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VCI 142 Manual
VCI 142 Manual
VCI 142 Manual
Vortex VCI-142
Communication Interface Unit
OPERATORS MANUAL
Version 1.5
April 2005
Manufactured by:
Centrilift Control Technologies
7016 - 45 Street
Leduc, Alberta, Canada
T9E 7E7
II
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
Table of Contents
INTRODUCTION ............................................................................................................................. 1
OVERVIEW ..................................................................................................................................... 1
BASIC WIRING................................................................................................................................ 2
Power Wiring................................................................................................................................ 2
Internal Wiring.............................................................................................................................. 2
External Wiring............................................................................................................................. 2
APPLICATIONS............................................................................................................................... 3
Case 1: VCI-142 to an RS-232 Data Modem.......................................................................... 3
Case 2: VCI-142 to Basic Data Modem .................................................................................. 4
Case 3: VCI-142 in a RS-422 Wireline Communication System ............................................ 5
Case 4: VCI-142 in a RS-485 Wireline Communication System ............................................ 6
SYSTEM UNIT / VCI-142 INTERCONNECTIONS ......................................................................... 7
1. Interfacing the VCI-142 to a VMC-100 / VMC-101 ........................................................... 7
2. Interfacing the VCI-142 to a Vortex GCS / VMC-200 Motor Controller ............................ 9
3. Interfacing the VCI-142 to an Electrospeed GCS VSD .................................................... 9
3. Interfacing the VCI-142 to an Electrospeed GCS VSD .................................................. 10
INTERNAL JUMPER POSITIONS ................................................................................................ 11
COMMON JUMPER SETTINGS................................................................................................... 13
Case 1: VCI-142 to RS-232 Data Modem............................................................................. 13
Case 2: VCI-142 to Basic Data Modem ................................................................................ 14
Case 3 & 4: VCI-142-CN as an RS422/RS485 Central Unit................................................ 15
Case 3 & 4: VCI-142 in a RS-422/RS-485 Wireline Communication System...................... 16
SPECIFICATIONS......................................................................................................................... 17
III
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
INTRODUCTION
The VCI-142 User-Configurable, Multi-Standard, Digital Data Communications Interface will
provide the necessary interface between a host computer and the Vortex GCS Motor Controller,
VMC-200 Motor Controller and the Electrospeed GCS variable speed drive for SCADA control.
As well, many third-party devices may also be used with the VCI-142 to interface to Vortex
equipment. The VCI-142 may be used with data radios to provide the necessary signal
conversion between the radio and a Vortex RTU or VMC-100 Motor Controller.
OVERVIEW
The VCI-142 combines several digital data communication devices into one product. The
communication standards supported by the VCI-142 include: TTL, RS232, RS-485 and RS-422.
The RS422/RS485 outputs are fully optically isolated, have extra output protection and fail-safe
level biasing included. The VCI-142 is available in the following configurations:
1. RS-232 / RS-422 / RS-485 / radio Remote communication interface unit used with Vortex
and Centrilift product lines. This unit will interface the Vortex GCS and VMC-200 Motor
Controllers or Electrospeed GCS to a compatible wire-line bus, Vortex or third-party modem,
or directly to a data radio used for a radio frequency link.
2. RS-422 / RS-485 Central host unit interfacing a central PC to a compatible hardware
protocol bus.
1
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
BASIC WIRING
The following diagram shows the general power and signal wiring to the VCI-142 device. The
interfacing can be broken into three areas:
Power Wiring
The device is powered from 120V AC that is usually provided from a transformer with a 120V AC
secondary. The transformer neutral should have a solid connection to chassis ground. A jumper
wire should connect ‘Neutral’ to ‘Signal Gnd’ on the terminal strip so that circuit ground is at the
same voltage potential as chassis ground.
