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Microbial Production of Polyhydroxyalkanoates (PHAs) and Its Copolymers - A Review of Recent Advancements
Microbial Production of Polyhydroxyalkanoates (PHAs) and Its Copolymers - A Review of Recent Advancements
Review
a r t i c l e i n f o a b s t r a c t
Article history: Traditional mineral oil based plastics are important commodity to enhance the comfort and quality of
Received 22 March 2016 life but the accumulation of these plastics in the environment has become a major universal problem due
Received in revised form 15 April 2016 to their low biodegradation. Solution to the plastic waste management includes incineration, recycling
Accepted 22 April 2016
and landfill disposal methods. These processes are very time consuming and expensive. Biopolymers
Available online 25 April 2016
are important alternatives to the petroleum-based plastics due to environment friendly manufacturing
processes, biodegradability and biocompatibility. Therefore use of novel biopolymers, such as polylactide,
Keywords:
polysaccharides, aliphatic polyesters and polyhydroxyalkanoates is of interest. PHAs are biodegradable
Biodegradable polymers
Polyhydoxyalkanoates
polyesters of hydroxyalkanoates (HA) produced from renewable resources by using microorganisms
Economical production as intracellular carbon and energy storage compounds. Even though PHAs are promising candidate for
Industrial applications biodegradable polymers, however, the production cost limit their application on an industrial scale. This
Recent advances article provides an overview of various substrates, microorganisms for the economical production of
PHAs and its copolymers. Recent advances in PHAs to reduce the cost and to improve the performance
of PHAs have also been discussed.
© 2016 Elsevier B.V. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
2. Structures and classification of PHA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
3. Physical properties of PHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
3.1. Properties of short-chain-length and medium-chain-length PHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
3.2. Properties of P (3HB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
3.3. Properties of P (4HB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
3.4. Properties of P (3HB-co-3HV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
3.5. Properties of PHA terpolymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
4. Biosynthesis of PHAs and its copolymer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
4.1. Sources of PHAs and its copolymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
4.2. Microorganisms used for economical production of PHAs and its copolymer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
4.3. Substrates used for economical production of PHAs and its copolymer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
4.4. Biosynthetic pathways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
5. Biodegradability and biocompatibility of PHAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6. Industrial PHAs and their applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.1. Biopol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.2. Nodax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.3. Degra pol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.4. Biogreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
∗ Corresponding authors.
E-mail address: mohammadzuber@gmail.com (M. Zuber).
http://dx.doi.org/10.1016/j.ijbiomac.2016.04.069
0141-8130/© 2016 Elsevier B.V. All rights reserved.
162 A. Anjum et al. / International Journal of Biological Macromolecules 89 (2016) 161–174
conditions, modes of fermentation (batch, fed-batch, continuous) of 3HV units can be used to make films and fibers with dif-
and type and concentration of the carbon source [23]. ferent elasticities by controlling the processing conditions [22].
Poly (3-hydroxybutyrate-co-3-hydroxyhexanoate) combines the
3. Physical properties of PHA thermo-mechanical properties of PE (strength, flexibility, ductil-
ity, toughness, elasticity) with the physical-chemical properties of
PHAs vary considerably in their physical and chemical charac- polyesters (printability, dyeability). It can form blends with PLA and
teristics. Polymer hydrophobicity, melting point, glass transition thermoplastic starch.
