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Management

National Refinery Limited ( NRL ) was incorporated on August 19, 1963 as a public limited
company. Government of Pakistantook over the management of NRL under the Economic
Reforms Order, 1972 under the Ministry of Production, which was exercising control through its
shareholding in State Petroleum Refining and Petrochemical Corporation (PERAC).

The Government of Pakistan had decided to place the National Refinery Limited under the
administrative control of Ministry of Petroleum & Natural Resources in November 1998.

In June 2003 the Government of Pakistan decided to include NRL in its privatisation programme.
The selling of 51% equity and transfer of management control to a strategic investor had been
proposed accordingly, the due diligence process for the privatisation was initiated. After
competitive bidding NRL was acquired by Attock Oil Group in July 2005.

The Company has been privatised and the management handed over to the new owner
(Attock Oil Group) on July 7, 2005.

Production
The refinery complex of the Company comprises of three refineries, consisting of two lube
refineries and one fuel refinery. First Lube Refinery commissioned in 1966 with designed capacity
of 539,700 tons per annum of Crude Processing and 76,200 tones per annum of Lube Base Oils.
Second Lube Refinery commissioned in 1985 with designed capacity of 100,000 tons per annum
of Lube Base Oils.

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The Fuel Refinery commissioned in 1977 with designed capacity of 1,500,800 tones per annum of
Crude processing and after revamp the designed capacity comes to 2,170,800 tones per annum
of Crude processing.
The BTX unit was commissioned in 1985 with design capacity of 25,000 tons per annum of BTX.
NRL enjoys a competitive edge, as it is the only refinery producing LBO in Pakistan.

The company’s plants have a fuel refining capacity of 2,710,500 tones per annum (TPA) of crude oil,
designed capacity of 176,200 TPA of lube base oils (LBO) and a BTX unit with a designed capacity of
edge, as it is the only refinery producing LBO in Pakistan. Details of the different plants are given be

First Lube Refinery: Designed and constructed by SNAM PROGETTI of Italy with a capacity to proc
produce 76,200 TPA of LBO was commissioned in June 1966. This refinery also produces fuels, aspha

Fuel Refinery: Designed and constructed by Industrial Export Import (IEI) of Romania with a capaci
was commissioned in April 1977. Its capacity was increased to 2,170,800 TPA in February 1990. The
Gasoline, Kerosene, Jet Fuels, Diesel and Furnace oil.

Second Lube Refinery: Designed by CE Lummus of UK and constructed by Industrial Export Impor
January 1985. It has a designed capacity of 100,000 TPA of LBO and 110,000 TPA of Asphalt.

BTX (Petrochemical) Plant: Designed and constructed by Nordon et Cie of France with a capacity
commissioned in April 1979. It was the country’s first Petrochemical unit. This plant produces Benze
chemicals market. Toluene is also used in NRL’s own Dewaxing units.
NRL’s gross storage capacity, both at the Refinery site in Korangi and at Keamari harbour, comprise
crude and 90,000 tones for Petroleum products. The Petroleum products are pumped from NRL stora
(OMC) Terminals or to Karachi airport by pipelines. Other products such as Lube Base Oils, Asphalt,C

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Tank Lorries.

NRL’s production for five financial years up to the financial year ending 30th June 2009 is shown in t
Unit: Tones
Crude Processed by NRL
No. of Years Crude Processed by NRL
2004-
YEAR 2005-2006 2006-2007 2007-2008 2008-2009
2005
Local Crude 412,535 357,870 459,347 475,787 422,867
Imported
2,329,4122,405,462 2,342,524 2,258,011 2,000,817
Crude
Total 2,741,94
2,763,332 2,801,871 2,733,798 2,423,684
Processed 7

NRL’s Share of Crude Processed in Pakistan


YEAR 2004- 2005-2006 2006-2007 2007-2008 2008-2009
2005
Total Crude 11,416,40 11,504,333 11,237,545 11,691,348 N.A
Processed 4
inPakistan
NRL’s Shar
24.02% 24.02% 24.93% 23.38% N.A
e

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The management of the Company was taken over by the (Attock) Pharaon Group in Pakistan on
July 7, 2005 from Government of Pakistan. The investment of the Pharaon Group in Pakistan have
over the past decade achieved phenomenal expansion as a result of which it has not only become
the largest stakeholder in the oil and gas sector of the country, but has in fact become one of the
largest business groups within the country.

The group emerged as a conglomerate with the following component Companies:

1. Pakistan Oilfields Limited


2. Attock Petroleum Limited
3. Attock Refinery Limited
4. Attock Cement Pakistan Limited
5. National Refinery Limited
6. And other Companies not listed on stock exchange(s)

Like all other listed companies, National Refinery Limited is governed by its Memorandum and
Articles of Association, Code of Corporate Governance and the Companies Ordinance 1984.

The Board of Directors of the Company has a Chairman and the Company is run under
management of the Chief Executive Officer & Deputy Chairman, aided by Deputy Managing
Director and an Executive Committee. All functional heads report to the Chief Executive Officer –
an Organization Chart has been put on display separately.

High Speed Diesel (HSD) Desulphurization


In order to produce clean High Speed Diesel Euro II with 500 parts per million sulfur.
Universal Oil Product (UOP) has completed the Engineering Design & Specification (EDS)
project in September 2008. The Government has advised time line for clean diesel
production by January 2012. However, the implementation of this project shall be subject
to necessary incentives being negotiated with the Government justifying its economic
feasibility and profitability of the company from the Fuel Section. NRL has awarded
contract to M/s Zeeshan Engineering as Project Management Consultant.

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Debottlenecking study for increase in capacity and yields of distillates from
vacuum tower

It is planned to replace the existing cylindrical vacuum heater installed at Vacuum


Section of Two Stage Distillate unit at Lube Refinery. The capacity of new heater is
envisaged for enhanced throughput, which will be based on maximum potential of
vacuum column and associated equipments. Feasibility study of the project has been
completed to initiate modifications in vacuum column based on simulations.

