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1D350-607-1 Page 1 of 22 DART AEROSPACE LTD. 4270 Aberdeen Street Hawkesbury, ON, KBA 1K7 CANADA Tel: 1619 632 6200 Fax: 1 613 682 5246 e-mail: heli@dartaero.com htp:/www.dartaero.com INSTALLATION INSTRUCTIONS D350-607-4 FOR INSTALLATION OF: 1D350-607-041/-041A, D350-607-043/-043A 'D350-607-045/-045A D350-607-047/-047A D350-607-141/-143/-145/-241 Heli-Utility-Basket™ EUROCOPTER AS 350/355 MODELS ‘CANADA DEPARTMENT OF TRANSPORT Prepared By: : Checked By: By, SHEPHERD (OE FO Design Engineer Sern: —ataeta Released By: ISSUENO: Suez — ‘Shepherd, P. Eng. DEH eee el a Sie tata as aaa em! Revision: A’ Date: 10.03.10 DART AEROSPACE LTD. REVISION RECORD [ Revision | issue Date | Desenption [A [10.03.10 [New Issue_ 350-607-1 Page 2 of 22 COPYRIGHT 6 1954 BY DART AEROS ‘Tis OOcUENT Is PRVATE AND CONFIDENT sis SUPPLIED ON THe ExPmESS CONGIT THAT IT 1S NOT TO BE USED FOR ANY PURPOSE OR COMED “Satcounneara YOUN GTHER pet Wr MoUr MRITEN PESUISDON FRM DAT AOSPACE Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 20 3.0 40 44 42 44 5.0 6.0 64 62 63 Page 3 of 22, TABLE OF CONTENTS monnesetnnnssee VO INSTALLATION PROCEDURE... INSTALLATION OF OPTIONAL KITS ... 'D360-607-141 AUTOMATIC LID OPENER INSTL (FOR USE ON -041 BASKET) serene 18 'D360-607-143 AUTOMATIC LID OPENER INSTL (FOR USE ON -043/-047 BASKET) rcv 22 (360-607-145 AUTOMATIC LID OPENER INSTL (FOR USE ON -045 BASKET) wrens 26 10360-607-241 BASKET CLAMP KIT INSTALLATION. 30 WEIGHT AND BALANCE PARTS LIST.. ee (0360-607-041/-041A/-043/-043A HELI-UTILITY-BASKET™. 58 D350-607-045/-046A/-047/-047 HELLLUTILITY-BASKET™ 59 (0350-607-141/-143/-145 AUTOMATIC LID OPENER INSTL orcs conse 62 7 CORYRIGHT © 1654 BY DART AEROSPAGELTO « "is DOCUMENT s PRIVATE INO CONRIDENTAL ANDI SLRFLIED On THe EUPRESS CONDITION THA If 6 NOT TO 8€ USED FOR ANY PURPOSE 08 COPIED Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 4 of 22 1.0 INTRODUCTION ‘The Dart D350-607-041/-043)-045/-047 Hell-Utiity-Basket™ (Basket) mounts to the landing gear on the AS 350/356 aircraft, The D350-607-041/-042/-045/-047 Basket is capable of carrying a distributed cargo load of 200 tb (91 kg). ‘The D350-607-041/-043i-045/-047 kit can be installed on either the LH side or the RH side of the aircraft, and can be installed on either low or high gear. Its also possible to install baskets on the LH and RH sides of the aircraft simultaneously. The Dart D350-607-043/-047 Heli-Utlity- Basket™ (Basket) feature a split ld for increased clearance between the open lid and the aircraft fuselage allowing for compatibility with some side cargo compartment extenders. ‘Several Automatic Lid Opener Kits are available for customers who want to upgrade their existing installations. Each Kit consists of a gas spring, parts and hardware necessary to replace the existing lid prop arm. This modification is permanent. Once complete the lid prop arm cannot be reinstalled. Effectivity of the kits is as follows: ‘Automatic Lid Effectvity For Basket Openerinstl | te ae 360-607-141_| x 1D380-607-143 X = 1D360-607-145 x Baskets with Automatic Lid Opener pre-installed can also be procured per the table below: PIN for Heli-Utlity-Basket™with Consists of Automatic Lid Opener instl__| “Heli Utility-Basket™ | Automatic Lid Opener insti 'D350-607-0448 1D350-607-041 350-607-141 1D350-607-043A 1D350-607-043 10350-607-143, 1D350-607-045A 'D350-607-045 10350-607-145 1D350-607-047 (0350-607-047 10350-607-143, ‘The Dart D360-607-241 Basket Clamp