Internal Wiring
The device will normally be wired to the serial RS-232 port of any of these Centrilift control
products: Electrospeed GCS variable speed drive, Vortex GCS and VMC-200 Motor Controllers,
and also to the VMC-100 Motor Controller. The system units and displays utilize the three (3)
modular jacks of the VCI-142 device.
External Wiring
Wiring to external devices is through the remaining terminals of the terminal strip. External
devices can include: data radios, data modems, RS-485 wire-line bus, and RS-422 wire-line bus.
The radios and modems would utilize Signal Gnd, Radio PTT, TXD, RXD and RTS. The wire
lines would utilize Data A, Data B, Data X and Data Y.
Centrilift
VCI-142 COMMUNICTIONS
Vortex INTERFACE REMOTE UNIT
Signal GND
Signal Gnd
Radio PTT
120 VAC
Data A
Data B
Data X
Data Y
RTS
P T R
W X X
R D D
RS-232 Port of
System Unit
Chassis Ground
2
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
APPLICATIONS
This section outlines the most common applications for interfacing the VCI-142 to external
equipment.
NOTE: IN THIS SECTION, THE POWER WIRING IS REQUIRED BUT NOT SHOWN. REFER
TO THE “BASIC WIRING” SECTION.
The diagram below outlines the connections for coupling the VCI-142 to a standard data modem
using a 4-wire connection. The modem is capable of providing a push-to-talk signal for the radio.
Many data radios have modems built internally allowing a single connection from VCI-142 to
radio.
Centrilift
VCI-142 COMMUNICTIONS
Vortex
Signal GND
Signal Gnd
Radio PTT
Data X
Data Y
Data A
Data B
RTS
Data Modem
RTS
Receive Data
Transmit Data
Ground
Transmitted Data
Received Data
RS-232
Push to Talk
Ground
Ground
Received Data
Transmitted Data
Push to Talk
Radio
3
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
The diagram below outlines the connections for coupling the VCI-142 to a data modem using a 3-
wire connection. In this case, the modem is not capable of providing a push-to-talk signal for the
radio. Therefore in this case, the VCI-142 provides the push-to-talk signal to the radio.
Centrilift
VCI-142 COMMUNICTIONS
Vortex RS-232 Port of System Unit
Signal GND
Data A
Data B
Data X
Data Y
RTS
Data Modem
Display Unit
Receive Data
Transmit Data
Ground
Transmitted Data
Received Data
RS-232
Ground
Ground
Received Data
Transmitted Data
Push to Talk
Radio
4
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
The diagram below illustrates the VCI-142 Central Unit and the VCI-142 Remote Unit as
connected to an RS-422 protocol bus. The system units in this case are the VMC-100 and Vortex
GCS (or VMC-200) Motor Controllers. The diagram also demonstrates the method of interfacing
the VCI-142 to previous Vortex data communication devices, eg. Vortex VCI-141 when used with
a VMC-100.
For RS422:
Centrilift Data A of Central to Data X of Remote
VCI-142 COMMUNICTIONS
Data B of Central to DataY of Remote
Vortex
Signal GND
Signal Gnd
Radio PTT
TTL/
Neutral
Data A
Data B
Data X
Data Y
RS232
RXD
TXD
RTS
Connector
Data Y of Central to Data B of Remote
P T R
W X X
R D D
Terminating Resistors
installed in Central Unit
VCI-142 COMMUNICTIONS
Vortex
Signal GND
Vortex
Signal Gnd
Radio PTT
Data A
Data B
Data X
Data Y
RS232
TXD
RTS
CITIBus CITIBus
12
RS232 CITIBus
24
23
22
21
20
19
18
17
16
15
14
13
11
10
Connector Connector Connector
6
5
4
3
2
1
9
7
P T R
W X X
R D D
Model VMC-100
120 VAC
3/8 Amps
Centrilift 50 / 60 Hz
11 12 13 14 15 16 17 18 19 20
1
Vortex
Signal Gnd
Radio PTT
Data A
Data B
Data X
Data Y
RS232
TXD
CITIBus CITIBus
RTS
P
W
T
X
R
X
CT - A Start
R D D
4
CT - COM Press
5
CT - B Volt AB
Relay
6
Common Auto
CONTROLLER
7
CT - C 120 VAC
MOTOR
Model VMC-100
8
Light Input #1
11 12 13 14 15 16 17 18 19 20
1
Red Analog
Light Input #2
2
Fu
se
Terminating Resistors
3
installed in Last
4
CT - B
Relay
GROUND
PTT
DATA B
DATA A
RxD/DATA Y
TxD/DATA X
6
Common
7
CONTROL
CT - C
MOTOR
8
Spare
LER
5
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
The diagram below illustrates the VCI-142-CN Central Unit and the VCI-142 Remote Unit as
connected to an RS-485 protocol bus. The system units in this case are the VMC-100 and Vortex
GCS (or VMC-200) Motor Controllers. The diagram also demonstrates the method of interfacing
the VCI-142 to previous Vortex data communication devices, eg. Vortex VCI-141 when used with
a VMC-100.
