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Caterpillar Cat 302.2D Mini Hydraulic Excavator (Prefix LJG) Service Repair Manual (LJG00001 and Up)
Caterpillar Cat 302.2D Mini Hydraulic Excavator (Prefix LJG) Service Repair Manual (LJG00001 and Up)
Caterpillar Cat 302.2D Mini Hydraulic Excavator (Prefix LJG) Service Repair Manual (LJG00001 and Up)
Models
Shutdown SIS
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i05212950
Removal Procedure
Start By:
Illustration 1 g03335836
Installation Procedure
1. Install flywheel (2) in the reverse order of removal.
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i05228978
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
4. Move the joysticks through the full range of travel, releasing any pressure that may be
present in the hydraulic system.
5. Push the auxiliary circuit control in both directions, releasing any pressure that may be
present in the auxiliary system.
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7. The pressure in the hydraulic system has now been released. Hydraulic lines and
components can now be removed.
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i05221871
Specifications
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Illustration 1 g03228396
Table 1
Specification for 395-1281 Hydraulic Cylinder Gp
Item Qty
Part Specification Description
Bend the collar of the piston at two places on the flat sides
of the nut.
Before assembly, lubricated the threads with clean oil.
7 1 - Tighten the piston to
25 to 35 N·m (221 to 310 lb in).
Stroke length is
- - -
140.0 ± 1.5 mm (5.51 ± 0.06 inch).
Specifications
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Illustration 2 g03227756
Table 2
Specification for 395-1267 Blade Cylinder Gp
Item Qty
Part Specification Description
Bend the collar of the piston at two places on the flat sides
of the nut.
395-1255 Cylinder Bore is
A 1
As 70 mm (2.6 inch).
395-1287 Piston Diameter is
B 1
Rod 40 mm (1.6 inch).
Removal Procedure
Start By:
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
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Illustration 3 g03338009
Illustration 4 g03338014
2. Disconnect hose assemblies (2). Remove pins (3). Remove blade cylinder (4) .
Installation Procedure
1. Install blade cylinder (4) in the reverse order of removal.
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Shutdown SIS
Previous Screen
i05181955
Removal Procedure
Illustration 1 g03322596
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Illustration 2 g03322605
Illustration 3 g03322624
Illustration 4 g03322651
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4. Attach a suitable lifting device to blade (4). The weight of blade (4) is approximately 77 kg
(170 lb). Remove blade (4) .
Installation Procedure
1. Install blade (4) in the reverse order of removal.
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i05172079
Removal Procedure
1. Make sure that the bucket is setting flat with the stick in a vertical position.
Illustration 1 g03320796
2. Remove pins (1) and Lift stick (2) in order to remove bucket (3) .
Installation Procedure
1. Install bucket (3) in the reverse order of the removal.
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i05226011
Specifications
Illustration 1 g03340109
Table 1
Specification for 417-7566 Bucket Linkage Gp
Item Qty Part Specification Description
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Removal Procedure
Start By:
1. Position the stick in a level position on suitable blocking and retract the bucket cylinder.
2. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
Illustration 2 g03338950
3. Remove fasteners (1) and the pins. Remove bucket linkage (2)
Illustration 3 g03338961
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Illustration 4 g03338968
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
FT-3038 Puller Adapter 1
FT-3039 Receiving Sleeve 1
6V-3160 Single Acting Cylinder 1
A
1U-7519 Electric Hydraulic Pump 1
4C-9633 Puller Stud 1
9U-6833 Nut 1
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
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Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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Illustration 5 g03339112
Illustration 6 g03339122
1. Lower the temperature of bearings (4). Use Tooling (A) to install bearings (4) into bucket
linkage (2). Lower temperature of bearings (3) and using Tooling (A) install bearings (3) into
the stick assembly.
Illustration 7 g03339119
2. Position bucket linkage (2). Install the pins and fasteners (1).
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Previous Screen
i05233336
S/N - LJ51-UP
S/N - LJ61-UP
S/N - LJG1-UP
S/N - LJN1-UP
Specifications
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Illustration 1 g03333498
Table 1
Specification for 419-9101 Hydraulic Cylinder Gp
Stroke length is
- - -
445.0 ± 0.7 mm (17.52 ± 0.03 inch).
Removal Procedure
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Illustration 2 g03340598
2. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic system
Pressure - Release".
Note: Cleanliness is an important factor. Thoroughly clean the exterior of the components before you
begin the removal procedure. Cleaning will help to prevent dirt from entering the internal mechanism.
Illustration 3 g03340597
1. Attach a suitable lifting device to bucket cylinder (1). The bucket cylinder (1) is approximately
21kg (45 lb).
Installation Procedure
1. Install boom cylinder (1) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc. Sat Mar 7 21:16:27 UTC+0800 2020
All Rights Reserved.
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