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0350-607-2

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'uART AEROSPACE
DART AEROSPACE LTD.
1270 Aberdeen Street
Hawkesbury, ON, K6A 1K7
CANADA

Tel: 1 613 632 5200


Fax: 1 613 632 5246

e-mail: heli@dartaero.com
http://www.dartaero.com

INSTAllATION INSTRUCTIONS
D350-607-2

FOR INSTAllATION OF:


D350-607 -441/-443
D350-607 -445/-447
D350-607-411/-401/-413/-415/-417/-419
D350-607-421

Heli-Utility-Basket ™
EUROCOPTER AS 350/355 MODELS

CANADA
DEPARTMENT OF TRANSPORT
AIRCRAFT CERTIFICATION Prepared By: ~~
BRANCH
DAO # 01-0-01

PROVE
Checked By:
c;;;;;;;:;cal A. Pharand

Designer

BY: • A. Stocker
~D. SH PH D (DE # 02) echanical esigner
DATE: 14.01.02
CERT. NO.: SH94-14 Released By:
ISSUE NO.: #6

• COPYRIGHT@ 2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Date: 14.01.02
DART AEROSPACE (LTD. 0350-607-2
Page 2 of20

REVISION RECORD

Revision Issue Date Description


A 10.03.10 New Issue
Corrected description of D350-607-415 &
D350-607 -417 in section 1.0.
B 10.04.08
Simplified installation procedure in sect. 3.0
Updated parts list in sect. 5.0
Section 1.0: Clarified compatibility with Eurocopter
C 10.07.26 Squirrel Cheeks.
Section 6.0: Updated parts list.
D4775-041 Strut Assembly, D4776-3 Skidtube Clevis
added to improve clamp performance. D391 0-3 Lug
D 14.01.02 substituted for D391 0-5 Lug at 2 locations also to
improve clamp performance. Added D350-607-431
Strut Retrofit Kit. Deleted D350-607-421 Prop Arm Kit.

• COPYRIGHT@ 2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Date: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 3 of20

TABLE OF CONTENTS

1.0 INTRODUCTION 4
1.1 0350-607 -441 Heli-Utility-Baskets TM •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5
1.2 0350-607 -443 Heli-Utility-Baskets TM •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5
1.3 0350-607 -445 Heli-Utility-Baskets TM •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5
1.4 0350-607 -447 Heli-Uti/ity-Baskets TM •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5
1.5 0350-607-XXX Conversion & Retrofit Kits 6
2.0 GENERAL NOTES 9
3.0 INSTALLATION PROCEDURES 10
3.1 PREPARATION OF 0350-607-441/-443/-445/-447 HELI-UTlLlTY-BASKET™ & 0350-607-411
QUICK RELEASE BASKET MOUNTING KIT 10
3.2 INSTAllATION OF 0350-607-441/-443/-445/-447 HELI-UTlLlTY-BASKET™ & 0350-607-411
QUICK RELEASE BASKET MOUNTING KIT.. 11
3.3 BASKET REMOVAL SEQUENCE 11
3.4 BASKET INSTAllATION SEQUENCE 12
3.5 INSTAllATION OF 0350-607-413/-415/-417/-419 CONVERSION KITS 15
3.6 INSTAllATION OF 0350-607-431 STRUT RETROFIT KIT 16
4.0 WEIGHT AND BALANCE 18
5.0 PARTS LIST 19
6.0 CONVERSION & OPTIONAL KITS PARTS LIST 20

• COPYRIGHT @ 2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITIEN PERMISSION FROM DART AEROSPACE LTO.

Revision: 0
Oate: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 4 of20

1.0 INTRODUCTION

The Dart 0350-607-441/-443/-445/-447 Heli-Utility-Basket™ mounts to the landing gear on the AS


350/355 aircraft by means of the 0350-607-411 Quick Release Basket Mounting Kit. The 0350-607-
441/-443/-445/-447 Basket installs on either the LH or RH side of the aircraft and can be installed on
either low or high gear. It is also possible to install baskets on the LH and RH sides of the aircraft
simultaneously. The 0350-607-441/-443/-445/-447 Heli-Utility-Basket™ can be installed simultaneously
with Oart 0350-591 Steps and 0350-600 Spacepods. However, the 0350-607-441/-443/-445/-447 Heli-
Utility-Basket™can be installed with either the 0350-591 Steps or Eurocopter Squirrel Cheeks, but not
both. The height of the step must be set in accordance with Figure 1 to ensure compatibility.

0350-591 LONG STEP INSTALLATION


HIGH GEAR ONLY
REF

FIGURE 1: 0350-607-445/-447 INSTALLATIONS


0350-607-441/-443 INSTALLA TlON SIMILAR
BASKET MA Y BE INSTALLED ON EITHER LH OR,RH SIDE, OR BOTH.
LH INSTALLATION ON HIGH GEAR SHOWN.:
LOW GEAR SIMILAR, 0350-591 STEP MUST BE REMOVED.

* Proper position for step installation on high gear only.

• COPYRIGHT @2010 BY DART AEROSPACE LTD.