Kit can be procured for permanent install on each side of the landing gear of an aircraft or multiple aircraft for quick transfer of a D350-607-041/-043/-046/-047/-041A/ -043AV-045A/-047A Heli-Utllity-Basket™ from one aircraft to another or from one side to the other. ‘The components in the Dart kits are as defined in the table in Section 6.0 of these instructions, For convenience, only the last three digits of the part number are listed on the top row of each table. The ‘quantity of each component, which is included in the D360-607-041 Hel-Utiliy-Basket™ for example, is 2 defined in the column labeled -041. 1S PRIVATE nD CoNFOEHTAL bis SUPPLIED On THE EXORESE CONEITICN Tak NOT TO BE USED FOR ANY PURPOSE OR COPIED Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 5 of 22 . 1 \ 2512 BASKET LID 041) [Sor [7 basest088 ee | BASKETLIO (043) A Lvesoserstep | zea rer BASKET BASE Figure 1a—D350-607-041 Heli-Utility-Basket™ Installation, or 350-607-043 Heli-Utility-Basket™ Installation (LH Installation Shown, RH Opposite) BASKET LID (-045) A 6 c. f 3 eae; Eee wae eae Figure 2a — D350-607-045 Heli-Utility-Basket™ Installation, or D350-607-047 Heli-Utility-Basket™ Installation (LH Installation Shown, RH Opposite) * Proper positon fr step installation on high gear only 7 cOPYRIGHT © 1664 GY BART AEROSPACE LTO = ‘Ws docu spwvare a counaeumat Bs UPPED OE EYEREBSCONBITON TAT '8NGT TOBE UED FORTY PURPOSE OR COPED Revision: A’ Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 6 of 22 2.0 GENERAL NOTES COMPATIBILITY ‘Compatibility of this installation with the aircrafts the responsiblity ofthe installer. Ensure that this Installation does not confict with a previous modification. CONTINUING AIRWORTHINESS ‘This installation should be maintained in accordance with the Instructions for Continued Airworthiness ICA-D350-607. 3.0 INSTALLATION PROCEDURE For installation of D350-607-04'1/-041AV/-043)-043A/-045/-045A-047/-047A Heli-Utilty-Basker™. 3.1 NOTE: For aircraft equipped with high gear, the Dart Hell-Utiliy-Basket™ is compatible with Dart 0350-591 high-gear steps. The 350-591 step height must be set as shown in Figure 4 to éensure that the cargo doors will open with the basket installed. For sircraft equipped with low gear, the Dart Heli-Utility-Basket™ is not compatible with Dart 0360-691 low gear steps; any Dart low gear step will have to be removed before basket installation 3.2 The 0360-607-041/-043/-045/-047 Hel-Utilty-Basket™ may be installed on either the LH or RH side of the aircraft. For RH installations, the D2332-041 Prop Assembly should be moved to the aft end of the basket. Use existing hardware and ensure nuts face aff 3.3. Install the D2732-030 Rubber Cushions, D2230-1 Lugs and D2324 Strut onto the basket as shown in Figures 2 and 3, using the AN4 hardware shown. NOTE: The AN4-i5A bolts may be replaced with a stainless stee! positive locking quick release pin with a minimum double shear strength of 2400 lbs and with a 1.0 inch grip length and 0.25 inch diameter (Avibank: BLC4B10S, BLC4TA10S, BLCAR10S, BLC4LA10S; MS Number. MS17984C410, MS17985C410, MS17986C410, MS17987C410) 34 Present the basket to the crosstubes. Propping the basket at the appropriate height can facilitate installation. If the basket is being installed on high gear with Dart D350-591 steps, temporarily place a 0.063" (7.6mm) shim on the step and rest the basket on the shim, Remove shims after bolts are torqued. 3.5 Attach the basket with the D2230-3 Clamps and AN4 hardware shown in Figure 2 and 3. Leave bolts loose to allow for adjustment. 