Product Metering System

Company has decided to implement Product Metering System at refinery


and Keamari terminal for transfer of product to Oil Marketing Companies (OMCs). This will
bring more efficiency in operations. Commissioning target of flow meters is August 2009.
Initially project will handle HSD pumping to OMCs.

Radar Gauging System

The project is required for custody transfer of products to storage tanks to calculate the
accurate gauging. In Phase-I, Radar gauges of 41 numbers have been installed and in
Phase-II additional 64 gauges will be installed by December 2009. It will cover all 105 tanks
needed in custody transfer.

Storage Tanks

The Company has decided to construct additional tanks for crude as well as product
storage. The new tanks will increase the operational flexibility and storage capacity to
meet strategic market demand. Contract for fabrication and installation of storage tanks
has been awarded and work is in progress, which will be completed by December 2009.

New Water reservoir and Reverse Osmosis (RO) Plant-III

The refinery facing water shortage and therefore, it has been decided to undertake
following projects:

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i. Construction of additional water reservoir of 3.0 million gallons capacity
to run the refineryat the optimum capacity.

ii. One more Reverse Osmosis Plant of 200,000 Imperial Gallon Per Day
(IGPD) would be added to existing plants. Boring of Brackish water wells is in
progress to establish feed specifications for Reverse Osmosis Plant.

The company has a strong information technology capability. Computerized


instrumentation and auto-tank gauging are being applied. The technical staff use a variety
of computer software for process design, performance monitoring, simulation and
engineering design.
NRL had implemented an Enterprise Resource planning (ERP) solution, SAP (version 4.6C)
in the year 2004 with following modules :
 Finance and controlling (FICO)
 Material Management (MM)
 Sales & Distribution (SD)
 Plant Maintenance (PM)
 Human Resource (HR)
It is further planned to upgrade SAP release from 4.6C to ECC6.

The lube base oil (LBO), asphalt, BTX and specialty oils segment of NRL’s business is
deregulated and operates in a free market environment.
The Government is committed to gradual deregulation of the petroleum fuel-refining
sector. As a first step, it deregulated furnace oil and LPG by allowing refineries to fix prices
on a competitive basis. Thereafter with effect from 1st July 2001, the petroleum industry
was allowed to workout prices of fuel products through the Oil Companies’ Advisory

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Committee (OCAC) on a fortnightly basis by using a transparent pricing mechanism
approved by the Government. The Government deregulated import of high-speed diesel
(HSD) and therefore with effect from 1st September 2002 allowed OMCsto fix the final sale
price on cost competitive basis. Pricing of Regulated Fuel Products was handed over to
OGRA w.e.f. April 16, 2006.
Import parity pricing formula for fuel refineries was modified with effect from 1st July 2002.
The main objective of modification in formula was to dispense with the minimum 10% rate
of return requirement and provide incentive to oil Refineries to operate on self financing
basis without any subsidy from GOP.. Gradually, over the years, Tariff protection was
removed from all the products & Currently, the same exists only on HSD, at a reduced
level.

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Frist Second
Fuel B.T.X Fuel
Lube Lube
Refinery Unit Refinery Revamp
Refinery Refinery

Date June April April January February February


Commisioned 1966 1977 1979 1985 1990 1995 & 97

Increase
Design High
LBO Crude Oil B.T.X LBO Crude Oil
Capacity Octane
76.000 1.5 Million 25,000 100,000 2.2 million
(Tons/year) Production
by 70%

Project Cost
(Million 104 608 67 2,083 125 312
Rupees)

Total Crude Oil Processing Capacity : 2.9 Million Per Year

Total Project Cost : Rs 2862 Million

stablishment : 1963
`
asic Objectives : Petroleum Refining To Produce Petroleum Products &
Petrochemicals

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otal Capital Rs 2,862 Million
nvestment :
2.71 Million Tons Per Year
esign Capacity:
2.9 Million Tons Per Year
rude Oil Process:
Allied Bank, Faysal Bank, Habib Bank, Habib Metropolitan
ankers: Bank,
National Bank of Pakistan, United Bank.

hareholders: ARL, POL, IDB, NIT, & Others

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Financial Statistical

Net turnover

Gross profit

Operating profit

Profit before tax

Profit after tax

Share Capital

Reserves

Shareholder equity
Property ,plant and
equipment

Current Assets

Current Liabilities
Net current assets/
liabilities
Long term /Deferred
liabilities

Gross profit ratio

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Net profit ratio

Return on equity
Return on capital
employed

Earning per shares (EPS)


Market value per share
at year end
Inventory turnover
ratio/No. of days in
inventory
Debtor turnover ratio/
No. of days in
receivables
Total assets turnover
ratio/Fixed assets
turnover ratio
Quick /Acid test ratio

Price earning ratio

Cash Dividend per share


Dividend yield ratio

Bonus shares issued

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1966
First Lube Refinery
The construction work of first Lube
Refinery was started in May 1964. The
Refinery came into production in June
1966, with crude oil refining capacity
of 600,000 tons per annum and
production of 76,000 tons of various
grades of Lube Base Oils and 100,000 tons of Asphalt per annum. This Refinery also
supplemented fuel products requirement of the country particularly Kerosene and Diesel.

1972
On January 16, 1972, the Government of Pakistan took over the
management of the Refinery under the Economic Reforms Order. The overall
managerial directions were entrusted to the Ministry of Production.

