Manual Despiece Kawasaki KZ 440 Ltd

Modelo 1980 a 1983

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KZ440-A2 (1981) Page 1 of 208
AIR CLEANER ('80 A1)
KZ440-A2 (1981) Page 2 of 208
AIR CLEANER ('80 A1)

Ref # Part Number Qty Description

1 11010-5042 1 FILTER-ASSY-AIR
2 11012-1086 1 CAP,AIR CLEANER
3 11011-1043 1 CASE,ELEMENT
4 11013-1027 1 ELEMENT,AIR CLNR
5 14073-1034 2 DUCT,AIR CLEANER
6 112G0612 2 BOLT-UPSET,6X12
7 411B0600 2 WASHER PLAIN 6MM
8 220B0616 2 SCREW PAN HEAD 6X16
9 410B0600 2 WASHER PLAIN 6MM
10 92066-1046 1 PLUG,BREATHER
11 92059-1094 1 TUBE,14X20X135,BRETHR
12 92059-1097 1 TUBE,7.5X12.5X155,RBR
13 92066-1047 1 PLUG,TUBE FITTING
14 700Q06300 1 TUBE-VINYL 6X300
15 92081-1177 2 SPRING
KZ440-A2 (1981) Page 3 of 208
AIR CLEANER ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 4 of 208
AIR CLEANER ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11010 11010-5042 1 FILTER-ASSY-AIR
11011 11011-1043 1 CASE,ELEMENT
11012 11012-1086 1 CAP,AIR CLEANER
11013 11013-1027 1 ELEMENT,AIR CLNR
14073 14073-1034 2 DUCT,AIR CLEANER
92059 92059-1094 1 TUBE,14X20X135,BRETHR
92059A 92059-1097 1 TUBE,7.5X12.5X155,RBR
92066 92066-1046 1 PLUG,BREATHER
92066A 92066-1047 1 PLUG,TUBE FITTING
92081 92081-1177 2 SPRING
110 112G0612 2 BOLT-UPSET,6X12
220 220B0616 2 SCREW PAN HEAD 6X16
410 410B0600 2 WASHER PLAIN 6MM
411 411B0600 2 WASHER PLAIN 6MM
700 700Q06250 1 TUBE-PVC,6X250
KZ440-A2 (1981) Page 5 of 208
BATTERY CASE ('80 A1)
KZ440-A2 (1981) Page 6 of 208
BATTERY CASE ('80 A1)

Ref # Part Number Qty Description

1 115G0816 2 BOLT-SMALL-UPSET,8X16
2 410B0800 2 WASHER PLAIN 8MM
3 461F0800 2 WASHER SPRING 8MM
4 35011-1033 1 STAY,REAR
5 11036-1105 1 BRACKET-A,REGULATOR
6 112G0616 4 BOLT-UPSET,6X16
7 461F0600 7 WASHER SPRING 6MM
8 220B0612 2 SCREW PAN HEAD 6X12
9 220B0614 1 SCREW PAN HEAD 6X14
10 410B0600 1 WASHER PLAIN 6MM
11 32097-1022 1 CASE,BTTELY
12 92072-1034 1 BAND,BATTERY
13 92075-078 6 DAMPER RUBBER
KZ440-A2 (1981) Page 9 of 208
BRAKE PEDAL/TORQUE LINK ('80 A1)
KZ440-A2 (1981) Page 10 of 208
BRAKE PEDAL/TORQUE LINK ('80 A1)

Ref # Part Number Qty Description

1 43001-1035 1 PEDAL,BRAKE
2 43005-029 1 SPRING,BRAKE PEDAL
3 461F0800 1 WASHER SPRING 8MM
4 92019-013 1 NUT,CAP AND LOCK,8MM
5 92022-1561 1 WASHER,8.5X20X1.6
6 315B1000 2 NUT 10MM
7 43007-016 1 TORQUE LINK REAR BRK
8 461F1000 2 WASHER SPRING 10MM
9 92003-017 1 BOLT TORQUE LINK FIT
10 92003-034 1 BOLT HEX HEAD 10MM
11 554A0800 2 PIN,SNAP
12 410B0600 1 WASHER PLAIN 6MM
13 43011-009 1 ROD-BRAKE
14 43012-001 1 SPRING,BRAKE ROD
15 550D2015 1 PIN COTTER 2.0X15
16 92015-042 1 NUT-BRAKE ROD ADJUST
17 92043-064 1 PIN-BRAKE ROD FITTING
18 92043-065 1 PIN-BRAKE ROD
KZ440-A2 (1981) Page 13 of 208
CABLES ('80 A1)
KZ440-A2 (1981) Page 14 of 208
CABLES ('80 A1)

Ref # Part Number Qty Description

1 54001-1024 1 CABLE,SPEEDOMETER
2 54011-1022 1 CABLE,CLUTCH
3 54012-1100 1 CABLE-THROTTLE,OPEN
4 54018-1002 1 CABLE,TACHOMETER
5 92037-1015 1 CLAMP,CABLE
6 92037-1086 1 CLAMP,CLUTCH CABLE
KZ440-A2 (1981) Page 17 of 208
CAMSHAFT/CHAIN/TENSIONER ('80 A1)
KZ440-A2 (1981) Page 18 of 208
CAMSHAFT/CHAIN/TENSIONER ('80 A1)

Ref # Part Number Qty Description

1 12044-5001 1 CAMSHAFT,VALVE
2 12046-1022 1 SPROCKET,CAM,46T
3 12049-1010 1 BRACKET,TENSIONER
4 130N0614 1 BOLT,FLANGED,6X14
5 13116-1022 1 ROD,PUSH,TENSIONER
6 14020-1002 1 RETAINER
7 480J1000 1 CIRCLIP,10M/M
8 670D2021 1 "0" RING,21MM
9 92022-077 1 WASHER OIL PUMP BANJO
10 92022-1181 1 WASHER,10X14.5X1.0
11 92027-1240 1 COLLAR,TENSIONER
12 92081-1206 1 SPRING,TENSIONER
13 92081-1207 1 SPRING,TENSIONER
14 12053-1041 1 GUIDE,CHAIN,FRONT
15 12053-1042 1 GUIDE,CHAIN,REAR
16 130G0620 2 BOLT,FLANGED,6X20
17 39115-1001 1 SHAFT,CHAIN GUIDE
18 551A0325 1 PIN,DOWEL,3X25
19 551A0532 2 PIN,DOWEL,5X32
20 92003-208 2 BOLT,SPROCKET FITTING
21 92057-1038 1 CHAIN,CAMSHAFT,114L
KZ440-A2 (1981) Page 19 of 208
CAMSHAFT/CHAIN/TENSIONER ('81-'83 A2/A3/
KZ440-A2 (1981) Page 20 of 208
CAMSHAFT/CHAIN/TENSIONER ('81-'83 A2/A3/

Ref # Part Number Qty Description

12044 12044-5001 1 CAMSHAFT,VALVE
12046 12046-1022 1 SPROCKET,CAM,46T
12049 12049-1010 1 BRACKET,TENSIONER
12053 12053-1041 1 GUIDE,CHAIN,FRONT
12053A 12053-1042 1 GUIDE,CHAIN,REAR
13116 13116-1022 1 ROD,PUSH,TENSIONER
14020 14020-1002 1 RETAINER
39115 39115-1001 1 SHAFT,CHAIN GUIDE
92001 92003-208 2 BOLT,SPROCKET FITTING
92022 92022-1181 1 WASHER,10X14.5X1.0
92027 92027-1240 1 COLLAR,TENSIONER
92057 92057-1038 1 CHAIN,CAMSHAFT,114L
92081 92081-1206 1 SPRING,TENSIONER
92081A 92081-1207 1 SPRING,TENSIONER
110 112B0614 1 BOLT-UPSET 6X14
130 130G0620 2 BOLT,FLANGED,6X20
411 411B0600 1 WASHER PLAIN 6MM
480 480J1000 1 CIRCLIP,10M/M
551 551A0325 1 PIN,DOWEL,3X25
551A 551A0532 2 PIN,DOWEL,5X32
670 670B2021 1 "0" RING,21MM
KZ440-A2 (1981) Page 21 of 208
CARBURETOR ASSY ('80 A1)
KZ440-A2 (1981) Page 22 of 208
CARBURETOR ASSY ('80 A1)

