CEI

Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

TubeSheet Information
Tubesheet Qty: 2
Material: SA-516 Gr. 70 Design Temperature(Tts): 500 °F
Configuration: Type a
Corrosion Allowance Shell Side (ca
tss): 0.0000 in. Material Stress Cold (Sa,ts): 20000 PSI
Corrosion Allowance Channel Side (catsc): 0.0000 in. Material Stress Hot(So,ts): 20000 PSI
Outside Diameter (A): 13.0000 in. Yield (Sy,ts): 31000 PSI
Pass Partition Groove Depth (hg): 0.0000 in.
Radius to Outermost Hole Center (ro): 6.0000 in. Modulus of Elasticity (Ets): 27.1 10^6 PSI
Expanded Length of Tube (ltx): 0.4375 in. Poisson (rts): 0.300
Nominal Thickness (h): 0.4375 in. Perform Elastic Plastic calculations: False
Per UG-23(e), calculate Sps,ts using: 3 x Stress
Shell Information
Description: Shell 1
Design Internal Pressure (Ps): 60.00 PSI Design Temperature (Ts): 500 °F
Static Head : 0.00 PSI Design Vacuum Pressure (Ps,vac): 10.00 PSI
Material: SA-312 TP316, High Factor B Chart: HA-2
Material Stress Cold (Sa,s): 17000 PSI
Inside Diameter (Ds): 12.3900 in. Material Stress Hot (So,s): 15300 PSI
Thickness (ts): 0.1800 in. Yield (Sy,s): 20000 PSI
Corrosion Allowance (cas): 0.0000 in. Modulus of Elasticity (Es): 25.9 10^6 PSI
Poisson (rs): 0.310
Per UG-23(e), calculate Sps,s using: 3 x Stress
Channel Information
Description: Channel Shell 1
Design Temperature (Tc): 500 °F
Material: SA-240 Gr. 316, High Factor B Chart: HA-2
Material Stress Cold (Sa,c): 20000 PSI
Inside Diameter (Dc): 12.3130 in. Material Stress Hot (So,c): 18000 PSI
Thickness (tc): 0.3130 in. Yield (Sy,c): 20000 PSI
Corrosion Allowance (cac): 0.0000 in. Modulus of Elasticity (Ec): 25.9 10^6 PSI
Poisson (rc): 0.310 Per UG-23(e), calculate Sps,c using: 3 x Stress
Tube Information
Design Internal Pressure (Pt): 150.00 PSI Design Temperature (Tt): 500 °F
Design Vacuum Pressure (Pt,vac): 15.00 PSI
Material: SA-249 TP316, High Factor B Chart: HA-2
Material Stress Cold (Sa,t): 17000 PSI
Outside Diameter (dt): 0.7500 in. Material Stress Hot (So,t): 15300 PSI
Tube-Tubesheet intersection: Through Tubesheet
Inside Corrosion Allowance (cat): 0.0000 in. Outside Corrosion Allowance (caot): 0.0000 in.
Thickness (tt): 0.0650 in. Yield (Sy,t): 20000 PSI
Length (Lt): 120.0000 in. Modulus of Elasticity (Et): 25.9 10^6 PSI
Poisson (rt): 0.310 Largest Unsupported Span {): ( 20.0000 in.
Number of Tubes (Nt): 38 Pattern: Triangle
Expansion Depth Ratio (o): 1.0000 Pitch (p): 1.2500 in.
Unsupported Span is Between: Two tube supports
Lane Information
Untubed Lane Configurations: No Lanes

Page 1 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

Fixed Tubesheet: [Status = Passing]

Fixed Tubesheet Calculations per UHX 13.5

Loading Loading Ps Ss Sy,s Es Pt ST Sy,t Et

Condition Case Corroded (PSI) (PSI) (PSI) (10^6 PSI) (PSI) (PSI) (PSI) (10^6 PSI)

Design Case 1 Yes -10.00 15300 20000 25.9 150.00 15300 20000 25.9

No -10.00 15300 20000 25.9 150.00 15300 20000 25.9

Case 2 Yes 60.00 15300 20000 25.9 -15.00 15300 20000 25.9

No 60.00 15300 20000 25.9 -15.00 15300 20000 25.9

Case 3 Yes 60.00 15300 20000 25.9 150.00 15300 20000 25.9

No 60.00 15300 20000 25.9 150.00 15300 20000 25.9

Case 4 Yes -10.00 15300 20000 25.9 -15.00 15300 20000 25.9

No -10.00 15300 20000 25.9 -15.00 15300 20000 25.9

Operating Case 1 Yes 0.00 15300 20000 25.9 150.00 15300 20000 25.9

No 0.00 15300 20000 25.9 150.00 15300 20000 25.9

Case 2 Yes 60.00 15300 20000 25.9 0.00 15300 20000 25.9
No 60.00 15300 20000 25.9 0.00 15300 20000 25.9

