WORK MODIFICATION REPORT

(ELECTRICAL PART)

“X-PRESS MACHU PICCHU”

GS 94978 17.02.21
XXXX
SVJ
X DG2101 52
XXXX XXXX XXXX
XTRK XDG2101/5009 XA
XXX
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

REVISION HISTORY
UID REV DATE DESCRIPTION PRE CHK APR
94978 A 17.02.21 ISSUED FOR REVIEW GS SVJ TRK
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

1. POWER SYSTEM MODIFICATION

This section highlights the BWTS installation affects to the existing Ship electrical installation.
Following modifications is required in the existing electrical system in order to install new BWTS in
this Vessel.

1.1 440V AC No.1 FEEDER PANEL

a) New circuit breaker(125AF/125AT) to be installed in the existing spare space available at No.1 AC
440V feeder panel in order to power up BWTS lamp drive cabinet.

Spare space picture for reference

b) Power cable needs to be laid from MSB No.1 feeder panel to BWTS Lamp drive cabinet.

c) Suitable modification to be carried out in (Busbar, panel, door…etc) during the installation of new
circuit breaker.

d) New Breaker installation and needful modification to be performed by yard. Cable laying and
termination under yard scope.

1.2 440V AC No.2 FEEDER PANEL

a) New circuit breaker(125AF/20AT) to be installed in the existing spare space available at No.2 AC
440V feeder panel in order to power BWTS Control Cabinet.

b) Power cable needs to be laid from MSB 440V No.2 Feeder panel to BWTS Control Cabinet.
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

Spare space picture for reference

c) Suitable modification to be carried out in (Busbar, panel, door…etc) during the installation of
new circuit breaker.

d) New Breaker installation and needful modification to be performed by yard. Cable laying and
termination under yard scope.
Refer Appendix A: DG2101_5003_ 440V FEEDER PANEL INTEGRATION IWO BWTS
Refer Appendix I: DG2101_5007_MTO FOR ELECTRICAL ITEMS

2. 24V DC PANEL MODIFICATION

Spare space picture for reference

a) New fuse (20A) to be installed in the spare space available at 24V DC panel, (Loc: ECR, 2nd
deck) in order to power up New 24V Distribution box (Loc: ships office, A deck).
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

b) Power cable needs to be laid from 24V DC panel to new 24V Distribution box in ships office.

c) Suitable modification to be carried out in (Busbar, panel, door…etc) during the installation of
new fuse.

d) New fuse installation and needful modification to be performed by yard. Cable laying and
termination under yard scope.

e) New 24V distribution box to be installed at suitable location at ships office by yard as suite at
site

f) New fuse (6A) to be installed in the New 24V distribution box Located at ships office in order to
power up Remote Control Panel (Located at ships office, A Deck)

g) New fuse (6A) to be installed in the New 24V distribution box Located at ships office in order to
power up Switch Box for remote operation of new valves( BA-BF-01 & BA-BF-02 )(Located at
ships office, A Deck)

h) New 24V distribution box (IP rating: minimum IP22) to be supplied by yard/owner. Cable
laying and termination under yard scope.

Refer Appendix B: DG2101_5004_24V DC PANEL INTEGRATION IWO BWTS

Refer Appendix I: DG2101_5007_MTO FOR ELECTRICAL ITEMS

3. BWTS EQUIPMENT DETAILS

a) Installation Electrical panel/ Main items (Non Ex) are as follows

 1 No. Lamp drive cabinet

 1 No. Control Cabinet

 1 No. Remote control panel

 1 No. UV reactor

 1 No. Control valve Flow control/ Back flushing of filter

 1 No. Filter type 1

 1 No. Pressure transmitter

 1 No. Flow meter

 WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

 1 No. Cooling water (Reactor inlet valve)

 1 No. Main valve (Filter outlet)

 1 No. Main valve ( De Ballast)

 1 No. Main valve (Ballast/ Filter inlet)

 1 No. CIP unit

 1 No. Bypass valve (Yard/Owner Supply)

 1 No. New switch box for new valves remote operation (Yard/Owner Supply)

 1 No. New 24V distribution box (Yard/Owner Supply)

b) Yard to fabricate foundations for all the panels.

c) Earthing arrangement to be made for all the panels as per Marine Installation Standards.

Refer DG2101_2001_BWTS equipment layout Alfa Laval 1x500 m3h

Refer Appendix C: DG2101_5005_BLOCK DIAGRAM FOR BWTS

4. GPS INTEGRATION

Alfa Laval BWTS has provision to integrate signals of vessel GPS (optional). Spare channels in
existing GPS buffer unit needs to be enabled and connected with BWTS. New GPS buffer unit needs
to be introduced if spare channels are not available. Radio communication technician/ automation
supplier needs to perform the needful modification for interfacing with BWTS.

Following setting must be used for GPS communication:-

COMMUNICATION PROTOCOL NMEA-0183, VERSION 4.00

SERIAL: RS422, BAUD RATE: 4800 BPS

PARITY: NONE

BITS/CHARACTERS: 8 & STOP BITS: 1

The position data shall be sent as messages according to RMC, GLL OR GGA.
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

5. ALARM MONITORING INTEGRATION

Alfa Laval has provision to integrate alarm with ship alarm system. As per the confirmation from
vessel, spare digital input terminals are not available in existing alarm panel. Additional digital input
channels to be introduced in the existing alarm panel. The existing alarm panel manufacturer
(BEMAC) needs to perform the needful modification in their panel for interfacing with BWTS.