Ref # Part Number Qty Description

1 92037-1153 1 CLAMP,TUBE
2 16001-1391 1 CARBURETOR USA
2 16001-1275 1 CARBURETOR ASSY CANADA
3 16001-1290 1 CARBURETOR,L.H. USA
3 16001-1276 1 CARBURETOR,L.H. (Canada) CANADA
4 16001-1291 1 CARBURETOR,R.H. USA
4 16001-1277 1 CARBURETOR,R.H. (Canada) CANADA
5 11034-1805 1 BRACKET,THROTTLE CABL
6 220B0520 1 SCREW PAN HEAD 5X20
7 461F0500 1 WASHER SPRING 5MM
8 16041-1020 1 SHAFT,LINK
9 92140-1004 1 BALL,STEEL,3/16"
10 92081-1249 1 SPRING
11 92009-1096 1 SCREW,LINK SHAFT
12 92081-1262 1 SPRING,WAVED WASHER
13 92022-1204 1 WASHER
14 92022-1199 1 WASHER,6.1X11X0.8,POL
15 92022-1200 1 WASHER,6.4X9.4X0.8,PL
16 311B0500 1 NUT,5MM
17 92022-1201 1 WASHER,LOCK,5M/M
18 461F0500 1 WASHER SPRING 5MM
19 13168-1065 1 LEVER,CHOKE
20 16065-1012 2 PLATE,STAY
21 92009-1129 8 SCREW,6X16
22 92081-1258 1 SPRING
23 92005-1026 1 FITTING,FUEL TUBE
24 92055-1004 2 "O" RING
25 13091-1078 1 HOLDER,ADJUST
26 92001-1328 1 BOLT,HEX HEAD,5X70
27 92022-1203 2 WASHER
28 92081-1251 1 SPRING
29 16021-1027 1 SCREW,SLOTTED
30 92015-1118 1 NUT,5M/M
31 92081-1252 1 SPRING
32 92059-1029 1 TUBE,FUEL INLET
33 92037-1075 2 CLAMP,FUEL INLET TUBE
34 92059-1001 1 HOSE,FUEL INLET
35 92037-1682 2 CLAMP,TUBE
36 92059-111 1 HOSE,FUEL OVERFLOW
37 92037-1142 2 CLAMP,TUBE,OVERFLOW
38 92037-1142 2 CLAMP,TUBE,OVERFLOW
39 92059-1141 1 TUBE,CLAMP
40 11012-1129 1 CAP,RUBBER
41 92022-1207 1 WASHER,6.5X11X1.2,STL
KZ440-A2 (1981) Page 23 of 208
CARBURETOR ASSY ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 24 of 208
CARBURETOR ASSY ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11012 11012-1129 1 CAP,RUBBER
11034 11034-1805 1 BRACKET,THROTTLE CABL
13091 13091-1078 1 HOLDER,ADJUST
13168 13168-1065 1 LEVER,CHOKE
16001 16001-1275 1 CARBURETOR ASSY CN
16001A 16001-1276 1 CARBURETOR,L.H. (Canada) CN
16001B 16001-1277 1 CARBURETOR,R.H. (Canada) CN
16001C 16001-1391 1 CARBURETOR US
16001D 16001-1392 1 CARBURETOR,LH US
16001E 16001-1393 1 CARBURETOR,RH US
16021 16021-1027 1 SCREW,SLOTTED
16041 16041-1020 1 SHAFT,LINK
16065 16065-1012 2 PLATE,STAY
92001 92001-1328 1 BOLT,HEX HEAD,5X70
92005 92005-1026 1 FITTING,FUEL TUBE
92009 92009-1096 1 SCREW,LINK SHAFT
92009A 92009-1129 8 SCREW,6X16
92015 92015-1118 1 NUT,5M/M
92022 92022-1199 1 WASHER,6.1X11X0.8,POL
92022A 92022-1200 1 WASHER,6.4X9.4X0.8,PL
92022B 92022-1201 1 WASHER,LOCK,5M/M
92022C 92022-1203 2 WASHER
92022D 92022-1204 1 WASHER
92022E 92022-1207 1 WASHER,6.5X11X1.2,STL
92037 92037-1075 2 CLAMP,FUEL INLET TUBE
92037A 92037-1142 2 CLAMP,TUBE,OVERFLOW
92037B 92037-1153 1 CLAMP,TUBE
92037C 92037-1241 2 CLAMP,TUBE
92055 92055-1004 2 "O" RING
92059 92059-1029 1 TUBE,FUEL INLET
92059A 92059-1046 1 HOSE,FUEL OVERFLOW
92059B 92059-111 1 HOSE,FUEL OVERFLOW
92059C 92059-1141 1 TUBE,CLAMP
92059D 92059-1201 1 TUBE,5X9X160
92081 92081-1249 1 SPRING
92081A 92081-1251 1 SPRING
92081B 92081-1252 1 SPRING
92081C 92081-1262 1 SPRING,WAVED WASHER
92081D 92081-1414 1 SPRING
92140 92140-1004 1 BALL,STEEL,3/16"
220 220B0520 1 SCREW PAN HEAD 5X20
311 311B0500 1 NUT,5MM
461 461F0500 2 WASHER SPRING 5MM
KZ440-A2 (1981) Page 25 of 208
CARBURETOR PARTS ('80 A1)
KZ440-A2 (1981) Page 26 of 208
CARBURETOR PARTS ('80 A1)

Ref # Part Number Qty Description

1 16005-1012 2 TOP,MIXING CHAMBER
2 220B0408 8 SCREW PAN HEAD 4X8
3 92081-1257 2 SPRING
4 16126-1044 2 VALVE,VACUUM
5 16007-1022 2 SCREW,NEEDLE SET
6 16009-1064 2 JET NEEDLE,#N02A
7 16017-1059 2 NEEDLE JET
8 13091-1050 2 HOLDER,NEEDLE JET
9 92063-1024 2 MAIN JET,2ND #88 USA
9 92063-1023 2 MAIN JET,2ND,#85 CANADA
9 92063-1037 2 MAIN JET,2ND,#80 RACING USE ONLY
9 92063-1044 2 MAIN JET,2ND,#82 RACING USE ONLY
9 92063-1003 2 MAIN JET,2ND,#90 RACING USE ONLY
9 92063-1004 2 MAIN JET,#92,2ND RACING USE ONLY
10 92062-1001 2 NOZZLE,MAIN
11 92063-1070 2 MAIN JET,PRI,#62 USA
11 92063-1002 2 MAINJET,PRIMARY,#70 CANADA
12 92064-1001 2 PILOT JET,#35
13 11012-1128 2 CAP,POLYESTER
14 92055-1088 2 "O" RING
15 16031-1001 2 FLOAT
16 16044-007 2 CLIP,FLOAT VALVE
17 16030-1007 2 FLOAT VALVE
18 92043-1002 2 FLOAT PIN
19 16014-1011 2 SCREW,PILOT ADJUST
20 92081-1002 2 SPRING,PIROT ADJ SCRW
21 92022-1003 2 WASHER,PLAIN
22 92055-1002 2 O RING,PILOT ADJ
23 16019-024 2 "O" RING,FLOAT BALL
24 92009-1095 2 SCREW,DRAIN
25 92055-1053 8 "O" RING,DRAIN SCREW
26 220B0412 8 SCREW-PAN-CRSOSS,4X12
27 461F0400 8 WASHER SPRING 4MM
28 92066-1051 1 PLUG,PILOT SCREW USA
KZ440-A2 (1981) Page 27 of 208
CARBURETOR PARTS ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 28 of 208
CARBURETOR PARTS ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11009 16019-024 2 "O" RING,FLOAT BALL
11012 11012-1128 2 CAP,POLYESTER
13091 13091-1050 2 HOLDER,NEEDLE JET
16005 16005-1012 2 TOP,MIXING CHAMBER
16007 16007-1022 2 SCREW,NEEDLE SET
16009 16009-1064 2 JET NEEDLE,#N02A
16014 16014-1011 2 SCREW,PILOT ADJUST
16017 16017-1059 2 NEEDLE JET
16030 16030-1007 2 FLOAT VALVE
16031 16031-1001 2 FLOAT
16126 16126-1044 2 VALVE,VACUUM
92009 92009-1095 2 SCREW,DRAIN
92022 92022-1003 2 WASHER,PLAIN
92037 16044-007 2 CLIP,FLOAT VALVE
92043 92043-1002 2 FLOAT PIN
92055 92055-1002 2 O RING,PILOT ADJ
92055A 92055-1053 2 "O" RING,DRAIN SCREW
92055B 92055-1088 2 "O" RING
92062 92062-1001 2 NOZZLE,MAIN
92063 92063-1002 2 MAINJET,PRIMARY,#70
92063A 92063-1003 2 MAIN JET,2ND,#90 RACING USE ONLY
92063B 92063-1004 2 MAIN JET,#92,2ND RACING USE ONLY
92063C 92063-1023 2 MAIN JET,2ND,#85
92063D 92063-1023 2 MAIN JET,2ND,#85
92063E 92063-1024 2 MAIN JET,2ND #88
92063F 92063-1024 2 MAIN JET,2ND #88 RACING USE ONLY
92063G 92063-1037 2 MAIN JET,2ND,#80 RACING USE ONLY
92063H 92063-1044 2 MAIN JET,2ND,#82 RACING USE ONLY
92063I 92063-1096 2 JET-MAIN,PRI,#65
92064 92064-1001 2 PILOT JET,#35
92066 92066-1051 1 PLUG,PILOT SCREW
92081 92081-1002 2 SPRING,PIROT ADJ SCRW
92081A 92081-1257 2 SPRING
220 220B0408 8 SCREW PAN HEAD 4X8
220A 220B0412 8 SCREW-PAN-CRSOSS,4X12
461 461F0400 8 WASHER SPRING 4MM
KZ440-A2 (1981) Page 29 of 208
CHASSIS ELECTRICAL EQUIPMENT ('80 A1)
KZ440-A2 (1981) Page 30 of 208
CHASSIS ELECTRICAL EQUIPMENT ('80 A1)

Ref # Part Number Qty Description

1 115G0816 2 BOLT-SMALL-UPSET,8X16
2 27002-011 1 RELAY-TURN SIGNAL
3 27003-1019 1 HORN
4 461F0800 2 WASHER SPRING 8MM
5 28019-002 1 SWITCH,BK LIGHT IND
6 26001-1127 1 HARNESS,MAIN
7 26002-046 1 WIRING HARNESS,TL LMP
8 26004-035 1 FUSE ASSY
9 26006-003 3 FUSE 10A
10 26006-005 2 FUSE-20A
11 92075-279 1 DAMPER RUBBER,FUSE
12 26011-063 2 LEAD WIRE,SIGNAL LAMP
13 26011-095 2 WIRE,LEAD
14 26011-1022 1 WIRE LEAD,BATTERY GRD
15 92072-030 4 BAND,SHORT
16 92072-031 6 BAND,MIDDLE
17 92072-032 3 BAND,LONG
18 92072-067 2 BAND,BREATHER WIRE
19 26012-1004 1 FB BAT FB12A-A
20 56040-1036 1 LABEL-WARNING,BATTERY
KZ440-A2 (1981) Page 33 of 208
CLUTCH ('80 A1)
KZ440-A2 (1981) Page 34 of 208
CLUTCH ('80 A1)

Ref # Part Number Qty Description

1 13081-1019 1 CLUTCH-ASSY
2 13087-040 1 HUB,CLUTCH
3 13088-1001 6 PLATE,FRICTION
4 13089-026 5 PLATE,CLUTCH STEEL
5 13187-1003 1 PLATE,CLUTCH SPRING
6 92001-1066 4 BOLT,CLUTCH SPR FITT
7 92081-1033 4 SPRING,CLUTCH
8 13095-1008 1 HOUSING,CLUTCH
9 480J3800 1 CIRCLIP, 38MM
10 59051-1001 1 GEAR,OIL PUMP,34T
11 610A0606 1 PIN, DOWELL, 6X6
12 92022-288 1 WASHER,CLUTCH THRUST
13 13121-030 1 SPROCKET,PRIMARY
14 13122-005 1 CHAIN,PRIMARY DRIVE
15 13102-1004 1 RELEASE, CLUTCH
16 13116-029 1 PUSHER,CLTCH SPRG PLT
17 13116-1017 1 ROD,PUSH,CLUTCH
18 13119-1003 1 CAM,RELEASE,CLUTCH
19 318B0800 1 NUT 8MM
20 550D1615 1 PIN COTTER 1.6X15
21 600A1200 1 BALL STEEL 3/8'
22 92009-1009 1 SCREW,SLOTTED,8M/M
23 92045-1001 1 BEARING,BALL,CLUTCH
24 92049-1003 1 OIL SEAL,CLUTCH RELES
25 92081-1058 1 SPRING,CLUTCH RETURN
26 480J3000 1 CIRCLIP,30MM
27 92022-225 1 WASHER-THRUST
28 92022-302 1 WASHER,CLUTCH TRUST
29 480J2400 1 CIRCLIP 24MM
KZ440-A2 (1981) Page 35 of 208
CLUTCH (KZ440-A2)
KZ440-A2 (1981) Page 36 of 208
CLUTCH (KZ440-A2)

