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INTERACTIVE SCHEMATIC

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KENR6118-05
October 2011

320D Excavator
Electrical System
A6F1-UP MCH1-UP KHN1-UP
A8F1-UP FAL1-UP
A9F1-UP PCM1-UP
KGF1-UP BZP1-UP
KTF1-UP PHX1-UP
MGG1-UP JFZ1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
A/C Unit K-9 C-1 Sensor - Atch Viscus Clutch Temp L-14 B-40
Air Heater F-18 A-1 Sensor - Atch Wtr Separator Lvl 2 K-14 B-41
Alarm - Action F-2 C-2 Sensor - Eng Speed Pickup E-18 A-4
Alarm - Atch Travel A-16 B-2 Sensor - Fuel Level A-15 B-15
Alternator D-18 B-1 Sensor - Pump 1 Press. A-18 B-16
Atch Air Suspension L-4 C-7 Sensor - Pump 2 Press. A-18 B-17
Battery - Atch Front F-17 D-1 Solenoid - A/C Clutch D-18 B-20
Battery - Atch Rear F-18 D-2 Solenoid - Atch 1p 2p Change 1 (Sol 2) B-18 B-21
Battery - Front F-17 D-4 Solenoid - Atch 1p 2p Change 2 (Sol 3) B-18 B-22
Battery - Rear F-18 D-5 Solenoid - Atch 1way/2way Change B-9 B-49
Block - As G-12 D-6 Solenoid - Atch Boom Up L-9 C-54
Block - Gp F-18 D-7 Solenoid - Atch Bucket Lock L-9 C-53
Breaker - Alt H-11 D-8 Solenoid - Atch Double Action (Sol 3) B-18 B-23
Breaker - Heater H-11 D-9 Solenoid - Atch Fine Swing A-9 A-12
Breaker - Main H-11 D-10 Solenoid - Atch Flow Limit A-18 B-24
Bus Bar H-11 D-3 Solenoid - Atch Heavy Lift A-12 A-11
Coil - Atch Exciter J-1 C-12 Solenoid - Atch Quick Coupler J-15 B-25
Control - Engine K-18 A-19 Solenoid - Atch Relief 1 B-11 B-48
Control - Machine F-11 D-14 Solenoid - Atch Relief 1 Check B-11 B-47
Control - PLJ K-18 D-17 Solenoid - Atch Relief 2 B-9 B-50
Control - Product Link L-17 D-12 Solenoid - Atch Relief 2 Check B-9 B-51
Control - Wiper D-2 C-88 Solenoid - Atch Single Action (1) B-9 B-18
Converter - Atch 12V 7A (1) K-4 C-4 Solenoid - Atch Single Action (2) B-9 B-19
Converter - Radio C-8 C-38 Solenoid - Atch Stem 1 Extend A-17 B-42
Diode - ACC J-5 C-22 Solenoid - Atch Stem 1 Retract A-17 B-43
Diode - Alternator G-6 C-31 Solenoid - Atch Stem 2 Extend A-17 B-44
Diode - Hyd Lock K-5 C-23 Solenoid - Atch Stem 2 Retract B-17 B-45
Diode - Lamp G-9 C-24 Solenoid - Atch Stem 3 Extend D-16 B-52
Diode - Main Relay C-9 C-25 Solenoid - Atch Stem 3 Retract D-16 B-53
Diode - Start Relay H-12 D-13 Solenoid - Atch Stick Out Stop L-9 C-55
Diode-1 K-9 C-26 Solenoid - Atch Viscus Clutch L-13 B-39
Diode-2 K-9 C-27 Solenoid - Hyd Lock A-12 A-13
Diode-3 K-9 C-28 Solenoid - Power Shift Press. A-18 B-26
Fuse Base F-8 C-30 Solenoid - Swing Brake A-12 A-14
Holder As - Fuse G-11 C-89 Solenoid - Travel Speed A-12 A-15
Indicator Unit I-1 C-32 Solenoid - Travel Straight A-12 B-27
Joystick - Atch LH L-3 C-13 Switch - Air Cleaner K-14 A-16
Joystick - Atch RH J-1 C-15 Switch - Atch Aux Pump Press. (Stem 4) L-1 C-58
Joystick - Atch RH (3 Sw) J-1 C-16 Switch - Atch Boom Raise Press. B-12 B-29
Joystick- Atch LH (3 Sw) L-3 C-14 Switch - Atch Bucket Ex Press. B-12 B-28
Keyreader - Atch Mss J-2 C-17 Switch - Atch Backup Crane H-1 C-59
Meter - Atch Boom Potentio B-9 B-7 Switch - Atch Crane Cancel B-5 C-60
Meter - Atch Stick Potentio C-9 A-6 Switch - Atch Fine Swing Cont B-2 C-61
Meter - Service E-1 C-33 Switch - Atch Foot L-1 C-62
Monitor F-1 C-34 Switch - Atch Hammer Return Filter I-15 D-22
Motor - Atch Lower Washer G-11 D-15 Switch - Atch High Press. (Stem 1) K-1 C-63
Motor - Atch Lower Wiper L-1 C-36 Switch - Atch Leveling B-1 C-64
Motor - Starter E-18 B-8 Switch - Atch Lower Washer B-3 C-65
Motor - Washer G-11 D-16 Switch - Atch Lower Wiper B-2 C-66
Motor - Wiper E-2 C-37 Switch - Atch Medium Press. (Stem 3) L-1 C-67
Pedal - Atch Aux LH L-1 C-8 Switch - Atch Over Load Warning B-4 C-68
Radio - Prod Link 2nd Generation J-16 D-11 Switch - Atch Quick Coupler D-1 C-69
Switch - Atch Radio Mute B-2 C-70
COMPONENT LOCATION
Page 2 of 2

Schematic Machine Schematic Machine


Component Component
Location Location Location Location
Relay - Atch Beacon E-9 C-47 Switch - Atch Refueling Start A-6 B-37
Relay - Atch Caution Lamp F-10 C-40 Switch - Atch Refueling Stop A-6 B-36
Relay - Atch Single F-10 C-41 Switch - Atch Seat Heater B-4 C-71
Relay - Boom Lamp G-9 C-42 Switch - Atch Smart Boom Select B-3 C-72
Relay - Cab Lamp F-9 C-44 Switch - Atch Travel Straight Press. K-1 C-73
Relay - Chas Lamp F-9 C-43 Switch - Atch Under Window Limit E-2 C-74
Relay - Horn F-9 C-45 Switch - Backup EPR Valve I-3 C-75
Relay - Main C-10 C-46 Switch - Backup Gov I-3 C-76
Relay - Neutral Start F-9 C-50 Switch - Coolant Level L-14 A-17
Relay - Start H-12 D-19 Switch - Disconnect G-12 D-23
Relay - Start Cont G-8 C-48 Switch - Eng Oil Level D-18 B-32
Relay - Travel Alarm E-9 C-39 Switch - Horn L-3 C-77
Resistor C-3 C-51 Switch - Hyd Oil Filter A-16 B-34
Resistor - 2 D-6 C-52 Switch - Hyd Oil Level A-16 B-35
Resistor - Atch Backup F-10 C-9 Switch - Implement Press. K-4 C-78
Resistor - Backup G-8 C-20 Switch - Key I-1 C-79
Resistor - Can 1 C-11 D-20 Switch - Neutral Start Limit L-3 C-80
Resistor - Can 1 PLJ C-10 D-18 Switch - One Touch Low Idle J-2 C-81
Resistor - Can 2 C-11 D-21 Switch - Panel E-2 C-82
Sender- Hyd Temp A-16 B-13 Switch - Secondary Shutdown H-10 C-83
Sensor - Atch Boom Cyl Head Press. C-9 A-8 Switch - Throttle Position I-1 C-84
Sensor - Atch Boom Cyl Rod Press. C-9 A-9 Switch - Travel L Press. K-2 C-85
Sensor - Atch O.L.W.D. Press. A-9 A-10 Switch - Travel R Press. K-2 C-86
Sensor - Atch Squeeze Press. B-11 B-46 Timer - Atch Lamp Delay D-10 C-87

A = See Area A
B = See Area B
C = See Area C
D = See Area D
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 L-15, L-18 12D
CONN 2 C-15, C-16 7B
CONN 3 K-16, L-15, J-16, L-16 26D
CONN 4 J-15, K-16 23D
CONN 5 Serial Service Connector L-15 25D
CONN 6 E-15 9B
CONN 7 D-15 1B
CONN 8 C-15, D-15 36B
CONN 9 C-15 47B
CONN 10 C-15 6B
CONN 11 A-15 22B
CONN 12 I-14 14D
CONN 13 J-14 16D
CONN 14 L-14 43B
CONN 15 A-12 9A
CONN 16 L-11 2D
CONN 17 K-11 4D
CONN 18 J-11 1C
CONN 19 J-11 5D
CONN 20 I-11 13D
CONN 21 I-12 11D
CONN 22 I-12 128C
CONN 23 H-12 7D
CONN 24 C-11 22D
CONN 25 A-10 4A
CONN 26 C-9 19B
CONN 27 D-10 70C
CONN 28 H-9 14C
CONN 29 A-8 16B
CONN 30 A-8 14B
CONN 31 B-8 6A
CONN 32 B-8, C-8 13B
CONN 33 G-8 97C
CONN 34 H-8 3C
CONN 35 H-8 18C
CONN 36 H-7 19C
CONN 37 F-7 80C
CONN 38 F-7 96C
CONN 39 C-6 91C
CONN 40 A-6 40B
CONN 41 A-6 41B
CONN 42 ET Connector D-6 68C
CONN 43 H-6 24C
CONN 44 H-6 20C
CONN 45 H-5 2C
CONN 46 H-5 99C
CONN 47 L-5 26C
CONN 48 L-5 17C
CONN 49 J-4, J-5 29C
CONN 50 B-5 54C
CONN 51 H-4 105C
CONN 52 I-4, J-5, J-6 23C
CONN 53 I-4 35C
CONN 54 J-4 30C
CONN 55 J-4 21C
CONN 56 C-2 127C
CONN 57 I-2 117C
CONN 58 C-1 90C
CONN 59 L-16 26D
CONN 60 H-16 19A
CONN 62 J-7 19C
CONN 63 E-7 80C
CONN 64 E-7 96C
CONN 65 G-17 2B
A = See Area A
B = See Area B
C = See Area C
D = See Area D
CID / MID / FMI
Component Identifiers (CID¹)
Module Identifier (MID²)
Engine Control Failure Mode Identifiers (FMI)¹
(MID No. 036) FMI No. Failure Description
CID Component
0 Data valid but above normal operational range.
0001 Cylinder #1 Injector
0002 Cylinder #2 Injector 1 Data valid but below normal operational range.
0003 Cylinder #3 Injector
0004 Cylinder #4 Injector
2 Data erratic, intermittent, or incorrect.
0005 Cylinder #5 Injector 3 Voltage above normal or shorted high.
0006 Cylinder #6 Injector
0041 8 Volt DC Supply 4 Voltage below normal or shorted low.
0095 Fuel Filter Differrential Pressure Sensor
5 Current below normal or open circuit.
0100 Engine Oil Pressure Sensor
0110 Engine Coolant Temperature Sensor 6 Current above normal or grounded circuit.
0168 Electrical System Voltage
0172 Intake Manifold Air Temperature Sensor
7 Mechanical system not responding properly.
0174 Fuel Temperature Sensor 8 Abnormal frequency, pulse width, or period.
0190 Engine Speed Sensor
0253 Personality Module 9 Abnormal update.
0261 Engine Timing Calibration 10 Abnormal rate of change.
0262 5 Volt Sensor DC Power Supply
0268 Programmed Parameter Fault 11 Failure mode not identifiable.
0342 Secondary Engine Speed Sensor
0460 Fuel Pressure Sensor After Fuel Filter
12 Bad device or component.
0617 Inlet Air Heater Relay 13 Out of calibration.
1779 Fuel Rail #1 Pressure Valve Solenoid
1785 Intake Manifold Pressure Sensor 14 Parameter failures.
1797 Fuel Rail Pressure Sensor 15 Parameter failures.
1834 Ignition Key Switch
2417 Start Aid Current 16 Parameter not available.
Machine Control 17 Module not responding.
(MID No. 039)
18 Sensor supply fault.
CID Component
0041 8v Sensor Supply 19 Condition not met.
0096 Fuel Level Sensor
0127 Transmission Pressure Sensor 20 Parameter failures.
0191 Transmission Output Speed Sensor ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
0262 5v Sensor Supply
0268 Programmed Parameter
0298 Brake Ped Lim Sw
0370 Boom Float Solenoid
0374 Swing Brake Solenoid
0444 Start Relay
0590 Engine Control
0600 Hydraulic Oil Temperature Sensor
0726 Right Steering Solenoid
0727
0735
Left Steering Solenoid
Heavy Lift Solenoid Event Codes
0882
1130
Implement Lockout Solenoid
Left Attachment Pedal Position Sensor
Engine Control
1326 ECM Location Code Event Code Condition
1401 Transmission Solenoid 1
1402 Transmission Solenoid 2 E096 High Fuel Pressure
1482 10v Sensor Supply
1530 Quick Coupler Solenoid E198 Low Fuel Pressure
1558 Electronic Implement Control #2
1615 One Way / Two Way Valve Solenoid E265 User Defined Shutdown
1617 Oscillating Axle Solenoid
1621 Generator Valve Solenoid
E360 Low Engine Oil Pressure
1622 Travel Lock Magnet E361 High Engine Coolant Temperature
1628 Arm Rest Switch
1629 Main Pump Power Shift Pres Solenoid E362 Engine Overspeed
1630 Swing Pump Sol
1657 Left Joystick Thumbwheel E363 High Fuel Temperature
1658 Right Joystick Thumbwheel
1960 Ignition Key Reader E390 Fuel Filter Restriction
2110 Machine Pitch Sensor
2104 Travel Motor Swash Plate Angle Limit Solenoid
E396 High Fuel Rail Pressure
2210 Right Joystick Thumbwheel E398 Low Fuel Rail Pressure
2129 Ride Control Solenoid
2142 Straight Travel Pedal Position Sensor E539 High Intake Manifold Air Temperature
2149 Travel Pilot Pressure Solenoid
2184 Medium Pressure Hydraulic Circuit Port B Solenoid E1044 High Intake Manifold Pressure
2185 Medium Pressure Hydraulic Circuit Port A Solenoid
2213 Auxiliary Valve #2 Port B Solenoid E1045 Low Intake Manifold Pressure
2214 Auxiliary Valve #2 Port A Solenoid
2256 Hydraulic Modulation Solenoid
2447 Travel Motor Bypass Solenoid
2543 Joystick Steering Enable Switch
2544 Offset Boom Offset Left Solenoid
2545 Offset Boom Offset Right Solenoid
2546 Hydraulic Cab Riser Raise Solenoid
2547 Hydraulic Cab Riser Lower Solenoid
2592 Auxiliary Valve Port A Flow Solenoid
2593 Auxiliary Valve Port B Flow Solenoid
2594 Hammer Solenoid
2599 Auxiliary Valve Port A Line Relief Solenoid
2600 Auxiliary Valve Port B Line Relief Solenoid
2649 Auxiliary Valve Load Sensing Solenoid
2665 Boom Float Down Solenoid
2666 Offset Boom Enable Switch
2667 Limp Home Sw
2668 Hydraulic Cab Riser Enable Switch
¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Alternator 212-8561 SENR2143
Engine Control: KENR5442
Machine Control: RENR9848

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
1520 ± 98 kPa 1127 kPa MIN
106-0179 Bucket Extend Pressure Normally Open
(220 ± 14 psi) (163 psi)
154-0498 Air Cleaner 635 ± 58 mm H2O - Normally Open
Aux Pump Pressure
Medium Pressure
Travel Left Pressure
Travel Right Pressure
490 ± 49 kPa 290 kPa MIN
167-3466 High Pressure Normally Open
(71.07 ± 7.11 psi) (42.06 psi)
Travel Straight Pressure
Implement Pressure
Boom Raise Pressure
Boom Down Pressure
13780 kPa MAX 10335 ± 689 kPa
202-9002 Boom Up/Down Pressure Normally Closed
(1998.6 psi MAX) (1499 ± 100 psi)

