DVD MODEL

Brown and Brown Electronic manufactures a line of digital video disc (DVD) players. Although there are differences among the various product, there are a number of each
item required, lead times, and the current inventory on hand for the parts and components, follows :

DVD Model A DVD Model B DATA

A 700 Unit in Week 10 B 1200 Unit in Week 10 On Hand Lead Time
Item Stock [weeks]
DVD Model A 30 1
C [1] D [2] C [2] E [2] LEVEL 0
DVD Model B 50 2
Subassembly C 75 1
Subassembly D 80 2
F [2] G [2] F [2] F [2] G [2] G [2] Subassembly E 100 1
LEVEL 1 Part F 150 1
Part G 40 1
Raw Material H 200 2
I [2] H [1] I [2] I [2] H [1] H [1]
LEVEL 2 Raw Material I 300 2

Brown and Brown created a forecast that it plans to use as its master production schedule, producing exacly to schedule. Part of the MPS shows a demand for 700 unit of
Model A and 1.200 units of Model B in Week 10. Develope an MRP schedule to meet the demand.

Material Requirement Planning

Week
Item Description
1 2 3 4 5 6 7 8 9 10
A
LT :1 Gross Requirements 700
On Hand : 30 Schedule Receipts
Safety Stock :0 Projected Available Balances 30 30 30 30 30 30 30 30 30 30
Order Qty : Lot for Lot Net Requirements 670
Planned Order Receipts 670
Planned Order Releases 670
B
LT :2 Gross Requirements 1,200
On Hand : 50 Schedule Receipts
Safety Stock :0 Projected Available Balances 50 50 50 50 50 50 50 50 50 50
Order Qty : Lot for Lot Net Requirements 1,150
Planned Order Receipts 1,150
Planned Order Releases 1,150
C
LT :1 Gross Requirements 2,300 670
On Hand : 75 Schedule Receipts
Safety Stock :0 Projected Available Balances 75 75 75 75 75 75 75 75 0 0
Order Qty : Lot for Lot Net Requirements 2,225 670
Planned Order Receipts 2,225 670
Planned Order Releases 2,225 670
D
LT :2 Gross Requirements 1,340
On Hand : 80 Schedule Receipts
Safety Stock :0 Projected Available Balances 80 80 80 80 80 80 80 80 80 0
Order Qty : Lot for Lot Net Requirements 1,260
Planned Order Receipts 1,260
Planned Order Releases 1,260
E
LT :1 Gross Requirements 2,300
On Hand : 100 Schedule Receipts
Safety Stock :0 Projected Available Balances 100 100 100 100 100 100 100 100 0 0
Order Qty : Lot for Lot Net Requirements 2,200
Planned Order Receipts 2,200
Planned Order Releases 2,200
F 4,450
LT :1 Gross Requirements 2,520 1,340
On Hand : 150 Schedule Receipts
Safety Stock :0 Projected Available Balances 150 150 150 150 150 150 150 0 0 0
Order Qty : Lot for Lot Net Requirements 6,820 1,340
Planned Order Receipts 6,820 1,340
Planned Order Releases 6,820 1,340
G 4,400
LT :1 Gross Requirements 4,450 1,340
On Hand : 40 Schedule Receipts
Safety Stock :0 Projected Available Balances 40 40 40 40 40 40 40 0 0 0
Order Qty : Lot for Lot Net Requirements 8,810 1,340
Planned Order Receipts 8,810 1,340
Planned Order Releases 8,810 1,340
H
LT :2 Gross Requirements 8,810 1,340
On Hand : 200 Schedule Receipts
Safety Stock :0 Projected Available Balances 200 200 200 200 200 200 0 0 0 0
Order Qty : Lot for Lot Net Requirements 8,610 1,340
Planned Order Receipts 8,610 1,340
Planned Order Releases 8,610 1,340
I
LT :2 Gross Requirements 13,640 2,680
On Hand : 300 Schedule Receipts
Safety Stock :0 Projected Available Balances 300 300 300 300 300 300 0 0 0 0
Order Qty : Lot for Lot Net Requirements 13,340 2,680
Planned Order Receipts 13,340 2,680
Planned Order Releases 13,340 2,680