Ref # Part Number Qty Description

13081 13081-1019 1 CLUTCH-ASSY
13087 13087-040 1 HUB,CLUTCH
13088 13088-1001 6 PLATE,FRICTION
13089 13089-026 5 PLATE,CLUTCH STEEL
13095 13095-1008 1 HOUSING,CLUTCH
13097 13121-030 1 SPROCKET,PRIMARY
13102 13102-1004 1 RELEASE, CLUTCH
13116 13116-029 1 PUSHER,CLTCH SPRG PLT
13116A 13116-1017 1 ROD,PUSH,CLUTCH
13119 13119-1003 1 CAM,RELEASE,CLUTCH
13187 13187-1003 1 PLATE,CLUTCH SPRING
59051 59051-1001 1 GEAR,OIL PUMP,34T
92001 92001-1066 4 BOLT,CLUTCH SPR FITT
92009 92009-1009 1 SCREW,SLOTTED,8M/M
92022 92022-225 1 WASHER-THRUST
92022A 92022-288 1 WASHER,CLUTCH THRUST
92022B 92022-302 1 WASHER,CLUTCH TRUST
92045 92045-1001 1 BEARING,BALL,CLUTCH
92049 92049-1003 1 OIL SEAL,CLUTCH RELES
92057 13122-005 1 CHAIN,PRIMARY DRIVE
92081 92081-1033 4 SPRING,CLUTCH
92081A 92081-1058 1 SPRING,CLUTCH RETURN
318 318B0800 1 NUT 8MM
480 480J2400 1 CIRCLIP 24MM
480A 480J3000 1 CIRCLIP,30MM
480B 480J3800 1 CIRCLIP, 38MM
550 550D1615 1 PIN COTTER 1.6X15
600 600A1200 1 BALL STEEL 3/8'
610 610A0606 1 PIN, DOWELL, 6X6
KZ440-A2 (1981) Page 37 of 208
CLUTCH (KZ440-A3/A4)
KZ440-A2 (1981) Page 38 of 208
CLUTCH (KZ440-A3/A4)

Ref # Part Number Qty Description

11036 11036-1125 1 BRACKET-A,CLUTCH RELE
13081 13081-1067 1 CLUTCH-ASSY
13087 13087-040 1 HUB,CLUTCH
13088 13088-1001 6 PLATE,FRICTION
13089 13089-026 5 PLATE,CLUTCH STEEL
13095 13095-1008 1 HOUSING,CLUTCH
13097 13121-030 1 SPROCKET,PRIMARY
13102 13102-1009 1 RELEASE-COMP-CLUTCH
13187 13187-1007 1 PLATE-CLUTCH OPERATIN
46102 46102-1031 1 ROD,CLUTCH
59051 59051-1001 1 GEAR,OIL PUMP,34T
92001 92001-1066 4 BOLT,CLUTCH SPR FITT
92022 92022-225 1 WASHER-THRUST
92022A 92022-288 1 WASHER,CLUTCH THRUST
92022B 92022-302 1 WASHER,CLUTCH TRUST
92045 92045-1045 1 BEARING-BALL,16005(NT
92057 13122-005 1 CHAIN,PRIMARY DRIVE
92081 92081-1033 4 SPRING,CLUTCH
220 220B0616 1 SCREW PAN HEAD 6X16
480 480J2400 1 CIRCLIP 24MM
480A 480J3000 1 CIRCLIP,30MM
480B 480J3800 1 CIRCLIP, 38MM
610 610A0606 1 PIN, DOWELL, 6X6
670 670B1509 1 "O" RING,9MM
KZ440-A2 (1981) Page 39 of 208
CRANKCASE ('80 A1)
KZ440-A2 (1981) Page 40 of 208
CRANKCASE ('80 A1)

Ref # Part Number Qty Description

1 130P0608 2 BOLT,FLANGED,6X8 ASTERISK MARKED PARTS ARE INCL
2 13045-1001 1 RECEIVER,OIL
3 13169-1103 1 PLATE,CRANKCASE
4 14001-5087 1 SET-CRANKCASE
5 14013-004 2 RING BEARING SETTING
6 220B0612 4 SCREW PAN HEAD 6X12
7 290Q0606 1 SCREW,6X6 ASTERISK MARKED PARTS ARE INCL
8 92001-1004 4 BOLT,FLANGED,10X91
9 92001-1005 4 BOLT,FLANGED,8X58 ASTERISK MARKED PARTS ARE INCL
9 92001-1005 2 BOLT,FLANGED,8X58
10 92004-062 2 STUD,10X153 ASTERISK MARKED PARTS ARE INCL
11 92055-048 2 O RING,0.D=18MM
12 92066-059 2 PLUG,OIL SWITCH ASTERISK MARKED PARTS ARE INCL
13 481J3600 1 CIRCLIP,36M/M
14 92042-016 2 PIN DOWEL 6MM
15 92049-1041 1 OIL SEAL,PUSH ROD
16 92051-005 1 OIL SEAL,TB13225.5
17 11009-1105 2 GASKET,10X14.5X1.5
18 16115-013 1 PLUG,OIL FILLER
19 26011-1078 1 WIRE,LEAD,OIL SWITCH
20 27010-1157 1 SWITCH,OIL PRESSURE
21 92001-1020 1 BOLT,OIL SWITCH
22 92055-049 1 "0" RING,31MM
23 92065-097 1 GASKET,DRIN PLUG
24 92066-1174 1 PLUG,OIL DRAIN,12X15
KZ440-A2 (1981) Page 41 of 208
CRANKCASE ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 42 of 208
CRANKCASE ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11009 11009-1105 2 GASKET,10X14.5X1.5
11009A 92065-097 1 GASKET,DRIN PLUG
13045 13045-1001 1 RECEIVER,OIL
13169 13169-1103 1 PLATE,CRANKCASE
14001 14001-5087 1 SET-CRANKCASE
14001A 14001-5087 1 SET-CRANKCASE
14013 14013-004 2 RING BEARING SETTING
16115 16115-013 1 PLUG,OIL FILLER
16115A 16115-1009 1 CAP-OIL FILLER
26011 26011-1078 1 WIRE,LEAD,OIL SWITCH
27010 27010-1157 1 SWITCH,OIL PRESSURE
92001 92001-1004 4 BOLT,FLANGED,10X91
92001A 92001-1005 4 BOLT,FLANGED,8X58
92001B 92001-1020 1 BOLT,OIL SWITCH
92004 92004-062 8 STUD,10X153
92009 92013-010 2 SET SCREW,PT 1/4
92043 92042-016 2 PIN DOWEL 6MM
92043A 92043-1037 2 PIN,DOWEL,10X8.2X14
92049 92049-1041 1 OIL SEAL,PUSH ROD
92049A 92049-1074 1 SEAL-OIL,PLUG
92049B 92051-005 1 OIL SEAL,TB13225.5
92055 92055-048 2 O RING,0.D=18MM
92055A 92055-049 1 "0" RING,31MM
92062 92062-011 1 NOZZLE,OIL BIAS
92066 92066-1174 1 PLUG,OIL DRAIN,12X15
92066A 92066-059 1 PLUG,OIL SWITCH
130 130G0655 2 BOLT,FLANGED,6X55
130A 130P0608 2 BOLT,FLANGED,6X8
220 220B0612 4 SCREW PAN HEAD 6X12
290 290Q0606 1 SCREW,6X6
481 481J3600 1 CIRCLIP,36M/M
KZ440-A2 (1981) Page 43 of 208
CRANKCASE BOLT & STUD PATTERN ('80 A1)
KZ440-A2 (1981)
CRANKCASE BOLT & STUD PATTERN ('80 A1)
Ref # Part Number
1 551A0612
2 130P0895
3 92003-110
3 92003-110
4 130G0695
5 92013-010
6 92042-007
7 92043-1037
8 92055-074
9 92062-011
Page 44 of 208
Qty Description
6 PIN,DOWEL,6X12
4 BOLT-FLANGED,8X95
4 BOLT,HEX HEAD,6X54 ASTERISK MARKED PARTS ARE INCL
8 BOLT,HEX HEAD,6X54
6 BOLT-FLANGED,6X95
6 SET SCREW,PT 1/4 ASTERISK MARKED PARTS ARE INCL
6 PIN-DOWEL
6 PIN,DOWEL,10X8.2X14 ASTERISK MARKED PARTS ARE INCL
1 "O" RING
1 NOZZLE,OIL BIAS ASTERISK MARKED PARTS ARE INCL
KZ440-A2 (1981) Page 45 of 208
CRANKCASE BOLT & STUD PATTERN ('81-'83 A
KZ440-A2 (1981) Page 46 of 208
CRANKCASE BOLT & STUD PATTERN ('81-'83 A

Ref # Part Number Qty Description

92043 92042-007 6 PIN-DOWEL
92055 92055-074 1 "O" RING
130 130G0655 8 BOLT,FLANGED,6X55
130A 130G0695 6 BOLT-FLANGED,6X95
130B 130P0895 4 BOLT-FLANGED,8X95
551 551A0612 6 PIN,DOWEL,6X12
KZ440-A2 (1981) Page 47 of 208
CRANKSHAFT/BALANCER ('80 A1)
KZ440-A2 (1981) Page 48 of 208
CRANKSHAFT/BALANCER ('80 A1)

Ref # Part Number Qty Description

1 12046-1003 2 SPROCKET,BALANCER,21T
2 12053-1051 1 GUIDE-CHAIN,BALANCER
3 12053-1003 1 GUIDE,BALANCER,CHAIN
4 92028-1097 4 BUSHING,CONNECTNG ROD BLUE
4 92028-1098 4 BUSHING,CONNECTNG ROD BLACK
4 92028-1099 4 BUSHING,CONNECTNG ROD BROWN
5 92028-1100 8 BUSHING,CRANKSHAFT BLUE
5 92028-1101 8 BUSHING,CRANKSHAFT BLACK
5 92028-1102 8 BUSHING,CRANKSHAFT BROWN
6 13031-1037 1 CRANKSHAFT ASSY
7 13041-1002 2 BALANCER
8 13251-1008-JJ 2 CONNECTING ROD ASSY,J "G" MARK
8 13251-1008-JJ 2 CONNECTING ROD ASSY,J "H" MARK
8 13251-1008-JJ 2 CONNECTING ROD ASSY,J "J" MARK
9 92001-1887 4 BOLT,CONNECTING ROD,8
10 92015-1311 4 NUT,FLANGED,8MM
11 220B0608 1 SCREW PAN HEAD 6X8
12 220B0630 2 SCREW PAN HEAD 6X30
13 92081-135 8 SPRING,BALANCER
14 39115-1002 2 SHAFT,IDLER,BALANCER
15 610A0408 8 PIN DOWEL 4X8
16 92003-229 2 BOLT,6X32
17 92026-1003 2 SPACER,20,3X40X1
18 555A0408 1 PIN-SPRING,4X8
19 92057-1007 1 CHAIN,BALANCER
KZ440-A2 (1981) Page 49 of 208
CRANKSHAFT/BALANCER ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 50 of 208
CRANKSHAFT/BALANCER ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