Refer Appendix C: DG2101_5005_BLOCK DIAGRAM FOR BWTS

6. VALVE MONITORING

As per the piping schematic drawing (DG2101/4001) below mentioned valves needs to be monitored
in the BWTS to log bypass events.
1. BA-BF-03- Manually operated Butterfly Valve (NEW BYPASS VALVE)
2. WBV-41- Electro pneumatic Remote operated Butterfly Valve (EXISTING)
3. WBV-42- Electro pneumatic Remote operated Butterfly Valve (EXISTING)

Bypass Configuration

Below described the valve arrangement interlock to be considered.

 Limit switch to be installed on the new manually operated bypass valve (BA-BF-03) to get
potential free feedback signal (valve open) and these feedback signal to be interfaced with Alfa
Laval BWTS.

 Existing remote operated pneumatic valves (WBV-41 & WBV-42) feedback signals (potential free
digital output) needs to be enabled in the existing VRCS/ solenoid cabinet. Existing spare feedback
 WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

signals to be enabled or an additional spare potential free digital output needs to configure in
existing valve control cabinet. Existing valve control cabinet manufacturer needs to perform the
needful modification in their system.

 The signals required are of hardwired type (potential free).

 For achieving configuration 1, the bypass valve (BA-BF-03) feedback signal to be interfaced with
BWTS control cabinet.

 For achieving configuration 2, the existing remote operated valves (WBV-41) digital output
potential free feedback signals needs to be connected with control cabinet (external bypass 1) (NC
Contact During Closed Condition)

 For achieving configuration 3, the existing remote operated valves (WBV-42) digital output
potential free feedback signals (valve open) needs to be connected with control cabinet (external
bypass 2) (NC Contact During Closed Condition)

 Ship Yard/ Electrical Installation team need to laid feedback signal cable from valve control
cabinet to BWTS control cabinet.

 Valve Configuration to be set in Alfa Laval cabinet by Vendor.

During commissioning of the system. Alfa Laval need to be incorporate the above logic & to ensure
that BWTS is being monitored for any bypass of system. Following needs to be demonstrate to the
Attending surveyor.

Refer Appendix D: DG2101_5006_VALVE MONITORING PHILOSOPHY

7. NEW SWITCH BOX FOR NEW VALVE REMOTE OPERATION

 New switch box to be installed in suitable location at ships office as suite at site

 New valves operational voltage is considered as 24V DC. However the same to be confirmed by
Yard while installation.

 New valves (BA-BF-01 & BA-BF-02-Electro Pneumatic type) are remote operated. External
switch box needs to be introduced for these new valves remote operation. New switch box to be
procured from switch board manufacturer or automation supplier. External power supply and
compressed air line to be provided from vessel for these valve operation.

Refer Appendix E: DG2101_5011_SWITCH BOX CONNECTION DIAGRAM FOR VALVE

REMOTE OPERATION
 WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

8. FIRE AND BILGE, BALLAST PUMP RUN SIGNAL INTEGRATION

Alfa Laval has provision to integrate one ballast pump run signal. As per the drawing (NO.1, 2
GROUP SRTARTER PANEL# DWG NO: SB05172), Fire and Bilge, Ballast pump run signal is
available in No.1 group starter panel. Auxiliary contact of run relay to be used for interfacing
with BWTS. Additional cable to be laid from No.1 GSP to BWTS control cabinet in order to
achieve Alfa Laval requirement. Yard to do needful modification for interfacing with BWTS.

Refer Appendix F: PUMP RUN SIGNAL

9. CABLE LAYING & ROUTING

a) Cable lay (power) and Cable lay (signal), Installation & termination to be carried out as per the
BWTS electrical system diagram

b) We propose to use existing cable tray for BWTS cable laying. Sub routes to be introduced to suite to
site. Yard to be taken care the same during the installation.

c) Yard to install local cable trays to suit to site complying with Marine standards.

d) Necessary cable penetration to be done at site.

e) Cable schedule document is to be followed for any guidance regarding cable laying which indicates
the destination of each cable and also, indicates the estimated cable lengths between equipment’s.
However yard to calculate the actual length in prior to the cable laying.

f) MTO for the newly proposed circuit breakers in MSB, refer MTO for electrical equipments.

g) Cable laying, Glanding & termination under Yard scope.

Refer Appendix G: DG2101_5010_INDICATIVE CABLE WAY ROUTING

Refer Appendix H: DG2101_5008_ELECTRICAL CABLE SCHEDULE

Refer Appendix I: DG2101_5007_MTO FOR ELECTRICAL ITEMS

 WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

10. GENERAL NOTES:-

a) All electrical materials to be procured and ready to make for BWTS installation. Owner to make
sure that, all the materials are available as per Electrical MTO, Cable Schedule and Electrical
drawings.
b) Cable Glands, Cable Lugs, Cable Tie and all other electrical small accessories to be supplied by
Yard or Electrical Installation Team as per the requirement.
c) New cable trays, penetrations, additional cable supports to be installed on site by Yard/Electrical
Installation Team.
d) Yard needs to include cost for the removal and replacement of the accommodation and
office, ECR area panels and insulation for the installation of BWTS Control panels as
indicated in the equipment layout.