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
102-8016 Resistor: Backup 47 ± 5%
Flow Limit
Power Shift Pressure
Stem 1 Extend
Stem 1 Retract
111-9916 Solenoid: Stem 2 Extend 11.7 ± 1.2
Stem 2 Retract
Stem 3 Extend
Stem 3 Retract
Bucket Lock
1P / 2P Change 1
1P / 2P Change 2
Double Action
Travel Straight
121-1491 Solenoid: Travel Speed 32 ± 3.2
Swing Brake
Hydraulic Lock
Universal Quick Coupler High
Universal Quick Coupler Low
126-2941 Resistor: Backup Positions 1,2,3,4 = 25 ± 5%
0% - 83.5 ± 1.5
163-6700 Sender: Fuel Level 50% - 33.8 ± 2.0
100% - 8.0 +1.0 -0.5
CAN 1
CAN 2
174-3016 Resistor: CAN 1 PLJ 120 ± 10%
Resistor
Resistor 2
234-4460 Solenoid: Fine Swing 34 ± 0.5
244-8506 Solenoid: Relief 1 19.5 ± 2
260-3877 Solenoid: Quick Coupler 26.96 ± 1.6
4I-5394 Sender: Hydraulic Oil Temperature 6134 to 7496
¹ At room temperature unless otherwise noted.
WIRE DESCRIPTION
Page 1 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Bat (+) E564 PK Quick Coupler Relays
103 RD Aux Ckt E565 BU QC Sw to QC Relay 2
105 RD Key Sw Lighting Circuits
108 RD Heater Relay 603 PK Rotary Beacon
109 RD Alt Output (+) Term. 607 PK Flood Lamp - Front
112 PU Main Power Rly Output 615 YL Cab Flood Lamp/ROPS
113 OR Radio 616 BU Bucket Flood Lamp/Boom Flood Lamp
114 RD Warning Horn (forward) 638 WH Rotary Beacon
115 RD Cab Lamp Relay 645 RD Headlamp Relay
117 RD 12V Power Converter 646 RD Light Sw To Front Flood Relay
118 GY Wiper Control 684 RD Cab Flood Lamp
119 PK Alternator Diode A623 BU Right Cab Flood Lamp Sw To Relay
120 YL 12V 7A Converter 1 Control Circuits
123 WH Seat Heater 763 BU Travel Speed Solenoid
124 GN A/C 779 WH Universal Quick Coupler Solenoid (Low)
127 OR Air Suspension 780 PU Universal Quick Coupler Solenoid (High)
129 BU Cigar Lighter 788 YL Engine Speed (-)
130 RD Engine Control 789 RD Hydraulic Lock
135 BU Converter 12V Memory Out A755 PK Throttle Sw #1
139 OR Converter 24V Switched In A756 BU Throttle Sw #2
141 RD Unused A757 GY Throttle Sw #3
142 RD Unused A758 BR Throttle Sw #4
143 BR Caution Lamp Relay A760 GY Machine Control +5v Supply
147 PU Switch Power A762 PU Engine Speed (+)
149 RD Boom Lamp Relay A768 BU Backup EPR Valve Sw to Power Shift Pressure Solenoid
152 BU Under Window Limit Switch A769 GY Backup EPR Valve Sw to Power Shift Pressure Solenoid
154 RD Neutral Start Relay to Neutral Start Limit Sw A770 PK Backup EPR Valve Sw to Backup Resistor
160 PU Chassis Lamp Relay E787 PK Bucket Lock Solenoid
165 YL Caution Lamp Relay F716 WH Secondary Shutdown Sw
168 RD Refueling System Power F772 WH Crane Backup Sw
169 PK Backup EPR Valve Sw F773 OR Backup Governor Accel
172 RD Heater Relay / Product Link Radio and ECM F774 WH Backup Governor Decel
175 RD A/C Unit G723 YL Heavy Lift Solenoid
177 RD Main Brkr H746 YL Viscous Clutch Solenoid (+)
179 BU 12V 7A Converter 2 H747 BR Viscous Clutch Solenoid (-)
180 GN Boom Float Disable Relay H792 BR Smart Boom Up/Down Relay to Boom Up/Down Pressure Sw
184 RD Machine ECM K776 GN Alternator L Terminal to Start Control Relay
188 WH Radio M736 BU Governor Command
189 RD Hydraulic Lock M737 WH Flow Limit Solenoid
199 OR Action Alarm / Beacon Relay M739 YL Flow Limit Solenoid
Ground Circuits M740 PK Travel Straight Solenoid
200 BK Main Chassis M743 GN Boom Float Disable Relay
210 BK Converter Output (24/12 Volt) M744 WH Smart Boom Select Sw
229 BK 12V 7A Socket B M745 GY Boom Check Solenoid 1 / Boom Down Pressure Sw
235 BK Machine Control Ground M746 YL Smart Boom Select Sw
A209 BK Machine ECM Analog Return M747 BU Smart Boom Select Sw
A250 BK Engine Control Ground M748 BR Boom Bown Pressure Sw / Boom Down Line Cutoff Solenoid
Basic Machine Circuits M749 PK Boom Check Solenoid 2 / Boom Up/Down Pressure Sw
304 WH Starter Relay to Starter Motor M751 YL Crane Cancel Sw
306 GN Start Relay Coil to Neutral Start Relay M755 OR Bucket Extend Pressure Sw
307 OR Key Sw To Neutral Start Relay N789 BU Viscous Clutch Temp Sensor
308 YL Main Power Relay Coil N793 GN Foot Pedal Sw
309 GY Alternator Regulator Term. N794 GY Aux Pedal-LH
310 PU Engine Control to Heater Relay N795 WH Aux Pedal-RH
320 RD Horn Relay Coil To Sw R725 WH Not Used
321 BR Travel Alarm T725 WH Not Used
322 GY Warning Horn (forward) X738 PK Hammer Return Filter Sw
323 WH Fuel Pump Power X794 BU Stick Out Stop Solenoid
325 PK Fuel Pump Relay Cut-out 877 YL Heater Relay
326 RD Key Sw 'C' Term. 892 BR Cat Data Link (-)
329 YL Refueling Pwr Rly to Refueling Stop Rly 893 GN Cat Data Link (+)
330 YL Start Relay to Start Control Relay F889 WH Engine Speed Command
331 OR Travel Alarm Relay G834 PU Viscous Clutch Fan Speed +
365 YL Refueling Stop Sw to Refueling Stop Relay K843 GN RH Joystick Upper Sw
WIRE DESCRIPTION
Page 2 of 2
Wire Wire Wire Wire
Description Description
Number Color Color
Monitoring Circuits K844 GY LH Joystick Upper Sw
251 YL CAN 1 Data Link (+) K847 PU RH Joystick Smart Boom Sw
252 YL CAN 2 Data Link (+) K848 WH LH Joystick Fore Sw
261 GN CAN 1 Data Link (-) K849 YL Att Stem 1
262 GN CAN 2 Data Link (-) K850 BR Att Stem 2
403 GN Alternator (R) Term. K851 BU Att Stem 3
405 GY Engine Oil Pressure K852 GN Att Stem 4
410 WH Action Alarm K856 PU Stem 1 Control Valve A
412 BU Coolant Level K857 WH Stem 2 Control Valve A
430 BU Air Cleaner Sw K858 YL Stem 3 Control Valve A
487 OR Hyd Oil Filter Sw K859 BR Stem 4 Control Valve A
491 PK Hyd Oil Temp Sender K860 BU Stem 1 Control Valve B
495 GN Fuel Level Signal K861 GN Stem 2 Control Valve B
496 WH Hyd Oil Level K862 GY Stem 3 Control Valve B
C468 BU Engine Oil Level K863 OR Stem 4 Control Valve B
E411 YL Boom Cylinder Rod End Pressure K864 PK Relief Solenoid 1
E441 GN Boom Angle Sensor K865 PU Relief Solenoid 2
E442 GN Stick Angle Sensor K866 WH Att 1-way / 2-way Control Valve
E472 GN Machine ECM 8v Sensor Supply K868 BR Stem 1/2 Extend/Retract Solenoids
E473 GY RH Thumb Wheel K869 BU Stem 3 Extend/Retract Solenoids
E474 OR LH Thumb Wheel K871 WH 1P / 2P Change Solenoids
E480 PK Overload Warning Switch K872 OR Single Action Solenoids 1 / 2
H446 PK Overload Warning Pressure Sensor K876 BR Relief 1 Check Solenoid
H473 BR Travel Straight Pressure Switch K877 BU Relief 2 Check Solenoid
H474 GN Travel Right Pressure Switch K879 GN Double Action Solenoid
H475 BU Travel Left Pressure Switch L885 BU Not Used
H476 WH Joystick Pressure Switch L886 BU Not Used
Accessory Circuits 936 PU Backup Resistor to Diode 3
501 GN Wiper - Front (low) 998 BR Backup Governor Sw
506 PU Washer - Front E997 RD Hydraulic Lock Diode
508 PU Radio Speaker - Left G973 OR Boom Raise Pressure Sw
509 WH Radio Speaker - Left (commom) G976 BU Water Separator Level Sensor
511 BR Radio Speaker - Right K904 GN Pump 1 Pressure Sensor
512 GN Radio Speaker - Right (common) K906 GN Swing Brake Solenoid
530 OR Washer Right K907 BU Backup EPR Valve Sw
535 BU Sw To Wiper Sw K931 GN Backup Resistor to Diode 2
575 YL Wiper - Aux (Park) K950 YL Boom Up Limit PRV
576 PK Wiper - Aux (Low) K952 BR Boom Up Solenoid to Backup Crane Sw
578 BU Washer - Aux L968 OR Bachup EPR Valve Sw
590 GY Wiper Sw To Intermittent Module L969 WH PS Pressure
592 BU DC/DC Converter Power Output L972 BU One Touch Low Idle Sw
A513 RD DC/DC Converter Memory Output L973 GN Fine Swing Cont Sw to Fine Swing Solenoid
A537 PK Seat Heater L976 GN Refueling Start Switch (N.O.)
A549 BU Backup Resistor to Diode 1 L978 GY Level Sw to Leveling Solenoid
A579 OR Wiper Motor + M906 BU Squeze Pressure Sensor
A580 BR Wiper Motor - N957 PK Product Link RS232 Rxd - Comm #1
A581 GN Wiper Motor Reverse N959 PK Product Link RS232 Rxd - Comm #3
A582 PU Wiper Motor Stop N960 OR Product Link RS232 Txd - Comm #1
A584 BU Front Window Limit Sw To Wiper Cont N963 OR Product Link RS232 Txd - Comm #3
A586 OR Wiper Sw To Wiper Cont N970 YL Product Link RS232 Dtr - Comm #1
A588 GN Hyd Lock Sw to Hyd Lock Solenoid N973 BR Product Link RS232 Dcd - Comm #1
C560 OR Left Rear Speaker N979 GN Product Link RS232 Signal Gnd - Comm #1
C566 PK Left Rear Speaker (common) N981 GN Product Link RS232 Signal Gnd - Comm #3
C569 YL Converter 2 12V Switched Out T901 YL MSS Exciter Coil In
E554 PK A/C Controller To A/C Compressor Clutch T902 PK MSS Exciter Coil Out
E562 PU Quick Coupler Sw T967 YL Pump Pressure Sensor 2
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2010 Caterpillar, All Rights Reserved


18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C-C19 C-C18
2434508 84RE01 C-C1 A-C16 OPERATOR STATION OPERATOR STATION
2305010 84RE01 AU-C2 AT-C1 AT-C2
CONN 59 1 2305010 84RE01 2434508 84RE01 1552273 403-C14 GN-18
1636637 84RE01 CONN 16 1532620 84RE01
PA A-C28 A-C48
(12D) CONTROL GP - PRODUCT LINK
2399954 2 308-C140 YL-16 G834-AU3 PU-18 1 G834-AT1 PU-18 1 FAN SPEED FEEDBACK 412-C17 BU-18 1 PLATF-CHASSIS STRAP 3E3364 1552269
(NOTE W) GN-C2 3 403-C141 GN-18 A209-AU2 BK-18 2 A209-AT2 BK-18 2 GND 430-C18 BU-18 172-C2 RD-18 2 7G1060 1 1 1 (62C) ATCH FOOT SW
1607690 84RE01 4 892-C143 BR-18 H747-AU5 BR-18 3 H747-AT3 BR-18 3 SOL - L973-C80 GN-16 3 2 2 2 2051339
1 5 893-C142 GN-18 H746-AU4 YL-18 4 H746-AT4 YL-18 4 SOL + 892-C48 BR-18 A588-C3 GN-18 4 A-C30 H-C2 H-C9 H-C8 3 SW-4
2 6 235-C159 BK-18 A760-AU8 GY-18 5 A760-AT5 GY-18 5 +5V 893-C47 GN-18 147-C10 PU-16 5 2434508 84RE01 2305010 84RE01 2304011 84RE01 2434505 84RE01 4 SW-COM A-C36 A-C37
CONN 1 3 6 6 G976-C32 BU-18 168-C51 RD-10 308-C4 YL-16 6 1 1 H-C6 5 SW-1 2397352 84RE01 2472693 84RE01
GL-C1 GL-C2 GL-C3 172-C2 RD-18 172-C2 RD-18 184-C5 RD-14 7 2 2 1552267 6 SW-2 1 1 +8V
4
5
2434508 84RE01 8T8732 8T8731 CONN 14 (39B) ATCH VISCUS CLUTCH 147-C10 PU-16 184-C5 RD-14 322-C6 GY-16 8 W 3 A 2 2 GND (8C) ATCH AUX PEDAL LH
6 1 A A760-AU8 GY-18 2653578 147-C10 PU-16 251-C49 YL-18 607-C7 PK-16 9 W 4 W B 3 3 PWM OUT 2475276
7 2 B CONN 5 A760-AU1 GY-18 147-C72 PU-16 252-C60 YL-18 780-C8 PU-16 10 GJ-C4 5 1 +B C 1 4 4
3 C A760-AU9 GY-18 261-C50 GN-18 616-C9 BU-16 11 1552269 6 2 GND SW-3 5 5 CALIBRATION

L L
CAT DATA LINK + 8 W
CAT DATA LINK - 9
CONN 3
4 262-C61 GN-18 147-C10 PU-16 12 GROUND-CHASSIS-4 (53C) ATCH-BUCKET LOCK SOL 1 E787-GJ16 PK-16 CONN 47 (7C) ATCH AIR SUSPENSION
(80C) NEUTRAL START LIMIT SW 1 6 6 CALIBRATION
10 5 AU-C3 308-C4 YL-16 E554-C11 PK-18 13 1119916 2 235-GJ2 BK-18 A-C19 H-C1 1114799
14 2405063
11 6 1552267 309-C129 GY-18 309-C129 GY-18 2305010 84RE01 2434508 84RE01 A-C31 A-C32
12 A760-AU9 GY-18 A +B 321-C40 BR-18 15 1 (14C) ATCH JOYSTICK LH(3 SW) 1552269 3E3364
RS-232 PORT #1-TXD 13 GN-C1 235-AU7 BK-18 B GND 147-C73 PU-16 322-C6 GY-16 403-C14 GN-18 16 GJ-C5 2 2602128 1 1 (58C) ATCH AUX PUMP PRESS SW (STEM4)
14 2434508 84RE01 N789-AU6 BU-18 C SIGNAL 147-C184 PU-16 403-C14 GN-18 17 1552269 3 H-C3 H-C7 2 2 1673466
15 1 405-C148 GY-18-GXL K776-C13 GN-18 18 (54C) ATCH-BOOM UP SOL 1 K950-GJ10 YL-16 4 2397352 84RE01 2472693 84RE01 1 +B
16 2 CONN 1 (40B) ATCH VISCUS CLUTCH TEMP SENSOR 168-C51 RD-10 412-C17 BU-18 405-C148 GY-18-GXL 19 1119916 2 K952-GJ25 BR-18 5 1 2 GND
17 3 1078618 184-C5 RD-14 430-C18 BU-18 412-C17 BU-18 20 6 2 3 PWM OUT A-C25 A-C45
ANTENNA 18 4 W 235-C42 BK-18 487-C19 OR-18 430-C18 BU-18 21 3 4 SW-COM 1552269 3E3364
2705501 19 5 C-C11 235-C43 BK-18 491-C20 PK-18 487-C19 OR-18 22 GJ-C6 CONN 48 4 5 SW-1 1 1 (67C) ATCH MEDIUM PRESS SW (STEM3)
20 6 1552269 251-C49 YL-18 495-C22 GN-18 491-C20 PK-18 23 1552269 W 5 6 SW-2 2 2 1673466
(17D) PLJ ECM 21 412-C17 BU-18 1 (17A) COOLANT LEVEL SW 252-C60 YL-18 496-C23 WH-18 W 24 W W (55C) ATCH-STICK OUT STOP SOL 1 X794-GJ12 BU-16 W W 6
2705500 RS-232 PORT #1-RXD 22 GN-C5 235-C156 BK-18 2 2459205 261-C50 GN-18 506-C45 PU-18 495-C22 GN-18 25 1119916 2 235-GJ3 BK-18 W
RS-232 PORT #1-DTR 23 2305010 84RE01 262-C61 GN-18 578-C46 BU-16 496-C23 WH-18 26 W H-C4 1 A-C7 A-C8
CELLULAR ANTENNA (TNC) 1 24 1 308-C4 YL-16 607-C7 PK-16 A755-C24 PK-18 27 GND-PLATFORM 7Y3967 84RE01 SW-3 1552272 3E3376
25 2 309-C129 GY-18 616-C9 BU-16 A756-C25 BU-18 28 W VALVE GP 1 1 3 3
GPS ANTENNA (GT5) 1 26 3 W C-C8 C-C9 321-C40 BR-18 780-C8 PU-16 A757-C26 GY-18 29 W H-C5 1 1 (36C) ATCH LOWER WIPER MOTOR
4 1552272 3E3376 322-C6 GY-16 892-C48 BR-18 A758-C27 BR-18 30 GJ-C7 7Y3967 84RE01 (77C) HORN SW 4 4 1677079
+B 1 172-EL1 RD-18
27
5
CONN 3 147-C72 PU-16 1 1 +B 405-C148 GY-18-GXL 893-C47 GN-18 C468-C28 BU-18 31 1552269 1 2220225 (13C) ATCH JOYSTICK LH 2 2 +
28
GND 2 235-EL2 BK-18 29 6 235-C155 BK-18 2 2 GND 487-C19 OR-18 E472-C29 GN-18 32 W (26C) DIODE-1 1 K950-GJ9 YL-16 2277617 S +1
KEY INPUT 3 308-EL3 YL-16 RS-232 PORT #1-CDC 30 G976-C32 BU-18 3 3 OUTPUT 1 491-C20 PK-18 A588-C3 GN-18 H476-C30 WH-18 33 W 1974385 84RE01 2 A549-GJ24 BU-16 W -
ON/OFF SOL1 4 RS-232 PORT #1-GND 31 4 4 OUTPUT 2 495-C22 GN-18 A755-C24 PK-18 H473-C31 BR-18 34
ON/OFF SOL2 5 32 496-C23 WH-18 A756-C25 BU-18 G976-C32 BU-18 35 GJ-C8 A-C40
R-TERM 6 33 (41B) ATCH-WTR SEPARATOR LVL SNSR 2 506-C45 PU-18 A757-C26 GY-18 L972-C33 BU-18 36 1552269 1552269
ANALOG (FUEL LEVEL) 7 J1939 LOW 34 1782345 578-C46 BU-16 A758-C27 BR-18 H474-C34 GN-18 37 (27C) DIODE-2 1 E787-GJ15 PK-16 1 (85C) TRAVEL L PRESS SW
ANALOG IN 8 35 607-C7 PK-16 A768-C64 BU-18 H475-C35 BU-18 38 1974385 84RE01 2 K931-GJ19 GN-16 2 1673466
STG 9 36 C-C14 616-C9 BU-16 A769-C65 GY-18 K849-C36 YL-18 39 W A-C10 A-C11
CDL+ 10 893-EL4 GN-18 37 7Y3967 84RE01 A588-C3 GN-18 C468-C28 BU-18 E997-C84 RD-18 40 GJ-C9 W 2305010 84RE01 2434508 84RE01 A-C35
CDL- 11 892-EL5 BR-18 38 430-C18 BU-18 1 A755-C24 PK-18 E472-C29 GN-18 K851-C37 BU-18 41 W 1552269 1 1 +12V MEMORY OUT 1552269

