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Storage Tank Heat Loss Calculation Rev - 0
Storage Tank Heat Loss Calculation Rev - 0
angle in shape] are filled up with Isopropanaol (liquid 1) at the initial temperature of 45 ⁰C and it is required to maintain the liquid temperature at 30⁰C
Project No: XXX Tank is stored in a ouside building and a wind speed of around 2 miles/hr.
Project Title: XXX How long will it take to drop down temperature from 45 ⁰C to 30 ⁰C with/without insulation.
Document: Storage Tank Heat Loss Calculation Colour Key
Sheet Ref: Tank Heat Loss Calcs - Liquid 1 Manual Input
Revision: 0 Results
Last Updated: 3/21/2021 Do not use
Important values
Reference Method Used: Predict Storage Tank Heat Transfer Precisely - By J.Kumana and S.Kothari and calculations
Important Notes:
1) Uniform temperature inside the tank
2) Provision is made to select back wall area - However, to calculate the maximum heat loss back wall area should be considered-- (see the cell number C330 and C335)
3) Provision is made to select insulation thickness --- (See the cell number C221)
Main Data Input
Physical Properties Units Air density at room temperature and pressure
Dry wall 7000 W/m2 K Source: Chemical Engineering Design by Coulson and Richardson, Volume 6, Page 640
Wet wall 5000 W/m2 K Source: Chemical Engineering Design by Coulson and Richardson, Volume 6, Page 640
Roof 7000 W/m2 K Source: Chemical Engineering Design by Coulson and Richardson, Volume 6, Page 640
Bottom 4000 W/m2 K Source: Chemical Engineering Design by Coulson and Richardson, Volume 6, Page 640
Metal walls (Carbon Steel, max 0.5% Carbon),kM 54 W/m K Source: Engg Toolbox : Thermal Conductivity of some common Materials
Insulation (Glass wool), kI 0.04 W/m K Source: Engg Toolbox : Thermal Conductivity of some common Materials
Ground (Earth), kG 1.5 W/m K Source: Engg Toolbox : Thermal Conductivity of some common Materials
Temperature Units
Calculation
Calculation for Grashof Number (NGr)
Grashof Number, NGr = L3 x ρ2 x g x ß x ΔT /µ2
Note: as an initial approximation, assume that the wall temperature is the average of the vapour and outside air temp
Tw = (TV + TA )/ 2 First Guess
Tw 295.9 K After iteration see below
L =2.55m
Proportional height in contact with liquid, Lw 2.42 m
ΔT = Tv - Tw 10.25 K Lw
Proportional height in contact with vapour, L - Lw 0.13 m
NGr 2.85E+06
m
For vertical plates and cylinders, Nusselt Number, NNu
1
3.
NNu = 0.138 x (NGr)0.36 x ((NPr)0.175 - 0.55) -------------Equation 15
NNu 11.81 2.3 m
Coefficient of vapour at wall, hvw = NNu x k /( L - Lw) Nusselt Equation (Perry 5-13)
Coefficient of vapour at wall, hvw 2.38 W/m2 K
Note: Here, neither NPr nor (NGr NPr) falls within the range of application of the below equations. Therefore, again apply equation Equation 15 using average temp Tw
Tw = (TL + TA) / 2 First Guess NNu = 0.495 x (NGr NPr)0.25 ----------------- Equation 16
