DOC-SAV-303

TECHNICAL INFORMATION Issue: B

Issued by: N.CHIRON
ARGUMENT Date: 08/06/09

N° : 1833
SAFETY NOTICE CODE : 106 02
DATE : 22/03/11
Instructions in the SERVICE BULLETINS assume that the engineer
has a good knowledge of safety procedures and has been trained
in the maintenance and repair of equipment.
If you do not understand the information contained in this bulletin, ACCEPTED UNDER WARRANTY
ask your supervisor or contact MANITOU'S AFTER-SALES SERVICE
for advice. Yes No
REMEMBER SAFETY MUST COME FIRST.

Code A Code B Code C

A = Compulsory and immediate B = Modification to be made C = For information
modification during maintenance visit

MACHINES CONCERNED: MRT 1842 with pentagonal boom (up to machine 414798 inclusively)
MRT 1850 with pentagonal boom (up to machine 759112 inclusively)
MRT 2150 with pentagonal boom (up to machine 759101 inclusively)
MRT 2540 with pentagonal boom (up to machine 759121 inclusively)

SUBJECT: PADS KIT REF 884562 MRT PENTAGONAL BOOMS

Mounting kit ref. 884562 helps reduce jerkiness in the telescope persisting after the
telescope has been completely reset.

TIME NEEDED FOR INTERVENTION : 10 Hours

Af ter-Sales Ser vice

WEIGHT: - 1 kg 1 to 5 kg 5 to 10 kg 10 to 25 kg + 25 Kg

This bulletin, for the use of our distributors' Technical Services departments, is strictly confidential
and may not be communicated to third parties without express authorisation from MANITOU's After-
Sales Service.

Recipients: subsidiaries, dealers

Copy: splc, after sales service, mo, sales, marketing, tc

22/03/11
 N° 1833-B CODE: 106 02 PAGE: 00
TECHNICAL DATA

In the kit P.N.884562

882055 - TEC.INF.N°1833-A SLIDE KIT MRT PRIVILEGE NR 1
882146 - INF.FRONT LONG SLIDE ERTALYTE TX NR 2
882147 - INF LAT.FRONT LONG SLIDE ERTALYTE TX NR 2
882148 - SUPERIOR FRONT LONG SLIDE ERTALYTE TX NR 2
882149 - SUPERIOR LAT.FRONT LONG SLIDE ERTALYTE TX NR 2
882150 - INF.FRONT SHORT SLIDE ERTALYTE TX NR 4
882151 - INF.LAT.FRONT SHORT SLIDE ERTALYTE TX NR 4
882152 - SUP.FRONT SHORT SP.12MM ERTALY. TX NR 4
882153 - SUP.LAT.FRONT SHORT SLIDE ERTALYTE TX NR 4
882049 - INFERIOR REAR SLIDE ERTALYTE TX NR 6
882050 - LATERAL REAR SLIDE ERTALYTE TX NR 6
882051 - SUPERIOR REAR SLIDE ERTALYTE TX NR 6
880782 - SCREW STEI M16X45 UNI5923 8.8 GEOMET 321A NR 22
485653 - NUT ES. M16 5588 6S ZN NR 12
719107 - NUT ES. M16 BASSO ZN UNI5589 NR 4
744147 - CAP FOR HOLE M6 DE.5 MM. NR 156

B - 21-09-2010
 N° 1833-B CODE: 106 02 PAGE: 01
TECHNICAL DATA

Instructions to execute the operation

PHOTO 01

Unscrew the screws, the fixing washers, and then

remove the rear turret closing plate (Ref. 01 -
Photo 01).

Ref. 01

PHOTO 02
Start the truck and place the boom so that the
extraction of the axe of the telescope cylinder is
easy.

Remove the elastic ring (left side) on the fixing

pin of the telescope cylinder.

Then extract the pin of the telescope cylinder from

the left side of the truck (Ref. 01 - Photo 02).
Ref. 01

PHOTO 03

Unscrew the two hoses on the valve in the rear

part of the telescope cylinder (Ref. 01 - Photo 03).