THIS DOCUMENT is PRiVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTD,

Revision: D
Oate: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 50f20

1.1 0350-607-441 Heli-Utility-Baskets ™


The 0350-607-441 Heli-Utility-BasketTM is rectangular in shape, 96.00" in length and features a flat heavy
duty stainless steel lid designed to be a stepping surface (see Figure 2). This basket mounts on the
landing gear using the 0350-607-411 Quick Release Basket Mounting Kit (included). The 0350-607-441
Heli-Utility-BaskefTM at change 004 or earlier is capable of carrying a distributed cargo load of 210 Ibs (95
kgs) while the 0350-607-441 Heli-Utility-Basket ™ at change 005 or later is capable of carrying a
distributed cargo load of 310 Ibs (140 kgs). The 0350-607-431 Strut Retrofit Kit may be procured
separately from Oart for baskets at change 004 or earlier to increase the cargo carrying capacity as long
as the aircraft is equipped with high landing gear.

1.2 0350-607 -443 Heli-Utility-Baskets ™


The 0350-607-443 Heli-Utility-BasketTM is rectangular in shape, 96.00" in length and features a flat light
weight aluminum lid covered with a "cargo net" type material. This basket is 10 Ibs (4.5 kgs) lighter than
the 0350-607-441 Basket. However, the lid cannot be used as a stepping surface (see Figure 2). This
basket mounts on the landing gear using the 0350-607-411 Quick Release Basket Mounting Kit
(included). The 0350-607-443 Heli-Utility-BaskefTM at change 004 or earlier is capable of carrying a
distributed cargo load of 220 Ibs (100 kgs) while the 0350-607-443 Heli-Utifity-BaskefTMat change 005 or
later is capable of carrying a distributed cargo load of 320 Ibs (145 kgs). The 0350-607-431 Strut Retrofit
Kit may be procured separately from Oart for baskets at change 004 or earlier to increase the cargo
carrying capacity as long as the aircraft is equipped with high landing gear.

1.3 0350-607 -445 Heli-Utility-Baskets ™


The 0350-607-445 Heli-Utility-BasketTM is rectangular in shape, 56.75" in length and features a flat heavy
duty stainless steel lid designed to be a stepping surface (see Figure 3). This basket mounts on the
landing gear using the 0350-607-411 Quick Release Basket Mounting Kit (included). The 0350-607-445
Heli-Utility-BaskefTMat change 004 or earlier is capable of carrying a distributed cargo load of 232 Ibs
(105 kgs) while the 0350-607-445 Heli-Utifity-BaskefTMat change 005 or later is capable of carrying a
distributed cargo load of 3321bs (151 kgs). The 0350-607-431 Strut Retrofit Kit may be procured
separately from Oart for baskets at change 004 or earlier to increase the cargo carrying capacity as long
as the aircraft is equipped with high landing gear.

1.4 0350-607-447 Heli-Utility-Baskets ™


The 0350-607-447 Heli-Utility-Basket ™ is rectangular in shape, 56.75" in length and features a flat light
weight aluminum lid covered with a "cargo net" type material. This basket is 11 Ibs (5.0 kgs) lighter than
the 0350-607-445 basket. However, the lid cannot be used as a stepping surface (see Figure 3). This
basket mounts on the landing gear using the 0350-607-411 Quick Release Basket Mounting Kit
(included). The 0350-607-447 Heli-Utifity-Basket™at change 004 or earlier is capable of carrying a
distributed cargo load of 243 Ibs (110 kgs) while the 0350-607-447 Heli-Utility-BaskefTM at change 005 or
later is capable of carrying 332 Ibs (151 kgs). The 0350-607-431 Strut Retrofit Kit may be procured
separately from Oart for baskets at change 004 or earlier to increase the cargo carrying capacity as long
as the aircraft is equipped with high landing gear.

For operations requiring quick transfer of 0350-607-441/-443/-445/-447 Heli-Utility-BaskefTM from one


side to the other on the same aircraft or from one aircraft to another, extra 0350-607-411 Quick Release
Basket Mounting Kits can be procured separately to equip both sides of an aircraft simultaneously or
multiple aircrafts.

• COPYRIGHT@ 2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTD.

Revision: 0
Oate: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 6 of20

1.5 0350-607 -XXX Conversion & Retrofit Kits


The following conversion/upgrade kits are available for the 0350-607 -44X154X Heli-Uti/ity-Basket ™

1.5.1 0350-607-413 Heavy Outy Lid Kit (Long): Converts a 0350-607-443 Heli-Utility-Basket™
(lightweight lid) into a 0350-607-441 Heli-Utility-Basket ™ (heavy duty lid).
1.5.2 0350-607-415 Heavy Outy Lid Kit (Short): Converts a 0350-607-447 Heli-Utility-Basket™
(lightweight lid) into a 0350-607-445 Heli-Utility-Basket ™ (heavy duty lid).
1.5.3 0350-607-417 Lightweight Lid Kit (Long): Converts a 0350-607-441 Heli-Utility-Basket™
(heavy duty lid) into a 0350-607-443 Heli-Utility-Basket ™ (lightweight lid).
1.5.4 0350-607-419 Lightweight Lid Kit (Short): Converts a 0350-607-445 Heli-Utility-Baske{M
(heavy duty lid) into a 0350-607-447 Heli-Utility-Basket ™ (lightweight lid).
1.5.5 0350-607-431 Strut Retrofit Kit: The 0350-607-431 Strut Retrofit Kit can be procured from
Oart for operators of 0350-607-441/-443/-445/-447 Baskets at change 004 or earlier, which are
not equipped with the 0350-670-431 Strut Retrofit Kit. Installation of the 0350-607-431 Strut
Retrofit Kit increases the cargo carrying capacity of the 0350-607-44X Heli-Utility-Baskets™ as
per Table 1 that follows as long as the aircraft is equipped with high landing gear.