Refer Appendix J: DG2101_X-PRESS MACHU PICCHU_BWTS ELECTRICAL

INTEGRATION DETAILS WITH SHIP SYSTEM
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX A
DG2101_5003_ 440V FEEDER PANEL INTEGRATION IWO BWTS
NO.1 440V FEEDER PANEL

New Circuit Breaker to be installed in the

Spare Space Available at No.1 440V
Feeder Panel in Order to Power up
LAMP DRIVE CABINET
Make: TERASAKI
Model: H125-NJ
Dimension(WXHXD)(mm):105x165x103
NO.2 440V FEEDER PANEL

New Circuit Breaker to be installed in the

Spare Space Available at No.2 440V
Feeder Panel in Order to Power up
CONTROL CABINET
Make: TERASAKI
Model: H125-NJ
Dimension(WXHXD)(mm):105x165x103
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX B
DG2101_5004_24V DC PANEL INTEGRATION IWO BWTS
24V DC PANEL,( Loc:ECR, 2nd Deck)

New Fuse (20A) to be

Installed in The Spare Space
Available at 24V DC Panel in
Order to Power up new 24V
Distribution Box(Loc:Ships
Office)
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX C
DG2101_5005_BLOCK DIAGRAM FOR BWTS
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX D
DG2101_5006_VALVE MONITORING PHILOSOPHY
VALVE MONITORING PHILOSOPHY

“X-PRESS MACHU PICCHU”

GS 93869 01.02.21
XXXX
SVJ DG2101 05
X
XXXX XXXX
XXXX
XTRK DG2101/5006 XA
XXX X
VALVE MONITORING PHILOSOPHY X-PRESS MACHU PICCHU

REVISION HISTORY
UID REV DATE DESCRIPTION PRE CHK APR
93869 A 01.02.21 ISSUED FOR REVIEW GS SVJ TRK

Reference Document: -
Document Name: BALLAST PIPING SYSTEM WITH BWTS INTEGRATION_ALFA LAVAL_1x500 m3/hr
Document No: DG2101/4001
VALVE MONITORING PHILOSOPHY X-PRESS MACHU PICCHU

1. Valves Monitoring.

Alfa Laval BWT system has facility to monitor the external valves to log the bypass events.
As per the schematic drawing (DG2101/4001) below mentioned valves are to be monitored via
BWTS Control Cabinet.

1. BA-BF-03- Manually operated Butterfly Valve (NEW BYPASS VALVE)

2. WBV-41- Electro pneumatic Remote operated Butterfly Valve (EXISTING)
3. WBV-42- Electro pneumatic Remote operated Butterfly Valve (EXISTING)

Below described the valve arrangement interlock to be considered.

 Limit switch to be installed on the new manually operated bypass valve (BA-BF-03) to get
potential free feedback signal (valve open) and these feedback signal to be interfaced with Alfa
Laval BWTS.
 Existing remote operated pneumatic valves (WBV-41 & WBV-42) feedback signals (potential
free digital output) needs to be enabled in the existing VRCS/ solenoid cabinet. Existing spare
feedback signals to be enabled or an additional spare potential free digital output needs to
configure in existing valve control cabinet. Existing valve control cabinet manufacturer needs
to perform the needful modification in their system.
 The signals required are of hardwired type (potential free).
 For achieving configuration 1, the bypass valve (BA-BF-03) feedback signal to be interfaced
with BWTS control cabinet.
 For achieving configuration 2, the existing remote operated valves (WBV-41) potential free
feedback signals needs to be connected with control cabinet (external bypass 1) (NC Contact
During Closed Condition)
 For achieving configuration 3, the existing remote operated valves (WBV-42) potential free
feedback signals (valve open) needs to be connected with control cabinet (external bypass 2)
(NC Contact During Closed Condition)
VALVE MONITORING PHILOSOPHY X-PRESS MACHU PICCHU

 New valves ((BA-BF-01 & BA-BF-02-Electro Pneumatic type) are remote operated. External
switch box needs to be introduced for these new valves remote operation. New switch box to be
procured from switch board manufacturer or automation supplier. External power supply and
compressed air line to be provided from vessel for these valve operation.
Drawings 14 EN

167
0 1 2 3 4 5 6 7 8 9

+EXT

-V201-3 -V201-8 -V201-9 -V201-32 -V403-35

7
8
9
10

7
8
9
10

7
8
9
10

7
8
9
10

-V212-31

-V212-31

-V212-31

-V212-31
A

Close

Open

Close

Open

Close

Open

Close

Open

212-31.1

212-31.2

212-31.3

212-31.SH
24

24

24

24
2 2 2 2 2

Insulated
Close

Open

Close

Open

Close

Open

Close

Open

Close

Open
1 1 1 1 1

6+
PE

PE

PE

PE
41

42
51

52
7-
1

2
3
4
5
6

2
3
4
5
6

2
3
4
5
6

2
3
4
5
6
B

-W201.3 1 2 3 4 5 -W201.8 1A 1B 2A 2B -W201.9 1 2 3 4 5 -W201.32 1 2 3 4 5 -W403.35 1 2 3 4 5 -W212.31 1 2 3

Signal Signal Signal Signal Signal Signal
cable cable cable cable cable cable
18

14

18

18

18
33

34
18

21

22
14

35

36
18

37

38
18

39

40
18
shielded shielded shielded shielded shielded shielded
This document constitutes a contractual obligation on our

5x0,75 2x2x0,75 5x0,75 5x0,75 5x0,75 3x0,75

-X2

-X2

-X2

-X2

-X2

-X2

-X2

-X2

-X2

-X2
part only to the extent expressly agreed upon.