12046 12046-1003 2 SPROCKET,BALANCER,21T
12053 12053-1003 1 GUIDE,BALANCER,CHAIN
12053A 12053-1051 1 GUIDE-CHAIN,BALANCER
13031 13031-1037 1 CRANKSHAFT ASSY
13041 13041-1002 2 BALANCER
13251 13251-1008-JJ 2 CONNECTING ROD ASSY,J
13251A 13251-1008-JJ 2 CONNECTING ROD ASSY,J
13251B 13251-1008-JJ 2 CONNECTING ROD ASSY,J
13251C 13251-1008-JJ 2 CONNECTING ROD ASSY,J
39115 39115-1002 2 SHAFT,IDLER,BALANCER
92001 92001-1887 4 BOLT,CONNECTING ROD,8
92001A 92003-229 2 BOLT,6X32
92015 92015-1311 4 NUT,FLANGED,8MM
92026 92026-1003 2 SPACER,20,3X40X1
92028 92028-1097 4 BUSHING,CONNECTNG ROD
92028A 92028-1098 4 BUSHING,CONNECTNG ROD
92028B 92028-1099 4 BUSHING,CONNECTNG ROD
92028C 92028-1100 8 BUSHING,CRANKSHAFT
92028D 92028-1101 8 BUSHING,CRANKSHAFT
92028E 92028-1102 8 BUSHING,CRANKSHAFT
92043 555A0408 1 PIN-SPRING,4X8
92057 92057-1007 1 CHAIN,BALANCER
92081 92081-135 8 SPRING,BALANCER
220 220B0608 1 SCREW PAN HEAD 6X8
220A 220B0630 2 SCREW PAN HEAD 6X30
610 610A0408 8 PIN DOWEL 4X8
KZ440-A2 (1981) Page 51 of 208
CYLINDER HEAD ('80 A1)
KZ440-A2 (1981) Page 52 of 208
CYLINDER HEAD ('80 A1)

Ref # Part Number Qty Description

1 11008-1034 1 HEAD-COMP-CYLINDER,SI
2 12013-003 2 GUIDE,INLET VALVE
3 49002-1010 2 GUIDE,EXHAUST VALVE
4 11004-1020 1 GASKET,CYLINDER HEAD
5 11009-1105 2 GASKET,10X14.5X1.5
6 11012-1027 1 CAP,CYLINDER HEAD OIL
7 14022-1002 2 CAP,BRG,HEAD,L.H&R.H
8 14022-1003 1 CAP,BRG.HEAD,CENTER
9 220B0610 2 SCREW PAN HEAD 6X10
10 32032-1084 1 PIPE,OIL
11 92001-1017 1 BOLT,BANJO,10X25
12 92001-1105 6 BOLT,FLANGED,6X38
13 92004-049 4 STUD,6X46
14 92015-076 8 NUT,CYLINDER HEAD
15 92022-1005 8 WASHER,10.5X22X1.6
16 92042-007 6 PIN-DOWEL
17 92043-1037 2 PIN,DOWEL,10X8.2X14
18 16065-1027 2 HOLDER,CARBURETOR
19 220B0618 4 SCREW PAN HEAD 6X18
20 92037-201 2 CLAMP,53M/M
21 220B0525 2 SCREW-PAN-CROS,5X25
KZ440-A2 (1981) Page 53 of 208
CYLINDER HEAD (KZ440-A2/A3)
KZ440-A2 (1981) Page 54 of 208
CYLINDER HEAD (KZ440-A2/A3)

Ref # Part Number Qty Description

11004 11004-1020 1 GASKET,CYLINDER HEAD
11008 11008-1034 1 HEAD-COMP-CYLINDER,SI
11008A 11008-1034 1 HEAD-COMP-CYLINDER,SI
11009 11009-1105 2 GASKET,10X14.5X1.5
11012 11012-1027 1 CAP,CYLINDER HEAD OIL
14022 14022-1002 2 CAP,BRG,HEAD,L.H&R.H
14022A 14022-1003 1 CAP,BRG.HEAD,CENTER
16065 16065-1027 2 HOLDER,CARBURETOR
32032 32032-1084 1 PIPE,OIL
49002 12013-003 2 GUIDE,INLET VALVE
49002A 49002-1010 2 GUIDE,EXHAUST VALVE
92001 92001-1017 1 BOLT,BANJO,10X25
92001A 92001-1105 6 BOLT,FLANGED,6X38
92004 92004-049 4 STUD,6X46
92015 92015-076 8 NUT,CYLINDER HEAD
92022 92022-1005 8 WASHER,10.5X22X1.6
92037 92037-201 2 CLAMP,53M/M
92043 92042-007 6 PIN-DOWEL
92043A 92043-1037 2 PIN,DOWEL,10X8.2X14
220 220B0610 2 SCREW PAN HEAD 6X10
220A 220B0616 4 SCREW PAN HEAD 6X16
KZ440-A2 (1981) Page 55 of 208
CYLINDER HEAD (KZ440-A4)
KZ440-A2 (1981) Page 56 of 208
CYLINDER HEAD (KZ440-A4)

Ref # Part Number Qty Description

11004 11004-1020 1 GASKET,CYLINDER HEAD
11008 11008-1043 1 HEAD-COMP-CYLINDER,SI
11009 11009-1105 2 GASKET,10X14.5X1.5
11012 11012-1027 1 CAP,CYLINDER HEAD OIL
14022 14022-1002 2 CAP,BRG,HEAD,L.H&R.H
14022A 14022-1003 1 CAP,BRG.HEAD,CENTER
16065 16065-1027 2 HOLDER,CARBURETOR
32032 32032-1084 1 PIPE,OIL
49002 12013-009 2 GUIDE,INLET VALVE
49002A 49002-1002 2 GUIDE,EXHAUST VALVE
92001 92001-1017 1 BOLT,BANJO,10X25
92001A 92001-1105 6 BOLT,FLANGED,6X38
92004 92004-049 4 STUD,6X46
92015 92015-076 8 NUT,CYLINDER HEAD
92022 92022-1005 8 WASHER,10.5X22X1.6
92033 92036-023 4 CIRCLIP-VALVE
92037 92037-201 2 CLAMP,53M/M
92043 92042-007 6 PIN-DOWEL
92043A 92043-1037 2 PIN,DOWEL,10X8.2X14
220 220B0610 2 SCREW-PAN-CROS, 6X10
220A 220B0616 4 SCREW PAN HEAD 6X16
KZ440-A2 (1981) Page 57 of 208
CYLINDER HEAD COVER ('80 A1)
KZ440-A2 (1981) Page 58 of 208
CYLINDER HEAD COVER ('80 A1)

Ref # Part Number Qty Description

1 11022-1001 1 CASE ROCKER
2 14067-006 1 BREATHER JOINT
3 14070-1004 1 BODY,BREATHER
4 92002-1215 8 BOLT,HEX HEAD 8X63
5 92002-1214 4 BOLT,HEX HEAD,8X40
6 92003-110 6 BOLT,HEX HEAD,6X54
7 92003-194 2 BOLT,6X105
8 92055-1005 4 "O" RING,VLV ADJUST
9 92055-1020 1 "0" RING,BREATHER
10 92059-1002 1 TUBE,BREATHER
11 92066-1006 4 PLUG,VLV ADJUST
12 220B0610 1 SCREW PAN HEAD 6X10
13 41060-1013 1 GEAR,METER SCREW
14 92037-1030 1 CLAMP,METER GEAR
15 92050-075 1 OIL SEAL
16 92055-1021 1 "O" RING,METER GEAR
17 92065-103 1 GASKET,TACHOMETER GER
18 92087-1001 1 BUSHING,METER GEAR
KZ440-A2 (1981) Page 59 of 208
CYLINDER HEAD COVER ('81'83 A2/A3/A4)
KZ440-A2 (1981) Page 60 of 208
CYLINDER HEAD COVER ('81'83 A2/A3/A4)

Ref # Part Number Qty Description

11009 92065-103 1 GASKET,TACHOMETER GER
11022 11022-1001 1 CASE ROCKER
11022A 11022-1013 1 CASE-ROCKER,SILVER
14070 14070-1004 1 BODY,BREATHER
41060 41060-1013 1 GEAR,METER SCREW
92001 92002-1215 8 BOLT,HEX HEAD 8X63
92001A 92002-1214 4 BOLT,HEX HEAD,8X40
92005 14067-006 1 BREATHER JOINT
92037 92037-1030 1 CLAMP,METER GEAR
92049 92050-075 1 OIL SEAL
92055 92055-1005 4 "O" RING,VLV ADJUST
92055A 92055-1020 1 "0" RING,BREATHER
92055B 92055-1021 1 "O" RING,METER GEAR
92059 92059-1002 1 TUBE,BREATHER
92066 92066-1006 4 PLUG,VLV ADJUST
92087 92087-1001 1 BUSHING,METER GEAR
130 130G06105 2 BOLT-FLANGED,6X105
130A 130G0655 6 BOLT,FLANGED,6X55
220 220B0610 1 SCREW PAN HEAD 6X10
KZ440-A2 (1981) Page 61 of 208
CYLINDER/PISTONS ('80 A1)
KZ440-A2 (1981)
CYLINDER/PISTONS ('80 A1)
Ref # Part Number Qty
1 11006-1004
2 11009-1176
3 92043-1037
4 13001-1032
4 13029-1014
4 13027-1015
5 13002-1011
6 13008-5029
6 13025-5015
6 13024-5015
7 92036-005
Page 62 of 208
Description
1 CYLINDER ASSY
1 GASKET,CYLINDER BASE
2 PIN,DOWEL,10X8.2X14
2 PISTON,STD
2 PISTON,0.020",O/S
2 PISTON,0.040",O/S
2 PIN-PISTON
2 RING SET,PISTON,STD
2 RING SET,0.020",O/S
2 RING SET,0.040",O/S
4 CIRCLIP PISTON PIN
KZ440-A2 (1981) Page 63 of 208
CYLINDER/PISTONS ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 64 of 208
CYLINDER/PISTONS ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11005 11005-1166 1 CYLINDER-ENGINE,SILVE
11005A 11006-1004 1 CYLINDER ASSY
11009 11009-1176 1 GASKET,CYLINDER BASE
13001 13001-1032 2 PISTON,STD
13002 13002-1011 2 PIN-PISTON
13008 13008-5029 2 RING SET,PISTON,STD
13024 13024-5015 2 RING SET,0.040",O/S
13025 13025-5015 2 RING SET,0.020",O/S
13027 13027-1015 2 PISTON,0.040",O/S
13029 13029-1014 2 PISTON,0.020",O/S
92033 92036-005 4 CIRCLIP PISTON PIN
92043 92043-1037 2 PIN,DOWEL,10X8.2X14
KZ440-A2 (1981) Page 65 of 208
ENGINE COVERS ('80 A1)
KZ440-A2 (1981) Page 66 of 208
ENGINE COVERS ('80 A1)