GN-18

GN-18
BK-18
BK-18
BK-16
BK-16
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BR-18
YL-16
CAN+ 12 251-EL6 YL-18 C-C15 A756-C25 BU-18 E473-C55 GY-18 K852-C38 GN-18 42 W (28C) DIODE-3 1 X794-GJ11 BU-16 W 2 2 +12V SWITCHED OUT 1 (86C) TRAVEL R PRESS SW

BU-18
PU-16

BU-18
39

BU-18
CAN- 13 261-EL9 GN-18 40 7Y3966 84RE01 (16A) AIR CLEANER SW A757-C26 GY-18 E474-C52 OR-18 X738-C39 PK-18 43 1974385 84RE01 2 936-GJ20 PU-16 3 3 GND (12V) 2 1673466
CAN SHIELD 14 41 235-C158 BK-18 1 1540498 A758-C27 BR-18 E554-C11 PK-18 321-C40 BR-18 44 4 4 GND (24V)
42 A768-C64 BU-18 E997-C84 RD-18 45 5 5 +24V BATTERY IN

K K

308-C140
403-C141
892-C143
893-C142
235-C159
235-C159
235-C160
235-C160
235-C159
235-C158
235-C157
235-C157
235-C155
235-C156
46

147-C72
412-C17
EL-C1 A769-C65 GY-18 W 235-C42 BK-18 6 6 +24V SWITCHED IN A-C12 A-C44

G976-C32
43

430-C18
2756785 44 C468-C28 BU-18 F773-C21 OR-18-GXL 235-C43 BK-18 47 (4C) ATCH 12V 10A CONVERTER 1552269 3E3364
45 E472-C29 GN-18 F774-C69 WH-18-GXL 48 3245770 1 1 (63C) ATCH HIGH PRESS SW (STEM1)
46 E473-C55 GY-18 F889-C68 WH-18 506-C45 PU-18 49 2 2 1673466
47 E474-C52 OR-18 G976-C32 BU-18 578-C46 BU-16 50 (1C) A/C UNIT A-C4 A-C5
48 E554-C11 PK-18 H473-C31 BR-18 893-C47 GN-18 51 2299080 A-C6 2305010 84RE01 2434508 84RE01 A-C13 A-C14
49 GK-C1 E997-C84 RD-18 H474-C34 GN-18 892-C48 BR-18 52 2304009 84RE01 1 1552269 3E3364
2434508 84RE01 F773-C21 OR-18-GXL H475-C35 BU-18 251-C49 YL-18 53 B/R 1 2 1 1 (73C) ATCH TRAVEL STRAIGHT PRESS SW
J1939 HIGH 50
51 1 F774-C69 WH-18-GXL H476-C30 WH-18 261-C50 GN-18 54 B/W 2 3 2 2 1673466
UNSWITCHED POWER 52 2 CONN 4 F889-C68 WH-18 K776-C13 GN-18 R 3 4
53 3 H473-C31 BR-18 K843-C56 GN-18 C-C2 A-C29 R/G 4 5
(19A) A4E2 ENG ECM C-C57 ALTERNATOR R-TERM 54 4 147-C72 PU-16 H474-C34 GN-18 K844-C53 GY-18 1343295 84RE01 CONN 17 1343296 84RE01 P 5 6
2390152 84RE01 2451042 84RE01 55 5 W 308-C140 YL-16 H475-C35 BU-18 K847-C57 PU-18 168-C51 RD-10 1 B 6
56 6 235-C160 BK-16 H476-C30 WH-18 K848-C54 WH-18 R/W 7 (23C) HYD LOCK DIODE
- BATTERY 1 403-C151 GN-18 K776-C13 GN-18 K849-C36 YL-18 C-C3 A-C1 O/G 8 W A-C46 1974385 84RE01
- BATTERY 2
57
1 403-C14 GN-18 147-C72 PU-16 K843-C56 GN-18 K851-C37 BU-18 2434510 84RE01 CONN 18 2304009 84RE01 R/L 9 W 1552269 A-C43
58
- BATTERY 3 59 2 CONN 3 403-C141 GN-18 403-C14 GN-18 K844-C53 GY-18 K852-C38 GN-18 E474-C52 OR-18 1 10 W 1 1552269
4 60 3 403-C141 GN-18 412-C17 BU-18 K847-C57 PU-18 K906-C62 GN-18 K844-C53 GY-18 2 11 2 W 1 (78C) IMPLEMENT PRESS SW
5 61 4 412-C17 BU-18 430-C18 BU-18 K848-C54 WH-18 K907-C63 BU-18 K848-C54 WH-18 3 W 12 2 1673466
6 RS232 PORT #3-TXD 62 5 W 430-C18 BU-18 K849-C36 YL-18 E473-C55 GY-18 4
+ BATTERY 7 RS232 PORT #3-RXD 63 6 892-C143 BR-18 892-C48 BR-18 K851-C37 BU-18 L969-C66 WH-18 K843-C56 GN-18 5 W
+ BATTERY 8 RS232 PORT #3-GND 64 892-C143 BR-18 893-C47 GN-18 K852-C38 GN-18 L972-C33 BU-18 K847-C57 PU-18 6
- BATTERY 9 GK-C2
GROUND 65 892-C48 BR-18 G976-C32 BU-18 K906-C62 GN-18 L973-C80 GN-16 N793-C1 GN-18 7 W W
- BATTERY 10 2305010 84RE01
66 K907-C63 BU-18 N794-C58 GY-18 8 (22C) ACC DIODE
DF PWM 2 SHIELD 11 67 GN-C3 892-C121 BR-18 308-C140 YL-16 L969-C66 WH-18 N793-C1 GN-18 9 W A-C47 1974385 84RE01
DF PWM 2 - 12 68 2305010 84RE01 893-C142 GN-18 403-C151 GN-18 L972-C33 BU-18 N794-C58 GY-18 252-C60 YL-18 10 W 1552269 G-C8 G-C9
DF PWM 2 + 13 1 893-C142 GN-18 892-C121 BR-18 L973-C80 GN-16 X738-C39 PK-18 262-C61 GN-18 11 1 A-C33 G-C1 2397352 84RE01 2472693 84RE01
14
69 GK-C3
2 893-C47 GN-18 893-C116 GN-18 235-C42 BK-18 12 2 2434507 84RE01
CONN 49 2305008 84RE01 1 1 1 +B
KEY SWITCH ON 70 1552252
+ BATTERY 15 3 235-C160 BK-16 N793-C1 GN-18 235-C43 BK-18 1 2 2 2 GND
+ BATTERY 16 4 893-C116 GN-18 N794-C58 GY-18 C-C4 A-C41 W 2 3 3 SW-4 3 PWM OUT
CONN 4 CONN 19
10
11
12

W
1
2
3
4
5
6
7
8
9

DOUT 0.3A 5 17 5 G976-C32 BU-18 2304009 84RE01 2434510 84RE01 W 3 4 4 SW-COM 4 SW-COM
DOUT 03.A 6 18 6 W K906-C62 GN-18 1 4 5 5 SW-1 5 SW-1
GND

DOUT 03.A 7 19 L968-C67 OR-18 K907-C63 BU-18 2 6 6 SW-2 6 SW-2


BATT +

KEY SW ON

RX-232 GND

RX-232 DCD
RS-232 RXD
ALT R-TERM

RX-232 DTR
RS-232 TXD

CAN A + 20 L968-C67 OR-18 A768-C64 BU-18 3 A-C24 G-C2


CAN A - 21 CONN 55
J J
1 A769-C65 GY-18 4 2304009 84RE01 2434510 84RE01 G-C10
CAN A SHIELD 22 2 L969-C66 WH-18 5 W W 1 7Y3967 84RE01 1 1
ATA/CDL + 23 3 6 2 1 SW-3 SW-3
ATA/CDL - 24 4 F889-C68 WH-18 7 W 3 G-C11 1 1
25 CONN 3 5 F773-C21 OR-18-GXL 8 M CONN 49 CONN 49 4 W 7Y3967 84RE01
1 PWM 2A 3 26 6 F774-C69 WH-18-GXL 9 W A-C18 J-C8 J-C7 5 1
27 (11D) PROD LINK 2ND GENERATION RADIO 2434507 84RE01
10 2434505 84RE01 2305008 84RE01 6 (16C) ATCH JOYSTICK RH(3 SW) (15C) ATCH JOYSTICK RH
28 2639088 GN-C4
11 1 1 7 M (81C) ONE TOUCH LOW IDLE SW 2602127 2277616
1 PWM 2A 2 29 (NOTE V,W) 2434508 84RE01 CONN 62
780-C8 PU-16 12 W 2 2 W 8 W 2220225

1
2
CAN B SHIELD 30 X738-C39 PK-18 A-C17 3 3 9
AIN ACT 8 31 2304011 84RE01 4 M 4 10 G-C12 G-C14 (17C) ATCH MSS KEYREADER
1 PWM 2A 1 32 11 1552264 3E3388 2180404
VS RETURN 1 33 W 12 W 1 1 KEY ON
J1 VS RETURN 1 34 (12C) ATCH EXCITER COIL
EM-C2 EM-C1 2 2 GND M M
SWG RETURN 35 W 2312295 84RE01 2434509 84RE01
CONN 52 A-C34 G-C3 3 3 CAN +
2065208
SWB 2 36
W
AL-C2 AL-C1 C-C23 C-C22 GW-C1 GJ-C1 1 M M 1 2434508 84RE01 CONN 54 2305010 84RE01 4 4 CAN - 2
SWB 1 37 2304011 84RE01 2434505 84RE01 2434505 84RE01 2304011 84RE01 2304009 84RE01 2434510 84RE01 2 M M 2 1 5 5 COIL SIG 1

W
W

W
SWG 11 38 1 1 1 780-C8 PU-16 235-GW23 BK-18 1 235-GJ1 BK-18 3 M W M 3 2 6 6 COIL RET
SWG 10 39 2 2
CONN 13 2 147-GW9 PU-16 2 147-GJ6 PU-16 4 M M 4 3 7 7
SWK 0 40 M739-GW18 YL-18 3 M739-GJ7 YL-18 W CONN 52 5 M M 5 4 8 8 M
VS 5 200mA 41 (25B) ATCH QUICK COUPLER SOL K950-GW17 YL-18 4 K950-GJ8 YL-16 6 M M 6 5
VS 5 200mA 42 2603877 X794-GW19 BU-16 5 X794-GJ13 BU-16 7 M M 7 6 G-C13 M 1 GND (32C) IND UNIT
VS 8 100mA 43 E787-GW20 PK-16 6 E787-GJ14 PK-16 8 M M 8 1027964 84RE01 2 +B 1709324

M
SWG 9 44 W F772-GW21 WH-16 7 F772-GJ21 WH-16 A-C42 G-C4 12 M
SWG 8 45 603-GW22 PK-18 8 603-GJ22 PK-18 2434510 84RE01 CONN 53 2304009 84RE01 11 M
SWG 7 46 AK-C1 C-C21 C-C20 M751-GW16 YL-18 9 M751-GJ23 YL-18 1 1 M M
SWG 6 47 2434505 84RE01 2434505 84RE01 2304011 84RE01 10 2 2 M
SWG 5 48 W (22D) ATCH HAMMER RETURN FILTER SW 1 X738-AK1 PK-18 1 1 X738-C39 PK-18 11 CONN 20 M M 3 3 M 1 BK COM
SWG 4 49 1552269 2241687 2 2 CONN 12 2 12 CAB 147-GJ6 PU-16 4 4 M 2 PK S1
SWG 3 50 1 S/T + CRANK SPEED 603-GJ22 PK-18 E787-GJ15 PK-16 5 ATCH SEAT HEATER 5 M 3 BU S2 (84C) THROTTLE POS SW
2 SNSR/PRIMARY AK-C2

W
SWG 2 51 S/T - GC-C7 GA-C1 ATCH RH-SPEAKER(+) RELAY E787-GJ14 PK-16 E787-GJ16 PK-16 W 6 W 2299093 6 M 4 GN S3 3194420 84RE01
SWG 1 52
TIMING 2380120 1552269
C-C70 C-C69 2305010 84RE01 CONN 21 2434508 84RE01 W 149-5050 E787-GJ14 PK-16 K950-GJ9 YL-16 7 2359027(UN TILT) 7 M 5 BR S4
AIN ACT/ 1 1 53 W 1552269 CAM SPEED 2434506 84RE01 2304013 84RE01 K866-GC3 WH-18 1 K866-GA1 WH-18 W EM-C5 E787-GJ15 PK-16 K950-GJ10 YL-16 8 2 8 M 6

M
M
M
M

M
M
M
M
M

M
M
M
M
M
M
M

M
AIN ACT 7 54 1 S/T + SNSR/SECONDARY 1 200-GC4 BK-18 2 200-GA2 BK-18 W 1495051 84RE02 E787-GJ16 PK-16 X794-GJ11 BU-16 9 1 21 M
AIN ACT 5 55 2 S/T - TIMING 2380120 2 147-GC5 PU-16 3 147-GA3 PU-16 W 1 M F772-GJ21 WH-16 X794-GJ12 BU-16 10 9 M

I AIN ACT 4
DOUT 1A 1
DOUT 0.3A 10
56
57
58
59
1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
FUEL RAIL
PRESSURE
3 K872-GC6
K879-GC7
OR-18
GN-18
4
5
6
K872-GA5
K879-GA4
OR-18
GN-18
2
3
4
M
M
M
M
M W
F772-GJ21
F772-GJ17
F772-GJ18
WH-16
WH-16
WH-16
235-GJ2
235-GJ3
K952-GJ25
BK-18
BK-18
BR-18
11
12
G-C6
2304011 84RE01
2
G-C7
2434505 84RE01
10
13
14
M
M
M
R