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 02
TECHNICAL DATA

Instructions to execute the operation

PHOTO 04

Take care against possible lackage of oil

(Ref. 01 - Photo 04). Ref. 01
Ref. 01

PHOTO 05
Unscrew the screws, the fixing nuts, and then
remove the two pins on the telescope cylinder
(Ref. 01 - Photo 05).

Ref. 01

PHOTO 06

Remove of the two pins on the telescope cylinder

(Ref. 01 - Photo 06).

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 03
TECHNICAL DATA

Instructions to execute the operation

PHOTO 07

Extract the telescope cylinder from its seat (Ref.

01 - Photo 07).

Ref. 01

PHOTO 08

Unscrew the two fixing screws and remove the

support sliding block of the telescope cylinder
(Ref. 01 - Photo 08).
Ref. 01

Rif. 01

PHOTO 09

Use a key (N°24) to remove the N°32 screws

without head, the N°32 nuts and the N°4 central
screws (Photo 09) that fix the sliding block
brackets on all the three telescopes of the boom
(I°, II°, III° telescope).

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 N° 1833-B CODE: 106 02 PAGE: 04
TECHNICAL DATA

Instructions to execute the operation

PHOTO 10

Using a key (N°24) remove (both on the right side

and on the left side) the N°12 screws without
head, the N°12 nuts and the N°6 screws (Ref. 01 -
Photo 10) that fix in the lateral side the sliding
block brackets on the external boom and on the I°
and II° telescope.
Ref. 01 Ref. 01
Ref. 01

Ref. 01
Ref. 01
Ref. 01
PHOTO 11

Ref. 01 Ref. 01 Ref. 01 Using a key (N°24) remove the N°24 screws
without head, the N°24 nuts (Ref. 01 - Photo 11)
that fix in the inferior part the sliding block
brackets on the external boom and on the I° and
II° telescope.
Ref. 01 Ref. 01
Ref. 01

Ref. 01 Ref. 01 Ref. 01

PHOTO 12

Using a key (N°24) remove the N°1 screw without

head, the N°1 nut that fix in the superior part the
left sliding block of the external boom (Ref. 01 -
Photo 12). Ref. 02

Then remove the N°4 screws that fix in the

superior part the sliding block on the I° and II° Ref. 02
telescope (Ref. 02 - Photo 12).

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 05
TECHNICAL DATA

Instructions to execute the operation

PHOTO 13

To facilitate the removal of the sliding block

plates and of the sliding blocks inside the three
telescopes it is necessary to telescope the boom
(around 60/70 cms).

To execute this operation use a bridge crane or a

lift truck (Ref. 01 - Photo 13).

Ref. 01

PHOTO 14

Remove the sliding blocks plates and of the

sliding blocks inside the three telescopes (Ref. 01
- Photo 14).
Rif. 01 Then remove the lateral and inferior sliding blocks
on the three telescopes.

Ref. 01

PHOTO 15

Remove the sliding blocks brackets (all except the

right superior sliding block bracket on the
external boom) and the sliding blocks in the
external and superior part of the external boom
and the I° and II° telescope (Ref. 01 - Photo 15).

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 06
TECHNICAL DATA

Instructions to execute the operation

PHOTO 16

To facilitate the removal of the sliding block

plates and the sliding blocks in the external
inferior part it is necessary to lift the three
telescopes.

To execute this operation use a bridge crane or a

lift truck (Ref. 01 - Photo 16).

Ref. 01

PHOTO 17

Remove the sliding blocks brackets and the

sliding blocks in the external and inferior part of
the external boom and the I° and II° telescope
(Ref. 01 - Photo 17).

Ref. 01

PHOTO 18

Mount the sliding blocks brackets and the new

sliding blocks in the inferior part on the external
boom and on the I° telescope (Ref. 01 - Photo 18).