Ref # Part Number Qty Description

1 11009-1032 1 GASKET,GENERATER COV.
2 11009-1033 1 GASKET,CLUTCH COVER
3 12053-1009 1 GUIDE,CHAIN
4 14026-1011-80 1 COVER CHAIN
5 14027-019-80 1 COVERBRK POINT,BUFF
6 14028-006-80 1 COVER,CLUTCH ADJUSTNG
7 14031-1023 1 COVER,GENERATOR,BUFF
8 14032-1038 1 COVER,CLUTCH
9 14049-004 1 GASKET,CLUTCH ADJ CAP
10 14050-010 1 GASKET,BREAKER COVER
11 220B0610 4 SCREW PAN HEAD 6X10
12 220B0618 4 SCREW PAN HEAD 6X18
13 220B0630 19 SCREW PAN HEAD 6X30
14 220B0640 3 SCREW PAN HEAD 6X40
15 220B0650 3 SCREW PAN HEAD 6X50
16 52015-004 1 GAUGE,OIL LEVEL
17 220B0508 2 SCREW PAN HEAD 5X8
18 92050-065 1 OIL SEAL,R.H CRNKSFT
19 92051-005 2 OIL SEAL,TB13225.5
20 12053-1004 1 GUIDE,PRIMARY CHAIN
21 12053-1005 1 GUIDE,PRIMARY CHAIN
22 220B0625 2 SCREW PAN HEAD 6X25
23 410B0600 2 WASHER PLAIN 6MM
24 92027-1079 2 COLLAR,8X15
25 12053-1014 1 GUIDE,CHAIN
KZ440-A2 (1981) Page 67 of 208
ENGINE COVERS ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 68 of 208
ENGINE COVERS ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11009 11009-1032 1 GASKET,GENERATER COV.
11009A 11009-1033 1 GASKET,CLUTCH COVER
11009B 14049-004 1 GASKET,CLUTCH ADJ CAP
11009C 14050-010 1 GASKET,BREAKER COVER
11012 11012-1197 1 CAP,PULSING COIL
11012A 11012-1224 1 CAP,PULSING COIL
11012B 14027-019-80 1 COVERBRK POINT,BUFF
11012C 14028-006-80 1 COVER,CLUTCH ADJUSTNG
12053 12053-1004 1 GUIDE,PRIMARY CHAIN
12053A 12053-1005 1 GUIDE,PRIMARY CHAIN
12053B 12053-1009 1 GUIDE,CHAIN
12053C 12053-1014 1 GUIDE,CHAIN
14026 14026-1011-80 1 COVER CHAIN
14026A 14026-1050 1 COVER-CHAIN,BUFF FINI
14031 14031-1023 1 COVER,GENERATOR,BUFF
14031A 14031-1083 1 COVER-GENERATOR,BUFF
14032 14032-1038 1 COVER,CLUTCH
14032A 14032-1056 1 COVER-CLUTCH
52005 52005-1009 1 GAUGE,OIL LEVEL
92027 92027-1079 2 COLLAR,8X15
92049 92050-065 1 OIL SEAL,R.H CRNKSFT
92049A 92051-005 2 OIL SEAL,TB13225.5
220 220B0508 2 SCREW PAN HEAD 5X8
220A 220B0610 4 SCREW PAN HEAD 6X10
220B 220B0618 4 SCREW PAN HEAD 6X18
220B 220B0618 2 SCREW PAN HEAD 6X18
220C 220B0625 2 SCREW PAN HEAD 6X25
220D 220B0630 19 SCREW PAN HEAD 6X30
220D 220B0630 20 SCREW PAN HEAD 6X30
220E 220B0640 3 SCREW PAN HEAD 6X40
220E 220B0640 2 SCREW PAN HEAD 6X40
220F 220B0650 3 SCREW PAN HEAD 6X50
410 410B0600 2 WASHER PLAIN 6MM
KZ440-A2 (1981) Page 69 of 208
FENDERS ('80 A1)
KZ440-A2 (1981) Page 70 of 208
FENDERS ('80 A1)

Ref # Part Number Qty Description

1 115G0816 4 BOLT-SMALL-UPSET,8X16
2 410B0800 4 WASHER PLAIN 8MM
3 461F0800 4 WASHER SPRING 8MM
4 112B0614 4 BOLT-UPSET 6X14
5 411B0600 2 WASHER PLAIN 6MM
6 461F0600 4 WASHER SPRING 6MM
7 311B0600 2 NUT 6MM
8 35001-5014 1 FENDER-FR
9 35011-1005 1 STAY,FRONT FENDER
10 92022-024 2 WASHER PLAIN
11 112G0616 2 BOLT-UPSET,6X16
12 35022-1034 1 FENDER-RR
13 92015-1078 2 NUT-6MM
14 92022-125 2 WASHER 6.5X20X1.6T
15 112B0614 4 BOLT-UPSET 6X14
16 411B0600 4 WASHER PLAIN 6MM
17 461F0600 4 WASHER SPRING 6MM
18 35022-1035 1 FENDER-RR
19 92071-019 1 GROMMET HARNESS 10MM
KZ440-A2 (1981) Page 73 of 208
FOOTRESTS ('80 A1)
KZ440-A2 (1981) Page 74 of 208
FOOTRESTS ('80 A1)

Ref # Part Number Qty Description

1 113B1240 2 BOLT HEX HEAD 12X40
2 34003-1041 1 HOLDER,STEP,L.H.
3 34003-1042 1 HOLDER,STEP,R.H.
4 34028-1018 1 STEP-ASSY,FR,RH
5 34028-1018 1 STEP-ASSY,FR,RH
6 550D2516 2 PIN COTTER 2.5X16
7 92022-250 2 WASHER,PLAIN
8 92043-115 2 PIN,FOOTREST BAR FIT
9 461F1200 2 WASHER SPRING 12MM
10 113G1045 2 BOLT-SMALL-FINE,10X45
11 314B1000 2 NUT,10MM
12 34003-1025 2 HOLDER,REAR FOOTREST
13 410B1000 2 WASHER PLAIN 10MM
14 461F1000 2 WASHER SPRING 10MM
15 550D2012 2 PIN,COTTER,2.0X12
16 92022-199 2 WASHER-PLAIN (OPT)
17 92043-1464 2 PIN
18 92076-027 2 RUBBER,FOOTREST
KZ440-A2 (1981) Page 77 of 208
FRAME ('80 A1)
KZ440-A2 (1981) Page 78 of 208
FRAME ('80 A1)

Ref # Part Number Qty Description

1 600A0800 38 BALL STEEL 1/4'
2 92047-006 1 CONE STRNG STEM BERNG
3 92048-006 2 RACE STRNG STEM BERNG
4 46098-016 1 CAP, STEERING STEM
5 46100-003 1 WASHER,WAVE
6 92007-031 1 BOLT,STEERG STEM HEAD
7 92022-230 1 WASHER,STEERG STM HD
8 92090-007 1 NUT STEERING STEM LCK
9 32002-1248 1 FRAME-COMP
KZ440-A2 (1981) Page 81 of 208
FRAME FITTINGS ('80 A1)
KZ440-A2 (1981) Page 82 of 208
FRAME FITTINGS ('80 A1)

Ref # Part Number Qty Description

1 112G0620 1 BOLT-UPSET,6X20
2 112B0614 2 BOLT-UPSET 6X14
3 461F0600 2 WASHER SPRING 6MM
4 311B0600 1 NUT 6MM
5 32058-049 1 BRACKET,IGNITON COIL
6 311B0800 7 NUT,8MM
7 32029-1097 2 BRACKET,ENGINE,HEAD
8 32029-1098 2 BRACKET,ENGINE,FRONT
9 32029-1099 1 BRACKET,ENG,REAR,R.H.
10 32029-1100 1 BRACKET,ENG REAR,L.H.
11 411B0800 1 WASHER PLAIN 8MM
12 461F0800 11 WASHER SPRING 8MM
13 92001-1577 4 BOLT,FLANGED,8X35
14 92001-1581 3 BOLT,FLANGED,8X60
15 92001-1236 4 BOLT,HEX HEAD,8X65
16 92001-1254 2 BOLT,HEX HEAD,10X50
17 92001-1260 1 BOLT,HEX HEAD,10X200
18 92001-1272 1 BOLT,10X300,REAR LOWR
19 92019-021 4 NUT,LOCK,10MM
20 92027-160 AR COLLAR,ENG MOUNTING
20 92027-250 AR COLLAR
21 92025-053 AR SHIM-ENG FIT FR,0.5MM
KZ440-A2 (1981) Page 85 of 208
FRONT BRAKE ('80 A1)
KZ440-A2 (1981) Page 86 of 208
FRONT BRAKE ('80 A1)

Ref # Part Number Qty Description

1 41080-1027 1 DISC PLATE,FRONT
2 43041-1024 1 CALIPER ASSY,L.H,
3 43045-006 2 BOLT
4 43085-001 1 BLEEDER SET
5 43088-002 2 PLUG
6 315B1000 2 NUT 10MM
7 43049-002 1 RING,PISTON SEAL
8 43020-1012 1 PISTON,BRAKE,42M/M
9 43054-003 1 DUST SEALD,RUBBER
10 43082-1001 1 PAD SET
11 43052-005 4 DUST SHILD,SHAFT
12 43053-006 4 "0" RING
13 43040-004 1 SPACER
14 461F0600 1 WASHER SPRING 6MM
15 220B0612 1 SCREW PAN HEAD 6X12
16 92001-1299 2 BOLT,HEX HEAD,10X44
KZ440-A2 (1981) Page 91 of 208
FRONT FORK ('80 A1)
KZ440-A2 (1981) Page 92 of 208
FRONT FORK ('80 A1)

