are either rotating or moving relative
to one another.
2. In friction welding, material is deformed due to
a) elastic deformation
b) plastic deformation
c) ductile deformation
d) brittle deformation
Answer: b
Explanation: In friction welding the heat required to produce the joint is generated by friction heating at
the interface. This heat displaces material plastically from the faying surfaces.
3. Which of the following is true about friction welding?

One workpiece is held stationary while the other is moving
Both the workpieces are moving
Both the workpieces are stationary and filler is added in the space between them
The material is deformed elastically
Answer: a
Explanation: The components to be joined are first prepared to have smooth, square cut surfaces. One
piece is held stationary while the other is mounted in a motor driven chuck or collet and rotated against
it at high speed.
4. During friction welding, initially low pressure is applied. Why?

a) For slowly increasing the surface temperature
b) For melting the surface coating on the materials
c) To check weldabilty of two materials
d) For initial cleaning of the surface
Answer: d
Explanation: A low contact pressure may be applied initially to permit cleaning of the surfaces
by a burnishing action. This pressure is then increased and contacting friction quickly generates
enough heat to raise the abutting surfaces to the welding temperature.
5. After the welding temperature is reached _

a) rotation is stopped
b) speed of rotation is increased
c) rotation of first workpiece is stopped and second workpiece starts rotating
d) filler material is added
Answer: a
Explanation: As soon as the welding temperature is reached, rotation is stopped and the pressure is
maintained or increased to complete the weld. The softened material is squeezed out to form a flash. If
desired, the flash can be removed by subsequent machining action.
6. By friction welding, steel bars upto mm diameter can be welded.

a) 10
b) 50
c) 100
d) 210
Answer: c
Explanation: During friction welding, a forged structure is formed in the joint. Friction welding
has been used to join steel bars upto 100 mms in diameter and tubes with outer diameter upto
100 mm.
7. Inertia welding is a modified form of friction welding.

a) True
b) False
Answer: a
Explanation: Inertia welding is a modified form of friction welding, where the moving piece is attached
to a rotating flywheel. The flywheel is brought to a specified rotational speed and is then separated from
the driving motor.
8. Which of the following is not true about inertia welding?

a) Weld is formed when the flywheel stops
b) The process is difficult for automation
c) Weld quality is consistent
d) Parts remain in contact even after the weld is completed
Answer: b
Explanation: The weld is formed when the flywheel stops its motion and the pieces remain
pressed together. Since the conditions of the inertia welding are easily duplicated, welds of
consistent quality can be produced and the process can be easily automated.
9.Which of the following materials cannot be welded by friction welding?

a) Aluminium
b) Copper
c) Stainless steel
d) Non-forgeable materials
Answer: d
Explanation: Dry bearing and non-forgeable materials cannot be welded by a friction welding
process, i.e., one of the components must be ductile when hot, to permit deformations.
Preparation and alignment of the workpieces of the workpieces may be critical for developing
for developing uniform rubbing and heating, particularly for pieces having diameters larger
than 50mm.
10.Aluminium is difficult to friction weld because of

a) ductility
b) softness
c) micro porosity
d) heat reflectivity
Answer: c
Explanation: The basic problems with friction welding of aluminium and its alloys are that they
possess:
Cast brittle dendritic structure
Micro porosity
Loss of strength in heat affected zone
11. Which of the following processes can be used as alternative technique for joining
aluminium and its alloys?
a) Tungsten inert-gas welding
b) Metal inert-gas welding
c) Friction stir welding
d) Oxy-Acetylene flame technique
Answer: c
Explanation: The following alternate techniques are being used for joining of aluminium and its
alloys:
• Electron beam welding
• Laser beam welding
• Variable polarity plasma arc welding
• Friction stir welding.
12. All metallic engineering materials which are can be friction welded.
a) soft
b) weldable
c) forgeable
d) metamaterials
Answer: c
Explanation: As a rule, all metallic engineering materials which are forgeable can be friction
welded, including automotive valve alloys, maraging steel, tool steel, alloy steels and tantalum.
In addition, many castings, powder metals and metal matrix composites are weldable.
13.Friction welding produces quality joints, with a 100% weld.

a) lap joint
b) tee-joint
c) butt joint
d) edge joint
Answer: c
Explanation: Friction welding produces forged quality joints, with a 100% butt joint weld
through the contact area. Furthermore, in friction welding heat affected zone is much narrower
as compared to other welds, which indeed reduces the cost of post-weld heat treatments (stress
relieving processes).
14. generated during friction welding is coherent.

a) Burr
b) Molten metal
c) Flash curl
d) Fly ash
Answer: c
Explanation: The flash curl generated during welding is coherent, will not flake off, and can
often be left intact if design and engineering considerations allow. Alternately, parts can
frequently be designed to accommodate the flash curl in a recess (flash trap).
15. Which of the following is not the advantage of friction welding?

a) No smoke generation during the process
b) Less sparks are produced during the process
c) Applicable for all metals
d) Time saving process
Answer: c
Explanation: The advantages of this process such as no smoke, fumes or gases, or few sparks
produced, and the fact that the process is machine-controlled, make it suitable for use in
potentially explosive or hazardous environments. The machine can be fully automated so the
operator can be safely located out of harm’s way. This process is not applicable to non-
forgeable metals.
16.From given below which one is not the processes parameter of FSW.
a)Rotation Speed b)Tilting angle c)Material used d)Down force

Ans:- c
17.In FSW small change in shape of tool can cause significance change in and
quality of weld.
a)Operational Speed b)tool quality c)feed d)removed chips
Ans:- Operational Speed
18. is the period of the starting stage of welding process in FSW.
a)Transient stage b)Dwell c)Pseudo Steady State d)none of these

Ans:-Dwell
19. is the constant eat generation starts in the beginning of the process.
a) Transient heat b)Dwell c)Pseudo Steady State d)none of these

ANS:-a
20. - is the stage in which the thermal zone around the tool becomes steady.
a)Transient stage b)Dwell c)Pseudo Steady State d)none of these
Ans:-c
21.In electron beam welding the tungsten filament heated upto high temperature at
degree Celsius.
a)2500 b)2200c)3000 d)1800
Ans:-2500
22..In electron beam welding the filament heated upto high temperature at 2500 degree
Celsius.
a)Titanium b)Carbide tool c)Tungsten d)steel alloy
Ans:-Tungsten
23.From the following image one D shows zone.
a)Parent Metal b)Heat Affected c)Thermo Mechanical Effected d)Weld Nugget

Ans:-d
24.From the following image one C shows zone.

Ans:-c
25.From the following image one B shows zone.

Ans:-b
26.From the following image one A shows zone.
Ans:-a
27.In electronic beam welding depth of penetration is depending upon _ .
a)Electronic beam power b)acceleration voltage c)beam current d)None of these.
Ans:-b
28.In Laser Beam Welding - used to emit light.
a)cadmium lamp b)florescent lamp c)Flash lamp d)None of these
Ans:-c
29. Laser beam welding is a joining process.

a) fission b) fusion c) coherent d) plastic
Answer: b
Explanation: Laser is an acronym for light amplification by stimulated emission of radiation.
Laser Beam Welding (LBW) is a fusion joining process that produces coalescence of materials
with the heat obtained from a concentrated beam of coherent, monochromatic light impinging
on the joint to be welded.
30. Which of the following is used to direct laser beam?

a) glass apertures b) perforated glass sheets c) flat optical elements
d) electro-magnetic coils
Answer: c
Explanation: In the LBM process, the laser beam is directed by flat optical elements, such as
mirrors and then focused to a small spot (for high power density) at the workpiece using either
reflective focusing elements or lenses.
31. In case of laser welding, heat input is to fuse the weld metal.
a) equal to the required amount b) close to the minimum required
c) greater by 200 J than required d) approximately higher by atleast 320 J
Answer: b
Explanation: Following are the few advantages of Laser Beam Welding:
• Heat input is close to the minimum required to fuse the weld metal
• Reduced heat affected zones
• Workpiece distortions are minimized due to smaller heat affected zones.
32..In LBW the atoms of absorb the energy and electron of those atoms get
excited.
a)Ruby crystal b)Quarts Crystal c)Swiss quartz crystal d) diamond crystal
Ans:-a
33. Tool in USM is generally made from which of the following materials?
a) Glass b) Ceramic c) Carbides d) Steel
Ans:-d
Explanation: The tool material should be such that indentation by the abrasive grits does not
lead to brittle failure. Thus the tools are made of tough, strong and ductile materials like steel,
stainless steel and other ductile metallic alloys.
34. In ultrasonic machining, the abrasive particles act as the

a) chip carriers b) intenders c) finishing particles
d) thickening agent for the slurry
Answer: b
Explanation: During ultrasonic machining, as the tool vibrates over the workpiece, the abrasive
particles act as the indenters and indent both the work material and the tool.
35. During USM, cracks are produced due to

a) von-mises stresses b) hertzian stresses c) principal stresses
d) episodic acute stresses
Answer: b
Explanation: During USM, as the tool vibrates, it leads to the indentation of the abrasive grits.
During indentation, due to hertzian contact stresses, cracks would develop just below the
contact site then as indentation progresses the cracks would propagate due to increase in stress
and ultimately lead to brittle fracture of the work material under each individual interaction site
between the abrasive grits and the workpiece.
36. Increasing volume concentration of abrasive in slurry would affect MRR in which of the
following manner?
a) increase MRR
b) decrease MRR
c) would not change MRR
d) initially decrease and then increase MRR
Answer: a
Explanation: The concentration of abrasive grits in the slurry is related as follow
n = (6AC)/ πdg2,
where n= number of grits
A= total surface area of the tool facing the workpiece
C= concentration of abrasive grits in the slurry
dg= diameter of a grit
Thus above relation shows that any increase in ‘C’ will increase ‘n’ and hence material removal
rate (MRR).
37. Which of the following material is not machined by USM?
a) Brittle metals b) Glass c) Ceramics d) Ductile materials
Answer: d
Explanation: USM is used for machining;
• hard metallic alloys • brittle metallic alloys • semiconductors • glass • ceramics
• carbides.
38. The development of USM was started in

a) 1920 b) 1927 c) 1947 d) 1980
Ans:-b
Explanation: The development of USM was started in 1927. It was accidentally discovered
during investigating the ultrasonic grinding of abrasive powders.
39. Which of the following is not a part of the ultrasonic machine used in USM?
a) Generator b) Acoustic head c) Slurry pump d) Lead-screw
Answer: d
Explanation: The basic ultrasonic equipment consists of, a generator for high frequency
oscillations; an acoustic head, consisting of a transducer and a horn also known as shank or
trunk; also, tool and abrasive slurry elements like pump and tank for slurry.
40. The tool is joined to the trunk by

a) riveted joint b) welded joint c) brazing d) honing
Answer: c
Explanation: The tool is attached to the trunk or the horn by silver brazing process. At times it is
fasten or the screwed to the trunk also. The commonly used tool materials are brass, high speed
steel, mild steel, silver, stainless steel, tungsten carbide and monel metal.
41.Which of these are(is) Not the thermal spray coating processes?
a)Wire frame spray b)Electric arc wire spray c)Plasma Spray
d)carbide coat Spray

Ans:-d
42. The following figure shows the process.
a)Wire frame spray b)Electric arc wire spray c)Plasma Spray
d)High velocity oxy fuel Spray
Ans:-a)
43. In plasma spray coating the temperature of plasma is as much as degree Celsius
a)12000 b)14000 c)10000 d)16000
Ans:-16000
44. The process utilizes a combination of oxygen with various fuel gases hydrogen,
propane, propylene.
a)Plasma Spray b)Electric arc wire spray c)Plasma Spray
Ans:-d
45. The following diagram shows Process.