3.6 Tighten clamp bolts once height is positioned properly. Do not exceed torque of 60 in-Ib (6.8 Nm) on the nuts. CAUTION: Over-torquing the nuts could lead to structural damage of the clamps. 4.0 INSTALLATION OF OPTIONAL KITS 4.4 D350-607-141 AUTOMATIC LID OPENER INSTL (FOR USE ON -041 BASKET) NOTE: Once this modification is complete you will not be able to re-install the D2332-041 Prop Arm, 4.41.1 Remove the 2332-041 Prop Am, 4.1.2. Grind Flush the D2327-3 Spacer Bushing on both ends of the Basket as shown in Figure 8a (itis Permissible to grind all 4 Spacers Flush). Touch up paint Per ICA-D350-607 Section 6.1 Iter 4, 4.4.3 Locate the D3053-1 Gas Spring Bracket as shown in Figure 8a. Trim Steel Mesh locally as required, Touch up paint per ICA-D350-607 Section 5.1 Item 4, Transfer mark and drill 2X. {20.194 holes thru the Basket lid square tube structure as shown in Detail M. Install the D3953-1 Gas Spring Bracket & D3953-13 Gas Spring Spacer using 2X ANSC16A Bolt, 2X NNAS1149C0332R Washer & 2X MS21043-3 NUT as Shown in View P-P. “Ts DOCUMENT s PRIVATE AND CONEIDENTIA AND Is SUPPLIED ON THE EXPRESS CONDITION THAT 16 NOT TO BE USED FOR AY PURPOSE OR COPEED (Qe couminlcaTeD To OTHER PERSON WITHOUT WRITTEN PRMISGION ROMDAT AEROSPACE LT. Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 444. 416. 447. 418, 42 424 422 423 424 425 Page 7 of 22 Locate the D3953-5 Gas Spring Stud as shown in Figure 8a. Trim Stee! Mesh locally as required. Touch up paint per ICA-D350-607 Section 5.1 Item 4. Transfer Mark and Drill 2X 20.194 holes thru the Basket base square tube structure as shown in Detail L. Fasten D3953-5 IAW View N-N using 2X AN3C11A Bolt, 2X NAS1149C0332R Washer & 2X MS21043-3 Nut. Install 1X 03953-11 Gas Spring Spacer onto the D3963-6 Stud as shown in View N-N. Install the large end of the D3969-1 Gas Spring onto the 03953-5 Gas Spring Stud and Fasten in Place using 1X D3953-9 Gas Spring Washer, 1X NAS1149C0432R Washer, 1X AN310-4 Castellated Nut & 1X MS24665-212 Cotter Pin as shown in View N-N. Install Cotter Pin per MS33540 or ‘ACA3.13 chapter 7-127, Insert the D3953-3 Gas Spring Stud into the 03953-1 Gas Spring Bracket & Insert the D3953-7 Gas Spring Spacer onto the D3953-3 Gas Spring as Shown in View P-P. Raise the Basket id and install the rod end of the 03969-1 Gas Spring onto the D3953-3 Gas Spring Stud using 1X 3953-9 Gas Spring Washer, 1X NAS1149C0432R Washer, 1X AN310-4 Castellated Nut & 1X MS24665-212 Cotter Pin as shown in View P-P. Install Cotter Pin Per MS33540 or AC43.13 Chapter 7-127. NOTE: The D3953-3 Gas Spring Stud can be held in piace with a 9/16 open end spannerfwrench, NOTE: With the id in the closed position the Gas Spring should not be fully compressed, Repeat steps 4.1.2 through 4.1.6 at the other end of the Basket Test the installation. If installed property the Ges Springs should assist the Basket user in both ‘opening and closing the basket lid 1D380-607-143 AUTOMATIC LID OPENER INSTL (FOR USE ON -043/-047 BASKET) NOTE: This kit may be installed at either end of the Basket_ However, the Prop Arm must be removed in either case as it wll interfere with the function of the Gas Spring. Remove the D2332-041 Prop Arm. Grind flush the 2327-3 Spacer Bushing on the end of the Basket where the lid opener is to be installed as shown in Figure 9a (itis permissible to grind all 4 spacers flush). Touch up paint per ICA-D350-607 Section 5.1 Iter 4. Locate the D3953-15 Gas