Case 3 Yes 60.00 15300 20000 25.9 150.00 15300 20000 25.9

No 60.00 15300 20000 25.9 150.00 15300 20000 25.9

Case 4 Yes 0.00 15300 20000 25.9 0.00 15300 20000 25.9

No 0.00 15300 20000 25.9 0.00 15300 20000 25.9

Loading Loading Sc Sy,c Ec Sts Sy,ts Ets

Condition Case Corroded (PSI) (PSI) (10^6 PSI) (PSI) (PSI) (10^6 PSI)

Design Case 1 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

Case 2 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

Page 2 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5 (Continued)

Loading Loading Sc Sy,c Ec Sts Sy,ts Ets

Condition Case Corroded (PSI) (PSI) (10^6 PSI) (PSI) (PSI) (10^6 PSI)

Design Case 3 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

Case 4 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

Operating Case 1 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

Case 2 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

Case 3 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

Case 4 Yes 18000 20000 25.9 20000 31000 27.1

No 18000 20000 25.9 20000 31000 27.1

SPS,s = 3 S s = 3 * 15300 = 45900 PSI

SPS,c = 3 S c = 3 * 18000 = 54000 PSI
SPS,ts = 3 S ts = 3 * 20000 = 60000 PSI

UHX 13.5.1 Step 1

Determination of Effective Dimensions and Ligament Efficiencies per UHX 11.5.1

Do = 2 r o + dt = 2 * 6.0000 + 0.7500 = 12.7500 in.

p - dt 1.2500 - 0.7500
j= = = 0.400
p 1.2500

hg' = MAX [ h g - catsc, 0 ] = MAX [ 0.0000 - 0.0000 , 0 ] = 0.0000 in.

{tx 0.4375
o= = = 1.0000
h 0.4375

¡¥ ¥ Et,ts § ¥ St,ts § § £
d* = MAX d - 2 tt o , ( dt - 2 tt )
¢¦ t ¦ Ets ¨ ¦ Sts ¨ ¨ ¤

¡¥ ¥ 25.9 * 10Ž § ¥ 15300 § § £

MAX 0.7500 - 2 * 0.0650 1.0000 , ( 0.7500 - 2 * 0.0650 ) = 0.6550 in.
¢¦ ¦ 27.1 * 10Ž ¨ ¦ 20000 ¨ ¨ ¤

p 1.2500
p* = = = 1.2500 in.
¥ 4 MIN( A L, 4Dop ) § ½ ¥ 4 * Min(0.0000, 4 * 12.7500 * 1.2500 ), § ½
1- 1-
¦ mDo² ¨ ¦ m * 12.7500² ¨

Page 3 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.1 (Continued)

Do 12.7500
ao = = = 6.3750 in.
2 2

Ds 12.3900
as = = = 6.1950 in.
2 2

as 6.1950
os = = = 0.9718
ao 6.3750

Dc 12.3130
ac = = = 6.1565 in.
2 2

ac 6.1565
oc = = = 0.9657
ao 6.3750

¥ dt § ¥ 0.7500 §
xs = 1 - N t ² = 1 - 38 ²= 0.8685
¦ 2 ao ¨ ¦ 2 * 6.3750 ¨

¥ dt - 2 t t § ¥ 0.7500 - 2 * 0.0650 §
xt = 1 - N t ² = 1 - 38 ²= 0.9101
¦ 2 ao ¨ ¦ 2 * 6.3750 ¨

UHX 13.5.2 Step 2

Lt (corroded) = Lt (new)- (2 * Cats,c) = 120.0000 - (2 * 0.0000) = 120.0000 in.
L = Lt - 2 h = 120.0000 - 2 * 0.4375 = 119.1250 in.