temperature and degree of crystallinity utterly depend on the com-
position of the monomer [3]. The family of PHAs exhibits a wide
variety of mechanical properties from hard crystalline to elastic. 3.5. Properties of PHA terpolymers
3.1. Properties of short-chain-length and medium-chain-length PHA terpolymers are known to be better materials compared
PHA to copolymers. Introduction of more than one secondary monomer
is assumed to result in improved properties. It has been demon-
Short-chain-length biopolymers are stiff, brittle and possess strated that P (3HB-co-3HV-co-3HHx) terpolymer with higher
a high degree of crystallinity in the range of 60–80% whereas amorphousness could be produced. No melting peak was detected
medium-chain-length PHA is flexible and elastic materials with low in terpolymer with 39 mol% 3HV and 3 mol% 3HHx, while it shows
crystallinity (25%), low tensile strength, high elongation to break, tensile strength of 12 MPa and elongation at break 408%. P (3HB-
low melting temperatures and Tg below room temperature [27,28]. co-3HV-co-4HB) with 93 mol% 4HB and 3 mol% 3HV exhibited
elongation of 430%, toughness of 33 MPa and Young’s Modulus of
3.2. Properties of P (3HB) 127 MPa, which is similar to LDPE, while terpolymer with 55 mol%
4HB and 34 mol% 3HV showed a Young’s Modulus of 618 MPa, sim-
Since PHB is the most widely studied polymer so the proper- ilar to that of polypropylene [30,31].
ties of PHAs have been explained by taking it into consideration. Table 1 gives a comparison of the properties of different PHAs
P (3HB) is highly crystalline due to its stereo regularity. P (3HB) with conventional petroleum-based polymers. Table 2 gives prop-
is water insoluble and relatively resistant to hydrolytic degrada- erties of commercial PHAs.
tion. It has low O2 permeability and good thermoplastic properties
with poor mechanical properties like Young’s modulus and ten-
sile strength than those of petroleum-based polymers for example
4. Biosynthesis of PHAs and its copolymer
polypropylene [28]. The densities of crystalline and amorphous
PHB are 1.26 and 1.18 g/cm3 , respectively. The molecular weight
4.1. Sources of PHAs and its copolymers
of P (3HB) produced from wild-type bacteria is usually in the
range of 10,000–3,000,000 Da with a poly dispersity of around 2.
PHAs are a family of biodegradable polymers produced by
P (3HB) is optically pure and possesses piezo electricity; this helps
a variety of Gram-positive and Gram-negative bacteria. Over
in the process of inducing osteogenesis [9]. P (3HB) is highly brit-
300 species, mainly of bacteria are reported to produce these
tle and stiff material. It was found that the physical properties of P
polymers [39,40]. These bacteria can accumulate biopolymers in
(3HB) homopolymer could be improved by producing high molec-
their cytoplasm as an intracellular carbon and energy reserve
ular weight polymers. This polymer was produced by heterologous
[41–44]. Bacteria that are used for the production of PHAs can be
expression of cloned PHA biosynthesis gene from C. necator in
divided into two groups based on the stress conditions required for
recombinant Escherichia coli.
PHA synthesis. The first group of bacteria requires the limitation of
an essential nutrient such as nitrogen, phosphorous, magnesium or
3.3. Properties of P (4HB)
sulphur with an excess of carbon source. The bacteria included in
this group are A. eutrophus, Protomonas extorquens and Protomonas
Poly (4-hydroxybutyrate) P(4HB), on the other hand, is a strong
oleovorans. The second group of bacteria, which include Alcaligenes
and malleable thermoplastic material with a tensile strength
latus, a mutant strain of Azotobacter vinelandii and recombinant
closely comparable to that of polyethylene. It has an elongation at
E. coli do not require nutrient limitation for PHA synthesis [45,46].
break of 100% resulting in extremely elastic properties. When com-
bined with other hydroxyacids, the material properties of P (4HB)
can be varied [29].
4.2. Microorganisms used for economical production of PHAs and
3.4. Properties of P (3HB-co-3HV) its copolymer
The incorporation of secondary different HA monomers other Among the bacterial species that are used to accumu-
than 3HB such as 3-hydroxyvalerate, 3-hydroxyhexanoate, 3- late large amounts of PHAs and its copolymers are wild and
hydroxypropionate and 4-hydroxybutyrate into the polymer chain recombinant strains of Ralstonia eutropha formerly called A.
to form copolymers is a common strategy. It greatly improves eutrophus, Wautersia eutropha or Cupriavidus necator [47–79],
the material properties of P (3HB) such as crystallinity, melting Azotobacter sp. [80–99], Bacillus sp. [100–114], Pseudomonas sp.