Spring Bracket as shown in Figure 9a. Trim steel mesh locally as required. Touch up paint per ICA-0350-607 Section 5.1 Item 4, Transfer mark and drill 2X. 20.194 holes thru the Basket Lid Square tube structure as shown in Detail R. Install the D3953- 45 Gas Spring Bracket & D3953-17 Gas Spring Spacer using 2X ANSC15A BOLT, 2X NAS1149C0332R Washer & 2X MS21043-3 Nut as shown in View T-T. Locate the 0953-5 Gas Spring Stud as shown in Figure 9a. Trim Steel Mesh Locally as required Touch up paint ner ICA-D350-607 Sections 5.1 Item 4. Transfer mark and drill 2X @ 0.194 holes thru the Basket Base square tube structure as shown in Detail S. Install 2X AN3C11A Bolt, 2X NAS1149C0332R Washer & 2X MS21043-3 Nut as shown in View U-U. Install the rod end of the D3969-1 Gas Spring onto the D3953-5 Gas Spring Stud using 1X D3953-9 Gas Spring washer 1X NAS1149C0432R Washer, 1X AN310-4 Castellated Nut & 1X MS24665-212 Cotter Pin as shown in View U-U. Install Cotter Pin per MS33540 or AC43.13 Chapter 7-127. Insert the D3953-3 Gas Spring Stud into the 03953-15 Gas Spring Bracket & insert the D3953-7 Gas Spring Spacer onto the D3953-3 Gas Spring Stud as shown in View T-T. Raise the Basket lid and install the D3969-1 Gas Spring onto the 03953-3 Gas Spring Stud and fasten in place using 1X 03953-9 Gas Spring Washer 1X NAS1149C0432R Washer, 1X AN310-4 Castellated Nut & 4X MS24665-212 Cotter Pin as shown in View T-T. Install Cotter Pin per MS33540 OR ‘AC43.13 Chapter 7-127. NOTE: The D3953-3 Gas Spring Stud can be held in place with a 9/16 open end spanneriwrench, NOTE: With the lid in the closed position the Gas Spring should not be fully compressed, "nis DOCUMENTS PRIVATE AND Cove DENTIAL as SUPPLIED ON The EGRESS CONDITION i '§ NOT TO 8 USED FOR AK PURPOSE OR COPED Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 426 43 43.4 43.2 433 434, 435. 436 437. 44 Page 8 of 22 Test the installation. If installed properly the Gas Springs should assist the Basket user in both opening and closing the basket lid. 350-607-145 AUTOMATIC LID OPENER INSTL (FOR USE ON -045 BASKET) NOTE: This kit may be installed at either end of the Basket. However, the Prop Arm must be removed in either case as it will interfere with the function of the Gas Spring. Remove the 2332-041 Prop Arm, Grind flush the D2327-3 Spacer Bushing on the end of the Basket where the lid opener is to be installed as shown in Figure 8a (itis permissible to arind all 4 spacers flush). Touch up paint per ICA-D350-607 Section 6.1 Item 4. Locate the D3953-1 Gas Spring Bracket as shown in Figure Ba, Trim steel mesh locally as required. Touch up paint per ICA-D350-607 Section 5.1 Item 4. Transfer mark and drill 2X 20.194 holes thru the Basket lid square tube structure as shown in Detail M. Install the D3953-1 Gas Spring Bracket & D3953-13 Gas Spring Spacer using 2X ANSC16A Bolt, 2X NAS1149C0332R washer & 2X MS21043-3 Nut as shown in View P-P. Locate the 03953-5 Gas Spring Stud as shown in Figure 8a. Trim steel mesh locally 2s required. ‘Touch up paint per ICA-D350-607 Section 5.1 Item 4. Transfer mark and drill 2X 0.194 holes thru the Basket base square tube structure as shown in Detail L, Fasten D3953-5 IAW View N-N using 2x AN3C11A Bolt, 2X NAS1149C0332R Washer & 2X MS21043-3 Nut. Install 1X D3953-11 Gas Spring Spacer onto the D3953-5 Stud as shown in View N-N. Install the large end of the D3969-1 Gas Spring onto the D3953-5 Gas Spring Stud and fasten in place using 1X D3953-9 Gas Spring Washer, 1X NAS1149C0432R Washer, 