a)Ultrasonic welding b)Electric arc wire spray c)Plasma Spray
Ans:-a
46.Material like Pentaerytritol Tetranitrate and Trinitrotoluene is used in
a)Electric Welding b)High Velocity oxy fuel spray c) Explosive welding
d)None of these
Ans:-c
47.In cryogenic welding the cryogenic phenomenon includes the material processing under
degree Celsius temperature.
a)-500 b)-50 c)-150 d)-300
Ans:- c
Unit 3: Hybrid Non-conventional Machining Techniques
1. Which of the following non-conventional machining technologies.
a)Chemical Machining b)Thermal Machining c)Electrochemical Machining d)All of

these Ans:-d
2. STEM process is used in aerospace industries to drill the holes with high length to diameter ratio up to
.
a)200:1 b)100:1 c)150:1 d)300:1
Ans:- d
3. Generally in STEM process acid based electrolyte such as sulphuric acid having % concentration
in water.
a)50 b)20 c)10 d)5
Ans:-c
4. In STEM process how much low voltage applied across the gap as higher voltage causes boiling of
electrolyte which eventually damages the electrode coating.
a)5-15 V DC b)10-20 V DC c)1-5 v DC d)20-35 v DC
Ans:-a)
5. The following diagram is related with process.
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a) ECG b)STEM c)EDMd)EJM
6)Using STEM process Small holes in diameter with high length to diameter ratio.
a)0.76-1.62 mm b)1.2 - 2.4mm c)0.05 - 0.225mm d)0.95-3.32 mm
Ans:-a
7. Which material is used as a tool for STEM to resist acid attack by electrolyte.
a)Tungsten b)Aluminium c)Copper d)Titanium
Ans:-d
8. What is the machining current used in STEM process.?
a)200 AMP b)300 AMP c)500 AMP d)600AMP
Ans:-d
9. During the STEM process the tool feed rate is around mm/min.
a)0.75-3 b)2-5.5 c)4-8 d)0.15-0.75
Ans:-a
10. Amongs all these which of the material is not used commonly as bonding material in Electrochemical
Grinding.
a)Copper b)Cobalt c)Brass d) Nickel
Ans:-b
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11.A constant inter-electrode gap is maintained considering the grain size of the abrasive
particle.
a)0.025mm b)0.5mm c)1mm d)1-1.5mm
Ans:-a)
12. The following image related to process.
a)ECG b)STEM c)EJM d)Rotory EDM

Ans:-a
13. In Electrochemical Grinding the work piece act as anode.
a)True b)Falsec)not used in ECG
Ans:-a
14. In ECG the size of abrasive particle around grit number.
a)120-800 b)60-320 c)500-1200 d)100-1600
Ans:-b
15. The surface speed of the wheel during the operation is up to m/s.
a)5-10 b)10-15 c)20-35 d)85-110
Ans:-c
16. The depth of cut of the ECG process should be less than mm.
a)1 b)2 c)1.5 d)2.5
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Ans:-d.
17. The electrolyte used in the ECG are sodium chloride(NaCL) and Sodium Nitrate(NaNO 3).
a)True b)False
18. .The surface speed of the grinding wheel during the operation is up to m/s.
a)100-200 b)300-500 c)1200-1800 d)2400-3600
Ans:-c
19. has significant effect on surface finish and material removal rate.
a)Current density b)Air gap c)Flow of electrolyte d)Feed
Ans:-a
20. The surface finish obtained in ECG is µm.
a)0.01-0.05 b)0.1-0.5 c)0.12-0.8 d)0.8-1.2
Ans:-c
21. The ELPD dresses of grinding wheels using the princople of electrolysis.
a)shape b)workpiece c)metal bond d) None of these
Ans:-c
22. The diagram below related to which process?
a)ELPD b)ECG c)EDM d)ECDM
Ans:-a
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23. The wheel loading and glazing can be eliminated by introducing electrolize cell.
a)True b)Flase Ans:-a
24. Whic hof th following is not the component of the ELPD.
a)Power Supply b)Abrasive Particle c)Electrolyte d)Electrode
Ans:-b
25. Electrode must be in size of the of the grinding wheel perimeter.
a)1/4 to 1/2 b)1/6th to 1/4 c)1/8 to 1/2 d)1/16 to 1/8
Ans:-b
26. In ECG, grinding action removes

a) workpiece material from the surface
b) corroded surface layer making workpiece ready for electro-chemical process
c) oxide film formed on the surface
d) particles removed from surface after chemical action
Answer: c
Explanation: ECG removes metal by combination of electro-chemical and grinding actions. The grinding
action removes the buildup of oxide film on the surface of the workpiece.
27. Electrolyte in ECG should provide

a) lower chemical activity
b) allowance to stray currents
c) high stock removal efficiency
d) higher corrosion tendency
Answer: c
Explanation: Desirable electrolyte should provide: high conductivity, high stock removal efficiency,
passivation to limit stray currents, good surface finishes and corrosion inhibition.
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28. Which of the following is true about ECG?
a) Lower MRRs when grinding hard, heat sensitive materials
b) Machining of soft metals like aluminium can be easily done
c) Difficult to machine materials with high hardness like tungsten carbide
d) Burr-free sharpening of needles
Answer: d
Explanation: Applications of ECG are as follows;
(1) Single largest use for ECG is in the manufacturing and remanufacturing of turbine blades and vanes
for aircraft turbine engines
(2) Grinding of tungsten carbide tool inserts
(3) Re-profiling worn locomotive traction motor gears
(4) Burr-free sharpening of hypodermic needles
(5) Grinding of surgical needles, other thin wall tubes, and fragile parts
(6) Machining of fragile or very hard and tough material – honey comb, thin walled tubes and skins
(7) High MRR’s when grinding hard, tough, stringy, work-hardenable or heat sensitive materials.
29.MRR is ECM depends on

a) hardness of work material
b) atomic weight of work material
c) thermal conductivity of work material
d) ductility of work material
nswer: b
Explanation: In ECM, material removal takes place due to an atomic dissolution of work material.
Electrochemical dissolution is governed by Faraday’s laws. Also, for ECM, MRR= IA/(Fρv), where I=
current, ρ= density of the material, A= atomic weight, v= valency, F= faraday’s constant.
30. Electrolyte used in ECM should have

a) high specific heat
b) lower resistance to film formation on the workpiece
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c) higher viscosity
d) corrosive nature
Answer: a
Explanation: Desirable properties of the electrolytes are as follows:
• High electrical conductivity – for easy ionization
• Low viscosity – for easy flow
• High specific heat – to carry more heat
• Chemical stability – to be chemically neutral or
does not disintegrate during the reaction
31.In which Process electrolytic aqueous solution uses 10 to 25%.
a)EJM b)EDM c) ELPD d)ECG
Ans:-a
32.In EJM a higher voltage of V is applied get longer and thinner flow of electrolyte .
a)50-100 b)150-750 c) 200-400 d)600-1000
Ans:-b
33. Laser Beam is produced due to

a) spontaneous emission
b) stimulated emission followed by spontaneous emission
c) spontaneous emission followed by Spontaneous absorption
d) spontaneous absorption leading to “population inversion” and followed by stimulated emission
Answer: d
Explanation: Lasing process describes the basic operation of laser, i.e. generation of a coherent (both
temporal and spatial) beam of light by “light amplification” using “stimulated emission”.
34. Which of the following processes does not use lasers?

a) Cladding
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b) Alloying
c) Nitriding
d) Cutting
Answer: c
Explanation: Laser Beam Machining or more broadly laser material processing deals with machining and
material processing like heat treatment, alloying, cladding, sheet metal bending, etc.
35. Laser causes a rapid substantial rise in of the material.

a) local temperature
b) local pressure
c) indentation
d) cracks
Answer: a
Explanation: As laser interacts with the material, the energy of the photon is absorbed by the work
material leading to rapid substantial rise in local temperature. This in turn results in melting and
vaporisation of the work material and finally material removal.
36. In laser beam machining, electrons are excited by

a) high temperature steam
b) flash lamps
c) flash torch
d) cathode ray tube
Answer: b
Explanation: Population inversion can be carried out by exciting the gas atoms or molecules by pumping
it with flash lamps. Then stimulated emission would initiate lasing action. Stimulated emission of
photons could be in all directions.
37. The depth of the surface modification depends on the heat input and the depth in the range of
is hardened using laser based heat treatment.
Page | 8
a)0.025-0.01 b)0.25-2.5mm c)1.5-4.0 mm d)None of these
Ans:-b
38. In Abrasive flow finishing the viscoelastic medium is consisting of .
a) SiC, b) Al2O3 c) Boron Carbide d)all of These
Ans:-d
39. In magnetic abrasive finishing, particles mixed with the fine abrasive particles.
a)ferromagnetic b)SiC c)Al2O3 d)Silicate.
Ans:-a
40. The following figure is related with process.
a)AFF b)Magnetic Abrasive Finishing c)EDMd)WEDM
41.FMAB stands for
(This question does not cotain option)
42. In which process mechanical energy of water use and abrasive phase is use to achieve material
removal or machining.
a)AFF b)ECG c)AWJM d) FMAB
Ans:-c
Page | 9
43. The following figure is shows the setup of process.
a)AFF b)AWJM c)EDM d)WEDM
Ans:-b
44. In Abrasive Water Jet Machining process, the water in converted into Kinetic energy, yielding a high
velocity jet of m/s.
a)100 b)200 c)500 d)1000
Ans:-d
45. In AWJM hydraulic intensifier increases water pressure of bar to about 3000-4000 bars.
a)4 b)10 c)16 d)24
Ans:-a
46. Wire-cut EDM can cut plates of thickness upto

a) 50mm
b) 100mm
c) 300mm
d) 500mm
Answer: c
Explanation: Wire-cut EDM process can cut plates as thick as 300mm and is used for making punches,
tools and dies from hard metals that are difficult to machine with other methods.
Page | 10
47. In WEDM, the wire is held tight between _
a) upper and lower nozzles
b) upper and lower diamond guides
c) upper and lower groves in the handle
d) upper and lower pulleys
Answer: b
Explanation: In wire-cut EDM (WEDM), the wire which is constantly fed from a spool, is held between
upper and lower diamond guides. The guides are usually CNC-controlled and move in the x–y plane.
48. In the wire-cut EDM process, de-ionizing units are used for controlling the
a) feed rate
b) resistivity
c) burr formation
d) temperature of the wire
Answer: b
Explanation: In the wire-cut EDM process, water is commonly used as the dielectric fluid. Filters and de-
ionizing units are used for controlling the resistivity and other electrical properties.
49. The WEDM process requires

a) lower initial investment
b) lesser cutting forces
c) a skilled operator
d) a coolant pump
Answer: b
Explanation: The wire-cut EDM process requires lesser cutting forces in material removal; hence it is
generally used when lower residual stresses in the workpiece are desired.
50. During the WEDM process, workpiece undergoes a number of thermal cycles.
a) True
b) False
Answer: a
Page | 11
Explanation: In WEDM process, the selection of process parameters is very crucial, as in some cases the
workpiece undergoes significant thermal cycles the can be very severe. These thermal cycles can form
recast layers and induce residual tensile stresses on the workpiece.
51. Electrically conductive materials are cut by WEDM process by _ mechanism.

a) thermal
b) electro-thermal
c) electro-dynamic
d) fused metal
Answer: b
Explanation: Electrically conductive materials are cut by WEDM process by an electro-thermal
mechanism. In the WEDM process, the motion of the wire is slow. It is fed in the programmed path and
material is removed from the workpiece accordingly.
52. The burr or cut particles are flushed away by the

a) electrode
b) motion of the workpiece
c) di-electric fluid
d) coolant
nswer: c
Explanation: The area wherein discharge takes place gets heated to very high temperatures such that the
surface gets melted and removed. The cut particles (debris) get flushed away by the continuously flowing
dielectric fluid.
53. The di-electric fluid gets ionizes in between _ gap.

a) tool-electrode
b) cathode-anode
c) workpiece-electrode
d) tool-workpiece
Page | 12
Explanation: The di-electric fluid gets ionized in between the tool-electrode gap and hence, helps in
creating a path for each discharge. Because of these discharges, material is removed from the workpiece.
54. In wire-cut EDM process, material removal takes place by a series of discrete discharges between
a) di-electric fluid and the wire electrode

b) the wire-electrode and the workpiece
c) the workpiece and the CNC-table
d) wire electrodes
Answer: b
Explanation: In wire-cut EDM process, material removal takes place by a series of discrete discharges
between the wire and the workpiece in the presence of a di-electric fluid. Water is commonly used as the
di-electric fluid.
55. How many subsystems are there in wire-cut EDM process?