1977
Fuel Refinery
The growth in demand of fuel
products in the subsequent years,
after installation of first Lube Refinery,
impelled the need for further increase
in refining capacity. In the year 1974,
National Refinery Limited signed an
agreement with Industrial Export and Import of Romania to construct a Fuel Refinery
having crude refining capacity of 1.5 million tons per year on turnkey basis. Since the Fuel
Refinery was to be integrated with the first Lube Refinery, a site on the same premises was
selected.
NRL's Fuel Refinery was a fresh addition on the country's growing industrial landscape. The

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Ensure that business policies and targets are in conformity with the national goals.

Contribute in meeting the country’s demand of petroleum and petrochemical


products.

Customer’s satisfaction by providing best value and quality products.

Optimization of the value of barrel of crude oil and cost reduction through
conservation measures.

Achieving and maintaining a high standard of Occupational Heath, Safety and


Environment.

Ensure reasonable return on shareholders' existing and projected investment.

Maintain modern management system conforming to international standards needed


for an efficient organization.

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Head Office 7-B, Korangi Industrial Area,
Karachi-74900, Pakistan.

Telephone PABX UAN 92-21-111 675 675


92-21-35064135-7, 92-21-35064981-83, 92-21-
35064985-8

Telephone: Direct
Contact's List
Nos.

Fax 92-21-35054663, 92-21-3506-6705

Email info@nrlpak.com

List of E-mail Address, Ext., Fax and Direct Telephone Numbers


Ext
Departme . Direct Fax
Name Designation E-Mail
nt No No. No.
.
Mr. Shuaib A. Malik CEO Chief Executive 22 35062 350608 mdsec1@nrlpak.com
Secretariat Officer 01 319 76

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35060
874
35062
CEO Deputy Managing 22 319 350608
Mr. Jamil A. Khan mdsec1@nrlpak.com
Secretariat Director 01 35060 76
874
Comp.Secre 24 35061 35061 companysec@nrlpak.co
Shaikh AtherAhmed Company Secretary
tary 54 544 544 m
CEO 22 35062
Mr. SagheerHussain GM (Sp. Projects) gm_sp@nrlpak.com
Secretariat 17 321
Mr. Shahid Waheed 24 35063
Commercial GM (Commercial) gmcomm@nrlpak.com
Khawaja 58 329
22 35121 gm_operation@nrlpak.c
Mr. S.M. Ashqeen Operation GM (Operation)
43 792 om
Procuremen 22 35062 gm_procurement@nrlpa
Mr. Shahid Kamal GM (Procurement)
t 20 269 k.com
Brig.
22 35060
® SaleemMurad Ag Admin. GM (Admin) gmadmin@nrlpak.com
07 121
ha
22 35060
Mr. Usman Ahmed HR&P AGM (HR&P) mgrhr@nrlpak.com
02 300
Mr. 22 35066
Project AGM (M & P) gm_project@nrlpak.com
MohammadAslam 90 320
Mr. Zakir MujahidQu 22 35054
Treasurer Treasurer treasurer@nrlpak.com
reshi 69 708
Dr. Khawaja AjmalW MGR. (Quality 23 mgrqualitycontrol@nrlp
Q/C -
aheed Control) 89 ak.com
25 35060 div_head_om@nrlpak.co
Mr. Ashfaq Fazaldin OM&U Div. Head (OM&U)
22 332 m
Procuremen 23 mgrwarehouse@nrlpak.
Mr. Mohammad Ali MGR (Warehouse) -
t 73 com
22 35060
Mr. S. Qasim A.Rizvi Commercial MGR. (Supply & TR) mgr_str@nrlpak.com
11 608
25
Mr. Zaman Bhatti HSE MGR (HSE) - mgrhse@nrlpak.com
59
23 35060
Mr. M.J.A Butt SMS MGR (SMS) mgr_sms@nrlpak.com
67 369
Mr. Anwar A.Shaikh Finance, CFO/MGR (Fin/Legal) 22 35060 cfo@nrlpak.com

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04 122
Mr. Nisar Ahmed Coordinator 25 35121
Production
Khan Production 81 797
Technical Sr 22
Mr. Shakil A. Asif MGR (TS) - mgrtech@nrlpak.com
vcs. 12
Mr. Afzal HussainKh 22 35064 mgraudit_opr-
Audit MGR (Opr.Divs.)
an 34 088 divs@nrlpak.com
Oil 25 35066 mgroilmovement@nrlpa
Mr. H.M. Qureshi MGR (Oil Movement)
Movement 57 701 k.com
22 35060 mgrengineering@nrlpak
Mr. S. ImtiazHussain Engineering MGR (Engineering)
15 844 .com
Mr. S. Instrumenta 25 mgr_instrument@nrlpak
MGR (Instrument) -
Tariq AzamMustafa tion 53 .com
25 mgr_elect&pg@nrlpak.c
Mir Shabbir Ali Elect. & PG MGR (ELEC.& P.G.) -
64 om
22 35060
Mr. Sajid Pervez Contract MGR (Contract) mgrcont@nrlpak.com
53 847
Procuremen 24 35060 mgr_purchase@nrlpak.c
Mr. Abrar Akram MGR (Purchase)
t 35 842 om
Major ® M. Abdul 22 35054 mgr_personnel@nrlpak.
Personnel MGR (Personnel)
Aziz 36 681 com
Prod.Plng.& 22
Mr. Abdul Sattar MGR (PP & E) - mgr_ppe@nrlpak.com
ECO 13
25 mgr_prodlube2@nrlpak.
Mr. Asif Iqbal Production MGR (Lube-II) -
54 com
22
Mr. Insha Ahmed Commercial MGR Prod. Supply - insha@nrlpak.com
16
25 mgr_inspection@nrlpak.
Mr. Mairaj Khwaja Inspection MGR (Inspection)
61 com
MGR / Secretary 2435060
Mr. Zafar Jawaid Pension / PF zafarjaved@nrlpak.com
Pen.&Prov Funds 74 331
2535060 mgr_maint1@nrlpak.co
Mr. FaheemSiddiqui Maint.-I MGR (Maint.-I)
50 872 m
2535121
Mr. Nisar Malik TLW MGR (TLW) mgrtlw@nrlpak.com
81 797
Mr. Nasir HamidKha 32850 mgrkeamariterminal@n
KT MGR (KT)
n 213 rlpak.com
Mr. Badar Mirza Fire MGR (FP) 23 35060 mgr_fp@nrlpak.com