1X AN310-4 Castellated Nut & 1X MS24665-212 Cotter Pin as shown in View N-N. Install Cotter Pin per MS33540 or ‘AC43.13 Chapter 7-127. Insert the 3953-3 Gas Spring Stud into the D3953-1 Gas Spring Bracket & insert the D3853-7 Gas Spring Spacer onto the D3953-3 Gas Spring as shown in View P-P. Raise the Basket lid and install the rod end of the 03969-1 Gas Spring onto the D3953-3 Gas Spring Stud using 1X 103953-9 Gas Spring Washer, 1X NAS1149C0432R Washer, 1X AN310-4 Castellated Nut & 1X MS24685-212 Cotter Pin as shown in View P-P. Install Cotter Pin per MS33540 or AC43.13. Chapter 7-127. NOTE: The 03953-3 Gas Spring Stud can be held in place with a 9/16 open end spanner/wrench, NOTE: With the lid in the closed position the Gas Spring should not be fully compressed. Test the installation. If installed properly the Gas Springs should assist the Basket user in both ‘opening and closing the basket lid 350-607-241 BASKET CLAMP KIT INSTALLATION Refer to Section 3.0 of these instructions to install the D350-607-241 Basket Clamp Kit. Amend weight and balance accordingly per Section 5.0 of these instructions for each D350-607- 241 Kit installed on the aircraft. Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 9 of 22 osrauo ayu.tanaout a SEEFIG.S8S —yyogni0as6WasHER, 2X a wsrroeaanut seercures FoR ozrz.s0 RUBBER CUSHION INSTALLATION 102722.050 RUBBER CUSHION, 2x 102290-1 LUG 22303 cLaMe wy 102324 STRUT. SECTION A-A FRONT TUBE DETAIL D STRUT DETAIL K. SEE FIGURE 4 AN4-15A BOLT, 2X Poor prone ER apenas 8.0" TO 10.2" REF INSTALLATION ‘EQUIPMENT ‘SEE FIG.586 eee M 2732-030 (22732-090, t te RUBBER CUSHION RUBBER CUSHION Y 102280-3 CLAMP. (0230-1 LUG SECTION B-B REAR TUBE DETAIL K CLAMP: We ozrezaxoruecencusiion.2x ee oesascune |ANA-188 BOLT, 2 ANL12A BOLT ‘ANSOOLD E16 WASHER, 2X AND6OJD416 WASHER, 4X ANDSDIDEIS Wh 1MS2i0daL4 NUT, 2X DETAIL E CLAMP Figure 2- High Skid Installation (LH installation shown, RH opposite) Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 10 of 22 2324 STRUT SEERIG.526 ANet2a 9007 FORDETALS —_awogeuDa16 WASHER, 2x 1as2s0aaa NUT ‘SEE FIGURE 4 FOR 02732.030 RUBBER CUSHION INSTALLATION DETAIL (02732-090 RUBBER CUSHION. 2x 1b2230et LUG 1022303 CLAMP FRONT TUBE DETAIL F STRUT ANG-ISABOLT, 2 ‘ANGGDIDA16 WASHER, 4x bmp pie aes us2104a.4 NUT, 2X FoR 07732.080 ~\, RUBBER CUSHION \\\ INSTALLATION “ANSOOJDS TG WASHER 2x DETAILS FOR OETA fas2tona.s NUT 2732-090 pURBER CUSHION RUBBER CUSHON 022303 CLAMP Baas LS SECTION B-B REAR TUBE DETAIL K CLAMP see mauRE 4 FOR 07732.030 RUBBER CUSHION INSTALLATION 102732.030 RUEBER CUSHION, 2x 10220041 LUG 022303 CLAMP ANE-ASABOLT, 2X ‘ANS00.D418 WASHER. ax 1MS21042L4 NUT, 2X aneei2aBour ANSEOIDE 16 WASHER, 2 ts2roe2L4 NUT POSITION As CLOSE. TOWELD AS POSSIBLE DETAIL G CLAMP. Figure 3 — Low Skid Installation (LH installation shown, RH opposite) ~ COPYRIGHT © 1664 6Y BART AEROSPACE LTD» Tis DOCUMENT PRVATE No COvetDeNTAL aNDIS SUELIED On The XUKESS GENGITN THAT I I§ NOT 1 OE USED FOR ANY PURPOSE OR COPIED “QR COMUAICATED TORY CINEAPERSOA WITHOUT HRITEN PGRMISSION FROM OAR AEROSPACE LID Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607~1 Page 11 of 22, 0230-3 CLAMP. REF CROSSTUBE REF 2732-030 CUSHION REF AN4-15A BOLT ‘AN960JD416 WASHER, 2X MS21042L4 NUT 2PL, REF 2230-1 CLAMP REF Figure 4 ~ D2732-030 Rubber Cushion Installation ~ COPYRIGHT © 1904 9¥ DART AEROGPAGELTO = "ws bocUMaNr i PRNVATE 0 COwrogNTAL ADs SUPPLIED ON Te EXPRESS CONDITION THAT 6 NOT TO DE USED OR ANY PURPOSE OR COPIED OR COMMINICATED