Ref # Part Number Qty Description

1 44001-1214 1 FORK-FRONT
2 44006-1029 1 TUBE,RH,FORK OUTER
3 44005-1029 1 TUBE,LH,FORK OUTER
4 44013-1025 2 TUBE,FORK INNER
5 92049-1077 2 OIL SEAL,FORK
6 44043-057 2 RING,OIL SEAL STOPER
7 44022-1028 2 CYLINDER-FORK
8 44041-078 2 BOLT,FORK CYLINDER
9 44045-051 2 GASKET,FORK CYL BOLT
10 44045-047 2 GASKET,DRAIN PLUG
11 110B0608 2 BOLT HEX HEAD 6X8
12 44026-1037 2 SPRING,FORK INNER
13 92093-1063 2 DUST SHIELD,FORK
14 44029-022 2 GUIDE,SPRING
15 44046-025 2 "O" RING
16 44044-023 2 CIRCLIP
17 11012-1021 2 CAP,RUBBER,FORK TOP
18 44037-1014 1 STEM,STEERING
19 44039-1023 1 HEAD,STEERING STEM
20 92001-1064 1 BOLT,HEX HEAD,8X55
21 461F0800 3 WASHER SPRING 8MM
22 92015-1124 1 NUT,LOCK,8MM
23 92001-1063 2 BOLT,HEX HEAD,8X40
24 92001-1252 2 BOLT,HEX HEAD 10X35
25 461F1000 2 WASHER SPRING 10MM
26 92026-1005 2 SPACER,FORK
27 92047-006 1 CONE STRNG STEM BERNG
28 11034-1698 1 BRACKET,FORK COVER
29 220B0410 2 SCREW PAN HEAD 4X10
30 410B0400 2 WASHER PLAIN 4MM
31 44033-1042 1 COVER,FORK
KZ440-A2 (1981) Page 97 of 208
FRONT MASTER CYLINDER ('80 A1)
KZ440-A2 (1981) Page 98 of 208
FRONT MASTER CYLINDER ('80 A1)

Ref # Part Number Qty Description

1 11034-1573 1 BRACKET,FRONT FENDER
2 130B0620 1 BOLT,FLANGED,6X20
3 131B0630 1 BOLT,FLANGED,6X30
4 43015-1044 1 CYLINDER ASSY,MASTER
5 43020-1026 1 PISTON-COMP-BRAKE
6 43022-1001 1 STOPER,PISTON
7 49016-1010 1 DUST COVER
8 14008-1007 1 LINER,PISTON
9 46092-1009 1 LEVER,FRONT BRAKE
10 92001-1056 1 BOLT,CLUTCH LEV FITT
11 312B0600 1 NUT 6MM
12 43034-1001 1 HOLDER,MASTER CYLINDR
13 43033-003 2 BOLT,HEX HEAD,6X25
14 43028-1008 1 DIAPHRAGM
15 27010-1028 1 SWITCH,BRAKE
16 43026-1006 1 CAP,OIL CUP
17 92001-1055 2 SCREW,COUNTERSUNK HED
18 43059-1037 1 HOSE,BRAKE,M/C,L=390
19 43059-1043 1 HOSE,BRAKE,CALIPER
20 43061-1003 1 JOINT,BRAKE,TWO WAY
21 43064-006 1 DAMPER RUBBER,CYL HSE
22 92002-1888 4 BOLT,OIL,L=23
23 43067-001 8 WASHER-OIL BOLT
KZ440-A2 (1981) Page 101 of 208
FRONT WHEEL/HUB ('80 A1)
KZ440-A2 (1981) Page 102 of 208
FRONT WHEEL/HUB ('80 A1)

Ref # Part Number Qty Description

1 41068-1099 1 AXLE,FR
2 92015-1407 1 NUT,14MM
3 92027-1085 1 COLLAR,FRONT AXLE
4 41073-1041 1 SOLID WHEEL ASSY,FRNT
5 14025-1042 1 COVER,DUST,R.H.
6 14025-1043 1 COVER,DUST,L.H.
7 220B0514 2 SCREW-PAN-CROS
8 411B0500 2 WASHER PLAIN 5MM
9 92033-1041 1 CIRCLIP,42MM
10 601B6302Z 2 BEARING BALL #6302Z
11 92001-1095 4 BOLT,8X28
12 92027-1171 1 COLLAR,FRONT WHEEL
13 92052-011 1 OIL SEAL,WTC22427
14 41078-1005 1 GEAR BOX ASSY,METER
15 41060-1015 1 GEAR,SPEEDOMETER,26T
16 41060-1016 1 PINION,SPEEDOMETER,9T
17 41063-001 1 WASHER THRST SPD PINI
18 41064-1005 1 RECEIVER,SPEED GEAR
19 41065-006 1 WASHER THRUST
20 41082-001 1 PIN,SPRING
21 480J2200 1 CIRCLIP,22MM
22 92049-1057 1 OIL SEAL,BJN30427-C3
23 41063-001 1 WASHER THRST SPD PINI
24 92087-1002 1 BUSHING,METER GEAR
KZ440-A2 (1981) Page 107 of 208
FUEL TANK ('80 A1)
KZ440-A2 (1981) Page 108 of 208
FUEL TANK ('80 A1)

Ref # Part Number Qty Description

1 51001-1026-8G 1 TANK-FUEL,EBONY
1 51001-5049-A5 1 TANK-FUEL,C.P.RED
2 51023-1030 1 TAP ASSY,FUEL
3 11009-1188 1 GASKET,FUEL TAP
4 16146-1009 1 COVER ASSY,FUEL TAP
5 220B0308 2 SCREW PAN HEAD 3X8
6 221B0414 4 SCREW-CSK-CROS,4X14
7 43028-1021 1 DIAPHRAGM VALVE ASSY
8 670B1504 1 "O" RING,4MM
9 51039-003 1 "O" RING
10 92055-1085 1 "0" RING,FUEL TAP LEV
11 92081-1240 1 SPRING,DIAPHRAGM VALV
12 92001-1091 2 BOLT,6X20,FUEL TAP
13 92022-183 2 WASHER-PLAIN
14 220B0510 2 SCREW PAN HEAD 5X10
15 461F0600 1 WASHER SPRING 6MM
16 92001-1284 1 BOLT,HEX HEAD,6X25
17 92027-251 1 COLLAR
18 92075-101 2 DAMPER RUBBER-FL TANK
19 92075-174 1 RUBBER,FENDER COVER
20 92075-175 1 DAMPER RUBBER
21 92075-284 1 DAMPER RUBBER
22 51048-1018 1 CAP ASSY TANK
23 11009-1051 1 GASKET,FUEL TANK CAP
24 92022-1038 2 WASHER,PLAIN
25 92055-1023 2 "0" RING
KZ440-A2 (1981) Page 111 of 208
GEAR CHANGE DRUM & FORKS ('80 A1)
KZ440-A2 (1981) Page 112 of 208
GEAR CHANGE DRUM & FORKS ('80 A1)

Ref # Part Number Qty Description

1 13151-5002 1 SWITCH,NEUTRAL
2 13145-1058 1 CAM-CHANGE DRUM
3 13239-1011 1 DRUM ASSY,CHANGE
4 13142-016 1 PLATE,SHIFT DRUM PIN
5 220B0614 1 SCREW PAN HEAD 6X14
6 92042-014 6 PIN GEAR CHANGE DRUM
7 480J3000 1 CIRCLIP,30MM
8 610A0406 1 PIN-DOWEL,4X6
9 13140-1067 2 FORK-SHIFT,1,4&2,3
10 13140-1053 1 FORK-SHIFT,5TH&TOP
11 13209-022 1 ROD,SHIFT
12 550D3020 1 PIN COTTER 3.0X20
13 92042-021 1 DOWEL PIN,8X18
14 14014-1001 1 PLATE,SIFT DRM POSITN
15 92009-1007 2 SCREW,CSK,6X16
16 92046-051 1 BRG,NEDL,37BTM4312
17 92046-1010 1 BEARING,NEEDLE,HK1210
KZ440-A2 (1981) Page 113 of 208
GEAR CHANGE DRUM & FORKS ('81-'83 A2/A3/
KZ440-A2 (1981) Page 114 of 208
GEAR CHANGE DRUM & FORKS ('81-'83 A2/A3/

Ref # Part Number Qty Description

13091 13142-016 1 PLATE,SHIFT DRUM PIN
13140 13140-1053 1 FORK-SHIFT,5TH&TOP
13140A 13140-1067 2 FORK-SHIFT,1,4&2,3
13145 13145-1058 1 CAM-CHANGE DRUM
13151 13151-1007 1 SWITCH,NEUTRAL
13239 13239-1011 1 DRUM ASSY,CHANGE
14014 14014-1001 1 PLATE,SIFT DRM POSITN
49047 13209-022 1 ROD,SHIFT
92009 92009-1007 2 SCREW,CSK,6X16
92022 92065-058 1 GASKET CHECK VALVE
92043 92042-014 6 PIN GEAR CHANGE DRUM
92043A 92042-021 1 DOWEL PIN,8X18
92046 92046-051 1 BRG,NEDL,37BTM4312
92046A 92046-1010 1 BEARING,NEEDLE,HK1210
220 220B0614 1 SCREW PAN HEAD 6X14
480 480J3000 1 CIRCLIP,30MM
550 550D3020 1 PIN COTTER 3.0X20
610 610A0406 1 PIN-DOWEL,4X6
KZ440-A2 (1981) Page 115 of 208
GEAR CHANGE MECHANISM ('80 A1)
KZ440-A2 (1981) Page 116 of 208
GEAR CHANGE MECHANISM ('80 A1)

Ref # Part Number Qty Description

1 112G0620 1 BOLT-UPSET,6X20
2 92160-1036 1 DAMPER,CHANGE PEDAL
3 13242-1019 1 PEDAL ASSY,GEAR CHANG
4 13161-1001 1 LEVER COMP,CHNG SHAFT
5 92081-076 1 SPRING-CHANGE LEVER
6 13169-011 1 PLATE,GEAR SHIFT LEV
7 220B0616 2 SCREW PAN HEAD 6X16
8 92001-1401 1 BOLT,RETURN SPRING
9 92083-028 1 SPRING,CHG PEDL RTRN
10 11009-1008 1 GASKET,15.5X22X1
11 92001-1037 1 BOLT,NEUTRAL POSITION
12 92043-076 1 PIN-NEUTRAL POSITION
13 92081-112 1 SPRING
KZ440-A2 (1981) Page 117 of 208
GEAR CHANGE MECHANISM ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 118 of 208
GEAR CHANGE MECHANISM ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11009 11009-1008 1 GASKET,15.5X22X1
13161 13161-1001 1 LEVER COMP,CHNG SHAFT
13169 13169-011 1 PLATE,GEAR SHIFT LEV
13242 13242-1019 1 PEDAL ASSY,GEAR CHANG
92001 92001-1037 1 BOLT,NEUTRAL POSITION
92001A 92001-1401 1 BOLT,RETURN SPRING
92043 92043-076 1 PIN-NEUTRAL POSITION
92075 92160-1036 1 DAMPER,CHANGE PEDAL
92081 92081-076 1 SPRING-CHANGE LEVER
92081A 92081-112 1 SPRING
92081B 92083-028 1 SPRING,CHG PEDL RTRN
110 112G0620 1 BOLT-UPSET,6X20
220 220B0616 2 SCREW PAN HEAD 6X16
KZ440-A2 (1981) Page 119 of 208
GENERATOR/REGULATOR ('80 A1)
KZ440-A2 (1981)
GENERATOR/REGULATOR ('80 A1)
Ref # Part Number
1 120P0628
2 13169-1008
3 21003-1009
4 21050-1004
5 21066-1014
6 21126-008
7 220B0610
8 92002-1303
9 220B0614
Page 120 of 208
Qty Description
3 BOLT,ALLEN,6X28
1 PLATE,LEAD CLAMP
1 STATOR.ASSY,GENERATER
1 FLYWHEEL
1 REGULATOR,VOLTAGE
1 CLAMP,WIRING HARNESS
1 SCREW PAN HEAD 6X10
1 BOLT,10X40
2 SCREW PAN HEAD 6X14
KZ440-A2 (1981) Page 121 of 208
GENERATOR/REGULATOR ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 122 of 208
GENERATOR/REGULATOR ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