Tw 307.5 oC After iteration see below Where, NPr >100 and 104 < (NGr NPr) < 109
ΔT = TL - Tw 0.649999999999977 K Note: In article, Equation 16 is used but as NPr and (NGr NPr) do not fall in the
range, we can't apply Equation 16 directly. Therefore, used Equation 15
NGr 7.25E+09
for the surfaces facing down, NNu = 0.27 x (NGr NPr)0.25 -------------Equation 20 Where, 2 x 107 < (NGr NPr) < 3 x 1010
for the surfaces facing down, hVr = (0.27 x k/D) (NGr NPr)0.25 ------------- Eq (b) NGr NPr = 5.55E+10 ~ 2 x 10 < (NGr NPr) < 3 x 10
7 10
NGr = 1.34E+08 x L x ΔT
3
Where,
ΔT = Tv - Tw K
ΔT 19.55 K
L =D m Comment Extra Large: Not sure if the Characteristic Length/hydraulic diameter shoud be taken instead. See: http://www.engineeringtoolbox.com/hydraulic-equivalent-diameter-d_458.html
L 3.01 m Calculated equivalent diameter from the roof/bottom area of tank Equivalent Diameter for Roof/Bottom
l 2.3 m
NGr = 7.17E+10 w 3.1 m
Area 7.13 m2
hVr 1.12 W/m K 2
------------- USING Eq (b) Equivalent Diameter 3.01 m
for the surfaces facing up, NNu = 0.14 x (NGr NPr)0.33 -------------- Equation 19 Where, 2 x 107 < (NGr NPr) < 3 x 1010
for the surfaces facing up, hLb = (0.14 x k/D) (NGr NPr)0.33 ------------- Eq ( c) NGr NPr = 4.30E+11 ≠ 2 x 10 < (NGr NPr) < 3 x 10
7 10
Tw = (TL + TG) /2 Note: Applied Equation 19, though (NGr NPr) is out of range???
Tw 296.65 K First Guess
Note: We will apply equation (c) assuming tank bottom diameter and Tw = 307.6 K After iteration see below
NGr = 7.84E+08 x L3 x ΔT
Where,
ΔT = TL - Tw K
ΔT 0.549999999999955 K
L =D m
L 3.01 m
NGr 1.18E+10
Note: Assume Tws = Tw since the roof is uninsulated and get the coefficient for still air from equation (d)
295.9 K First guess
Tws 286.6 K After iteration see below
NGr 1.34E+08 x L3 x ΔT
Where,
ΔT = Tws - TA K
ΔT 3.45000000000005 K
NGr 1.26E+10
ΔT = ((TL + TV ) / 2 ) - TA) / 4
ΔT 6K
NGr 1.34E+08 x L3 x ΔT
where,
L 2.55 m
NGr 1.33E+10
Conduction coefficients for ground, metal wall and insulation ( hG, hM, hI)
hM = kM /tM ------------- Equation 21 hM (Heat transfer coefficient for metal) = kM (Thermal conductivity for metal) / tM (Surface thickness for metal)
hI = kI /tI ------------- Equation 22 hI (Heat transfer coefficient for insulation) = kI (Thermal conductivity for insulation) / tI (Surface thickness for insulation)
hG = 8 kG/π*D ------------- Equation 23 hG (Heat trnasfer coefficient for ground) = 8 * kG (Thermal conductivity for ground) / π * D (Diameter of tank)
Where,
tM 6 mm thickness of metal
0.0060 m
tI 25 mm thickness of insulation <------------- ENTER INSULATION THICKNESS
0.025 m
INSULATED
hM (Heat transfer coefficient for metal) 9000.00 W/m2 K ------------- USING Equation 21
hI ( Heat transfer coefficient for insulation) 1.60 W/m K
2
------------- USING Equation 22
hG (Heat transfer coefficient for ground) 1.27 W/m2 K ------------- USING Equation 23
Radiation coefficients for dry and wet sidewalls, and roof (hRd, hRw, hRr)
Where,