VCI-142 Central Unit, P/N 900721
TTL/
Neutral
Data A
Data B
Data X
Data Y
RS232
RXD
TXD
RTS
Connector
P T R
W X X
R D D
Terminating Resistors
installed in Central Unit
VCI-142 COMMUNICTIONS
Vortex
Signal GND
Vortex
Signal Gnd
Radio PTT
Data A
Data B
Data X
Data Y
RS232
TXD
CITIBus CITIBus
RTS
12
RS232 CITIBus
24
23
22
21
20
19
18
17
16
15
14
13
11
10
Connector Connector Connector
6
5
4
3
2
1
9
7
P T R
W X X
R D D
Model VMC-100
120 VAC
3/8 Amps
Centrilift 50 / 60 Hz
11 12 13 14 15 16 17 18 19 20
1
Vortex
Signal Gnd
Radio PTT
Data A
Data B
Data X
Data Y
RS232
TXD
CITIBus CITIBus
RTS
P
W
T
X
R
X
CT - A Start
R D D
4
CT - COM Press
5
CT - B Volt AB
Relay
6
Common Auto
CONTROLLER
7
CT - C 120 VAC
MOTOR
Model VMC-100
8
Light Input #1
11 12 13 14 15 16 17 18 19 20
1
Red Analog
Light Input #2
2
Fu
se
Terminating Resistors
3
installed in Last
4
CT - B
Relay
PTT
GROUND
DATA B
DATA A
RxD/DATA Y
TxD/DATA X
6
Common
7
CONTROL
CT - C
MOTOR
8
Spare
LER
Light Note:
Red
Light Reverse polarity of RS485 Lines when used
with older Vortex equipment. eg. VCI-141.
Data A of Central to Data B of Remote
Data B of Central to Data A of Remote
6
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
The VCI-141 Communications Adapter (CL P/N 58945) was designed to provide the VMC-100
Motor Controller with RS-232, RS-422 or RS-485 outputs to be used for Scada control. The
drawback of this device is that its RS-422/485 outputs do not provide any electrical isolation from
the external wire-line bus.
The DE-9 connector on the VMC-100 provides both the user display signals and Scada data
signals. For this reason, the DE-9 output connects to both the RJ-12 (6-pin) modular jack of the
VCI-142 and the VMC-101 display unit by using a Y-cable.
The following table outlines the cables that are required for this application and the drawing
shows the typical interconnections between the devices.