3 4 5 2A 2B 3 4 5 3 4 5 3 4 5 1 2 3
C X12:+ -X12
/12.1:C 12
-X10 -X11
BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1
+ 24 + 24 BB+ -K5
+ + 12
-X10.1
403.4 4 403.4
-X3 -K1
3 BB 12
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4

D 400.7 3
-X3 BB- -K5
3 BB 12
24 24
- - -- --

1 2 3 4 5 6 7 8 1 2 3 4
X12:- -X12
12

-W10 BK BN RD OG YE GN BU VT -W11 BK BN RD OG
8x0,14 mm 8x0,14 mm
and may not be copied, reproduced, transmitted or communicated to a third party,

E
This document and it's contents are the exclusive property of Alfa Laval AB,

BK BN RD OG YE GN BU VT BK BN RD OG

-A3 11 21 12 22 13 23 14 24 15 25 16 26
nor used for any pupose without written permission.

/4.3:C DI-1 DI-2 DI-3 DI-4 DI-5 DI-6 DI-7 DI-8 DI-9 DI-10 DI-11 DI-12

200001148-4-EN-GB
F
X20DI9371

V201-3 V201-8 V201-9 V201-32 V403-35 BA-BF-03

V212-31
Close Open Close Close Open Close Open Close Open Close Open

Date 2020-03-11 Document No. = PB3

Ed. SETUGNH PureBallast CC 9034557_ver6 + CC
Appr SETURWAA Customer description
Modification Date Name Original Replacement of Replaced by PLC 3 Digital input Page 11 / 34
 200001148-4-EN-GB
0 1 2 3 4 5 6 7 8 9

+SHIPSYSTEM
EXAMPLE CONNECTION

Insulated

Insulated
B

-W118 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 -W116.1
Signal Signal
cable cable
shielded shielded
This document constitutes a contractual obligation on our

16x0,75 12x0,75
part only to the extent expressly agreed upon.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8
C X12:+
-X11
11
-X11 -X12
BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1 BB A1
/11.6:C
BB+ + 24
-X11-K4
11 +

403.4
-K1
11
-K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8

D BB-
-K4
11
24
- -

X12:- 5 6 7 8 1 2 3 4 5 6 7 8
-X11
11

-W11 YE GN BU VT -W12 BK BN RD OG YE GN BU VT
8x0,14 mm 8x0,14 mm
and may not be copied, reproduced, transmitted or communicated to a third party,

E
This document and it's contents are the exclusive property of Alfa Laval AB,

YE GN BU VT BK BN RD OG YE GN BU VT

-A4 11 21 12 22 13 23 14 24 15 25 16 26
nor used for any pupose without written permission.

/4.3:C DI-1 DI-2 DI-3 DI-4 DI-5 DI-6 DI-7 DI-8 DI-9 DI-10 DI-11 DI-12

F
X20DI9371
EN 14 Drawings

External External External External External External Heeling Mode External PMS PMS PMS PMS
System Stop Bypass 1 Open Bypass 2 Open Bypass 3 Open Feedback Feedback Feedback Granted:1 Granted:2 Granted:3 Granted:4
BW-Pump Run Overboard Valve Stripping Pump Run Common
Open 404,460.1,309
WBV-41
Date 2020-03-11
WBV-42 Document No. = PB3
Ed. SETUGNH PureBallast CC 9034557_ver6 + CC
Appr SETURWAA Customer description
Page 12 / 34

168
Modification Date Name Original Replacement of Replaced by PLC 4 Digital input
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX E
DG2101_5011_SWITCH BOX CONNECTION DIAGRAM FOR VALVE REMOTE
OPERATION
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX F
PUMP RUN SIGNAL
R-RELAY
(115V AC) R
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX G
DG2101_5010_ INDICATIVE CABLE WAY ROUTING
INDICATIVE CABLE WAY ROUTING

“X-PRESS MACHU PICCHU”

GS 94979 17.02.21
XXXX
SVJ DG2101 04
X
XXXX XXXX XXXX
XTRK XDG2101/5010 XA
XXX
INDICATIVE CABLE WAY ROUTING X-PRESS MACHU PICCHU

REVISION HISTORY
UID REV DATE DESCRIPTION PRE CHK APR
94979 A 17.02.21 ISSUED FOR REVIEW GS SVJ TRK

Notes:-

1. “W.T COAMING” locations are to be verified before installation.

2. Yard to utilize the existing cable trays for BWTS cable laying. Wherever new routing is required
yard have to add new cable trays locally to suit to site.
3. Drawing provided with cable routing is indicative in nature which is only used for cable
estimation purpose.
4. Refer cable schedule (Dwg. No: DG2101_5008_Electrical cable schedule) for cable laying
details. Existing cable ways and penetrations should be used for the cables which are not laid
through new cable route.
5. Power & signal cables are to be segregated separately by minimum 50mm.
6. We proposed to use existing coaming for BWTS cable laying. If existing coaming is not
sufficient new coaming needs to be introduced inside the accommodation area and opening to be
filled with class approved type sealing compound.
7. Location of remote control panel and valve switch box are at Ships office, A deck. We propose
to use existing cable tray in order to power up remote control panel, valve switch box.
8. Location of Existing GPS buffer is at Navigation br.deck & Existing Alarm panel is at ECR, 2ND
deck. We propose to use existing cable tray in order to interface with GPS & Alarm panel.