Table 1: CarQo carryinQ capacity with 03 50 -607-4 31 Strut Retro fiIt KIt.
Cargo capacity of Cargo capacity with
Cargo Basket
0350-607-54X 0350-607-431 Strut Retrofit
Config uration
@ CHG 004 or earlier Kit Installed
0350-607 -441
210 Ibs (95 kgs) 310 Ibs (140 kgs)
Heli-Utility-Basket ™

0350-607 -443
220 Ibs (100 kgs) 320 Ibs (145 kgs)
Heli-Utility-Basket ™

0350-607 -445
232 Ibs (105 kgs) 332 Ibs (151 kgs)
Heli-Utility-Basket ™

0350-607-447
243 Ibs (110 kgs) 332 Ibs (151 kgs)
Heli-Utility-Basket ™

1.5.6 0350-607-501 Conversion Kit: The 0350-607-501 Conversion Kit converts a 0350-607-441/-
443/-445/-447 Basket into a 0350-607-541/-543/-545/-547 Basket.
1.5.7 0350-607-401 Conversion Kit: The 0350-607-401 Conversion Kit converts a 0350-607-541/-
543/-545/-547 Basket into a 0350-607-441/-443/-445/-447 Basket.

The components in the Oart kits are as defined in the table in Sections 5.0 and 6.0 of these instructions.
For convenience, only the last three digits of the part number are listed on the top row of each table. The
quantity of each component which is included in the 0350-607-441 Heli-Utility-BasketT~ for example, is
as defined in the column labelled -441 .

• COPYRIGHT @2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTD.

Revision: D
Oate: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 7of20

DETAILD DETAILD DETAIL E

••
FWD
0350-607-441 BASKET
(STANDARD LID)
DETAILD
DETAIL F

••
FWD
0350-607-443 BASKET
(LIGHT LID)

I. 96.00 .1
D350-607-4411-443 BASKETS

••
INBOARD ••
INBOARD

D350-607-4411-443 BASKETS D350.607-441/-443 BASKETS


(FWD VIEW) (AFT VIEW)

FIGURE 2: 0350-607-441/-443 BASKETS


LH INSTALLATION SHOWN, RH OPPOSITE

• COPYRIGHT @2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND is SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNiCATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Date: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 8 of20

DETAIL 0

••
FWD
DETAILF

0350-607-445 BASKET
(STANDARD LID)

DETAIL 0

••
FWD
DETAILF

0350-607-447 BASKET
(LIGHT LID)

••
FWD

I. 56.75

0350-607-4451-447 BASKET
.1

••
INBOARD ••
INBOARD

D350-607.4451-447 BASKET D350.607-445/-447 BASKET


(FWD VIEW) (AFT VIEW)

FIGURE 3: 0350-607-445/-447 BASKETS


LH INSTALLA TlON SHOWN, RH OPPOSITE
• COPYRIGHT@ 2010 BY DART AEROSPACE LTD.
THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: 0
Date: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 90f20

2.0 GENERAL NOTES

COMPATIBILITY
Compatibility of this installation with the aircraft is the responsibility of the installer. Ensure that this
installation does not conflict with a previous modification.

CONTINUING AIRWORTHINESS
This installation should be maintained in accordance with the Instructions for Continued Airworthiness
ICA-D350-607.

WORKMANSHIP
Unless otherwise stated, all workmanship should be to the standard set by the Aircraft Maintenance
Manual as well as standard practices outlined in AC43.13-1 B & 2A .

• COPYRIGHT@ 2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE'USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITIEN PERMISSION FROM DART AEROSPACE LTO,

Revision: D
Date: 14.01.02
DART AEROSPACE lTD. 0350-607-2
Page 10 of 20

3.0 INSTALLATION PROCEDURES


NOTE: For aircraft equipped with high gear, the Dart Heli-Utility-Basket™ is compatible with Oart 0350-
591 high-gear steps. The 0350-591 steps must be installed as shown in Figure 1 to ensure that the
cargo doors will open with the basket installed. For aircraft equipped with low gear, the Dart Heli-Utility-
Basket™ is not compatible with Oart 0350-591 low gear steps; any Oart low gear step will have to be
removed before basket installation.

