073039-CUR-00-XX-RP-Z-00110-V01 - Specifications Report

Project Crossroads - Unilever
Specifications
Curtins Ref: 073039-CUR-00-XX-RP-Z-00110
Revision: V01 Sophos International
Issue Date: 16 August 2019
Client Name: Unilever
Curtins Consulting Limited

51-55 Tithebarn Street
Liverpool
L2 2SB
Tel: 0151 726 2000
Email: liverpool@curtins.com
www.curtins.com
CIVILS & STRUCTURES • TRANSPORT PLANNING • ENVIRONMENTAL • INFRASTRUCTURE • GEOTECHNICAL • CONSERVATION & HERITAGE • PRINCIPAL DESIGNER
Birmingham • Bristol • Cambridge • Cardiff • Douglas • Dublin • Edinburgh • Glasgow • Kendal • Leeds • Liverpool • London • Manchester • Nottingham
073039-CUR-00-XX-RP-Z-00110
Specifications
Rev Description Issued by Checked Date
01 Initial Specification Issue DO DAJ 16.08.19
This report has been prepared for the sole benefit, use, and information for the client. The liability of Curtins
Consulting Limited with respect to the information contained in the report will not extend to any third party.
Therefore, unless expressly agreed by us in signed writing, we hereby exclude all liability to third parties,
including liability for negligence, save only for liabilities that cannot be so excluded by operation of applicable
law. This report has been based solely on the specific design assumptions and criteria stated herein
Author Signature Date
Dave Ogilvie
16.08.19
Project Engineer
Reviewed Signature Date
Dave Jones
16.08.19
Principal Engineer
Rev V01 | Copyright © 2019 Curtins Consulting Ltd Page i

073039-CUR-00-XX-RP-Z-00110
Specifications
1.0 Drainage Specification
Rev V01 | Copyright © 2019 Curtins Consulting Ltd

Specification
Drainage
Project Crossroads – Unilever
073039
August 2019
Drainage Page 1 of 29
2013
Contents
SECTION 1 General
1.1 General
1.2 Existing Drainage Invert Levels
1.3 Works on Adopted/Adoptable Drainage Systems
1.4 Protection
1.5 Use of the Drainage System
1.6 Health & Safety
SECTION 2 Material
2.1 Pipes and Fittings

2.2 Other Materials
SECTION 3 Excavation
3.1 Excavation for Trenches

3.2 Supports for Excavations
3.3 Water in Excavations
3.4 Disposal of Surplus Materials
3.5 Undermining Adjacent Structures
3.6 Combined Trenches
SECTION 4 Laying & bedding
4.1 General
4.2 Granular Bedding Material
4.3 Laying Pipes on Trench Formation
4.4 Laying Pipes on Granular Beds
4.5 Laying Pipes with Concrete Bed, Bed and Haunch and Surrounds
SECTION 5 Jointing
5.1 Flexible Joints

5.2 Rigid Joints for Flexible Pipes
5.3 Rigid Joints for Rigid Pipes
5.4 Cutting Pipes
5.5 Jointing Pipes and Fittings of Different Materials
SECTION 6 Connections
6.1 Connection to an Inspection Chamber or Manhole

6.2 Connection by a Junction
6.3 Saddles
2013
Contents
SECTION 7 Backfill
7.1 General
7.2 Selected Backfill Material
7.3 Side fill and Initial Backfill
7.4 Main Backfill
SECTION 8 Testing of drains
8.1 Testing Sequence

8.2 Pre Test Procedures
8.3 Checking the Bore
8.4 Water Test
8.5 Air Test
8.6 Smoke Test
8.7 Internal Inspection
8.8 Cleaning
8.9 CCTV Inspection
8.10 Laser Line Profile and Level Testing
8.11 Connectivity
SECTION 9 Tolerances
SECTION 10 Access Chambers
10.1 Brick Manholes

10.2 Precast Concrete Manholes
10.3 Catchpits
10.4 Inspection Chambers
10.5 Rodding Eyes
10.6 Covers and Gratings
SECTION 11 Surface water Attenuation Structures
11.1 Installation
11.2 Waterproof Membranes
11.3 Loading
11.4 Cleanliness
SECTION 12 Testing of manholes and catchpits
12.1 Test Head

12.2 Test Procedure
12.3 Test for Surface Water Attenuation Tanks
2013
Contents
SECTION 13 Compaction factor test for bedding & surround material
13.1 Apparatus
13.2 Procedure
13.3 Suitability of Compaction Factor for Use.
SECTION 14 Land drains
14.1 Pipe Materials

14.2 Filter & Bedding Material
14.3 Joints
SECTION 15 Grouting of redundant pipes
SECTION 16 As Built records
2013
1.0 General
1.1 This Specification shall apply to all below ground foul and surface water gravity drainage systems.
This Specification does not apply to any pressure pipelines and process/chemical drainage unless
specified by the Engineer.
The work is to be constructed strictly in accordance with the drawings (unless these have been
modified by instructions from the Engineer) and is to be to the complete satisfaction of the
Engineer.
Unless specified otherwise in this Specification the materials and workmanship shall comply with
all relevant British Standards and Codes of Practices and associated Curtins Specifications, the
principal of which are as follows:
BS EN 752:2008 Drain and Sewer Systems Outside Buildings

Building Regulations 2000 Approved Document Part H – Drainage & Waste Disposal (2002 including
2010 update)
BS EN 12056:2000 Gravity Drainage Systems Inside Buildings Parts 1-5
BS 5911:2002 Concrete Pipes and Ancillary Products
BS EN 295 (all parts) Vitrified Clay Pipes and Fittings
BS EN 1401 & BS 4660 Plastic Piping Systems for Non-pressure underground drainage and sewage
BS EN 13598-1 Plastic Piping Systems for Non-pressure underground drainage and sewage
BS EN 124:1994 Gully and Manhole Tops for Vehicular and Pedestrian Areas
BS EN 1433:2002 Drainage Channels for Vehicular and Pedestrian Areas
BS 437:2008 Cast Iron Pipes
Curtins Consulting Ltd Specification for Earthworks
Items not covered by this Specification and items specifically to be adopted under Water Industry
Act adoption agreements shall be carried out in accordance with ‘Sewers for Adoption’ (latest
edition) by the Water Research Council (WRC) on behalf of the Water Authorities Association and
as supplemented by any local Sewerage Authority specification and addendums.
1.2 Existing Drainage Invert Levels
Before starting drainage work the Contractor shall check the location and invert levels of existing
sewers at the connection positions with the new works and immediately advise the Engineer in
writing of the levels found and any deviation in position.
1.3 Works on Adopted/Adoptable Drainage Systems
The Contractor must give adequate notice to the sewerage undertaker of the proposed works on
existing adopted drainage systems and of new works which are to become adopted. The
Contractor shall afford the sewerage undertaker access to inspect the works as required, and shall
ensure that appropriate agreements are in place as in Section 6.0 of this specification.
2013
1.0 General
1.4 Protection
The Contractor shall prevent discharges into the connecting existing system until the drainage
system is complete and secure. In particular the Contractor should prevent overloading of pipes
where final ground levels have not been made up and temporary covers to the drainage system
should also be provided to prevent ingress of debris.
1.5 Use of the Drainage System
The Contractor shall not be permitted to discharge foul water into the drainage system until all
testing as specified in Section 8.0 has been satisfactorily completed.
The drainage system should also not be used for the wash-down of cementitious materials, and
other wash-down activities should be approved by the engineer before implementing on site.
1.6 Health and Safety
Laying drains is a hazardous operation. The Contractor must adequately plan the works to enable
safe methods of work to be undertaken.
Nothing in this specification should be taken as an instruction to adopt working methods which
contravene the CDM Regulations, and all Contractors/sub-Contractors etc are responsible for
ensuring safe procedures which comply with the Regulations.
2013
2.0 Materials
The materials used in the drainage works shall be in accordance with the following:
2.1 Pipes and fittings
Pipes and fittings are specified on the Engineers drawings. Pipes and fittings must comply with the
following Standards:
Rigid Pipes and fittings
• Perforated vitrified clay pipes for land drainage to BS 1196.

• Concrete Pipes and Ancillary Products to BS 5911-1:2002+AR:2010 and BS EN 1916:2002.
• Vitrified Clay Pipes and Fittings to BS EN 295:2013 (all parts).
• Ductile Iron to BS EN 598:2007 & BS ISO 4179:2005.
Flexible pipes and fittings
• Plastic pipes for land drainage to BS 4962:1982.

• Plastic Piping Systems for Non-pressure underground drainage and sewage to BS EN 1401
& BS 4660 – Solid wall only, structured wall pipes are not acceptable for use in drainage
systems unless agreed in advance with the Engineer.
Access chambers
• Precast concrete manhole units to BS EN 1917:2002.

• Plastic Inspection Chambers for Drains and Sewers to BS EN 13598-1:2010.
Other Fittings
• Gully and Manhole Tops for Vehicular and Pedestrian Areas to BS EN 124:1994.
• Drainage Channels for Vehicular and Pedestrian Areas to BS EN 1433:2002.
2.2 Other materials
- All other pipes and fittings to Sewers for Adoption (including local water authority variations and
addendums).
2013
3.0 Excavation
Unless the requirements of Sewer for Adoption prevail for adoptable sewers, the excavation and
backfill to drainage trenches shall be in accordance with the following and to the satisfaction of the
Engineer.
3.1 Excavation for trenches
Excavation for pits and trenches shall be taken out to the levels and dimensions shown on the
drawings or to such other levels and dimensions as may be directed dependent upon site
conditions. Where the type of subsoil encountered at the pipe or invert level differs from that
indicated on the Site Investigation, the Contractor must advise the Engineer immediately. Trenches
shall be excavated true to line, level and gradient and specified trench width as noted on the
drawings.
Any pockets of soft or loose material shall be removed and the pockets so formed filled to
formation level with the same material as the permanent work which is to rest on that formation,
properly compacted. Any void which results from over-excavation below formation level shall be
refilled in the same manner.
3.2 Supports for excavations
The sides of all excavations shall be adequately supported by timbering, trench sheeting, piling or
other suitable means. Where ground conditions permit, trench support should not extend below the
top of the pipe bedding to avoid disturbance of the bedding materials.
All materials used for supporting excavations shall be removed as the work proceeds unless
otherwise directed by the Engineer.
3.3 Water in excavations
Water shall not be allowed to accumulate in the trenches and where necessary adequate pumping
shall be provided. Care shall be taken to ensure that pumping operations do not disturb the
stability of adjacent soils and structures.
If the water is considered to arise from unexpected groundwater not anticipated from previous site
investigations, the Engineer should be notified to allow the situation to be considered.
3.4 Disposal of surplus materials
All surplus excavated materials shall be deposited on the site in areas to be agreed or, if directed,
shall be removed from the site.
3.5 Undermining Adjacent structures
The Contractor shall take due regard of existing and proposed structures during the planning and
execution of trench excavations in order to prevent undermining of foundations. No excavation
shall take place within the 45 degree spread below any foundation without written approval of the
Engineer.
2013
3.0 Excavation
3.6 Combined Trenches
For trenches containing pipes at different levels, the whole trench width must be excavated to the
depth of the lower pipe unless agreed in advance with the Engineer. Refer to the Engineer’s
details for backfilling to trenches which are not deemed to be narrow.
2013
4.0 Laying & Bedding
4.1 General
All construction shall be in accordance with the working drawings and carried out to the satisfaction
of the Engineer.
After excavation, trench bottoms shall be accurately formed to levels and gradients, care being
taken to ensure a uniform profile along the length of the pipe. Local excavation is required for the
sockets so that the pipe will be fully supported along the barrel.
If rock, large stones, or other local hard spots are present, or where concrete beds or granular
materials are required, the trench bottom shall be over-excavated to accommodate the granular or
concrete bed as appropriate.
Pipes shall be laid true to line and to even falls with sockets facing upstream, each pipe being
boned between sight rails.
Alternative methods such as laser or ultrasonic beams may be used subject to the Engineer's
approval. All setting out references of whatever form shall be clearly marked.
4.2 Granular bedding materials
The class of pipe bedding is specified on the Engineers’ drawings.
Granular material to be used for bedding of pipes of Class S, B and F shall comply with one of the
requirements set out below. The greater the proportion of fines in the material the greater is the
care needed in compaction.
Building Regulation standard, unadoptable drainage
Granular Materials to BS EN 1610 Annex B Table B.15
Nominal Pipe Diameter (mm) Table B.15

Graded Aggregate Single Sized Aggregate
Ranges (mm) Sizes (mm)
Up to 100 10 - 5 10
150 14 - 5 14
150 -600 20 - 5 20
600 and greater 40 - 5 40
Compaction factor 0.3 for Class N & B and 0.15 for Class F
2013
All aggregate to be rounded unless agreed in writing by the Engineer.
Granular material to be used for bedding of pipes of Class N and T shall comply with one of the
requirements set out below.
Granular Materials to BS EN 1610 Annex B Table B.16 and 17