Legend

BWTS EQUIPMENT -------------

COAMING -------------
CABLE ROUTE -------------
Power cables for BWTS
equipment passing through
new W.T coaming W.T Coaming

DN
 power cables
from MSB
W.T Coaming section

DN
 Cables from 3rd deck level
through a new proposed
coaming

CONTROL CABINET
UP
We proposed new cable routing for COAMING
new equipments, However free FILTER
space availabilty in existing cable
ladder to be confirm by the yard for
laying new cables

FLOW METER

UV REACTOR

CIP

LDC
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX H
DG2101_5008_ELECTRICAL CABLE SCHEDULE
ELECTRICAL CABLE SCHEDULE

“X-PRESS MACHU PICCHU”

GS 94977 17.02.21
XXXX
SVJ DG2101 04
X
XXXX XXXX
XXXX
XTRK DG2101/5008 XA
XXX X
ELECTRICAL CABLE SCHEDULE X-PRESS MACHU PICCHU

REVISION HISTORY
UID REV DATE DESCRIPTION PRE CHK APR

94977 A 17.02.21 INITIAL ISSUE GS SVJ TRK

REFERENCE DOCUMENTS:-
1. DG2101_5003_ 440V FEEDER PANEL INTEGRATION IWO BWTS
2. DG2101_5004_24V DC PANEL INTEGRATION IWO BWTS
3. DG2101_5005_BLOCK DIAGRAM FOR BWTS
4. DG2101_5011_SWITCH BOX FOR VALVE REMOTE OPERATION
ELECTRICAL CABLE SCHEDULE X-PRESS MACHU PICCHU

TOTAL CABLE SCHEDULE

APPROX. CABLE DESIGN ACTUAL LENGTH [CREW NEED
SL.NO CABLE SIZE (mm2) CABLE TYPE LENGTH CABLE TAGS TO CONFIRM] REMARKS
(m) (m)

1 1 x 2 x 0.75 SIGNAL, SHIELDED 30 W201.1B,W201.16

2 1 x 25 POWER, ARMOURED 10 PE2

3 1 x 35 POWER, ARMOURED 10 PE3

4 1x6 POWER, ARMOURED 30 PE1, PE4, PE5

5 10 x 1.5 POWER, ARMOURED 50 W211A, W211B ALFA LAVAL SUPPLIED CABLES

6 12 x 0.75 SIGNAL, SHIELDED 25 W401

7 16 x 0.75 SIGNAL, SHIELDED 80 W210B,W117

8 2 x 0.75 SIGNAL, SHIELDED 45 W118

9 2 x 2 x 0.75 SIGNAL, SHIELDED 120 W201.8,W201.1A,W601

10 2 x 2.5mm2+E POWER, ARMOURED 35 W502.1,BVDC, BVDC-01

11 2 x 4mm2+E POWER, ARMOURED 60 BWTS-DC

12 3 x 0.75 SIGNAL, SHIELDED 120 WBV-41,WBV-42,W212.31

13 3x4 POWER, ARMOURED 55 W1

14 3 x 50 POWER, ARMOURED 45 W2

15 4 x 2 x 0.75 SIGNAL, SHIELDED 10 W303

16 4Gx 1.5 POWER, ARMOURED 10 W301

17 5 x 0.75 SIGNAL, SHIELDED 70 W201.3,W201.9,W201.32,W403.35,W110.1

18 6 x 1.5 POWER, ARMOURED 120 BA-BF-01,BA-BF-02

19 8 x 0.75 SIGNAL, SHIELDED 25 W210A

20 CAT 5e ETHERNET 130 W103, W101, W501.1

NOTE:- Cable specification.
FLAME RETARDANT SIGNAL CABLES (PAIRS COLLECTIVELY SCREENED)TYPE:-

250/400V(90 C)MULTICORE,FLAME RETARDANT MARINE CABLEWITH ANNEALED STRANDED IEC 60228 CLASS 2 COPPER CONDUCTOR.CONDUCTOR PAIRS TO BE COLLECTTIVELY SCREENED WITH BRAIDED COPPER.THE INSULATION SHOULD BE XLPE AND SHEATHING SHOULD BE FLAME
RETARDANT HALOGEN FREE THERMOPLASTIC COMPOUND (SHF1). CABLES SHOULD BE DESIGNED TO MEET IEC60092-350,360,376 CRITERIA AND TESTED AS PER IEC60332-1AND 3 CATEGORY A/F OR A/F/R.

FLAME RETARDANT POWER CABLES (TYPE R90-XLPE):-

0.6/1 KV(90 C) MULTICORE,FLAME RETARDANT MARINE CABLE WITH ANNEALED STRANDED IEC 60228 WITH ANNEALED STRANDED IEC 60228 .THE INSULATION SHOULD BE XLPE AND SHEATHING SHOULD BE FLAME RETARDANT HALOGEN FREE THERMOPLASTIC COMPOUND (SHF1).
CABLES SHOULD BE DESIGNED TO MEET IEC60092-353 CRITERIA AND TESTED AS PER IEC60332-1 AND 3 CATEGORY A/F OR A/F/R.

NOTE:
CABLE DESIGN LENGTH (APPROX) ESTIMATED WITH THE REFERENCE OF EXISTING GENERAL ARRANGEMENT PLAN & BWTS EQUIPMENT LAYOUT. THEREFORE TOTAL CABLE LENGTH CAN BE VARY BASED ON THE ARRANGEMENT OF EXISTING PENETRATIONS & CABLE TRAY. HOWEVER
ACTUAL LENGTH TO BE VERIFIED BY THE YARD WITH REFERENCE OF EXISTING CABLE TRAY ROUTE, PENETRATIONS & BWTS EQUIPMENTS LOCATION.