C OFF
I
DOUT 0.3A 9 (FRP)SNSR 5 M M K950-GJ8 YL-16 K931-GJ19 GN-16 A-C26 G-C5 1 W 15 M W
DOUT 0.3A 8 60 C WH-18 SIGNAL 2380118 S ON
M K950-GJ8 YL-16 A549-GJ24 BU-16 2434509 84RE01 2312295 84RE01 (76C) BACKUP GOV SW 16 M
DOUT 0.3A 4 61 GU-C1 GT-C6 M K950-GJ9 YL-16 936-GJ20 PU-16 1 1636711 17 M B ST
DOUT 0.3A 3 62
1552267
OIL 2434507 84RE01
CONN 22 2305008 84RE01 M K950-GJ10 YL-16 936-GJ20 PU-16 2
2 1
18 M
A OR-18 +5 VOLTS 3 (79C) KEY SWITCH
DOUT 0.3A 2 63 B BK-18 GROUND PRESSURE 1 ATCH RH-SPEAKER(-) RELAY M M739-GJ7 YL-18 A549-GJ24 BU-16 W 3 W 19 M 9G7641
DOUT 0.3A 1 64 SENSOR W 2 W 149-5050 M M751-GJ23 YL-18 K931-GJ19 GN-16 147-GJ6 PU-16 4 20 M
C WH-18 SIGNAL 2746721
3 EM-C6 M X794-GJ13 BU-16 K952-GJ25 BR-18 F772-GJ17 WH-16 5 W
CRANK\CAM SPEED 8V 100mA SNSR SUPPLY 10
1552267
W 4 1495051 84RE02 M X794-GJ13 BU-16 147-GJ6 PU-16 K952-GJ25 BR-18 6 CONN 57
CRANK SPEED SENSOR SIGNAL 52 1 M M X794-GJ11 BU-16 603-GJ22 PK-18 M739-GJ7 YL-18 7
CAM SPEED SENSOR SIGNAL 53 A OR-18 +5 VOLTS M 2 M M X794-GJ12 BU-16 F772-GJ17 WH-16 235-GJ4 BK-18 8 (75C) BACKUP EPR VALVE SW
FUEL RAIL PRESS 5V 200mA SNSR SUPPLY 48 B BK-18 GROUND 2660136 M 3 M 235-GJ1 BK-18 F772-GJ18 WH-16 603-GJ22 PK-18 1636710 ANTENNA ACC 1 M
FUEL RAIL PRESSURE SENSOR SIGNAL 51 C WH-18 SIGNAL 4 M 235-GJ1 BK-18 M739-GJ7 YL-18 936-GJ20 PU-16 CONN 52 AJ-C1 GND 2 M
FUEL RAIL PRESSURE SENSOR GROUND 40 DIFFERENTIAL PRESSURE SENSOR 5 M M 235-GJ4 BK-18 M751-GJ23 YL-18 A549-GJ24 BU-16 2312295 84RE01 SPKR LH(-) 3 M W
OIL\DIFFER PRESS 5V 200mA SNSR SUPPLY 47 K-C1 2 3 (59C) ATCH-BACKUP CRANE SW
J-C1 M 235-GJ5 BK-18 235-GJ4 BK-18 F772-GJ18 WH-16 1 113-AJ1 OR-18 AUX-SPKR(-) 4 M
OIL PRESS DIFFERENTIAL PRESS SNSR GND 39 1552267 2434507 84RE01 CONN 23 2305008 84RE01 M 235-GJ2 BK-18 235-GJ5 BK-18 K931-GJ19 GN-16 2 200-AJ3 BK-18
1
SPKR RH(-) 5 M 1636710
OIL PRESSURE SENSOR SIGNAL 56 A OR-18 +5 VOLTS 5 6
1 M 235-GJ3 BK-18 M751-GJ23 YL-18 3 509-AJ4 WH-18 ILLUM 6 M
DIFFERENTIAL PRESSURE SENSOR SIGNAL 54 B BK-18 GROUND 2746720 4 2 1
M 2 M M ATCH LH-SPEAKER(+) RELAY 235-GJ5 BK-18 4 512-AJ5 GN-18 BACKUP 7 M
PRESSURE SENSOR 5V 200mA SUPPLY 46 C WH-18 SIGNAL M 3 M M 149-5050 CONN 52 5
8 9
SPKR LH(+) 8 M
3
INTAKE MANIFOLD\FUEL PRESS SNSR GND 38 INTAKE MANIFOLD PRESSURE SNSR 7 5 4
4 EM-C7 M 6 103-AJ6 RD-16 AUX-SPKR(+) 9 M
INTAKE MANIFOLD PRESSURE SNSR SIGNAL 55 11 12 6
M W 1495051 84RE02 M 7 508-AJ7 PU-18 SPKR RH(+) 10 M
LOW FUEL PRESSURE SENSOR SIGNAL 50 10 8 7
M 1 M M 8 511-AJ8 BR-18 M
COOLANT TEMPERATURE SENSOR SIGNAL 43 1552267 9
M 2 M M ATCH RADIO

WH-16
GN-16
BU-16
11 10

YL-18
A OR-18 +5 VOLTS

PU-16
PK-18
COOLANT TEMPERATURE SENSOR GROUND 37 3 M M GJ-C3 GM-C1 2510541

BK-18
42 B BK-18 GROUND 2746721 12
INTAKE AIR TEMPERATURE SNSR SIGNAL 4 M M 2305010 84RE01 2434508 84RE01 M M
C WH-18 SIGNAL
WH-18-GXL

WH-18-GXL

FUEL TEMPERATURE SENSOR SIGNAL


OR-18-GXL

OR-18-GXL

41
GY-18-GXL

GY-18-GXL

W
A-C9 5 M M F772-GJ17 WH-16 1 F772-GM1 WH-16
GN-18

WH-18

WH-18

WH-18

WH-18

W
GN-18
GN-18
GN-18

GN-18

GN-18

GN-18

GN-18
GN-18

GN-18

GN-16
BU-18

RD-18
BU-18

BU-18

BU-18

BU-18

BU-18
PU-16

PU-18

OR-18
OR-18

LOW FUEL PRESSURE SENSOR

WH-8
GY-18

GY-18

GY-18

GY-18

GY-18

BK-18
BK-16

PK-18
BR-18

PK-18

BR-18

YL-18
YL-16

FUEL PUMP SOLENOID SIGNAL 25


WH-18

BU-18

M M

RD-4
RD-6
GY-18

1552269 2
GN-18

GN-18

GN-18
GN-18
GN-18

GN-18
BR-18

(3D) BUS BAR M 147-GJ6 PU-16 147-GM2 PU-16 W M


RD-10

BU-16

BU-16
PU-18
PU-16

OR-18

PU-18

YL-4
BK-18
BK-18
BR-18

PK-18
YL-18
YL-18
RD-14

BU-16

M751-GJ23
GY-16

PK-16
YL-16

A549-GJ24
K931-GJ19
F772-GJ18
603-GJ22

936-GJ20
FUEL PUMP SOLENOID RETURN 26 1 (13D) START RELAY DIODE 2382279 M 235-GJ4 BK-18 3 235-GM3 BK-18 M

235-GJ5
INJECTOR (1) POWER SUPPLY 57 1552269 2 1974385 84RE01 109-CL1 RD-4 M M739-GJ7 YL-18 4 M739-GM4 YL-18
W

COOLANT
W

35 1 SIGNAL 60A
INJECTOR (1) RETURN TEMPERATURE ATCH LH-SPEAKER(-) RELAY M K952-GJ25 BR-18 5 K952-GM5 BR-18 W M

101-C139
109-C138
304-C137
877-C136
2 GROUND
A588-C167

H474-C34

N794-C58
H473-C31

H475-C35
H476-C30
A588-C88

A755-C24

A768-C64
A769-C65

200-C163
308-C140
892-C121
403-C151
893-C116
235-C160

147-C184

309-C129

C468-C28

K849-C36
K776-C13

K851-C37
K843-C56
K844-C53
K847-C57
K848-C54

K852-C38

K906-C62
K907-C63
L968-C67
L969-C66
L972-C33
L973-C80
F889-C68
E472-C29
E473-C55
E474-C52
E554-C11
E997-C84

INJECTOR (2) POWER SUPPLY SENSOR


A756-C25

A758-C27
A757-C26

58

N793-C1
A588-C3
A588-C3
261-C50

321-C40

487-C19
491-C20
495-C22
496-C23
147-C73
168-C51

251-C49

506-C45
578-C46

578-C46
506-C45
252-C60

262-C61

235-C42
235-C43
A-C21 (8D) ALT BREAKER 149-5050 M 6
308-C4

322-C6
184-C5

607-C7
616-C9

INJECTOR (2) RETURN 34 1552269 1712208 EM-C8 A-C3 A-C22 A-C2 CONN 51 F772-GM1 WH-16
405-C148

405-C148

A-C20
F774-C69
F773-C21

F773-C21
F774-C69

1552269 A-C27 A-C23


1254766 84RE02 2304011 84RE01

H H
INJECTOR (3) POWER SUPPLY 59 INTAKE AIR 1 1495051 84RE02 1343295 84RE01 1211168 84RE02 1211168 84RE02 1027964 84RE02 K952-GM5 BR-18
33 1 SIGNAL A-C15 GJ-C2
INJECTOR (3) RETURN TEMPERATURE 2 1 M M739-GM4 YL-18
CONN 36
2304011 84RE01

INJECTOR (4) POWER SUPPLY 64 2 GROUND SENSOR 2380112 2 M 2304011 84RE01 CONN 34 CONN 35 CONN 43 CONN 44 CONN 45 2312295 84RE01
235-GM3 BK-18

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17
18
19
20
21
2
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2

1
2
3
4
5
6
7
8
INJECTOR (4) RETURN 8 3 M W F-C53 147-GM2 PU-16

1
1
INJECTOR (5) POWER SUPPLY 63 1552269 CONN 46
FUEL 177-WE1 RD-6 4 M (83C) SECONDARY SHUTDOWN SW F-C10 F-C6 F-C7 F-C8 F-C9 2434505 84RE01
INJECTOR (5) RETURN 7 1 SIGNAL TEMPERATURE 80A
5 M 4D1836 CONN 28 1343296 84RE01 1027964 84RE01 1288950 84RE01 1027964 84RE01 1211168 84RE01
C-C73

2 GROUND GX-C1
INJECTOR (6) POWER SUPPLY 62 SENSOR 2380112 (19D) START RELAY (10D) MAIN BREAKER AG-C1
2 1 2434509 84RE01
INJECTOR (6) RETURN 6 2434505 84RE01

PK-18
2595274 1712210 235-AG1 BK-18

WH-18
GN-18

GN-18

GN-18
GN-18

GN-18
RD-16

BU-16
BU-16

BU-18
PU-18

PU-18
OR-18

BK-18
BK-14

BK-14
PK-18

PK-18

BR-18
YL-18
YL-16

YL-18
WH-16
1552269

GN-16
GN-14
RD-18

RD-14
RD-18
RD-14

BU-16

RD-18

RD-16

BU-18

BU-14

BU-18
OR-16

OR-16

PU-16

PU-16
OR-18
GY-16
PK-16

PK-18

BK-14
BK-14
BR-18

BR-18
YL-16

YL-18
WH-18
GN-18
BU-18
VS 13V 18

PK-18
FUEL PUMP CAB

RD-10

W
1 SIGNAL SOLENOID CONN 60 3
1
2

J2 VS RETURN 2 45
2 GROUND SENSOR 2380112
ATA/CDL + 21 W W
W-C1

ATA/CDL - 20

A537-F108
F716-AG2 WH-18 F-C41 R-C1 R-C3

G976-F36
105-F102

X738-F35

508-F120
509-F121
511-F118
512-F119
200-F116
308-F104

893-F111

113-F101

506-F103

578-F105
535-F117
575-F106
576-F107

235-F114
200-F113
403-F115

252-F190
262-F191
261-F152
INJECTOR 1

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

616-F84

322-F86
120-F55
172-F10

638-F91

169-F18

135-F95
210-F47

147-F22

251-F23
321-F44

200-F68
892-F98

103-F70

430-F33
487-F34

780-F21

C468-F9
412-F2
491-F3

495-F1
496-F5
CAN A + 24
2434505 84RE01

7Y3967 84RE01 7Y3966 84RE01 7Y3967 84RE01

168-F73
1 2959130 F-C35
CAN A - 23 2 877-C136 YL-4 M ATCH SMART BOOM UP/DOWN RELAY 7Y3955 84RE01 615-F163 YL-16 1 615-R1 YL-16 615-R1 YL-16 1 RD-16 ATCH CAB LAMP(LH)
120A
CAN A SHIELD 22

M
1495050 511-F118 BR-18 1 + 1673441
32 TWISTED CABLE 304-C137 WH-8 W W (9D) HEATER BREAKER J-C2 512-F119 GN-18 2 - F-C42 R-C2 R-C4 (24V,70W)
AIN PAS 1 36 2164970 1495051 84RE02 3 7Y3966 84RE01 7Y3967 84RE01 7Y3966 84RE01
INJECTOR 2
1 PWM 2A 3 17 1 109-C138 RD-6 W 1 M 200-F161 BK-16 1 200-R2 BK-16 200-R2 BK-16 1 WH-16
2959130
15 2 109-CL1 RD-4 2 SPEAKER (R)
VS RETURN 2 44 101-C139 RD-4 101-CJ1 RD-4 101-CJ1 RD-4 3 M 7Y5505 F-C43 T-C1 T-C3
W

16 TWISTED CABLE 200-CE1 BK-00 4 M F-C34 7Y3967 84RE01 7Y3966 84RE01 7Y3967 84RE01
DOUT 0.3A 5 11 200-CH1 BK-00 177-WE1 RD-6 (89C) FUSE HOLDER 5 7Y3955 84RE01 615-F164 YL-16 1 615-T1 YL-16 615-T1 YL-16 1 RD-16 ATCH CAB LAMP(RH)
DF PWM 1SHEILD 30 57 INJECTOR 3 C-C58 (6D) BLOCK AS
1 2959130 3245808 508-F120 PU-18 1 + 1673441
ACCEL RETURN 2 4 35 2304011 84RE01 1211023 -
2 509-F121 WH-18 2 F-C44 T-C2 T-C4 (24V,70W)
AIN PAS 5 49 58 1 5A 3 7Y3966 84RE01 7Y3967 84RE01 7Y3966 84RE01
14 34 TWISTED CABLE 2 ATCH SMART BOOM DOWN RELAY 200-F155 BK-16 1 200-T2 BK-16 200-T2 BK-16 1 WH-16
5 59
INJECTOR 4 1495050 F-C61 W SPEAKER (L)
ACCEL RETURN 1 2 33
1 2959130 1 J-C3 (48C) START CONT RELAY 7Y3958 84RE01 7Y5505
ACCEL 2 3 64
2 2 1495051 84RE02 0942080 200-F116 BK-14 U-C1 U-C3
ACCEL 1 1 8
C-C5 HEATER RELAY 1 M S WH/BU 1 200-F149 BK-16 7Y3966 84RE01 7Y3967 84RE01
DOUT 0.3A 7 13 63 TWISTED CABLE 1552269 2095582 2 F-C12 L YL 2 (31C) ALT DIODE 1 616-U1 YL-16 1
1 PWM 2A 2 9 7
3 M 7Y3952 84RE01 R WH/GN 3 F-C59 1211022 84RE01 200-F155 BK-16 U-C2 U-C4
DF PWM 1 + 28 62 INJECTOR 5 (23D) DISCONNECT SW
1 4 M (24C) LAMP DIODE 1 A623-F131 BU-18 GND BK 4 7Y3952 84RE01 M 200-F161 BK-16 7Y3967 84RE01 7Y3966 84RE01
GN-18

6 2959130
WH-18
WH-18

WH-18

WH-18
GN-18
GN-18

GN-18
GN-18
GN-16

GN-18

GN-18

GN-18

GN-18

GN-18

1
BU-18

RD-18
BU-18

BU-18

BU-18

BU-18

BU-18

BU-18
PU-18
PU-16

OR-18

OR-18
WH-8

GY-18

GY-18

GY-18
GY-18

GY-18

GY-18
BK-18

BK-16
PK-18

BR-18

PK-18

BR-18

BR-18

DOUT 0.3A 6 12 7N0719


YL-16

YL-18
WH-18
RD-4
RD-6

1211022 84RE01 2 1 1
GN-18

5 5 1
GN-18

GN-18

GN-18

200-CE1 BK-00 M M 684-F130 RD-18 615-F129 YL-16 200-U2 BK-16


RD-10
PU-16

OR-18

YL-4

BK-18
BK-18
BR-18

PK-18

YL-18
YL-18
BK-00

2
RD-14
BU-16
GY-16

PK-16
YL-16

19 CONN 65 200-CH1 BK-00 1 M 684-F128 RD-18 P WH/YL 6 2 V-C1 V-C3

G 60
CONNETOR AT ROCKER CASE TWISTED CABLE PC 615-F163 YL-16 7Y3966 84RE01 7Y3967 84RE01
G
W

61 DISC-GND STRAP J-C5 F-C58 F-C56 615-F164 YL-16 1 616-V1 YL-16 1


GROUND

101-C139
109-C138

304-C137

877-C136
A588-C167

INJECTOR 6
N794-C58
H475-C35
H476-C30
H473-C31
H474-C34
A588-C88

A756-C25
A768-C64
A769-C65

A755-C24

A757-C26
A758-C27
200-C163
308-C140
309-C129

403-C151

235-C160

147-C184

892-C121
893-C116
C468-C28

K844-C53
K847-C57
K848-C54
K776-C13
K906-C62

K843-C56

K849-C36
K851-C37
K852-C38

K907-C63
L973-C80

L968-C67
L969-C66
L972-C33
F889-C68
E554-C11

E473-C55
E474-C52
E472-C29

E997-C84

31
N793-C1

1321805
147-C73

252-C60

262-C61
168-C51

321-C40

487-C19
491-C20
495-C22
496-C23

235-C42
235-C43

251-C49

261-C50

ATCH BOOM FLOAT DISABLE RELAY 2304013 84RE01 2304013 84RE01 2434506 84RE01 V-C2 V-C4
200-CE1

308-C4

322-C6

607-C7
616-C9

184-C5

1 2959130
DF PWM 1 - 29 C-C24 1495050 M W 1 1 M744-F195 WH-18 120-F55 YL-16 103-F96 RD-16 7Y3967 84RE01 7Y3966 84RE01
2
27 7T5957 84RE01 J-C4 M 2 CONN 33 2 M746-F192 YL-18 169-F18 PK-18 124-F65 GN-14 A584-F169 BU-18 1 200-V2 BK-16 1

