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V NCSD Maunal (Ens) - 20151213
V NCSD Maunal (Ens) - 20151213
操作维护保养手册
Installation, Operation and Maintenance Manuals
售后服务电话:008621-62351988
Service telephone: 008621-62351988
目录
1. 概要 General ............................................................................................................ 2
2. 运输和存储 Transport And Storage .................................................................. 3
3. 应用及构造 Application And Construction .................................................... 4
3.1 应用 Application ............................................................................................ 4
3.2 构造 Construction ......................................................................................... 5
6. 维护 Maintenance ................................................................................................24
6.1 维护周期 Maintenance Cycle .................................................................. 24
6.2 维护前注意事项 Attention Before Maintenance ............................... 24
6.3 保养项目 Maintenance Project............................................................... 25
6.3.A 电容器 Capacitors ................................................................................... 25
6.3.B 空气过滤网 Air Filter ............................................................................... 26
6.3.C 扭力力矩 Torque ..................................................................................... 27
7. 回收 Recycling .......................................................................................................27
8. 附录Appendices ..................................................................................................28
1. 概要 GENERAL
本手册的目的是提供操作维护保养使用,适用范围为诺企电容器(上海)有限公司制造的 j
中压 3.3 kV~ 20 kV 的高压调谐电抗电容器组
The purpose of this manual is to give guidance on the installation, use and mainte
nance of Nokian Capacitors 3.3kV~20kV detuned capacitor banks of the MV
D-series manufactured by Nokian Capacitors (Shanghai)Co.,Ltd.
本手册并不取代国家与地方法规要求
如果不遵守此手册的相关规则与规定,致使设备损坏将不提供相关的质保
请确实遵守相关规定以确保设备安全运行
! If the instructions and regulations are not complied with, the warranty on
the capacitor bank will lapse, and the manufacturer is absolved from the
liability for the proper functioning and safety of the capacitor bank.
如果背离指定的运输和存储条件(例如:运输经过热带或海运),请与厂家协商。
禁止将调谐滤波器柜无包装存储于多灰和潮湿的地方。 如果可能的话,保持调谐滤波
器柜的原始包装直到安装。
保持调谐滤波器柜的干燥,潮湿会导致电气和电子组件的腐蚀。
包装的调谐滤波器须通过柜顶的吊环起重设备进行运输。
运输和存储的时候保持调谐滤波器柜的直立,以防止内部设备损坏。
If departure from the specified transport and storage conditions (for example:
after a tropical or sea transport), please negotiate with the manufacturer.
Stay detuned capacitor banks of dry and wet can lead to corrosion of electric
and electronic components.
Packaging of detuned capacitor banks through the rings on the top of the
cupboard lifting equipment for transport.
图 1:外箱包装和盘体正面图
3.1 应用 Application
产生谐波的负载包括有:直流驱动装置、变频器、不间断电源(UPS)、各种调光灯、
电弧炉,电弧焊接设备等
在同一个变压器的电网中,不允许调谐滤波器柜和普通纯电容器同时使用。
When the power grid in a small amount of harmonic, harmonic load total
elapsed amount not exceeding 300 kW, detuned capacitor banks can be used
for reactive power compensation.
The power grid in the same transformer, do not allow the detuned capacitor
banks and only capacitors used at the same time.
3.2 构造 Construction
调谐滤波器柜外壳由钢板制成,柜体表面环氧粉末处理。调谐滤波器柜由电容器、电抗
器、旋转式隔离开关、放电线圈、凝露控制器、继电保护器等组件组成。
调谐滤波器柜(D 系列)主要器件:
Detuned capacitor banks shell made of steel plate, cabinet put oneself in
another's position on the surface of epoxy powder processing. detuned
capacitor banks is composed of capacitor, reactor, rotary isolator, discharging
coil, condensation controller, relay protector and other components.
detuned capacitor banks series (D) main components:
3. 高压铁芯电抗器
High Voltage Iron Core Reactor
4. 控制回路/凝露控制器/
继电保护器
Control Circuit / Condensation
Controller / Protection Relay
5. 隔离开关操作面
Isolating Switch Control Panel
6. 电流互感器
Current transformer
7. 高压电容器
High voltage capacitors
9. 避雷器 Arrester
图 2 柜体内的位置的设备
Figure 2 Each devices inside the detunrd capacitor banks
4. 安装及接线 Installation
调谐滤波器柜是被设计安装在环境干燥的室内(通常是在配电房)。
调谐滤波器柜的一般保护等级:IP20
配电房内必须有足够的通风用以调谐滤波器柜降温。(调谐滤波器一般功率损耗在 4~7
W/kvar)。
In the transformer room must have enough ventilation to cool tuned filter tank.
(tuned filter average power loss in 4 ~ 7 W/kvar).