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Protection 58 873
23 35054
Dr. Hifzur Rehman Medical CMO cmo_nrl@nrlpak.com
27 711
Mr. Muzaffar AliKhic
Lube-I MGR Lube – I
hi
Maintenanc 25 mgrmaint_3@nrlpak.co
Mr. DawoodPanhwar MGR Maint-III -
e 52 m
Mr. Shahab AkbarRi 25 mgrprodfuel@nrlpak.co
Fuel MGR. (Off.) (Fuel)
zvi 68 m
24 35066
Mr. Rizwan A. Khan IT&S MGR (Off.) (IT&S) mgr_its@nrlpak.com
41 339

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Energy conservation is vital for today’s refinery economics to reduce per unit cost of
production and to protect Environment. NRL contributes to sustainable development
management through the integration of Environmental Social and Economic considerations
in its work environment. The recent introduction of 90 RON unleaded motor gasoline is a
further evidence of our concern towards good health and preservation of environment.

The primary function of the HSE Department is to explore opportunities for environment
improvement and energy conservation at Refinery Units, prepare and evaluate proposals
and implement them. NRL has an HSEQ policy which is the corner stone in its decision
making process to ensure compliance with the Environmental laws (NEQS) and achieve
continuous performance improvement.

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Refinery consumes enormous quantity of thermal energy, supplied by combustion of fuel
oils and fuel gas at furnaces.Number of energy conservation projects have been
implemented at National Refinery, which has reduced energy consumption per barrel of
crude oil. Large quantities of liquid effluents and gaseous emissions are also encountered
in petroleum processing. Improvement programs are constantly undertaken at NRL to
combat pollution in respect of emissions and effluent waste water. Regular monitoring of
pollutants is carried out by testing of effluents and emissions samples to measure
environmental performance. In recognition to the reality that eventually sulphur will have
to be reduced in HSD to make it environment and health friendly, the management has
already initiated a preliminary feasibility study to put-up a hydro-desulphurisation plant
for reduction of sulphur to limits set by the government.

ISO 9001, ISO - 14001 & OHSAS – 18001Certification

In order that Quality Standards and Environment practices at NRL are according to
world standards, certification for Quality ISO 9001 Environment Management System
ISO-14001 has been acquired. Likewise, for controlling of work related health and
safety risks, OHSAS-18001, certification has been acquired. Implementation of ISO
9001, ISO 14001 AND OHSAS 18001 has put NRL as the pioneer in the country in areas
of Quality, Environment and occupational health & safety certification.

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National Refinery Limited is engaged in the manufacturing of a
wide range of petroleum products with the objective to achieve
sustainable productivity, profitability and high standards of safety,
occupational health and environmental care. This entails human
resource development, enhancing value addition, implementing
conservation measures and growth by up-gradation and addition
of newer generation technologies. The company solemnly believes
in the application of business ethics as have been embodied in this

The company requires all its


repute earned over the years can employees to essentially avoid
be maintained through continued conflict of interest between
conviction in our corporate values private financial activities and
of honesty, justice, integrity and their professional role in the
respect for people. The company conduct of company business.

The company is fully committed to

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reliability and accuracy of financial
statements and transparency of
transactions in accordance with
established procedures and
derived from the above stated
practices
corporate values and are applied
to all facets of business through
well-established party procedures. The company does not support
These procedures define behavior any political party or contribute
expected from each employee in funds to groups having political
interests. The company will
however, promote its legitimate
business interests through trade
associations.
obligations which need to be
The company, consistent with its
commitments to sustainable
development, has a systematic
approach to the management of
Safeguarding of shareholders'
health, safety and environment.
interest and suitable return on

The company is committed to


providing products, which observe laws ofPakistan
offer value in terms of price, fully aware of its social
responsibility. It would assist the
safety and environmental community in activities such as
education, sports, environment
Respect human rights, provide preservation, training programs,
skills development and
employment within the
parameters of its commercial
employment, develop human objectives.
resource and be an equal
The company supports free
market system. It seeks to
business relationship with compete fairly and ethically within
contractors, suppliers and the framework of applicable
competition laws in the country.

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he company believes that profit The company will not stop others
from, competing freely with it.

efficiency and the value that the In view of the critical importance
customer places on products and of its business, and impact on
national economy, the company
provides all relevant information
about its activities to legitimate
he company requires honesty interested parties, subject to any
and fairness in all aspects of its overriding constraints of
business and in its relationships confidentiality and cost.
with all those with whom it does

offer, payment, soliciting


and accepting of bribe in any form

employees to essentially avoid

private financial activities and

conduct of company business.

Quality Control & Research & Development


Every product leaving the refinery has to conform to stringent international or national
specification requirements. In order to achieve the fine degree of control, extensive
monitoring of crude oil feed stock, intermediates and final products is conducted with the
aid of modern sophisticated analytical equipment in our Quality Control Laboratory. Usage

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of NRL produced base oils by numerous national and international lubricating oil companies
for producing world class lubricants authenticates the supreme quality of our lube base oils.
NRL strives to satisfy the customers by providing best products within specifications.
The role of NRL Quality Control Laboratory is, however, not limited to Quality Control alone.
Research and Development work is carried out to give a basis for innovation in processes
and products.
NRL Quality Control Department, which was certified to ISO 9002 Quality Management
System in the year 2000. Currently entire Refinery is ISO 9001:2000 certified under
Integrated Management System (IMS), which include ISO 14001 and OHSAS 18001.