a) 2
b) 3
c) 4
d) 5
Answer: c
Explanation: The subsystems of Wire-EDM process are:
• Power supply
• Di-electric system
• Wire feeding system
• Positioning system.
56. In wire-cut EDM, a moving wire is used to

a) remove the burr
b) cut complex outlines
Page | 13
c) melt the material
d) make the way for the di-electric fluid
Answer: b
Explanation: In wire-cut EDM, a moving wire is used to cut complex outlines and fine details in the
required workpiece. The wire is wound on a spool and is kept in constant tension.
57. Wire electric discharge (ED) machining is based on the same principle as that of
a) hydro-dynamic EDM
b) die-sink EDM
c) polar EDM
d) non-conventional EDM
Answer: b
Explanation: Wire electric discharge (ED) machining is based on the same principle as die-sink ED
machining. The basic elements in all EDM methods are dielectric fluid, a workpiece and an electrode.
58. The only difference between die-sink EDM and wire cut EDM is the
a) way of material removal
b) electrode used for the machining
c) type of materials machined
d) processing time
Answer: b
Explanation: In the die-sink EDM method the electrode has the same shapes as the wished machining
results. In the wire cut EDM method the electrode is a moving wire made from some electrically
conducting material. The workpiece is cut with the electrode wire.
59. Sparking gap is the distance between

a) the workpiece and the CNC table
b) the workpiece and the electrode wire
c) the electrode wire and the di-electric fluid
d) the workpiece and the spark plug
Page | 14
Answer: b
Explanation: The distance between the electrode wire and the workpiece is called a sparking gap. The
electrode produces shapes that are a sparking gap dimension larger than the programmed shape through
which the electrode wire passes.
60. Which of the following component of the wire cut EDM machine does not get heated?
a) Workpiece
b) Electrode wire
c) Di-electric fluid
d) Coils
Answer: b
Explanation: The electrode wire moves between two coils with a moderate speed. The part of the wire
that actually machines the workpiece is constantly changing. There is no time for the wire to heat up.
61. The electrode wires are usually made form

a) graphite
b) iron
c) nickel
d) brass
Answer: d
Explanation: Wire used in wire cut EDM are usually made of brass – either zinc-coated or uncoated.
Brass wire can be purchased in different hardnesses and different diameters. Zinc coated wire is used in
machining high melting point workpiece materials.
62. For machining of high melting point materials, wires are used.
a) gallium
b) zinc coated
c) aluminium coated
d) silver
Page | 15
Explanation: Zinc coated wire is used in machining high melting point workpiece materials. The zinc
coating vaporises in lower temperature than the brass core. Vaporisation reduces the amount of heat that
transmits to the brass and the core wears less.
63. Which of the following is not the application of wire cut EDM process?
a) Machining ejector holes
b) Cutting the ejector pins
c) Machining cores of various moulds
d) Machining of complex shapes made of plastic
Answer: d
Explanation: The most typical wire cut EDM applications in mould making are: −
• Machining ejector holes
• Shaping and cutting the ejector pin ends to follow mould cavity surface shapes
• Machining cores and corresponding fastening holes in the mould plates and inserts.
64.The following image is represent process.
a) AFF b)WEDM c)AWJM d) FMAB
Ans:-b
65. Which process combines principle of EDM and ECM processes.
a)STEM b)AFF c)ECDM d)WEDM
Ans:-c
Page | 16
66. ECDM uses welding copper plates and foils.
a)micro electro seam b)one of two electrode c)current d)Electrolyte concentration
Ans:-a
67. The following figure related with process.
a)rotary EDM b)ECDM c)Ultrasonic assisted EDM d)WEDM
Ans:-c
Page | 17

Unit 4:- Micro Machining and Nano Fabrication Technique
1.Diamond turning can achieve tolerance up to .
a)1µm
b)0.1 µm
c)0.01 µm
d)0.001 µm
Ans:-c
2..Diamond turning can achieve surface roughness up to .
a)1µm
b)0.1 µm
c)0.01 µm
d)0.001 µm
Ans:-d
3. DTM is used to manufacture either having component feature less than _ µm or to achieve
submicron/ nano metric surface finish.
a) 1
b)10
c)100
|1
d)0.1
Ans:-c
4. In DTM process diamond is mostly prefer for machining of nonferrous metal such as .
a)copper
b) cobalt
c)Nickel
d)Nital
Ans:-a
5. The tool nose radius used for DTM process is varies from _ mm.
a)0.1 to 0.2
b)0.2 to 0.3
c)0.1 to 0.3
d)0.2 to 0.4
Ans:-d
6. In DTM process diamond can convert to at high temperature above 700degree celsius.
a)Silica
b)carbide
c)graphite
d)ferrite
Ans:-c
|2
7. Which of them are the parameters of tool geometry in DTM.
a)Cutting Edge
b)Clearance angle
c)Cylindrical tool
d)all of these
Ans:-d
8. The following diagram related with process.
a)Ultrasonic Micromachining
b)DTM
c) FIBM
d) Photo chemical Machining
Ans:-b
9. From the following is not the process parameters of DTM.
a)Spindle ratio
b) Feed rate
|3
c) depth of cut
d)Clearance feed
Ans:-d
10. Ultrasonic micromachining use to machine hard and brittle materials such as
a)sapphire
b)aluminium
c)cuprous
d)iron
Ans:-a
11. The size of the abrasive particle in USMM process is in range of µm.
a)0.5-15
b)0.1-5
c)1-5
d)0.01-0.5
Ans:-a
12. In the process the vibration is given to the tool or the workpiece.
a)USM
b)USSM
c)USW
d)none of these
|4
Ans:-b
13. The following figure related to which Process.
b)DTM
c)FIBM
d)Photo chemical Machining
Ans:-a
14. Which of these is not hte basic element of the USMM.
a)CNC controller
b)Abrasive Slurry
c)transformer
d)Acoustic head
Ans:-c
15. THe USMM employs mechanical vibration with frequency within range of kHz.
a)50-100
b)20-40
c)10-60
d)4-10
Ans:-b
16. In USMM , mechanism used to removed the material due to repetitive impact of the free
moving abrasive particles on the workpiece surface.
|5
a)Mechanical Abrasion
b)Cavitations effect
c)Micro chipping
d)Chemical Action
Ans:-c
17. In USMM the size of the abrasive particles is varies in the range from grit.
a)10-50
b)200-2000
c)500-1000
d)100-200
Ans:-b
18. Which of these is not the performance characteristics of the USMM process.
a)Aspect ratio
b) the cutting ratio
c) Toll wear rate
d) Tool geometry
Ans:-d
19. In Focused Ion Machining Process is a phenomenon whereby atoms are ejected from
solid target material by transfer of kinetic energy from incident ion to the target atoms.
a) Sputtering
b) collision cascade
|6
c) Amorphization
d)None of these
Ans:-a
20. In in FIB process several atoms will be ejected from the target surface and incident ion
implanted deep inside the target surface and damage the lattice structure by displacing adjacent atom.
a) Sputtering
b)collision cascade
c)Amorphization
d)None of these
Ans:-b
21. The Material removal rate of FIB is .
a)High
b) Low
c)Medium
d)Higher USSM
Ans:-b
22. In FIB the ion column is tilted degrees to electron column so that the real time image can be
seen easily.
a)20
b)45
c)52
|7
d)56
Ans:-c
23. Following is not the component of FIB process.
a)reflecting base
b) Ion Column
c) Electron Column
d) Gas injection
Ans:-a
24. The following diagram is related with which process?
b)DTM
c) FIBM
d) Photo chemical Machining
Ans:-c
25. What is(are) the factors below that affect the machining characteristics?
|8
a) Sputtering speed
b)Electron speed
c)Amorphization
d)Angle of incident
Ans:-d
26. Which process is generally use to manufacture the integrated circuit in the electronics industries.
b)Lithography
c)FIBM
Ans:-b
27. Which of the following process is a keystone of the nanotechnology revolution.
b) FIBM
c)Lithography
Ans:-c
28. Which of the following is(are) the type of lithography.
a)Optical
b) X-Ray
|9
c) Electron beam
d) all of these
Ans:-d
29. The following diagram is related with which process.
a) Ultrasonic Micromachining
b) FIBM
c)Lithography
Ans:-c
30. In Lithography, once the substrate is prepared, is the n cooled with organic polymer known as
| 10
a) photoresist
b) positive working
c) Negative working
d)None of these
Ans:-a
31. In lithography prebaking the wafer is the process to remove the solvent from the photoresist which is
carried out on heated around 100 degree Celsius.
a)Panel
b)Hot plate
c)base plate
d)transparent glass
Ans:-b
32. The source of radiation in X-ray which is having a shorter wavelength in range of nm
generated by the synchronous source.
a)1-5
b)0.2-1.5
c)0.4 - 4
d)1.5 - 5
Ans:-c
33. In the process chemical milling is done used to fabricate sheet metal component using
photoresist method.
| 11
a) Photo tool Production
b) X-Ray Lithography
c)Electron-beam Lithography
d)Photochemical Machining
Ans:-d
34. From below is one of the step in optical lithography.
a)Prebake
b)Photo tool production
c)developing
d)Matching
aAns:-a
35. From the below one of the process is not the step in Photochemical Machining.
a)Prebake
b)Photo tool production
c)developing
d)Matching
Ans:-a
36. In abrasive jet machining, material is removed by shear as well as brittle deformation of the material.
a) True
b) False
| 12
Answer: a
Explanation: If the KE of the abrasive particle is high enough, then it will remove the material by shear
deformation in case of ductile workpiece material and by brittle fracture if workpiece material is brittle.
37. Holes up to deep can be drilled without using AJM process.

a) 10 nm
b) 45 mm
c) 66 μm
d) 100 μm
Answer: c
Explanation: In AJM, holes up to 66 μm deep can be drilled without employing any special techniques. This
process is also useful for producing microcavity.
38.I n thermal advanced micromachining process, intense heat is produced.

a) True
b) False
Answer: a
Explanation: In this process, localized intense heat is produced which increases temperature of the workpiece
in a narrow zone (i.e.Beamdiameter), equal to its melting or vaporization temperature. Which leads to removal
of material at micro/nano level in the form of debris (irregular shaped particles or spherical globules).
39. Magnetic Float Polishing is a technique based on

a) magneto-dynamic behaviour
b) magneto-hydrodynamic behaviour
c) kinematic behaviour
d) viscosity
Answer: b
Explanation: Magnetic Float Polishing is a technique based on the Magnet on hydrodynamic behaviour of the
magnetic fluid which in the presence of magnetic field can levitate a non-magnetic float and abrasive particles
suspended in it.
| 13
40. Abrasive flow machining (AFM) is used for
a) de-burring
b) etching
c) drilling
d) cutting
Answer: a
Explanation: AFM was developed by Extude Home Corporation USA in 1960 as a method to deburr, polish
and radius difficult to reach surface like intricate geometries and edges by flowing an abrasive laden
viscoelastic medium over them.
41. Thermal micromachining processes can be used to produce reduced hole diameter, lower hole pitch.
a) True
b) False Answer: a
Explanation: Reduced hole diameter, lower hole pitch and longer head can be manufactured by thermal
micromachining processes. These processes are used to manufacture computer hard disc drive heads, inkjet
printer heads, sensors, infrared images.
42. MAF was developed to produce efficiently and economically good quality finish material.
a) True
b) False
Answer: a
Explanation: MAF was developed to produce efficiently and economically good quality finish on the internal
and external surface of tubes as well as flat surface made of magnetic or non-magnetic material.
43. In Abrasive jet Micromachining is used for

a) making finished surfaces
b) thread finishing
c) making grooves
d) cutting
| 14
Ans:- Answer: c
Explanation: This method is used for making accurate shallow holes or grooves, and, with the use of masks,
patterns on target material.
44. Which of the following is true about AJMM?

a) It is a low cost method
b) It is toxic towards the environment
c) It is hazardous to human health
d) It is not capable of anisotropic machining
Answer: a
45 Explanation: Advantages of AJM:
(1) low capital and operating costs,
(2) environment-friendly process,
(3) no major health hazards, and
(4) ability to machine anisotropic and suspended structures on the same substrate.
Short Answers for 1 and 2 Marks.
What is the formula of Sputtering Yield?
Define Amorphization.
What are the different steps followed in Photochemical Machining?
States the different application of FIB.
Classify diamond tool according to waviness control.
What is the main function of photoresist material?
What are the capabilities if DTM?
| 15
Unit-I
Which of the following is not used in
1 1
electromagnetic forming process?
OPTION A A capacitor bank
OPTION B A forming coil
OPTIONC A foeld shaper
OPTION D Stiffening ribs
ANSWER D
Which of the following is true about EMF process?