3.1 PREPARATION OF D350-607-441/-443/-445/-447 HELI-UTILITY-BASKET™ & 0350-607-411


QUICK RELEASE BASKET MOUNTING KIT
NOTE: If a 0350-607-54X Basket is being converted to a 0350-607-44X configuration using the
0350-607-401 Conversion Kit all hardware should be removed prior to completing these
instructions.
3.1.1 Oetermine on which side of the aircraft the basket will be installed.
3.1.2 Install the 03912-041 Eyebolt Receiver Assy at the forward end of the basket base per Figure 4
using provided hardware and ensure nuts face aft. Torque all nuts to 50-70 in-Ibs (5.7-7.9 N-m).
3.1.3 Install the 03911-041 Basket Instl Stud Assy and 03911-043 Aft Eyebolt Receiver Assy at the aft
end of the basket base per Figure 5 using provided hardware and ensure nuts face fwd. Torque
all nuts to 50-70 in-Ibs (5.7-7.9 N-m).
3.1.4 Install 03908-041 Aft X-tube Lug Assy onto the basket base. Refer to Figure 5. Secure with
MS17984-C413 Quick Release Pin.
3.1.5 Install 03909-041 Fwd X-tube Lug Assy onto basket base. Ensure the 03810-1 Spring Plunger is
fully engaged. A "click" should be heard as the 03810-1 Spring Plunger locks into place. Refer
to Figure 4. Secure bottom of 03909-041 Fwd X-tube Lug Assy to the basket base as follows:
3.1.5.1 Oisengage MS17984-C413 Quick Release Pin.
3.1.5.2 Flip 03909-3 Fwd Lower Attachment Arm so the fork holes align with the one in the
basket rib.
3.1.5.3 Lock in place with MS17984-C413 Quick Release Pin.
3.1.6 Install 04086-X or 04917 -X Placard as applicable in accordance with Table 2 and at the location
shown in Figure 4.
Table 2: D4086-X Placard, Max Load Effectivity
Basket Change No. Placard,
Description
PIN Max Load
004 or earlier Lona, Heavy Duty Lid D4086-210
-441
005 or later Lona, Heavy Duty Lid D4917-310
004 or earlier LonQ, LiQhtweiQht Lid D4086-220
-443
005 or later LonQ, LiQhtweight Lid D4917-320
004 or earlier Short, Heavy Duty Lid D4086-232
-445
005 or later Short, Heavy Duty Lid D4917-332
004 or earlier Short, LiQhtweiQht Lid D4086-243
-447
005 or later Short, Lightweight Lid D4917-332

3.1.7 To convert a basket ready for LH installation into a RH installation, or vice versa, remove the
following parts from the basket base: 03908-041 Aft X-tube Lug Assy, 03909-041 Fwd X-tube
Lug Assy, 03911-041 Basket Instl Stud Assy, 03911-043 Aft Eyebolt Receiver Assy, and 03912-
041 Eyebolt Receiver Assy. Retain parts and hardware. Reinstall all the parts by following Steps
3.1.1 through 3.1.5.

• COPYRIGHT@ 2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: 0
Oate: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 11 of 20

3.2 INSTALLATION OF 0350-607-441/-443/-445/-447 HELI-UT/L1TY-SASKET™ & 0350-607-411


QUICK RELEASE BASKET MOUNTING KIT

NOTE: The following installation instructions assume that the 0350-607-44X Heli-Utility Basket™
has been prepared for installation per Section 3.1.

3.2.1 Per Figure 1, prop the basket at the appropriate height and present to the aircraft crosstubes.
3.2.2 Attach the basket with the 03910-3 and/or 03910-5 X-Tube Lugs, 03984-030 Rubber Cushions
and AN4 hardware as shown in Figures 4 and 5. Leave bolts loose to allow for adjustment.
3.2.3 For 0350-607-44X Baskets at change 005 or later, install (qty 2) 04776-3 Skidtube Clevis onto
the crosstube saddles in accordance with Figure 7. Note that the installation differs for installation
on OEM or Oart crosstube saddles, refer to Figure 7. Torque fasteners on Dart saddles to 50-
70 in-Ibs (5.6 -7.9 N-m). Torque fasteners on OEM saddles per applicable aircraft
maintenance manual.

3.2.4 For 0350-607-44X Baskets at change 005 or later, adjust the rod end bearing in the 04775-
041 Strut Assemblies to the appropriate length. Install (qty 2) 04775-041 Strut Assemblies and
hardware as shown in Figure 7. Check the witness holes located at the bottom end of the 04775-
041 Strut Assemblies to ensure that the thread from the rod end extends past the witness hole.
Torque MS21042l4/-4 nuts to 50-70 in-Ibs (5.7-7.9 N-m). Torque MS21042l6/-6 nuts to 160-
190 in-Ibs (18.1-21.5 N-m).

3.2.5 Tighten hardware once height (see Figure 1) is verified and MS17984-C413 Quick Release Pins
slide out and in without difficulty. Torque MS21042l4/-4 nuts to 50-70 in-Ibs (5.7-7.9 N-m).
Torque MS21042l6/-6 nuts to 160-190 in-Ibs (18.1-21.5 N-m).

3.2.6 Update the aircraft log book to indicate installation of the 0350-607-4XX kit and adjust weight and
balance record for the aircraft with the weight and balance data provided in section 4.0 of this
document.