Tbulk is the temperature of liquid or vapour inside the tank if the surface is insulated
For the UNINSULATED side walls, assume
Tw = TA + 0.5 (Tbulk - TA)
Where,
Tbulk is the temperature of liquid or vapour inside the tank if the surface is uninsulated
Therefore, Tws for insulated WETSIDE wall = TA + 0.25 (TL - TA) First Guess
Tws 289.6 K After iteration see below
Therefore, Tws for uninsulated roof = TA + 0.5 (Tv - TA) First Guess
Tws 286.6 K After iteration see below
Let us find hR for all above using Equation 24
Summary
Coefficient ( W/m2 K) Dry wall Wet wall Roof Bottom
Dry wall Tws,V = (Ud/(hRd + hAw))(Tv-TA)+TA) 286.4 K Put this value manually in cell C253 untill difference approaches zero
Tw,V=Tv-(Ud/hVw)(Tv-TA) 298.2 K Put this value manually in cell C84 untill difference approaches zero
Wet wall Tws,W = (UW/(hRW + hAW))(TL-TA)+TA) 288.4 K Put this value manually in cell C256 untill difference approaches zero
Tw,L=TL-(Uw/hLw)(TL-TA) 307.6 K Put this value manually in cell C119 untill difference approaches zero
Roof Tws,R = (UR/(hVR + hAW))(TV-TA)+TA) 287.0 K Put this value manually in cell C179 untill difference approaches zero
Tw,R=TV-(UR/hVR)(TV-TA) 287.0 K Put this value manually in cell D135 untill difference approaches zero
Bottom Tw,B=TL-(UB/hLB)(TL-TG) 307.7 K Put this value manually in cell D157 untill difference approaches zero
Surface area, A
L =2.55m
Length, l 2.3 m Lw
Width, w 3.1 m
Thickness, tM 0.006 m
m
1
Wet height, Lw 2.4225 m
3.
Dry height, Ld 0.1275 m
2.3 m
TOTAL dry side wall area, Ad = 2*((L - Lw)*l) + 2* ((L - Lw)*w)
DO YOU WANT TO CONSIDER BACK WALL AREA? YES <------------MAKE A SELECTION HERE
Ad 1.38 m2
Roof area, Ar = l * w
Ar 7.13 m2
Bottom area, Ab = l * w
Ab 7.13 m2
SUMMARY
Surface U (W/m2 K ) Area (m2) ΔT (K) Individual Heat Loss, q (W)
Dry wall 0.821 1.38 23 26.00
Wet wall 1.225 26.16 25 801.31
Roof 0.932 7.13 23 152.87
Bottom 1.243 7.13 23 203.76
Mass of liquid in one tank 13.65 T Mass content of liquid in the tank
Total mass of the liquid in all tanks 13.65 T
13,645 kg
Total volume of the tank =Lxlxw
ΔT 10 K L= 2.55
l= 2.3
Overall Heat Loss affordable by tank liquid 409,356 kJ w= 3.1
409,356,473 J Volume = 18.18 m3
Total mass of liquid when tank is
100% full 14,363 kg
14.36 T
Time taken to drop the temperature up to 35 deg C ln((TA-Tstart)/((TA-Tend))= Utot x Atot/(m x Cp) x t 100% liquid height equivalent to 14.36 T
Coulson & Richardson Vol.1 Page 430 95% liquid height equivalent to 13.65 T
78,069.19 sec
21.69 hrs
0.90 days
TOTAL TIME TAKEN TO DROP DOWN TANK TEMPERATURE AT DESIRED LEVEL WITH INSULATION
c-equivalent-diameter-d_458.html
and ΔT of 25 oC
and ΔT of 25 oC
Thermal Conductivity
-k-
W/(m K)
(Btu/(ft h °F))
Temperature
Material/Substance 25 C
o
125 oC 225 oC
(77 F)
o
(257 F)o
(437 oF)
0.16
Acetone
0.0925
0.018
Acetylene (gas)
0.0104
0.2
Acrylic
0.116
0.39
Apple (85.6% moisture)
0.225
0.016
Argon (gas)
0.00925
0.744
Asbestos-cement board 1)
0.43
0.166
Asbestos-cement sheets 1)
0.0959
2.07