13169 13169-1008 1 PLATE,LEAD CLAMP
21003 21003-1009 1 STATOR.ASSY,GENERATER
21050 21050-1004 1 FLYWHEEL
21066 21066-1014 1 REGULATOR,VOLTAGE
21066A 21066-1032 1 REGULATOR-VOLTAGE
92001 92002-1303 1 BOLT,10X40
92037 21126-008 1 CLAMP,WIRING HARNESS
120 120P0628 3 BOLT,ALLEN,6X28
220 220B0610 1 SCREW PAN HEAD 6X10
220A 220B0614 2 SCREW PAN HEAD 6X14
KZ440-A2 (1981) Page 123 of 208
HANDLEBAR ('80 A1)
KZ440-A2 (1981) Page 124 of 208
HANDLEBAR ('80 A1)

Ref # Part Number Qty Description

1 314B1000 2 NUT,10MM
2 46012-008 2 HOLDER-HANDLEBAR
3 46012-010 2 HOLDER-HANDLEBAR LOW
4 46016-003 2 CAP HANDLEBAR HOLDER
5 461F0800 4 WASHER SPRING 8MM
6 461F1000 2 WASHER SPRING 10MM
7 92001-1405 4 BOLT 8X38
8 554A0800 2 PIN,SNAP
9 92075-039 4 DAMPER RUBBER HANDLE
10 46003-1045 1 HANDLEBAR
11 46019-038 1 GRIP ASSY,THROTTLE
12 46061-018 1 RUBBER,R.H GRIP
13 46091-1039 1 HOUSING ASSY,R.H
14 220B0530 2 SCREW PAN HEAD 5X30
15 220B0535 2 SCREW-PAN-CROS
16 27010-1009 1 SWITCH ASSY,HORN BUTN
17 46075-028 1 RUBBER,L.H GRIP
18 46076-052 1 LEVER ASSY,CLUTCH
19 110N0625 1 BOLT HEX HEAD 6X25
20 410B0600 1 WASHER PLAIN 6MM
21 46055-003 1 SCREW CABLE ADJUST
22 46056-007 1 NUT,CABLE ADUST NUT
23 46092-023 1 LEVER,CLUTCH
24 46094-017 1 HOLDER,CLUTCH LEVER
25 92007-047 1 BOLT,HEX HEAD
26 92019-008 1 NUT
27 46091-1079 1 HOUSING ASSY,CONT,L.H
28 56001-1007 1 REAR VIEW MIRROR,L.H.
29 56001-1008 1 REAR VIEW MIRROR,R.H.
30 92066-066 1 PLUG
KZ440-A2 (1981) Page 127 of 208
HEADLIGHT ('80 A1)
KZ440-A2 (1981) Page 128 of 208
HEADLIGHT ('80 A1)

Ref # Part Number Qty Description

1 23003-022 1 LIGHT UNIT HEAD
2 23006-044 1 RIM HEAD LIGHT
3 23007-059 1 LENS UNIT HEAD LIGHT
4 23008-037 1 SOCKET ASSY,HEAD LAMP
5 23013-008 1 SCREW ASY FOCUS ADJST
6 23013-009 2 SCREW ASY LENS UNIT
7 23005-047-21 1 BODY,HEAD LIGHT,BLACK
8 23021-010 2 WASHER
9 461F0500 2 WASHER SPRING 5MM
10 92011-024 2 SCREW-PAN HEAD,5MM
11 23020-021 2 NUT 10MM
12 92007-024 2 BOLT,10MM
13 92022-289 2 WASHER,PLAIN
14 92027-1129 2 COLLAR,HEAD LAMP
15 92027-231 2 COLLAR,HEAD LIGHT
16 92075-128 2 DAMPER RUBBER
KZ440-A2 (1981) Page 131 of 208
IGNITION ('80 A1)
KZ440-A2 (1981) Page 132 of 208
IGNITION ('80 A1)

Ref # Part Number Qty Description

1 92001-1397 1 BOLT-8X63
2 21008-1014 1 BREAKER ASSY,CONTACT
3 21019-005 1 FELT OIL
4 21008-027 1 BREAKER,CONTACT
5 21013-1004 1 CONDENSER
6 461F0600 4 WASHER SPRING 6MM
7 220B0406 4 SCREW PAN HEAD 4X6
8 26011-1030 1 WIRE,LEAD,BREAKER
9 21126-008 1 CLAMP,WIRING HARNESS
10 21148-1002 1 GOVERNOR,BREAKER
11 21121-1174 1 COIL-IGNITION
12 21130-1007 2 CAP-SPARK PLUG,RTFM20
13 21131-004 2 GROMMET-PLUG CAP,A
14 21132-005 2 GROMMET,SPARK PLG CAP
15 220B0512 3 SCREW PAN HEAD 5X12
16 92003-170 2 BOLT, IGNITION COIL
17 92022-244 1 WASHER,SPARK ADVANCER
18 92027-276 2 COLLAR,IGNITION COIL
19 B7ES 2 SPARK PLUG B7ES
19 B7ES 2 SPARK PLUG B7ES
20 21160-005 2 CAP,SPARK PLUG USE FOR CANADIAN MARKET
KZ440-A2 (1981) Page 133 of 208
IGNITION ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 134 of 208
IGNITION ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

21119 21119-1022 1 IGNITER
21121 21121-1041 2 COIL-IGNITION
21130 21130-1007 2 CAP-SPARK PLUG,RTFM20
21148 21148-1021 1 GOVERNOR-BREAKER
59026 59026-1010 1 COIL-PULSING
92001 92001-1397 1 BOLT-8X63
92015 92015-1078 2 NUT-6MM
92022 92022-244 1 WASHER,SPARK ADVANCER
92037 21126-008 1 CLAMP,WIRING HARNESS
92070 B7ES 2 SPARK PLUG B7ES
92070B 92070-1035 2 SPARK PLUG BR7ES (Canada)
92071 21131-004 2 GROMMET-PLUG CAP,A
92071A 21132-005 2 GROMMET,SPARK PLG CAP
110 112G0616 1 BOLT-UPSET,6X16
220 220B0512 2 SCREW PAN HEAD 5X12
461 461F0600 1 WASHER SPRING 6MM
KZ440-A2 (1981) Page 135 of 208
IGNITION SWITCH/LOCKS/REFLECTORS ('80 A1
KZ440-A2 (1981) Page 136 of 208
IGNITION SWITCH/LOCKS/REFLECTORS ('80 A1

Ref # Part Number Qty Description

1 120P0845 2 BOLT,ALLEN,8X45
2 27005-1033 1 SWITCH ASSY,IGNITION
3 461F0800 2 WASHER SPRING 8MM
4 92022-1561 2 WASHER,8.5X20X1.6
5 92027-1135 2 COLLAR,IG SWITCH
6 92075-1119 4 DAMPER,IG SWITCH
7 27010-025 1 SWITCH,BRAKE LIGHT
8 27037-001 1 NUT,BRAKE LAMP SWITCH
9 27011-021 1 BRAKE SWITCH SPRING
10 27008-1034 1 KEY,BLANK
11 27008-1035 1 KEY,BLANK
12 27004-5048 1 LOCK SET,KZ400B2
13 28012-016 2 REFLECTOR,REFLEX
14 92094-011 2 DAMPER RUBBER,REFLECT
KZ440-A2 (1981) Page 139 of 208
LABELS ('80 A1)
KZ440-A2 (1981) Page 140 of 208
LABELS ('80 A1)

Ref # Part Number Qty Description

1 56014-1038 2 EMBLEM,FUEL TANK
2 56018-1154 2 MARK,SIDE COVER
3 221C0306 4 SCREW-CSK-CROS
4 92018-005 4 NUT,LOCK,3MM
KZ440-A2 (1981) Page 143 of 208
METERS ('80 A1)
KZ440-A2 (1981) Page 144 of 208
METERS ('80 A1)

Ref # Part Number Qty Description

1 11034-1535 1 BRACKET,HEAD LAMP
2 25005-1064 1 SPEEDOMETER,MPH
2 25005-1053 1 SPEEDOMETER,KPH (Canada)
3 25015-1068 1 TACHOMETER,X1000R/MIN
4 13169-1133 1 PLATE,SOCKET
5 14025-1093 1 COVER,PILOT BOX,LOWER
6 14025-1094 1 COVER,SPEEDOMETER
7 14025-1095 1 COVER,TACHOMETER
8 14025-1096 1 COVER,PILOT BOX DAMPR
9 23008-1031 1 SOCKET ASSY,PILOT BOX
10 25008-1021 1 BRACKET,METER
11 25009-004 4 WASHER,5.2X16X16X1.2T
12 25010-022 1 SOCKET ASSY
13 25019-013 4 DAMPER RUBBER-METER
14 25019-023 2 DAMPER RUBBER,MET FIT
15 25023-1008 1 COVER,PILOT BOX,UPPER
16 311B0800 2 NUT,8MM
17 411B0800 2 WASHER PLAIN 8MM
18 461F0800 2 WASHER SPRING 8MM
19 92001-1154 2 BOLT,METER,8X16
20 92009-1040 2 SCREW,TAPPING,4X10
21 222C0445 2 SCREW-CSK-RD-CROS,4X4
22 322N0500 4 NUT-CAP,5MM
23 92069-018 8 BULB 12V 3W
24 92075-1498 2 DAMPER,METER
25 92075-1136 1 DAMPER,PILOT BOX
26 311B0600 2 NUT 6MM
27 411B0600 2 WASHER PLAIN 6MM
28 461F0600 2 WASHER SPRING 6MM
29 92075-1106 2 DAMPER,LAMP BRACKET
30 92075-1107 2 DAMPER,LAMP BRACKET
31 23008-1049 1 SOCKET ASSY,TACHOMETR
32 92075-1204 1 DAMPER,PILOT BOX
KZ440-A2 (1981) Page 149 of 208
MUFFLERS ('80 A1)
KZ440-A2 (1981) Page 150 of 208
MUFFLERS ('80 A1)