m t s ( Ds + t s ) E s m * 0.1800 ( 12.3900 + 0.1800 ) 25.9 * 10Ž

Ks = = = 1545448 lb./in.
L 119.1250

m t t ( dt - t t ) E t m * 0.0650 ( 0.7500 - 0.0650 ) 25.9 * 10Ž

Kt = = = 30412 lb./in.
L 119.1250

Ks 1545448
Ks,t = = = 1.3373
Nt Kt 38 * 30412

J= 1.000000
4 4

12 ( 1 - rs² ) 12 ( 1 - 0.310² ) -1
_s = = = 1.2065 in.
Ds + t s ) t s ( 12.3900 + 0.1800 ) 0.1800

Es t s³ 25.9 * 10Ž * 0.1800³

ks = _s = 1.2065 = 33602 lb.
6 ( 1 - rs² ) 6 ( 1 - 0.310² )

Page 4 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.2 (Continued)

6 Ds ¥ h² _s² §
is = ks 1 + h _s +
h³ ¦ 2 ¨

6 * 12.3900 ¥ 0.4375² * 1.2065² §

33602 1 + 0.4375 * 1.2065 + = 49731122 PSI
0.4375³ ¦ 2 ¨

Ds² ¥ rs § 12.3900² ¥ 0.310 §

as = 1- = * 1- = 0.000006956120 in.³/lb.
4 Ests ¦ 2 ¨ 4 * 25.9 * 10Ž * 0.1800 ¦ 2 ¨
4 4

12 ( 1 - rc² ) 12 ( 1 - 0.310² ) -1
_c = = = 0.9129 in.
Dc + t c ) t c ( 12.3130 + 0.3130 ) 0.3130

Ec t c³ 25.9 * 10Ž * 0.3130³

kc = _c = 0.9129 = 133685 lb.
6 ( 1 - rc² ) 6 ( 1 - 0.310² )

6 Dc ¥ h² _c² §
ic = kc 1 + h _c +
h³ ¦ 2 ¨

6 * 12.3130 ¥ 0.4375² * 0.9129² §

133685 1 + 0.4375 * 0.9129 + = 174451217 PSI
0.4375³ ¦ 2 ¨

Dc²¥ rc § 12.3130² ¥ 0.310 §

ac = 1- = * 1- = 0.000003950758 in.³/lb.
4 Ectc ¦ 2 ¨ 4 * 25.9 * 10Ž * 0.3130 ¦ 2 ¨

UHX 13.5.3 Step 3

p* - d* 1.2500 - 0.6550
j* = = = 0.4760
p* 1.2500

Determination of Effective Elastic properites per UHX 11.5.2

h 0.4375
= = 0.3500
p 1.2500

E*
= ^0 + ^1 j* + ^2 j*² + ^3 j*³ + ^4 j*Œ
Ets

16.0 * 10Ž
Œ=
= 0.0103 + 0.8058 * 0.4760 + 1.8232 * 0.4760² + -2.3762 * 0.4760³ + 0.7884 * 0.4760 0.5912
27.1 * 10Ž

r* = _0 + _1 j* + _2 j*² + _3 j*³ + _4 j*Œ

Œ=
0.8103 + -4.6554 * 0.4760 + 12.5197 * 0.4760² + -13.6071 * 0.4760³ + 5.2412 * 0.4760 0.233

¡ Et t t ( dt - t t ) ao² £ ¼
Xa = 24 ( 1 - r*² ) Nt
¢ E* L h³ ¤

¡ 25.9 * 10Ž * 0.0650 ( 0.7500 - 0.0650 ) 6.3750² £ ¼

24 ( 1 - 0.233² ) 38 = 3.9881
¢ 16.0 * 10Ž * 119.1250 * 0.4375³ ¤

Page 5 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.3 (Continued)

Loading Loading
Condition Case CA Vac. ber bei ber' bei' v1 v2

Design Case 1 Yes Ps -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No Ps -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Case 2 Yes Pt -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No Pt -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Case 3 Yes No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Case 4 Yes Ps, Pt -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No Ps, Pt -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Operating Case 1 Yes No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Case 2 Yes No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Case 3 Yes No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Case 4 Yes No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