Asbestos-cement 1)
Asbestos-cement 1)
1.2
0.15
Asbestos, loosely packed 1)
0.0867
0.14
Asbestos mill board 1)
0.0809
0.75
Asphalt
0.433
0.048
Balsa wood
0.0277
0.17
Bitumen
0.0982
0.5
Bitumen/felt layers
0.289
0.43 - 0.48
Beef, lean (78.9 % moisture)
0.248 - 0.277
0.16
Benzene
0.0925
Beryllium
8.1
Bismuth
4.68
0.17
Bitumen
0.0982
0.02
Blast furnace gas (gas)
0.0116
1.2 - 3.5
Boiler scale
0.693 - 2.02
25
Boron
14.4
Brass
0.10 - 0.20
Breeze block
0.0578 - 0.116
1.31
Brick dense
0.757
0.47
Brick, fire
0.272
0.15
Brick, insulating
0.0867
0.6 -1.0
Brickwork, common (Building Brick)
0.347
1.6
Brickwork, dense
0.925
0.004
Bromine (gas)
0.00231
Bronze
0.58
Brown iron ore
0.335
0.2
Butter (15% moisture content)
0.116
Cadmium
0.05
Calcium silicate
0.0289
1.7
Carbon
0.982
0.0146
Carbon dioxide (gas)
0.00844
0.0232
Carbon monoxide
0.0134
Cast iron
0.23
Cellulose, cotton, wood pulp and regenerated
0.133
0.17 - 0.33
Cellulose acetate, molded, sheet
0.0982 - 0.191
0.12 - 0.21
Cellulose nitrate, celluloid
0.0693 - 0.121
0.29
Cement, Portland
0.168
1.73
Cement, mortar
1
Ceramic materials
0.09
Chalk
0.052
0.084
Charcoal
0.0485
0.13
Chlorinated poly-ether
0.0751
0.0081
Chlorine (gas)
0.00468
16.3
Chrome Nickel Steel
9.42
Chromium
0.42
Chrom-oxide
0.243
0.15 - 1.8
Clay, dry to moist
0.0867 - 1.04
0.6 - 2.5
Clay, saturated
0.347 - 1.44
0.2
Coal
0.116
Cobalt
0.54
Cod (83% moisture content)
0.312
0.184
Coke
0.106
0.1 - 0.3
Concrete, lightweight
0.0578 - 0.173
0.4 - 0.7
Concrete, medium
0.231 - 0.405
1.0 - 1.8
Concrete, dense
0.578 - 1.04
1.7
Concrete, stone
0.982
23.3
Constantan
13.5
Copper
1.06
Corian (ceramic filled)
0.613
0.043
Cork board
0.0248
0.044
Cork, re-granulated
0.0254
0.07
Cork
0.0405
0.04
Cotton
0.0231
0.029
Cotton wool
0.0168
Carbon Steel
0.029
Cotton Wool insulation
0.0168
30
Cupronickel 30%
17.3
1000
Diamond
578
0.06
Diatomaceous earth (Sil-o-cel)
0.0347
0.12
Diatomite
0.0693
Duralium
1.5
Earth, dry
0.867
0.17
Ebonite
0.0982
11.6
Emery
6.7
0.15
Engine Oil
0.0867
0.018
Ethane (gas)
0.0104
0.14
Ether
0.0809
0.017
Ethylene (gas)
0.00982
0.35
Epoxy
0.202
0.25
Ethylene glycol
0.144
0.034
Feathers
Feathers
0.0196
0.04
Felt insulation
0.0231
0.04
Fiberglass
0.0231
0.048
Fiber insulating board
0.0277
0.2
Fiber hardboard
0.116
1.4
Fire-clay brick 500oC
0.809
0.0254
Fluorine (gas)
0.0147
0.045
Foam glass
0.026
0.007
Dichlorodifluoromethane R-12 (gas)
0.00405
0.09
Dichlorodifluoromethane R-12 (liquid)
0.052
0.15
Gasoline
0.0867
1.05
Glass
0.607
0.18
Glass, Pearls, dry
0.104
0.76
Glass, Pearls, saturated
0.439
0.96
Glass, window
0.555
0.04
Glass, wool Insulation
0.0231
0.28
Glycerol
0.162
Gold
1.7 - 4.0
Granite
0.982 - 2.31
168
Graphite
97.1
0.7
Gravel
0.405
1.4
Ground or soil, very moist area
0.809
1
Ground or soil, moist area
0.578
0.5
Ground or soil, dry area
0.289
0.33
Ground or soil, very dry area
0.191
0.17
Gypsum board
0.0982
0.05
Hairfelt
0.0289
0.15
Hardboard high density
0.0867
0.16
Hardwoods (oak, maple..)