此设备可允许的环境温度:
过高的温度会影响电容器和开关设备,从而导致其使用寿命缩短。
Too high temperature will affect the capacitor and switch equipment, leading
to the shorten service life.
调谐滤波器柜为落地式安装,柜体底部有安装孔(实际尺寸以竣工图为准),也可采用
焊接形式。
Cabinet above the minimum distance is 1000 mm and the minimum distance
is 1000 mm of space to ensure air circulation. In the cupboard door below
filter ventilation smoothly.
柜顶距天花板最小距离
The ark is apart from the
ceiling minimum distance
1000mm
距墙壁最小距离
The bottom of the banks minimum
distance away from the walls
1000mm
固定孔
Fixed hole
图三.安装柜体与墙以及屋顶的距离
Figure 3: Installation cabinet put oneself in
another's position with wall and roof distance map
主电缆进线
The main cable into the
line
A (R)PHASE
B (S) PHASE
C (T) PHASE
图 5:主母排接线示意图
Figure 5: wiring diagram
考虑到安装地点的情况,主电缆应按照有关国家标准选用。
和 GB/T50271-2007《电力工程电缆设计规范》选项。
NCSD 整柜主开关进线电缆选型表:
容量(kvar)
6kV 10kV
Capacity
500 以下
500 under YJV6/10-1*25mm2
501~1000
1001~1500 YJV6/10-1*50mm2 YJV6/10-1*35mm2
1501~2000 YJV6/10-1*70mm2 YJV6/10-1*50mm2
上表电缆参照为华新丽华,其他规格请来电咨询。
二、说明:instructions:
1,电缆均为每相的规格、数量;
3,若进线电缆采用穿管方式,则电缆规格根据上表可选用大一号容量的电缆规格,
因为穿管时电缆散热不佳,载流量会相对降低。
4,如果用铝电缆替换铜电缆的话,横截面通常必须要 2 倍大。
主回路电缆连接方式,建议利用电缆铜接头进行连接。
2, Cable selection principle: according to the whole ark is 1.5 times the rated
3, If, is wear a tube into the wire cable, cable specifications according to the
specification, because of the poor in tube cable heat carrying capacity will
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be relatively reduced.
4, If replace copper cable with aluminium cable cross section must be 2 times
as big as usually.
Main circuit cable connection way, it is recommended that the use of copper
cable connector to connect.
[重要事项] 如果主回路电缆平行连接,确定电缆的各相不要交叉连接。防止两根
电缆之间电流分配是不正常。
在通电前必须检查调谐滤波柜接地线已接。
Must be checked prior to power tuned filter tank earthling line has been
answered.
接地线连接位置
Ground cables connection
图 6:接地线示意图
Figure 6: grounding line diagram
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在通电前必须检查外部电流互感器线已接入至调谐滤波柜的电流互感器接线端!
电流互感器取样的位置必须为变压器进线开关柜。
In external CT line must be checked prior to power tunable capacitor bank has
access to CT terminal!
取自进线开关柜电流互感器
From the main switchgear CT
图 7:柜内电流端子示意图
确保主辅柜控制线连接无误,请参考竣工图内接线原理图接线
Ensure that advocate complementary ark line connection is correct, please refer to
the figure inside connection schematic diagram completion
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主/辅柜
连接控制线
主柜 辅柜
图 8: 控制接线示意图
Figure 8: Control wiring diagram
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图 9:弧光、烟感传感器对应指示灯
Figure 9: Arc/Smoke sensor corresponding indicator light
5. 试运转 Commissioning
在调谐滤波器柜安装电缆之前,检查控制回路线的所有接点完全紧固,并按以下步骤逐
一检查
Before detuned capacitor bank cable installation, check all he control wire route
all contact fully tighten, and complete the following steps to check them one by
one
操作步骤 a:按住旋转式隔离开关左边的弹片,将手柄从“合闸”档位旋转至“分断
闭锁”档位,见图 10 所示。
Steps a: Hold the rotary isolating switch to the left of the shrapnel, will handle
from the "closing" gear rotating to gear breaking atresia, as shown in
figure 10.
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弹片
shrapnel
图 10:旋转式隔离开关
操作步骤 b:将分闸开关下端闭锁按钮往下按,同时操作隔离开关至“分闸”档位,
同理将接地开关至“合闸”档位。见图 11 所示。
Steps b: Will brake switch bottom lock button down, at the same time for
isolating switch to "brake" gear, similarly to grounding switch to
"closing" gear. As shown in figure 11.
操作步骤 c:将手柄旋转至“检修档”。
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将随柜钥匙插入锁孔内下压,旋转把手。
Key in the lock hole down will vary
depending on the ark, rotate handle.
图 12:户内电磁锁
3、 清除柜内杂物,并检查柜底过滤网。
Remove ark sundries, and check the bottom of the tank filter.