3.3 BASKET REMOVAL SEQUENCE


Follow the sequence below whenever removing any 0350-607-441/-443/-445/-447 Baskets from
0350-607 -411 Quick Release Basket Mounting Kit installed on the aircraft. Refer to Figures 4
and 5.
3.3.1 On 03909-041 Fwd X-Tube Lug Assy, disengage MS17984-C413 Quick Release Pin. Flip
03909-3 Fwd Lower Attach Arm upwards. Align inboard hole in arm with those on 03909-041
Fwd X-Tube Lug Assy. Lock into place with MS17984-C413 Quick Release Pin.
3.3.2 At the aft end of the basket, disengage MS17984-C413 Quick Release Pin. Lift and rotate the
basket slightly outboard while lowering it to the ground. Ensure the basket base clears the 0350-
591 Long Steps if any are installed. Secure MS 17984-C413 Quick Release Pin back into the
Stud of 03908-041 Aft X-tube Lug Assy.
3.3.3 At the forward end of the basket, disengage 03810-1 Spring Plunger by pulling horizontally on
04028-041 Spring Lanyard Assy and lift the basket. Do not lift basket using 03810-1 Spring
Plunger as a handle or lever. Lower basket to the ground once clear from the aircraft .

• COPYRIGHT@2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND is SUPPLIED ON THE EXPRESS CONDITiON THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Oate: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 12 of 20

3.4 BASKET INSTALLATION SEQUENCE


Follow the sequence below whenever mounting any 0350-607-441/-443/-445/-447 Baskets onto
0350-607 -411 Quick Release Basket Mounting Kit installed on the aircraft. Refer to Figures 4
and 5.
3.4.1 On 03909-041 Fwd X-Tube Lug Assy, ensure 03909-3 Fwd Lower Attach Arm is locked with
MS17984-C413 Quick Release Pin in upright position.
3.4.2 At the forward end of the basket, ensure 04028-041 Lanyard Assembly and 03810-1 Spring
Plunger are facing fwd. Properly align and engage 03912-041 Eyebolt Receiver Assy onto
03909-041 Fwd X-Tube Lug Assy. Allow the basket to slide onto 03912-041 to a complete stop.
A "click" should be heard as the 03810-1 Spring Plunger locks into place. Test that it has
engaged by lifting up.
3.4.3 Oisengagelremove MS 17984-C413 Quick Release Pin from 03908-041 Aft X-tube Lug Assy. Lift
the aft end of the basket and properly align 03911-043 Aft Eyebolt Receiver Assy and 03911-041
Basket Instl Stud Assy onto 03908-041 Aft X-Tube Assy. Allow the basket to slide onto 03908-
041 to a complete stop. Secure in place using MS17984-C413 Quick Release Pin.
3.4.4 At the forward end of the basket, disengage the MS 17984-C413 Quick Release Pin. Flip the
03909-3 Fwd Lower Attach Arm so the fork holes align with the one in the basket rib. Lock into
place using the same MS17984-C413 Quick Release Pin (may need to lift basket to achieve hole
alignment).

• COPYRIGHT@ 2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITIEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Oate: 14.01.02
c
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03811).1 SPRING
!:j
PLUNGER
AN4-13A BOLT
NASl149F0432P WASHER, 2X
c
REF MS21042L4 NUT
2PL
03910-3 X.TUBE LUG
BASKET BASE
04028-041 SPRING PIN
REF
LANYARD ASSY

03984-030 RUBBER
EXTRUSION, X.TUBE
4PL

03910-3 X-TUBE LUG MS17984-C413 QUICK


OR 03910-5 X-TUBE LUG RELEASE PIN
REF
AN4-14A BOLT 00909-3 FWD LOWER
NASl149F0432P WASHER, 2X ATTACH ARM
MS21042L4 NUT REF
6PL

DETAIL A • FWD MOUNT

PROVISIONS FOR OP1l0NAL


0350-607-421 PROP ARM
ASSEMBLY KrT
REF

;u
CD
o ~.
Ql _.
_0
CD :::l ;;?c
<oW
....•.
0 CDC1I

-
....•.
0
~ wc!n
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....•. 00
o
I\.)
.....•
1\.).
01\)
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5.00
BASKET BASE
REF
REF
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03911.043 AFT EYEBOlT 039~30 RUBBER
RECEIVER ASSY EXTRUSION, X-TUlE
2PL

0391003 X.TUBE LUG

AN4-14A BOLT
NAS1149F0432P WASHER, 2X
MS21042L4 NUT
4PL

DETAIL B • UPPER MOUNT

AN4-13A BOLT
NASI149F0432P WASHER, 2X
MS21042L4 NUT 03911.041 BASKET INSTL
2PL STUD ASSY (LOWER)

039l14-O3O RUBBER
EXTRUSION, X-TUBE
2PL

BASKET BASE
REF 0391003 X.TUBE WG
OR 03910-5 X-TUBE LUG

AN4-14A BOLT
0350-591 LONG STEP NASl149F0432L WASHER,2X
INSTALLATION REF MS21042L4 NUT
4PL
03908-041 X-TUBE WG
ASSY(AFT)
:::0
(1)
REF

DETAIL C • LOWER MOUNT


o ~.
~ ci" ~c
~ :=! lOW
(1)C1I
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....•.
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....•. 00
o I\J.
....•
I\J 01\)
DART AEROSPACE LTD. 0350-607-2
Page 15 of 20