ARIES MARINE
ELECTRICAL CABLE SCHEDULE X-PRESS MACHU PICCHU

APPROX. CABLE
CABLE SIZE
SI NO CABLE TAG CATEGORY CABLE TYPE EQUIPMENT FROM EQUIPMENT TO DESIGN LENGTH REMARKS
( mm2 )
(m)

440V MSB FEEDER PANEL

1 W2 3 x 50 POWER ARMOURED NO.1 440V AC FEEDER PANEL ECR,2ND ECK LAMP DRIVE CABINET ER,LOWER DECK 45

2 W1 3x4 POWER ARMOURED NO.2 440V AC FEEDER PANEL ECR,2ND ECK CONTROL CABINET ER,LOWER DECK 55

24V DC PANEL

3 BWTS-DC 2 x 4mm2+E POWER ARMOURED 24V DC PANEL ECR,2ND ECK NEW 24V DISTRIBUTION BOX SHIPS OFFICE,A DECK 60

APPROXIMATE LOCATION CONSIDERD

4 W502.1 2 x 2.5mm2+E POWER ARMOURED NEW 24V DISTRIBUTION BOX SHIPS OFFICE,A DECK REMOTE CONTROL PANEL SHIPS OFFICE,A DECK 15 FOR NEW 24V DISTRIBUTION BOX AND
SWITCH BOX

5 BVDC 2 x 2.5mm2+E POWER ARMOURED NEW 24V DISTRIBUTION BOX SHIPS OFFICE,A DECK SWITCH BOX SHIPS OFFICE,A DECK 15

ALFA LAVAL PURE BALLAST 3.2 1x500m3/hr NON-EX SYSTEM

6 WBV-41 3 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK EXISTING VRCS ECR,2ND ECK 50

7 WBV-42 3 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK EXISTING VRCS ECR,2ND ECK 50

8 W110.1 5 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK BYPASS VALVE (BA-BF-03) ER,LOWER DECK 20

9 W212.31 3 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK BYPASS VALVE (BA-BF-03) ER,LOWER DECK 20

10 W501.1 CAT 5e ETHERNET SHIELDED CONTROL CABINET ER,LOWER DECK REMOTE CONTROL PANEL SHIPS OFFICE,A DECK 60 MAXIMUM 100m

11 W401 12 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK CIP UNIT ER,LOWER DECK 25

12 W301 4Gx 1.5 POWER ARMOURED CONTROL CABINET ER,LOWER DECK FILTER TYPE 1 ER,LOWER DECK 10

13 W303 4 x 2 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK FILTER TYPE 1 ER,LOWER DECK 10

MAIN VALVE (BALLAST / FILTER INLET)

14 W201.3 5 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK ER,LOWER DECK 10
V201.3

MAIN VALVE (DE BALLAST)

15 W201.9 5 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK ER,LOWER DECK 10
V201.9

MAIN VALVE (FILTER OUTLET)

16 W201.32 5 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK ER,LOWER DECK 10
V201.32

CONTROL VALVE (FLOW CONTROL/BACKFLUSHING OF FILTER)

17 W201.8 2 x 2 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK ER,LOWER DECK 20
V201.8

COOLING WATER (REACTOR INLET VALVE)

18 W403.35 5 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK ER,LOWER DECK 20
V403.35

19 W201.1A 2 x 2 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK FLOWMETER, FIT201.1 ER,LOWER DECK 20

20 W201.1B 1 x 2 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK FLOWMETER, FIT201.1 ER,LOWER DECK 20

21 W201.16 1 x 2 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK PRESSURE TRANSMETER, PT201.16 ER,LOWER DECK 10

22 W101 CAT 5e ETHERNET SHIELDED CONTROL CABINET ER,LOWER DECK LAMP DRIVE CABINET ER,LOWER DECK 35 MAXIMUM 100m

23 W103 CAT 5e ETHERNET SHIELDED CONTROL CABINET ER,LOWER DECK LAMP DRIVE CABINET ER,LOWER DECK 35 MAXIMUM 100m

24 W210A 8 x 0.75 SIGNAL SHIELDED LAMP DRIVE CABINET ER,LOWER DECK UV REACTOR ER,LOWER DECK 25

25 W210B 16 x 0.75 SIGNAL SHIELDED LAMP DRIVE CABINET ER,LOWER DECK UV REACTOR ER,LOWER DECK 25

26 W211A 10 x 1.5 POWER ALFA LAVAL SUPPLIED CABLE LAMP DRIVE CABINET ER,LOWER DECK UV REACTOR ER,LOWER DECK 25 MAXIMUM 150m

27 W211B 10 x 1.5 POWER ALFA LAVAL SUPPLIED CABLE LAMP DRIVE CABINET ER,LOWER DECK UV REACTOR ER,LOWER DECK 25 MAXIMUM 150m