No No -2.526289 2.298353 -3.116683 -0.462327 1.698590 -2.437321

Za = bei' [ X a ] v2 [ X a ] - ber' [ Xa ] v1 [ X a ]
( -0.462327 ) * ( -2.437321 ) - ( -3.116683 ) * 1.698590 = 6.420806

ber [ X a ] v2 [ X a ] + bei [ X a ] v1 [ X a ]
Zd =
Xa³ Z a

( -2.526289 ) * ( -2.437321 ) + 2.298353 * 1.698590

= 0.024704
3.9881³ * 6.420806

ber' [ X a ] v2 [ X a ] + bei' [ X a ] v1 [ X a ]
Zv = =
Xa²Za

( -3.116683 ) * ( -2.437321 ) + ( -0.462327 ) * 1.698590

= 0.066694
3.9881² * 6.420806

ber'[ X a ] ber[ X a ] + bei[ X a ] bei'[ X a ]

Zw = =
Xa²Za

( -3.116683 ) * ( -2.526289 ) + ( 2.298353 ) * -0.462327

= 0.066694
3.9881² * 6.420806

ber' [ X a ]² + bei' [ x a ]² ( -3.116683 )² + ( -0.462327 )²

Zm = = = 0.387686
Xa Z a 3.9881 * 6.420806

Page 6 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.4 Step 4

A 13.0000
K= = = 1.0196
Do 12.7500

1 - r*
F= ( is + ic + E ts ln K ) =
E*

1 - 0.233
( 49731122 + 174451217 + 27.1 * 10Ž * ln 1.0196 ) = 10.7639
16.0 * 10Ž

c = ( 1 + r* ) F = ( 1 + 0.233 ) 10.7639 = 13.2670

os - 1 - c Z v 0.9718 - 1 - 13.2670 * 0.066694

Q1 = = = -0.148625
1 + c Zm 1 + 13.2670 * 0.387686

( Z d + Q 1 Z w ) X aŒ ( 0.024704 + -0.148625 * 0.066694 ) 3.9881Œ

QZ1 = = = 1.870888
2 2

( Z w + Q 1 Z m ) X aŒ ( 0.066694 + -0.148625 * 0.387686 ) 3.9881Œ

QZ2 = = = 1.147786
2 2

[ Z w + ( os - 1 ) Z m ] X aŒ [ 0.066694 + ( 0.9718 - 1 ) 0.387686 ] 3.9881Œ

U= = = 2.295572
1 + c Zm 1 + 13.2670 * 0.387686

UHX 13.5.5 Step 5

ts = os ks _sas ( 1 + h _s ) = 0.9718 * 33602 * 1.2065 * 0.000006956120 * ( 1 + 0.4375 * 1.2065 ) = 0.4187 sq. in.

( os² - 1 ) ( os - 1 ) ( 0.9718² - 1 ) * ( 0.9718 - 1 )

ts* = ao² - ts = 6.3750² - 0.4187 = -0.4027 sq. in.
4 4

tc = oc kc _cac ( 1 + h _c ) = 0.9657 * 133685 * 0.9129 * 0.000003950758 * ( 1 + 0.4375 * 0.9129 ) = 0.6516 sq. in.

¥ ( oc² + 1 ) ( oc - 1 ) ( os - 1 ) §
tc* = ao² - - tc =
¦ 4 2 ¨

¥ ( 0.9657² + 1 ) * ( 0.9657 - 1 ) ( 0.9718 - 1 ) §

6.3750² - - 0.6516 = -0.7508 sq. in.
¦ 4 2 ¨

Loading Loading
Condition Case CA Vac. e
(in.)

Design Case 1 Yes Ps 0.0000

No Ps 0.0000

Case 2 Yes Pt 0.0000

No Pt 0.0000

Case 3 Yes No 0.0000

No No 0.0000

Page 7 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.5 (Continued)

Loading Loading
Condition Case CA Vac. e
(in.)

Design Case 4 Yes Ps, Pt 0.0000

No Ps, Pt 0.0000

Operating Case 1 Yes No -0.0365

No No -0.0365

Case 2 Yes No -0.0365

No No -0.0365

Case 3 Yes No -0.0365

No No -0.0365

Case 4 Yes No -0.0365

No No -0.0365

eb = 0.0000

Loading Loading Tr Ts* Tc* Ps* Pc*

Condition Case CA. Vac. (°F) (°F) (°F) (PSI) (PSI)