3.5 INSTALLATION OF 0350.607-413/-415/-417/.419 CONVERSION KITS


To replace a basket lid with a heavy duty lid or a lightweight lid using the 0350-607-413/-415/-417/-419
Kits, use the following procedure:
3.5.1 If desired, remove the basket from the aircraft per Section 3.3.
3.5.2 Open lid for ease of removal of 03969-3 Gas Spring while fully extended.
3.5.3 Remove MS24665-300 Cotter Pin and detach end of 03969-3 Gas Spring mounted to the
existing lid by unfastening AN310C4 Castellated Nuts. Retain 03953-3 Gas Spring Stud and
03953-7 Gas Spring Spacer and 03953-9 Gas Spring Washer. Refer to Figures 2, 3 and 6 as
applicable.
3.5.4 Remove lid by removing qty (3) MS24665-151 Cotter Pins and unfastening qty (3) each AN31 0-4
Castellated Nuts, AN4-12 Bolts and washers.
3.5.5 Install 03914-041 or 03915-041 or 04018-041 or 04019-041 as applicable using qty (3) each
AN310-4 Castellated Nuts and AN4-12 Bolts and qty (6) NAS1149F0432P Washers per Figure 6.
Secure Castellated Nut with MS24665-151 Cotter Pins per MS33540 or AC43.13 Chapter 7.127
3.5.6 Attach loose end of 03969-3 Gas Spring to new lid using 03953-3 Gas Spring Stud and 03953-7
Gas Spring Spacer (removed at Step 3.5.3), 03953-7 Gas Spring Washer, NAS1149C0432R
Washer and AN310C4 Castellated Nuts per Figures 2,3 and 6 as applicable. Secure Castellated
Nut with MS24665-300 Cotter Pin per MS33540 or AC43.13 Chapter 7.127.
3.5.7 Install 04086-X or 04917-X Placard, Max load as applicable in accordance with Table 2 (see
Section 3.1.6) and at the location shown in Figure 4.
3.5.8 If basket was removed from aircraft, re-install per section 3.4
3.5.9 Update the aircraft log book to indicate installation of the converted 0350-607-4XX kit and adjust
weight and balance record for the aircraft with the weight and balance data provided in Section
4.0 of this document.
AN4-12 BOLT AN4-12 BOLT
03917-3 WASHER, 2X 03917-3 WASHER, 2X
NASl149F0432P WASHER, 2X NASl149F0432P WASHER, 2X
AN310-4 CASTELLATED NUT AN310-4 CASTELLATED NUT
MS24665-151 COTTER PIN MS24665-151 COTTER PIN

DETAIL 0 DETAIL E

03953-3 GAS SPRING STUD, LID, REF


03953-9 GAS SPRING WASHER
03969-3 GAS SPRING, REF
NASl149C0432R WASHER
AN310C4 CASTELLATED NUT
MS24665-300 COTTER PIN

DETAILF

FIGURE 6: 0350.607.413/.415/-417/-419 CONVERSION KITS


DETAIL VIEWS FROM FIGURES 2 AND 3

• COPYRIGHT@2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Date: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 16 of 20

3.6 INSTALLATION OF 0350-607-431 STRUT RETROFIT KIT

IMPORTANT: Installation of the 0350-607-431 Strut Retrofit Kit on aircraft equipped with Dart
saddles requires that hardware shown in Figure 7 fastening the crosstubes to the Dart saddles be
reversed in order to prevent interference with the 04775-041 Strut Assembly. This must be done
prior to the installation of the 0350-607-431 Strut Retrofit Kit (See Figure 7). To use the 0350-
607-431 Strut Retrofit Kit, the aircraft must be equipped with high gear.

3.6.1 Remove the lower (qty 2) 03910-3 X-Tube Lugs and replace with (qty 2) 03910-5 X-Tube Lugs
as shown in Figure 7.

NOTE: It is acceptable to reuse the existing hardware as well as the 03984-080 Rubber
Extrusion, however, they should be inspected for suitability for continued service. Replace if
necessary.

3.6.2 Install (qty 2) 04776-3 Skidtube Clevis on the inboard side of each skidtube saddle in
accordance with Figure 7. Note that the installation differs for installation on OEM or Dart
skidtube saddles, refer to Figure 7. Torque fasteners on Dart Skidtubes to 50-70 in.lbs
(5.6 - 7.9 N-m). Torque fasteners on OEM skidtubes per applicable aircraft
maintenance manual.

3.6.3 Install (qty 2) 04775-041 Strut Assemblies as shown in Figure 7. Adjust the rod end to
achieve the proper installation length. Check the witness holes located at the bottom end of
the 04775-041 Strut Assemblies to ensure that the thread from the rod end extends past the
witness hole. Torque fasteners to 160-190 in-Ibs (18.1 -21.5 N-m).

3.6.4 Remove the existing 04086-X Placard and replace with 04917-X Placard as per Table 3
below.

-
Ta bl e 3 : 04086 X PIacar d ReDlacement
Placard PIN New Placard PIN
Basket PIN
Removed Installed
-441 04086-210 04917-310
-443 04086-220 04917-320
-445 04086-232 04917-332
-447 04086-243 04917-332

• COPYRIGHT @2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Date: 14.01.02
...
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o~ 0- (REPLACES 03910-3 X-TUBE LUG) NAS1149F0432P WASHER (2X) "tJ
'l..•
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MS21042L4 NUT
4PL
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~~:!i mO
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=iJ: r-'T1
:I:m'" '"'<0 HARDWARE MAY NEED TO BE REVERSED
g~~ C/)w
"'''0 :I::c.n ON DART SADDLES ONLY TO PREVENT
::;'l)o
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04775-041 STRUT ASSEMBLY
INTERFERENCE WITH THE 0477&041
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. 2 PLACES
WITNESS HOLE
STRUT ASSEMBLY.