In order to facilitate relief activities for the internally displaced persons of Swat, Buner and
the surrounding areas, the Attock Group of Companies and their employees rushed forward
to help the affectees in their hour of need.
The NRL donated Rs. 2.5 million to the ‘Prime Minister’s Fund’ created for the purpose of
providing relief to those affected by terrorism.

Ensure that business policies and targets are in conformity with the national goals.

Contribute in meeting the country's demand of petroleum and petrochemical products

Customer's satisfaction by providing best value and quality products.

Optimization of the value of barrel of crude oil and cost reduction through
conservation measures

Achieving and maintaining a high standard of Occupational Health, Safety and


Environment.

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Ensure reasonable return on shareholders' existing and projected investment.

Maintain modern management system conforming to international standards needed


for an efficient organization.

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S. Certification / Award Period
No.
1 Credit rating of the Company: Long-term “AAA” and 2010 -
Short-term 6 Consecutive year
th

“A-1+”
Pakistan Credit Rating Agency (PACRA)
2 BS-OHSAS 18001: 2007 for Safety 2010 -
Moody International 8th Consecutive year
3 ISO 14001: 2004 for Environment Management 2010 -8th Consecutive
System year
Moody International
4 ISO 9001: 2008 for Product Quality Control 2010 -
Moody International 4th Consecutive year
5 Annual Environment Excellence Award 2010 -
National Forum for Environment & Health (NFEH) 7th Consecutive year
6 Best Corporate Environment Reporting Award 2009 and 2003
ACCA / WWF Pakistan
7 Top 25 Companies Award 2004, 2003 and 1999
Karachi Stock Exchange
8 Businessmen of the year Gold Medal (Export) 2004
9 Special Merit Trophy (Export of Naphtha) 2002
Federation of Pakistan Chamber of Commerce & Industry
10 Export Trophy 2003 and 2002
Federation of Pakistan Chamber of Commerce & Industry
11 Best Presented Corporate Accounts/Reports Award 2004, 2002, 2001
Joint Committee of Institute of Chartered and 2000
Accountants of Pakistan (ICAP) and Institute of Cost &
Management Accountants of Pakistan (ICMAP)

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SUPPLIER LUBE BASE OILS
SAUDI ARABIAN OIL COMPANY (SAUDI
• • SHELL PAKISTAN LTD.
ARAMCO)
•OIL & GAS DEVELOPMENT COMPANY LTD • PAKISTAN STATE OIL COMPANY LTD.
•BRITISH PETROLEUM CHEVRON PAKISTAN LTD.

•E.N.I PAKISTAN LTD TOTAL ATLAS LUBRICANTS

ASPHALT
• ATTOCK PETROLEUM LIMITED (APL)

SPECIALTY PRODUCTS
CUSTOMER • ATTOCK PETROLEUM LIMITED (APL)
FUEL PRODUCTS
•ATTOCK PETROLEUM LIMITED (APL)
•PAKISTAN STATE OIL COMPANY LTD.
•SHELL PAKISTAN LTD.
•CHEVRON PAKISTAN LTD.
•TOTAL PARCO PAKISTAN LTD.

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The products manufactured at NRL

• Motor Gasoline (MOGAS)


• Kerosene (SKO)
• Jet A-1
• JP-8
• High Speed diesel Oil (HSD)
• Light diesel oil (LDO)
• Furnace Oil (F.O)
• Liquefied Petroleum Gas (LPG)
• Naphtha (For Export)

The products manufactured at NRL

•65N-HVI

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•100N-HVI

•150N-HVI

•400N-HVI

•500-HVI

•BS-HVI

•100N-MVI

•650N-MVI

•BSMVI

LUBE BASE OILS


GUARANTEED LUBE BASE OIL SPECIFICATIONS

Flash Acid
Age
Point C(C
o
Colo Numbe
d
Pour OC) r r mg
Viscosity cS ConradsonCarbo Colo
PointDegr ASTM D- AST KOH/g
VI t. nwt.% D-189 r D-
PRODUC ee C
o
92 M D- of Lube
Mi ASTM D-445 D-97 Max Max 150
T 1500 ASTM
n Min. 0
Max D-974
Max
Max

Mi Ma Degr
n x ee C

18. 21. 0.0


100N-HVI 95 40 -6 177 0.04 1.5 -
5 0 5

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10. 0.0
400N-HVI 95 9.4 100 -6 227 0.15 2.5 3
4 5

32. 37. 0.0


BS-HVI 95 100 -3 280 1.20 5.0 6
0 0 5

100N- 20. 24. 0.0


80 40 -6 177 - 2.0 3
MVI 0 0 5

35. 42. 0.0


BS-MVI 65 100 -3 280 - 8 -
0 0 5

650N- 10. 11. 0.0


60 100 -3 227 - 5.5 -
MVI 6 6 5

10. 12. 130 0.0


65N-HVI 95 40 -9 0.04 1.5 -
0 0 5

28. 32. 0.0


150N-HVI 95 40 -6 180 0.10 2.0 -
5 0 5

10. 11. 0.0


500N-HVI 95 100 -6 227 0.18 3.5 -
5 5 5

PMCC ASTM D-93 TEST METHOD

Paving Grade
40/50
Paving Grade
60/70

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Paving Grade
80/100

ASPHALT TESTING METHODS


S.No. TEST TEST METHOD
1. Specific Gravity at 25 / 25 Deg. C ASTM D – 70
2. Flash Point, Deg. C (Min.) ASTM D – 92
3. Softening Point R&B, Deg. C ASTM D – 36
4. Penetration at 25 C 100g, 5 sec, 1/10 mm ASTM D – 5
5. Ductility, at 25 Deg. C 5 cm, per min, cm (Min.) ASTM D– 113
Loss on heating at:
6. ASTM D – 6
163 Deg. C, 5 hrs Percent wt. (Max.)
Penetration after loss on heating test 25 Deg. C, ASTM D – 6
7.
100g, 5 sec % of Original (Min.) ASTM D – 5
8. Solubility in Carbon Tetrachloride % wt. (Min.) ASTM D–2042