Design Case 1 Yes Ps NC NC NC NC NC

No Ps NC NC NC NC NC

Case 2 Yes Pt NC NC NC NC NC

No Pt NC NC NC NC NC

Case 3 Yes No NC NC NC NC NC

No No NC NC NC NC NC

Case 4 Yes Ps, Pt NC NC NC NC NC

No Ps, Pt NC NC NC NC NC

Operating Case 1 Yes No NC NC NC NC NC

No No NC NC NC NC NC

Case 2 Yes No NC NC NC NC NC

No No NC NC NC NC NC

Case 3 Yes No NC NC NC NC NC

No No NC NC NC NC NC

Case 4 Yes No NC NC NC NC NC

No No NC NC NC NC NC

Page 8 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.6 Step 6

2 ¥ Ds § os² - 1 (1-J) [ D J² - D s² ]
P's = {x s + 2 ( 1 - x s ) v t + ² rs - - } Ps =
Ks,t ¦ Do ¨ JKs,t 2 JKs,t Do²

2 ¥ 12.3900 § 0.9718² - 1
{ 0.8685 + 2 ( 1 - 0.8685 ) 0.310 + ² 0.310 - -
1.3373 ¦ 12.7500 ¨ 1.000000 * 1.3373

(1 - 1.000000 ) [ 12.3900² - 12.3900² ]

} -10.00 = -14.29 PSI
2 * 1.000000 * 1.3373 12.7500²

¥ 1 §
P't = x + 2 ( 1 - x t ) vt + Pt =
¦ t JKs,t ¨

¥ 1 §
0.9101 + 2 ( 1 - 0.9101 ) 0.310 + 150.00 = 257.05 PSI
¦ 1.000000 * 1.3373 ¨

NtKt 38 * 30412
Pe = e = 0.0000 = 0.00 PSI
mao² m * 6.3750²

U eb 2.295572 0.0000
PW = - W* = - * *0 = 0.00 PSI
ao² 2m 6.3750² 2m

U 2.295572
Prim = - ( ts* Ps - tc* Pt ) = - * ( -0.4027 * -10.00 - -0.7508 * 150.00 ) = -6.59 PSI
ao² 6.3750²

JKs,t
Pe = ( P' s - P' t + P e + P W + P rim ) =
1 + JKs,t [ Q Z1 + ( os - 1 ) Q Z2 ]

1.000000 * 1.3373
* ( -14.29 - 257.05 + 0.00 + 0.00 + -6.59 ) =
1 + 1.000000 * 1.3373 [ 1.870888 + ( 0.9718 - 1 ) 1.147786 ]
-107.46 PSI

Loading Loading P's P't Pe Pt PW Prim Pe

Condition Case CA Vac. ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI )

Design Case 1 Yes Ps -14.29 257.05 0.00 NC 0.00 -6.59 -107.46

No Ps -14.29 257.05 0.00 NC 0.00 -6.59 -107.46

Case 2 Yes Pt 85.77 -25.70 0.00 NC 0.00 2.00 43.88

No Pt 85.77 -25.70 0.00 NC 0.00 2.00 43.88

Case 3 Yes No 85.77 257.05 0.00 NC 0.00 -5.00 -68.16

No No 85.77 257.05 0.00 NC 0.00 -5.00 -68.16

Case 4 Yes Ps, Pt -14.29 -25.70 0.00 NC 0.00 0.41 4.57

No Ps, Pt -14.29 -25.70 0.00 NC 0.00 0.41 4.57

Page 9 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.6 (Continued)

Loading Loading P's P't Pe Pt PW Prim Pe

Condition Case CA Vac. ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI )

Operating Case 1 Yes No 0.00 257.05 -329.95 NC 0.00 -6.36 -229.43

No No 0.00 257.05 -329.95 NC 0.00 -6.36 -229.43

Case 2 Yes No 85.77 0.00 -329.95 NC 0.00 1.36 -93.89

No No 85.77 0.00 -329.95 NC 0.00 1.36 -93.89

Case 3 Yes No 85.77 257.05 -329.95 NC 0.00 -5.00 -195.74

No No 85.77 257.05 -329.95 NC 0.00 -5.00 -195.74

Case 4 Yes No 0.00 0.00 -329.95 NC 0.00 0.00 -127.58

No No 0.00 0.00 -329.95 NC 0.00 0.00 -127.58

UHX 13.5.7 Step 7

eb
( ts* Ps - tc* Pt ) + W*
2m
Q2 = =
1 + C Zm
0.0000
( -0.4027 * -10.00 - -0.7508 * 150.00 ) + *0
2*m
=
1 + 13.2670 * 0.387686
18.988518 lb.