WH-18

GN-18
PU-18

BK-14
PK-18

BR-18
PK-18

BU-18
GN-18
GN-18

GN-18

GN-18
GN-18
BU-16

BU-16

BU-18
PU-18
OR-18

WH-18
BK-14

BK-18
PK-18

GN-18
YL-18

YL-18

BU-18
GROUND-CHASSIS 5 1495051 84RE02 M 3 3 M747-F42 BU-18 127-F60 OR-16

PK-18
200-F157 BK-18

BK-14

RD-16

BU-14

BU-18
PU-16

PU-16
OR-18

BK-14
BR-18
YL-18

GN-18
506-C45 PU-18 200-C165 BK-18 1 (16D) WASHER MOTOR 1 M744-F195 WH-18 200-F162 BK-16 (NOTE S)
578-C46 BU-16 506-C45 PU-18 2 MOTOR 7T8890 2 M M746-F192 YL-18 154-F93 RD-18
200-C165 BK-18 3 M747-F42 BU-18 168-F73 RD-10

X738-F35

508-F120
509-F121
511-F118
512-F119
200-F116
A537-F108

C468-F9
G976-F36

412-F2
491-F3
495-F1
496-F5
113-F101

252-F190

262-F191

506-F103
535-F117
575-F106
576-F107
578-F105
261-F152

893-F111

200-F113

235-F114
403-F115
403-F115
200-F68
200-C164 BK-18 4 (42C) BOOM LAMP RELAY F-C37

430-F33
487-F34

780-F21
103-F70

135-F95
147-F22
251-F23

892-F98

210-F47
W

403-F4
C-C25

BK-14

BK-18
BK-16
BK-16
200-C163 BK-18 7T5957 84RE01 5 M W 1613128 1 149-F125 RD-18 169-F18 PK-18 1673630 84RE01
200-C163 BK-18 2 645-F88 RD-18 F-C57 172-F10 RD-18 103-F96 RD-16 1 DOME LAMP
200-C164 BK-18 1 (15D) ATCH LOWER WASHER MOTOR 3 149-F125 RD-18 1532602 RE01 113-F61 OR-18 175-F72 RD-14 200-F162 BK-16 3 1761986
578-C46 BU-16 2 MOTOR 7T8890 4 149-F80 RD-16 (20C) BACKUP RESISTOR 1 118-F90 GY-16 2

200-F162
200-F116

200-F157
200-F160
5 616-F84 BU-16 1028016 1 169-F18 PK-18 184-F74 RD-14 4
120-F55 YL-16 306-F92 GN-16
184-C5 RD-14 184-C5 RD-14 (30C) FUSE BASE F-C52 123-F64 WH-18 307-F94 OR-16
WINDOW LIMIT SW
251-C49 YL-18 184-C5 RD-14 C-C26 (14D) MACHINE ECM (41C) ATCH SINGLE RELAY 2382319 1532602 RE01 124-F65 GN-14 320-F85 RD-18 200-F157 BK-18
1176306 (34C) MONITOR
252-C60 YL-18 184-C105 RD-14 1532630 84RE02 2218874 1495050 127-F60 OR-16 321-F44 BR-18 F-C22
101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 2602193
184-C109 RD-14 GA-C2 (43C) CHAS LAMP RELAY 15A 124-F65 GN-14 129-F57 BU-16 322-F86 GY-16 A584-F169 BU-18 2397356 84RE01
235-C166 BK-14 M740-C74 PK-18 1 TRAVEL STRAIGHT SOL 1495051 84RE02 1613128 1 160-F132 PU-18 5A 147-F63 PU-16 495-F1 GN-18 1 FUEL LEVEL
261-C50 GN-18 235-C166 BK-14 2 ATT STEM-4 RETRACT PRV 1 K866-GA1 WH-18 2 A623-F131 BU-18 10A 160-F53 PU-16 152-F59 BU-16 607-F87 PK-16 2 COOLANT TEMP
POS NEG POS NEG 262-C61 GN-18 235-C106 BK-14 763-C75 BU-18 3 TRAVEL SPEED SOL 2 200-GA2 BK-18 3 160-F132 PU-18 10A 129-F57 BU-16 616-F84 BU-16 491-F3 PK-18 3 HYD OIL TEMP
235-C110 BK-14 L969-C66 WH-18 4 PS PRESS. PRV 3 147-GA3 PU-16 4 160-F53 PU-16 10A 160-F53 PU-16 638-F91 WH-16 403-F4 GN-18 4 ALT R-TERM.
308-C113 YL-16 5 ATT STEM-4 EXTEND PRV 4 K879-GA4 GN-18 5 607-F87 PK-16 5A 113-F61 OR-18 199-F135 OR-16 GND-CAB 3 5
(5D) BATTERY REAR (4D) BATTERY FRONT 892-C121 BR-18 763-C75 BU-18 F772-C83 WH-18 6 CRANE BACKUP SW 5 K872-GA5 OR-18 607-F49 PK-18 10A 147-F63 PU-16 6
3T5760 3T5760 893-C116 GN-18 788-C81 YL-18 H746-C190 YL-18 7 VALIABLE FAN MOTOR PRV 5A 123-F64 WH-18 103-F6 RD-16 7
9X3404 (NOTE A) 9X3404 (NOTE A) A588-C88 GN-18 892-C121 BR-18 8 REVERSE FAN MOTOR PRV 10A 152-F59 BU-16 105-F77 RD-16 308-F104 YL-16 403-F4 GN-18 405-F62 GY-18 8 ENG OIL PRESS.
WH-18
WH-18

OR-18
OR-18
WH-18

WH-18
GN-18

OR-18
OR-18

9 FLOW LIMIT PRESS. PRV 9 ENG OIL LEVEL


BK-18

BK-18

101-C139 RD-4 A755-C24 PK-18 893-C116 GN-18 M737-C77 WH-18 10A 118-F90 GY-16 105-F102 RD-16 412-F2 BU-18 C468-F9 BU-18
BK-18
BK-18
BK-18
BK-18

PU-16
BK-18

BK-18

101-CF1 RD-00 101-CG1 RD-00 200-CH1 BK-00 109-C138 RD-6 A756-C25 BU-18 A209-C112 BK-18 K871-C78 WH-18 10 2 PUMP FLOW COMBINE SOL (44C) CAB LAMP RELAY 10A 127-F60 OR-16 168-F73 RD-10 412-F2 BU-18 10 COOLANT LEVEL
101-CR1 RD-00 304-C137 WH-8 101-C139 RD-4 A757-C26 GY-18 A209-C112 BK-18 K866-C79 WH-18 11 HAMMER RETURN TO TANK SOL (40C) ATCH-CAUTION LAMP RELAY 1613128 1 115-F127 RD-18 10A 120-F55 YL-16 J-C6 200-F68 BK-14 491-F3 PK-18 496-F5 WH-18 11 HYD OIL LEVEL
309-C129 GY-18 109-C138 RD-6 A758-C27 BR-18 A209-C122 BK-18 K950-C44 YL-18 12 BOOM UP LIMIT PRV (for CRANE) 149-5050 2 684-F128 RD-18 10A 199-F135 OR-16 7Y3966 84RE01 172-F10 RD-18 495-F1 GN-18 12 AIH CONT STATUS
K871-GC14
K871-GC13

K872-GC12
K872-GC11
200-GC15

200-GC15
K879-GC7

K871-GC8

K866-GC3
K872-GC6
K872-GC6
235-GC18
235-GC16
235-GC17

403-C151 GN-18 304-C137 WH-8 E472-C29 GN-18 A209-C124 BK-18 13 SPARE (PRV) GX-C6 115-F127 RD-18 10A 180-F54 GN-16 1 175-F72 RD-14 118-F90 GY-16 496-F5 WH-18 F-C23
200-GC4

3
235-GC2

235-GC2
147-GC5

POS NEG POS NEG 788-C81 YL-18 308-C126 YL-16 E473-C55 GY-18 A209-C125 BK-18 14 SPARE (OC) 1495051 84RE02 4 115-F78 RD-16 5A 143-F41 BR-18 184-F74 RD-14 152-F59 BU-16 C468-F9 BU-18 2304009 84RE01

F F
877-C136 YL-4 309-C129 GY-18 E474-C52 OR-18 A588-C88 GN-18 15 CAN-3 (S) 1 5 615-F129 YL-16 5A 114-F79 RD-16 615-F129 YL-16 103-F24 RD-18 1 + BATTERY
A762-C87 PU-18 403-C151 GN-18 E997-C84 RD-18 A755-C24 PK-18 788-C81 YL-18 16 ENG SPEED - 2 5A 1 CONN 37 115-F78 RD-16 251-F189 YL-18 308-F144 YL-18 3 ACC
(2D) ATCH BATTERY REAR (1D) ATCH BATTERY FRONT C468-C28 BU-18 788-C81 YL-18 F889-C68 WH-18 A756-C25 BU-18 17 (OFFSET ANGLE SENSOR) 3 10A F-C39 149-F80 RD-16 105-F102 RD-16 251-F23 YL-18 893-F11 GN-18 7 CDL +
YL-16
GN-18

YL-18-GXL

GN-18
YL-16

BK-18
BK-18
YL-18

YL-18
WH-18
GN-18

GN-18
GN-18
GN-16
BU-18

BU-18

PU-18

3T5760 3T5760
WH-8
GY-18

GY-18

101-CR1 RD-00
BK-18

BK-16

BK-14
BK-18
PK-18

PK-18
YL-16
YL-16

YL-16
YL-16

YL-16

YL-18
WH-18
RD-4
RD-6

18 4 7Y3967 84RE01 8
GN-18

E554-C11 PK-18 877-C136 YL-4 W A757-C26 GY-18 K864-C82 PK-18 VARIABLE RELIEF-1 PRV 10A W 308-F104 YL-16 892-F12 BR-18 CDL -
RD-10

BU-18
PU-16
OR-18

PU-16
YL-4

BK-18
BK-18
BR-18

PK-18

YL-18
BU-16
GY-16

PK-16

YL-16

(NOTE A) (NOTE A) K776-C13 GN-18 A762-C87 PU-18 H473-C31 BR-18 A758-C27 BR-18 19 PRV RETURN 5 15A 149-F80 RD-16 251-F147 YL-18 200-F8 BK-18 2 GND
1
1
200-C108 BK-6 A768-C64 BU-18 H474-C34 GN-18 A760-C180 GY-18 L968-C67 OR-18 20 PRV RETURN (45C) HORN RELAY 1 CONN 38 115-F78 RD-16 103-F6 RD-16 261-F152 GN-18 4
101-CP1 RD-00 200-C107 BK-18 A769-C65 GY-18 H475-C35 BU-18 A760-C180 GY-18 21 PRV RETURN 1613128 1 114-F126 RD-18 F-C55 114-F79 RD-16 105-F77 RD-16 261-F52 GN-18 251-F147 YL-18 5 CAN1 +
308-C128
308-C128

M739-C135
101-C139
109-C138

304-C137

877-C136
A588-C167

A209-C122
A209-C188
K904-C117

T967-C118
M737-C77

M740-C74
308-C76
A768-C64
A769-C65

A762-C87
G723-C92
309-C129

403-C151

200-C163

235-C160

308-C140

308-C113
308-C127

235-C166
308-C126

235-C193
C468-C28

K776-C13
K906-C62
L973-C80
E554-C11

147-C73
168-C51

321-C40

487-C19
491-C20
495-C22
496-C23

235-C42
235-C43

147-C73

763-C75
788-C81

235-C99 BK-18 C468-C28 BU-18 H476-C30 WH-18 A760-C186 GY-18 H747-C191 BR-18 22 PRV RETURN 2 320-F85 RD-18 7Y3967 84RE01 199-F135 OR-16 113-F61 OR-18 261-F51 GN-18 6 CAN1 -
322-C6

607-C7
616-C9

308-C4

(7D) BLOCK GP E554-C11 PK-18 K843-C56 GN-18 A760-C187 GY-18 K907-C63 BU-18 23 SWING BRAKE SOL 3 114-F126 RD-18 160-F53 PU-16 123-F64 WH-18 261-F51 GN-18 9 J1939 SHIELD
308-C70

(1A) AIR HEATER 9W0742 235-C99 BK-18 K776-C13 GN-18 K844-C53 GY-18 A762-C87 PU-18 G834-C189 PU-18 24 FAN SPEED 4 114-F79 RD-16 1 129-F57 BU-16 308-F144 YL-18 10 J1939 +
1685057

PU-4
(NOTE B) 200-C107 BK-18 K904-C117 GN-18 K847-C57 PU-18 E411-C162 YL-18 A762-C87 PU-18 25 ENG SPEED + (9C) ATCH BACKUP RESISTOR 5 322-F86 GY-16 154-F93 RD-18 147-F63 PU-16 892-F12 BR-18 11 J1939 -
200-C108 BK-6 M739-C135 YL-18 K848-C54 WH-18 E441-C153 GN-18 26 CAN-4 (S) 1262941 GX-C4 199-F69 OR-18 893-F11 GN-18 410-F89 WH-18 12 ALARM
RD-00
RD-00
RD-00

200-C163 BK-18 M737-C77 WH-18 K849-C36 YL-18 E442-C161 GN-18 A588-C88 GN-18 27 HYD LOCK SW W (NOTE J) 15A 175-F72 RD-14 7Y3966 84RE01 306-F92 GN-16 199-F69 OR-18 103-F7 RD-18

WH-18

YL-16
YL-16

BU-18
PK-18
YL-18
B U -1 8

GN-18

GN-18

GN-18

GN-18
RD-18

RD-16

RD-16
RD-16

OR-18

BU-16
BU-16

BU-16
BU-16
BU-16

BU-18

BU-16
OR-18

PU-18
BK-18
BK-16

PK-18
PK-18

BK-14
PK-18
YL-18
YL-18
YL-16

YL-18
WH-18
R D -1 6
28

GN-18
VARIABLE RELIEF-2 PRV

GN-18
200-C171 BK-18 T967-C118 YL-18 K851-C37 BU-18 E472-C114 GN-18 K865-C89 PU-18 W 5A 172-F10 RD-18 307-F94 OR-16 331-F187 OR-18 103-F7 RD-18 410-F89 WH-18

112-FC1

BU-18

BU-14
RD-16

RD-18

RD-18

BU-16

RD-18
RD-16

RD-16
OR-18

OR-18

RD-16
OR-18

BU-16
PU-16

PU-16
OR-18

GY-16
BR-18
PK-18

BK-14
BR-18
YL-18

YL-18
RD-16
RD-18
200-C163 BK-18 K852-C38 GN-18 E472-C114 GN-18 K876-C90 BR-18 29 VARIABLE RELIEF-1 CHECK SOL 10A 149-F80 RD-16 320-F85 RD-18 603-F133 PK-18 103-F24 RD-18
101-CA1

30
101-CP1

235-C42 BK-18 200-C171 BK-18 E472-C29 GN-18 K877-C91 BU-18 VARIABLE RELIEF-2 CHECK SOL W 10A 115-F78 RD-16 W 321-F44 BR-18 607-F49 PK-18 200-F8 BK-18 F-C33
101-CF1

(50C) NEUTRAL START RELAY


877-C136 YL-4 235-C43 BK-18 E472-C41 GN-18 G723-C92 YL-18 31 HEAVY LIFT SOL 1613128 1 154-F93 RD-18 10A 103-F6 RD-16 322-F86 GY-16 645-F88 RD-18 1552269

615-F129
615-F129
M744-F195
M746-F192

A537-F108

A584-F169
M747-F 42

G976-F36
113-F101

575-F106
576-F107
578-F105

235-F114
603-F133
684-F130

105-F102
308-F104

200-F140
105-F137
105-F137

331-F187

251-F189

261-F152

261-F152

252-F190
262-F191

X738-F35
200-F113

535-F124
535-F151

535-F151
535-F124
893-F111

506-F103
535-F117
1 0 5 -F 4 0
235-C160 BK-16 235-C42 BK-18 K907-C63 BU-18 E473-C55 GY-18 32 ATT STEM-1 RETRACT PRV 2 10A 105-F77 RD-16 331-F187 OR-18 684-F130 RD-18 1