0.0925
12
Hastelloy C
6.93
0.142
Helium (gas)
0.0821
0.5
Honey (12.6% moisture content)
0.289
0.013
Hydrochloric acid (gas)
0.00751
0.168
Hydrogen (gas)
0.0971
0.013
Hydrogen sulfide (gas)
0.00751
2.18
Ice (0oC, 32oF)
1.26
15
Inconel
8.67
47 - 58
Ingot iron
27.2 - 33.5
0.035 - 0.16
Insulation materials
0.0202 - 0.0925
0.44
Iodine
0.254
147
Iridium
85
Iron
0.58
Iron-oxide
0.335
0.034
Kapok insulation
0.0196
0.15
Kerosene
0.0867
0.0088
Krypton (gas)
0.00509
Lead
0.14
Leather, dry
0.0809
1.26 - 1.33
Limestone
0.728 - 0.769
Lithium
0.07
Magnesia insulation (85%)
0.0405
4.15
Magnesite
2.4
Magnesium
70 - 145
Magnesium alloy
40.5 - 83.8
2.08 - 2.94
Marble
1.2 - 1.7
Mercury, liquid
0.03
Methane (gas)
0.0173
0.21
Methanol
0.121
0.71
Mica
0.41
0.53
Milk
0.306
0.04
Mineral wool insulation materials, wool blankets ..
0.0231
Molybdenum
Monel
0.046
Neon (gas)
0.0266
0.05
Neoprene
0.0289
Nickel
0.0238
Nitric oxide (gas)
0.0138
0.024
Nitrogen (gas)
0.0139
0.0151
Nitrous oxide (gas)
0.00873
0.25
Nylon 6, Nylon 6/6
0.144
0.15
Oil, machine lubricating SAE 50
0.0867
0.17
Olive oil
0.0982
0.024
Oxygen (gas)
0.0139
70.9
Palladium
41
0.05
Paper
0.0289
0.25
Paraffin Wax
0.144
0.08
Peat
0.0462
0.031
Perlite, atmospheric pressure
0.0179
0.00137
Perlite, vacuum
0.000792
0.15
Phenolic cast resins
0.0867
0.13 - 0.25
Phenol-formaldehyde moulding compounds
0.0751 - 0.144
110
Phosphorbronze
63.6
159
Pinchbeck
91.9
0.13
Pitch
0.0751
0.24
Pit coal
0.139
0.2
Plaster light
0.116
0.47
Plaster, metal lath
0.272
0.71
Plaster, sand
0.41
0.28
Plaster, wood lath
0.162
0.65 - 0.8
Plasticine
0.376 - 0.462
0.03
Plastics, foamed (insulation materials)
0.0173
Platinum
Plutonium
0.13
Plywood
0.0751
0.19
Polycarbonate
0.11
0.05
Polyester
0.0289
0.33
Polyethylene low density, PEL
0.191
0.42 - 0.51
Polyethylene high density, PEH
0.243 - 0.295
0.13
Polyisoprene natural rubber
0.0751
0.16
Polyisoprene hard rubber
0.0925
0.17 - 0.25
Polymethylmethacrylate
Polymethylmethacrylate
0.0982 - 0.144
0.1 - 0.22
Polypropylene, PP
0.0578 - 0.127
0.03
Polystyrene, expanded
0.0173
0.043
Polystyrol
0.0248
0.03
Polyurethane foam
0.0173
1.5
Porcelain
0.867
1
Potassium
0.578
0.55
Potato, raw flesh
0.318
0.015