Nominal Pipe Diameter Table B.16 Table B.17
(mm)
Limits Nominal Sizes (mm)
Not exceeding 140 Overall Limits 10
Exceeding 140 but not Overall Limits 10 or 20
exceeding 400
Exceeding 400 Overall Limits 10, 20 or 40
All materials to be rounded aggregate unless approved in writing by the Engineer.
Sewers for Adoption adoptable Drainage
Granular beddings and pipe surround to be in accordance with Sewers for Adoption and guidance
note IGN-4-08-01.
4.3 Laying pipes on trench formation
When the pipe is to be laid directly on the formation any necessary adjustments to level after the
formation has been prepared shall be only made by raising or lowering the formation. Adjustments
shall never be made by local packing.
Where the formation is low and does not provide continuous support, it shall be brought up to the
correct level by placing and compacting suitable material.
Socket and joint holes shall be as short as practicable, scraped or cut in the formation and deep
enough to give a minimum clearance of 50mm between the socket and the formation.
4.4 Laying pipes on granular beds
The granular bedding material shall be placed to invert level and shall extend to the full width of the
trench unless otherwise shown on the drawings. A shallow depression shall be formed for the
barrel of the pipe and socket holes formed at each joint position. These should be deep enough to
prevent the weight of the pipe bearing on the socket or coupling and leave a minimum depth of
50mm of granular bedding material beneath the joint.
The pipes shall be laid directly on the granular bed and adjusted to correct line and level. All
temporary pipe supports shall be removed as the work proceeds and prior to completing the pipe
surrounds. Side fill of either granular material or selected backfill material, depending upon the
class of bedding specified, shall be placed evenly on either side of the pipe taking care not to
disturb the line and level. Bedding material shall not be compacted in the socket holes. It is
sufficient that they be filled as a result of the general placing of side fill.
2013
4.5 Laying pipes with concrete bed, haunch, and surrounds
The level of formation shall allow for at least 100mm of concrete under the pipe barrel or as
otherwise indicated on the drawings. The pipes shall be supported clear of the trench bottom by
means of blocks or cradles of compressible material placed under the pipes immediately behind
each socket. Expanded polystyrene or impregnated fibre building board are examples of suitable
material that will yield under load sufficiently to permit the barrel of the pipe to rest uniformly on its
bed after normal setting shrinkage of the concrete has occurred. Alternatively, rigid temporary
supports such as purpose made folding wedges may be used but these shall be removed as the
concrete bed is placed. The concrete bed shall extend at least 100mm on each side of the pipe for
pipes up to 300mm diameter in size, unless otherwise shown on the drawings. Haunching and
surround shall not be placed until the Engineer has been given the opportunity to inspect the
pipework.
Where flexible joints are employed the overall flexibility of the drain shall be maintained by the
provision of flexible joints in the concrete. These shall be formed through the full cross section of
the concrete by providing compressible materials such as expanded polystyrene or impregnated
fibre building board at the face of each pipe socket or sleeve.
The concrete shall be so placed that the pipes or lateral construction joints in the concrete are not
displaced and the flexibility of the joint not impaired. All concrete shall be laid and compacted in
accordance with Curtins Specification (Specification No. 1 or No. 2).
Wherever possible total concrete encase should be avoided and protective slabs provided over
granular surrounds as a primary method of protection. This option as an alternative must be
discussed and agreed with the engineer prior to commencement if total encasement is specified on
the drawing as additional approvals may be required.
2013
5.0 Jointing
5.1 Flexible joints
Flexible joints shall be made to conform to the pipe manufacturer's recommendations using the
sealing ring supplied by the manufacturer. Where a lubricant is required it shall also be used in
accordance with the manufacturer's recommendations. The jointing surface and sealing rings shall
be clean and dry prior to any application of recommended lubricant.
To allow for telescopic movement, a small gap shall be left between the spigot end and adjoining
socket, or between pipe ends.
Care shall be taken to avoid disturbance of the bedding when placing and jointing the pipes.
Where small diameter pipes can be jointed by hand the pipe being laid shall be pushed into the
socket of the previous pipe. Where a winch or other pulling device is necessary its anchorage
shall be so placed to avoid disturbance of the pipes already laid, e.g. on the remote end of the
pipeline.
Pipes of 225mm nominal bore or less can be adjusted true to line after jointing, but larger pipes
shall be correctly aligned before jointing as they may be difficult to move afterwards.
During the making of rolling-ring joints the rings should roll evenly, and to facilitate this the axes of
the two pipes shall be aligned. With rolling-ring types of joints the pipe shall be temporarily
restrained to avoid the ring rolling back and forcing the spigot of the last pipe out of its socket.
5.2 Rigid joints for flexible pipes
When rigid joints are used with flexible pipes, such as plastics and pitch fibre, the manufacturer's
jointing recommendations shall always be carefully followed and care taken to avoid entry of
jointing material into the pipe. If any solvent from a plastic pipe joint is spilled in the trench the
polluted bedding shall be removed immediately and disposed of appropriately, otherwise the pipe
may be attacked and weakened. Clean bedding material shall then be placed.
5.3 Rigid joints for rigid pipes
Clay pipe joints shall be filled with a 1:3 mix of cement sand mortar.
Concrete pipes shall have a ring of tarred yarn inserted into the correctly centred socket and driven
home by a suitable caulking tool. The yarn in its final position shall occupy not more than one
quarter of the depth of the socket which shall then be completely filled with 1:2 cement mortar, well
rammed in and finished off with a neat fillet, levelled off from the outer rim of the socket to the
barrel of the inserted pipe.
Cast iron joints shall be formed with approved gaskets and bolted flanges. Bolts, nuts and
washers shall be protected by grease after making the joint. Cast iron pipes with open sockets
shall be jointed with properly caulked lead wool.
2013
5.0 Jointing
5.4 Cutting pipes
Where it is necessary to cut rigid pipes this shall be done with a suitable pipe cutter to leave a
clean end square to the axis of the pipe. Pitch fibre pipes can be cut with a coarse-tooth saw and
plastic pipes with a fine-tooth saw. When required by the pipe manufacturer cut spigots shall be
chamfered.
5.5 Jointing pipes and fittings of different materials
Where it is necessary to make joints between different materials a special adapter shall be used.
Most pipe manufacturers supply suitable adapters.
2013
6.0 Connections
6.1 Connection to an inspection chamber or manhole
Where a connection is made either direct, or by a drop-pipe to an open channel, the benching shall
be carefully cut away and a suitable channel branch bend inserted, preferably three-quarters
section, or an insitu entry channel formed. The incoming flow shall enter at the top of the channel
in the direction of the main flow and without causing turbulence or backing up in the main or other
branches. The benching shall be reinstated.
Where the connection is to a sealed system it shall be necessary to break out and replace the
access fitting unless it already has a suitable spare branch.
6.2 Connection by a junction
In order to maintain a pipe continuity only sufficient length of pipe shall be removed to enable the
junction to be inserted in the pipeline. Whether socketed or sleeved joints are used they shall be
appropriate to the pipeline. Ensure accurate centring and concentricity about the pipe ends and
provide an effective seal. The junction shall be fixed at the appropriate angle to receive the
incoming branch drain.
Where this method is used for connection into a public sewer a Section 106 application/approval
must be in place prior to commencement and the installation carried out in accordance with the
local sewage undertakers standard connection requirements.
Where a junction is provided for future use it shall have an effective removable seal and its position
shall be accurately measured and recorded.
6.3 Saddles
The pipe shall be cut into by the cautious enlargement of a small hole or by trepanning or, where
practicable, by the use of a suitable saw and purpose-made template, taking care to prevent any
materials from entering the pipe. The hole shall be accurately trimmed so that the saddle fits with
at least half of the width of its shoulder bearing on the pipe over the whole circumference of the
shoulder. The saddle shall be of the correct size for the pipe and connection and be secured by a
method appropriate for the pipe material.
Where this method is used for connection into a public sewer a Section 106 application/approval
must be in place prior to commencement and the installation carried out in accordance with the
local sewage undertaker’s standard connection requirements.
If specialist proprietary adaptors are used (Fabekun etc) should be agreed in advance of a Section
106 application.
2013
7.0 Backfill
7.1 General
Backfilling to trenches shall be carried out strictly in accordance BS EN 752 and as indicated on
the drawings. Care and attention is required to the placing and compaction of backfill particularly
where it forms part of a load supporting system.
7.2 Selected backfill material
Selected excavated backfill material may be used subject to approval by the Engineer. It should
preferably consist of uniform soil and can be readily compacted. It shall not include stones retained
on a 40mm sieve, clay lumps larger than 75mm, tree roots, organic matter, rubbish and frozen soil.
Cohesive soil that has been allowed to dry out on a spoil heap is not readily compactable and shall
not be used.
For trench backfill material requirements above pipes laid within adoptable highways refer to
drawings for specific requirements of fill material.
7.3 Side fill and initial backfill
The specified bed or surround shall be first laid with placement and compaction by hand tamping.
As soon as possible after completion of the bed or surround place the initial backfill with hand
compaction in 100 mm thick layers to give 300 mm of compacted material above the pipe crown.
The initial backfill material shall be as specified on the drawings.
7.4 Main backfill
The main backfill shall be placed above the 300 mm of compacted material above the pipe crown
by mechanical compaction.
The main backfill material shall be as specified on the drawings.
The method of compaction of the main backfill shall comply with the Specification for the Highway
Works.
2013
8.0 Testing of drains
The drains shall be tested after laying and jointing and after sufficient surround (to mid-height) is
placed to adequately support the pipe.
8.1 Testing sequence
The testing of drains shall generally be carried out in two stages.

First stage testing shall be carried out to locate and remedy any defects in soundness that may
exist at the time of construction. Such tests shall take place immediately before the work is
covered up so as to facilitate replacement of any faulty pipes or pipe fittings or to rectify any joint
defect. Drains shall be tested in sections (from manhole to manhole). Inspection of the pipeline
will reveal any defects in the support and bedding. The method of testing shall be in accordance
with Clauses 8.4 or 8.5 or 8.6 or 8.7.
Second stage testing and inspection shall take place immediately before hand over when all
relevant works have been completed. The method of testing shall be in accordance with Clauses
8.4 or 8.5 or 8.7.
8.2 Pre-test procedures
Before any tests are applied attention shall be given to the safety of the operatives and other
persons involved in the testing operation. It is essential that proper means of access shall be
provided to the area of work, and the sides of any trench or excavation in which work is to be
tested should be adequately supported and free from hazards.
Where a water test is to be applied, drain stoppers and bags shall be properly secured in position
and provision made for the final removal of the stopper or bag from surface level by means of a
strong cord attached to the inlet ferrule.
All obstructions, debris and superfluous matter shall be removed from sections of pipeline
inspection chambers, manholes, or similar underground chambers and they shall be flushed out
before testing.
Care shall be taken when a chemical cleaning agent is used to remove deposits of cement mortar
from the surfaces of benchings and channel inverts. Protective clothing, including gloves and eye
shields, shall be provided for operatives using or handling the chemicals. On completion of the
work all treated surfaces shall be thoroughly hosed down.
8.3 Checking the bore
Where required by the Engineer and before any tests are applied, a disc or ball type profile testing
device shall be passed through all drains and private sewers between inspection chambers,
manholes or other suitable points of access and through all accessible branch drains.
2013
8.4 Water test
Gravity drains and sewers up to and including 300mm diameter shall be tested to an internal
pressure of 1.5m head above the invert of the pipe at the high end of the line and not more than
4m head at the lower end.
Testing shall be carried out between inspection chambers, manholes or other suitable points of
access and through any accessible branch drains. Where the test head of water is in excess of 4m
at the lowest point of the pipeline under test (including the minimum test head of 1.5m), the
pipeline may be tested in sections by means of appropriately placed test branches. The test
branches may be extended up to the finished surface with a suitable termination and used as
additional points of access.
Solvent welded UPVC pipelines shall be allowed to stand for 1 to 2 hours before applying the test
and shall be suitably anchored to prevent flotation when the test is applied before backfilling the
trench.
Where cement mortar joints are used they shall be left for at least 24 hours before testing.
The test procedure shall be as given in items (a) to (f) below:
a) Fit expanding plugs or bag stoppers, suitably secured to resist the full hydrostatic head, at
the lower end of the pipe and in any branches as necessary.
b) Fit a similar plug or bag stopper into the top end of the pipeline together with a stand pipe or
flexible tube leading from a container connected to the plug or bag.
c) Fill the pipeline with water making sure that there are no pockets of trapped air.
d) Fill the stand pipe or other test apparatus to a height of 1.5m above the pipe or channel
invert.
e) Allow the pipeline to stand for 2 hours for absorption, topping up as necessary.
f) After 2 hours, measure the loss of water from the pipeline by noting the quantity of water
needed to maintain the test head in the apparatus over a period of 30 min.
The test will be considered satisfactory if the rate of water loss does not exceed 1 litre/hour per
metre diameter per linear metre run of pipe. For various pipe diameters this rate of loss over a 30
min period may be expressed as follows:
100mm nominal bore pipe 0.05 litres per metre run;