Centrilift
VCI-142 COMMUNICTIONS
Vortex
Signal GND
Signal Gnd
Radio PTT
Data A
Data B
Data X
Data Y
RTS
P T R
W X X
R D D
P/N 902114
P/N 50506
P/N 50411
7
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
The drawing below shows the interconnections between the devices ONLY if the application on
page 6, Case 2, is employed. In this case, one more cable is required to route the display/power
signals through the VCI-142 device so that the +12V radio PTT signal is available. The cables
that are required are outlined in the following table:
Centrilift
VCI-142 COMMUNICTIONS
Vortex
Signal GND
Signal Gnd
Radio PTT
Data A
Data B
Data X
Data Y
RTS
P T R
W X X
R D D
P/N 902114
P/N 902112
P/N 902113
P/N 50411
8
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
Interfacing the two units (and Display Unit) is achieved with the use of two (2) RJ-45 to RJ-45
cables and one (1) RJ-12 to RJ-12 cable.
The RJ-12 to RJ-12 cable provides the RS-232 data interface from the system unit to the VCI-
142 unit. The RS-232 extension cable (7’-0”), P/N 900344 is used with both controllers.
The RJ-45 to RJ-45 cables route the display signals and radio PTT voltage through the VCI-142
and on to the appropriate display unit; GCS Graphics Display Interface or VMC-201 Display unit.
Note: If a radio PTT signal is not required from the VCI-142 device, the display cable (P/N
900346 or 901531) from the Motor Controller to the VCI-142 is not necessary, and the
remaining display cable can be run from the Controller directly to the display unit.
The length and type of the cable to the display is specific depending on the type of motor
controller employed. The following table shows the length and part numbers that match the
controller.
The drawing below shows the device interconnections using all available cables.
Centrilift
VCI-142 COMMUNICTIONS
Vortex
Signal G ND
Signal G nd
Radio PTT
Data X
Data Y
Data A
Data B
RTS
or P T R
P/N 901531 W
R
X
D
X
D
To Display Unit
P/N 900344
Centrilift
Vortex
P/N 900346
or
P/N 901531
9
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
The methods and cable accessories necessary for interfacing to the System Control board of an
Electrospeed GCS drive are very similar to the Vortex GCS Motor Controller.
Once again, a RJ-12 to RJ-12 cable provides the RS-232 data interface from the system unit to
the VCI-142 unit.
The RJ-45 to RJ-45 cables route the display signals and radio PTT voltage through the VCI-142
and on to the GCS Graphics Display Interface unit.
Note: If a radio PTT signal is not required from the VCI-142 device, the display cable from
the SCB to the VCI-142 is not necessary, and the remaining display cable can be run from
the SCB directly to the display unit.
The length of the display and RS-232 cables are specific depending on the series of drive. The
following table shows the length and part numbers that match each drive series.
Centrilift
VCI-142 COMMUNICTIONS
Vortex INTERFACE
Signal GND
Signal Gnd
Radio PTT
REMOTE UNIT
120 VAC
Neutral
Data A
Data B
Data X
Data Y
RTS
P T R
W X X
R D D
32 24V 5V 16
CODE ENABLE
1 2 3
J26
System
RS-232
Control
Board
(SCB)
C-BUS
10
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
Configuration: The VCI-142 may be configured to perform many different tasks by re-
arrangement of the jumpers on the circuit board. The following table outlines the functions of
each jumper.
Factor
Jumper Description Setting
JP1 Allows for swapping of the incoming TXD and RXD for IN
JP2 use in a central unit or remote unit. IN
JP5 Selects between TTL or RS232 signal in from Terminal Strip RXD Pins 1&2
Pins 1&2 - RS232 RXD signal in Pins 2&3 - TTL RXD signal in
11
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
JP7 Selects between TTL or RS232 signal out Terminal Strip TXD Pins 1&2
Pins 1&2 - RS232 TXD signal out Pins 2&3 - TTL TXD signal out
JP9 Selects between TTL or RS232 signal out Terminal Strip RTS Pins 1&2
Pins 1&2 - RS232 RTS signal out Pins 2&3 - TTL RTS signal out
JP10 Selects logic level for RTS and Radio PTT signal Pins 1&2
Pins 1&2 - Invert RTS/PTT Pins 2&3 - Non-Invert RTS/PTT
JP11 Selects Push-to-Talk (PTT) signal level out Terminal Strip RADIO PTT Pins 1&2
Pins 1&2 - +12V pull-up* Pins 2&3 - +5V pull-up
OUT - Floating open-collector output
* +12V pull-up available when this device is used with a Vortex Motor Controller
or Vortex-GCS.