2 1
Intense electric field is produced using capacitors
OPTION A
and coils
Heavy current is made to flow through the
OPTION B
workpiece
Intense magnetic field is produced for few
OPTIONC
microseconds
Principle of electromagnetic induction is used to
OPTION D
pre-heat the workpiece
ANSWER C
In EMF process, eddy currents are induced in a

3 1
conductive workpiece.
OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER True
In EMF process, forming pulse rate is kept as high

4 1
as possible
OPTION A True
OPTION B FALSE
OPTIONC
OPTION D
ANSWER B
For EMF process, resistivity of the workpiece

5 2
material should be _____________
OPTION A greater than 10 micro-ohm-cm
OPTION B less than 8 micro-ohm-cm
OPTIONC less than 15 micro-ohm-cm
OPTION D in the range 10-20 micro-ohm-cm
ANSWER C
6 Which of the following is not true about EMF? 1

OPTION A Leaves tool marks
OPTION B Does not require lubrication
OPTIONC Does not require any cleanup
It is primarily applied in the forming of good
OPTION D
conducting materials
ANSWER A
Springback effect of the workpiece material is

7 1
eliminated in EMF process.
OPTION A TRUE
OPTION B False
OPTIONC
OPTION D
ANSWER A
The maximum pressure applied by the

8 compression coil is approximately 2
_______________
OPTION A 300 MPa
OPTION B 340 MPa
OPTIONC 375 MPa
OPTION D 400 MPa
ANSWER B
Electromagnetic forming is rarely used to form

9 1
tubular shapes.
OPTION A True
OPTION B False
OPTIONC
OPTION D
ANSWER B
The die used in electromagnetic process should be

10 1
made of material with _________________
OPTION A high electrical conductivity
OPTION B low electical conductivity
OPTIONC low ductility
OPTION D high creep resistance
ANSWER B
The EMF process allows increased ductility

11 1
for______________ alloys.
OPTION A Chromium – molybdenum
OPTION B aluminium
OPTIONC nickel
OPTION D chromium – mangnese
ANSWER B
12 Tooling for EMF process is relatively inexpensive. 1

OPTION A True
OPTION B False
OPTIONC
OPTION D
ANSWER A
EMF is primarily used for which of the following

13 1
material?
OPTION A Silver
OPTION B High carbon steel
OPTIONC Chromium alloys
OPTION D Martensitic steel
ANSWER A
In electro-chemical grinding, grinding wheel is

14 1
used as a cathode.
OPTION A True
OPTION B False
OPTIONC
OPTION D
ANSWER B
ECG is suitable for which of the following

15 1
materials?
OPTION A Tungsten carbide
OPTION B Polymers
OPTIONC Iron
OPTION D Nickel
ANSWER A
16 In ECG, grinding action removes ____________ 2

OPTION A workpiece material from the surface
corroded surface layer making workpiece ready
OPTION B
for electro-chemical process
OPTIONC oxide film formed on the surface
particles removed from surface after chemical
OPTION D
action
ANSWER C
As compared to electrochemical machining

17 1
(ECM), ECG consumes less power.
OPTION A True
OPTION B False
OPTIONC
OPTION D
ANSWER A
18 Nozzles are used to _____________ 1

OPTION A spray coolant on the wheel
OPTION B ensure proper wetting of the wheel
OPTIONC spray chemical directly on the work piece
OPTION D nozzles are not used in ECG
ANSWER B
Electrolyte in ECG should provide _____________

19 1
OPTION A lower chemical activity
OPTION B allowance to stray currents
OPTIONC high stock removal efficiency
OPTION D higher corrosion tendency
ANSWER C
20 Which of the following is true for ECG? 2

Higher the grinding wheel rpm, higher is the
OPTION A
MRR
Higher the current density, faster the removal rate
OPTION B
OPTIONC Stronger the electrolyte, poor surface finish
Higher the hardness of the workpiece, lower the
OPTION D
current density required
ANSWER B
21 Feed rates in ECG vary with a grinding method. 1

OPTION A True
OPTION B False
OPTIONC
OPTION D
ANSWER B
22 Which of the following is true about ECG? 1

Lower MRRs when grinding hard, heat sensitive
OPTION A
materials
Machining of soft metals like aluminium can be
OPTION B
easily done
Difficult to machine materials with high hardness
OPTIONC
like tungsten carbide
OPTION D Burr-free sharpening of needles
ANSWER D
Electro-chemical machining is opposite of

23 1
electrochemical coating.
OPTION A True
OPTION B False
OPTIONC
OPTION D
ANSWER A
For ECM of steel which is used as the electrolyte?

24 1
OPTION A Kerosene
OPTION B NaCl
OPTIONC Deionised water
OPTION D HNO3
ANSWER B
25 MRR is ECM depends on _____________ 1
OPTION A hardness of work material
OPTION B atomic weight of work material
OPTIONC thermal conductivity of work material
OPTION D ductility of work material
ANSWER B
For which of the following ECM cannot be

26 1
undertaken?
OPTION A Steel
OPTION B Nickel based superalloy
OPTIONC Aluminium oxide
OPTION D Titanium alloy
ANSWER C
Commercial ECM is carried out at a combination

27 1
of ___________
OPTION A low voltage high current
OPTION B low current low voltage
OPTIONC high current high voltage
OPTION D high voltage only
ANSWER A
In ECM of pure iron a material removal rate of

28 600 mm3/min is required. What will be the current 1
requirement?
OPTION A 157A
OPTION B 183.6A
OPTIONC 247.8A
OPTION D 268.8A
ANSWER D
In ECM operation of pure iron an equilibrium gap

(h) of 2 mm is to be kept. What will be the supply
29 voltage (v), if the total overvoltage is 2.5 Volts. 2
The resistivity(r) of the electrolyte is 50 Ω-mm
and the set feed rate (f) is 0.25 mm/min.
OPTION A 5v
OPTION B 7.8v
OPTIONC 11.3v
OPTION D 13.2v
ANSWER D
Electrolyte used in ECM should have

30 1
_____________
OPTION A high specific heat
lower resistance to film formation on the
OPTION B
workpiece
OPTIONC higher viscosity
OPTION D corrosive nature
ANSWER A
Which of the following holds true about electro-

31 1
chemical machining?
Material is removed from the cathode and
OPTION A
deposited on the anode
Material is removed from the anode and carried
OPTION B
away by the electrolyte
Major drawback is that the finished product has
OPTIONC
residual stresses
OPTION D It can also be used for all non-metals
ANSWER A
ECM process is based on which of the following

32 1
laws?
OPTION A Coulomb’s law
OPTION B Faraday’s law
OPTIONC Law of definite proportions
OPTION D Law of chemical combination
ANSWER B
Which of the following conditions are desirable

33 1
for ECM?
OPTION A High value DC and low value electric potential
OPTION B Low value DC and high value electric potential
OPTIONC High value DC and high value electric potential
OPTION D Low value DC and low value electric potential
ANSWER A
Which of the following conditions are desirable
34 1
for ECM?
OPTION A High value DC and low value electric potential
OPTION B Low value DC and high value electric potential
OPTIONC High value DC and high value electric potential
OPTION D Low value DC and low value electric potentia
ANSWER A
Which of the following materials can be used for

35 1
making work holding devices?
OPTION A Steel
OPTION B Rubber
OPTIONC Graphite fibres
OPTION D Wood
ANSWER C
Which of the following is true about ECM process?

36 1
OPTION A Unable to machine high strength materials
OPTION B Excessive tool wear
OPTIONC It gives burr free surface
OPTION D Surface hardness of the workpiece gets reduced
ANSWER C
Which of the following is a sludging type

37 1
electrolyte?
OPTION A NaOH solution
OPTION B KOH solution
OPTIONC NaCl solution
OPTION D CuSO4 solution
ANSWER C
Conductivity of the solution can be increased

38 1
by_____
increasing the gap between the tool and the
OPTION A
workpiece
OPTION B increasing the temperature of the solution
OPTIONC increasing the concentration of the solution
OPTION D using conductive workpiece
ANSWER C
39 What does faraday’s second law electrolysis state? 2
W∝Q, where W= mass of substance deposited
OPTION A
and Q= charge passed through the electrolyte
w1/w2 = E1/E2, where w1 and w2 = mass of
OPTION B different substances deposited, and E1 and E2 =
their equivalent masses
OPTIONC Induced EMF = – dΦ / dt
Force between two charge particles q1 and q2, F=
OPTION D
kq1q2/r
ANSWER B
40 Solubility of the reaction products increases with_____ 1

OPTION A increase in pressure of the electrolyte
OPTION B increase in temperature of the electrolyte
OPTIONC increase in work-tool gap
OPTION D decrease in temperature of the electrolyte
ANSWER B
Composition of a Nickel superalloy is as follows:

Ni = 70.0%, Cr = 20.0%, Fe = 5.0% and rest
Titanium. What will be the rate of dissolution if
the area of the tool is 1500 mm2 and a current of
1000 A is being passed through the cell? Assume
41 dissolution to take place at lowest valency of the 2
elements.
ANi = 58.71 ρNi = 8.9 νNi = 2
ACr = 51.99 ρCr = 7.19 νCr = 2
AFe = 55.85 ρFe = 7.86 νFe = 2
ATi = 47.9 ρTi = 4.51 νTi = 3
OPTION A 2.14 cc/min
OPTION B 3.14 cc/min
OPTIONC 4.25 cc/min
OPTION D 1.66 cc/min
ANSWER A
Etching refers to the removal of material from

42 1
___________
OPTION A the soft surface
OPTION B the hard surface
OPTIONC the sticky surface
OPTION D the wafer surface
ANSWER D
Silicon dioxide etch rate at 90 °C using 30 % KOH

43 2
is approximately ______________
OPTION A 1 µm/hr
OPTION B 5 µm/hr
OPTIONC 10 µm/hr
OPTION D 100 µm/hr
ANSWER A
Why the pore characteristics of the resulting pSi

44 structures depend upon the doping type? Choose 1
the most correct option.
OPTION A Processing time depends on doping
The manufacturing process is selected on the
OPTION B
basis of doping
OPTIONC The pore formation mechanism relies on doping
Atomic size of doping atom affects the final
OPTION D
structure
ANSWER C
45 Choose the odd one out. 1

OPTION A micro-AJM
OPTION B micro-USM
OPTIONC micro-AWJM
OPTION D micro-EDM
ANSWER D

OPTION A micro-turning
OPTION B micro-milling
OPTIONC micro-EBM
OPTION D micro-grinding
ANSWER C

OPTION A EBM
OPTION B ECM
OPTIONC EDM
OPTION D LBM
ANSWER D
Holes up to _____ deep can be drilled without

48 1
using AJM process.
OPTION A 10 nm
OPTION B 45 mm
OPTIONC 66 μm
OPTION D 100 μm
ANSWER C
In which of the following process radial movement

49 1
of shaped died occur?
OPTION A Upset
OPTION B Press
OPTIONC Hubbing
OPTION D Swaging
ANSWER C
Which of the following statement is not correct

50 1
about coining process?
OPTION A It is a closed die forging process
OPTION B It is used in minting of coin, jewellery etc
OPTIONC Lubrication is not used
OPTION D All of the mentioned
ANSWER D
Which defect occurs in drop forging due to

51 1
incorrectly aligned dies?
OPTION A Miss match
OPTION B Misrun
OPTIONC Swell
OPTION D Cold shut
ANSWER A
52 Flow forming process is also known as 1

Option A control metal spinning
spinning
Option B
micro forming
Option C
Option D hydraulic forming
Answer A
53 Shear spinning is also known as 1

Flow spinning
Option A
Spin forging
Option B
None of the above
Option C
Option D All of above
Answer D
Metal blank in strech forming process is subjected

54 1
to both plastic and Elastic deformation
Option A TRUE
Option B FALSE
Option C
Option D
Answer A
55 Stretch forming process required lubrication 1

Option A TRUE
Option B FALSE
Option C
Option D
Answer A
Laser beam is used as forming tool for following

56 1
process
Option A micro bending
micro forming
Option B
Fine blending
Option C
Option D petro forge forming
Answer A
57 Micro bending process is applicable for 1
Stainless Steel
Option A
light alloys
Option B
none of the above
Option C
Option D all of the above
Answer D
58 Incremental sheet metal forming is also known as 1

single point forming
Option A
stretch forming
Option B
Petro forge forming
Option C
Option D micro forming
Answer A
Following method is used for production of hollow

59 1
rotational symmetry parts
Option A Shear spinning
shear streaching
Option B
flow forming
Option C
Option D none of the above
Answer A
The characteristics of Electro hydraulic forming

60 1
are similar to explosive forming
Option A TRUE
Option B FALSE
Option C
Option D
Answer A
61 Capacitor bank is used in 1