To hold the sliding blocks to the brackets is

necessary to screw the screw without head Ref. 01
(without tighten them).

Tighten the screws using a torque of 100 Nm.

B - 21-09-2010
 N° 1833-B CODE: 106 02 PAGE: 07
TECHNICAL DATA

Instructions to execute the operation

PHOTO 19

Lower the bridge crane and mount the sliding

blocks brackets and the new sliding blocks in the
superior part on the external boom and on the I°
telescope (Ref. 01 - Photo 19).

To hold the sliding blocks to the brackets is

necessary to screw the screw without head
(without tighten them). Ref. 01
Rif. 01
Tighten the screws using a torque of 100 Nm.

PHOTO 20

Retract completely the boom and loosen

completely the tie rod of the inferior chain of the
I° telescope (Ref. 01 - Photo 20).
Ref. 01

PHOTO 21

Unscrew the two screws and remove the fixing

comb of the internal chain of the I° telescope
(Ref.01- Photo 21).
Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 08
TECHNICAL DATA

Instructions to execute the operation

PHOTO 22

05 02

Before proceeding to the removal of the five

hoses inside the boom of the III° telescope it is
necessary to mark the hoses to avoid errors
during the assembly (Photo 22).
01
Take care against possible lackage of oil.

Remove the five hoses (Ref. 01,02,03,04,05 - 04

Photo 22). 03

PHOTO 23

Unscrew the two fixing screws and remove the

locking hoses clamp on the guide (Ref. 01 - Photo
23).

Ref. 01

PHOTO 24

Unscrew the two fixing screws and remove the

two rubber clamps that fix the electric wiring (Ref.
01 - Photo 24). Ref. 01

Then disconnect the two connectors from the box

(Ref. 02 - Photo 24).

Completed this operation remove the Ref. 01

the protection sheaths on the hoses Ref. 03
removed before (Ref. 03 - Photo 24).

Ref. 02

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 N° 1833-B CODE: 106 02 PAGE: 09
TECHNICAL DATA

Instructions to execute the operation

PHOTO 25

Disconnect the connector of the micro-switch on

the support of the external chain of the I°
telescope.

Unscrew the two screws and remove the support.

Then remove the split pin from the tie rod of the
chains, unscrew the fixing nuts, and unthread the
tie rod from its seat (Ref. 01 - Photo 25).

Ref. 01

PHOTO 26

Telescope the III° telescope (around ¾ of its

length).

Ref. 01 Unscrew the four fixing screws of the chain of the

III° telescope (Ref. 01 - Photo 26) to facilitate the
removal of the five hoses and of the electric
wiring disconnected before.

Ref. 01

PHOTO 27

Extract the III° telescope from its seat and execute

the assembly of the sliding blocks (sideways and Ref. 01
in the inferior part - Ref. 01 - Photo 27).

Tighten the screws using a torque of 100 Nm. Ref. 01

Hold the sliding blocks using some gummed
paper.

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 10
TECHNICAL DATA

Instructions to execute the operation

PHOTO 28

Grease the internal surfaces of the II° telescope

(Ref. 01 - Photo 28) and proceed inserting inside
the III° telescope the telescope removed before.

Ref. 01

PHOTO 29

Then place as in origin the hoses and the electric

wiring (Ref. 01 - Photo 29) inside the guide.

Ref. 01

PHOTO 30

Execute the fixing of the chain of the III°

telescope to the guide (Ref. 01 - Photo 30) using
the screws removed before.
Ref. 01

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 11
TECHNICAL DATA

Instructions to execute the operation

PHOTO 31

Mount the sliding blocks brackets and the new

sliding blocks in the inferior and superior part on
the II° telescope (Ref. 01 - Photo 31).

Ref. 01

To hold the sliding blocks to the brackets is

necessary to screw the screw without head
(without tighten them).

Tighten the screws using a torque of 100 Nm.

PHOTO 32

Retract completely all the telescopes of the boom

and insert the protection sheat of the hoses as in
origin.