123-F64
129-F57

113-F61

892-F12
893-F11

430-F33
487-F34

135-F95
200-F136 BK-18 200-F8 BK-18 199-F165 OR-18 (2C) ALARM ACTION

105-F77

646-F32

646-F32

199-F69

607-F49
645-F88
105-F40

113-F81

261-F52

251-F23

251-F23

103-F70
147-F22

780-F21

210-F47
892-F98

118-F90
152-F59

103-F96
103-F6
103-F7
235-C166 BK-14 235-C43 BK-18 L968-C67 OR-18 E474-C52 OR-18 X794-C150 BU-18 33 STK OUT LIMIT SOL (for CRANE) 3 307-F94 OR-16 10A 114-F79 RD-16 603-F133 PK-18 M744-F195 WH-18 103-F27 RD-18 410-F89 WH-18 2 1321829
235-C170 BK-18 235-C160 BK-16 L969-C66 WH-18 E787-C152 PK-18 E787-C152 PK-18 34 BKT LOCK SOL (for CRANE) 4 25A 184-F74 RD-14 607-F49 PK-18 M746-F192 YL-18 152-F59 BU-16
C-C66 235-C172 BK-18 235-C166 BK-14 L972-C33 BU-18 E997-C84 RD-18 M739-C94 YL-18 35 PRV RETURN ATCH QC HYD LOCK PRIORITY RELAY 5 306-F92 GN-16 20A 607-F87 PK-16 M747-F42 BU-18 403-F76 GN-18 410-F89 WH-18
1552269 235-C193 BK-18 235-C170 BK-18 N793-C1 GN-18 F772-C83 WH-18 36 CAN-4 (+) 1495050 10A 141-F16 RD-16 615-F129 YL-16 535-F117 BU-16
1 788-C81 YL-18 235-C172 BK-18 N794-C58 GY-18 G723-C92 YL-18 37 CAN-4 (-) GT-C2 10A 616-F84 BU-16 535-F124 BU-16 F-C30

W
2 A762-C87 PU-18 235-C193 BK-18 147-C184 PU-16 G834-C189 PU-18 38 ATT STEM-1 EXTEND PRV 1495051 84RE02 15A 638-F91 WH-16 200-F140 BK-16 535-F151 BU-16 3495085 84RE01
G973-C12 OR-18 39 ATT STEM-2 RETRACT PRV 1 30A 1 645-F88 RD-18 103-F27 RD-18 1 +B
(4A) ENG SPEED PICKUP 308-C126 YL-16 A209-C122 BK-18 308-C113 YL-16 H446-C119 PK-18 W 40 ATT STEM-2 EXTEND PRV 2 (47C) ATCH BEACON RELAY 15A 684-F130 RD-18 F-C31
1967973 A209-C122 BK-18 A209-C188 BK-18 763-C75 BU-18 H473-C31 BR-18 41 ATT STEM-3 RETRACT PRV 3 1613128 1 603-F133 PK-18 20A 118-F90 GY-16 3495085 84RE01 (33C) SERVICE METER
A209-C188 BK-18 788-C81 YL-18 H474-C34 GN-18 42 ATT STEM-3 EXTEND PRV 4 2 200-F134 BK-18 20A 506-F103 PU-18 200-F166 BK-18 1 GROUND 2859075
GN-18
GN-18

GN-18
GY-18

YL-18
BK-18
BK-18
YL-16

YL-18
YL-18
WH-18

BU-18
GN-18

GN-16

GN-18
BU-18

BU-18
PU-18
WH-8

GY-18

BK-14

BK-18
BK-18

BK-16

BK-18

BK-18
BK-18

BK-18
BK-18

BK-18

BK-18
BK-18
PK-18

PK-18

PK-18

PK-18
WH-18
RD-4
RD-6

43
GN-18

A768-C64 BU-18 A209-C122 BK-18 H475-C35 BU-18 SPARE (PRV) 5 3 199-F69 OR-18 10A A584-F169 BU-18 F-C32
RD-10
OR-18
YL-4

BK-18
BK-18

BR-18

PK-18
YL-18

BU-16
GY-16
PK-16

(8B) STARTER MOTOR A769-C65 GY-18 A762-C87 PU-18 H476-C30 WH-18 F889-C100 WH-18 44 ENG SPEED COMMAND 4 199-F135 OR-16 25A 1 CONN 63 200-F136 BK-18 3495085 84RE01
1252988 K904-C117 GN-18 G723-C92 YL-18 H746-C190 YL-18 45 CAN-3 (+) 5 638-F91 WH-16 25A F-C45 200-F134 BK-18 403-F76 GN-18 1 SIGNAL
304-C137 WH-8 M737-C77 WH-18 K904-C117 GN-18 H747-C191 BR-18 46
4 CAN-3 (-) 30A 7Y3967 84RE01 501-F28 GN-18
A588-C167
G723-C92
309-C129
403-C151

M739-C135
308-C126
101-C139
109-C138
304-C137

877-C136

A209-C122
A209-C188
K904-C117

T967-C118

763-C75

G S
M737-C77

M740-C74
A762-C87
A768-C64
A769-C65

235-C166
200-C163

235-C160

235-C193

235-C170
200-C171

235-C173

235-C173
235-C172
235-C172

325-C174

325-C174

200-C171
235-C170
C468-C28

K776-C13

K906-C62
L973-C80
E554-C11
788-C81

235-C42
235-C43

321-C40
487-C19
491-C20
496-C23

495-C22

168-C51

M739-C135 YL-18 M737-C77 WH-18 K843-C56 GN-18 252-C101 YL-18 47 CAN-2 (+) WITH MSS (J1939) ATCH QC HYD LOCK ON RELAY 200-F68 BK-14 530-F29 OR-18
322-C6
607-C7
616-C9

MTR BAT
T967-C118 YL-18 M740-C74 PK-18 K844-C53 GY-18 262-C102 GN-18 48 CAN-2 (-) WITH MSS (J1939) 1495050 1 CONN 64 200-F138 BK-16 A586-F26 OR-18 (74C) ATCH UNDER WINDOW LIMIT SW
101-C139 RD-4 T967-C118 YL-18 K847-C57 PU-18 49 CAN-2 (S) WITH MSS (J1939) GT-C3 F-C38 200-F139 BK-16 590-F67 GY-18 1296466

E E
1 101-CA1 RD-00 235-C166 BK-14 K848-C54 WH-18 251-C103 YL-18 50 CAN-1 (+) WITH MONITOR & SW PANEL 1495051 84RE02 (39C) TRAVEL ALARM RELAY 7Y3967 84RE01 200-F140 BK-16
1 101-CF1 RD-00 M739-C94 YL-18 K849-C36 YL-18 261-C104 GN-18 51 CAN-1 (-) WITH MONITOR & SW PANEL 1 1613128 1 147-F58 PU-18

WH-18
MOTOR

PK-18

PU-18
YL-18

O R -1 8
B K -1 8

B U -1 6
GN-18

GN-18
GN-18
1

GN-18

BU-16

BU-16

BU-18

BU-18
PU-16

OR-18

BK-16

BK-18
BK-16

BK-16
BK-18
BK-16

BK-16
BK-18
PK-18
BR-18
BR-18

PK-18

PK-18
YL-18

YL-18
YL-18
WH-18
R D -1 6
52 CAN-1 (S) WITH MONITOR & SW PANEL 2

GN-18

GN-18
101-CP1 RD-00 M739-C94 YL-18 K850-C120 BR-18 2 331-F187 OR-18

GN-18
152-F59 BU-16 535-F148 BU-16

PU-16
PU-16

BU-18

RD-18
RD-18
BU-16
PU-16

PU-16
OR-18

OR-18

OR-18

OR-18
GY-18

BK-18
BR-18
BR-18

PK-18
M739-C135 YL-18 K851-C37 BU-18 E997-C84 RD-18 53 HYD LOCK SOL 3 3 147-F58 PU-18
308-C128 YL-16 K852-C38 GN-18 54 SPARE (FREQ IN) 4 4
PE 147-C73 PU-16 5 5 321-F44 BR-18 200-F168 BK-16 535-F151 BU-16

M744-F195
M746-F192

780-F30
A537-F108
2 3 5 -F 1 1 4

M747-F42
5 3 5 -F 1 2 4

3 3 1 -F 1 8 7

A586-F26
G976-F36
X738-F35
252-F190

200-F139

200-F160

200-F180

200-F166
262-F191

892-F143
892-F143

893-F142
893-F142

251-F189
535-F151
575-F106
576-F107

200-F122

200-F122
200-F182

200-F168
893-F111

147-F188

578-F105
603-F133
1 0 5 -F 4 0

780-F21
780-F21
ENG-GND STRAP 308-C127 YL-16 W 184-C105 RD-14 1 +B 200-F180 BK-18 535-F124 BU-16 535-F148 BU-16

147-F17

199-F69

780-F31

430-F33

501-F28
530-F29
113-F81
123-F64

129-F57

261-F52

487-F34
646-F32
645-F88

590-F67

200-F25
892-F12
892-F98

893-F11

607-F49
1321806 AU-C1 C-C17 C-C16 A209-C188 BK-18 235-C106 BK-14 2 GND 535-F117 BU-16
2434509 84RE01 2434509 84RE01 2312295 84RE01 235-C193 BK-18 3 RS422 WITH REMOTE CONTROL EQUIPMENT F-C3
A760-AU1 GY-18 1 1 A760-C187 GY-18 N789-C192 BU-18 4 AMBIENT TEMP (SLIDE ARM POSITION SENSOR)) ATCH QC HYD LOCK RELAY 1 9G1906 84RE02
101-CP1 RD-00 A209-AU2 BK-18 2 2 A209-C188 BK-18 235-C193 BK-18 E441-C153 GN-18 5 (BOOM ANGLE SENSOR) 1495050 129-F57 BU-16 1 CIGAR LIGHTER ATCH UNIVERSAL QC SW
1055175
BK-18
BK-18

101-CF1 RD-00 G834-AU3 PU-18 3 3 G834-C189 PU-18 A209-C188 BK-18 K864-C82 PK-18 E442-C161 GN-18 6 (STICK ANGLE SENSOR) GT-C4 1 103-AJ6 RD-16 9W0335
CONN 6

1
101-CA1 RD-00 H746-AU4 YL-18 4 4 H746-C190 YL-18 A760-C187 GY-18 K865-C89 PU-18 K852-C38 GN-18 7 ATT STEM-4 STATUS 1495051 84RE02 2 508-AJ7 PU-18 ATCH 12/10A SOCKET B ATCH 12V/10A SOCKET A (37C) WIPER MOTOR
3245771 1
H747-AU5 BR-18 5 5 H747-C191 BR-18 G834-C189 PU-18 K866-C79 WH-18 A760-C180 GY-18 8 POWER SUPPLY FOR POTENTIO (+5V) 1 3 509-AJ4 WH-18 3245771 F-C4 1893424
2
N789-AU6 BU-18 6 6 N789-C192 BU-18 H746-C190 YL-18 H476-C30 WH-18 9 IMPLEMENT PRESS. 2 4 511-AJ8 BR-18 1532602 RE01
3
200-AL2
235-AK2

W
C-C65 235-AU7 BK-18 7 7 235-C193 BK-18 H747-C191 BR-18 K871-C78 WH-18 A755-C24 PK-18 10 THROTTLE-1 3 5 512-AJ5 GN-18 200-F122 BK-16
1552269 4
GG-C3 8 8 N789-C192 BU-18 K876-C90 BR-18 A758-C27 BR-18 11 THROTTLE-4 4 200-AJ3 BK-18 (82C) SWITCH PANEL
F-C1 5

1
1 C468-C28 BU-18 1552269 K877-C91 BU-18 L972-C33 BU-18 12 ONE TOUCH LOW IDLE SW 5 W 113-AJ1 OR-18 GROUND-CAB 1 113-F81 OR-18 2277575 MOTOR F-C25
1636659 84RE01 6
2 235-C99 BK-18 308-C127 YL-16 K904-C117 GN-18 184-C109 RD-14 13 +B F-C47 F-C46 331-F187 OR-18 7Y3958 84RE01

WH-18
PK-18

YL-18
BU-16
BU-16

BU-16

BU-18
PU-16
OR-16
OR-16

PK-18

PK-18

PK-18
YL-18
WH-18
A1

P U -1 6
1 147-C73 PU-16 K907-C63 BU-18 235-C110 BK-14 14 GND 1532602 RE01 1532602 RE01 430-F33 BU-18 113-F81 OR-18 ACC BU/BK 1 A579-F176 OR-16

PU-16

OR-18

BK-18
PK-18
(53B) ATCH STEM-3 RETRACT SOL
1119916 2 M739-C134 YL-18 K950-C44 YL-18 15 RS422 WITH REMOTE CONTROL EQUIPMENT 487-F34 OR-18 200-F25 BK-18 A2 GND BU/RD 3 A580-F177 BR-16
A209-C124 BK-18 L968-C67 OR-18 M906-C111 BU-18 16 SQUEEZE PRESS SENSOR ATCH QC HYD LOCK RELAY 2 1 501-F28 GN-18 251-F109 YL-18 A3 CAN1 + GN 6 A581-F178 GN-16
(32B) ENG OIL LEVEL SW GG-C1 C-C29 C-C28 E472-C41 GN-18 L969-C66 WH-18 17 SPARE (PWM IN) 1495050 2 530-F29 OR-18 261-F50 GN-18 A4 CAN1 - BU 4 A582-F179 PU-16

M744-F195
M746-F192
A537-F108
GG-C2

M747-F42
139-F186
113-F185

147-F188

535-F124
535-F151
575-F106
576-F107
578-F105
603-F133

E480-F43
7 8 0 -F 3 1
2130677 2434508 84RE01 2434508 84RE01 2305010 84RE01 G973-C12 OR-18 L972-C33 BU-18 A209-C112 BK-18 18 ANALOG RETURN GT-C5 3 590-F67 GY-18 A5 BK 5 200-F168 BK-16

123-F64
147-F17

235-F46
199-F69

607-F49
1552269 1 1 19 1495051 84RE02 A6 2
K850-C120 BR-18 W A756-C25 BU-18 THROTTLE-2 4 645-F88 RD-18 430-F33 BU-18 AIR CLEANER SW
(52B) ATCH STEM-3 EXTEND SOL 1 2 2 F889-C68 WH-18 A757-C26 GY-18 20 THROTTLE-3 1 W 5 646-F32 RD-18 487-F34 OR-18 A7 CAPSULE FILTER SW (69C) ATCH QUICK COUPLER SW

BK-18
BK-18
BK-16

BK-16
BK-16
C-C64 1119916 2 3 3 W F889-C100 WH-18 K848-C54 WH-18 21 LH HANDLE FORE SW 2 780-F30 PU-18 X738-F35 PK-18 A8 SP FILTER SW 200-F168 BK-16 7N2353
CONN 7

BK-14
2304011 84RE01 4 4 F889-C115 WH-18 K844-C53 GY-18 22 LH HANDLE UPPER SW 3 A586-F26 OR-18 G976-F36 BU-18 A9 WTR SPR LEVEL SW
1 E554-C11 PK-18 5 5 F889-C115 WH-18 308-C113 YL-16 23 KEY SW 4 G976-F36 BU-18 T725-F37 WH-18 A10 FUEL FILTER SW F-C26 2
2 200-C107 BK-18 M M 6 6 F889-C100 WH-18 24 RS422 WITH REMOTE CONTROL EQUIPMENT 5 X738-F35 PK-18 A11 DIGITAL GND 1114816 84RE01 3

200-F134
200-F136
200-F138

200-F140
200-F139
M737-C77 WH-18 25 RS422 WITH REMOTE CONTROL EQUIPMENT 251-F100 YL-18 A12 DIGITAL GND W. CCW 1 A579-F176 OR-16

200-F68
RD-18

RD-18
BU-18
WH-18

BU-18
26 2

GN-18
(20B) A/C CLUTCH SOL K864-C82 PK-18 M739-C94 YL-18 SPARE (PWM IN) 1 251-F109 YL-18 W. CW A580-F177 BR-16

RD-16
PU-18

OR-18

OR-18
OR-18
BK-18
BK-18
BR-18
BK-18
RD-4
PU-4
2597244 K865-C89 PU-18 M740-C74 PK-18 E472-C114 GN-18 27 8V SUPPLY 2 251-F189 YL-18 R725-F38 WH-18 1 2ND FILTER SW REV 13 A581-F178 GN-16
K866-C79 WH-18 M751-C168 YL-18 F889-C115 WH-18 28 BACKUP SW WH-C1 3 251-F189 YL-18 E480-F43 PK-18 2 OLWD CANCEL SW STOP 12 A582-F179 PU-16

BK-16
D D
M755-C179 OR-18 K847-C57 PU-18 29 RH HANDLE FORE SW (FOR SMART BOOM) 3E3364 4 261-F52 GN-18 L886-F13 BU-18 3 OPTION STG SW INT-6 4 A586-F26 OR-18

A513-AJ10

A513-AJ10
112-FC1
177-FA1

592-AJ11

M
GE-C3 M906-C111 BU-18 K843-C56 GN-18 30 RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL) (87C) ATCH LAMP DELAY TIMER 684-WH1 RD-18 1 5 261-F52 GN-18 L973-F110 GN-18 4 FINE SWING SW INT-3 9 590-F67 GY-18

