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NRL Intro
NRL Intro
National Refinery Limited ( NRL ) was incorporated on August 19, 1963 as a public limited
company. Government of Pakistantook over the management of NRL under the Economic
Reforms Order, 1972 under the Ministry of Production, which was exercising control through its
shareholding in State Petroleum Refining and Petrochemical Corporation (PERAC).
The Government of Pakistan had decided to place the National Refinery Limited under the
administrative control of Ministry of Petroleum & Natural Resources in November 1998.
In June 2003 the Government of Pakistan decided to include NRL in its privatisation programme.
The selling of 51% equity and transfer of management control to a strategic investor had been
proposed accordingly, the due diligence process for the privatisation was initiated. After
competitive bidding NRL was acquired by Attock Oil Group in July 2005.
The Company has been privatised and the management handed over to the new owner
(Attock Oil Group) on July 7, 2005.
Production
The refinery complex of the Company comprises of three refineries, consisting of two lube
refineries and one fuel refinery. First Lube Refinery commissioned in 1966 with designed capacity
of 539,700 tons per annum of Crude Processing and 76,200 tones per annum of Lube Base Oils.
Second Lube Refinery commissioned in 1985 with designed capacity of 100,000 tons per annum
of Lube Base Oils.
The company’s plants have a fuel refining capacity of 2,710,500 tones per annum (TPA) of crude oil,
designed capacity of 176,200 TPA of lube base oils (LBO) and a BTX unit with a designed capacity of
edge, as it is the only refinery producing LBO in Pakistan. Details of the different plants are given be
First Lube Refinery: Designed and constructed by SNAM PROGETTI of Italy with a capacity to proc
produce 76,200 TPA of LBO was commissioned in June 1966. This refinery also produces fuels, aspha
Fuel Refinery: Designed and constructed by Industrial Export Import (IEI) of Romania with a capaci
was commissioned in April 1977. Its capacity was increased to 2,170,800 TPA in February 1990. The
Gasoline, Kerosene, Jet Fuels, Diesel and Furnace oil.
Second Lube Refinery: Designed by CE Lummus of UK and constructed by Industrial Export Impor
January 1985. It has a designed capacity of 100,000 TPA of LBO and 110,000 TPA of Asphalt.
BTX (Petrochemical) Plant: Designed and constructed by Nordon et Cie of France with a capacity
commissioned in April 1979. It was the country’s first Petrochemical unit. This plant produces Benze
chemicals market. Toluene is also used in NRL’s own Dewaxing units.
NRL’s gross storage capacity, both at the Refinery site in Korangi and at Keamari harbour, comprise
crude and 90,000 tones for Petroleum products. The Petroleum products are pumped from NRL stora
(OMC) Terminals or to Karachi airport by pipelines. Other products such as Lube Base Oils, Asphalt,C
NRL’s production for five financial years up to the financial year ending 30th June 2009 is shown in t
Unit: Tones
Crude Processed by NRL
No. of Years Crude Processed by NRL
2004-
YEAR 2005-2006 2006-2007 2007-2008 2008-2009
2005
Local Crude 412,535 357,870 459,347 475,787 422,867
Imported
2,329,4122,405,462 2,342,524 2,258,011 2,000,817
Crude
Total 2,741,94
2,763,332 2,801,871 2,733,798 2,423,684
Processed 7
Like all other listed companies, National Refinery Limited is governed by its Memorandum and
Articles of Association, Code of Corporate Governance and the Companies Ordinance 1984.
The Board of Directors of the Company has a Chairman and the Company is run under
management of the Chief Executive Officer & Deputy Chairman, aided by Deputy Managing
Director and an Executive Committee. All functional heads report to the Chief Executive Officer –
an Organization Chart has been put on display separately.
The project is required for custody transfer of products to storage tanks to calculate the
accurate gauging. In Phase-I, Radar gauges of 41 numbers have been installed and in
Phase-II additional 64 gauges will be installed by December 2009. It will cover all 105 tanks
needed in custody transfer.
Storage Tanks
The Company has decided to construct additional tanks for crude as well as product
storage. The new tanks will increase the operational flexibility and storage capacity to
meet strategic market demand. Contract for fabrication and installation of storage tanks
has been awarded and work is in progress, which will be completed by December 2009.
The refinery facing water shortage and therefore, it has been decided to undertake
following projects:
ii. One more Reverse Osmosis Plant of 200,000 Imperial Gallon Per Day
(IGPD) would be added to existing plants. Boring of Brackish water wells is in
progress to establish feed specifications for Reverse Osmosis Plant.
The lube base oil (LBO), asphalt, BTX and specialty oils segment of NRL’s business is
deregulated and operates in a free market environment.