;:0» ~~ AN6-13A BOLT


(jiZo
",..• m CJen NAS1149FD663P WASHER (2X)
5:tr-
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Z~-f --t MS21042L6 NUT
'l..••
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oZ ~-t FOR INSTALLATION ON OEM SADDLES
»~ r-;:o
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»0
mOl »-t ADJUST LENGTH BY EXCEPT THE 04776-3 SKIOTUBE CLEVIS REPLACES
'lm :j;:o TURNING ROD END BEARING THE INBOARD OEM WASHER, PN 2311AG120LE
",,,,
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AN4-42A BOLT (2X)
03501-1 BUSHING (4X)
Ql _.
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DART AEROSPACE LTD. D350-607-2
Page 18 of 20

4.0 WEIGHT AND BALANCE


Installation Weight LATERAL LONGITUOINAL
Arm Moment Arm Moment
0350-607-441
78.01b :f:47.8 in :f:3728 in-Ib 135 in 10530 in-Ib
@ change 004 or earlier
35.4 kg :f: 1.21 m :f:42.8 m-kg 3.43 m 121.4 m-kg
(standard Basket)
0350-607 -443
63.01b :f:47.8 in :f:3011 in-Ib 135 in 8505 in-Ib
@ change 004 or earlier . 98.1 m~kg
28.6 kg :f: 1.21 m _:f: 34.6 m-kg 3.43 m
(Uqhtweiqht Basket) .' -~~C" ~

0350-607 -445 ~~,. --~_ ..... _.,. . - .


56.01b :f:47.8 in :f:2677 in-Ib 135 in 7560 in-Ib
@ change 004 or earlier
25.4 kg :f: 1.21 m :f:30.7 m-kg 3.43 m 87.1 m-kg
(Standard Basket)
0350-607-447
45.01b :f:47.8 in :f:2151 in-Ib 135 in 6075 in-Ib
@ change 004 or earlier
20.4 kg :f: 1.21 m :f:24.7 m-kg 3.43 m 70.0 m-kg
(Uqhtweiqht Basket)
0350-607 -441
79.61b :f:47.8 in :f:3805 in-Ib 135 in 10746 in-Ib
@ change 005 or later
36.1 kg :f: 1.21 m :f:43.7 m-kg 3.43 m 123.8 m-kg
(Standard Basket)
0350-607 -443
64.61b :f:47.8 in :f:3088 in-Ib 135 in 8721 in-Ib
@ change 005 or later
29.3 kg :f: 1.21 m :f:35.5 m-kg 3.43 m 100.5 m-kg
(Uqhtweiqht Basket)
0350-607 -445
57.61b :f:47.8 in :f:2753 in-Ib 135 in 7776 in-Ib
@ change 005 or later
26.1 kg :f: 1.21 m :f:31.6 m-kg 3.43 m 89.5 m-kg
(Standard Basket)
0350-607-447
46.61b :f:47.8 in :f:2227 in-Ib 135in 6291 in-Ib
@ change 005 or later
21.1 kg :f: 1.21 m :f:25.5 m-kg 3.43 m 72.4 m-kg
(Uqhtweiqht Basket)
0350-607 -411
5.91b :f:36.5 in :f:215 in-Ib 135in 796 in-Ib
@ change 001 or earlier
2.7 kg :f:0.93 m :f:2.5 m-kg 3.43 m 9.3 m-kg
(Quick Release Basket Mountinq Kif)
0350-607-411
11.51b :f:36.5 in :f:420 in-Ib 135 in 1553 in-Ib
@ change 002 or later
5.2 kg :f:0.93 m :f:4.8 m-kg 3.43 m 17.8 m-kg
(Quick Release Basket Mountinq Kif)
0350-607-431 1.561b :f:35.6 in :f:55.5 in-Ib 134 in 209 in-Ib
(Strut Retrofit Kif) 0.71 kQ :f:0.90m :f:0.64 kQ-m 3.40 m 2.41 ko-m

• COPYRIGHT @2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITTEN PERMISSION FROM DART AEROSPACE LTD.

