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Haeusler Evo Brochure Web Us
Haeusler Evo Brochure Web Us
60% Faster
85% More
Bending
Bending Power
50%
Running Costs
0% 100%
Scrap Smart Control
In spring 2017 we started with the vision to create to present our revolutionary new 4-ROLLER PLATE
a bending machine, which is changing the way of BENDING MACHINE EVO – a machine that fulfills all
bending, a machine which would not require any our visionary goals, and even more – EVO is the
specific experience to reach perfect results, a worldwide first bending machine with integrated
machine which cuts the entire machine costs in ARTIFICIAL INTELLIGENCE – of course protected by
half, a machine which is changing the market and patents. What it means? Perfect bending results
a machine which deserves the name HAEUSLER! right from the first workpiece…!
In autumn 2018 we are now looking to the result of We are looking forward to welcome you to the
this intense and challenging research, developing EVO-family…
and design period. Today we are extremely proud
Yours sincerely
ADVANTAGES
• THE EVO is packed with several innovative and latest control system BENDTRONIC which will be
patented features that will increase your production a standard on all EVO machines. This patented
range and productivity and at the same time offers control system is the only one that uses artificial
you the lowest Total Costs of Ownership. In addition intelligence to optimize your bending result right
MAXIMIZATION OF
BENDING RANGE
400 %
Bending moment
300 %
200 %
Bending conventional
100 %
1,2 x TR Dia 2,0 x TR Dia 3,5 x TR Dia 5,5 x TR Dia 10,0 x TR Dia 15,0 x TR Dia
By using two instead of only one pivot point for The above shown graphic displays the increase in
EVO IS RANGE EXTENSION each side roll swing arm fixation, the machine can
individually be adjusted either to create a wide
bending geometry for heavy wall thicknesses or a
bending moment that can be achieved by this new
technology compared to a conventional 4-Roll Plate
Bending Machine.
MAXIMIZE YOUR BENDING RANGE tight geometry if small diameters shall be bent.
The new and patent pending VSA® - technology For our clients it means that they are now in a
allows the operator to bend either very heavy wall position to get a machine with up to 85% more
thicknesses or alternatively very small diameters. bending moment compared to conventional
The complete machine has been
This can be realized by a unique adjustment of the bending machines. Additionally they get the designed in such a way that all
bending geometry. The EVO is worldwide the only possibility to use super small interchangeable possible settings can be made without
4-roll plate bender with this unique feature. top rolls for bending tight diameters. the use of special tools and in the
shortest possible time.
Not only changing the pivot points of the
machine is simple and fast but also for
example the changing of a top roll can
be done within less than half an hour,
due to a newly developed mechanism.
26 250%
24
200%
20
12
100%
50%
4
0 0%
HAEUSLER Competitors HAEUSLER Conventional
Hybrid Drive HHDS® hydraulic drive
The two graphs shown above illustrate the two diameter shells, as well as the huge savings potential
The HAEUSLER Hybrid Drive System HHDS® provides Hybrid Drive System allows a step-less adjustable By decoupling the rotary drive from the
roller adjustment, we have succeeded in
an unmatched efficiency due to the consequent rotation speed from 0-26 ft/min. This is, compared tremendously decreasing the machine‘s
usage of electrical motors in combination with to other machines that are available on the market, running costs. Not only the better
planetary gearboxes. In practice this means savings an increase of 60% and the basis for a high efficiency of the electric motors plays
of up to 50% of the running costs. Additionally the productivity. a decisive role, but also the significant
reduction of oil circulation in our system.
Long-term tests at well-known
companies in Europe validate the fact
that with this type of drive 50% savings
in the maintenance costs can
be realized.
SINGLE RADIUS
MULTI PASS
automatically generates CNC
programs to achieve a complete
cylindrical workpiece even when
multi pass bending is required
MULTI-RADII APPLE
CALCULATOR CALCULATOR
automatically generates a full calculates the different
CNC program to achieve the possibilities to achieve the
desired multi radii workpiece usually desired “apple shape”
even for multi pass bending of a cylindrical piece when
applications pre-bending
EVO IS CHOICE
THE EVO MODEL RANGE
STANDARD FEATURES
15 31 49 71 102 139 196 283 385
series series series series series series series series series • Variable planetary guiding system VSA® • Electro-mechanic holding system for rotation
EVO EVO EVO EVO EVO • HAEUSLER Hybrid Drive System HHDS® of top roll
plate width 82 inches
21015 21031 21049 21071 21102 • Moveable 21.5” touch control panel including • Automatic identification of interchangeable
BENDtronic® control system top rolls
rounding capacity 5/8'' 3/4'' 7/8'' 1 1/8'' 1 5/8''
• Automatic pressure compensation between top • Standard cooling system for ambient
and bottom roll temperatures up to 95°F
pre-bending capacity 3/8'' 5/8'' 3/4'' 7/8'' 1 1/4''
• Stepless adjustable rotation speed between • Automatic axes optimization
EVO EVO EVO EVO EVO EVO EVO EVO EVO 0-26 ft/min • Ultra-compact design to reduce or even avoid
plate width 102 inches
26015 26031 26049 26071 26102 26139 26196 26283 26385 • Installed remote service for online diagnostics foundation costs
• Continuous pressure adjustment of bottom roll • Safety snap cord
rounding capacity 1/2'' 5/8'' 3/4'' 1'' 1 3/8'' 1 5/8'' 2'' 2 3/4'' 3 1/2''
pre-bending capacity 3/8'' 1/2'' 5/8'' 3/4'' 1 1/8'' 1 3/8'' 1 5/8'' 2 1/8'' 2 5/8'' OPTIONAL FEATURES
EVO EVO EVO EVO EVO EVO EVO EVO EVO • Cone bending device for bending of conical • Two roll drive
plate width 122 inches
31015 31031 31049 31071 31102 31139 31196 31283 31385
shaped parts • Interchangeable top rolls with different
rounding capacity 3/8'' 5/8'' 3/4'' 7/8'' 1 1/4'' 1 1/2'' 1 3/4'' 2 3/8'' 2 3/4'' • Advanced cooling system for ambient diameters to bend small diameter shells
temperatures up to 113°F • Hardened rolls, if carbon and stainless material
pre-bending capacity 5/16'' 9/16'' 5/8'' 3/4'' 1'' 1 1/4'' 1 3/8'' 2'' 2 3/8'' • Upper supporting device to support large shall be bent
diameter shells • Infeed roller table for easy infeed of the plates
EVO EVO EVO EVO • Lateral side supporting device to support large into the machine
plate width 160 inches
41139 41196 41283 41385
diameters shells • Centering device for infeed roller table, to
rounding capacity 1 1/8'' 1 5/8'' 2 1/16'' 2 5/8'' • Gas accumulator for calibration of already automatically adjust the plates before bending
welded cylinders • Predictive maintenance plus package to reduce
pre-bending capacity 1'' 1 1/4'' 1 3/4'' 2 1/8'' • Machine prepared for usage of interchangeable running costs and avoid downtimes
top rolls
03.0 Service HAEUSLER • LUTION HAEUSLER • LUTION References 04.0
HAEUSLER
SERVICE
The highly professional HAEUSLER TECH service team takes
HAEUSLER PRODUCTS IN USE WORLDWIDE
immediate care of your needs; installation, commissioning, trainings
and predictive maintenance - worldwide
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