511R015 4160 Backhoe Loader Carter Pivot, Single Tit 5YNO000T-15147 (MACHINE) POWERED BY 3054 Engine(SEBP2569 - 56) - Sistemas y componertes
CATERPILLAR" Service Information System
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Bienvenido: erl80axp
< Producto: BACKHOE LOADER
Modelo: 416¢ LOADER SYN
Configuracion: 416¢ Backhoe Loader Center Pivot, Single Tit SYN
5147 (MACHINE) POWERFD BY 3054 Engine
Desarmado y Armado
416C, 426C, 428C, 436C, & 438C BACKHOE LOADERS POWER TRAIN
Nimero de medio -SENR1206-02 Fecha de publicacién -01/11/2003 Fecha de actualizacion -25/03/2010
‘SENR12060021
Transmission (Direct Drive) (If Equipped)
SMCS - 3060-017
Disassemble & Assemble Transmission (Direct Drive) (If
Equipped)
Start By:
a. remove transm
ion
NOTE: For organization and clarity purposes, the transmission will be disassembled in major
components and then those components disassembled,
Tools Needed A|B/C/DIE/FIG
1U-5750 Engine Stand 1
6V-2157 Link Bracket 1
9S-9152 Puller Assembly 1
5F-7344 Bar 1
3/8 in x 6 in Bolts 2
4G-3852 Spring Compressor 1
1U-6405 Puller 1
137-8103 Hand Tooi 1
40-3082 Puller 1
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Tools Needed H[u[K{LiMjN
8H-0663 Puller 1
8B-7551 Puller 1
137-8102 Spring Compressor 1
4C-3089 Puller 1
1P-1859 Snap Ring Pliers 1
81-5096 Indicator 1
3. Remove plug (3) and drain the transmission oil in a suitable container.
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5. Attach Tooling (B) to case (7). Install strap to Tooling (B) and remove 14 bolts (8). Lift cover from
the transmission. The weight of the cover is 42 kg (94 Ib),
Disassemble & Assemble Transmission (Direct Drive) Output
Shaft (Front)
£83458
NOTE: Install the thrust needle bearings on all shafts with the open end of the cups (1) pointing away
from the bearings or gears that they touch
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6. Remove assembly (9).
NOTE: All other shafts will come out in sequence. Remove cach shaft by hand.
7. Install Tooling (C) and remove roller cup bearing (10).
8. Install Tooling (E) and remove roller cup bearing (11), and gear (12).
9. Remove two roller bearings (13), spacer (14), needle bearing (15) and thrust washer (16) from the
output shaft (front).
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12. Remove snap ring (20), retainer (21), and spring (19) from the output shatt (front).
13. Using a suitable source of air and the proper approved nozzle, force air in the hydraulic port as
shown, This will raise the piston up so it can be removed by hand,
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14, Use a seal pick to remove the outer and inner seal.
NOTE: The following steps are for the assembly of the output shaft (front).
15. Check the condition of the outer and inner seal and replace if necessary. Install the piston.
17. Install spring (19). Use Tooling (D) to compress the spring (19). Using Tool (M) and install snap
ring (20) not shown.
I retainer ring (17).
18. Install clutch pack (18) and
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19. Install two roller bearings (13), spacer (14), needle bearing (15) and thrust washer (16) on the output
shafit (front).
NOTE: Heat both tapered roller cup bearing (11) and (10) 135 °C (275 °F) and install on the output
shaft (front),
20. Install assembly (9).
Disassemble & Assemble Transmission (Direct Drive) Output
Shaft (Rear)
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2. Remove plug (3).
3. Remove plug (3), O-ring (4), two springs (5) and three balls (6). Remove two gearshift rods (2) from
shift forks (7)
6. Use Tool (G) and pull bearing (14), and gear (15). Remove synchronizer (13).
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(16). Remove gear (17) and housing (18).
8. Use Tooling (E) and remove gear (19).
NOTE: The following steps are for the assemble of the output shaft (rear)
9. Install gear (19) on the output shaft (rear).
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10, Install housing (18) and gear (17). Install snap ring (16) using Too! (M).
NOTE: Heat bearing (14) 135 °C (275 °F) and install on the output shaft (rear).
11. Install synchronizer (13), gear (15) and bearing (14).
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12. Install synchronizer (13), spacer (12) and bearings (11).
NOTE: Heat bearing (8) 135 °C (275 °F) and install on the output shaft (rear).
13. Install gears (10) and (9) and install bearing (8).
14. Install plug (3), O-ring (4), two springs (5) and three balls (6). Install two gearshift rods (2) on shift
forks (7).
NOTE: When installing springs (5) and balls (6), use Tooling (F) to compress the spring and load the
balls correctly.
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16. Install screws (1) one from each gearshift rod (2)
Disassemble & Assemble Transmission (Direct Drive) Shaft
1. Remove the shaft by hand for disassembly.
2. Use Tooling (H) and pull bearing (1) and (2).
NOTE: The following steps are for the assembly of the shaft.
3. Heat bearing (1) and (2) to 135 °C (275 °F) and install on the shaft.
Disassemble & Assemble Transmission (Direct Drive) Reverse
Shaft
1. Remove the reverse shaft by hand for disassembly.
2. Use Tooling (H) and remove bearings (1) and (2).
NOTE: The following steps are for the assembly of the reverse shaft
3. Heat bearing (1) and (2) to 135 °C (275 °F) and install on the reverse shaft
Disassemble & Assemble Transmission (Direct Drive) Input
Shaft
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4, Use Tooling (K) to compress hidden spring (9), and use Tooling (M) to remove snap ring (8).
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418C Backhoe Loader Center Pivot Single Ti 5YNOQOOt-15147 (MACHINE) POWERED BY 3054 Engine(SEBP2369 - 58) - Sistemas y componentes
5. Use a suitable air supply and approved nozzle to force air in the oil port hole to remove the piston as
shown.
6. Use a seal pick to remove the outer or inner seal.
8. Remove gear (12) from the clutch pack.
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9, Remove roller cones (13), (14), (15), (16) and (17) if necessary.
NOTE: The following steps are for the assembly of the input shaft.
11. Install gear (12) on the cluteh pack.
12. Heat bearing (10) to 135 °C (275 °F) and install on the shaft. Install gear (11) and bearing (10).
13. If removed, install the outer or inner seal on the piston.
14. Install spring (9) and use Tooling (K) to compress hidden spring (9), and use Tooling (M) to install
snap ring (8).
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16. Install gear (5), needle bearing (4) and spacer (3). Use Tooling (M) and install snap ring (2).
17. Heat bearing (1) to 138 °C (275 °F) and install on the input shaft.
18. When installing both cases back together use a bead of 1U-8846 Gasket Maker around the
transmission case.
19. Install bolt (18) in the output shaft. Tap the bolt firmly down with a plastic hammer. Install Tooling
(N) and pry up with a pry bar (19). Maintain 0.03 to 0.08 mm (.001 to .003 in) tolerance. Add or
remove shims as necessary to maintain this tolerance.
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20, Repeat this process for the input shaft, shaft and the output shaft (front). Tolerances are the same for
all shafts, When checking the tolerance of the input shaft, knock out the expansion plug (20) and using
screwdriver (21), pry up on the shaft while reading the indicator. Install a new expansion plug 1H-9721
before continuing.
End By:
a. install transmission
Soo 1s = 2 tara re Tue Jan 06 2015 16:06:52 GMT-0400 (SA Wester Standard Time)
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