Revision: D
Date: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 19 of 20

5.0 PARTS LIST


QTY QTY QTY QTY QTY QTY PART NUMBER DESCRIPTION
-441 -443 -445 -447 -411 -401
X 0350-607-441 HEll-UTILITY -BASKET
X 0350-607-443 HEll-UTILITY-BASKET
X 0350-607-445 HELl-UTILITY -BASKET
X 0350-607-447 HEll-UTILITY-BASKET
QUICK RELEASE BASKET MOUNTING
1 1 1 1 X 0350-607-411
KIT
X 0350-607-401 CONVERSION KIT

8 8 D3501-1 BUSHING
1 1 D3908-041 AFT X-TUBE LUG ASSY
1 1 D3909-041 FWD X-TUBE LUG ASSY
2 2 D391 0-3 X-TUBE LUG
2 2 D391 0-5 X-TUBE LUG
1 1 1 1 1 D3911-041 BASKET INSTL STUD ASSY (LOWER)
1 1 1 1 1 D3911-043 AFT EYEBOLT RECEIVER ASSY
1 1 1 1 1 D3912-041 EYEBOLT RECEIVER ASSY
8 8 D3984-030 RUBBER EXTRUSION, X-TUBE
1 D4030-041 LONG BASKET ASSY
1 D4030-043 LONG BASKET ASSY, LIGHTWEIGHT
1 D4032-041 SHORT BASKET ASSY
1 D4032-043 SHORT BASKET ASSY, LIGHTWEIGHT
1 D4086-210 PLACARD, MAX LOAD
1 D4086-220 PLACARD, MAX LOAD
1 D4086-232 PLACARD, MAX LOAD
1 D4086-243 PLACARD, MAX LOAD
1 1 D4917-310 PLACARD, MAX LOAD
1 1 D4917-320 PLACARD, MAX LOAD
1 1 1 D4917-332 PLACARD, MAX LOAD

6 6 6 6 6 AN4-13A BOLT
20 22 AN4-14A BOLT
4 4 AN4-42A BOLT
2 2 AN6-13A BOLT
6 6 6 6 24 32 MS21042L4 NUT (OR MS21 042-4)
2 2 MS21042L6 NUT
12 12 12 12 40 56 NAS 1149F0432P WASHER
4 4 NAS 1149C0663R WASHER

• COPYRIGHT @2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITIEN PERMISSION FROM DART AEROSPACE LTO.

Revision: D
Date: 14.01.02
DART AEROSPACE LTD. 0350-607-2
Page 20 of 20

6.0 CONVERSION & OPTIONAL KITS PARTS LIST

QTY QTY QTY QTY QTY


PART NUMBER DESCRIPTION
-413 -415 -417 -419 -431
X D350-607 -413 HEAVY DUTY LID KIT (LONG)
X D350-607 -415 HEAVY DUTY LID KIT (SHORT)
X D350-607 -417 LIGHTWEIGHT LID KIT (LONG)
X D350-607-419 LIGHTWEIGHT LID KIT (SHORT)
X D350-607 -431 STRUT RETROFIT KIT

1 1 1 1 D2530 HANDLE ASSEMBLY


2 2 2 2 D2535 SPRING
2 2 2 2 D2537 BUSHING
8 D3501-1 BUSHING
2 D391 0-5 X-TUBE LUG
1 D3914-041 LONG BASKET LID ASSEMBLY
1 D3915-041 LONG BASKET LID ASSEMBLY (LIGHTWEIGHT)
6 6 6 6 D3917-3 WASHER
1 1 1 1 D3953-9 GAS SPRING WASHER
4 D3984-030 RUBBER EXTRUSION, X-TUBE
1 D4018-041 SHORT BASKET LID ASSEMBLY
1 D4019-041 SHORT BASKET LID ASSEMBLY (LIGHTWEIGHT)
1 D4086-200 PLACARD, MAX LOAD
1 D4086-210 PLACARD, MAX LOAD
1 D4086-215 PLACARD, MAX LOAD
1 1 D4086-220 PLACARD, MAX LOAD
1 1 D4086-232 PLACARD, MAX LOAD
1 D4086-243 PLACARD, MAX LOAD
2 D4775-041 STRUT ASSEMBLY
2 D4776-3 SKIDTUBE CLEVIS
1 1 D4917-300 PLACARD, MAX LOAD
1 1 D4917-310 PLACARD, MAX LOAD
1 1 D4917-315 PLACARD, MAX LOAD
1 1 1 D4917-320 PLACARD, MAX LOAD
1 1 1 D4917-332 PLACARD, MAX LOAD

2 2 AN3-16A BOLT
2 2 AN3-20A BOLT
3 3 3 3 AN4-12 BOLT (DRILLED)
12 AN4-14A BOLT
AN4-22A BOLT
4 AN4-42A BOLT
2 2 AN5-17A BOLT
2 2 AN5-21A BOLT
2 AN6-13A BOLT
3 3 3 3 AN31 0-4 CASTELLATED NUT
2 2 2 2 AN310C4 CASTELLATED NUT
AN970-4 WASHER
2 2 2 2 MS21042L3 NUT OR MS21 042-3
2 2 2 2 MS21042L5 NUT OR MS21 042-5
16 MS21042L4 NUT OR MS21042-4
2 MS21042L6 NUT OR MS21042-6
3 3 3 3 MS24665-151 COTTER PIN
2 2 2 2 MS24665-300 COTTER PIN
2 2 2 2 NAS1149C0432R WASHER
6 6 6 6 24 NAS 1149F0432P WASHER
2 2 2 2 NAS 1149F0563P WASHER
4 NAS 1149F0663P WASHER

• COPYRIGHT@2010 BY DART AEROSPACE LTD.


THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT IT IS NOT TO BE USED FOR ANY PURPOSE OR COPIED
OR COMMUNICATED TO ANY OTHER PERSON WITHOUT WRITIEN PERMISSION FROM DART AEROSPACE LTO.

Revision: 0
Date: 14.01.02

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