point, stiffness and toughness. The most well-known copolymer [115–145], Burkholderia sp. [146–150], Halomonas sp. [151–154],
P (3HB-co-3HV) has lower crystallinity, lower melting temper- Haloferax sp. [155,156], Aeromonas sp. [157–161], Methylobac-
ature, decreased stiffness, increased elongation to break, being terium sp. [162–167], Thermus thermophilus [168], Hydrogenophaga
more flexible (decrease in Young’s Modulus), and tougher (increase pseudoflava [169,170], Saccharophagus degradans [171], Coma-
in impact strength) than P(3HB). The mole percentage of 3HV is monas sp. [172–178], A. latus also known as Azohydromonas lata
important in determining the properties of the copolymer. Thermo [179–184], Rhodobacter sphaeroides [185–188], Zobellella denitri-
mechanical properties can be widely varied because the com- ficans [189], Activated sludge [190–203], Cyanobacteria [204],
position of P (3HB-co-3HV) can range from 0 to 30 mol% 3HV Chromobacterium sp. [205–207], Erwinia sp. [208], recombinant E.
[24]. For example P (3HB-co-3HV) containing more than 20 mol% coli. [209–229].
164 A. Anjum et al. / International Journal of Biological Macromolecules 89 (2016) 161–174
Table 1
Comparison of the Physical Properties of different PHAs with conventional petroleum-based polymers [28,32–36].
Sr # Polymer Copolymer Young’s Modulus Tensile strength Elongation at Melting Glass Transition
content GPa MPa Break% Temperature ◦ C Temperature ◦ C
Table 2
Properties of Commercial PHAs [37,38].
P(3HB) Biomer P240 P(3HB) Biomer P226 P(3HB-co-3HV) Biopol P(3HB-co-3HHx) Nodax, Kaneka
Physical Properties
MFR (g/10 min) 5–7 9–13 0.1–100
Density (g/cm3 ) 1.17 1.25 1.23–1.26 1.07–1.25
Transparency (%) 0.7 White powder translucent film
Mechanical Properties
Tensile strength at yield (MPa) 18–20 24–27 10–20
Elongation at yield (%) 10–17 6–9 10–25
Flexural modulus (MPa) 1000–1200 1700–2000 40 Several orders of magnitude
Thermal Properties
HDT ◦ C 60–100
Vicat softening point ◦ C 53 96 60–120
4.3. Substrates used for economical production of PHAs and its oil [121], gaseous mixture of H2 , O2 and CO2 [66,67], natural gas
copolymer [250], municipal waste waters [68,202,251], starchy wastewater
[69], food scraps [70], waste sesame oil [72], waste frying oil [73],
A wide range of substrates has been used for the produc- waste cooking oil [74,118,119], waste potato starch [75], potato
tion of PHAs, its copolymers and terpolymers including industrial processing waste [252], malt waste [104,107], cottonseed oil [77],
byproducts, fats and oils, lignocellulosic raw materials, agricultural alpechin medium (waste water from olive oil mil) [82,134,253],
and household waste materials, glycerol, sugars and wastewater. swine waste liquor [46], residual oil from rhamnose biotechnology
Extensive research has been carried out using sugar beet molasses [64], biodiesel waste water [254], food processing waste efflu-
[80,105,220], sugar cane molasses [101,102,230–232], sugar cane ents [199,255], brewery waste effluents [256], paper mill waste
liquor [233], soy molasses and hydrolysed soy [103,104,128], corn water [191], kraft mill waste water [257], palm oil mill efflu-
steep liquor [212], glycerol [55,129,223,234,235], fish peptone ents [258], methanol [164], date syrup [110], hydrolysed cassava
medium [228], casein hydrolysate [55], urea [101], cheese whey starch [113], hydrolysed sago starch [259], crude jerusalem arti-
and hydrolysed whey [47,83,61,162,163,216,217,225–227,236], choke hydrolyzate [260], volatile fatty acids derived from digested
wheat based bio refinery [48,151], starch [83,106], cellulose ensiled grass [261]. Agro-industrial wastes, such as sunflower cake,
and cellulose hydrolysates [171,237], sucrose [179,238,239], soy bran, yeast hydrolysate, corn steep liquor and castor oil seeds
xylose [116,139,146,147,237], galactose, mannose and rham- containing solid biodiesel residue have also been used for the pro-
nose [171], arabinose [115], glucose [52,115,138,179,221,240,241] duction of PHAs by C. necator [78].