To ANY OT PENGON WITHOUT MRIFTEN PEPMIGDION FROM SAAT MAOSPRGE CD Revision: A Date: 10.03.10 DART AEROSPACE LTD. D360-607-1 Page 12 of 22 2238-200 25:2 BASKET Loe. CO ASSENELY all Ec (02530 HANDLE 02221 BASKET ah 02332-041 ASSEMBLY BASE ASSEMBLY prop ASSeuaLY 350-607-041 HELI-UTILITY- BASKET ™ azse200 2256.61 BASKET oe. UD ASSEMBLY 2590 HANDLE auoson anaien oaseaoet ASSEMBLY PASSE BASE ASSEMBLY beta ea D350-607-045 HELI-UTILITY- BASKET ™ ANG-24A BOLT (1) nea ibeien wasien i 2612 BASKET LID ASSEMBLY 041) /ANQ70-4 WASHER (2) NaTD4 WASHER (2) 05-011 BASKET UD ASSEMBLY (045 SEE DETALH ecu RN 7 ey SEE DET XS ‘ANé-22A BOLT (1) cml Ancor Wesnen oy NB7O4 WASHER (2) (9MS21042L4 NUT (1) casos Prop ASSEMBLY (APrEND ONLY) 2221 OR 99265041 BASKET BASE ASSEMBLY VIEW C-C PROP ARM DETAIL Figure 5- Basket Replacement Parts (GAT 9 1Wat BY DART AEROSPACE LTO = ICD ON The SUKECs COWDIION HAT 1S HOT TO BEUSED FOR ANY PURPOSE ORCOPIED “GR COMNUNEAIED Tony OnveR Pec WTHOUT WA TYEN PrauSSON FROM One 2EROSPACELIO Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 13 of 22 eese-200 (02869-041-049 BASKET tee LID ASSENELY i il 1 2520 HANDLE azas gasket basset ‘ASSEMBLY BASE ASSEMBLY PROP ASSEMBLY (2350-607-043 HELI-UTILITY- BASKET ™ 2258.200 Dazar-od.0ts BASKET Lapa LDASSEMBLY basso HANDLE aves oass2064 ‘ASSEMBLY ey PROP ASSEMBLY BASE ASSEMBLY (350-607-047 HELI-UTILITY- BASKET™ ‘ANE2A BOLT ‘ANGEOIDATE WASHER, 2 yeh HINGE PLATE, REF oe NASTSISHE WASHER 3267-041 BASKET LID ASSEMBLY (047) AN4-Z2A BOLT sie ‘ANSEOLDSIEL VASHER. 'ANGTO-A WASHER, 2X szi04ala NUT SEE DETAIL J pzaa.041 BASKET FRAME, REF ‘ANGODIDAT6 WASHER, Ms21042.8 NUT 780.048 BASKET LUD ASSEMBLY (049) oR. aze7-ots BaSicer UB ASSEMBLY (047) AN4Z2ABOLT [ANGGOJDAT6 WASHER, 2x. | ‘b20a2-101 SPACER sar0da.a NUT 5p. 12221 OR D285 041 BASKET PROP ASSEMBLY BASE ASSEVBLY (AFTEND ONLY) I VIEW C-C | PROP ARM DETAIL Figure 6- Basket Replacement Parts RE | A ed aaa et SL POS Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-4 Page i822 ANs.17A 6011 AN960J0516 WASHER: 2585 SPRING weztocts NUT oes suneeR D2537 BUSHING MS20600AD4W3 RIVET 2PL AN960JD8 WASHER 2PL 2530 HANDLE REF AN3-16A BOLT MS21042L3 NUT passovwnoue 2 REF ‘SPRING DETAIL LATCH DETAIL DETAIL J: HANDLE WELDMENT (AN4-7A BOLT AFT OuTBQARD anoatugete Wee MS21042L4 NUT 2PL HINGE DETAIL, HINGE DETAIL END VIEW, LOOKING AFT ‘SIDE VIEW, LOOKING OUTBOARD. OTHER END OPPOSITE OTHER END OPPOSITE DETAIL HINGE Figure 7 — Basket Replacement Parts 7 cOPYRIGHT © 1684 BY DART AEROSPAGE LTO = ‘This COCUMENTs PRIVATE AD CovetDevTuL ats SveLIED On te EXPRESS GONDITON THATIE 16 NOT TO BE USED FOR AY PURPOSE OR COPED ‘Ou COMMORICATED TOANY OTHER PERSON WHTHOU WETHEN DraeSGION FROMBAAT AEROSPACE. Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 15 of 22 02512 BASKET LID (0360.607-081) 03266-0441 BASKET LID as REF GRIND FLUSH 2327-8 SPACER BUSHING ETAL M p39se-1 GAS SPRING BRACKET GAS SPRING STUD sse9.1 GAS SPRING 02221 BASKET BASE (0380.807-081) 1D3265-041 BASKET BASE (0350-607-046) REF 0350-607-141 AUTOMATIC LID OPENER INSTALLATION (GOTHENDS) 350-607-145 AUTOMATIC LID OPENER INSTALLATION (HEND ONLY) Figure 8a — Automatic Lid Opener Installation COPYRIGHT © 1604 Sy DART AEROGPAGELTO = Revision: A | Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 16 of 22 avgcrtA p04 avecrs sour NAST HOCOSSER WASHER NASTISOCOSSER WASHER NSzIONSS NET Neztodss nT PL on asses i K Tt 0089-13 Gas sPRING STUD A “iy GAS SPRING SPACER ‘0395341 a Et (D3953-1 GAS SPRING SPACER aS SPRING BRACKET 103953-9 