Then mount the locking hoses clamp on the guide

Ref. 01 (Ref. 01 - Photo 32) using the screws removed
before.

PHOTO 33

Fix the inside chain of the I° telescope using the

two screws removed before (Ref. 01 - Photo 33).
Ref. 01

Use blue loctite 243 before executing the

tightening.

Tighten the screws using a torque 70 Nm.

B - 21-09-2010
 N° 1833-B CODE: 106 02 PAGE: 12
TECHNICAL DATA

Instructions to execute the operation

PHOTO 34

Place the five hoses (Ref. 01,02,03,04,05 - Photo 05 02

34) as in origin.

01

04
03

PHOTO 35

Place and execute the fixing of the rubber clamps

that fix the electric wiring (Ref. 01 - Photo 35).
Ref. 01
Then connect the two connectors (Xa superior
connector and Xb inferior connector) to the box
as in origin (Ref. 02 - Photo 35).

Ref. 01 Use clamps.

Ref. 02

PHOTO 36

Use clamps to hold the electric wiring to the hoses

assembled before (Ref. 01 - Photo 36).

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 13
TECHNICAL DATA

Instructions to execute the operation

PHOTO 37

Place the tie rod in its seat, fix it with the nut and
the split pin removed before.

Follow the values in the table below: Support

MRT 1742 / 1850
2 external chains, 315 mms (Photo 37 - Ref. B).
MRT 2150
2 external chains, 295 mms (Photo 37 - Ref. B).
Ref. B
MRT 2540
2 external chains, 310 mms (Photo 37 - Ref. B). Axle
pin
chain

PHOTO 38

Mount the support of the micro-switch (Ref. 01 -

Photo 38) using the screws removed before.

Connect the wiring of the micro-switch (Ref. 02 -

Photo 38) on the support of the external chains of
Reéf. the I° telescope.

Ref. 01

Telescope of about 60 / 70 cms the assembled

boom and execute the positioning of the four rear
internal inferior sliding blocks of the I° and II°
telescope. FOTO 39

Mount in sequence:

- plate and new sliding blocks of the III° telescope

- plate and new sliding blocks of the II° telescope
- plate and new sliding blocks of the I° telescope

Check that, with the boom completely retracted, a

distance between the superior sliding blocks and
the boom of 1 / 1.5 mms is recorded (Photo 39).

Then place the four lateral sliding blocks to the II°

and I° telescope.

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 N° 1833-B CODE: 106 02 PAGE: 14
TECHNICAL DATA

Instructions to execute the operation

PHOTO 40

Tighten the nuts (keep hold the screws without

head ) and the screws using a torque of 100 Nm.

PHOTO 41

Insert the cylinder of the telescope in the seat of

origin (Ref. 01 - Photo 41).

Ref. 01

PHOTO 42

Place the two internal pins on the telescope

cylinder of the telescope (Ref. 01 - Photo 42) and
execute its fixing using the screws and the nuts
removed before.

Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 15
TECHNICAL DATA

Instructions to execute the operation

PHOTO 44

Insert from the left side of the lift truck the fixing
pin of the telescope cylinder (Ref. 01 - Photo 43)
and hold it with an elastic ring removed before.

Ref. 01

PHOTO 44

Fix the two hoses removed before to the valve in

the rear part of the telescope cylinder as in origin
(Ref. 01 - Photo 44).

Ref. 01

PHOTO 45

Record the tie rod of the chain of the first

telescope in the inferior zone of the boom.

Follow the values in the table below:

Chassis
MRT 1742 / 1850
1 inside chain, 70 mms (Photo 45 - Ref. D).
MRT 2150
1 inside chain, 80 mms (Photo 45 - Ref. D). Ref. D
MRT 2540
1 inside chain, 75 mms (Photo 45 - Ref. D).

B - 21-09-2010
 N° 1833-B CODE: 106 02 PAGE: 16
TECHNICAL DATA

Instructions to execute the operation

PHOTO 46

Start the truck and telescope the boom completely.