JP12 Invert the Unit’s internal RS422/RS485 RXD idle line signal when not Pins 1&2
using the VCI-142 as a RS422/RS485 Unit.
Pins 1&2: When using RS422/RS485
Pins 2&3: When not using RS422/RS485
JP13 Fail-safe bias resistors for RS422/RS485 Central Unit. Pins 1&2
to Pins 1&2: When not setup as an RS422/RS485 Central Unit.
JP16 Pins 2&3: When setup as an RS422/RS485 Central Unit.
12
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
Jumper Settings:
JP1 1 2
< Denotes jumper installed
Jumper Positions
JP2 1 2
JP1 to JP4 IN
JP5,7,9 Pins 1&2
JP11 unused
JP6,8,10,12 Pins 2&3
5 Volts JP13-16 Pins 1&2
Data From VMC-100/ 0 Volts
VMC-200
+9 Volts
JP4
1 2 1 2
-9 Volts
+9 Volts
RTS Signal
0 Volts
From VCI-142
1 JP13
1 JP15
1 JP11
1 JP5
1 JP7
1 JP9
-9 Volts
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
3
JP8 3
3
JP10 3
3
JP14 3
3
JP16 3
3
3
JP12 3
^
JP6
13
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
Jumper Positions
JP1 to JP4 IN
JP5,7,10 Pins 1&2
JP9 unused
JP6,8,12 Pins 2&3
JP11,13-16 Pins 1&2
14
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
JP1 1 2
JP2 1 2
< Denotes jumper installed
Jumper Positions
JP1, JP2 JP1-1 to JP2-1
JP1-2 to JP2-2
JP3, JP4 IN
JP5, JP6 Pins 1&2
JP7 to Unused
JP11
JP12 Pins 1&2
JP13 to Pins 2&3
JP16
JP3
JP4
1 2 1 2
For RS422:
Data A is wired to Data X of all remote units.
Data B is wired to Data Y of all remote units.
Data X is wired to Data A of all remote units.
Data Y is wired to Data B of all remote units.
1 JP13
1 JP15
1 JP11
1 JP5
1 JP7
1 JP9
For RS485:
Data A is wired to Data A of all remote units.
1
1
1
2
2
2
2
2
2
Data X is unused.
Data Y is unused.
3
3
3
JP8 3
3
JP10 3
3
JP12 3
3
JP14 3
3
JP16 3
JP6
15
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
Jumper Settings: (NOTE: This is the Default Jumper Setting for the VCI-142)
JP1 1 2
JP2 1 2
< Denotes jumper installed
Jumper Positions
JP1, IN
JP2
JP3, IN if unit is last
JP4 in data chain
JP5,6 Pins 1&2
JP7-11 don’t care
JP12-16 Pins 1&2
JP3
JP4
1 2 1 2
1 JP15
1 JP11
1 JP7
1 JP9
2
2
2
2
2
2
Data X is unused.
Data Y is unused.
3
JP6 3
3
JP8 3
3
JP10 3
3
JP12 3
3
JP14 3
3
JP16 3
16
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
SPECIFICATIONS
General:
Operating Temperature -40°C to +85°C
(-40°F to +185°F)
Transmission Standards:
RS-485 ANSI Standard RS-485, EIA Standard RS-485
Bus Common-Mode Voltage Range -7V to +12V
Optical Isolation Voltage 600Vrms
Input Sensitivity ±200 mV
17
Vortex Model VCI-142
Multiple Standard Digital Data Communications Interface
Installation/Configuration Guide
18