REF GAS SPRING WASHER peepee (GAS SPRING SPACER ANGt04 CASTELLATED NUT a Sze 212 COTTER PIN (NAS1149C0432R WASHER Rsdesielahihicateas 2069-3 GAS SPRING STUD ANGIO-4 CASTELLATEDINUT fuszttoe.12 COTTER PIN NASTI4DC04028 WASHER VIEW N-N 20625 GAs SPRING STUD - TRIM MESH LOCALLY AOREGUIRED TRIM MESH LOcALLY DRL oo.48 THRO AS REQUIRED (3969-1 2c AS SPRING TRANSFER MARK AND ir DRL B0 183 TAR 2PL if GAS SPRING BRACKET ner DETAIL L DETAIL M Figure 8b - Automatic Lid Opener Installation Tis DOCUMENT s PRIVATE AND CONFIDENTIAL AND is SUPPLIED ON THE EXPRESS CONDITION THAT '$ NOT TO B= USED FOR ANY PURPOSE OR COPIED (OR COMMIRICATED TO aN OTHER PERSON WVTROUT RUTTEN PERUDIN FROM AAT AEROBPACE CS. Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 17 of 22 2080041 BASKET LD {03s0.07-045) “ beceraMt BASKET UD A (0ss0 87-047) / REF / REI a F DeTAL R GRIND FLUSH reel 0227-3 SPACER BUSHING GAS SPRING BRACKET DETAL S 3958.5 GAS SPRING STUD aves} 102221 BASKET BASE, GAS SPRING (0350-007-043) 103285041 BASKET BASE (0380-807-047) REF 350-607-143 AUTOMATIC LID OPENER INSTALLATION (TEND ONLY) Figure 9a— Automatic Lid Opener Installation 7 CORYANGHT © 1904 BY DART AEROSPACELTO™ ‘Ts D0cuMENTs aN TE Mo Con Ce Ab UPPED OH ak BUEN CON TT NOT YORE SED FOR MWY PURFORE OR COMED Revision: A Date: 10.03.10 DART AEROSPACE LTD. D360-607-1 Page 18 of 22 avscisa gout sctia Bout NAS 14900950R WASHER TAS eS00382R WASHER sero 3NUT wgrioe2 3 UT or ze t t { osss3-17 / Th \ oscess CoAS SPRING SPACER Ll eee o29ss5 I =—-E rer GAS SPRING BRACKET f a REF GAS SPRING SPACER 200597 oseea9 (CAS SPRING SPACER ome. GAS SPRING WASHER 29959-9 GAS SPRING: CAS SPRING WASHER ner gto CASTELLATED NUT iuseteesi2 COTTER PIN 2050-9 Gas SPRING STUD NAStt4a004008 WASHER (is104 CASTELLATED NUT niszitee2'2 COTTER PIN AASIINEOORER ASHEN YEW TT vewuu oases ad SPRING STUD REF ‘TRIM MESH LOCALLY ASREQUIRED TRANSFER MARK AND DRILL 20198 THRU 2eL TRIM MESH LOCALLY ‘AS REQURED DETAILR DETAIL S Figure 9b — Automatic Lid Opener Installation aN ad aL SE eee Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 19 of 22 5.0 WEIGHT AND BALANCE installation Weight LATERAL LONGITUDINAL ‘Arm Moment ‘Arm Moment 1D350-607-047/-041A/-043/-043A | 651 | 4B in “4204 inb | 135in__| 14880 indb (Heli-Utiity Basket LH instal) | 399kg | -122m | 487mg | 343m | 136.9m-kg 1D350-607-041/-044A/-043/-043A | 88lb | +48in | +4224 ind | 136in | 11880 in-b (Heli-Utiity Basket RH instal) | 39.9kg | +1.22m | +48.7mkg | 343m | 136.9 m-kg 1D350-607-045/-045A/-047/-047A | 65.01b | -48in -3120inab | 135 in 8775 ind (HeliUtilty Basket LH instal) | 295g | -1.22m | -360m4g | 343m | 101.2mkg 'D350-607-048/-045A/-047/-047A | 65.0lb | +48in | +3120indd | 135in 875 ind | (Heli-Utilty Basket, RH instal) | 2.5kg |_+122m | +360m-kg | 343m | 101.2 mkg 1D350-807-241 1.615 | #335in | #636in-b | 135in 216.0 in-b (Basket Clamp Kit) o73kg | 085m | 2062mkg | 343m | 2.50m-kg 7 COPYRIGHT © 1904 By DART AEROSPACELTD = ‘hes DOCUMENT IS PRVATE aN0 CoNsDENTIAL ANDI SUPPLED ON THe EXPRESS CONDITON THAI IS NOT TO BE USED FoR ANY PURPOSE OR COPS Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 20 of 22 6.0 PARTS LIST 6.1 D350-607-044/-041A/-043/-043A HELI-UTILITY-BASKET™ ay] _at Gh a Be | ata | S| ake | SY | Parttumber | description x 1D350607-041 EL-UTICITY-BASKET x 10950-607-0610 | WELI-UTILITY-BASKET x 1D350-607-043 HELI-UTILITY-BASKET x 1D350-507-0430 | HELI-UTILITY-BASKET BASKET CLAMP KIT a[a][4 1 x | D360-607-241 WET ATION 2a se DEGREAOT SPACER eo 4 2221 BASKET BASE