Leaking or other defects which may be revealed during the test shall be made good and the test
repeated until the pipe run proves satisfactory.
2013
8.5 Air test
All pipes shall be initially air tested after laying and placement of bed and surround.
The air test shall be carried out by inserting expanding drain plugs or inflatable canvas or rubber
bags in the upper and lower ends of the pipeline and pumping air in under pressure. Where
cement mortar joints are used the joint shall be left for at least 24 hours before testing. Solvent
welded UPVC pipelines shall be allowed to stand for 1 hour to 2 hours before applying the test.
The test procedure shall be as given in items (a) to (e) below:
a) Fit expanding plugs or inflatable canvas or rubber test bags into the ends of the pipeline and
of all associated branches.
b) Connect a glass 'U' tube gauge (manometer) to one of the sealing plugs and a means of
applying the air pressure to another sealing plug or stopper inserted in the section of
pipework under test. The manometer and air pressure source shall be located at opposite
ends of the pipework under test.
c) Apply pressure either by mouth or hand pump to achieve a pressure of slightly more than
100mm water gauge for pipelines, or where gullies and/or ground floor appliances are
connected of slightly more than 50mm water gauge.
d) Allow 5 min for stabilisation of air temperature.
e) Adjust air pressure to 100mm or 50mm water gauge as necessary.
The drain run shall be considered satisfactory if, without further pumping, the head of water shall
not fall by more than 25mm in a period of 5 min for a 100mm gauge test pressure and 12mm for a
50mm water gauge test pressure.
Should an air test not prove the run acceptable then a water test shall be carried out as described
in Section 8.4.
8.6 Smoke test
Both ends of the drain shall be sealed and either smoke pumped in from a suitable smoke making
machine or smoke bombs activated in the line. If any joints show an escape of smoke they shall
be made good and retested.
8.7 Cleaning
Immediately before CCTV inspection, lift all manhole covers, inspection chamber covers and
access point covers and remove all debris. Thoroughly flush the entire drainage system with water
to remove all silt and check for blockages. Rod pipelines between access points to remove any
debris and obstructions, which have not been removed by flushing.
Securely replace all covers after cleaning
2013
8.8 CCTV inspection
All pipes of the drainage system are to be CCTV inspected immediately prior to handover.
CCTV equipment shall be of a type to satisfactorily record the condition of the drainage system
using self levelling cameras and adequate illumination.
Immediately prior to camera entry all pipes must be flushed with water to enable backfalls in the
system to be identified.
No flows will be permitted into the system during inspection.
The Engineer must be afforded access to inspect the CCTV inspection from a suitable monitor
during the site inspection. If site attendance is not possible the Engineer shall be given sufficient
time to inspect CCTV footage before handover of the works.
The Contractor shall provide 3 copies of the CD of the CCTV inspection with each pipe length and
chamber references on the DVD tape.
A written report shall accompany the CD’s identifying any defects of the system.
Any defect identified on the CCTV system must be rectified by the Contractor and subsequent
CCTV inspection undertaken to prove the defect has been rectified.
Three copies of all video tapes to be provided on completion.
8.9 Laser Line Profile and Level Testing
Where the specific pipe material dictates that laser line, profile and level testing is required for
drainage systems adoptable under Water Act adoption agreements, the testing shall be carried out
strictly in accordance with the relevant Sewage Undertakes requirement.
8.10 Connectivity
Dye testing shall be undertaken by the Contractor to prove that no inter-connectivity between the
foul and the surface water system is present.
2013
9.0 Tolerances
9.1 All pipe inverts must be laid within +/- 20 mm of the specified drawing levels providing that no pipe
shall have a reverse gradient, and that no ponding occurs within any length of pipe. Any pipe
outside the above tolerance must be re-laid correctly.
Any pipe which does not meet the above tolerances must be re-laid to achieve the specified
tolerances.
2013
10.0 Access chambers
Manholes and catchpits shall be constructed in accordance with the drawings.
10.1 Brick manholes
Brick manholes shall be constructed in engineering brick Class B English bond, using 1:3 Portland
Cement mortar, on a base of Grade C20 concrete in accordance with Sewers for Adoption. Each
brick shall be well flushed and jointed up before mortar for the next course is spread. A sulphate-
resisting cement shall be used where there is a danger of sulphate attack and where indicated on
the drawings.
The ends of pipes shall be built into manholes with watertight joints. A single brick-on-edge arch
shall be formed over all pipes exceeding 150mm in diameter.
Where the depth of the manhole exceeds 900mm double width galvanised step irons to BS 1247,
shall be built into each third course, commencing at not more than at 750mm below the manhole
cover.
Main channel inverts shall, wherever possible, be purpose made half round channels of the same
material as the outgoing pipes from the manholes.
Side branches shall, where practicable, be brought into the main channel by the use of half section
or three quarter section channels. The channels shall be bedded in 1:1 cement mortar and
connected to the main channel so that the discharge from the branch drain is in the direction of
flow in the main channel. The benching shall rise vertically from the edge of the channel pipe to a
height of not less than that of the soffit of the outgoing sewer and shall be sloped upwards from
that point to meet the wall of the manhole at a gradient of not less than 1 in 6. It shall be floated to
a smooth hard surface.
Connect branches to the channel at half pipe level, with staggered connections so that discharge
flows smoothly in the direction of the main flow, without turbulence.
Connect branches with a greater than nominal size of 150 m with the soffit level to that of the main
drain.
Where the connecting angle (with the main channel) is greater than 45°, a three quarter section
branch should be used. Channels and branches should be benched up to at least the top of the
outgoing pipe at a slope of 1 in 12.
2013
Where channels are formed insitu, they shall be formed to the required profile in concrete Grade
C25 and shall be rendered in 1:2 cement mortar trowelled smooth.
Where specified on the drawings sulphate resisting cement shall be used for the benching and
rendering.
Cover slabs when required shall be reinforced concrete Grade RC35 with rebates where required
for the cover frames.
10.2 Precast concrete manholes
Precast concrete manholes shall be supplied with precast inverts shaped to accommodate
incoming drains or cast in-situ inverts of concrete Grade C25. Joints shall be made in a mortar mix
having a 1:3 cement sand ratio.
Where required for sewers adoptable under Water Industry Act adoption agreements, bases are to
be formed as shown on the drawings using channel pipes and granolithic benching on Grade C20
concrete bases in accordance with Sewers for Adoption (including local sewage undertake
variations and addendums). The use of preformed pre-cast bases for adoptable sewers should be
approved by the Engineer and adopting sewage undertaker before commencement of works
The precast concrete manholes shall be provided with a surround of concrete Grade C20 of
minimum thickness 150mm (unless Sewers for Adoption local variations and addendums dictate
otherwise e.g. Severn Trent Water).
Any joints in concrete surrounds shall be staggered with the manhole construction joints.
Where specified on the drawings sulphate resisting cement shall be used for precast concrete
manholes, their benching, rendering and surrounds.
Step irons to BS 1247 or ladders to BS EN 14396 shall be provided as detailed on the drawings.
10.3 Catchpits
Brick catchpits shall be constructed in common brickwork 225mm or 115mm thick as indicated on
the drawings and laid in 1:3 Portland Cement mortar on a base of Grade C20 concrete.
Concrete catchpits shall be constructed in precast rings to BS 5911 as indicated on the drawings
generally in accordance with a standard precast ring manhole with a sumped section replacing the
usual channelled invert.
PVCu catch pit chambers shall be formed using preformed plastic inspection chamber parts as
indicated on the drawings with the based formed of Grade C20 concrete
The silt trap section of the catchpit shall be formed and sized as shown on the drawings.
2013
10.4 Inspection chambers
Inspection chambers shall be constructed as indicated on the drawings.
Where the depth of chamber exceeds 1.2 metres the access cover shall be fitted with a 350mm
diameter restrictor as shown on the drawings to prevent man access.
Where PVCu chambers are located in vehicular areas the top of the chamber shaft shall be
concrete surrounded in accordance with the drawings and fitted with a vehicle loading cover as
shown.
10.5 Rodding Eyes
Rodding eyes shall be formed using the relevant pipe materials and fittings as detailed on the
drawings.
Where rodding eyes are located in vehicular areas the top of the pipe riser shaft shall be concrete
surrounded and fitted with the correct vehicle loading cover in accordance with the drawings.
10.6 Covers & Gratings
Covers and gratings shall be to the dimensions and gradings as shown on the drawings.
Internal manholes shall be double sealed air tight units to prevent the ingress of odours, as shown
on the drawings and as detailed by the Architect to suit their floor finishes
2013
11.0 Surface Water Attenuation Structures
11.1 Installation
The attenuation structure shall be installed in accordance with the product manufacturer’s
recommendations.
11.2 Waterproof Membranes
The Contractor shall ensure no damage arises to the waterproof membrane with particular care
during backfilling operations.
11.3 Loading
The maximum imposed load, which can safely be accommodated by the attenuation structure,
must not be exceeded during the works
The Contractor must confirm the maximum safe load with the Engineer.
11.4 Cleanliness
The Contractor must prevent all debris/silt entering the attenuation structure during the works.
2013
12.0 Testing of manholes and & catchpits
12.1 Test head
Inspection chambers and manholes less than 1.5m in depth to invert shall be filled with clean water
to the underside of the cover and frame located at ground or surface level. Where the depth to the
channel invert is 1.5m or greater the test head shall not be less than 1.5m. The test head for petrol
interceptors, suction wells and similar underground chambers shall be not less than 0.5m above
the invert of the highest connection to the chamber.
Where the chamber is located in ground subject to pore water pressure, the test head shall be the
mean water table level based on seasonal variations or test heads previously specified, whichever
is the greater.
12.2 Test procedures
Tests shall not be carried out until the structures have reached sufficient strength to sustain the
pressure from testing.
Open channel manholes, inspection chambers and other free surface water containing structures
shall, whenever possible, be tested independently of any drain or sewer.
The external faces of a structure shall not normally be backfilled or concrete surrounded before the
chamber is filled with water to the specified test level. Adequate stability shall be ensured during
the period of test and subsequent concrete placement and backfilling.
For the tests, a bag stopper shall be fitted in the outlet of the inspection chamber or manhole and
expanding plugs or bag stoppers in all other connections. All plugs and stoppers shall be to resist
the full hydrostatic head and means provided of safely removing the outlet bag stopper from the
surface.
The inspection chamber, manhole, etc shall be filled with clean water to the required test level and
allowed to stand for up to 8 hours for absorption, topping up the level as necessary. The tests
shall be carried out as rapidly as possible.
The criterion for acceptance shall be that the water level remains constant for 30 minutes. Where
water can be observed issuing from the outside face of the structure at an identifiable point or
points, such leakage shall be made good.
12.3 Tests for surface water attenuation/storage tanks
Complete all filling to tank base and walls

Fill tank to top water level and leave 24 hours until stable level has been achieved. Thereafter
record levels over 48 hours, where the drop should not exceed 50 mm. If a drop in water level
exceeds 50 mm investigate leakage and repair and re-test until a satisfactory result is achieved.
2013
13.0 Compaction Factor test for bedding &
surround material
13.1 Apparatus
i) Open-ended cylinder, 250mm long and 150mm + 10mm,-5mm internal diameter (150mm
diameter pitch fibre or PVC pipe is suitable).
ii) Metal rammer with striking face of 40mm diameter and mass 0.8kg to 1.3kg.
iii) Rule.
13.2 Procedure
Obtain a representative sample more than sufficient to fill the cylinder (about 10kg) by heaping
about 50kg of the proposed material onto a clean surface and dividing it with a spade down the
middle into two halves. Divide one of these and repeat this procedure until the required mass of
sample is left. In the sieving, clumps of material that break up under light finger pressure may be
helped through the sieve, but considerable force must not be used to squeeze over-size clumps
through the mesh. It is important to ensure that the moisture content of the sample does not differ
significantly from that of the main body of material at the same time of its use in the trench.
Place the cylinder on a firm flat surface and gently pour the sample material into it, loosely and
without tamping. Strike off the top surface level with the top of the cylinder and remove all surplus
spilled material. Lift the cylinder clear of its contents and place on a fresh area of flat surface.
Place about one quarter of the material back in the cylinder and tamp vigorously until no further
compaction can be obtained. Repeat with the second quarter, tamping as before, as so on for the
third and fourth quarters, tamping the final surface as level as possible.
Measure down from the top of the cylinder to the surface of the compacted material. This distance,
in millimetres, divided by the height of the cylinder (250mm) is referred to as the compaction factor.
13.3 Suitability of compaction factor for use
Suitability of the compaction factor for use is as follows:
Compaction Factor Suitability for Use