Option A electro hydraulic forming
spinning
Option B
flow forming
Option C
Option D incremental sheet metal forming
Answer A
62 Following are techniques of explosive forming 1

standoff technique
Option A
contact technique
Option B
Option C both a and b
Option D electromagnetic technique
Answer C
63 Which one is high velocity forming process 1

Option A electromagnetic forming
explosive forming
Option B
spinning
Option C
Option D flow forming
Answer A
64 Which of the following metal forming processes 1

performs squeezing out of material through a hole?
Option A Forging
Option B Rolling
Option C Drawing
Option D Extrusion
Answer D
Which of the following processes is not the type of

65 1
bulk forming process in the metal forming?
Option A Bending
Option B Rolling
Option C Forging
Option D Extrusion
Answer A
Which of the following manufacturing processes is

66 mainly considered for producing the components 1
of very high strength?
Option A Casting
Option B Forging
Option C Extrusion
Option D Rolling
Answer B
Which of the following metal forming processes

67 1
is best suitable for making the wires?
Option A Forging
Option B Extrusion
Option C Drawing
Option D Rolling
Answer C
Depending upon the temperature the forming

68 1
process can be classified as?
Option A Hot working
Option B Cold working
Option C Warm working
Option D All of the mentioned
Answer D
In which of the following process no strain

69 1
hardening is produced?
Option D Cannot say
Answer A
During hot working, the grain growth can take

70 1
place in which part of the material?
Option A Exterior
Option B Interior
Option C c) Along the edges
Option D d) Side faces
Answer B
The working temperature of cold working is below

71 a certain temperature. That temperature is known 1
as?
Option A Critical temperature
Option B Recrystallization temperature
Option C Transition temperature
Option D Curie temperature
Answer B
In which of the following process the ductility of

72 1
material decreases?
Option D Cannot say
Answer B
In which of the following process plastic

73 1
deformation takes place?
Option A Cold working
Option B Hot working
Option C Both cold working and hot working
Option D Cannot say
Answer C
The work involved with the internal shearing

74 1
process due to non-uniform deformation is
Option A Ideal work
Option B Frictional work
Option C Redundant work
Option D Slip work
Answer C
75 1
Which process got a better dimensional accuracy?
Option D Both Hot working and Cold working
Answer A
Which of the following is appropriate

76 characteristics or application for electromagnetic 2
forming process
Option A one female die is needed
Option B Magnetic pulse forming
Option C Roller with automated controllrd movement
Option D flower design
Answer B

77 characteristics or application for Flow Forming 2
process
Option A Flower design
Option B pivoted pointer
Option C Roller with automated controlled movement s
Option D Vacuum in die is prerequisite
Answer C

78 characteristics or application for Electro Hydro 2
forming process
Option A Capacitor Bank
Option B pivoted pointer
Option C only female die is needed
Option D Hemispherical, hemi ellipsoidal profile forming
Answer A

79 characteristics or application for Roll Forming 2
process
Option A magnetic pulse forming
Option B Flower Design
Option C radiator forms
Option D pivoted pointer
Answer B
80 characteristics or application for shear spinning 2
process
Option A Roller with Automated controlled movements
Option B only female die is needed
Option C vacuum in the die is prerequisite
Option D Hemispherical, hemi ellipsoidal profile forming
Answer D

81 characteristics or application for High Energy rate 2
forming process
Option A Only Female die is needed
Option B magnetic pulse forming
Option C pivoted pointer
Option D flower Design
Answer A

82 characteristics or application for Explosive 2
forming process
Option A pivoted pointer
Option B magnetic pulse forming
Option C flower design
Option D Vacuum in die is prerequisite
Answer D

83 2
characteristics or application for Spinning process
Option A use of eddy current
Option B capacitor bank
Option C magnetic pulse forming
Option D pivoted pointer
Answer D
84 Application of HERF process is 2

Option A Radar dishes
Option B crimping of metal strips
Option C forming of elliptical dome for space application
Option D All of the above
Answer D
85 Application of magnetic pulse forming process 2

Option A compression crimp sealing
Option B Dent repairing
Option C automotive and aerospace industry
Option D All of the above
Answer D
Ratio of diameter of blank to diameter of mandrel

86 2
is defined as
Option A feed ratio
Option B spinning ratio
Option C spindle speed
Option D None of the above
Answer B
Which of the following is an advantage of HERF

87 2
process
Option A Die costs are relatively low
Option B large components can be easily deformed quickly
Option C Both A &B
Answer C
In HREF high energy is applied for __________

88 2
interval of time.
Option A Short
Option B Long
Option C Medium
Answer A
The following Image related to ___________
forming processes.
89 2
Option A Roll
Option B Electro Hydraulic
Option C explosive
Option D petro-forge
Answer C
In uncofined type explosive forming the _______

is necessary in the die to prevent adiabatic heating
90 1
of the work which may lead to oxidation or
melting.
Option A water
Option B air
Option C vacuum
Option D explosive
Answer
Unit-II
In electron beam welding the lower thickness
1 1
welding voltage is between
OPTION A 5 to 30 Kv
OPTION B 15 to 30 kv
OPTIONC 40 to 50 kv
OPTION D 70 to 150 kv
ANSWER A
In electron beam welding the higher thickness

2 1
welding voltage is between
OPTION A 30 to 60 kv
OPTION B 70 to 150 kv
OPTIONC 80 to 160
OPTION D 90 to 180 kv
ANSWER B
3 In EBW the required pressure is between 1

OPTION A 0.1 to 10 Pa
OPTION B 0.1 to 20 Pa
OPTIONC 0.1 to 30 Pa
OPTION D 0.1 to 50 Pa
ANSWER A
In thermal spray coating (metallic or nonmetallic)

4 1
powder is used
OPTION A Correct
OPTION B Incorrect
OPTIONC
OPTION D
ANSWER A
In cryogenic welding material is processed under

5 1
temperature
OPTION A -50
OPTION B -150
OPTIONC -1500
OPTION D -15000
ANSWER B
6 In extrusion welding thermoplastics are welded 1

OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER A
The process utilizing mainly thermal energy for

7 1
removing material is
OPTION A Ultrasonic machning
OPTION B ElectroChemical Macining
OPTIONC Abrasive jet macining
OPTION D Laser Beam Machining
ANSWER D
In LBM Gases used are, 1.helium neon 2.argon

8 1
3.Co2
OPTION A 1 only
OPTION B 1 and 2
OPTIONC 2 and 3
OPTION D all of these
ANSWER D
Which one of the following consists minimum

9 1
HAZ
OPTION A Shield Metal arc welding
OPTION B laser beam welding
OPTIONC ultrasonic welding
OPTION D metal inhert gas welding
ANSWER B
In Heat Affected Zone, The area undergoes plastic

10 1
deformation
OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER A
11 In ultrasonic welding the power supplied is 1

OPTION A 50-120 V
OPTION B 120-240 V
OPTIONC 240-500V
OPTION D 500-1000
ANSWER B
In ultrasonic welding the frequency range is

12 1
between
OPTION A 15-40hz
OPTION B 20-60hz
OPTIONC 30-80hz
OPTION D 50-100hz
ANSWER A
13 In adhesive bonding the filler material used is 1
OPTION A metallic
OPTION B non-metallic
OPTIONC plastic
OPTION D None of these
ANSWER B
14 Adhesive joints are stronger than welded joints 1

OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER B
15 In Explosive welding, explosion is carried by 1

OPTION A Pentaery thritolt tetranitrate
OPTION B Trinitrotoluene
OPTIONC Both
OPTION D None of these
ANSWER c
16 In Friction Stir Welding 1

OPTION A No heat is added to system
OPTION B heat is generated internally
OPTIONC non ferrous materials are welded
ANSWER D
17 FSW has temperature range of 425 to 5000C 1

OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER A
18 Heat generation in FSW process 1

OPTION A increases with increasing tool rotation speed
OPTION B Decreases with increasing tool rotation speed
OPTIONC Increases with decreasing tool rotation speed
OPTION D Increases with descreasing tool rotation speed
ANSWER A
19 In ultrasonic welding power supply have 1

OPTION A low frequency
OPTION B medium frequency
OPTIONC high frequency
OPTION D zero frequency
ANSWER C
Which one of the following is used for offshore

20 1
welding
OPTION A Friction Stir Welding
OPTION B Under Water Welding
OPTIONC Laser Beam Welding
OPTION D Thermal Spray Coating
ANSWER B
21 Spraying with detonation gun uses Gas as fuel 1

OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER A
Spraying with detonation gun is held at a distance

22 1
of
OPTION A 10-50mm
OPTION B 50-100mm
OPTIONC 100-150mm
OPTION D 50-200mm
ANSWER D
In Spraying with detonation gun the powder

23 1
particle size is
OPTION A 10-20micron
OPTION B 10-30micron
OPTIONC 10-40micron
OPTION D 10-50micron
ANSWER D
Which of the following is a type of External
24 1
Heating
OPTION A hot gas welding
OPTION B extrusion welding
OPTIONC hot plate welding
ANSWER D
In friction stir Welding for plastics the vibration

25 1
frequency is
OPTION A 50-150hz
OPTION B 50-200hz
OPTIONC 100-240hz
OPTION D 100-300hz
ANSWER C
Explosive welding has high velocity of (14750-

26 1
25000 ft/s)
OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER A
27 In FSW -------- type of rotating tool is used 1

OPTION A consumable
OPTION B non-consumable
OPTIONC
OPTION D
ANSWER B
28 In FSW Movement of material produces joint 1

OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER A
29 FSW tool material is subjected to 1

OPTION A low value of stresses
OPTION B medium value of stresses
OPTIONC high value of stresses
OPTION D zero value of stresses
ANSWER C
Recrystallisation takes place during Weld Nugget

30 1
Zone
OPTION A The Statement is correct
OPTION B The Statement is incorrect
OPTIONC Can't determine
OPTION D Non of these
ANSWER A
Which one of the following is NOT a solid state

31 2
welding process
OPTION A Friction Stir Welding
OPTION B ultrasonic welding
OPTIONC gas tungsten arc welding
OPTION D explosive welding
ANSWER C
Out of the given process parameters below, which

32 one of the following is NOT relevant to ultrasonic 2
welding
OPTION A Clamping force
OPTION B welding time
OPTIONC Frequency
OPTION D Tool rotation
ANSWER D
Why is friction stir welding known as green

33 2
technology
OPTION A It uses green colored tool
due to its energy efficiency and environment
OPTION B
friendliness
OPTIONC Due to its process efficiency
OPTION D It can be used to join dissimilar materials
ANSWER B
Which material cannot be weld using friction stir
34 2
welding process
OPTION A steel
OPTION B aluminium
OPTIONC magnesium
OPTION D gold
ANSWER D
35 What is the range of sonic velocity of metals 2

OPTION A 1000-2000 m/s
OPTION B 2000-6000 m/s
OPTIONC 9000-10000 m/s
OPTION D 0-500 m/s
ANSWER B
Which one of the following is not a part of

36 2
Ultrasoni welding system
OPTION A anvil
OPTION B transducer
OPTIONC booster
OPTION D welding torch
ANSWER D
Which one of the following options is not true

37 2
about friction stir welding
OPTION A fine microstructure is produced
good dimensional stability and repeatability is
OPTION B
obtained
OPTIONC absence of crack in welds
OPTION D shielding gas is used
ANSWER D
Wedge reed system is relevant to which one of the

38 2
solid state welding process
OPTION A ultrasonic welding
OPTION B diffusion welding
OPTIONC cold welding
OPTION D friction welding
ANSWER A
In friction stir welding, the following metallurgical

zones are produced: A-preheating zone, B-forging
39 zone,C-extrusion Zone,D-cool down zone and E- 2
initial deformation zone . Arrange in correct order
OPTION A D-E-C-B-A
OPTION B D-C-E-A-B
OPTIONC A-E-C-B-D
OPTION D A-B-C-D-E
ANSWER C
Which of the following statement are true for

ultrasonic welding 1.Productivity is high, 2.thin
40 2
pieces can be welded, 3. post cleaning of weld is
necessary, 4. preparation required is less
OPTION A 1,2&4
OPTION B 2,3&4
OPTIONC 1,3&5
OPTION D 1,2&5
ANSWER D
In ultrasonic welding, the frequency range is

41 2
generally
OPTION A 100-4000cps
OPTION B 4000-20000cps
OPTIONC 20000-40000cps
OPTION D 80000-200000cps
ANSWER C
Which one of the following does not hold true