2Q2 2 * 18.988518
Q3 = Q 1 + = -0.148625 + = -0.157320
Pe ao² -107.46 * 6.3750²

¥ 1.5 Fm § ¥ 2 ao § ¥ 1.5 * 0.078660 § ¥ 2 * 6.3750 §

p= ²P = * ² * -107.46 -22622 PSI
¦ j* ¨ ¦ h - h'g ¨ e ¦ 0.4760 ¨ ¦ 0.4375 - 0.0000 ¨

p -22622
Tubesheet bending ratio = | | = | | = 0.75
1.5 * S 1.5 * 20000

Maximum
Allowed
Bending
Loading Loading Q2 p Stress
Condition Case CA Vac. ( lb. ) Q3 Qm Qv Fm ( PSI ) ( PSI )

Design Case 1 Yes Ps 18.988518 -0.157320 1.000000 0.000000 0.078660 -22622 30000

No Ps 18.988518 -0.157320 1.000000 0.000000 0.078660 -22622 30000

Case 2 Yes Pt -5.766485 -0.155093 1.000000 0.000000 0.077546 9105 30000

Page 10 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.7 (Continued)

Maximum
Allowed
Bending
Loading Loading Q2 p Stress
Condition Case CA Vac. ( lb. ) Q3 Qm Qv Fm ( PSI ) ( PSI )

Design Case 2 No Pt -5.766485 -0.155093 1.000000 0.000000 0.077546 9105 30000

Case 3 Yes No 14.399801 -0.159022 1.000000 0.000000 0.079511 -14503 30000

No No 14.399801 -0.159022 1.000000 0.000000 0.079511 -14503 30000

Case 4 Yes Ps, Pt -1.177768 -0.161308 1.000000 0.000000 0.080654 986 30000

No Ps, Pt -1.177768 -0.161308 1.000000 0.000000 0.080654 986 30000

Operating Case 1 Yes No 18.332987 -0.152557 1.000000 0.000000 0.076279 -46834 60000

No No 18.332987 -0.152557 1.000000 0.000000 0.076279 -46834 60000

Case 2 Yes No -3.933186 -0.146563 1.000000 0.000000 0.073282 -18413 60000

No No -3.933186 -0.146563 1.000000 0.000000 0.073282 -18413 60000

Case 3 Yes No 14.399801 -0.152245 1.000000 0.000000 0.076123 -39875 60000

No No 14.399801 -0.152245 1.000000 0.000000 0.076123 -39875 60000

Case 4 Yes No 0.000000 -0.148625 1.000000 0.000000 0.074312 -25372 60000

No No 0.000000 -0.148625 1.000000 0.000000 0.074312 -25372 60000

UHX 13.5.8 Step 8

q= N/C

Loading Loading q Maximum Allowed Shear Stress

Condition Case CA Vac. ( PSI ) ( PSI )

Design Case 1 Yes Ps NC NC

No Ps NC NC

Case 2 Yes Pt NC NC

No Pt NC NC

Case 3 Yes No NC NC

No No NC NC

Case 4 Yes Ps, Pt NC NC

No Ps, Pt NC NC

Operating Case 1 Yes No NC NC

No No NC NC

Case 2 Yes No NC NC

Page 11 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.8 (Continued)

Loading Loading q Maximum Allowed Shear Stress

Condition Case CA Vac. ( PSI ) ( PSI )

Operating Case 2 No No NC NC

Case 3 Yes No NC NC

No No NC NC

Case 4 Yes No NC NC

No No NC NC

UHX 13.5.9 Step 9

Ftmin = min( Ft ) = -0.149406
Ftmax = max( F t ) = 1.797533

1
pt1 = [( P s x s - P t x t ) - P e F tmin ] =
xt - x s

1
[( -10.00 * 0.8685 - 150.00 * 0.9101 ) - (-107.46) * -0.149406] = -3874 PSI
0.9101 - 0.8685

1
pt2 = [( P s x s - P t x t ) - P e F tmax] =
xt - x s

1
[( -10.00 * 0.8685 - 150.00 * 0.9101 ) - (-107.46) * 1.797533] = 1152 PSI
0.9101 - 0.8685

ptmax = max( |pt1|, |pt2|) = max( |-3874|, |1152|) = 3874 PSI

ptmin = min( pt1, pt2) = min( -3874, 1152) = -3874 PSI
{t = k * { = 1.0 * 20.0000 = 20.0000 in.