0.15 or less Material suitable.
Between 0.15 and 0.3 Material suitable but requires extra care in
compaction. Not suitable if the pipe is subject
to waterlogged conditions after laying.
Over 0.3 Material unsuitable.
2013
14.0 Land drains
14.1 Pipe Materials
The type of land drain shall be in accordance with the drawings.
14.2 Filter and bedding material
Unless otherwise specified, the filter material surrounding the pipe shall consist of hard, clean,
crushed rock, crushed slag or gravel having a grading within the limits shown in the Table below.
The aggregate crushing value of the material as determined by the tests in BS EN 933-
1:1997shall not exceed 30 per cent. The material passing the 10mm sieve shall be non-plastic
when tested in accordance with BS 1377:1990.
Filter materials shall be to DoT Filter Drain Material Type B (cl.505)
B.S. Sieve Size Range of Grading Percentage by

Weight Passing
63mm 100
37.5mm 85 - 100
20mm 0 - 20
10mm 0-5
14.3 Joints
Where pipes with unsealed joints are specified, a gap of 10mm shall be left between the end of
the pipe and the inner end of the socket. The pipe shall be supported with tarred rope yarn or
other suitable flexible jointing material within the socket over at least the lower third of the
circumference so that there are no vertical steps between one pipe and another.
Where perforated or porous pipes are specified, the joints shall be prepared as recommended by
the pipe manufacturer. Perforated pipes shall be laid with the perforations facing downwards.
2013
15.0 Grouting of redundant pipes
15.1 Reference should be made to The Building Regulations Part H appendix H1-B for classification of
pipes to be grouted.
15.2 Pipes to be grouted shall be filled with a grout consisting of one of the following:
• Class G3 grout to consist of 1:10 cement:sand - mixed with the minimum amount of water
to ensure fluidity.
• Class G4 grout to consist of 1:10 cement:pfa - mixed with the minimum amount of water to
ensure fluidity.
15.3 The grout shall be introduced at the higher end of the length of sewer being filled. Grouting
operations shall proceed such that no length of sewer shall be filled until all upstream
communicating lengths have been completed.
15.4 The seals at the lower end of each run of sewer shall be fitted with a flexible breather pipe, fixed at
the soffit of the sewer and turned vertically upwards to a height of 600mm above the soffit level of
the higher end of the relevant sewer length.
15.5 The head of existing sewer lengths “cut-off” and exposed during excavations for new works shall
be suitably sealed and a 150mm flexible injection pipe constructed through the seal at the soffit of
the sewer. This shall be turned vertically and extended upwards for at least 1 metre.
15.6 On completion of grouting operations the injection pipe shall be sealed with a plug of concrete at
least 150mm deep and having 150mm bearing outside the injection pipe.
15.7 Surplus water shall be disposed of without causing a nuisance.
15.8 The shafts of manholes on abandoned sewers shall be broken down to a level of 1 metre below
finished ground level and the remaining void filled with GEN0 concrete.
2013
16.0 As built records
16.1 The Contractor must identify any as-built changes to the Engineer’s drawings. The Contractor must
provide marked up copies of the Engineer’s drawings indicating any changes to invert levels,
pipes, manholes etc prior to Practical Completion.
2013
073039-CUR-00-XX-RP-Z-00110
Specifications
2.0 Hot Dip Galvanising Specification

Specification
Hot Dip Galvanized Coating on

Fabricated Structural Steelwork
073039
August 2019
Hot Dip Galvanised Coatings on Fabricated Structural Steelwork Specification Page 1 of 4

2013
Summary
G/B
1.0 General
2.0 Surface Preparation
3.0 Hot Dip Galvanised Thickness
4.0 Coatings Properties
5.0 After Treatment
6.0 Certificate of Compliance

2013
G/B
Specification For Hot Dip Galvanized Coatings On Structural Steelwork

Specification G/B
1.0 General
All materials, surface preparations, application of hot dip galvanizing coatings and after treatment
to be in accordance with BS EN ISO 1461:2009.
Materials generally suitable for galvanizing are unalloyed carbon steel, low-alloy steels and grey
and malleable cast iron. Where other ferrous metals are to be galvanized, adequate information or
samples should be provided to the galvanizer to decide whether these steels can be satisfactorily
galvanized. Sulphur-containing free-cutting steels shall not be used.
The hot dip galvanizing bath shall primarily contain molten zinc. The total of impurities (other than
iron and tin) in the molten zinc shall not exceed 1.5% by mass, the said impurities being those
defined in BS EN ISO 752:2004 or BS EN 1179:2003.
Enclosed cavities within steel members (such as tubes with end plates) shall be provided with
holes for venting and draining.
2.0 Surface preparation
Steel is to be blast cleaned to SA2.5 (BS EN ISO 8501-1:2007) or SSPC-SP6 prior to fabrication.
Following fabrication, surface contaminants such as carbon films, rolling oil residues, oil, grease,
paint, welding slag and similar impurities to be removed prior to pickling.
The surfaces of the basis metal shall then be cleaned by pickling in acid before dipping into the
molten zinc.
Castings should be as free as possible from surface porosity and shrinkage holes should be
cleaned by grit blasting, electrolytic pickling or by other methods specially suitable for castings.
3.0 Hot dip galvanized thickness
This specification requires a minimum mass per area of 1000g/m2 of zinc coating, which converts
to a thickness of 140μm (microns) to be applied to all surfaces of the steel.
Determination of the thickness of coating on the steel using the general non-destructive magnetic
method to BS EN ISO 2178:1995, or the gravimetric method. Sampling and testing shall be in
accordance with BS EN ISO 1461:2009.
4.0 Coatings properties
At acceptance inspection, the surfaces of the zinc coated steel shall be free from nodules, blisters
(i.e. raised areas without solid metal beneath), roughness, sharp points and un-coated areas.
Flux residues shall not be permitted.

2013
G/B
Lumps and zinc ash shall not be permitted where they may affect the intended use of the hot dip
galvanized article, or its corrosion resistance required.
The total un-coated areas for renovation by the galvaniser shall not exceed 0.5% of the total
surface area of a component. Each un-coated area for renovation shall not exceed 10cm2. If un-
coated areas are larger, the article containing such areas shall be re-galvanized.
Renovation shall be by zinc thermal spraying (BS EN 22063:1994) or by application of a suitable

protective paint coating. Approval must be obtained for renovation proposals from the Engineer,
prior to their implementation.
5.0 After treatment
Steel articles should not be stacked together while hot or wet. Small articles (bolts, nuts, etc)
dipped in bulk in baskets or in jigs may be centrifuged immediately after withdrawal from the
molten zinc to remove surplus metal.
If articles are to be painted or powder coated after galvanizing, the supplier should inform the
galvanizer before the article is galvanized.
6.0 Certificate of compliance
The Hot Dip Galvanizer shall provide a certificate of compliance with the requirements of BS EN
ISO1461:2009 (BS ISO 10474 is relevant) for all steel which is galvanized.

2013
073039-CUR-00-XX-RP-Z-00110
Specifications
3.0 Painting of Steelwork Specification

Specification
Painting of Structural Steelwork

073039
August 2019

2013
S2 Internal Protection (non-decorative)
Protective coating system
Performance Requirements : ISO 12944 S2.16

Environment Category : C1 & C2
1.0 General
All materials, surface preparations, coating systems and application of coatings are to be in
accordance with BSEN ISO 12944 Parts 1-8 inclusive – 1998 (except part 5 revised 2007) and
BCSA NSSS. Materials are to be stored, prepared and applied strictly in accordance with the
manufacturer’s product data sheets.
All paint shall be by the same manufacturer and shall comply with the EPA (Environmental
Protection Act) PG6/23 1998 Regulations.
Paint thicknesses quoted are NOMINAL DFT as defined in BSEN ISO 12944-5: 2007
Where applicable, the colour of undercoats shall be compatible with the colour of top finishing coat
defined by the Architect or Client.
Intumescent coatings to be specified by the Architect to required DFT to achieve the period of fire
resistance specified (i.e. 30, 60, 90 or 120 minutes). Intumescent coatings and sealer coats must
be supplied by the same manufacturer who is supplying the corrosion protection coatings to ensure
compatibility of materials. The manufacturer must supply independent certification of fire test
assessments for each fire protection system. It is recommended that intumescent paint systems
are applied in-shop prior to delivery to site and erection of steelwork. Intumescent coatings which
are to be externally exposed must be sealed using durable sealer coats.
2.0 Works treatment
2.1 Preparation
Abrasive blast clean to SA2½ to BSEN ISO 8501-1:2007, or SSPC-SP6, with a surface profile in
the range 50 – 75 microns.
2.2 Primer and intermediate coats to be applied in shop.
3.0 Site treatment
3.1 Inspect all steelwork and ensure that the works system is intact. Any damage from transit or
erection should be repaired by abrading exposed substrate to standard BS EN ISO 8501-1:2007,
followed by reapplication of the coatings specification to restore the works applied system.
3.2 Clean all surfaces to remove dust and other dry contaminants, ensuring surfaces are free from
grease and oil and thoroughly dry, before applying each further coating. Agreement shall be
reached between the engineer, the paint applicator and the coatings manufacturer’s representative
regarding the approved standard of surface cleanliness.
3.3 Bolts to be sheradised - All protruding portions are to be site painted (after cleaning/degreasing) to
a specification approved by the Engineer and paint manufacturer to ensure similar anticorrosive
properties and compatibility with the surface treatment system used on surrounding areas.
4.0 Finishing coat.

Following repairs to priming/ shop coats and cleaning, apply finishing coats as noted – see
protective coating system.

2013
5.0 Health & safety

Health and Safety precautions to be taken in accordance with Health and Safety Executive
Regulations and manufacturers recommendations relating to the storage, transportation,
preparation and application of the materials. All relevant information will be contained in the
relevant product technical and safety data sheets, which shall be made available to all parties,
and form part of the COSHH assessment to be prepared before commencement of any works. .
It is the Contractors responsibility to apply the relevant precautionary procedures for the safety of
operators and others in the vicinity during painting.
6.0 1. Works Coatings

Following abrasive blast cleaning to SA2½.
Primer Coating
Two pack high solids high build epoxy zinc
phosphate primer to 150 microns DFT.
2. Finishing Coatings
Following repair to priming/ shop coats and cleaning.
Finishing Coating
None required. Total DFT
150 Microns
3. Cavity Steelwork Coatings
Following repair to priming/ shop coats.
A) Cavity steel with 40mm separation from outer leaf. Total DFT
Epoxy / PU to 200 microns DFT or 350 Microns
Epoxy / Zinc to 60 microns DFT and Epoxy / PU to 140 microns DFT
B) Cavity Steel in contact with outer leaf.

Epoxy / PU to 280 microns DFT or Total DFT
390 - 430
Epoxy / Zinc to 60 microns DFT and Epoxy / PU to 180 microns DFT Microns.
Microns
.

2013
7.0 Approved paint suppliers
The following manufacturers are known to be able to comply with this specification though other
companies may be used subject to the approval of Curtins.
Crosbie Casco Wood Lane Partington Manchester M31 4ND
Sherwin-Williams Tower Works Kestor Street Bolton BL2 2AL
International Paint Ltd Stoneygate Lane Felling Gateshead NE10 JY
PPG Protective & Unit 3 Maisies The Village, South Normanton,

DE55
Marine Coatings Way Carter Lane Derbyshire 2DS
8.0 Inspection reports
Inspection reports on the standard of surface preparation, measurements of Dry Film thickness of
each coat in accordance with BSEN ISO 12944 Part 8, EN ISO 19840:2000 are to be provided
for all steelwork. The dry film thickness per coating shall be within the limits provided by these
standards.
The condition of paint skin as erected on site must be stated in the inspection report, together
with the nature and extent of any remedial works required.