ASPHALT SPECIFICATIONS (40/50)


S.No. TEST SPECIFICATIONS
1. Specific Gravity at 25 / 25 Deg. C 1.01-1.06
2. Flash Point, Deg. C (Min.) 232
3. Softening Point R&B, Deg. C 50-60
4. Penetration at 25 C 100g, 5 sec, 1/10 mm 40-50
5. Ductility, at 25 Deg. C 5 cm, per min, cm (Min.) 100
Loss on heating at:
6. 0.2
163 Deg. C, 5 hrs Percent wt. (Max.)
Penetration after loss on heating test 25 Deg. C,
7. 75
100g, 5 sec % of Original (Min.)
8. Solubility in Carbon Tetrachloride % wt. (Min.) 99
ASPHALT SPECIFICATIONS (60/70)
S.No. TEST SPECIFICATIONS
1. Specific Gravity at 25 / 25 Deg. C 1.01-1.06
2. Flash Point, Deg. C (Min.) 232
3. Softening Point R&B, Deg. C 46-57
4. Penetration at 25 C 100g, 5 sec, 1/10 mm 60-70
5. Ductility, at 25 Deg. C 5 cm, per min, cm (Min.) 100

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Loss on heating at:
6. 0.2
163 Deg. C, 5 hrs Percent wt. (Max.)
Penetration after loss on heating test 25 Deg. C,
7. 75
100g, 5 sec % of Original (Min.)
8. Solubility in Carbon Tetrachloride % wt. (Min.) 99

ASPHALT SPECIFICATIONS (80/100)


S.No. TEST SPECIFICATIONS
1. Specific Gravity at 25 / 25 Deg. C 1.01-1.06
2. Flash Point, Deg. C (Min.) 232
3. Softening Point R&B, Deg. C 43-54
4. Penetration at 25 C 100g, 5 sec, 1/10 mm 80-100
5. Ductility, at 25 Deg. C 5 cm, per min, cm (Min.) 100
Loss on heating at:
6. 0.5
163 Deg. C, 5 hrs Percent wt. (Max.)
Penetration after loss on heating test 25 Deg. C,
7. 75
100g, 5 sec % of Original (Min.)
8. Solubility in Carbon Tetrachloride % wt. (Min.) 99

Benzene
Toluene
Xylene
Wax
Slack Wax

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Rubber Process Oil

LOW MELT SLACK WAX SPECIFICATIONS)


S.N
TEST TEST METHOD SPEC. LIMIT
o.
1. SPECIFIC GRAVITY AT 60/60°F ASTM D-1298 MAX 0.88
2. VISCOSITY AT 100 °C, cSt ASTM D-445 MAX 5
3. OIL CONTENT % WT. ASTM D-721 MAX 40
4. MELTING POINT, °C ASTM D-127 MIN 42
5. COLOR ASTM ASTM D-1500 MAX 2.5
2. VISCOSITY AT 100 °C, cSt ASTM D-445 MAX 5

MEDIUM MELT SLACK WAX SPECIFICATIONS


S.N
TEST TEST METHOD SPEC. LIMIT
o.
1. SPECIFIC GRAVITY AT 60/60°F ASTM D-1298 MAX 0.90
2. VISCOSITY AT 100 °C, cSt ASTM D-445 MAX 8.5
3. OIL CONTENT % WT. ASTM D-721 MAX 40
4. MELTING POINT, °C ASTM D-127 MIN 50
5. COLOR ASTM ASTM D-1500 MAX 6.0

HIGH MELT SLACK WAX SPECIFICATIONS


S.N
TEST TEST METHOD SPEC. LIMIT
o.
1. SPECIFIC GRAVITY AT 60/60°F ASTM D-1298 MAX 0.92
2. VISCOSITY AT 100 °C, cSt ASTM D-445 MAX 30
3. OIL CONTENT % WT. ASTM D-721 MAX 40
4. MELTING POINT, °C ASTM D-127 MIN 68
5. COLOR ASTM ASTM D-1500 MAX 8.0

RUBBER PROCESS OIL SPECIFICATIONS


S.N
TEST TEST METHOD SPEC. LIMIT
o.
1. SPECIFIC GRAVITY AT 60/60°F ASTM D-1298 0.961 - 1.046
2. FLASH POINT (COC), °C ASTM D-92 MIN 204

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VISCOSITY KINEMATIC AT 100
3. ASTM D-445 14 - 37
°C, cSt
VISCOSITY KINEMATIC AT 54
4. ASTM D-445 MAX 43
°C, cSt
5 POUR POINT, °C ASTM D-97 MAX +27
6 ANILINE POINT °C ASTM D-611 43 - 60
VISCOSITY GRAVITY CONSTANT
7 ASTM D-2501 0.94 - 0.99
(VGC)

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HUMAN RESOURCE DEVELOPMENT

Petroleum Refining involves complex and hazardous operations, therefore, a high degree of skill
and efficiency is required for its safe operation. In order to meet this requirement, freshly qualified
professional degree holders are employed as Trainees under a Management Trainees Scheme. The
duration of Training is normally one year which may be increased or decreased depending upon
performance of the Trainee during training. Initially, the Trainees are acquainted with theoretical
concepts involved in Petroleum Refining and then they are deputed to different functional areas
for practical training. The lectures on theoretical concepts are delivered by professionals working
in Refinery having extensive experience besides possessing professional degree in the relevant
field. The Trainees are periodically evaluated to gauge their level of knowledge and skill attained
and accordingly their training program is reviewed and also revised if necessary.