fructose [178], rice bran and corn starch [156], sugarcane Specialized carbon sources like 4-hydroxybutyric acid, ␥-
bagasse hydrolysates [14,147], triacylglycerides (TAG) [158], tal- butyrolactone and 1,4-butanediol give rise to 4HB monomers along
low [123,131], lard oil, butter oil and coconut oil [122,130], lactic with 3HB monomer [32]. Fatty acids, such as nonanoic (9:0) and
acid [49,50,56–58], oleic acid [54], acetic acid [51–56], rapeseed octanoic (8:0) acids were found to be more toxic to R.eutropha than
meal hydrolysates [59], sunflower meal hydrolysates [60], olive volatile fatty acids, such as acetic acid, propionic acid and butyric
oil [63], corn oil [62,63], linseed oil [242], Brassica carinata oil acid [53]. A detailed overview of microbial production of PHAs and
[243], palm oil and its products [63,244], coprah oil [245], hazel- its copolymers including specific biopolymers, microbial strains,
nut oil and sesame oil [246], soybean oil [65], jatropha oil [247], substrate and characterization techniques have been presented in
spent palm oil [248], waste rapeseed oil [71,249], waste vegetable Table 3.
A. Anjum et al. / International Journal of Biological Macromolecules 89 (2016) 161–174 165
Table 3
An Overview of Microbial Production of PHAs and its Copolymers.
1 Poly(3-hydroxybutyrate) C. necator DSM 545 and Glucose and Glycerol FTIR, 1 H NMR, DSC [262]
(PHB) Burkholderia sacchari
2 Poly(3-hydroxybutyrate- R. eutropha ATCC 17699 Fructose and NMR [263]
co-4-hydroxybutyrate) ␥-butyrolactone
[P(3HB-co-4HB)]
13
3 Poly(3-hydroxybutyrate- C. necator Spent palm oil C NMR, DSC, FTIR, GC [248]
co-4-hydroxybutyrate),
P(3HB-co-4HB)
4 PHA/PHB SM-P-1S, SM-P-2S, Jatropha biodiesel FTIR, 1 H NMR [264]
SM-P-3S, SM-P-4S and by-product containing
SM-P1M, SM-P-2M, crude glycerol
SM-P-3M, SM-P4M and
SM-P-5M
5 PHA Recombinant E. coli Cheese whey GC [265]
6 P(3HB) homopolymer and R. eutropha H16 and its Soybean oil [266]
P(3HB-co-3HHx) recombinant strain
copolymer
7 Poly(3-hydroxybutyrate), C. necator strain A-04 Refined sugarcane, Brown DSC [267]
PHB, and sugarcane, Rock sugar,
poly(3-hydroxybutyrate- Toddy palm sugar and
co-4-hydroxybutyrate), Coconut palm sugar as
P(3HB-co-4HB) carbon source, Ammonium
sulfate as nitrogen source
8 Polyhydroxyalkanoates W. eutropha Canola oil FTIR, NMR, DSC [268]
(PHAs)
9 PHA Halomonas hydrothermalis Seaweed-derived crude FTIR, 1 H NMR, DSC [269]
levulinic acid (SDCLA),
containing formic acid,
residual sugars and
dissolved minerals
10 Poly-3-hydroxybutyric Pseudomonas Lactose, glucose and DSC [10]
acid (PHB) and hydrogenovora galactose derived from