2013
S4 Internal Protection (decorative)
Performance Requirement: ISO 12944 S2.16

Environment Category: C1 and C2
1.0 General
All materials, surface preparations, coating systems and application of coatings are to be in
accordance with BSEN ISO 12944 Parts 1-8 inclusive – 1998 (except part 5 revised 2007) and
BCSA NSSS. Materials are to be stored, prepared and applied strictly in accordance with the
manufacturer’s product data sheets.
All paint shall be by the same manufacturer and shall comply with the EPA (Environmental
Protection Act) PG6/23 1998 Regulations.
Paint thicknesses quoted are NOMINAL DFT as defined in BSEN ISO 12944-5: 2007
Where applicable, the colour of undercoats shall be compatible with the colour of top finishing coat
defined by the Architect or Client.
Intumescent coatings to be specified by the Architect to required DFT to achieve the period of fire
resistance specified (i.e. 30, 60, 90 or 120 minutes). Intumescent coatings and sealer coats must
be supplied by the same manufacturer who is supplying the corrosion protection coatings to ensure
compatibility of materials. The manufacturer must supply independent certification of fire test
assessments for each fire protection system. It is recommended that intumescent paint systems
are applied in-shop prior to delivery to site and erection of steelwork. Intumescent coatings which
are to be externally exposed must be sealed using durable sealer coats.
2.0 Works treatment
2.1 Preparation
Abrasive blast clean to SA2½ to BSEN ISO 8501-1:2007, or SSPC-SP6, with a surface profile in
the range 50 – 75 microns.
2.2 Primer and intermediate coats to be applied in shop.
3.0 Site treatment
3.1 Inspect all steelwork and ensure that the works system is intact. Any damage from transit or
erection should be repaired by abrading exposed substrate to standard BS EN ISO 8501-1:2007,
followed by reapplication of the coatings specification to restore the works applied system.
3.2 Clean all surfaces to remove dust and other dry contaminants, ensuring surfaces are free from
grease and oil and thoroughly dry, before applying each further coating. Agreement shall be
reached between the engineer, the paint applicator and the coatings manufacturer’s representative
regarding the approved standard of surface cleanliness.
3.3 Bolts to be sheradised - All protruding portions are to be site painted (after cleaning/degreasing) to
a specification approved by the Engineer and paint manufacturer to ensure similar anticorrosive
properties and compatibility with the surface treatment system used on surrounding areas.
4.0 Finishing coat.

Following repairs to priming/ shop coats and cleaning, apply finishing coats as noted – see
protective coating system.

2013
5.0 Health & safety

Health and Safety precautions to be taken in accordance with Health and Safety Executive
Regulations and manufacturers recommendations relating to the storage, transportation,
preparation and application of the materials. All relevant information will be contained in the
relevant product technical and safety data sheets, which shall be made available to all parties,
and form part of the COSHH assessment to be prepared before commencement of any works. .
It is the Contractors responsibility to apply the relevant precautionary procedures for the safety of
operators and others in the vicinity during painting.
6.0 1. Works Coatings

Following abrasive blast cleaning to SA2½.
Primer Coating
Two pack high solids high build epoxy zinc
phosphate primer to 100 microns DFT.
2. Finishing Coatings
Following repair to priming/ shop coats and cleaning.
Finishing Coating (Workshop or site applied.)
Two pack modified acrylic finish to Total DFT
specified colour to 50 microns DFT. 150 Microns
3. Cavity Steelwork Coatings

Following repair to priming/ shop coats.
A) Cavity steel with 40mm separation from outer leaf. Total DFT
Epoxy / PU to 200 microns DFT or 300 Microns
Epoxy / Zinc to 60 microns DFT and Epoxy / PU to 140 microns DFT
B) Cavity Steel in contact with outer leaf.

Epoxy / PU to 280 microns DFT or Total DFT
340 - 380
Epoxy / Zinc to 60 microns DFT and Epoxy / PU to 180 microns DFT Microns.
Microns
.

2013
7.0 Approved paint suppliers
The following manufacturers are known to be able to comply with this specification though other
companies may be used subject to the approval of Curtins.
Crosbie Casco Wood Lane Partington Manchester M31 4ND
Sherwin-Williams Tower Works Kestor Street Bolton BL2 2AL
International Paint Ltd Stoneygate Lane Felling Gateshead NE10 JY
PPG Protective & Unit 3 Maisies The Village, South Normanton,

DE55
Marine Coatings Way Carter Lane Derbyshire 2DS
8.0 Inspection reports

Inspection reports on the standard of surface preparation, measurements of Dry Film thickness of
each coat in accordance with BSEN ISO 12944 Part 8, EN ISO 19840:2000 are to be provided
for all steelwork. The dry film thickness per coating shall be within the limits provided by these
standards.
The condition of paint skin as erected on site must be stated in the inspection report, together
with the nature and extent of any remedial works required.

2013
073039-CUR-00-XX-RP-Z-00110
Specifications
4.0 Pilling Specification

Specification
Piling and Embedded Retaining Walls

073039
August 2019
Piling Page 1 of 13
2013
Summary
SECTION 1 General
SECTION 2 Tender
SECTION 3 Materials
SECTION 4 Design
SECTION 5 Installation of Piles
SECTION 6 Testing
Note: This Specification is intended to be used where specialist sub-contractors are nominated or
domestic sub-contractors to the General Contractor.
Piling Page 2 of 13
2013
1.0 General
1.1 Definitions
In this Specification the term "General Contractor" shall refer to the main contractor who will be
responsible for all works associated with the specialist sub-contractors works, as detailed in the
Specification.
The term "Contractor" shall refer to the specialist sub- contractor responsible for the ground
treatment.
The term "Engineer" shall refer to the authorised representative of Curtins.
1.2 Specifications
The work shall all be carried out in accordance with this Specification and the Institution of Civil
Engineers "Specification for Piling and Embedded Retaining Walls" (2007), referred to hereafter as
the ICE Specification. In the case of conflict Curtins Specification shall take precedence.
1.3 Particular specification
The tender invitation letter (where appropriate) and this Specification shall be regarded as the
"Particular Specification" referred to in the various sections of the ICE Specification. In the case of
conflict between documents, the Particular Specification shall take precedence.
1.4 Work to be executed
The work to be executed shall be the design, detailing and installation of all the piles necessary to
support the loads shown on the Engineer's drawings.
Unless stated otherwise elsewhere, the ground treatment sub-contract shall be in accordance with
the Conditions of the Standard Form of Building Contract.
1.5 Inspection of the site
The Contractor shall be deemed to have visited and examined the site and its surroundings and to
have satisfied himself, prior to the submission of his tender, as to the nature of the ground (so far
as is practicable from visual inspection, and taking into account any relevant information which
may have been provided in the tender documents), the form and nature of the site and its
relationship to existing buildings both within and outside the site boundaries
1.6 Extent of the contract
The contract shall include the provision of all labour, material, construction plant, temporary works,
transport to, from, on or about the site, and everything required in/for the construction, completion
and maintenance of the works insofar as the need for them is specified in or may reasonably be
inferred from the contract documents.
Piling Page 3 of 13
2013
1.0 General
1.7 Statutory requirements
The Contractor shall comply in all respects with local bye- laws and statutory requirements with
particular regard to noise, parking for off-loading, smoke, health, health and safety and welfare
requirements.
1.8 Insurances
All relevant insurances required by the conditions of the Contract shall be taken out and
maintained by the Contractor. Sufficient insurance cover against damage to persons or property
as a result of piling operations and against damage to persons and property caused by defects or
settlement of piles which exceeds that agreed shall be arranged by the Contractor.
1.9 Safety and the CDM Regulations
Nothing in this Specification should be taken as an instruction to adopt working methods which
contravene the CDM Regulations and all contractors/sub-contractors etc are responsible for
The Contractor shall comply and co-operate with all safety requirements, including those in the
project Safety Plan.
Piling Page 4 of 13
2013
2.0 Tender
2.1 Tender
The tender shall be an accurate lump sum or sums based on the Contractor's estimate of the total
piling length or other requirements calculated from the Engineer's drawings and the ground
investigation data supplied. It shall include for all tests required by the Specification and all
associated costs that can reasonably be foreseen from the information provided and from the
Contractor's own visit to inspect the site.
2.2 Schedule of rates
The Contractor shall provide with his tender a detailed schedule of rates for each of the items
described in the relevant section of Appendix A of the ICE Specification: Contract Documentation
and Measurement.
These rates shall be used to price any variations which occur on site.
2.3 Attendances and additional information to be submitted by the tenderer
The tender shall include information enabling all costs incidental to the piling to be accurately
assessed. Examples of such items to be included are: -
01. Work involved in gaining access to the site - e.g. widening openings, providing access
roads etc.
02. Necessity for removing overhead wires.
03. Areas and specification for any hard-standings required for the equipment.
04. Details of any ramps required between changes in level or for negotiating surface
obstructions.
05. Storage areas
06. Labour that is to be supplied by the General Contractor.
07. Need for power and water.
08. Indication of the closest distance piles can be centred from existing structures.
09. Change of level due to heave caused by piling.
10. Details of any tying pile caps and ground beams required.
Any points not so noted shall be deemed to be included in the Contractor's own tender figure.
2.4 Programme
The Contractor shall state at the time of tendering the amount of notice he requires before
beginning work and the length of time piling operations will take on site.
He shall be expected to comply with a reasonable programme of work compiled by the General
Contractor. Any costs incurred due to delays in beginning or completing the work after agreeing
programme dates with the General Contractor and/or the Engineer, shall be borne by the
Contractor.
Piling Page 5 of 13
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2.0 Tender
2.5 Subsoil information and ground conditions
The tender shall be based on such factual ground investigation data and other information
regarding the location, depth and condition of adjacent underground structures and services which
may be affected by the piling work as shall have been provided within the tender documents.
In the event that ground conditions are encountered during the execution of the works which the
Contractor considers to be more adverse than those which could reasonably have been foreseen
at the tender stage, and which necessitate a change of design and/or method of construction, the
Contractor shall immediately notify the Engineer and shall submit to the Engineer his proposals for
overcoming such adverse conditions.
Following receipt of the Engineer’s instructions, the Contractor shall give notice in writing, in
accordance with the conditions of contract, of any intention on his part to submit a claim for
extension of time and/or financial reimbursement. No such claims will be admitted if, in the opinion
of the Engineer, the conditions actually encountered could have been reasonably foreseen at the
time of tendering by a contractor experienced in piling works.
2.6 Structural drawings
All structural drawings relating to the contract will be available for inspection by the General
Contractor and the Contractor at the Engineer’s office during normal working hours. It will,
therefore, be assumed that in submitting his tender, the Contractor has satisfied himself that he
has sufficient knowledge of all relevant parts of the substructure and superstructure.
2.7 Non-compliance with specification
Should a Contractor require modification to any clause of the Specification, he shall apply in writing
to the Engineer before submitting his tender. No conditions requested by the Contractor with his
tender shall override any clauses in this Specification. Any costs incurred because of non-
compliance with this Specification by the Contractor shall be borne by the Contractor.
2.8 Evaluation of tenders
The Client does not bind himself to accept the lowest or any tender. The Engineer reserves the
right to reject any tender which in his opinion does not include a reasonable assessment of the
average pile length based on the available ground investigation data.
Failure of a tenderer to comply with the requirements of this Specification could result in the
rejection of his tender.
Piling Page 6 of 13
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3.0 Materials
3.1 General
The materials and their use shall all be in accordance with the ICE Specification.
3.2 Concrete piles
At the time of submitting his tender the Contractor shall specify the strength or mix of the concrete
and the reinforcement in the proposed piles.
3.3 Approval of concrete mix
Before commencing work on site, the Contractor shall submit to the Engineer for comment full
details of the concrete he proposes to use, the source of the materials and the mix proportions.
3.4 Ready mixed concrete
If the Contractor intends to use ready mixed concrete, he shall submit to the Engineer for comment
the name of the proposed batching plant and a current certificate to demonstrate the adequacy of
its quality control procedures.
3.5 Pile joints
The use of joints in the piles shall not be permitted except with the prior written consent of the
Engineer. The joints shall be close fitting face to face and the locking method shall be such as to
hold the faces in intimate contact by mechanical means, and capable of transmitting all applied
loads.
3.6 Reinforcement
Unless otherwise agreed with the Engineer, a minimum of 4 No. longitudinal reinforcing bars shall
be provided in each pile. These bars shall be a deformed Type 2 bar with a minimum diameter of
12mm, and shall project beyond the cut off level by a minimum of 40 times the bar diameter.
Piling Page 7 of 13
2013
4.0 Design
4.1 Responsibility
The design and installation of the piles shall be the sole responsibility of the Contractor who shall,
nevertheless, satisfy the Engineer that all piles are of sufficient size and strength and durability to
transmit the design loadings and that the piles can be installed to this Specification.
Calculations and drawings requested by the Engineer are for reference purposes only and are
not for checking or approval. The Engineer may review the design and raise questions about the
design and drawings but this shall not absolve the Contractor from his full responsibility for the
adequacy of the design.
4.2 Average pile length
The design of the piles should include an assessment of the average pile length, based on the
foundation loading and ground information available at the time of tender.
4.3 Calculations
The Contractor shall submit to the Engineer for comment full details of each pile type and
diameter proposed (or each wall type proposed), together with calculations for its design, clearly
showing the soil parameters that have been assumed based on the ground investigation data and
the factor of safety that has been allowed.
4.4 Drawings
Where appropriate the Contractor shall prepare working drawings showing all necessary details
of the piles or walls, their number, reference, spacing, diameter, rake, reinforcement and
allowable capacity. These drawings shall be submitted to the Engineer for comment.
Piling Page 8 of 13
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5.0 Installation of piles
The piles shall be installed in accordance with the relevant section of the ICE Specification,
depending on the type of system to be used. The piles shall be installed to within the tolerances
given in the ICE Specification.
5.2 Setting out
The setting-out of pile positions shall be done by the General Contractor who shall provide a
permanent datum level and back-marks for the purposes of establishing cut-off levels. Pile
positions are to be checked as work proceeds, and before the Contractor leaves site.
5.3 Remedial measures
Remedial measures necessary to overcome any inaccuracies in the installation of the piles shall be
done at the Contractor's expense to a scheme approved by the Engineer.
5.4 Variations in ground conditions
In the event that ground conditions are encountered during the execution of the works which the
Contractor considers to be more adverse than those which could reasonably have been foreseen
at the tender stage, and which necessitate a change of design and/or method of construction, the
Contractor shall immediately notify the Engineer and shall submit to the Engineer his proposals for
overcoming such adverse conditions.
Following receipt of the Engineer's instructions, the Contractor shall give notice in writing, in
accordance with the conditions of contract, of any intention on his part to submit a claim for
extension of time and/or financial reimbursement. No such claims will be admitted if, in the opinion
of the Engineer, the conditions actually encountered could have been reasonably foreseen at the
time of tendering by a contractor experienced in this type of work.
5.5 Obstructions
Dealing with obstructions which may be expected to occur in deposits shown in the ground
investigation data shall not constitute a basis for extra costs. The schedule of rates completed by
the Contractor in the tender shall be used for dealing with obstructions whose presence could not
be foreseen at the time of tendering.
Claims shall be agreed pile by pile on time sheets signed by the Supervising Officer only.
5.6 Driving records
The Contractor shall keep records of the driving of each pile as required in the ICE Specification.
Piling Page 9 of 13
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5.7 Pile head casting level tolerances
The piles shall be installed to a level 300mm above the required cut-off level, within the tolerance
specified in the ICE Specification, for the particular type of pile.
The responsibility for finishing piles at the correct level shall rest entirely with the Contractor.
5.9 Stripping pile heads
The General Contractor shall be responsible for stripping back the concrete to the required cut-off
level and exposing the steel reinforcement. Any extra costs incurred by the General Contractor in
having to strip off more than the specified length of concrete in piles finished too high, or having to
lengthen piles finished too low, shall be borne by the Contractor.
5.10 Projecting reinforcement
The piles shall have at least 4 bars of 12mm diameter each projecting 450mm above the required
cut-off level for tying into pile caps or ground beams.
5.11 Disposal of excavated material
The General Contractor shall be responsible for the disposal of the excavated material resulting
from the piling operation.
5.12 Extra work caused to the General Contractor
The cost of any extra work caused to the General Contractor by the piling operation, which was not
noted in the Contractor's tender documents, shall be borne by the Contractor.
5.13 Completion of piling
On completion of the work the Contractor shall remove from the site all unwanted material and
plant. If the tests on the piles have not been completed then removal of the plant will be at the
Contractor's own risk.
Piling Page 10 of 13
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6.0 Testing
6.1 General
Testing of the piles shall be done in accordance with the ICE Specification.
6.2 Preliminary pile tests
If the Engineer requires any preliminary piles to be tested, then these will be specified in the
tender invitation letter or on the Engineer’s drawings.
6.3 Proof load test frequency
A maintained proof load test shall be carried out on working piles at the rate of one test for every
70 piles of the same type to be installed. For example: -
Number of Piles of one type Number of Piles to be tested