Similarly, there is an Apprenticeship scheme whereby professional Diploma Holders and


Intermediates in Science are provided Training in Refinery Operations and Maintenance. The
duration of training in this scheme is 2 years for Diploma Holders and 3 years for Intermediates.
Besides training of fresh professionals, the professionals already working in NRL are also provided
training in order to update their knowledge with the latest developments in their field by
conducting Continuing Professional Development Programs.
HUMAN RESOURCE
Human Resource is the most valuable asset of Refinery as professionals trained in Refinery
Operations and Maintenance are not easily available. The human resource consists of
Management, Non-Management and Contractor staff and their total present strength is more than
1200.
In order to meet their genuine needs for maintaining good living standard and good health, there
are various benefit schemes besides Salary, notable among those are:-
o Medical Assistance for Self and Family
o Leave Fare Assistance
o Children’s Education Scholarship for Workmen
o Car Loan (Interest Free)

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o Club Membership for Managers and above
o Membership of Professional Institution
o Hajj on Company expenses for Workmen
o Housing Assistance Scheme (Interest Free)
o Pension and Gratuity

NRL maintains a port terminal installation located at Keamari oils peers about 18 km from the

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Refinery premises. The Keamari Terminal is connected with the main Refinery through pipelines.
Very large Crude Oil storage tanks at Keamari Terminal receive imported Crude from the oil
tankers, which is then transferred to the Refinery through pipeline. Huge tankages are available
for export of Naphtha, which is also handled at Keamari Terminal.

Fuel products from the Refinery are pumped via Keamari Terminal manifolds to Oil Marketing
Companies, located adjoining Keamari Terminal

NRL’s two Lube Refineries were installed with a time gap of nearly 19 years with each
other. The starting point of first Lube Refinery is a Crude Distillation Unit and subsequent
Vacuum Distillation Unit, whereas the Second Lube Refinery directly starts with a Vacuum
Distillation as it takes feedstock from Fuel Refinery’s Crude Distillation Unit. Whereas the
downstream process units are same in basic technology, the Second Lube Refinery being
designed in Eighties has more sophisticated, advanced and energy efficient plants.

Atmospheric & Vacuum Distillation Units


The primary process unit of the Lube-I Refinery is distillation of electrically Desalted Crude
Oil in two stages. In the first stage, the atmospheric distillation; the relatively light fuel
components, Gases, Naphtha, Kerosene and Light Diesel Oil are separated from the parent
Crude Oil. The remaining reduced crude (Furnace Oil) is then processed under vacuum in
the second distillation stage to produce Gas Oil (Diesel), Lubricating Oil Distillates and
Vacuum Residue.

The second Lube Refinery starts with a vacuum distillation unit. The feedstock (Reduced
Crude) obtained from Fuel Refinery is converted into High Speed Diesel Oil, Light Diesel
Oil, Lubricating Oil Distillates and Vacuum Residue.

Propane Deasphalting Units


The heaviest residual portion of the vacuum distillation is channeled through this unit for
the production of the heavy lubricating oils and asphalts. The separation of these two
intermediates is effected at this unit by a Propane Solvent Extraction process. Same PDA
unit installed at second Lube Refinery is designed with an improved extraction of heavy
lubricating oil with minimal losses of Propane Solvent and energy.

Furfural Extraction Units

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Lubricating oils distillates from Two-Stage Unit and from Propane Deasphalting Unit are
processed here turn by turn, for extraction of undesirable hydrocarbons with furfural
solvent. This improves the colour of the oils and enhances their ability to maintain their
lubricating properties under varying temperature conditions. Nine intermediate lube base
oils are produced at this unit, which are called Raffinates. The ‘undesirables’ for lubes
called Extracts are sent to the refinery asphalt production unit or sold as Speciality Oil.

The Furfural Extraction Unit installed in second Lube Refinery, employs advanced
techniques ensuring better solvent recovery and energy conservation.

M.E.K. Dewaxing Units


In this unit, the wax content in Raffinates coming from Furfural Extraction Units is removed
by process of extraction with a mixture of Methyl Ethyl Ketone (MEK) & Toluene solvent
mixture. Subsequent filtration at very low temperature is achieved by a process of Propane
refrigeration. All the nine lube intermediates from the Furfural Extraction Unit are
subjected, in blocked-out operation to this dewaxing process. This process improves pour
point or cold flow properties of lubricating oil. The wax separated in the process is also
marketed as a product called Slack Wax.

At M..E.K. Dewaxing Unit of Lube-II Refinery, the process has been improved which has
resulted in higher yields and has considerably reduced solvent losses. Provisions have also
been made in the process for the maximum heat recovery thereby improving the
efficiency.

Hydrofinishing Unit
In this final processing stage, the lube base oils are stabilized and their colour is further
improved by hydrogenation under severe operating conditions in the presence of a
catalyst.

The hydrofinished lube oils are dispatched to refinery storage tanks for distribution to Oil
Marketing/Lube Oil Blending Companies.

Asphalt Air Blowing Unit


The residual effluents from the two Propane De-Asphalting and Furfural Extraction Units
are blended and oxidized with air for the production of paving and industrial grade
asphalts. Currently not in operation.