Remove the protection plate (Ref. 01 - Photo 46),

the screw without head, the nut and the fixing
screws and mount the bracket and the new sliding
blocks on the superior right side of the external
boom using the fixing removed before.

Ref. 01

PHOTO 47

Check that, with the boom completely telescoped,

a distance between the superior sliding blocks and
the boom of 1 / 1.5 mms is recorded (Ref. 01 -
Photo 47).

1 / 1.5 mm

Ref. 01

PHOTO 48

Ref. 01 Ref. 01 Ref. 01

Tighten the nuts that fix in the inferior part the Ref. 01 Ref. 01
Ref. 01
sliding blocks brackets on the external boom and
on the I° and II° telescope (Ref. 01 - Photo 48).

Use a torque of 100 Nm.

Ref. 01 Ref. 01 Ref. 01

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 N° 1833-B CODE: 106 02 PAGE: 17
TECHNICAL DATA

Instructions to execute the operation

PHOTO 49

Tighten the nuts (keep hold the screws without

head ) that fix in the side part the sliding blocks Ref. 01 Ref. 01
brackets on the external boom and on the I° and Ref. 01
II° telescope (Ref. 01 - Photo 49).

Use a torque of 100 Nm. Ref. 01

Ref. 01
Ref. 01

PHOTO 50

After having greased the external surfaces of the

boom telescopes and the inside surfaces of the
external boom (acting in the rear part of the
truck) it's necessary to proceed to the recording of
the micro-switch on the boom I° telescope.

Ref. 01 Place the contact of the micro-switch up to touch

the support (Ref. 01 - Photo 50).

Fix the support with the screws removed before

and use some clamps to place the electric wiring.

PHOTO 51

Check the correct functionality of the boom

executing the operations of telescope and
retraction.

Check that there is no leak of oil in the rear part Ref. 01

of the boom (telescope cylinder valve).

Execute the assembly of the rear turret closing

carter using the fixing removed before (Ref. 01 -
Photo 51).

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 N° 1833-B CODE: 106 02 PAGE: 18
TECHNICAL DATA

External boom
PHOTO 50

Insert the caps on the side of

the lateral bevel

B - 21-09-2010
 External boom
TECHNICAL DATA
N° 1833-B
CODE: 106 02

To hold the sliding blocks to the brackets is

necessary to screw the screw without head
(without tighten them).

Tighten the screws using a torque of 100 Nm.

PHOTO 51
PAGE: 19

B - 21-09-2010
 CODE: 106 02 PAGE: 20
TECHNICAL DATA

st
I boom
PHOTO 52

Insert the caps on the side of

the lateral bevel
 st
I boom
TECHNICAL DATA
N° 1833-B
CODE: 106 02

To hold the sliding blocks to the brackets is

necessary to screw the screw without head
(without tighten them).

Tighten the screws using a torque of 100 Nm.

PHOTO 53
PAGE: 21

B - 21-09-2010
 N° 1833-B CODE: 106 02 PAGE: 22
TECHNICAL DATA

st
II boom
PHOTO 54

Insert the caps on the side of

the lateral bevel

B - 21-09-2010
 st
II boom
TECHNICAL DATA
N° 1833-B
CODE: 106 02

To hold the sliding blocks to the brackets is

necessary to screw the screw without head
(without tighten them).

Tighten the screws using a torque of 100 Nm.

PHOTO 55
PAGE: 23

B - 21-09-2010
 N° 1833-B CODE: 106 02 PAGE: 24
TECHNICAL DATA

st
III boom
PHOTO 56

Insert the caps on the side of

the lateral bevel

B - 21-09-2010
 st
III boom
TECHNICAL DATA
N° 1833-B
CODE: 106 02

To hold the sliding blocks to the brackets is

necessary to screw the screw without head
(without tighten them).

Tighten the screws using a torque of 100 Nm.

PHOTO 57
PAGE: 25

B - 21-09-2010