1 - 70 1
71 - 140 2
141- 210 3
211 - 280 4
6.4 Selection of piles to be tested
The Engineer shall choose which piles are to be tested whilst the piling is in progress.
6.5 Proof load
The proof load to be used in the pile test shall be the sum of the design verification load, which
will be specified by the Engineer, plus 50% of the pile working load specified on the drawing.
6.6 Proof load test procedure
The load increments, durations and settlement rates shall be as specified in the ICE Specification
except that the proof load shall be held for 24 hours.
6.7 Test records and results
The Contractor shall be responsible for taking all the readings and measurements necessary and
presenting to the Engineer all the information specified in the ICE Specification.
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6.0 Testing
6.8 Criteria for proof load test failure
Unless agreed otherwise with the Engineer prior to the test, the pile shall be deemed to have
failed the test if the load-settlement graph shows any of the following criteria: -
a) An increase in settlement disproportionate to the increase in load
b) A gross settlement of more than 20 mm
c) A residual settlement of more than 60% of the maximum settlement achieved under the proof
load.
6.9 Dynamic testing of driven piles
The Engineer may allow dynamic tests to be done on working piles in lieu of or in conjunction
with the maintained proof load tests. The number of dynamic tests required will be decided by
the Engineer.
6.10 Integrity testing
The Engineer may require integrity tests to be done on working piles in addition to the maintained
proof load and/or dynamic pile tests. If integrity tests are required the Contractor shall submit to
the Engineer for approval the proposed method of testing and the name of the Specialist firm.
If piles are cast in-situ concrete piles, all the piles are to be integrity tested.
6.11 Integrity test results
The Specialist firm shall submit to the Engineer the results of the integrity tests carried out
together with a clear statement saying whether or not the piles are satisfactory.
6.12 Excavation to expose piles
The Engineer may require to inspect the top 2 metres of one or more working piles, to be
exposed by excavation by the General Contractor.
6.13 Concrete cubes
Concrete for the piles shall be tested as specified in the ICE Specification.
6.14 Defective work
Where the results of any test or inspection indicates that any part of the pile does not comply with
the Specification, the work shall be classed as defective and rectified at the Contractor's
expense, to details or a scheme agreed by the Engineer.
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6.0 Testing
In addition, the Contractor shall prove conclusively that the remainder of the work complies with
this Specification.
2013
073039-CUR-00-XX-RP-Z-00110
Specifications
5.0 Structural Concrete Specification

Specification
Structural Concrete
073039
August 2019
Structural Concrete Page 1 of 11

2013
Contents
SECTION 1 General
SECTION 2 Materials
2.1 Cement
2.2 Aggregates
2.3 Additives
2.4 Reinforcement
SECTION 3 Concrete and Concrete Finish
SECTION 4 Testing
SECTION 5 Precast and/or Pre-stressed Concrete Floors, Stairs & Roofs
5.1 Definitions
5.2 Design of Units
5.3 Trimming Brackets to Openings
5.4 Information Required
5.5 Detailing of Units
5.6 Erection

2013
1.0 General
1.1 All concrete work shall be constructed strictly in accordance with the drawings and schedules
provided by the Engineer and the Architect, with this Specification and with Part 1 of the National
Structural Concrete Specification for Building Construction (NSCS). Where there is conflict
between the NSCS and Curtins drawings or Specification, Curtins drawings or Specification shall
take precedence.
1.2 Unless specifically instructed otherwise, either in this Specification or on the drawings, concrete
work shall be strictly in accordance with:
BS 8000-2.2 Workmanship on Building Sites. Code of Practice for Concrete Work. Site Work With In Situ
and Precast Concrete.
Eurocode 2 Design of Concrete Structures – all relevant parts.
UK NA to United Kingdom National Annex to Eurocode 2: Design of Concrete Structures.

Eurocode 2
BS 8500-1 Concrete – Complimentary British Standard to BS EN 206-1. Part 1: Method of Specifying and
Guidance for the Specifier.
BS 8500-2 Concrete – Complimentary British Standard to BS EN 206-1. Part 2: Specification for

Constituent Materials and Concrete.
BS EN 206-1 Concrete - Part 1: Specification, Performance, Production and Conformity.
1.3 The General Contractor shall be fully responsible for the cost, design and safety of all falsework,
formwork, scaffolding and other temporary works.
1.4 Tolerances to be in accordance with the NSCS unless noted otherwise. It is the Contractor’s
responsibility to check that these tolerances are sufficient to accommodate fittings, pre-fabricated
items, window frames, lifts, joints etc and he shall work to reduced tolerances where required for
these items.
1.5 The Contractor shall make provision for the safe storage and handling of all material constituents
of the concrete mix including cement replacements, additives and curing agents, with particular
regard to the Health and Safety of personnel involved in the production, placing and testing of the
concrete.
1.6 Nothing in this Specification should be taken as an instruction to adopt working methods which
contravene the CDM Regulations, and all Contractors/Sub-Contractors etc are responsible for

2013
2.0 Materials
2.1 Cement
a) All cement to be used in the works shall be Portland Cement complying with BS 8500-2 unless
specified or agreed otherwise in writing by the Engineer.
b) The use of Pulverised Fuel Ash to BS 8500-2 or Ground Granulated Blast Furnace Slag to BS
8500-2 in combination with Portland Cement, as part of the concrete mix, may be permitted
subject to the written approval of the Engineer.
2.2 Aggregates
a) The nominal size of aggregate shall be as noted on the Engineer’s drawings, or if not noted,
20mm. The use of other nominal sizes of graded aggregate shall be permitted only by the
prior written agreement of the Engineer.
b) The Contractor shall ensure that the aggregate he proposes to use on the contract complies
with the recommendations of BS 8500-1 and BS EN 1367-4:2008 with regard to the drying
shrinkage of the concrete relative to its position in the works.
c) The Contractor shall ensure that the aggregate he proposes to use in concrete acting as a
waterproof barrier, for example in retaining walls and basement construction, shall have an
absorption value of less than 3% when tested in accordance with BS 812-2.
2.3 Additives
Concrete shall be mixed from cement, fine and coarse aggregate and water only. The use of any
additive or admixture shall not be permitted except with the prior written consent of the Engineer.
2.4 Reinforcement
Bar bending schedules will be issued by the Engineer for all bar reinforcement. Coding of
reinforcement on drawings and schedules will be in accordance with the recommendations of BS
8666.
The Contractor shall calculate quantities of mesh reinforcement from the drawings, making
adequate allowance for laps and offcut wastage.

2013
3.0 Concrete & Concrete Finish
3.1 Concrete mixes shall be as specified on the drawings and shall conform to the appropriate clauses
of BS EN 206-1 and BS 8500-2. Under normal circumstances, unless noted otherwise, concrete
mixes will be specified as either:
- Designated Concrete (e.g. RC35), or

- Designed Concrete (e.g. C28/35).
Where appropriate Prescribed, Standardised Prescribed or Proprietary Concretes will be specified.
3.2 Formwork shall be designed to give the required finish as specified by the Architect or noted on the
Engineer’s drawings. If no specific finish is required, refer to the NSCS.
3.3 Where a concrete finish specified requires stricter tolerances than those specified in the NSCS,
then those stricter tolerances shall apply.
3.4 For concrete slabs where no levelling finish is specified, then the required tolerances will be noted
on the drawings.

2013
3.0 Concrete & Concrete Finish
3.5 The Contractor is to strike formwork without disturbing, damaging or overloading structure, and
without disturbing props. Notwithstanding other clauses in this specification and any checking or
approvals by the CDM Co-ordinator, the responsibility for safe removal of any part of the formwork
and any supports without damaging the structure rests with the contractor.
MINIMUM PERIODS: The following periods (in days) for retaining formwork in position before
striking apply to class 42.5 or sulphate-resisting Portland cement concrete with no cement
replacement materials or admixtures:
Type of Average mean of daily minimum and maximum air

formwork temperatures during the period
16ºC 7ºC 3ºC
Vertical formwork to columns, ½ ¾ 1

walls and beams
Soffit forms to slabs 4 6 8
Props to slabs and soffit forms 10 15 20

to beams
Props to beams 14 21 28
Details of proposed periods for mixes using admixtures or other types of cement are to be
submitted to the engineer.
MINIMUM PERIODS: Alternative methods of determining minimum periods for retaining formwork
in position may be submitted for approval. The Contractor is to accept responsibility for cost of
checking of alternative proposals by the CDM Co-ordinator and for any testing which may be
required.