ASSEMBLY z [22301 Tus: 2 [2230-3 ‘GLAM face feeern oe. 7 02258.200 TABEL ie codec foe 7 D224 ‘STRUT 1 1 (02332.081 PROP ASSEMBLY 17 02512 BASKET LID ASSEMBLY 7 a 7 2580) HANDLE WELOMENT. Buea eacaa fee 2 102538 SPRING zrealeraseafiena 2 (02537 BUSHING 8 [ba7s2050 RUBBER CUSHION 222 z 2631 BUMPER 4 1 (2089041 BASKET LID ASSEMBLY (OUTSIDE) 1 1 2089-043 BASKET LID ASSEMBLY (INSIDE) i 10360-607-141 AUTOMATIC LID OPENER INSTL i 10350-807-143 ‘AUTOMATICLID OPENER INSTL unlmeote ane nee ANSTEA, BOLT 22 "ANA-7A. BOLT 5 “ANG. 12A ‘BOLT 2 2 NASA ‘BOLT B[ANA-T5A BOLT i Taree: ANEZ2A ‘BOLT 1 ANE24A ‘BOLT aa as ANS-17A. BOLT aril ceantfeee 2 ‘MS20600AD4WS | RIVET (OR GROIES-.3) 72_|12_| 24 [24 | 16 _[ NaS 14800463, | WASHER (OR ANS6OJD276) 2 2 'NAS114800416J | WASHER (OR ANS6QJD416L) a [a4 a NAS1 14800563 | WASHER (OR ANS6QJ0516) in| arena 2 NAS1148DN832J | WASHER (AN960JD8) 2 2 AS15544 | WASHER a 4 ‘ANGTO-4 WASHER 2a cea coal z MaS2104203 NUT (OR MS21042-3) 8 |—7_| 4412 | 6 _[ us2t0aata NUT (OR MS21042-4) as 4 4 uS2104215 NUT (OR MS21042-5) “COPYRIGHT © 1904 BY DART AGROSPAGELTD = ‘on COMMOMEATED TO ANY ON Peon VITHOUT WaEN PERMISSION FROM OM AEROSRGED Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 21 of 22 6.2 0360-607-046/-045A/-047/-047A HELI-UTILITY-BASKET™ ay] ay ay, ary ee Se ae SY | Potmmner [sccinon i casas — ELT ESET z Eaeocor ten —[HELHUTLITVSRSRET x busbar oer — [HEC TEITVSRSRET z Beeb oerk —[HETEITYSRSRET Sasker CoM RT tft [ot ft Px [oasosorast [BASKET Coat ss Sea Re 7 [beet ie as eae ts bees Tae eee tae Sieur 1 ; Sear —— Pee SLT eet SE TENCE ELGMENT zat 3 See Seine e333 Sa ssa oe tat SEES eee Pass par ——TeASee ASE ASETELY oe Bessette TED ASSEN oo Saber ost ——[ BASKET LD OUTSET ol Bassons ——T BASKET LD WS 3 Besos RUTONATTO Ls OePRER NTL 7 CRS ns — AUTOMATIS HB CPENER NTE a EEE sOCT 3-3 Ae sett oe A Satt S++ Aue Batt apa sett 7 73 Aiea Bolt ; Aaa Sait oe Ae Satr EG iSsosoonoan—| BNET (OR ORTTSSA fee Tia] ne a ay ¥ 3 asi taaDosta) [WASHER (OR aNSSODATEL 4 4 4 4 NAS1149D0563J_ WASHER (OR AN960/D516) 2 2 2 2 NAS1149DN832J WASHER (AN960JD8) p+ wists [Wasser z : aes waste oo ie oss ——T Nor ee MES Ba Hitters [nor ose oo tissiouis ——[RUTos Neona ~ GOPYRGNT © 1901 BY BART AGROGPACELTO= ‘Tres COCUMENTIS PRVATE AND ConFIbeTIA, a SUBHIED On se EKAREE CONDITION FT 16 NOTTO BELSED FOR ANY PURPOSE OR COPED (8 CONMURICATED To Ae OF Gh PURGON WITHOUT Ws FENPEAMROSION FROM DAT AEROSPACE CTO. Revision: A Date: 10.03.10 DART AEROSPACE LTD. D350-607-1 Page 22 of 22 6.3 D360-607-141/-143/-145 AUTOMATIC LID OPENER INSTL. SH] 3% | SH | partwnber | beserinton AUTOMATIC UD CPENERTISTC x Deere oa (FOR USE ON -041 BASKET) ‘RoromaTtc LD OPENER TISTC 7 Lisle dialed {FOR USE ON -043/-047 BASKET) RUTOWAT LD OPENER WOT: ie paste eae (FOR USE ON -045 BASKET) z poses GASSERNG AAGET 2 K! 4 ‘3953-3 GAS SPRING STUD (LID) Steers GAS SPRING STUD [B23E) Pops GAS SPRING SPACER ett sss GAS SORING WASHER Sot GAS SORING SEAGER Z bess GAS SPRING SPACER 7 Baas GAS SPRING BRACKET i basse? GAS SeRING SEAGER To} bas8s GAS SPRING =} 3p tase SOF 5 ANSCIER Sor z a—fanaciaa SOT aH itso CASTELLATED NUT Sissies NUT e—} 2-3 nseisseri2 ——[ Cone Sofa has nscnssa —| incre (OR ANSOCTED a [2-3 | Rastisscnesan—| wastes (on Anssooetat ‘as cumeNT s PRNATEANO Cv CenTHL abs SUPOLED EH re EXHEES CONBTTGN TIT NOT TO BE USED FOR ANY PURPOSE OR COPIED | (OR COMMONIGATED To ANY OF MGR PERSON VOUT WAT sEN PERMISSION FROM OME AEROEPAGE CTO Revision: A Date: 10.03.10

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