Section K

Engine
Service Manual - JS Auto Range - Tracked Excavators - JCB Engine
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section B - Body & Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section J - Track & Running Gear
Section K - Engine

Publication No.
9813/1000-3

World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.

Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
 Section K - Engine

Notes:

K-0 9813/1000-3 K-0

 Section K - Engine

Contents Page No.

Technical Data
Engine ..................................................................................................... K - 1
Engine Mounts ......................................................................................... K - 3
Engine Fan .............................................................................................. K - 4
Engine Fan .............................................................................................. K - 5

K-i K-i
 Section K - Engine

Contents Page No.

K - ii K - ii
 Section K - Engine

Technical Data
Engine

JS115-JS200
Table 1.
JS115/130/145 JS160/JS180 JS200/210/220
Type JCB 444 Diesel Max In-line 4 JCB 444 Diesel Max In-line 4 JCB 448 Diesel Max In-line 4
Cylinder, Turbo Charged - Cylinder, Turbo Charged - Cylinder, Turbo Charged -
Charge Cooled Charge Cooled Charge Cooled
Model TCAE-74 TCAE-97 TCAE-129
Bore 103 mm (4.15 in) 103 mm (4.15 in) 106 mm (4.17 in)
Stroke 132 mm (5.20 in) 132 mm (5.20 in) 135mm (5.31 in)
Displacement 4400 cc (268 in3) 4400 cc (268 in3) 4765 cc (290 in3)
Compression ratio 17.2 : 1 17.1 : 1 17:1
Rated output 74.2 kW 97 kW 129 kW
Max. torque 440 Nm 532 Nm 695 Nm
Max. no load speed 2200 rpm +/- 20 2200 rpm +/- 20 2050 rpm +/- 20
Firing order 1-3-4-2 1-3-4-2 1-3-4-2
Valve clearance (cold)
Inlet 0.15-0.20 mm (0.006-0.008 0.15-0.20 mm (0.006-0.008 0.15-0.20 mm (0.006-0.008
in) in) in)
Exhaust 0.43-0.50 mm (0.0017-0.020 0.43-0.50 mm (0.0017-0.020 0.43-0.50 mm (0.0017-0.020
in) in) in)
Dry weight (approximately) 477 kg (1052 lb) 457 kg (1007 lb) 469 kg (1334 lb)

For further details, see JCB Electronic Engine Service

Manual, Publication No. 9806/3030.

For further details, see JCB Mechanical Engine Service

Manual, Publication No. 9806/3000.

K-1 9813/1000 K-1

 Section K - Engine
Technical Data
Engine

Fig 1. JCB 444 JS160/180 Installation with Engine Mounted ECU and Remote Oil Filter

K-2 9813/1000 K-2

 Section K - Engine
Technical Data
Engine Mounts

Engine Mounts

JS115-JS220

A
X

B
D

Fig 2.
Item Description Torque (Nm)
A Bolt M20 x 170 529
B Bolt M16 x 150 271
C Bolt M12 x 35 125
D Bolt M12 x 50 125
X Pump End of Engine -
Y Fan and Cooling Pack End of Engine -

Note: Lower engine mount rubbers are held in place on

castings using loctite or permabond adhesive.

K-3 9813/1000 K-3

 Section K - Engine
Technical Data
Engine Fan

Engine Fan

JS115-JS180

Fig 3. Viscous Fan

Table 2.
Item Description Torque (Nm)
A Bolt M6 x 20 12.5
B Bolt M6 x 20 12.5
C Bolt M8 x 30 36

K-4 9813/1000 K-4

 Section K - Engine
Technical Data
Engine Fan

Engine Fan

JS200-JS220

Fig 4. Viscous Fan

Table 3.
Item Description Torque (Nm)
A Bolt M8 x 60 34Nm

K-5 9813/1000 K-5