dt² + ( d t - 2 t t ) ² 0.7500² + ( 0.7500 - 2 * 0.0650 ) ²

rt = = = 0.2433 in.
4 4

{t 20.0000
Ft = = = 82.2125
rt 0.2433

2m²Et 2 * m² * 25.9 * 10Ž

Ct = = = 159.8821
Sy,t 20000

Fs = MAX( 3.25 - 0.25(Z d + Q 3 Z w) X a^4, 1.25 ) = MAX(3.25 - 0.25 * (0.024704 + -0.157320 * 0.066694) * 3.988122^4, 1.25 ) = 2.3512
Fs need not be taken greater than 2.0; therefore Fs = 2.0000
¥ Sy,t ¥ Ft § § ¥ 20000 ¥ 82.2125 § §
Stb = MIN 1- , S t = MIN 1- , 15300 = 7429 PSI
¦ Fs ¦ 2Ct ¨ ¨ ¦ 2.0000 ¦ 2 * 159.8821 ¨ ¨

ptmin -3874
Tube Buckling Ratio = | | = | | = 0.52
Stb 7429

Page 12 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.9 (Continued)

ptmax 3874
Tube stress ratio = | | = | | = 0.25
St 15300

Maximum Allowable Maximum Allowable

Loading Loading ptmin ptmax Axial Tube Stress Buckling Stress
Condition Case CA Vac. ( PSI ) ( PSI ) ( PSI ) ( PSI )

Design Case 1 Yes Ps -3874 3874 15300 7429

No Ps -3874 3874 15300 7429

Case 2 Yes Pt -335 1746 15300 7429

No Pt -335 1746 15300 7429

Case 3 Yes No -2261 2261 15300 7429

No No -2261 2261 15300 7429

Case 4 Yes Ps, Pt -74 134 15300 7429

No Ps, Pt -74 134 15300 7429

Operating Case 1 Yes No -4204 6848 30600 7429

No No -4204 6848 30600 7429

Case 2 Yes No 821 5510 30600 NC

No No 821 5510 30600 NC

Case 3 Yes No -2822 6625 30600 7429

No No -2822 6625 30600 7429

Case 4 Yes No -561 5733 30600 7429

No No -561 5733 30600 7429

UHX 13.5.10 Step 10

ao²[ P e + (os² - 1)(Ps - P t)] as² Pt

psmshell = +
(Ds + t s) t s (Ds + t s) t s

6.3750² * [ -107.46 + (0.9718² - 1) * (-10.00 - 150.00)] 6.1950² * 150.00

= + = 774 PSI
(12.3900 + 0.1800) * 0.1800 (12.3900 + 0.1800) * 0.1800

|psmshell| |774|
Shell Membrane Stress Ratio = = = 0.07
Ss Es w 15300 * 0.7

Page 13 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.11 Step 11

The shell shall have a uniform thickness ofst for a minimum length of 2.6881 in. adjacent to the tubesheet.

ao² as²
ps,m = [ P e + ( os² - 1) ( P s - P t ) ] + Pt =
( Ds + t s ) t s ( Ds + t s ) t s

6.3750²
[ -107.46 + ( 0.9718² - 1) ( -10.00 - 150.00 ) ] +
( 12.3900 + 0.1800 ) 0.1800

6.1950²
150.00 = 774 PSI
( 12.3900 + 0.1800 ) 0.1800

6
ps,b = ks { _s as Ps
ts²

( 1 - v*² ) ¥ ao³ § ¥ h _s § ¡ 2 £
+6 1+ P ( Z v + Z m Q1 ) + Zm Q2 } =
E* ¦ h³ ¨ ¦ 2 ¨¢ e ao² ¤

6
* 33602 { 1.2065 * 0.000006956120 * -10.00
0.1800²

( 1 - 0.233² ) ¥ 6.3750³ § ¥ 0.4375 * 1.2065 §

+6 1+ *
16.0 * 10Ž ¦ 0.4375³ ¨ ¦ 2 ¨

¡ 2 £
-107.46 ( 0.066694 + 0.387686 * -0.148625 ) + 0.387686 * 18.988518 } = -5805 PSI
¢ 6.3750² ¤

ps = | ps,m | + | ps,b | = | 774 | + | -5805 | = 6579 PSI

ps 6579
Shell stress ratio = | | = | | = 0.29
1.5 * Ss 1.5 * 15300

ac² 6.1565²
pc,m = Pt = 150.00 = 1439 PSI
( Dc + t c ) t c ( 12.3130 + 0.3130 ) 0.3130