poly-(3HB-co-3HV) whey permeate
1
11 Poly-[(R)-3- Bacillus firmus NII 0830 Crude glycerol H NMR [270]
hydroxybutyric acid]
(PHB)
12 Poly (3-hydroxybutyrate) Bacillus sp. SV13 Pineapple and sugarcane NMR, DSC [271]
13 Terpolyesters Recombinant Aeromonas Dodecanoic acid and NMR, GPC, DSC, TGA and [272]
P(3HB-co-3HV-co-3HHx) hydrophila 4AK4 harboring propionic acid stress–strain measurement
-ketothiolase gene phaA
and NADPH-dependent
acetoacetyl-CoA reductase
gene phaB
14 PHA T. thermophilus HB8 Lactose from whey-based GC and GC/MS, NMR, GPC [168]
media
15 Poly (3-hydroxybutyrate- Comamonas acidovorans Glucose and 1,4-butanediol [178]
co-4-hydroxybutyrate)
[P(3HB-co-4HB)]
copolymers
16 P (3HB-co-3HV) copolymer C. necator H16 Palm kernel oil, crude palm [273]
oil, and palm olein
17 poly(3-hydroxybutyrate- Recombinant C. necator Palm kernel oil DSC [31]
co-3-hydroxyvalerate-co-
3-hydroxyhexanoate)
18 poly(3-hydroxybutyrate) C. necator DSM 545 Soy cake or soy cake XRD, DSC, NMR, FTIR, GPC, [274]
supplemented with 2.5% POM
(m/m) sugarcane molasses.
19 PHA C. necator DSM 545 Waste glycerol SEC [275]
20 PHB W. eutropha Wheat based bio refinery TEM [276]
1
21 Poly(3-hydroxybutyrate- R. eutropha KCTC 2662 Soybean oil and H NMR [42]
co-4-hydroxybutyrate) ␥-butyrolactone
[P(3HB-co-4HB)]
13
22 P(3HP-co-4HB) Recombinant E. coli Glycerol C NMR, DSC, 1 H NMR,GPC [277]
1
23 PHA Massilia albidiflava, M. Glucose or starch H NMR [278]
lutea, M. dura, M. plicata, M.
brevitalea, M. aerilata and
M. aurea
24 [P (3HB-co-3HV)], PHB Bacillus sp. Glucose, glycerol, sod. TEM, GC–MS, 1 H NMR, [279]
acetate XRD, DSC, IR
25 Poly(3-hydroxybutyrate- Cupriavidus sp. USMAA2-4 1,4-butanediol and GPC [280]
co-4-hydroxybutyrate) ␥-butyrolactone
[P(3HB-co-4HB)]
1
26 Poly(3-hydroxybutyrate- Bacillus cereus FA11 Glucose H NMR, FTIR [281]
co-3-hydroxyvalerate)
[poly(3HB-co-3HV)]
166 A. Anjum et al. / International Journal of Biological Macromolecules 89 (2016) 161–174
Table 3 (Continued)
4.4. Biosynthetic pathways area, microbial activity of the disposal environment, pH, temper-
ature, moisture and presence of other nutrient materials [28]. It
There are three well-known PHA biosynthetic pathways (Fig. 2). has been found that low molecular weights PHAs are more sus-
The monomer composition is related to the carbon source used. ceptible to biodegradation. The melting temperature is another
Pathway I is the best known among the PHA biosynthetic pathways important factor to be considered when studying biodegradation.
used by C. necator. In this pathway, 3HB monomers are generated As the melting point increases, the biodegradability decreases.