28 W601 2 x 2 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK GPS NAV.BR.DECK 80

29 W117 16 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK ALARM ECR,2ND ECK 55

30 W118 2 x 0.75 SIGNAL SHIELDED CONTROL CABINET ER,LOWER DECK NO.1 GROUP STARTER PANEL ECR,2ND ECK 45

31 BA-BF-01 6 x 1.5 POWER ARMOURED SWITCH BOX SHIPS OFFICE,A DECK BA-BF-01 ER,LOWER DECK 60

ARIES MARINE
ELECTRICAL CABLE SCHEDULE X-PRESS MACHU PICCHU

32 BA-BF-02 6 x 1.5 POWER ARMOURED SWITCH BOX SHIPS OFFICE,A DECK BA-BF-02 ER,LOWER DECK 60

33 BVDC-01 2 x 2.5mm2+E POWER ARMOURED SWITCH BOX SHIPS OFFICE,A DECK SWITCH BOX SHIPS OFFICE,A DECK 5

34 PE1 1x6 POWER ARMOURED CONTROL CABINET ER,LOWER DECK GND SHIP 10

35 PE2 1 x 25 POWER ARMOURED UV REACTOR ER,LOWER DECK GND SHIP 10

36 PE3 1 x 35 POWER ARMOURED LAMP DRIVE CABINET ER,LOWER DECK GND SHIP 10

37 PE4 1x6 POWER ARMOURED CIP UNIT ER,LOWER DECK GND SHIP 10

38 PE5 1x6 POWER ARMOURED FILTER TYPE 1 ER,LOWER DECK GND SHIP 10

****NOTE

CABLE DESIGN LENGTH (APPROX) ESTIMATED WITH THE REFERENCE OF EXISTING GENERAL ARRANGEMENT PLAN & BWTS EQUIPMENT LAYOUT. THEREFORE TOTAL CABLE LENGTH CAN BE VARY BASED ON THE ARRANGEMENT OF EXISTING PENETRATIONS & CABLE TRAY. HOWEVER ACTUAL LENGTH TO BE VERIFIED BY THE YARD WITH REFERENCE OF EXISTING CABLE TRAY ROUTE, PENETRATIONS & BWTS EQUIPMENTS LOCATION.

ARIES MARINE
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX I
DG2101_5007_MTO FOR ELECTRICAL ITEMS
MTO FOR ELECTRICAL ITEMS

“X-PRESS MACHU PICCHU”

GS 94976 17.02.21
XXXX
SVJ DG2101 02
X
XXXX XXXX XXXX
XTRK XDG2101/5007 XA
XXX
MTO FOR ELECTRICAL ITEMS X-PRESS MACHU PICCHU

REVISION HISTORY
UID REV DATE DESCRIPTION PRE CHK APR
94976 A 17.02.21 ISSUED FOR REVIEW GS SVJ TRK

Aries Marine
MTO FOR ELECTRICAL ITEMS X-PRESS MACHU PICCHU

MTO FOR ELECTRICAL ITEMS

DOC. NO. DG2101/5007 REFERENCE DRAWING:
a. DG2101_5003_ 440V FEEDER PANEL INTEGRATION IWO BWTS
REVISION A b. DG2101_5004_24V DC PANEL INTEGRATION IWO BWTS
c. DG2101_5005_BLOCK DIAGRAM FOR BWTS ALFA LAVAL PB 3.2 1x500m3/hr
UID NO 94976
d. DG2101_5011_SWITCH BOX CONNECTION DIAGRAM FOR VALVE REMOTE OPERATION
X-PRESS MACHU
PROJECT
PICCHU

SL NO DESCRIPTION QTY (NO`S) SCOPE OF SUPPLY REMARKS

MTO FOR 440V FEEDER PANEL

TRIPLE POLE MOLDED CASE CIRCUIT BREAKER (PLUG-IN TYPE ) WITH OVERLOAD & SHORT CIRCUIT
RELEASE
MAKE: TERASAKI
1 MODEL: H125-NJ 1
AMPERE FRAME:125AF
AMPERE TRIP:125AT
ULTIMATE BREAKING CURRENT / SERVICE BREAKING CURRENT (Icu/Ics)= 120/80kA @ 440V,60HZ
YARD / OWNER REFER:DG2101_5003_ 440V FEEDER PANEL INTEGRATION IWO BWTS
TRIPLE POLE MOLDED CASE CIRCUIT BREAKER (PLUG-IN TYPE ) WITH OVERLOAD & SHORT CIRCUIT
RELEASE
MAKE: TERASAKI
2 MODEL: H125-NJ 1
AMPERE FRAME:125AF
AMPERE TRIP:20AT
ULTIMATE BREAKING CURRENT / SERVICE BREAKING CURRENT (Icu/Ics)= 120/80kA @ 440V,60HZ

MTO FOR 24V DC PANEL

3 20A FUSE (24V DC) WITH FUSE HOLDER 1 PAIR YARD / OWNER REFER:DG2101_5004_24V DC PANEL INTEGRATION IWO BWTS

MTO FOR NEW 24V DC DISTRIBUTION BOX

4 NEW 24V DISTRIBUTION BOX (IP RATING :MINIMUM IP22) 1

TWO POLE MINIATURE CIRCUIT BREAKER ,

4a. 3
6 AMPERE TRIP YARD / OWNER REFER:DG2101_5004_24V DC PANEL INTEGRATION IWO BWTS
4b. M20 CABLE GLAND(SINGLE COMPRESSION TYPE) 3

4c. M20 CABLE GLAND(SINGLE COMPRESSION TYPE) (spare) 1

MTO FOR NEW SWITCH BOX FOR VALVE REMOTE OPERATION

5 NEW SWITCH BOX FOR VALVE REMOTE OPERATION (IP RATING : MINIMUM IP22) 1
REFER:DG2101_5011_SWITCH BOX CONNECTION DIAGRAM FOR VALVE
5a. M20 CABLE GLAND(SINGLE COMPRESSION TYPE) 3 YARD / OWNER
REMOTE OPERATION
5b. M20 CABLE GLAND(SINGLE COMPRESSION TYPE) (spare) 1

NOTE:
BREAKER RATINGS & MODEL ARE MENTIONED IN THIS DOCUMENT, HOWEVER SWITCHBOARD MANUFACTURER NEED TO CONFIRM THE BREAKER MODEL.