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Crude Distillation Unit
In all refineries, crude distillation is the starting point of the refining operations. The Fuel
Refinery’s Atmospheric Crude Distillation Unit, therefore, serves the primary purpose of
separating the desalted crude oils into its fuel components; Gases, LPG, Naphtha,
Kerosene, High Speed Diesel and Furnace Oil for down-stream processing. The overhead
product of distillation column is Straight Run Naphtha. This is passed through a stabilizer
column to recover LPG. The stabilized Naphtha enters into a splitter column, Light Naphtha
is obtained from the top and Heavy Naphtha from the bottom of the splitter column. Light
Naphtha is used for Gasoline blending whereas major part of Heavy Naphtha is upgraded at
Platforming unit. Naphtha is also exported as feedstock for petrochemical plants.
This Crude Distillation Unit has been revamped for capacity enhancement by about 45% in
which a pre-flash unit was added and the heat exchanger scheme was optimized. This way
the capacity enhancement was made possible without additional fuel oil consumption.
After the revamp ;the pre-heated crude feed is now pre-flashed in a column to recover
maximum of its Naphtha. The pre-flashed crude then follows the conventional flow scheme
as narrated above.

Naphtha Hydrobon Unit


This unit is designed to hydrotreat the Heavy Naphtha fraction produced in Crude
Distillation Units of the Lube and Fuel refineries. Sulphur and Nitrogen are poisons for
reforming catalyst hence removed by Hydro treating Naphtha.
This is a high severity process operated in the presence of a catalyst and hydrogen.

Platforming Unit
The term “Platforming” is applied to catalytic reforming process where chemical conversion
of the hydrocarbon feed is achieved on a bed of platinum based catalyst under extreme
conditions of pressure and temperature. Hydrotreated Naphtha is the feed to this unit
which is converted into high Octane Motor Gasoline.
As part of the Balancing & Modernization Project, the Platforming Unit has also been
revamped for capacity enhancement by 72% of design. Adoption of Radial Flow Reactors
and new improved catalyst has further enhanced the performance and operating cycle of
the unit.

Kero Hydrobon Unit


Essentially similar to the Naphtha hydrotreating process; this unit further refines Sour
Kerosene feedstock into the commercial Aviation Turbine Fuel, JP-1 by catalytic hydro

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treating. The fuel used in the Military Air Crafts JP-4 is also produced at Fuel Refinery by
blending JP-1 and Naphtha. Currently not in operation.

Liquefied Petroleum Gas (LPG)

Naphtha and Kerosene Sweetening Units


Liquefied Petroleum Gas (LPG) from the Crude Distillation Unit is sweetened at Merox units
and thus deodorized in the presence of catalyst and sent to storage for consumer off-take.
Naphtha and Kerosene are also sweetened at Merox and Bender units to eliminate odour
and corrosive compounds before pumping to Marketing Companies.

Propane Recovery Unit


Liquefied Petroleum Gas (LPG) from Platforming Unit is subjected to further fractional
process for production of high purity refrigeration grade Propane. Propane is used in-house
as solvent and for refrigeration purposes in NRL’s Lube Refinery processes.

Based on Reformate as feedstock from the Fuel Refinery, the unit is designed to extract
the aromatics by SHELL Sulfolane Extraction process. This aromatic mixture is fractionated
through multistage distillation for the production of high purity Benzene, Toluene and
Xylenes. To achieve fine degree of process control required, this unit is equipped with
ultra-sophisticated instrumentation. NRL owns the only BTX plant of the country, meeting
the demands of Paints, Pesticides & explosive manufacturing industries.

National Refinery utilizes a large Number of utilities to support the manufacturing at


production units. The supply of water, steam, fuel and air is the assignment of Utilities
Department. A comprehensive utilities complex exists to meet the refinery’s requirements
of utilities, steam, condensate, cooling water, instrument/plant air and fuels. This consists

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of three Demin / Water Treatment plants, three condensate recovery plants, five high
pressure steam boilers, four induced draft cooling towers, a number of
instrumentation/plant air compressors and two units for refinery fuel gas and fuel oil
system. This all operate round the clock for smooth operation of the entire Refinery.

Power Generation
Recently, National Refinery has completed its project of Self-Power Generation. Self-Power
Generation plant has a 7.5 MW steam turbo-generator and a 4.0 MW Diesel-Fuel Oil Engine
Power Generator.
The self-power generation is meant for continuous uninterrupted power supply and to
avoid plant shut-down and production loss due to power break- down.

Oil Movement and Shipping


Huge quantity and variety of crude oils, about 3 million ton per annum and about equal
tonnage distributed in about thirty products are handled at NRL. For this, elaborate system
of pumping stations, pipelines, tankage and loading gantries are maintained. The inventory
of crude oil and products stored at refinery tankage has enormous monetary value. This
operation involves receipt and transfer of crude oil from port terminal, inland domestic
crude oil receipts, transfer to and receipts from processing units, product transfer to Oil
Marketing Companies, product shipment through tank lorry filling gantries.
A whole maze of pipelines and over one hundred and fifty crude oil and product storage
tanks are utilized for this purpose. Shipping Department works side-by-side with Oil
Movement to facilitate documentations and coordination with Excise Authorities.

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No. of No. of % on
SHAREHOLDERS' CATEGORY Sharehol Shares Issu
der Held ed
50.0
Associated Companies 2 39,983,280
0
Individuals 3,976 6,950,640 8.69
Investment Companies 4 21,838 0.02
Joint Stock Companies 20 1,243,773 1.56
11.5
NIT/NBP/ICP 10 9,269,514 9
24.4
Banks, Insurance, Modaraba & Mutual Fund 91 19,552,910 5
Foreign investors 18 2,094,009 2.62
Charitable Trusts 12 140,865 0.18
Others 47 709,731 0.89
100.
4,180 79,966,560 00

INFORMATION AS REQUIRED UNDER CODE OF CORPORATE GOVERNANCE

Associated Companies 2 39,983,280


NIT & ICP
IDBP (ICP Unit) 1 339
National Investment Trust 3 518,764
National Bank of Pakistan Trustee Department 1 4,680,392
NBP Trustee-NI(U)T (LOC) Fund 1 4,069,502

National Bank of Pakistan 2 51

Investment Corporation of Pakistan 2 466

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