by the condensation of two acetyl-CoA molecules from the tricar- With increasing melting temperature, the enzymatic degradability
boxylic acid (TCA) cycle to form acetoacetyl-CoA by the enzyme decreases [9]. Studies have shown that 85% of PHA was degraded
-ketothiolase. Acetoacetyl CoA reductase acts on acetoacetyl-CoA in seven weeks. PHA has been reported to degrade in aquatic envi-
to form 3-hydroxybutyryl-CoA. Finally, the PHA synthase enzyme ronments within 254 days even at temperature not exceeding
catalyses the polymerization via esterification of 3 hydroxybutyryl- 60 ◦ C. The degradation of PHA by R. eutropha could occur simul-
CoA into poly(3-hydroxybutyrate) (P(3HB)). Pathways involved taneously with its biosynthesis under nitrogen limitation. This
in fatty acid metabolism generate different hydroxyalkanoate observation is called “cyclic nature of PHA metabolism”. P (3HB)
monomers utilized in PHA biosynthesis. Pathway II generates sub- has been taken as a prototype in the biodegradation studies of PHAs
strates by -oxidation of fatty acids that can be polymerised by the (Fig. 5). Microorganisms from the families Pseudonocardiaceae,
PHA synthases of Pseudomonads belonging to the ribosomal RNA- Micromonosporaceae, Thermomonosporaceae, Streptosporangiaceae
homology group I such as Pseudomonas aeruginosa. In A. caviae, the and Streptomycetaceae predominantly degrade P (3HB) in the envi-
-oxidation intermediate, trans-2-enoyl-CoA is converted to (R)- ronment. PHB is compostable over a wide range of temperatures,
hydroxyacyl-CoA by a (R)-specific enoyl-CoA hydratase. Pathway even at a maximum of around 60 ◦ C with moisture levels at
III is of significant interest because it helps generate monomers 55%. P (HB-HV) is biodegraded in microbial active environments
for PHA synthesis from structurally unrelated and simple, inex- [305–309]. Microorganisms colonize on the surface of the polymer
pensive carbon sources such as glucose, sucrose and fructose. The and secrete enzymes that degrade P (HB-HV) into HB and HV units.
(R)-3-hydroxyacyl intermediates from the fatty acid biosynthetic P (3HB-co-3HV) is significantly degraded upon incubation in aero-
pathway are converted from their acyl carrier protein (ACP) form to bic sewage sludge for 8 weeks. In other studies it was found that P
the CoA form by the enzyme acyl-ACP-CoA transacylase (encoded (3HB-co-3HV) was completely degraded in anaerobic sewage, soil
by phaG). Fig. 3 shows general scheme for the metabolic pathways and sea water within 6, 75 and 350 weeks, respectively [4].
of PHAs synthesis from different carbon sources within a bacte- Biocompatibility is characterized by the absence of any toxic
rial cell. Fig. 4 represents general PHAs production and extraction compound generated during polymer degradation, as well as by the
process. shape and surface porosity of the material. The biocompatibility of
P (3HB) is no surprise, since 3HB is a normal blood constituent and
is found in the cell envelope of eukaryotes [310]. Therefore, PHAs
5. Biodegradability and biocompatibility of PHAs are potential candidates for use in different medical applications
[18,311].
Biodegradability and biocompatibility are important character-
istics of PHAs. An interesting property of polyhydroxyalkanoates 6. Industrial PHAs and their applications
that distinguishes them from traditional petroleum based plastics
is their biodegradability. These biopolyesters are stable in air, inert, 6.1. Biopol
resistant to moisture and are water insoluble [45]. They can be
completely degraded to water and carbon dioxide under aerobic Biopol was initially manufactured in 1970s by Imperial Chem-
conditions and to methane and carbon dioxide under anaerobic ical Industries ICI, UK. The patents were later sold to Zeneca, then
conditions by microorganisms in soil, sea, lake water and sewage to Monsanto, and is currently produced by Metabolix (Cambridge,
[23]. The degrading microorganisms produce extracellular PHA MA, USA). Biopol is a co-polymer of poly (3-hydroxybutyrate-co-
depolymerases, which convert the polyesters into water-soluble 3-hydroxyvalerate). The copolymer is a thermoplastic and has a
oligomers and monomers that are used as a carbon source by the melting point in the range of 140–180 ◦ C. Biopol can be injection
organisms [27]. These extracellular depolymerases are quite well moulded and vacuum formed. It has a range of uses such as, pack-
understood. In addition, most PHA-producing bacteria are able to aging, shampoo bottles, disposable razors, disposable cups, surgical
degrade the polymer intracellularly. During intracellular degra- stitches, surgical pins, disposable knives and forks, woven medical
dation, the PHA depolymerase in the cell breaks down P (3HB) patches and nappy linings.