Aries Marine
WORK MODIFICATION REPORT (ELECTRICAL PART) X-PRESS MACHU PICCHU

APPENDIX J
DG2101_X-PRESS MACHU PICCHU_BWTS ELECTRICAL INTEGRATION DETAILS
WITH SHIP SYSTEM
INTEGRATION REQUIREMENT LIST X-PRESS MACHU PICCHU

SHIP EXISTING SWITCHBOARD MODIFICATION AND SIGNAL INTERFACE -JOB RESPONSIBILITY MATRIX
SCOPE OF CABLE LAYING AND
SL.NO MODIFICATION MODIFICATION TYPE SCOPE DESCRIPTION INSTALLATION REMARKS
SUPPLY TERMINATION
POWER SYSTEM MODIFICATION

1 NO.1 AC 400V FEEDER PANEL NEW CIRCUIT BREAKER 125AF/125AT YARD/OWNER YARD YARD
MSB

REFER DG2101/5003

2 NO.2 AC 400V FEEDER PANEL NEW CIRCUIT BREAKER 125AF/20AT YARD/OWNER YARD YARD

24V DC PANEL

3 DC24V DC PANEL (LOC:ECR) NEW FUSE 20A YARD/OWNER YARD YARD

24V DC

REFER DG2101/5004

NEW 24V DISTRIBUTION BOX

4 NEW DB WITH 3 NEW BREAKERS 06 AT-3 NOS YARD/OWNER YARD YARD
(LOC:SHIPS OFFICE)

SIGNALS INTERFACE
REFER:DG2101/5005
FIRE, BILGE & BALLAST PUMP "RUN" SIGNAL IS AVAILABLE AT MAIN SWITCHBOARD NO.1
GROUP STARTER PANEL. ADDITIONAL CABLE TO BE LAID FROM EXISTING STARTER PANEL
FIRE ,BILGE & BALLST PUMP RUN TO BWTS CONTROL PANEL.NEW RELAY NEEDS TO BE INSTALL IN PARALLEL TO THE
5 NO.1 GROUP STARTER PANEL (LOC:ECR) SIGNAL INTEGRATION YARD YARD YARD
SIGNAL EXISTING RUN RELAY.PUMP RUN SIGNAL TO BE INTERFACED WITH BWTS CONTROL
PANEL. YARD TO PERFORM THE CABLE LAYING, TERMINATION AND NEED FULL
MODIFICATION ONBOARD.

REFER:DG2101/5011
EXTERNAL SWITCH BOX NEEDS TO BE INTRODUCED FOR NEW VALVES (BA-BF-01,BA-BF-
NEW SWITCH BOX FOR VALVE REMOTE FOR REMOTE OPERATION OF NEW
6 BA-BF-01,BA-BF-02 YARD/OWNER YARD YARD 02) REMOTE OPERATION. NEW SWITCH BOX TO BE PROCURED FROM SWITCH BOARD
OPERATION (LOC:SHIPS OFFICE) PNEUMATIC OPERATED VALVES
MANUFACTURER OR AUTOMATION SUPPLIER.EXTERNAL POWER SUPPLY AND
COMPRESSED AIR LINE TO BE PROVIDED FROM VESSEL FOR THESE VALVE OPERATION.

COMMON ALARM REFER:DG2101/5005

ALARM PANEL ALARM PANEL
ADDITIONAL DIGITAL INPUT CHANNLES TO BE INTRODUCED AS SPARE TERMINALS ARE
7 EXISTING ALARM PANEL(LOC:ECR) SIGNAL TYPE = DIGITAL INPUT COMMON WARNING ALARM MANUFACTURER MANUFACTURER YARD
NOT AVAILABLE.ALARM PANEL MANUFACTURER(BEMAC) HAS TO DO NEEDFUL
(BEMAC) (BEMAC)
BALLAST PUMP START REQUEST MODIFICATIONS IN-ORDER TO INTEGRATE WITH BWTS.

REFER:DG2101/5005
RADIO
ALFA LAVAL HAS FEATURE TO INTEGRATE SIGNALS OF VESSEL GPS (OPTIONAL). SPARE
COMMUNICATION
INTERFACE WITH GPS BUFFER UNIT SPARE CHANNELS NEEDS TO BE ENABLED AND CONNECTED WITH BWTS.NEW GPS BUFFER UNIT
8 GPS(LOC:NAV.BR.DECK) NA NA TECHNICIAN/ YARD
TERMINALS NEEDS TO BE INTRODUCED IF SPARE CHANNELS ARE NOT AVAILABLE.RADIO
AUTOMATION
COMMUNICATION TECHNICIAN/AUTOMATION SUPPLIER NEEDS TO DO THE NEEDFUL
SUPPLIER
MODIFICATIONS & INTERFACE WITH BWTS.

REFER:DG2101/5005
EXISTING VALVE EXISTING VALVE EXISTING SPARE FEEDBACK SIGNALS TO BE ENABLED OR AN ADDITIONAL SPARE
FEEDBACK SIGNALS FOR EXISTING VALVE
9 EXISTING VRCS(LOC:ECR) WBV-41,WBV-42 CONTROL PANEL CONTROL PANEL YARD POTENTIAL FREE DIGITAL OUTPUT NEEDS TO CONFIGURE IN EXISTING VALVE CONTROL
MONITORING
MANUFACTURER MANUFACTURER CABINET. EXISTING VALVE CONTROL CABINET MANUFACTURER NEEDS TO PERFORM THE
NEEDFUL MODIFICATION IN THEIR SYSTEM.

ARIES MARINE