42 2
about laser beam welding
it cannot be used in case of joints at intricate
OPTION A
locations
OPTION B it can produce tiny welds
OPTIONC it can be used for a variety of metal combinations
in LBW, thin welds on small diameter wires are
OPTION D
less suspectable to burn back
ANSWER A
43 Laser welds are not influenced by 2
OPTION A electric field
OPTION B magnetic field
OPTIONC radio waves
OPTION D ultraviolent rays
ANSWER B
Aspect Ratio, i.e depth to width ratios of the order

44 2
of-----are attainable by LBW
OPTION A 1:02
OPTION B 5:10
OPTIONC 10:01
OPTION D 15:01
ANSWER C
weld penetrations of larger than-----are difficult to

45 2
weld by LBW
OPTION A 5mm
OPTION B 13mm
OPTIONC 19mm
OPTION D 25mm
ANSWER C
Which of the following material properties has no

46 2
effect on Laser Beam Machining
OPTION A Reflectivity
OPTION B Thermal conductivity
OPTIONC Weldability
OPTION D Electrical conductivity
ANSWER D
Laser Tends to have fairly low energy conversion

47 2
efficiency
OPTION A TRUE
OPTION B FALSE
OPTIONC
OPTION D
ANSWER A
Arrange the following welding processes in the
order of decreasing power density 1. Laser Beam
48 2
Welding 2. Electron Beam Welding 3. Gas Metal
Arc Welding
OPTION A 1>3>2
OPTION B 3>1>2
OPTIONC 1>2>3
OPTION D 2>1>3
ANSWER C
Which one of the following Statement is not true

49 2
about Adhesive Bonding
Larger molecules cause better adhesion, hence
OPTION A
organic adhesives are commonly used
the liquid adhesive is used to wet the surface to be
OPTION B
bonded
OPTIONC curing is not possible at relative low temperature
It relies on attractive forces between the molecules
OPTION D at the surfaces of the adhesive and the surface to
be joined
ANSWER C
The bonding mechanism "Interfacial Morphology"

50 is uique characteristics of which Solid State 2
Welding Process
OPTION A explosive welding
OPTION B diffusion welding
OPTIONC cold welding
OPTION D friction welding
ANSWER A
Unit-III
1 A thin metallic wire used in wire-cut EDM is kept submerged in a tank of _____ 1
Option A dielectric fluid
Option B pure water
Option C molten metal
Option D kerosene
Answer A
2 In the wire-cut EDM process, de-ionizing units are used for controlling the _____ 1
Option A feed rate
Option B resistivity
Option C burr formation
Option D temperature of the wire
Answer B
3
Electrically conductive materials are cut by WEDM process by _____ mechanism. 1
Option A thermal
Option B electro-thermal
Option C electro-dynamic
Option D fused metal
Answer B
In wire-cut EDM process, material removal takes place by a series of discrete

4
discharges between _____ 1
Option A di-electric fluid and the wire electrode
Option B the wire-electrode and the workpiece
Option C the workpiece and the CNC-table
Option D wire electrodes
Answer B
5 For which of the following materials wire-cut EDM is not used? 1

Option A Aluminium
Option B Zirconium
Option C Steels
Option D Titanium
Answer B
6 In wire-cut EDM, a moving wire is used to ____ 1

Option A remove the burr
Option B cut complex outlines
Option C melt the material
Option D make the way for the di-electric fluid
Answer B
7
Wire electric discharge (E machining is based on the same principle as that of _____ 1
Option A hydro-dynamic EDM
Option B die-sink EDM
Option C polar EDM
Option D non-conventional EDM
Answer B
8 Which of the following is true for ECG? 1

Option A Higher the grinding wheel rpm, higher is the MRR
Option B Higher the current density, faster the removal rate
Option C Stronger the electrolyte, poor surface finish
Option D Higher the hardness of the workpiece, lower the current density required
Answer B
9 In electrochemical grinding, the pieces from the workpiece 1

Option A Are dissolved into the conductive fluid
Option B Melts and vaporizes
Option C Flushed out
Answer A
10 What are all the types of materials, which can be machined using AWJM? 1
Option A Glass
Option B Ceramics
Option C Concrete
Answer D
11 What is the percentage of the abrasives and water in the mixture 1

Option A 20% water and 80% abrasives
Option B 80% water and 20% abrasives
Option C 30% water and 70% abrasives
Option D 70% water and 30% abrasives
Answer D
12 How is the material removed in Abrasive water jet machining? 1

Option A Vaporization
Option B Electron transfer
Option C Corrosion
Option D Erosion
Answer D
13
Which of the following is not a process parameter of Abrasive water jet machining 1
Option A Frequency of vibration
Option B Orifice diameter
Option C Pressure
Option D Stand-off distance
Answer A
14 Material is removed on which basis, in Shaped tube electrolytic machining? 1

Option A Dissolution
Option B Vaporization
Option C Abrasion
Option D Erosion
Answer A
15 What is the percentage of electrolyte dissolved in water? 1

Option A 1 – 5%
Option B 10 – 25%
Option C 40 – 70%
Option D 75 – 90%
Answer B
16 In Magnetic abrasive finishing, which of the following particles do not contribute to the m 1
Option A Abrasive particles
Option B Magnetic particles
Option C Non-magnetic particles
Answer C
17 The term "dressing" in grinding means 1

Option A creating the profile of griending wheel
Option B producing oxide layer
Option C producing sufficient grit protrusion on the griending wheel
Option D determining out of balance force
Answer C
18 The in-process dressing provides 1

Option A uninterrupted griending
Option B producing good surface finish
Option C dressing the wheel inside the machine
Option D stimulating electrolysis
Answer A
19
A small gap between the grinding wheel and the electrode should be maintained 1
Option A to avoid electrical contact
Option B to avoid direct contact
Option C to avoid removal of oxide layer
Option D to pass an adequate flow of electrolyte
Answer D
20 In the ELPD current duty ratio is the ratio of 1

Option A pluse on-time to period
Option B pluse on-time to pluse off-time
Option C ratio of current and voltage
Option D pluse on-off time to period
Answer A
STEM process is used in aerospace industries to drill the holes with high length to
21
diameter ratio up to_____ 1
Option A 200:1
Option B 100:1
Option C 150:1
Option D 300:1
Answer D
Generally in STEM process acid based electrolyte such as sulphuric acid having
22
______ % concentrationin water. 1
Option A 50
Option B 20
Option C 10
Option D 5
Answer C
23 In STEM process how much low voltage applied across the gap as higher voltage
causes boiling of electrolyte which eventually damages the electrode coating. 2
Option A 5-15 V DC
Option B 10-20 V DC
Option C 1-5 v DC
Option D 20-35 v DC
Answer A
24
Using STEM process Small holes in diameter with high length to diameter ratio 2
Option A 0.76-1.62 mm
Option B 1.2 - 2.4mm
Option C 0.05 - 0.225mm
Option D 0.95-3.32 mm
Answer A
25 Which material is used as a tool for STEM to resist acid attack by electrolyte. 2
Option A Tungsten
Option B Aluminium
Option C Copper
Option D Titanium
Answer D
26 During the STEM process the tool feed rate is around 2

Option A 0.75-3
Option B 2-5.5
Option C 4-8
Option D 0.15-0.75
Answer A
Amongs all these which of the material is not used commonly as bonding material in
27
Electrochemical Grinding. 2
Option A Copper
Option B Cobalt
Option C Brass
Option D Nickel
Answer B
A constant inter-electrode gap is maintained considering the grain size of the

28
abrasive particle. 2
Option A 0.025mm
Option B 0.5mm
Option C 1mm
Option D 1-1.5mm
Answer A
29 In ECG the size of abrasive particle around grit number. 2

Option A 120-800
Option B 60-320
Option C 500-1200
Option D 100-1600
Answer B
30 ______ has significant effect on surface finish and material removal rate. 2
Option A Current density
Option B Air gap
Option C Flow of electrolyte
Option D Feed
Answer A
31 The surface finish obtained in ECG is______ µm. 2

Option A 0.01-0.05
Option B 0.1-0.5
Option C 0.12-0.8
Option D 0.8-1.2
Answer C
32 Electrolyte in ECG should provide______ 2

Option A lower chemical activity
Option B allowance to stray currents
Option C high stock removal efficiency
Option D higher corrosion tendency
Answer C
33 Which of the following is true about ECG? 2

Option A Lower MRRs when grinding hard, heat sensitive materials
Option B Machining of soft metals like aluminium can be easily done
Option C Difficult to machine materials with high hardness like tungsten carbide
Option D Burr-free sharpening of needles
Answer D
34 MRR is ECM depends on_______ 2

Option A hardness of work material
Option B atomic weight of work material
Option C thermal conductivity of work material
Option D ductility of work material
Answer B
In EJM a higher voltage of_____ V is applied get longer and thinner flow of electrolyte
35
. 2
Option A 50-100
Option B 150-750
Option C 200-400
Option D 600-1000
Answer B
36 Laser Beam is produced due to_______ 2

Option A spontaneous emission
Option B stimulated emission followed by spontaneous emission
Option C spontaneous emission followed by Spontaneous absorption
spontaneous absorption leading to “population inversion” and followed by stimulated
Option D
emission
Answer D
37 In Abrasive flow finishing the viscoelastic medium is consisting of ____ 2

Option A SiC
Option B Al2O3
Option C Boron Carbide
Option D all of These
Answer D
In which process mechanical energy of water use and abrasive phase is use to
38
achieve material removal or machining. 2
Option A AFF
Option B ECG
Option C AWJM
Option D FMAB
Answer C
In AWJM hydraulic intensifier increases water pressure of bar to about 3000-4000
39
bars. 2
Option A 4
Option B 16
Option C 24
Option D 10
Answer A
40 Wire-cut EDM can cut plates of thickness upto ____ 2

Option A 50mm
Option B 100mm
Option C 300mm
Option D 500mm
Answer C
41
Which of the following component of the wire cut EDM machine does not get heated? 2
Option A Workpiece
Option B Electrode wire
Option C Di-electric fluid
Option D Coils
Answer B
42 The electrode wires are usually made form_____ 2

Option A graphite
Option B iron
Option C nickel
Option D brass
Answer D
43 For machining of high melting point materials, ________ wires are used 2
Option A gallium
Option B zinc coated
Option C aluminium coated
Option D silver
Answer B
44 Which process combines principle of EDM and ECM processes 2

Option A STEM
Option B AFF
Option C ECDM
Option D WEDM
Answer C
45 ECDM uses _______ welding copper plates and foils. 2