Propane (gas)
0.00867
0.25
Polytetrafluoroethylene (PTFE)
0.144
0.19
Polyvinylchloride, PVC
0.11
1.005
Pyrex glass
0.581
3
Quartz mineral
1.73
0.0033
Radon (gas)
0.00191
Red metal
Rhenium
Rhodium
7-Feb
Rock, solid
1.16 - 4.05
0.5 - 2.5
Rock, porous volcanic (Tuff)
0.289 - 1.44
0.045
Rock Wool insulation
0.026
0.32
Rosin
0.185
0.045
Rubber, cellular
0.026
0.13
Rubber, natural
0.0751
Rubidium
0.5
Salmon (73% moisture content)
0.289
0.15 - 0.25
Sand, dry
0.0867 - 0.144
0.25 - 2
Sand, moist
0.144 - 1.16
4-Feb
Sand, saturated
1.16 - 2.31
1.7
Sandstone
0.982
0.08
Sawdust
0.0462
Selenium
0.039
Sheep wool
0.0225
0.02
Silica aerogel
0.0116
0.15 - 0.32
Silicon cast resin
0.0867 - 0.185
120
Silicon carbide
69.3
0.1
Silicon oil
0.0578
Silver
0.042
Slag wool
0.0243
2.01
Slate
1.16
0.05 - 0.25
Snow (temp < 0oC)
0.0289 - 0.144
Sodium
0.12
Softwoods (fir, pine ..)
0.0693
1.1
Soil, clay
0.636
0.15 - 2
Soil, with organic matter
0.0867 - 1.16
0.6 - 4
Soil, saturated
0.347 - 2.31
50
Solder 50-50
28.9
0.07
Soot
0.0405
0.0184
Steam, saturated
0.0106
0.0188
Steam, low pressure
0.0109
2
Steatite
1.16
Steel, Carbon
Steel, Stainless
0.09
Straw slab insulation, compressed
0.052
0.033
Styrofoam
0.0191
0.0086
Sulfur dioxide (gas)
Sulfur dioxide (gas)
0.00497
0.2
Sulfur, crystal
0.116
0.087 - 0.22
Sugars
0.0503 - 0.127
Tantalum
0.19
Tar
0.11
4.9
Tellurium
2.83
Thorium
0.17
Timber, alder
0.0982
0.16
Timber, ash
0.0925
0.14
Timber, birch
0.0809
0.12
Timber, larch
0.0693
0.16
Timber, maple
0.0925
0.17
Timber, oak
0.0982
0.14
Timber, pitchpine
0.0809
0.19
Timber, pockwood
0.11
0.14
Timber, red beech
0.0809
0.15
Timber, red pine
0.0867
0.15
Timber, white pine
0.0867
0.15
Timber, walnut
0.0867
Tin
Titanium
Tungsten
Uranium
0.021
Urethane foam
0.0121
Vacuum 0
0.065
Vermiculite granules
0.0376
0.25
Vinyl ester
0.144
0.606
Water
0.35
0.0267 0.0359
Water, vapor (steam)
0.0154 0.0207
0.45
Wheat flour
0.26
35 - 70
White metal
20.2 - 40.5
0.12
Wood across the grain, white pine
0.0693
0.055
Wood across the grain, balsa
0.0318
0.147
Wood across the grain, yellow pine, timber
0.085
0.17
Wood, oak
0.0982
0.07
Wool, felt
0.0405
0.1 - 0.15
Wood wool, slab
0.0578 - 0.0867
0.0051
Xenon (gas)
0.00295
Zinc