2013
4.0 Testing
4.1 The Contractor shall include for all tests specifically required in this Specification.
4.2 The Contractor will not be paid for any tests required as a consequence of any failure by the
Contractor to comply with this Specification.
4.3 At the commencement of the Works, each type of aggregate to be used in the structural concrete
shall be tested for compliance with the Specification. At the same time 5kg samples of the same
aggregates shall be made available for inspection by the Engineer.
4.4 Concrete test cubes shall be made, cured and tested in accordance with the recommendations of
BS 1881.
A set of three concrete test cubes shall be prepared for each sample and shall be taken at the
point of discharge into the works.
One shall be tested at seven days as a guide to the crushing strength of the cubes at twenty-eight
days. The remaining two shall be tested at twenty-eight days.
4.5 Compliance with the specified characteristic strength of the concrete shall be based upon the
twenty-eight day results, in accordance with BS EN 206-1.
If the test results fail to comply, that area which the cube represents shall be classed as defective.
4.6 Sets of cubes shall be taken at the following maximum intervals, or as directed by the Engineer:
a) Structural elements up to 0.2m2 cross sectional area per 4m3 or less

b) All other reinforced concrete elements per 12m3 or less
c) Floating ground slabs per 20m3 or less
d) Mass concrete per 50m3 or less.
4.7 Slump tests of the mixed concrete shall be carried out in accordance with BS EN 12350-2 for every
batch of concrete, or as directed by the Engineer. The results shall be kept by the Contractor for
inspection by the Engineer.
Compliance shall be assessed in accordance with BS EN 206-1.
4.8 The cement content and water cement ratio of any batch of concrete shall comply with BS EN 206-
1 and BS 8500-2. The Engineer may request random tests in accordance with BS EN 206-1 to
check the cement content and/or the water/cement ratio of any batch of concrete.

2013
4.0 Testing
4.9 The Engineer reserves the right to class as defective any concrete which is suspect due to lack of
information or test results.
4.10 Load tests of complete parts of the structure may be called for by the Engineer at any time if the
structural condition of that part of the work is in doubt. Where the results of such tests indicate that
any member or part of the structure does not comply with this Specification that part of the
structure shall be classed as defective work.
4.11 Achievement of the specified characteristic strength shall not be the sole criterion for acceptance.
Cement content, apparent water content, slump, compactability, colour and other properties of the
concrete, if not suitable for the proposed end use, shall be the basis of rejection without
consideration of the test results.

2013
5.0 Precast and/or Prestressed
Concrete Floors, Stairs & Roofs
5.1 Definitions
Supplier: The Contractor responsible for the design (where specified), manufacture and supply of
the precast concrete units.
Erector: The Contractor responsible for the erection of the precast concrete units.
5.2 Design of Units
The design of the units shall be to Eurocode 2 (Design of Concrete Structures) unless noted
otherwise and shall be the sole responsibility of the Supplier. The design shall include any metal
trimming shoes and any in situ make-ups required to produce a complete floor, stair or roof
structure.
Imposed loads and directions of span will be indicated by the Engineer.
Floor finishes, types of ceilings, the construction and height of any walls which have to be carried
on the units, together with the sizes and positions of any service holes, roof lights, trap doors or
other similar openings will be indicated on the Architect’s or Service Engineer’s drawings.
All metal trimmer shoes, bearing plates etc shall be galvanised to BS EN ISO 1461 with a minimum
coating of 750g/m2.
5.3 Trimming Brackets to Openings
When steel brackets are used to trim openings in floors, they should preferably use welded plates
to form the bracket from flat plates with 90 degree junctions to facilitate full bearing of precast floor
units.
If bent and folded plates are used the minimum bend radii should be as follows:
• Internal radius should be not less than 1.5 times the thickness of the plate for S275 grade steel.
• Internal radius should be not less than 2.0 times the thickness for S355 grade steel.
• Internal radius should be not less than four times the thickness for higher grade steels.
It should be noted that larger radii can create problems in themselves with the root causing uneven
bearing or reduced bearing/increased lever-arm, and the Supplier should confirm that adequate
bearing is available if folded brackets are provided.
5.4 Information Required
The Supplier shall be responsible for the submission of the following information to the Engineer
and/or Architect as appropriate.
a) Detailed calculations of the units being supplied including deflection calculations.

b) Camber of units and maximum differential camber between units.
c) Details of the materials being used in the units.
d) Details of the cube results obtained during the manufacture of the units.

2013
e) Duplicate copies of all drawings and details.

f) Drawings showing locations of lifting eyes.
Similar information should be submitted by the Contractor to the appropriate Local Authority for
their approval.
Calculations and drawings supplied to the Engineer are for reference purposes only and are not for
checking or approval. The Engineer may review the design and raise questions about the
design/drawings but this shall not absolve the Supplier from his responsibility for the adequacy of
the design.
5.5 Detailing of Units
Full working details shall be provided by the Supplier before the work is put in hand. These shall
include:
a) Layouts showing clearly the position of each unit in the work. These shall be supported by
marking each unit delivered to site clearly, to show its position and orientation in the works.
b) Details of all trimmings for services, access holes, etc. These shall be positioned from the
Service Engineer’s drawings.
c) Details of all builder's work required, including propping layouts, details of all in situ concrete
required in the floors such as structural toppings, in situ make-up, shuttering and schedules of
reinforcement to such in situ work, grouting-in where necessary, etc.
d) Details of special units required to form solid end/bearing pads where asked for by the
Engineer or where required by the Supplier.
e) Detailing of any hangers necessary to support ceilings etc, such hangers to be supplied by the
Supplier.
f) Details of any timber inserts or other fixing provisions. These shall be either clearly visible or
their positions shall be clearly marked on the concrete units.
g) Details of any special precautions in lifting and erecting including method statements
determining safe lifting and placing of units.
5.6 Erection
The Erector shall be fully responsible for the design, detailing and supply of all temporary works
used in erecting the precast units. Full details of such temporary works shall be supplied to the
Engineer for comment before the work commences.
When fixing to steel frames all edge beams with shelf angles or steel plates on the bottom flange
are to be temporarily propped along their lengths until voids between the precast units and steel
beams have been fully grouted. Precast units spanning on to internal steel beams with shelf
angles or steel plates on the bottom flange must be placed on both sides of the beams alternately.
Precast units must not be placed on one side of the beam only unless written confirmation is
received from Engineer stating that the internal beams have been designed in torsion to resist
eccentric loads due to precast units.

2013
The Erector shall be responsible for fixing the units in their final position, and for the construction of
any in situ concrete make-ups, to the Engineer's and Supplier's satisfaction. Units may not be cut
on site or altered in any way without the Engineer's prior written approval.
It shall be the Erector's responsibility to take sufficient site dimensions before the units are
manufactured to ensure that units delivered to site will fit without any cutting, notching, etc on site.
This requirement shall not be nullified because of any indicative dimensions given on the
Engineer's or Architect's drawings.

2013
073039-CUR-00-XX-RP-Z-00110
Specifications
6.0 Structural Steel Specification

Specification
Structural Steelwork
073039
August 2019
To be read in conjunction with

The National Structural Steelwork
Specification for Building Construction
Structural Steelwork Page 1 of 15

2013
Summary
SECTION 1 General
SECTION 2 Materials
2.1 General
2.2 Certification
2.3 Supplies
2.4 Holding Down Bolts, etc
SECTION 3 Drawings
3.1 General
3.2 Design Drawings
3.3 Acceptance and Responsibility
3.4 Erection Clearances
3.5 Camber
SECTION 4 Connections
4.1 Design
4.2 Bolting
4.3 Welding
SECTION 5 Workmanship
5.1 General
5.2 Supervision
5.3 Defective Work
5.4 Columns in Direct Bearing
5.5 Appearance
5.5 Tubes
SECTION 6 Erection
6.1 Responsibility for Erection

6.2 Method Statement
6.3 Workmanship
6.4 Temporary Bracing
6.5 Removal of Temporary Bracing
6.6 Acceptance of Erected Steelwork
SECTION 7 Corrosion Protection
7.1 Specification
7.3 Remedial Work
7.3 Treatment of Galvanised Surfaces
7.4 Galvanised Tubes

2013
Summary
SECTION 8 Work required of the general contractor
8.1 Holding Down Bolts, etc.

8.2 Grouting of Base Plates
8.3 Site Dimensions
8.4 Erection of Steelwork by General Contractor
8.5 Shop-Applied Protection System - Exposure Period
8.6 Below Ground Steelwork

2013
1.0 General
1.1 All structural steelwork shall be constructed strictly in accordance with the drawings and
schedules provided by the Engineer and the Architect, with this Specification and with the latest
edition of BCSA "National Structural Steelwork Specification For Building Construction". Where
there is conflict between the NSSS and Curtins drawings or Specification, Curtins drawings or
Specification shall take precedence.
1.2 The drawings and this Specification shall be regarded as the "Project Specification" referred to in
the various sections of the BCSA "National Structural Steelwork Specification".
Nothing in this Specification should be taken as an instruction to adopt working methods which
contravene the CDM Regulations, and all contract/sub-contractors are responsible for ensuring
safe procedures which comply with the Regulations.
1.3 In this Specification the term "Engineer" shall refer to the authorised representative of Curtins.
The term "Contractor" shall refer to the Specialist Sub-Contractor responsible for the supply,
delivery and (if specified) erection of the structural steelwork.
1.4 Nothing in this Specification should be taken as an instruction to adopt working methods which
contravene the CDM Regulations, and all Contractors/Sub-Contractors etc are responsible for
ensuring safe procedures which comply with the Regulations. The Contractor shall comply and
co-operate with the General Contractors Health and Safety Plan.

2013
2.0 Materials
2.1 General
All materials used shall be fully in accordance with Section 2 of the BCSA "National Structural
Steelwork Specification". Hot Rolled and Structural Hollow Sections shall be of the grade
specified on the Engineer's drawings. Structural hollow sections shall be hot formed unless
noted otherwise.
2.2 Certification
Manufacturer’s test certificates shall be submitted by the Contractor prior to commencement of

fabrication.
Where test certificates are not made available the Engineer may require material testing to be
carried out, at the Contractor's expense, in accordance with BS EN 10025 and BS EN10210-1.
Sufficient quantities of material shall be made available for testing as directed by the Engineer.
2.3 Supplies
The Contractor shall ensure that adequate supplies of all necessary materials are available to
permit construction to proceed in accordance with their agreed programme.
2.4 Holding down bolts etc.
All Anchor Bolts, Holding Down Bolts, Rag Bolts etc. shall be supplied by the Contractor.

2013
3.0 Drawings
3.1 General
All design, fabrication and erection drawings produced by the steelwork Contractor shall be
prepared in accordance with Section 3.0 of the BCSA "National Structural Steelwork
Specification". The Contractor shall obtain details and setting out etc by reference to the
Engineer’s, Architect’s and other designer’s drawings and information as necessary. The design,
fabrication and erection drawings shall not be sub-contracted without the prior approval of the
Engineer.
3.2 Design drawings
“Design Drawings” as defined by the National Structural Steelwork Specification will need
supplementing by reference to Architect’s or Service Engineer’s (M&E) drawings unless noted
otherwise.
The Structural Engineer’s drawings indicate member types and sizes only. The drawings do not
show full dimensions since it is the responsibility of the Contractor to derive these from the
Architect’s fully co-ordinated dimensioned drawings.
Unless noted otherwise, no connections are detailed since these are the responsibility of the
Contractor. Any connections shown are for illustrative and explanatory purposes only.
The Engineer’s construction information relates to steelwork members and connection forces
associated with the permanent condition and do not allow for any unforeseen temporary loadcase
situations relating to erection sequences or construction activities. It is the General Contractor’s
responsibility to review (with the Engineer) the Engineer’s construction information with regard to
the support of their associated construction activities. Any alteration required to the construction
information due to the above will need to be approved by the Engineer.
3.3 Acceptance and responsibility
The Contractor shall submit to the Engineer copies in duplicate of all working drawings and
sketches in good time before commencement of the work and in accordance with the designated
programme. Calculations and drawings requested by the Engineer are for reference purposes
only and are not for checking or approval. The Engineer may review the design and raise
questions about the design/drawings but this shall not absolve the Supplier from their full
responsibility for the adequacy of the design.
It shall be the Contractor's responsibility to obtain sufficient site dimensions to ensure that
steelwork delivered to site will fit without any cutting, notching etc, on site. This requirement shall
not be nullified because of any theoretical dimensions given on the Engineer's or Architect's
drawings.

2013
3.0 Drawings
3.4 Erection clearances
The erection clearance for cleared ends of members connecting steel to steel shall not be greater
than 2mm at each end. Where web cleats are not used this may be increased to 3mm.
3.5 Camber
Cambers, including any anticipated erected displacements, shall be agreed between the
Engineer and the Contractor during the preparation of the fabrication details, or as detailed in the
Project Specification.