Option A micro electro seam
Option B one of two electrode
Option C current
Option D Electrolyte concentration
Answer A
Unit-IV
1 Tool in USM is generally made from which of the following materials? 1
Option A Glass
Option B Ceramic
Option C Carbides
Option D Steel
Answer D
2
Micro Machining has ability to produce features with the diamentions as small as ___ 1
Option A 1nm to 999nm
Option B 1µm to 999µm
Option C 1mm to 100mm
Option D 100µm to 9999µm
Answer B
3 Lithography based micro machining technology uses _____ as materials. 1
Option A Steel
Option B Lithium
Option C Carbides
Option D Silicon
Answer D
4 Diamond Micro Machining uses diamond as a cutting tool material because _____ 1
Option A Diamond has a high coefficient of friction
Option B Diamond has low hot hardness
Option C
Diamond has a crystalline structure which allows to produce a very sharp cutting edges.
Answer C
5 Ion implantation is a technique to do what? 1
Option A Dope a semiconductor.
Option B Deposit an insulating layer on a semiconductor
Option C Deposit a metallic layer on a semiconductor.
Option D Deposit an insulating layer on an insulator.
Answer A
6 What is “lithography” used for in semiconductor manufacturing? 1
Option A To dope semiconductors.
Option B To deposit amorphous films on semiconductors
Option C To deposit polycrystalline films on semiconductors.
Option D To produce patterns in the films deposited on semiconductors
Answer D
7 What is the most common insulator used in silicon manufacturing? 1
Option A Si3N4
Option B Al2O3
Option C Si02
Option D HfO2
Answer C
8 Which of the following statements is true about the magnitude of the electric field in
the transition region of an NP junction? 1
Option A It is constant in space
Option B It increases linearly from the N side to the P‐side.
Option C It decreases linearly from the N side to the P‐side
Option D It first increases linearly, reaches a peak at the junc on, then decreases linearly.
Answer D
9 Ultrasonic Micro Machining suitable for the micro machining of ______ 1
Option A Soft and brittle material
Option B Hard and brittle material
Option C Hard and ductile material
Answer B
10 Ultrasonic Micro Machining (USM) is done under what frequency? 1
Option A 5—10 Hz
Option B 5k—10 kHz
Option C 20—40 Hz
Option D 20k—40kHz
Answer D
11
What is the purpose of the softbake after resist application into the photolithography? 1
Option A To remove residual solvent from the resist layer
Option B To correct minor uniformity problems with the resist
Option C To harden the resist for the expose process step
Option D To harden the resist for the etch process step
Answer A
After the coated wafer is placed into the photolithography expose equipment, it is _______
12
prior to being exposed. 1
Option A Baked
Option B Cooled
Option C Aligned
Option D Coated
Answer C
During the coating of photoresist, the thickness of the photoresist __________________ with
13 an
increase in spin speed. 1
Option A Increases exponentially
Option B Decrease exponentially
Option C Increase linearly
Option D Decreases linearly
Answer B
14 Which of the following material is not generally machined by USM? 1
Option A Copper
Option B Glass
Option C Silicon
Option D Germanium
Answer A
15 Which of the following BEST describes the photolithography process? 1
Option A
The process step that transfers a pattern into an underlying layer or the substrate’s bulk
Option B
The process step that defines and transfers a pattern into a resist layer on the wafer
Option C The process step that deposits a resist layer on the surface of the wafer.
Option D
The process step that aligns the various layers of a microsystem device to each other
Answer B
16 Which of the following are the components of Ion beam machining? 1
Option A Vacuum chamber
Option B Voltage source
Option C Tungsten filament cathode
Answer D
17 Machining rates in IBM depend on which of the following factors? 1
Option A Work piece material
Option B Ions type
Option C Incident angle
Answer D
18 What is the value of voltage required for machining in Ion beam machining? 1
Option A 1 kV
Option B 2 kV
Option C 3 kV
Option D 4 kV
Answer A
19 What is the value of beam diameter that is obtained in IBM? 1
Option A 1 cm
Option B 3 cm
Option C 5 cm
Option D 7 cm
Answer C
20 Which of the following materials can be textured using the IBM process? 1
Option A Copper
Option B Nickel
Option C Stainless steel
Answer D
21 Which of the following are the applications of IBM? 2
Option A Smoothing laser mirrors
Option B Polishing surfaces
Option C Shaping surface
Answer D
22 What are the accuracy levels that are obtained by using IBM? 2
Option A ± 1.0%
Option B ± 2.0%
Option C ± 3.0%
Option D ± 4.0%
Answer A
23 What are the dimensions that can machined on IBM? 2
Option A 0.1 to 1 nm
Option B 1 to 10 nm
Option C 10 to 100 nm
Option D 100 to 1000 nm
Answer C
In this method, which of the following techniques are used to apply the maskant on the
24
machining surface? 2
Option A Photographic techniques
Option B Cut and peel masking
Option C Silkscreen resist technique
Option D None of the mentioned
Answer A
25 What are the values of current densities required in IBM? 2
Option A 0.25 mA/cm2
Option B 0.35 mA/cm2
Option C 0.55 mA/cm2
Option D 0.85 mA/cm2
Answer D
26 In ultrasonic machining, the abrasive particles act as the __________ 2
Option A chip carriers
Option B intenders
Option C finishing particles
Option D thickening agent for the slurry
Answer B
27 Which of the following is the first step in Photo chemical milling process? 2
Option A Generation of photographic film
Option B Etching the part
Option C Removal of etchant
Option D Photo resist stripping
Answer A
28
Which of the following processes does not come under Chemical machining processes? 2
Option A Chemical milling
Option B Photo forming
Option C Photo chemical filling
Option D Photo chemical blanking
Answer B
29 Which of the following is the first step in Photo chemical milling process? 2
Option A Generation of photographic film
Option B Etching the part
Option C Removal of etchant
Option D Photo resist stripping
Answer A
In case of photochemical milling that use using lettering and graphics for surface etching,
30
what will be the depth of surface etched? 2
Option A Very deep
Option B Up to certain depth
Option C Half‐way
Option D None of the mentioned
Answer B
31 In some cases, Photochemical milling can also be called as? 2
Option A Photo chemical blasting
Option B Photo chemical blanking
Option C Photo chemical drilling
Option D Photo chemical erosion
Answer B
32 In USM, material removal may occur due to ______ 2
Option A fatigue failure
Option B fouling failure
Option C free flowing impact of the abrasive
Option D creep
Answer C
33 Which of the following materials is not used as abrasive in ultrasonic machining? 2
Option A SiC
Option B Boronsilicarbide
Option C Diamond
Option D TiC
Answer D
34 Which of the following is not the component of USM machine? 2
Option A Slurry delivery
Option B Transducer
Option C Concentrator
Option D Lead screw
Answer D
35 Which of the following is not machined by USM? 2
Option A Brittle metals
Option B Glass
Option C Ceramics
Option D Ductile materials
Answer D
36 USM machine uses _____ axis table. 2
Option A single
Option B 2
Option C 3
Option D 5
Answer B
37 USM is a material removal process used to_____ material. 2
Option A corrode
Option B erode
Option C melt
Option D form
Answer B
38 Which of the following is true about USM 2
Option A There is direct contact between the tool and the workpiece
Option B There is no direct contact between the tool and the workpiece
Option C This process is not suitable for machining of brittle materials
Option D This process consumes very less power
Answer B
39 During USM __________ is converted into mechanical vibrations. 2
Option A pressure energy of the slurry
Option B electrical energy
Option C chemical energy of the chemical used for the slurry
Option D mechanical energy of the tool
Answer B
40 Which of the following pumps is used in USM? 2
Option A Re‐circulating pump
Option B Centrifugal pump
Option C Vane pump
Option D Reciprocating pump
Answer A
Unit-V
Question No. Question Marks
Additive manufacturing of a design, often iterative, for form, fit, or functional
1 1
testing.This statement related to which?
Option A Bio-printing
Option B Forming Advantages
Option C Material Extrusion
Option D rapid prototyping
Answer D
2 What is additive manufacturing? 1

Process by which 3D objects are constructed by successively depositing material in
Option A
layers
Process by which 3D objects are constructed by successively cutting material away
Option B
from a solid block of material
Answer A
3 Liquid photopolymer cured by light-activated polymerisation i.e.________ 1

Option A Powder bed fusion
Option B Vat Polymerisation
Option C lithography
Option D stereolithography (SL)
Answer B
4 Which one is NOT related to rapid prototyping definition? 1

Option A ayer by layer
Option B physical model
Option C production line
Option D from 3D CAD data
Answer C
5 Which one of the process is NOT using laser? 1

Option A LOM
Option B SLA
Option C SLS
Option D FDM
Answer D
6 Which of the following are the process in RP cycle? 1

Option A Post-processing
Option B Transfer to machine
Option C Pre-processing
Option D All of the answers
Answer D
7 What is the full name of SLS? 1
Option A Selective Laser Simulator
Option B Sintering Laser Simulator
Option C Selective Laser Sintering
Option D Stereolithography Laser Sintering
Answer C
8 What are the other name of Multi Jet Modeling? 1

Option A FDM
Option B Poly Jet
Option C 3D Printer
Option D Extrusion
Answer B
9 What is the format for prototyping machine file? 1

Option A .prt
Option B .slt
Option C .stl
Option D .iges
Answer C
10 Which one of the process is subtractive prototyping? 1

Option A 5 axis CNC Milling
Option B Fused Deposition Modeling
Option C Multi Jet Modeling
Option D Stereolithography Apparatus
Answer A
11 Which of the process is using extrusion concept? 1

Option A SLA
Option B SLS
Option C FDM
Option D MJM
Answer C
12 3D printing includes what materials? 1

Option A Plastic
Option B Nylon
Option C Glass
Option D All of the Above
Answer D
What's the term used to describe 3-D printing when it's used to create models for
13 1
testing a product's design?
Option A Rapid Prototyping (RP)
Option B Computer Aided Design (CAD)
Option C Fused Deposition Modelling (FDM)
Option D None of These Above
Answer A
14 What filament type does the Makerbot 5th Gen, MakerBot Mini & Lulzbot use? 1
Option A PLA
Option B ABS
Option C FX
Option D STL
Answer A
15 In powder metallurgy, how is the powder for brittle materials prepared? 1

Option A a) Pulverization
Option B b) Atomization
Option C c) Electrolysis
Option D d) Fusion
Answer A
16 Sintering is performed ___________ 1

Option A a) At room temperature
Option B b) Below melting point
Option C c) Above boiling point
Option D d) At cryogenic temperatur
Answer B
17 Additive manufacturing processes are categarized by _______categeries 1

Option A 5
Option B 6
Option C 7
Option D 8
Answer C
18 material is selectively dispensed through a nozzle or orifice"_______" 1

Option A Powder bed fusion
Option B Extrusion
Option C Materials Used in AM
Option D material extrusion
Answer D
19 Vat Polymerization also known as.. 1

Option A sintering
Option B material jetting
Option C Powder Bed Fusion
Option D none of these
Answer D
20 liquid bonding agent is selectively deposited to join powder materials 1
Option A binder jetting
Option B Rapid Tooling
Option C Powder bed fusion
Option D marketbot print
Answer A
21 What is the disadvantage of sheet lamination process? 1

Option A A paper based system can absorb moisture therefore coating is necessary.
Option B Along Z axis the dimension control is difficult.
Option C Used glue can affect the thermal and mechanical properties of the final part
Option D All of these
Answer D
In which of the following additive manufacturing process in which focused thermal

22
energy is used to fuse materials by melting as they are being deposited? 1
Option A Material Jetting
Option B Direct Energy Deposition
Option C Electron Energy Deposition
Option D Electrical Energy Deposition
Answer B
23 Which technology is used in Binder Jetting? 1

Option A Drop on Demand
Option B 3D Printing
Option C Polyjet
Option D Monojet
Answer B
24 What is advantage of Vat photopolymerization? 1

Option A Can be used for small object as well as large part
Option B The process is relatively expensive
Option C Limited material use of photo-resin
Option D Lengthy post processing time and removal from resin
Answer A
25 Which of the following material is used in the Material Jetting? 1

Option A Titanium alloys
Option B Thermoplastics
Option C Wax
Option D Ceramic powder
Answer C
Which of the following is not the application of Additive Manufacturing in medical

26
field? 1
Option A Tissue and Organ priniting
Option B Models for Surgery preparation
Option C Patient specific implants and prostheses
Answer D
27 The most common material used in PBF processing is _________? 1

Option A nylon polyamide
Option B Silicon polyamide
Option C zinc polyamide
Answer A
28 Which of the following technology is used for Powder Bed Fusion? 1

Option A Fused Deposition Modeling
Option B Selective Laser Sintering
Option C Laminated Object Manufacturing
Option D 3D Printing
Answer B
29 Most of the laser based PBF systems have low build rates of _____? 1
Option A 5-30 cm3
Option B 5-25cm3
Option C 5-20 cm3
Option D 5-15 cm3
Answer C
In preheating stage, a high current

30 beam with a high scanning speed is used to preheat the powder 1
layer up to_______ in multiple passes
Option A (0.6 - 0.7T m)
Option B (0.6- 0.8 T m)
Option C (0.4 - 0.8T m)
Option D (0.4 - 0.6 T m)
Answer D
The LOM process uses a _________ method during the printing process to allow for
31 1
easy removal post build
Option A Slide hatching
Option B Over hatching
Option C Cross hatching
Option D None of these
Answer C
What is the paper sheet thickness of Gluing or adhesive bonding method by using Laminated
32 1
Object Manufacturing ?
Option A 70 to 200 µm
Option B 71 to 200 µm
Option C 72 to 200 µm
Option D 73 to 200 µm
Answer A
33 Which of the following is the advantage of Binder jetting? 1

Option A Not always suitable for structural parts
Option B The process is faster as compared to other processes
Option C Additional post processing can add significant time
Answer B
34 Direct Energy Deposition processes show accuracy around_______microns? 1

Option A equal to 1
Option B Less
Option C More
Option D Few
Answer D
In Solid state sintering , Long sintering time and elevated temperature will result in to
35 1
_______porosity?
Option A Equal
Option B High
Option C Low
Answer C
36 The DED process uses material in __________ form? 1

Option A Wire
Option B powder
Option C Both 1 and 2
Answer C
37 Which of the following step is associated with post-processing AM? 1