Page 14 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

UHX 13.5.11 (Continued)

6 ( 1 - v*² ) ¥ ao³ § ¥ h _c § ¡ 2 £
pc,b = kc { _c ac Pt - 6 1+ Pe ( Z v + Z m Q 1 ) + Zm Q2 } =
tc² E* ¦ h³ ¨ ¦ 2 ¨¢ ao² ¤

6
* 133685 { 0.9129 * 0.000003950758 * 150.00
0.3130²

( 1 - 0.233² ) ¥ 6.3750³ § ¥ 0.4375 * 0.9129 §

-6 1+ *
16.0 * 10Ž ¦ 0.4375³ ¨ ¦ 2 ¨

¡ 2 £
-107.46 ( 0.066694 + 0.387686 * -0.148625 ) + 0.387686 * 18.988518 } = 11027 PSI
¢ 6.3750² ¤

pc = | pc,m | + | pc,b | = | 1439 | + | 11027 | = 12466 PSI

pc 12466
Channel stress ratio = = = 0.46
1.5 * Sc 1.5 * 18000

Maximum Maximum
Allowable Allowable
Shell Total Channel Total
Loading Loading ps m psb ps Axial Stress pcm pcb pc Axial Stress
Condition Case CA Vac. ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI ) ( PSI )

Design Case 1 Yes Ps 774 -5805 6579 22950 1439 11027 12466 27000

No Ps 774 -5805 6579 22950 1439 11027 12466 27000

Case 2 Yes Pt 459 5617 6076 22950 -144 -3545 3689 27000

No Pt 459 5617 6076 22950 -144 -3545 3689 27000

Case 3 Yes No 1410 170 1580 22950 1439 8130 9569 27000
No No 1410 170 1580 22950 1439 8130 9569 27000

Case 4 Yes Ps, Pt -177 -358 536 22950 -144 -647 791 27000

No Ps, Pt -177 -358 536 22950 -144 -647 791 27000

Operating Case 1 Yes No -1427 -14931 16357 45900 1439 23076 24515 54000

No No -1427 -14931 16357 45900 1439 23076 24515 54000

Case 2 Yes No -1746 -4857 6604 45900 0 9979 9979 54000

No No -1746 -4857 6604 45900 0 9979 9979 54000

Case 3 Yes No -881 -9809 10690 45900 1439 20593 22031 54000

No No -881 -9809 10690 45900 1439 20593 22031 54000

Case 4 Yes No -2292 -9979 12271 45900 0 12463 12463 54000

No No -2292 -9979 12271 45900 0 12463 12463 54000

Page 15 of 16
 CEI
Fixed Tubesheet 1
Job No: DesignCalcs Example Vessel Vessel Number: 0
Number: 1 Mark Number: FTS1

Summary

Average
Tubesheet Shear Shell Channel
Loading Loading p Bending q Stress ps Stress pc Stress
Condition Case CA Vac. (PSI ) Ratio (PSI ) Ratio (PSI ) Ratio (PSI ) Ratio

Design Case 1 Yes Ps -22622 0.75 NC NC 6579 0.29 12466 0.46

No Ps -22622 0.75 NC NC 6579 0.29 12466 0.46

Case 2 Yes Pt 9105 0.30 NC NC 6076 0.26 3689 0.14

No Pt 9105 0.30 NC NC 6076 0.26 3689 0.14

Case 3 Yes No -14503 0.48 NC NC 1580 0.07 9569 0.35

No No -14503 0.48 NC NC 1580 0.07 9569 0.35

Case 4 Yes Ps, Pt 986 0.03 NC NC 536 0.02 791 0.03

No Ps, Pt 986 0.03 NC NC 536 0.02 791 0.03

Operating Case 1 Yes No -46834 0.78 NC NC 16357 0.36 24515 0.45

No No -46834 0.78 NC NC 16357 0.36 24515 0.45

Case 2 Yes No -18413 0.31 NC NC 6604 0.14 9979 0.18

No No -18413 0.31 NC NC 6604 0.14 9979 0.18

Case 3 Yes No -39875 0.66 NC NC 10690 0.23 22031 0.41

No No -39875 0.66 NC NC 10690 0.23 22031 0.41

Case 4 Yes No -25372 0.42 NC NC 12271 0.27 12463 0.23

No No -25372 0.42 NC NC 12271 0.27 12463 0.23

Page 16 of 16