509-AJ4
508-AJ7

512-AJ5
511-AJ8

200-AJ2
200-AJ3
103-AJ6
139-AJ9

139-AJ9
113-AJ1
592-AJ11

M
200-AJ2

M
M

M
M

M
M
M
M

M
M
C-C7 109-C138 RD-6 1552269 K871-C78 WH-18 N789-C192 BU-18 H475-C35 BU-18 31 TRAVEL-L PRESS 1636704 2 261-F50 GN-18 5 SM BM UP/DOWN LOW 8 501-F28 GN-18
7Y3820 RE01 C-C6 ATCH STEM2 EXTEND SOL(SYS 16) 1 W K876-C90 BR-18 N793-C1 GN-18 K849-C36 YL-18 32 ATT STEM-1 STATUS (NOTE E) F-C29 F-C27 261-F48 GN-18 6 SM BM DOWN WASH 7 530-F29 OR-18

200-F168
1 R B 7Y3995 84RE01 1119916 2 GE-C1 C-C33 C-C32 K877-C91 BU-18 N794-C58 GY-18 893-C116 GN-18 33 CDL + 1552269 9W1951 200-F25 BK-18 780-F30 PU-18 7 QUICK COUPLER SW GND 10 200-F180 BK-18
2 L P 1 403-C151 GN-18 M 2434509 84RE01 2434509 84RE01 2312295 84RE01 M906-C111 BU-18 N795-C59 WH-18 K904-C117 GN-18 34 PUMP PRESS. SNSR-1 RELAY 1 1 684-F130 RD-18 L885-F39 BU-18 8 OPTION ROCKER SW RAISE-S 11
EM-C4 EM-C19
E GE-C2 1 1 N795-C59 WH-18 T967-C118 YL-18 T967-C118 YL-18 35 PUMP PRESS. SNSR-2 LAMP SW 2 2 646-F32 RD-18 GROUND-CAB 2 B 235-F112 BK-18 530-F29 OR-18 9 WASHER WA+ 5 506-F103 PU-18
2305010 84RE01 2312295 84RE01
(1B) ALTERNATOR 1552269 2 2 X794-C150 BU-18 E411-C162 YL-18 36 BOOM CYL ROD PRESS. (FOR CRANE) F-C24 F-C28 CONN 27 AJ-C2 GH-C1 D 893-F142 GN-18 590-F67 GY-18 10 WIPER INT-3 ACC 6 118-F90 GY-16

1
2
3
4
5
6

1
2
3
4
5
6
7
8
2128561 ATCH STEM1 EXTEND SOL(SYS 16) 1 W 3 3 W 308-C128 YL-16 251-C49 YL-18 H446-C119 PK-18 37 BOOM CYL HEAD PRESS. (FOR OL & CRANE) 3E3370 1552267 2305010 84RE01 2305010 84RE01 E 892-F143 BR-18 EM-C20 A586-F26 OR-18 11 WIPER INT-6 WIPER CUT 3 A584-F169 BU-18

1
2
3
4
5
6

1
2
3
4
5
6
1119916 2 4 4 M739-C183 YL-18 251-C49 YL-18 E474-C52 OR-18 38 THUMB WHEEL-LH +B A A 105-F137 RD-16 A 105-F40 RD-16 2434509 84RE01 501-F28 GN-18 12 WIPER LOW

PU-16
PU-16
CONN 8

GROUND

GROUND
AJ-C4
200-C108 BK-6 M 5 5 147-C184 PU-16 251-C103 YL-18 H473-C31 BR-18 39 TRAVEL STRAIGHT PRESS GND B B 200-F138 BK-16 ET CONN C E480-F43 PK-18 646-F32 RD-18 13 CHAS LAMP RELAY (88C) WIPER CONT
2312295 84RE01 GH-C3

+12 V MEMORY OUT


K776-C13 GN-18 6 6 308-C127 YL-16 A209-C125 BK-18 261-C50 GN-18 H474-C34 GN-18 40 TRAVEL-R PRESS KEY OFF C C 308-F141 YL-18 CONN 42 F F-C36 L973-F110 GN-18 645-F88 RD-18 14 BOOM LAMP RELAY 1557042

+12V MEMORY OUT

+12V MEMORY OUT

+12 V SWITCHED OUT


GND (12V)
GND (24V)

GND (12V)
GND (24V)
2304013 84RE01

+24 V SWITCHED IN
+24 V BATTERY IN
+12V SWITCHED OUT

+12V SWITCHED OUT


1
2
3
4
5
6
7
8
309-C129 GY-18 7 7 A209-C124 BK-18 A760-C186 GY-18 261-C50 GN-18 K850-C120 BR-18 41 ATT STEM-2 STATUS AJ-C5 G 7Y3967 84RE01 331-F187 OR-18 15 TRAVEL ALARM

+24V SWITCHED IN

+24V SWITCHED IN
M

+24V BATTERY IN

+24V BATTERY IN

1
2
3

147-AW1
780-AW2
8 8 M906-C111 BU-18 E411-C162 YL-18 261-C104 GN-18 K851-C37 BU-18 42 ATT STEM-3 STATUS 308-F141 YL-18 2434509 84RE01 GH-C4 H 1 L886-F13 BU-18 16 REVERSE FAN CHANGE 200-F168 BK-16
E441-C153 GN-18 252-C60 YL-18 892-C121 BR-18 43 CDL - 308-F104 YL-16 2434506 84RE01 J F-C19 17 DIGITAL GND
GF-C10 E442-C161 GN-18 252-C60 YL-18 E473-C55 GY-18 44 THUMB WHEEL-RH 308-F144 YL-18 7Y3967 84RE01 18 DIGITAL GND GT-C7 GV-C1
2434509 84RE01 E787-C152 PK-18 252-C101 YL-18 M751-C168 YL-18 45 CANCEL SW (FOR CRANE) (52C) RESISTOR 2 F-C54 1 L885-F39 BU-18 1636803 84RE01 1673542 84RE01
F-C2
1 F772-C83 WH-18 M755-C179 OR-18 46 BUCKET EXTEND PRESS. (FOR CRANE) 1743016 84RE01 3E3370 1 AW-C1
1636699 84RE02
2 C-C31 C-C30 H446-C119 PK-18 N793-C1 GN-18 47 FOOT SW F-C5 GH-C2 A F-C14 2 GT-C1 7Y3953 84RE01
W 3 GC-C8 2434510 84RE01 2304009 84RE01 K950-C44 YL-18 262-C61 GN-18 G973-C12 OR-18 48 BOOM UP PRESS. 7Y3952 84RE01 2434505 84RE01 B 7Y3967 84RE01 261-F48 GN-18 3 7Y3953 84RE01
2434510 84RE01 CONN 58

1
2

1
2
200-AL2 BK-18 4 1 147-C73 PU-16 M751-C168 YL-18 262-C61 GN-18 49 SPARE (PWM IN/STG) 200-F146 BK-18 1 (25C) MAIN RELAY DIODE W 1 C 1 R725-F38 WH-18 251-F100 YL-18 4
147-GC5 PU-16 5 147-GC5 PU-16 1 2 K871-C78 WH-18 M755-C179 OR-18 262-C102 GN-18 50 SPARE (PWM IN/STG) 308-F145 YL-18 2 1211022 84RE01 2 5 CONN 58 F-C50
200-GC15 BK-18 K866-GC3 WH-18 6 K871-GC8 WH-18 2 3 K866-C79 WH-18 X794-C150 BU-18 51 SPARE (PWM IN) 308-F144 YL-18 F-C51 F-C49 F-C11 (51C) RESISTOR F-C48 CONN 56 7Y3952 84RE01
200-GC4 BK-18 K871-GC8 WH-18 7 K866-GC3 WH-18 3 4 K864-C82 PK-18 52 SPARE (PWM IN) 308-F104 YL-16 (38C) RADIO CONVERTER 12V POWER CONVERTER 2434505 84RE01 2304011 84RE01 ATCH 12V RADIO CONVERTER 7Y3967 84RE01 1743016 84RE01 3E3370
2341004 2341004 2341004

PU-16
235-GC2 BK-18 G973-GC1 OR-18 M 8 4 5 M739-C134 YL-18 W 262-C130 GN-18 N794-C58 GY-18 53 AUX PEDAL LH 308-F141 YL-18 200-F140 BK-16 AJ-C3 CONN 39 1 113-F185 OR-16 GX-C5 1 T725-F37 WH-18 A 251-F100 YL-18

PU-16
235-GC18 BK-18 G973-GC1 OR-18 5 6 K876-C90 BR-18 W 252-C131 YL-18 N795-C59 WH-18 54 AUX PEDAL RH (STRAIGHT TRAVEL) 2434505 84RE01 2 139-F186 OR-16 7Y3966 84RE01 F-C60 B 261-F48 GN-18
235-GC2 BK-18
CONN 8 6 CONN 9 7 K865-C89 PU-18 261-C132 GN-18 113-AJ1 OR-18 1 7Y3967 84RE01 C
235-AK2 BK-18 GF-C6 7 8 K877-C91 BU-18 W 251-C133 YL-18 C-C27 112-FC1 PU-4 139-AJ9 OR-18 2 1 1
2434510 84RE01 1532620 84RE01

780-F31
200-GW28 BK-18 K872-GC11 OR-18 1 8 9 G973-C12 OR-18 W 177-FA1 RD-4 M

147-F17
K872-GC12 OR-18 2 G973-GC1 OR-18 9 10 K850-C120 BR-18 W GW-C4 (46C) MAIN RELAY
W 3 10 11 E472-C41 GN-18 M W 1876417 84RE01 2130772
4 11 12 N795-C59 WH-18 W 603-GW22 PK-18 1 ATCH-CAUTION LAMP 177-FA1 RD-4
M 5 12 W W 200-GW28 BK-18 2 1851257 CAB
6 CONN 9 M W
K-C7 7 GW-C2 C-C13 C-C12 W C-C35 OPERATOR STATION

C 2305010 84RE01
1
8
9
2305010 84RE01
308-GW1 YL-16 1
2305010 84RE01
1
2434508 84RE01
308-C128 YL-16
W
252-C131 YL-18
3E3370
A GW-C5 GY-C1 GY-C2 CONN 26 C
BK-18

BK-18

BK-18
BK-18
BK-18

BK-14
BK-18
BK-18

BK-16
BK-18

BK-18

BK-18
BK-18
BK-18

2 10 A209-GW4 BK-18 2 2 A209-C125 BK-18 147-GW9 PU-16 308-GW1 YL-16 262-C130 GN-18 B 2304013 84RE01 2434506 84RE01 1552267
BK-6
BK-18

BK-18

BK-18

BK-18
BK-18

BK-18

BK-18

3 11 H446-GW7 PK-18 3 3 H446-C119 PK-18 E787-GW20 PK-16 308-GW1 YL-16 C A760-GW14 GY-18 1 A760-GY3 GY-18 A (6A) ATCH-STICK POTENTIO METER
4 12 E411-GW8 YL-18 4 CONN 2 4 E411-C162 YL-18 F772-GW21 WH-16 308-GW3 YL-16 E442-GW11 GN-18 3 E442-GY2 GN-18 C 1200044
5 147-GW9 PU-16 5 5 147-C184 PU-16 K950-GW17 YL-18 308-GW2 YL-16 (21D) CAN 2 RESISTOR 235-GW27 BK-18 2 235-GY1 BK-18 B

WH-18
CONN 2
200-C108

PK-18

YL-18
200-GW28

235-GW23
235-GW24
235-GW25
200-GC15

235-GC18
200-C171
200-C163
200-C107

235-C166
235-C170
235-C172

235-C160
235-C193

BU-18

BU-16

BU-16
BU-16

PU-16
OR-16
OR-16
BK-18

BK-18
BK-18
BK-18

BK-18

BK-18
BK-18

BK-18

BK-18

BK-18

BK-18

BK-18

BK-18
PK-18

BK-18
PK-18

PK-18

PK-18

PK-18
PK-18

PK-18
PK-18

BK-18

PK-18

PK-18

PK-18

PK-18

PK-18

PK-18

PK-18
PK-18
PK-18

YL-18
WH-18
200-GC4
200-AL2

235-C99

235-C42
235-C43

6 6 6 M739-GW18 YL-18 A209-GW4 BK-18 1743016 84RE01

OR-18

BK-18
PK-18
235-GC2

235-AK2

M751-GW16 YL-18 A209-GW4 BK-18 C-C34 EL-C3 GW-C9 X-C3

M
M
M

M
M
GW-C3 C-C68 C-C10 X794-GW19 BU-16 A209-GW6 BK-18 3E3370 1552267 1552267 1160126
2304009 84RE01 2304009 84RE01 2434510 84RE01 200-GW28 BK-18 A209-GW5 BK-18 251-C133 YL-18 A A 251-EL8 YL-18 308-GW2 YL-16 A +B (9A) ATCH-BOOM CYL ROD PRESS SNSR W 1 + -

M746-F192
M744-F195
A537-F108

M747-F42

200-F170

200-F158
200-F156
607-F174

603-F133
200-F173

607-F174

200-F173
607-F184

200-F183

607-F184
607-F172

200-F167

607-F172

200-F167
200-F194

607-F171
607-F193
578-F105

607-F193

607-F159

607-F154
535-F124
200-F194

139-F186

535-F151
575-F106
576-F107

607-F154

147-F188
200-F181

200-F156
200-F170

607-F159

113-F185

200-F158
200-F183

607-F171
E480-F43
E441-GW10 GN-18 1 1 E441-C153 GN-18 235-GW23 BK-18 A760-GW12 GY-18 261-C132 GN-18 B B 261-EL11 GN-18 A209-GW5 BK-18 B GROUND 1573182 AC-C1 2

607-F49

199-F69

123-F64

235-F46
E442-GW11 GN-18 2 2 E442-C161 GN-18 308-GW1 YL-16 A760-GW12 GY-18 308-GW2 YL-16 C C E411-GW8 YL-18 C SIGNAL 2434505 84RE01 616-AE1 BU-16
A760-GW12 GY-18 3 3 A760-C186 GY-18 A209-GW4 BK-18 A760-GW13 GY-18 308-GW3 YL-16 1 616-AC1 BU-16 616-AC1 BU-16 EM-C3
(20D) CAN 1 RESISTOR CONN 24

M
M M755-GW15 OR-18 4 4 M755-C179 OR-18 A760-GW12 GY-18 A760-GW14 GY-18 A209-GW5 BK-18 EL-C4 GW-C8 2 200-AC2 BK-16 200-AC2 BK-16 ATCH REFUELING PUMP 1552273
1743016 84RE01

1
3
4
6
5
2
M M751-GW16 YL-18 5 5 M751-C168 YL-18 E411-GW8 YL-18 E411-GW8 YL-18 A209-GW6 BK-18 3E3370 1552267 200-AE2 BK-16 2291859
M K950-GW17 YL-18 6 6 K950-C44 YL-18 E441-GW10 GN-18 E441-GW10 GN-18 A760-GW13 GY-18 251-EL7 YL-18 A 308-GW3 YL-16 A +B (8A) ATCH-BOOM CYL HEAD PRESS SNSR CONN 32
GX-C3

W
M739-GW18 YL-18 7 CONN 10 7 M739-C183 YL-18 E442-GW11 GN-18 E442-GW11 GN-18 A760-GW14 GY-18 261-EL10 GN-18 B A209-GW6 BK-18 B GROUND 1573182 X-C8 F-C15 F-C40 F-C20 F-C17 F-C62
1636803 84RE01 F-C13
GROUND-CHASSIS 2 GROUND-CHASSIS 1 M X794-GW19 BU-16 8 8 X794-C150 BU-18 H446-GW7 PK-18 H446-GW7 PK-18 E411-GW8 YL-18 C H446-GW7 PK-18 C SIGNAL 616-AE1 BU-16 1552269 F-C18 F-C16 1636803 84RE01 F-C21 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01
9 9 E441-GW10 GN-18 1 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01
M E787-GW20 PK-16 E787-C152 PK-18 M755-GW15 OR-18 M755-GW15 OR-18 200-AE2 BK-16

4
1
3
2
5

4
3
1
2
5

4
3
1
2
5

4
3
1
2
5

4
3
1
2
5

4
3
1
2
5
F772-GW21 WH-16 10 10 F772-C83 WH-18 235-GW23 BK-18 235-GW24 BK-18 E442-GW11 GN-18 (18D) CAN 1 RESISTOR PLJ GW-C7 2 CONN 50