2013
4.0 Connections
4.1 Design
Connections extra to those indicated on the drawings shall not be permitted unless written
permission is obtained from the Engineer.
All connections (including base plates and holding down bolts) shall be designed and detailed by
the Contractor from the loads, moments and shears supplied by the Engineer and including any
other forces arising during erection in order to maintain the steel frame in a stable condition.
Where specific details or limitations to a connection are required they shall be supplied by the
Engineer. All designs and details shall be in accordance with the current edition and relevant
section of Eurocode 3 Design of Structural Steelwork and the UK National Annex to Eurocode 3.
In accordance with the National Structural Steelwork Specification the Steelwork Contractor shall
ensure that no part of the structure is permanently distorted by stacking of materials or temporary
erection loads during the steel frame and decking erection process.
The General Contractor shall ensure that no other contractor shall place loads on the partly
erected structure without the permission of the Contractor.
Steelwork detailed to support elements off shelf angles fixed to both sides of the member will
require end connections capable of supporting loads applied to the member in the temporary
condition. The Contractor should check with the Engineer that the connection forces and
member design is capable of supporting the temporary loads associated with this condition.
Where steelwork is detailed to support elements off shelf angles fixed to only one side of the
member, the Contractor should check with the Engineer that the connection forces and member
design has been designed to suit the associated torsional forces.
The General Contractor is responsible for providing the Engineer and Contractor with information
regarding the erection sequence of subsequent elements (e.g. floor slabs etc.) to ensure all
temporary loads can be accommodated by the end connection design by the Contractor.
4.2 Bolting
All bolts and bolting procedures shall be in accordance with the BCSA "National Structural
Steelwork Specification".
The Contractor must indicate on their drawings the degree of tightening required for all bolted
connections. The degree of bolt tightening shall not exceed the safe capacity of the bolt.

2013
4.0 Connections
4.3 Welding
4.3.1 General
All welding consumables, processes, procedures and testing shall be in accordance with the
BCSA "National Structural Steelwork Specification".
Oxy-Acetylene welding of structural steelwork is not permitted.
4.3.2 Welding engineer
The Contractor shall appoint a competent Welding Engineer to ensure that all welding is carried
out in accordance with this Specification.
4.3.3 Site welding
Before commencing any site welding operations the Contractor shall provide written notification to
the Engineer who may then inspect the preparation and alignment of steelwork members.
Site welding may only be commenced upon receipt of the Engineer's written approval.
Upon removal of all slag, spatter, etc. site welds shall be protected with one coat of linseed oil,
pending inspection and approval by the Engineer. All oil shall be thoroughly cleaned off prior to
application of the specified paint protection system.

2013
5.0 Workmanship
5.1 General
All workmanship shall be fully in accordance with the relevant sections of the BCSA "National
Structural Steelwork Specification".
5.2 Supervision
The Contractor shall ensure that all stages of the work are supervised by, in the Engineer's
opinion, a suitably qualified and experienced supervisor.
5.3 Defective work
Structural Steelwork details not approved by the Engineer or not in accordance with the
Engineer's drawings and this Specification shall be classed as defective.
Defective work shall be removed from the site and replaced to the Engineer's instructions.
The cost of carrying out these remedial operations shall be borne by the Contractor.
5.4 Columns in direct bearing
Bearing and butt ends of stanchions or column shafts shall be accurately machined, square with
the axis, over the whole area of contact.
5.5 Appearance
All exposed steelwork shall be of neat appearance. The Contractor should confirm with the
Engineer, Architect or Main Contractor the requirement for grinding/removal of marks to provide a
neat appearance. In addition, exposed steelwork sections should be identified from stock
selection to obtain the straightest sections where possible.
5.6 Tubes
All tubes shall be sealed unless noted otherwise.

2013
6.0 Erection
6.1 Responsibility for erection
The erection of the structural steelwork shall be carried out by:-
a) The Contractor
In the case of a supply, deliver and erect tender (specified in the invitation to tender).
b) The General Contractor

In the case of a supply and deliver only tender (specified in the invitation to tender).
The erector shall provide all tackle, plant and packing necessary for the erection of the
steelwork, including any temporary bracing specified by the Contractor on their fabrication
details.
6.2 Method statement
The erector shall submit to the Engineer a method statement for erection in good time prior to
commencement, to include consideration of safety issues.
6.3 Workmanship
Erection of the structural steelwork shall be carried out in accordance with Sections 8.0 and 9.0
of the BCSA "National Structural Steelwork Specification".
6.4 Temporary bracing
Temporary bracing and/or strutting shall be provided by the Contractor wherever necessary to
resist all erection forces, wind, sway, temporary excessive loads during construction and all other
erection conditions without over-stressing the permanent works.
In addition, temporary bracing shall be provided at the discretion of the General Contractor, or as
directed by the Engineer, to be left in place until after the completion of the structural works
where the building works contributes to the stability of the works.
The Contractor shall be responsible for the design and supply of all temporary bracing and shall
discuss with the General Contractor the implications of its use with a view to minimising the effect
on progress of the general building works.
6.5 Removal of temporary bracing
Temporary bracing shall be left in position until the whole building, in the opinion of the Engineer,
is stable without it. This may be after the erector has left the site.
Dismantling and subsequent removal from the site of the temporary bracing (including making
good at cleats etc) shall be covered in the tender figure. No further money shall be paid to the
erector for a special visit to remove bracing.

2013
6.0 Erection
6.6 Acceptance of erected steelwork
The General Contractor shall check that on completion of erection, the steelwork conforms in all
aspects with this Specification and drawings. Any remedial measures necessary to ensure that
the steelwork conforms to this Specification and drawings shall be carried out and accepted by
the General Contractor before any other work is carried out on adjacent cladding, flooring etc.
The erector shall, when the steelwork has been approved by the General Contractor, remove
from the site all materials brought by him and not used in the work.

2013
7.0 Corrosion Protection
7.1 Specification
All structural steelwork shall be prepared and protected, in accordance with Curtins “Specification
for the Corrosion Protection of Structural Steelwork" and with the “National Structural Steelwork
Specification”.
7.2 Remedial work
Protective coatings disturbed in transporting steelwork to site or during construction shall be

made good to the satisfaction of the Engineer to restore the full preparation and paint system.
In the case of severe damage occurring to the protective coatings at any stage before hand-over
of the building, the Contractor shall submit for approval his method statement for remedial works
to ensure that the full protective specification is achieved and that touched-up areas of exposed
steelwork are not noticeable on completion.
7.3 Treatment of galvanised surfaces
All galvanised or other rust proofed surfaces requiring paint treatment shall, prior to painting, be
cleaned and degreased then etched using British Rail T wash or similar.
7.4 Galvanised tubes
Vent holes shall be provided as necessary and sealed later with an approved sealing plug.

2013
8.0 Work Required of the General
Contractor
8.1 Holding down bolts etc
It shall be the General Contractor's responsibility to cast in and fix all Holding Down Bolts etc., to
the Contractor's detail drawings.
Prior to erection of the steelwork the General Contractor shall ensure that all Holding Down Bolts
etc are protected against rust and damage and that all bolt pockets are clean and free from
debris and water etc.
8.2 Grouting of base plates
When the stanchions have been finally plumbed and levelled to the satisfaction of the General
Contractor, they shall completely fill the space under the base plates with a non-shrink
cementitious grout or a proprietary expanding grout to meet the required strength (40 N/mm2
unless noted otherwise) and to ensure full filling of all voids. The General Contractor shall obtain
the Engineer's approval of the grout mix prior to commencing grouting operations.
8.3 Site dimensions
The General Contractor shall be responsible for checking all site dimensions and informing the
Contractor, prior to fabrication of the steelwork, of any variations in the support structure as built.
8.4 Erection of steelwork by general contractor
It shall be the responsibility of the General Contractor to erect all steelwork in accordance with
Section 7 of this Specification when the structural steelwork is on a supply and delivery basis only
by the Contractor.
When responsible for erection of the steelwork the General Contractor shall carry out all
touching-up of the shop applied elements of the paint protection system in accordance with
Curtins "Specification for the Corrosion Protection of Structural Steelwork".
8.5 Shop applied protection system - exposure period
The General Contractor is to obtain from the Contractor details of the anticipated life expectancy
of the shop applied paint under site exposure conditions and to ensure that this is compatible with
erection and site painting programmes.
Just before the expiry date of this site exposure period, it shall be in the General Contractor's
interest to check that the paintwork is acceptable.
After the exposure period has expired it shall then be the responsibility of the General Contractor
to ensure that measures are taken to stop further deterioration of the steelwork painting system.
8.6 Below ground steelwork

2013
8.0 Work Required of the General
Contractor
Unless otherwise noted on the Engineer's drawings, all steelwork below ground level shall be
encased in 100mm minimum thickness concrete of grade RC35.

2013
Our Locations
Birmingham Glasgow
2 The Wharf Queens House
Bridge Street 29 St Vincent Place
Birmingham Glasgow
B1 2JS G1 2DT
T. 0121 643 4694 T. 0141 319 8777
birmingham@curtins.com glasgow@curtins.com
Bristol Kendal
Quayside Units 24 & 25 Riverside Place
40-58 Hotwell Road K Village
Bristol Lound Road
BS8 4UQ Kendal
T. 0117 302 7560 LA9 7FH
bristol@curtins.com T. 01539 724 823
kendal@curtins.com
Cambridge Leeds
50 Cambridge Place Ground Floor
Cambridge Rose Wharf
CB2 1NS 78-80 East Street
T. 01223 631 799 Leeds
cambridge@curtins.com LS9 8EE
T. 0113 274 8509
leeds@curtins.com
Cardiff Liverpool
3 Cwrt-y-Parc 51-55 Tithebarn Street
Earlswood Road Liverpool
Cardiff L2 2SB
CF14 5GH T. 0151 726 2000
T. 029 2068 0900 liverpool@curtins.com
cardiff@curtins.com
Douglas London
Varley House 40 Compton Street
29-31 Duke Street London
Douglas EC1V 0BD
Isle of Man T. 020 7324 2240
IM1 2AZ london@curtins.com
T. 01624 624 585
douglas@curtins.com
Dublin Manchester
11 Pembroke Lane Merchant Exchange
Dublin 2 17-19 Whitworth Street West
D02 CX82 Manchester
Ireland M1 5WG
T. +353 1 507 9447 T. 0161 236 2394
dublin@curtins.com manchester@curtins.com
Edinburgh Nottingham
1a Belford Road 56 The Ropewalk
Edinburgh Nottingham
EH4 3BL NG1 5DW
T. 0131 225 2175 T. 0115 941 5551
edinburgh@curtins.com nottingham@curtins.com
Curtins Consulting Ltd registered in England and Wales No: 2054159

Registered office: 51-55 Tithebarn Street, Liverpool, L2 2SB

073039-CUR-00-XX-RP-Z-00110-V01 - Specifications Report

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Project Crossroads - Unilever

Issue Date: 16 August 2019

Client Name: Unilever

Curtins Consulting Limited

Rev Description Issued by Checked Date

01 Initial Specification Issue DO DAJ 16.08.19

Author Signature Date

Reviewed Signature Date

Rev V01 | Copyright © 2019 Curtins Consulting Ltd Page i

1.0 Drainage Specification

Rev V01 | Copyright © 2019 Curtins Consulting Ltd

2.1 Pipes and Fittings

3.1 Excavation for Trenches

SECTION 4 Laying & bedding

5.1 Flexible Joints

6.1 Connection to an Inspection Chamber or Manhole

SECTION 8 Testing of drains

8.1 Testing Sequence

SECTION 10 Access Chambers

10.1 Brick Manholes

SECTION 11 Surface water Attenuation Structures

SECTION 12 Testing of manholes and catchpits

12.1 Test Head

SECTION 13 Compaction factor test for bedding & surround material

SECTION 14 Land drains

14.1 Pipe Materials

SECTION 15 Grouting of redundant pipes

SECTION 16 As Built records

BS EN 752:2008 Drain and Sewer Systems Outside Buildings

1.2 Existing Drainage Invert Levels

1.3 Works on Adopted/Adoptable Drainage Systems

1.5 Use of the Drainage System

1.6 Health and Safety

2.1 Pipes and fittings

Rigid Pipes and fittings

• Perforated vitrified clay pipes for land drainage to BS 1196.

Flexible pipes and fittings

• Plastic pipes for land drainage to BS 4962:1982.

• Precast concrete manhole units to BS EN 1917:2002.

2.2 Other materials

3.1 Excavation for trenches

3.2 Supports for excavations

3.3 Water in excavations

3.4 Disposal of surplus materials

3.5 Undermining Adjacent structures

3.6 Combined Trenches

4.2 Granular bedding materials

The class of pipe bedding is specified on the Engineers’ drawings.

Building Regulation standard, unadoptable drainage

Granular Materials to BS EN 1610 Annex B Table B.15

Nominal Pipe Diameter (mm) Table B.15

All aggregate to be rounded unless agreed in writing by the Engineer.

Granular Materials to BS EN 1610 Annex B Table B.16 and 17

All materials to be rounded aggregate unless approved in writing by the Engineer.

Sewers for Adoption adoptable Drainage

4.3 Laying pipes on trench formation

4.4 Laying pipes on granular beds

4.5 Laying pipes with concrete bed, haunch, and surrounds

5.1 Flexible joints

5.2 Rigid joints for flexible pipes

5.3 Rigid joints for rigid pipes

5.4 Cutting pipes

5.5 Jointing pipes and fittings of different materials