图 13:底板进风口
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4、 使用绝缘测试仪检查相对地绝缘。
将绝缘电阻计接于一端接于主回路,一端
接于外壳接地处。如图 14 所示 (▲处)
图 15:高压带电显示及电磁锁
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图 16:耐压测试事宜图
6、弧光保护继电器拨码开关位置设定。
拨码开关 1、2、3、4、5,拨于左侧位置 ;
Dial the code switch 6, 7, 8, stir in the right position (figure 18).
Figure 17: arc protection relay Figure 18: Arc protection relay dial the code
switch
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7、 打开不平衡电压继电器外盖子,并将保护整定值按要求设定。
The lid off outside the unbalance voltage relay, and to set the protection
图 19:电压继电器示意图
图 20:时间继电器示意图
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10、 按照竣工图要求,分别将交直流供电接入。
AC
220V
DC
220V
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11、 开启控制开关,此时对应功能指示灯亮。
图 23: 控制电源开关
12、功率因数控制器相关设定及操作,请参照附录(APFR 说明书)或来电咨询。
Relevant setting and operating power factor controller, please refer to appendix
(APFR instruction) or to inquire.
图 24: 功率因数控制器
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当温度超过设定值时散热风扇将自动运转,以降低柜内温度
When the temperature exceeds the set value a cooling fan will run
automatically, in order to reduce temperature inside ark
图 25: 温度控制器
CT 短接片(运行前须拆除)
CT short jumper (operation must be
removed before)
滑片须紧于上方位置
Sliding vane should be tight in the top
position
图 26:CT 短接示意图
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图 27:UBR51
图 28:凝露控制器
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18、 按高压作业流程,将旋转式隔离开关合闸后,送电!
警告:為了安全起見,安裝與調試必須要由專業人員操作!
!
Caution: For the safety , installation and commissioning must by
6. 维护 Maintenance
此设备投入运行前应按上述调试流程步骤,检查及正确设定,并检查所有螺丝紧固件。
第一次自行维护在调试后 2 至 3 个月内,之后每半年自行维护一次。
For the first time to maintain in 2 or 3 months after the commissioning, after
once every half a year to maintain.
Switch off the power supply and made great let stand for 10 minutes
after the detuned capacitor bank three phase grounding to make sure
it have already discharge(no voltage).
6.2.2 使用万用电表(直流檔)量测电容器电压
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警告:电容器务必完全放电,否则将会伤害人
! Warning: Must completely discharge the capacitor, otherwise will hurt
people
- 用电容测量仪器测量每个电容器的电容值。 在这期间,记录下来检测的数据!
- capacitance measuring instrument was used to measure the capacitance of each
capacitor value. During this period, record test data.
- 检查电容器是否有过热膨胀、漏油、损毁等现象,假如电容器有损坏的要及时更换。
- check the capacitor for overheating phenomenon such as inflation, oil spill,
damage, if there is damage to the capacitor to change in time.
- 如果必要的话,清洁电容器组(通风孔、绝缘子等等)。
- if necessary, clean capacitor group (vent, insulator, etc.).
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- 绝对不能使用对塑料有害的清洁剂(例如丙酮、氯醛糖、三氯乙烯等)。
- never use the cleaner that is harmful to the plastic (such as acetone, chloralose,
trichloroethylene, etc.).
必须定期检查空气过滤网的状况。如果调谐滤波器柜是被安装在周围环境非常恶劣的
地方,那么空气过滤网在一个月内至少检查清洁一次。
Must be a periodic check of the condition of the air filter. If tuned filter tank
was installed in the surrounding environment is very bad, so the air filter in
check clean at least once a month.
空气过滤网是安装在柜子的底部。
若调谐滤波器柜的空气过滤网必须清洗或更换,必须谨慎执行以下步骤:
If tuned filter tank of air filter must be clean or replace, must be careful to
perform the following steps:
- 从固定装置上移开空气过滤网。
- 使用空气清洁器时,从空气过滤的“清洁”面吹风,或者从“污秽”面用吸尘
器吸。不要使用水和化学品,或者任何可能损坏空气过滤网表面的设备。
Use the air cleaner, from "clean" face blowing air filter, or from the "filth"
vacuum suction. Don't use water and chemicals, or any possible damage
on the surface of the air filter equipment.
- 如果空气过滤网的表面已经损坏,或者清洁不干净,则必须更换。
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If the surface of the air filter has been damaged, or clean and not clean, it
must be replaced.
- 将固定装置推回原来的位置。
隔离刀
M12 40 Nm
The Isolation Knife
放电线圈
810 12 Nm
Discharge Coil
电流互感器
M12 40Nm
Current Transformer
7. 回收 Recycling
报废的电容器不需要当作危险废品处理,可根据当地规定处理。
金属零件可以拆下来循环使用。
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8. 附录 The appendix
APFR 说明书
APFR Instruction
不平衡电压继电器说明书
UBR51 综合保护继电器操作手册
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