Option A Powder Removal
Option B Heat Treatment
Option C Inspection and Testing
Answer D
38 In Software issue in AM,which of the following error in STL file? 1

Option A Inverted normals
Option B Overlapping triangles
Option C Multiedge triangles
Answer D
The photopolymers is in the form of a liquid resin filled inside a vat,therefore this
39 1
process is called a Vat Photopolymerization?
Option A TRUE
Option B FALSE
Answer A
40 The major advatange of rapid prototype is___ 1

Option A cut cost and time
Option B more practical and efficient model
Option C computer based model
Answer A
Unit-VI
Q No. Question Marks
1 The different types of energies associated with a molecule are 1
Option A Electronic energy
Option B Vibrational energ
Option C Rotational energy
O ti D
Option All off the
th mentioned
ti d
Answer D
The results obtained by spectroscopic methods are less reliable, less reproducible and
2
incorrect than classical methods 1
Option A TRUE
Option B FALSE
Answer B
3 During the motion, if the centre of gravity of molecule changes, the molecule possess 1
Option A Electronic energy
Option B Rotational energy
Option C Translational energy
Option D Vibrational energy
Answer C
4 The correct order of different types of energies is 1

E
Option A el >> E vib >> E rot >> E tr
E >> E >> E >> E
Option B el rot vib tr
E >> E >> E >> E
Option C el vib tr rot
E >> E >> E >> E
Option D tr vib rot el
Answer A
5 The region of electromagnetic spectrum for nuclear magnetic resonance is 1
Option A Microwave
Option B Radio frequency
Option C Infrared
Option D UV-rays
Answer B
6 Which of the following is an application of molecular spectroscopy? 1

Option A Structural investigation
Option B Basis of understanding of colors
Option C Study of energetically excited reaction products
Answer D
7 Select the correct statement from the following option. 1

Option A Spectroscopic methods require less time and more amount of sample than classical methods
Option B Spectroscopic methods require more time and more amount of sample than classical methods
Option C Spectroscopic methods require less time and less amount of sample than classical methods
Option D Spectroscopic methods require more time and less amount of sample than classical methods
Answer C
8 The transition zone for Raman spectra is 1

Option A Between vibrational and rotational levels
Option B Between electronic levels
Option C Between magnetic levels of nuclei
Option D Between magnetic levels of unpaired electrons
Answer A
9 The criteria for electronic spin resonance is 1

Option A Periodic change in polarisability
Option B Spin quantum number of nuclei > 0
Option C Presence of unpaired electron in a molecule
Option D Presence of chromophore in a molecule
Answer A
10 Which of the following is used in electron microscope? 1

Option A electron beams
Option B magnetic fields
Option C light waves
Option D electron beams and magnetic field
Answer D
11 Electron Microscope can give a magnification up to ___________ 1

Option A 400,000X
Option B 100,000X
Option C 15000X
Option D 100X
Answer D
12 Which of the following are true for electron microscopy? 1

Option A specimen should be thin and dry
Option B image is obtained on a phosphorescent screen
Option C electron beam must pass through evacuated chamber
specimen should be thin and dry, image is obtained on a phosphorescent screen and
Option D
electron beam must pass through evacuated chamber
Answer D
13 Degree of scattering in transmission electron microscope is a function of __________ 1

Option A wavelength of electron beam used
Option B number of atoms that lie in the electron path
Option C number and mass of atoms that lie in the electron path
Option D mass of atoms that lie in the electron path
Answer C
14 Negative Staining is used for examining _____________ 1

Option A virus particles
Option B protein molecules
Option C bacterial flagella
Option D virus particles
particles, protein molecules and bacterial flagella
Answer D
15 Which among the following helps us in getting a three-dimensional picture of the specim 1
Option A Transmission Electron Microscope
Option B Scanning Electron Microscope
Option C Compound Microscope
Option D Simple Microscope
Answer B
16 The secondary electrons radiated back in scanning microscope is collected by? 1

Option A specimen
Option B anode
Option C vacuum chamber
Option D cathode
Answer B
17 On what factors do the intensity of secondary electrons depends upon? 1

Option A shape of the irradiated object
Option B chemical composition of the irradiated object
Option C number of electrons ejected
size and chemical composition of the irradiated object, number of electrons ejected
Option D
and on the number of electrons reabsorbed by surrounding
Answer D
18 Where do we obtain the magnified image of the specimen in SEM? 1
Option A cathode ray tube
Option B phosphorescent screen
Option C anode
Option D scanning generator
Answer A
Which of the following techniques are used in Transmission Electron Microscopy

19
(TEM) for examining cellular structure? 1
Option A Negative-Staining
Option B Shadow Casting
Option C Ultrathin Sectioning
Option D Negative-Staining, Shadow Casting, Ultrathin Sectioning, Freeze-Etching
Answer D
Which of the following component of the light microscope illuminates the specimen by
20
gathering diffuse rays from the light microscope? 1
Option A light source
Option B eyepiece
Option C condenser lens
Option D screws
Answer C
21 The resolution attained by a microscope is limited by _____________________

Option A diffraction 1
Option B refraction
Option C reflection
Option D retraction
Answer A
22 The resolving power of TEM is derived from _______________ 1

Option A electrons
Option B specimens
Option C power
Option D ocular system
Answer A
23 The cathode of transmission electron microscope consists of a ____________________ 1

Option A tungsten wire
Option B bulb
Option C iron filament
Option D gold wire
Answer A
24 During TEM, a vacuum is created inside the _________________________ 1

Option A room of operation
Option B specimen
Option C column
Option D ocular system
Answer C
25 Which of the following component of TEM focuses the beam of electrons on the sample 1
Option A ocular lens
Option B condenser lens
Option C stage
Option D column
Answer B
26 The resolution attainable with standard TEM is less than the theoretical value. 1
Option A True
Option B False
Answer A
27 Image formation in electron microscope is based on ___________________________ 1

Option A column length
Option B electron number
Option C differential scattering
Option D specimen size
Answer C
28 The scanning electron microscope is used to examine _____________ 1

Option A antigens
Option B antibodies
Option C anticoaggulants
Option D cell surfaces
Answer D
29 The AFM uses a _______________ to scan the surface of a molecule. 1

Option A X-ray film
Option B Nanosized tip
Option C Non-metal tip
Option D Nanodrop
Answer B
In X-ray spectrometers, the specimen or the sample is placed after which of the
30
following components? 1
Option A X-ray tube
Option B Monochromator
Option C Collimator
Option D Detector
Answer A
31 Using which of the following components is the generated x-rays focussed upon the spe 1
Option A X-ray tube
Option B Monochromator
Option C Collimator
Option D Detector
Answer C
32 x-ray photoelectron spectroscopy(XPS) is 1

To analyse the surface chemistry pop material after an applied treatment such as
Option A
fracturing, cutting or scrapping.
Option B provides quantitative and chemical state information from the surface of the material
Option C used for surface analysis of organic and inorganic materials
Answer D
33 atomic force microscopy works on the principle of 1

Option A iffraction of electrons from the surface of conductive material
Option B transmission of electrons from the surface of conductive material
Option C deflection of probe tip by the attraction or repulsion by the surface
Answer C
1
34 Aomic Force Microscopy technique can be used with
Option A contact imaging mode
Option B non contact imaging mode
Option C tapping imaging mode
Answer A
With the help of which of the following equations is the distance calculated from a
35
known wavelength of the source and measured angle? 1
Option A Coolidge equation
Option B Bragg’s equation
Option C Debye equation
Option D Scherrer equation
Answer B
Which of the following is the most common instrument for photographic recording of
36
diffraction patterns? 1
Option A Debye-Scherrer powder camera
Option B Gamma camera
Option C Geiger tube
Option D Scintillation counter
Answer A
1
37 Diffractometers are similar to which of the following?
Option A Optical grating spectrometer
Option B Prism spectrometer
Option C Photo multiplier
Option D Photovoltaic cell
Answer A
38 following is not true for electron backscatter diffraction 1

it allows studying crystal orientation phase characterization of grain morphology, grain
Option A
boundary internal stresses and defects of the specimen
Option B reflected electrons used for obtaining crystallographic pattern
Option C this technique is used in conjugation with TEM
number of electron signals generated as a result of electron surface interactions such as
Option D
defracted electrons and characteristics x-rays
Answer C
out of following which spectroscopic technique is only giving a complete analysis and
39
interpretation the entire spectrum 1
Option A x-ray photo-electron spectroscopy
Option B energy dispersive x-ray spectroscopy
Option C nuclear magnetic resonance spectroscopy
Option D electron back scatter diffraction
Answer C
40 x-ray photoelectron spectroscopy(XPS) is 1

To analyse the surface chemistry pop material after an applied treatment such as
Option A
fracturing, cutting or scrapping.
Option B provides quantitative and chemical state information from the surface of the material
Option C used for surface analysis of organic and inorganic materials
Answer D
41 Nuclear Magnetic Resonance (NMR) can be performed for an atom whose spin is _____ 1
Option A Zero
Option B Non-zero
Option C finite
Option D infinity
Answer B

Multiple Choice Questions: Subject: Advanced Manufacturing Processes Unit 1: Special Forming Processes

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Multiple Choice Questions: Subject: Advanced Manufacturing Processes Unit 1: Special Forming Processes

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Sandip Foundation’s

Sandip Institute of Engineering and Management, Nashik

Multiple Choice Questions

Subject: Advanced Manufacturing Processes

1. Which word best describes the roll forming?

The most common cutting method of roll forming is

11. The following image is forming processes

a)High Rate Energy b)Roll c) Stretch d)Spin

12. In HREF high energy is applied for interval of time.

a)Short b) Long c) Medium

13. HERF is not suitable for Materials.

a)Brittle b)Soft c) Tough d)hollow

15. In forming TNT, RDX and Dynamite is used.

a)Roll b)Spin c)explosive d)HERF e) c & d both

16. The following Image related to forming processes.

a) Roll b)Electro Hydraulic c)explosive d)petro-forge

18. The characteristics of forming are similar to those of explosive forming.

19. Like chemical explosive in HERF, Electro hydraulic forming used .

20. The following diagram related with forming process.

22. The following Image related to forming processes.

24. is a process related to conventional spinning and is also known as flow

a) shear b)Sheet metal spinning c)Roll d)None of These

a)Stand-off technique b)Roll forming c) Explosive Forming d)vacuum Forming

a)Tube Hydro b)Sheet Hydro c)vacuum pressure d)High pressure

a)Sheet metal Spinning b)Shear Spinning c)Flow d)circular

a) Stretch b)roll c)Shear flow d)Incremental Shear

a)Petro-forge forming b)Explosive forming c)Hydro forming d)Sheet shearing

Multiple Choice Questions

Subject: Advanced Manufacturing Processes

1. Friction welding produces welds due to

2. In friction welding, material is deformed due to

3. Which of the following is true about friction welding?

4. During friction welding, initially low pressure is applied. Why?

5. After the welding temperature is reached _

6. By friction welding, steel bars upto mm diameter can be welded.

7. Inertia welding is a modified form of friction welding.

8. Which of the following is not true about inertia welding?

9.Which of the following materials cannot be welded by friction welding?

10.Aluminium is difficult to friction weld because of

13.Friction welding produces quality joints, with a 100% weld.

14. generated during friction welding is coherent.

15. Which of the following is not the advantage of friction welding?

a)Rotation Speed b)Tilting angle c)Material used d)Down force

a)Operational Speed b)tool quality c)feed d)removed chips

Ans:- Operational Speed

18. is the period of the starting stage of welding process in FSW.

a)Transient stage b)Dwell c)Pseudo Steady State d)none of these

a) Transient heat b)Dwell c)Pseudo Steady State d)none of these

a)2500 b)2200c)3000 d)1800

a)Titanium b)Carbide tool c)Tungsten d)steel alloy

23.From the following image one D shows zone.

a)Parent Metal b)Heat Affected c)Thermo Mechanical Effected d)Weld Nugget

24.From the following image one C shows zone.

25.From the following image one B shows zone.

a)Parent Metal b)Heat Affected c)Thermo Mechanical Effected d)Weld Nugget

26.From the following image one A shows zone.

a)Parent Metal b)Heat Affected c)Thermo Mechanical Effected d)Weld Nugget

27.In electronic beam welding depth of penetration is depending upon _ .

a)Electronic beam power b)acceleration voltage c)beam current d)None of these.

28.In Laser Beam Welding - used to emit light.

a)cadmium lamp b)florescent lamp c)Flash lamp d)None of these

29. Laser beam welding is a joining process.