The Government is committed to gradual deregulation of the petroleum fuel-refining
sector. As a first step, it deregulated furnace oil and LPG by allowing refineries to fix prices
on a competitive basis. Thereafter with effect from 1st July 2001, the petroleum industry
was allowed to workout prices of fuel products through the Oil Companies’ Advisory
Increase
Design High
LBO Crude Oil B.T.X LBO Crude Oil
Capacity Octane
76.000 1.5 Million 25,000 100,000 2.2 million
(Tons/year) Production
by 70%
Project Cost
(Million 104 608 67 2,083 125 312
Rupees)
stablishment : 1963
`
asic Objectives : Petroleum Refining To Produce Petroleum Products &
Petrochemicals
Net turnover
Gross profit
Operating profit
Share Capital
Reserves
Shareholder equity
Property ,plant and
equipment
Current Assets
Current Liabilities
Net current assets/
liabilities
Long term /Deferred
liabilities
Return on equity
Return on capital
employed
1972
On January 16, 1972, the Government of Pakistan took over the
management of the Refinery under the Economic Reforms Order. The overall
managerial directions were entrusted to the Ministry of Production.
1977
Fuel Refinery
The growth in demand of fuel
products in the subsequent years,
after installation of first Lube Refinery,
impelled the need for further increase
in refining capacity. In the year 1974,
National Refinery Limited signed an
agreement with Industrial Export and Import of Romania to construct a Fuel Refinery
having crude refining capacity of 1.5 million tons per year on turnkey basis. Since the Fuel
Refinery was to be integrated with the first Lube Refinery, a site on the same premises was
selected.
NRL's Fuel Refinery was a fresh addition on the country's growing industrial landscape. The
Optimization of the value of barrel of crude oil and cost reduction through
conservation measures.
Telephone: Direct
Contact's List
Nos.
Email info@nrlpak.com
The primary function of the HSE Department is to explore opportunities for environment
improvement and energy conservation at Refinery Units, prepare and evaluate proposals
and implement them. NRL has an HSEQ policy which is the corner stone in its decision
making process to ensure compliance with the Environmental laws (NEQS) and achieve
continuous performance improvement.
In order that Quality Standards and Environment practices at NRL are according to
world standards, certification for Quality ISO 9001 Environment Management System
ISO-14001 has been acquired. Likewise, for controlling of work related health and
safety risks, OHSAS-18001, certification has been acquired. Implementation of ISO
9001, ISO 14001 AND OHSAS 18001 has put NRL as the pioneer in the country in areas
of Quality, Environment and occupational health & safety certification.
efficiency and the value that the In view of the critical importance
customer places on products and of its business, and impact on
national economy, the company
provides all relevant information
about its activities to legitimate
he company requires honesty interested parties, subject to any
and fairness in all aspects of its overriding constraints of
business and in its relationships confidentiality and cost.
with all those with whom it does
In order to facilitate relief activities for the internally displaced persons of Swat, Buner and
the surrounding areas, the Attock Group of Companies and their employees rushed forward
to help the affectees in their hour of need.
The NRL donated Rs. 2.5 million to the ‘Prime Minister’s Fund’ created for the purpose of
providing relief to those affected by terrorism.
Ensure that business policies and targets are in conformity with the national goals.
Optimization of the value of barrel of crude oil and cost reduction through
conservation measures
“A-1+”
Pakistan Credit Rating Agency (PACRA)
2 BS-OHSAS 18001: 2007 for Safety 2010 -
Moody International 8th Consecutive year
3 ISO 14001: 2004 for Environment Management 2010 -8th Consecutive
System year
Moody International
4 ISO 9001: 2008 for Product Quality Control 2010 -
Moody International 4th Consecutive year
5 Annual Environment Excellence Award 2010 -
National Forum for Environment & Health (NFEH) 7th Consecutive year
6 Best Corporate Environment Reporting Award 2009 and 2003
ACCA / WWF Pakistan
7 Top 25 Companies Award 2004, 2003 and 1999
Karachi Stock Exchange
8 Businessmen of the year Gold Medal (Export) 2004
9 Special Merit Trophy (Export of Naphtha) 2002
Federation of Pakistan Chamber of Commerce & Industry
10 Export Trophy 2003 and 2002
Federation of Pakistan Chamber of Commerce & Industry
11 Best Presented Corporate Accounts/Reports Award 2004, 2002, 2001
Joint Committee of Institute of Chartered and 2000
Accountants of Pakistan (ICAP) and Institute of Cost &
Management Accountants of Pakistan (ICMAP)
ASPHALT
• ATTOCK PETROLEUM LIMITED (APL)
SPECIALTY PRODUCTS
CUSTOMER • ATTOCK PETROLEUM LIMITED (APL)
FUEL PRODUCTS
•ATTOCK PETROLEUM LIMITED (APL)
•PAKISTAN STATE OIL COMPANY LTD.