4
3
1
2
5

4
3
2
1
5

4
3
2
1
5

4
1

2
5
3
M 11 11 200-GW28 BK-18 235-GW25 BK-18 H446-GW7 PK-18 1743016 84RE01 1552267 (NOTE D) GX-C2
M 12 12 200-GW28 BK-18 235-GW25 BK-18 235-GW26 BK-18 A760-GW13 GY-18 A (7B) ATCH-BOOM POTENTIO METER ATCH POWER RELAY DIODE 1673542 84RE03
M 235-GW23 BK-18 235-GW26 BK-18 235-GW27 BK-18 GF-C12 GF-C19 E441-GW10 GN-18 C 1200044 1974385
M 235-GW25 BK-18 235-GW27 BK-18 M755-GW15 OR-18 1552269 3E3364 235-GW26 BK-18 B
(22B) ATCH 1P 2P CHANGE SOL 2 (SOL3) M 235-GW24 BK-18 235-GW24 BK-18 1 1 (48B) ATCH RELIEF-1 SOL
1211491 M 2 2 2448506 ATCH BOOM LAMP(LH)
GC-C3 GF-C9 GF-C17 C-C38 AR-C1 1532521
1552269 GF-C11 GF-C18 1552269 3E3364 2304011 84RE01 2434505 84RE01 616-AV1 BU-16
1 K871-GC14 WH-18 1552269 3E3364 W 1 1 (49B) ATCH 1WAY/2WAY CHANGE SOL 616-C9 BU-16 1 1 616-AR1 BU-16 616-AR1 BU-16 ATCH SPEAKER EXCHANGE SW (60C) ATCH-CRANE CANCEL SW (71C) ATCH SEAT HEATER SW (68C) ATCH OVER LOAD WARNING SW (72C) ATCH SMART BOOM SELECT SW (65C) ATCH LOWER WASHER SW (70C) ATCH RADIO MUTE SW (66C) ATCH LOWER WIPER SW (61C) ATCH FINE SWING CONT SW (64C) ATCH LEVELING SW
2 235-GC17 BK-18 1 1 (47B) ATCH RELIEF-1 CHECK SOL 2 2 2154890 200-C98 BK-16 2 2 200-AR2 BK-16 200-AR2 BK-16 W 1702512 2382219 2382211 2382215 2382214 2382210 2382216 2382209 2382212 2677639
2 2 2154890 200-AV2 BK-16
CONN 32 CAB
(21B) ATCH 1P 2P CHANGE SOL 1 (SOL2) GF-C5 GF-C20 GF-C8 GF-C16 ATCH REFUELING POWER RELAY
1211491 1552267 3E3370 1552269 3E3364 ATCH BOOM LAMP(RH) 2130772 OPERATOR STATION

B B
GC-C2 A A +B (46B) ATCH SQUEEZE PRESS SENSOR 1 1 (50B) ATCH RELIEF-2 SOL 1532521

1
1552269
K871-GC13 WH-18
M GW-C6
3E3364 M
B
C
B
C
GROUND
SIGNAL
2218859 M 2 2 2448506
616-AV1 BU-16 NOTE A: USE WITH COLD WEATHER. IDENT PART NO. LOC
W
M W ABBREV COLOR
2 235-GC16 BK-18 321-C40 BR-18 M755-GW15 OR-18 1 (28B) ATCH-BUCKET EX PRESS SW 200-AV2 BK-16 HARNESS AS. mm
487-C19
491-C20
OR-18
PK-18 M
M
M
235-GW24 BK-18 2 1060179 GF-C7
1552269
GF-C15
3E3364 (NOTE C)
X-C4 NOTE B: USE WITH JUMP START.
A 275-7004 L-11
SYMBOL DESCRIPTION
RD RED
1495051 84RE02 IDENT PART NO. LOC BLADE, SPADE, RING,
(23B) ATCH DOUBLE ACTION SOL (SOL3) 496-C23 WH-18 M M GC-C6 K872-GC11 OR-18 1 1 (51B) ATCH RELIEF-2 CHECK SOL NOTE C: USE WITH LONG BOOM. C 306-8777 L-11 OR SCREW TERMINAL
WH WHITE
WIRE GROUP COLOR DESCRIPTIONS
1211491 235-C173 BK-18 1552269 K872-GC12 OR-18 2 2 2154890 1 E 267-8073 B-8
F 350-8253 H-5 CABLE AS.
GC-C1 235-C172 BK-18 G973-GC1 OR-18 1 (29B) ATCH BOOM RAISE PRESS SW 200-GC9 BK-18 322-E2 GY-16 FORWARD WARNING HORN LH 2 NOTE D: USE WITH SHORT BOOM. SPLICE
1
1552269
K879-GC7 GN-18
235-C172
235-C173
BK-18
BK-18 W
235-GC2 BK-18 2 1673466 200-GC19
200-GC10
BK-18
BK-18
GC-C4
1552269
200-E4 BK-16 7Y3919 3
4 NOTE E: USE WITH LAMP DELAY TIMER.
G
H
259-4877 J-4
251-0580 L-5 CA 291-7591 G-18
CIRCUIT NOT CONNECTED
OR ORANGE
CC 170-6929 G-18
2 200-GC15 BK-18 235-C176 BK-18 K872-GC12 OR-18 1 (18B) ATCH SINGLE ACTION SOL 1 5 GROUND CIRCUIT J 251-0614 G-8
235-C177 BK-18 M 200-GC19 BK-18 2 2154890
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
NOTE F: USE WITH CONFIG.1,3'. K
M
283-3016 A-10
328-0021 I-2
CE
CF
231-1827
291-7592
G-17
G-18 (NOTE A) ELECTRICAL CONNECTION YL YELLOW
235-C175 BK-18 W CG 170-6929 G-18 (NOTE A) TO MACHINE STRUCTURE
W

R 167-3456 H-1
(CONFIG. 2,11) GF-C14
3E3364
GF-C4
1552269 W
C-C71
1552269
C-C72
3E3364
GC-C5
1552269
C-C39
2434505 84RE01
E-C1
2304011 84RE01 322-E2 GY-16 ATCH REFUELING STOP RELAY WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
NOTE G: USE WITH CONFIG.2.
T 167-3456 G-1 CH
CJ
259-5229
251-0303
G-17 (NOTE A)
H-11 INTERNAL ELECTRICAL PK PINK
(45B) ATCH STEM2 RETRACT SOL 1 1 1 1 ATCH LEVELING SOL K872-GC11 OR-18 1 (19B) ATCH SINGLE ACTION SOL 2 322-C6 GY-16 1 322-E1 GY-16 322-E1 GY-16 FORWARD WARNING HORN RH 1495050 NOTE H: USE WITH CONFIG.11. U 167-3456 G-1 (NOTE S) CONNECTION TO SURFACE
CL 251-0304 H-11
1119916 2 2 W 2 2 1733536 W 200-GC9 BK-18 2 2154890 200-C97 BK-16 2 200-E3 BK-16 200-E3
200-E4
BK-16
BK-16
7Y3920 VOLTAGE CONVERTER OUTPUT CIRCUIT
NOTE J: USE WITH SHOVEL CRANE.
V
X
167-3456 G-1 (NOTE S)
238-1579 A-6 CM 234-1035 H-11 OF COMPONENT
BK BLACK
CP 267-8044 E-18 (NOTE B)
C-C62 CONN 31 STARTING CIRCUIT Y 238-1595 A-6 CONNECTOR
GY GRAY
GF-C13 GF-C3 C-C44 C-C45 GU-C2 CR 259-5097 G-11 (NOTE B)
1552267 3E3364 1552269 1552269 3E3364 1552269 X-C5 AA 238-1597 A-6
W M FA 238-2390 C-10
+B A 308-C182 YL-16 (44B) ATCH STEM2 EXTEND SOL 1 1 W G723-C92 YL-18 1 1 (11A) ATCH HEAVY LIFT SOL 1 ATCH UNIVERSAL QU SOL HIGH 607-C7 PK-16 CHASSIS LAMP 1495051 84RE02 START AID CIRCUIT AC
AE
267-7628 C-8 (NOTE D)
267-7626 B-7 (NOTE D) FC 238-2391 C-9 GOLD TERMINAL
GROUND
SIGNAL
B
C
A209-C154
K904-C117
BK-18
GN-18
1119916 2 2 235-C85 BK-18 2 2 1216303 M 2 1211491 200-C96 BK-16 1532523 1
2 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
W M
AG 251-0299 H-9 ATCH WIRE, CABLE, PU PURPLE
AJ 234-1124 D-8 COMPONENT
GF-C21 GF-C2 GU-C3 3 M W M
(16B) PUMP 1 PRESS. SENSOR 3E3364 1552269 (2B) ATCH TRAVEL ALARM C-C46 1552269 4 MONITOR CIRCUIT AK
AL
259-5344 J-14
283-3041 J-14
IDENT PART NO. LOC
L# CIRCUIT GROUPING BR BROWN
2218859 (43B) ATCH STEM1 RETRACT SOL 1 1 C-C53 C-C54 2139100 1552269 M W 1 ATCH-UNIVERSAL QC SOL LOW 5 W M AM 259-5129 A-9 DESIGNATION
MACHINE SECURITY CONTROL CIRCUIT WIRE AS.
C-C63
1552267
1119916 2 2
321-C40 BR-18
1552269
1
3E3364
1 (15B) FUEL LEVEL SENSOR
M740-C74
235-C185
PK-18
BK-18
1
2
(27B) TRAVEL STRAIGHT SOL
1211491
2 1211491
W M
AR
AT
259-5326 B-8 (NOTE C)
275-6846 L-14 W 299-2767 H-17
GN GREEN
+B A 308-C181 YL-16 GF-C1 235-C177 BK-18 2 2 1636700 C-C50 K-C8 ENGINE CONTROL CIRCUIT AU 275-6803 L-14 WA 234-1037 H-12
GROUND
SIGNAL
B
C
A209-C123
T967-C118
BK-18
YL-18 (42B) ATCH STEM1 EXTEND SOL 1
1552269
1
1552269
495-C22 GN-18 C-C47
1552267
A +B (A-10) ATCH-OLWD PRESS SENSOR
ATCH REFUELING START RELAY
HEATER AND AIR CONDITIONER CIRCUIT
W M M AV 259-5327 B-7 (NOTE C) WC 234-1038 H-12 BU BLUE
(35B) HYD OIL LEVEL SW 1495050 AW 238-2479 D-1 WE 238-2280 G-12
1119916 2 C-C55 2130677 2 235-C173 BK-18 763-C75 BU-18 1552269 B GROUND 2218859 W EL 275-6784 L-18 (NOTE X) WH 163-6758 D-10
WIPER WASHER CIRCUIT
BK-18

BK-18

(17B) PUMP 2 PRESS. SENSOR 1552269 A588-C167 GN-18 763-C75 BU-18 1 (15A) TRAVEL SPEED SOL C SIGNAL
BK-16

BK-16
BK-16

BK-10

EM 283-2914 J-5 (NOTE AA)


2218859 M 496-C23 WH-18 1 G723-C92 YL-18 235-C86 BK-18 2 1211491 X-C6 AA-C1

A A
W GA 251-0598 F-10 (NOTE G,H)
C-C61 235-C176 BK-18 2 K-C2 K906-C62 GN-18 K-C5 C-C40 C-C41 X-C2 2434505 84RE01 2304011 84RE01 CAT DATA LINK GC 267-7636 B-10 (NOTE G,H)
1552269 308-C126 YL-16 1552269 C-C48 1552269 1160126 84RE01 1211038 RE01 1211038 1 365-AA1 YL-18 GE 275-7198 D-15 (NOTE M)
CAN DATA LINK
200-GC10

THIS SCHEMATIC IS FOR THE 320D EXCAVATOR ELECTRICAL SYSTEM


200-C169
200-C98

200-C97
200-C96

200-C95

1 A768-C64 BU-18 308-C126 YL-16 C-C52 C-C51 ATCH BOOM DOWN LINE CUTOFF SOL 1 M M740-C74 PK-18 1552269 M 1 ATCH BOOM CHECK SOL 2 168-C51 RD-10 1 1 2 325-AA2 PK-18 GF 275-7197 B-10 (NOTE K,L,N,P)
CONN 30
W
W

2 A769-C65 GY-18 308-C182 YL-16 235-C175 BK-18 2304011 84RE01 2434505 84RE01 1850472 2 200-C171 BK-18 K906-C62 GN-18 1 (14A) SWING BRAKE SOL 200-C98 BK-16 2 2154890 200-C95 BK-10 2 2 W GG 275-7202 D-15 (NOTE R)
308-C181 YL-16 (13B) HYD TEMP SENDER 1 325-C174 PK-18 235-C170 BK-18 235-C93 BK-18 2 1211491 200-C97 BK-16 CONN 41 (B-36) ATCH REFUELING STOP SW(NC) RS-232 / RS-485 DATA LINK GH 259-5254 D-7
(26B) POWER SHIFT PRESS SOL A768-C64 BU-18 CONN 11 2 K-C3 235-C170 BK-18 200-C96 BK-16 K-C6 9X4184 GJ 275-6896 H-4 (NOTE J)
MEDIA NUMBER: 6118-05
4I5394 W W
1119916 A769-C65 GY-18 WJ-C1 1552269 235-C93 BK-18 C-C49 200-C95 BK-10 1552269 C-C42 C-C43 X-C1 CAN DATA LINK A GK 275-6979 K-16 (NOTE V,W)
K904-C117 GN-18 491-C20 PK-18 235-C175 BK-18 2304011 84RE01 ATCH BOOM DOWN PRESS SW 1 M 235-C86 BK-18 1552269 200-C169 BK-18 M 1 ATCH BOOM CHECK SOL 1 2434505 84RE01 2304011 84RE01 2304011 84RE01 X-C7 Y-C1 W GL 259-4940 L-15 (NOTE V,W)

OTHER COLOR DESCRIPTIONS


C-C60 C-C59 M737-C77 WH-18 235-C178 BK-18 1 1673466 2 M 235-C85 BK-18 A588-C167 GN-18 1 (13A) HYD LOCK SOL 2 2154919 325-C174 PK-18 1 1 2304011 84RE01 2434505 84RE01 GM 267-7955 H-4 (NOTE J)
T° CONN 29
1
2
3E3364
1
2
1552269
M737-C77
M739-C135
WH-18
YL-18
M739-C135
T967-C118
A209-C122
YL-18
YL-18
BK-18
235-C178 BK-18
2

WJ-C2
325-WJ1 PK-18 K-C4
1552269
235-C185
GU-C4
3E3364
BK-18 200-C171 BK-18
GU-C5
1552269
2 1211491 168-C51
322-C6
325-C174
RD-10
GY-16
PK-18
2 2 1
2
168-Y1
L976-Y2
RD-18
GN-18
W

W
GN
GT
GU
259-4887 L-15 (NOTE W)
267-7644 C-1
283-3015 A-10
SCHEMATIC PART NUMBER: 267-7999, CHANGE: 06 , VERSION: HE
A209-C188 BK-18
C-C56
(34B) HYD OIL FILTER SW
1
2304011 84RE01 ATCH BOOM UP/DOWN PRESS SW
2029002
1
2 CONN 15
1
2
1
2
607-C7 PK-16
C-C36 C-C37
CONN 40 (B-37) ATCH REFUELING START SW(NO)
6T9442
HIGHWAYS GV
GW
267-7672 D-2
267-7922 C-10 (NOTE J)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(24B) ATCH FLOW LIMIT SOL A209-C188 BK-18 325-WJ1 PK-18 M PILOT MANIFOLD GROUND-CHASSIS 3 616-C9 BU-16 AM-C2 AM-C1
1119916
(NOTE F,G,H,K,L,M,N,P)
A209-C122
A209-C154
BK-18
BK-18 235-C178 BK-18
1552269
1
1733518
GROUND
2 W
CONN 15 CONTROL VALVE 200-C169
200-C169
BK-18
BK-18
2434505 84RE01
L973-C80 GN-16 1
2304011 84RE01
1
2304011 84RE01
L973-AM1
1552269
GN-16 1 (A-12) FINE SWING SOL
W GX
GY
275-6897 H-5 (NOTE J)
267-7925 C-9 (NOTE J)
in neutral and with parking brake set.
CONN 25
A209-C123 BK-18 487-C19 OR-18 2 SIGNAL ATCH REFUELING LEVEL SW
3122645
W L973-C80 GN-16 200-C169 BK-18 2 2 200-AM2 BK-18 2 2344460 WJ 319-1335 A-15
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AREA A

VIEW ALL CALLOUTS

9
19 1
4
12
17
6

15

16
14

6
13
11

8
10
AREA B

VIEW ALL CALLOUTS

22
7
49
51
50
19
13
19
15
46
47
48
18
29

27

41
40 40
37
39 41
20 36
16
43
14
2 35
28 2
13
8
17
32 21
9 25 7 6 24 47 36 52 53 1 16 26 45 44 43 42 22 23
AREA C

52 75 99
76 68 VIEW ALL CALLOUTS
38 59
69 48
2
68 9
88 20
71 24
40
65 97
66 89
41
70 20
72 3
60 96
61
127 80
90 87
64
25
54
12 70

84 46

51 24

74 42

82 30

32 43

17 91
44
79
105 31

81 1
45
15
34 50

16 47
39
23
1
21
117 128

2 18

33 19

37 7
17
54
53 26
23
55
29 14
63 83
30 80
86
36 78
85 4
67
58 35 28
8 27
62 22
73 13 26
14 77
AREA D

VIEW ALL CALLOUTS

22 11
26

12
14
17
23 18
12 22
14 7
16 20
16 25
15 13
19 21
3 1
10 2
6 7
8 2
23 11 13 4 5 4 9 5

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