to give 3-hydroxybutyric acid. A dehydrogenase acts on the lat-
ter and oxidises it to acetylacetate and a -ketothiolase acts on
acetylacetate to break it down to acetyl-CoA. The -ketothiolase 6.2. Nodax
enzyme plays an important role in both the biosynthetic and the
biodegradation pathways. Under aerobic conditions, the acetyl- Nodax is a recent addition to the PHA copolymer family con-
CoA enters the citric acid cycle and is oxidised to CO2 [303]. Very sisting of 3-hydroxybutyrate and a comparatively small quantity
little is known about the intracellular depolymerases since they of medium chain length monomers with side groups greater than
are always found to be intimately connected to the P(3HB) gran- or equal to three carbon units. The mcl units used include 3-
ules and the overall process is very complex [304]. They can also be hydroxyhexanoate, 3-hydroxyoctanoate and 3-hydroxydecanoate.
degraded by thermal means or by enzymatic hydrolysis. In a biolog- Procter and Gamble have developed this polymer. Nodax is avail-
ical system, PHAs can be degraded using microbial depolymerases able as foams, fibers or nonwovens, films and latex among others.
as well as by non-enzymatic and enzymatic hydrolysis in animal
tissues. Biodegradation of PHAs is influenced not only by their own 6.3. Degra pol
properties, such as stereoregularity, crystallinity i.e. highly crys-
talline materials have lower biodegradability, chemical structure Degra Pol is a polyester-urethane. It consists of two blocks
(especially functional groups and hydrophilicity–hydrophobicity of polymers, which impart very different physical and mechan-
balance) and accessibility of their surface to PHA-depolymerizing ical properties to the final product. It is chemically synthe-
enzymes, but also depends on a variety of factors including surface sized from polyhydroxybutyrate-diol (hard segment) and ␣,
168 A. Anjum et al. / International Journal of Biological Macromolecules 89 (2016) 161–174
-dihydroxy-poly (D -caprolactone-block-diethyleneglycol-block-
D -caprolactone) (Soft segment).
6.4. Biogreen
nanocomposites. A partially exfoliated structure for PHBV/C- and acrylic acid-grafted poly (hydroxyalkanoate) (PHA-g-AA/t-CA)
30B nanocomposites and a good dispersion of HNT in the were investigated in a study [341]. Structure, crystallization
PHBV matrix was observed [338]. Mechanical characteristics behaviors and thermal properties of poly (3-hydroxybutyrate-co-
of kenaf and lyocell fibre reinforced poly (3-hydroxybutyrate) 3-hydroxyvalerate)/organophilic montmorillonite (PHBV/OMMT)
composites were compared [339]. Poly(3-hydroxybutyrate- nanocomposites were studied [342]. Structure–property relation-
co-3-hydroxyvalerate)/organo-modified Mg-Al layered double ships for silica/poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)
hydroxide (PHBV/m-LDH) and poly(3-hydroxybutyrate) (PHB)/m- (PHBHx) nanocomposites were investigated in a report [343].
LDH nanocomposites were synthesized and their structure, In a study, preparation of biodegradable nanocomposites using
morphology and physical properties were characterized [340]. nanofibrillated cellulose (NFC) as the reinforcement and poly
Mechanical properties, bio-compatibility, and biodegradability (3-hydroxybutyrate-co-3-hydroxyvalerate, PHBV) as the polymer
of composites of treated (cross-linked) cellulose acetate (t-CA) matrix was reported [344]. The mechanical properties, biocom-
A. Anjum et al. / International Journal of Biological Macromolecules 89 (2016) 161–174 171
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