•SHELL PAKISTAN LTD.
•CHEVRON PAKISTAN LTD.
•TOTAL PARCO PAKISTAN LTD.
•65N-HVI
•150N-HVI
•400N-HVI
•500-HVI
•BS-HVI
•100N-MVI
•650N-MVI
•BSMVI
Flash Acid
Age
Point C(C
o
Colo Numbe
d
Pour OC) r r mg
Viscosity cS ConradsonCarbo Colo
PointDegr ASTM D- AST KOH/g
VI t. nwt.% D-189 r D-
PRODUC ee C
o
92 M D- of Lube
Mi ASTM D-445 D-97 Max Max 150
T 1500 ASTM
n Min. 0
Max D-974
Max
Max
Mi Ma Degr
n x ee C
Paving Grade
40/50
Paving Grade
60/70
Benzene
Toluene
Xylene
Wax
Slack Wax
Petroleum Refining involves complex and hazardous operations, therefore, a high degree of skill
and efficiency is required for its safe operation. In order to meet this requirement, freshly qualified
professional degree holders are employed as Trainees under a Management Trainees Scheme. The
duration of Training is normally one year which may be increased or decreased depending upon
performance of the Trainee during training. Initially, the Trainees are acquainted with theoretical
concepts involved in Petroleum Refining and then they are deputed to different functional areas
for practical training. The lectures on theoretical concepts are delivered by professionals working
in Refinery having extensive experience besides possessing professional degree in the relevant
field. The Trainees are periodically evaluated to gauge their level of knowledge and skill attained
and accordingly their training program is reviewed and also revised if necessary.
NRL maintains a port terminal installation located at Keamari oils peers about 18 km from the
Fuel products from the Refinery are pumped via Keamari Terminal manifolds to Oil Marketing
Companies, located adjoining Keamari Terminal
NRL’s two Lube Refineries were installed with a time gap of nearly 19 years with each
other. The starting point of first Lube Refinery is a Crude Distillation Unit and subsequent
Vacuum Distillation Unit, whereas the Second Lube Refinery directly starts with a Vacuum
Distillation as it takes feedstock from Fuel Refinery’s Crude Distillation Unit. Whereas the
downstream process units are same in basic technology, the Second Lube Refinery being
designed in Eighties has more sophisticated, advanced and energy efficient plants.
The second Lube Refinery starts with a vacuum distillation unit. The feedstock (Reduced
Crude) obtained from Fuel Refinery is converted into High Speed Diesel Oil, Light Diesel
Oil, Lubricating Oil Distillates and Vacuum Residue.
The Furfural Extraction Unit installed in second Lube Refinery, employs advanced
techniques ensuring better solvent recovery and energy conservation.
At M..E.K. Dewaxing Unit of Lube-II Refinery, the process has been improved which has
resulted in higher yields and has considerably reduced solvent losses. Provisions have also
been made in the process for the maximum heat recovery thereby improving the
efficiency.
Hydrofinishing Unit
In this final processing stage, the lube base oils are stabilized and their colour is further
improved by hydrogenation under severe operating conditions in the presence of a
catalyst.
The hydrofinished lube oils are dispatched to refinery storage tanks for distribution to Oil
Marketing/Lube Oil Blending Companies.
Platforming Unit
The term “Platforming” is applied to catalytic reforming process where chemical conversion
of the hydrocarbon feed is achieved on a bed of platinum based catalyst under extreme
conditions of pressure and temperature. Hydrotreated Naphtha is the feed to this unit
which is converted into high Octane Motor Gasoline.
As part of the Balancing & Modernization Project, the Platforming Unit has also been
revamped for capacity enhancement by 72% of design. Adoption of Radial Flow Reactors
and new improved catalyst has further enhanced the performance and operating cycle of
the unit.
Based on Reformate as feedstock from the Fuel Refinery, the unit is designed to extract
the aromatics by SHELL Sulfolane Extraction process. This aromatic mixture is fractionated
through multistage distillation for the production of high purity Benzene, Toluene and
Xylenes. To achieve fine degree of process control required, this unit is equipped with
ultra-sophisticated instrumentation. NRL owns the only BTX plant of the country, meeting
the demands of Paints, Pesticides & explosive manufacturing industries.
Power Generation
Recently, National Refinery has completed its project of Self-Power Generation. Self-Power
Generation plant has a 7.5 MW steam turbo-generator and a 4.0 MW Diesel-Fuel Oil Engine
Power Generator.
The self-power generation is meant for continuous uninterrupted power supply and to
avoid plant shut-down and production loss due to power break- down.