Ref # Part Number Qty Description

1 115G0825 2 BOLT-SMALL-UPSET 8X25
2 110R0610 2 BOLT (6X10)
3 18001-1204 1 MUFFLER,LH
4 18001-1205 1 MUFFLER,RH
5 11060-1242 2 GASKET,EXHAUST PIPE
6 18069-1012 2 HOLDER,EXHAUST PIPE
7 32032-1023 1 PIPE,MUFFLER CONECT
8 92015-1078 4 NUT-6MM
9 92027-1007 4 COLLAR,MUFFLER
10 92037-180 2 CLAMP,EXH PIPE CONNCT
11 14025-1220 1 COVER,MUFFLER,L.H.
12 14025-1221 1 COVER,MUFFLER,R.H.
13 130G0645 2 BOLT,FLANGED,6X45
KZ440-A2 (1981) Page 151 of 208
MUFFLERS ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 152 of 208
MUFFLERS ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11009 11060-1051 2 GASKET,MUFFLER CONNEC
11009A 11060-1242 2 GASKET,EXHAUST PIPE
14025 14025-1220 1 COVER,MUFFLER,L.H.
14025A 14025-1221 1 COVER,MUFFLER,R.H.
18001 18001-1204 1 MUFFLER,LH
18001A 18001-1205 1 MUFFLER,RH
18001B 18001-1496 1 MUFFLER L.H.
18001C 18001-1248 1 MUFFLER,RH
18069 18069-1012 2 HOLDER,EXHAUST PIPE
32032 32032-1023 1 PIPE,MUFFLER CONECT
32032A 32032-1671 1 PIPE,MUFFLER CONNECT1
92015 92015-1078 4 NUT-6MM
92027 92027-1007 4 COLLAR,MUFFLER
92037 92037-1243 2 CLAMP,MUFFLER,37MM
92037A 92037-180 2 CLAMP,EXH PIPE CONNCT
114 115G0825 2 BOLT-SMALL-UPSET 8X25
130 130G0645 2 BOLT,FLANGED,6X45
KZ440-A2 (1981) Page 153 of 208
OIL PUMP/OIL FILTER ('80 A1)
KZ440-A2 (1981) Page 154 of 208
OIL PUMP/OIL FILTER ('80 A1)

Ref # Part Number Qty Description

1 11009-1014 1 GASKET,OIL PUMP
2 16082-1001 1 OIL PUMP ASSY
3 220B0610 1 SCREW PAN HEAD 6X10
4 220B0625 3 SCREW PAN HEAD 6X25
5 16099-003 1 FILTER,OIL
6 16101-003 1 COVER,OIL STRAINER
7 16101-004 1 COVER,OIL FILTER
8 16111-003 1 STRAINER,OIL
9 11009-1874 1 GASKET,OIL FILTER COV
10 16126-1108 1 VALVE,OIL FILTER
11 600A1200 1 BALL STEEL 3/8'
12 92043-111 1 SPRING PIN
13 92081-109 1 SPRING
14 16130-1001 1 RELEAF VALVE ASSY
15 220B0630 5 SCREW PAN HEAD 6X30
16 670B2016 1 "0" RING,16MM
17 671B2590 1 "0" RING,90MM
18 92022-1012 1 WASHER,20.5X30X1.0
19 92081-1018 1 SPRING,OIL FILTER
20 551A0612 2 PIN,DOWEL,6X12
KZ440-A2 (1981) Page 155 of 208
OIL PUMP/OIL FILTER ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 156 of 208
OIL PUMP/OIL FILTER ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

11009 11009-1014 1 GASKET,OIL PUMP
11009A 11009-1874 1 GASKET,OIL FILTER COV
14025 16101-003 1 COVER,OIL STRAINER
14025A 16101-004 1 COVER,OIL FILTER
14043 16111-003 1 STRAINER,OIL
16082 16082-1001 1 OIL PUMP ASSY
16126 16126-1108 1 VALVE,OIL FILTER
16130 16130-1001 1 RELEAF VALVE ASSY
52010 16099-003 1 FILTER,OIL
92022 92022-1012 1 WASHER,20.5X30X1.0
92043 92043-111 1 SPRING PIN
92081 92081-1018 1 SPRING,OIL FILTER
92081A 92081-109 1 SPRING
220 220B0610 1 SCREW PAN HEAD 6X10
220A 220B0625 3 SCREW PAN HEAD 6X25
220B 220B0630 5 SCREW PAN HEAD 6X30
551 551A0612 2 PIN,DOWEL,6X12
600 600A1200 1 BALL STEEL 3/8'
670 670B2016 1 "0" RING,16MM
671 671B2590 1 "0" RING,90MM
KZ440-A2 (1981) Page 157 of 208
OWNER TOOLS ('80 A1)
KZ440-A2 (1981) Page 158 of 208
OWNER TOOLS ('80 A1)

Ref # Part Number Qty Description

1 56007-1066 1 TOOL KIT
2 56008-009 1 BAG,TOOL
3 92106-1001 1 GRIP,SCREW DRIVER
4 92107-007 1 92107-1052 (Canada)
5 92107-1052 1 TOOL-DRIVER
6 92107-008 1 92107-1002 (Canada)
7 92108-008 1 WRENCH,SPARK PLUG
8 92110-1148 1 TOOL-WRENCH,BOX END,2
9 92110-1004 1 WRENCH,OPEN END,19M/M
10 92110-1014 1 WRENCH,HOOK
11 92112-005 1 92112-003 (Canada)
12 92110-1031 1 WRENCH,OPEN END,10M/M
13 92126-002 1 WRENCH,OPEN END,12X13
14 92110-1153 1 TOOL-WRENCH,OPEN END,
15 56019-120 1 BOND,#10
16 92104-002 1 LIQUID GASKET
KZ440-A2 (1981) Page 161 of 208
REAR WHEEL/HUB/BRAKE/CHAIN ('80 A1)
KZ440-A2 (1981) Page 162 of 208
REAR WHEEL/HUB/BRAKE/CHAIN ('80 A1)

Ref # Part Number Qty Description

1 41035-1088 1 PANEL-ASY,RR BRK
2 114G0828 1 BOLT HEX HEAD 8X28
3 410B0800 1 WASHER PLAIN 8MM
4 41048-1069 2 SHOE-BRAKE
5 41050-1001 1 CAM,BRAKE
6 41051-003 1 DUST SHIELD-BRAKE CAM
7 41053-1001 1 LEVER,BRAKE CAM
8 41085-004 1 INDICATOR,BRAKE SHOE
9 42020-004 2 SPRING-BRAKE SHOE
10 41068-1024 1 AXLE,REAR
11 550D4025 1 PIN,COTTER,4.0X25
12 92015-1041 1 NUT,16M/M
13 92027-1198 1 COLLAR,REAR AXLE,R.H.
14 41073-1055 1 SOLID WHEEL ASSY,REAR
15 92033-1042 1 CIRCLIP,47M/M
16 601B6303Z 2 BEARING BALL #6303Z
17 671B2560 1 "0" RING,60MM
18 92027-1196 1 COLLAR,REAR HUB BRG
19 92075-1008 1 DAMPER,REAR HUB SHOCK
20 42033-1011 1 COUPLING ASSY,RR HUB
21 314B1000 4 NUT,10MM
22 42036-1002 1 SLEEVE,COUPLING
23 92033-1043 1 RING,SNAP,56.2M/M
24 601B6205 1 BEARING BALL #6205
25 92003-156 4 BOLT, RR SPROCKET FIT
26 92027-1197 1 COLLAR REAR AXLE,L.H.
27 92052-006 1 OIL SEAL WTC35527
28 92088-005 2 WASHER SPROCKET LOCK
29 42041-145 1 REAR SPROCKET,45T
30 92057-1035 1 DR CHAIN 530X104L
31 92058-1005 1 CHAIN JOINT 530
KZ440-A2 (1981) Page 165 of 208
ROCKER ARMS/VALVES ('80 A1)
KZ440-A2 (1981) Page 166 of 208
ROCKER ARMS/VALVES ('80 A1)

Ref # Part Number Qty Description

1 11009-1106 4 GASKET,16X19.7X1.5
2 12004-1008 2 VALVE,INTAKE
3 12005-1007 2 VALVE,EXHAUST
4 12007-013 4 SPRING,OUTER VALVE
5 12007-014 4 SPRING,INNER VALVE
6 12009-006 4 RETAINER,VALVE SPRING
7 12010-005 4 SEAT,VLV OUTER SPRING
8 12010-006 4 SEAT,VLV INNER SPRING
9 12011-004 8 SPLIT KEEPER
10 12016-1001 4 ARM,ROCKER
11 12020-1001 4 SHAFT,ROCKER
12 92009-1032 4 SCREW,ADJUSTING
13 92016-061 4 NUT,ROCKER ARM FITTNG
14 92049-016 4 OIL SEAL,RV37129.5
KZ440-A2 (1981) Page 167 of 208
ROCKER ARMS/VALVES (KZ440-A2/A3)
KZ440-A2 (1981) Page 168 of 208
ROCKER ARMS/VALVES (KZ440-A2/A3)

Ref # Part Number Qty Description

11009 11009-1106 4 GASKET,16X19.7X1.5
12004 12004-1008 2 VALVE,INTAKE
12005 12005-1007 2 VALVE,EXHAUST
12009 12009-006 4 RETAINER,VALVE SPRING
12011 12011-004 8 SPLIT KEEPER
12016 12016-1001 4 ARM,ROCKER
12020 12020-1001 4 SHAFT,ROCKER
16007 12010-005 4 SEAT,VLV OUTER SPRING
16007A 12010-006 4 SEAT,VLV INNER SPRING
49078 12007-013 4 SPRING,OUTER VALVE
49078A 12007-014 4 SPRING,INNER VALVE
92009 92009-1032 4 SCREW,ADJUSTING
92015 92016-061 4 NUT,ROCKER ARM FITTNG
92049 92049-016 4 OIL SEAL,RV37129.5
KZ440-A2 (1981) Page 169 of 208
ROCKER ARMS/VALVES (KZ440-A4)
KZ440-A2 (1981) Page 170 of 208
ROCKER ARMS/VALVES (KZ440-A4)

Ref # Part Number Qty Description

11009 11009-1106 4 GASKET,16X19.7X1.5
12004 12004-1008 2 VALVE,INTAKE
12005 12005-1007 2 VALVE,EXHAUST
12009 12009-006 4 RETAINER,VALVE SPRING
12011 12011-004 8 SPLIT KEEPER
12016 12016-1001 4 ARM,ROCKER
12020 12020-1001 4 SHAFT,ROCKER
16007 16007-1045 4 SEAT-SPRING,INNER
16007A 16007-1046 4 SEAT-SPRING,OUTER
49078 12007-013 4 SPRING,OUTER VALVE
49078A 12007-014 4 SPRING,INNER VALVE
92009 92009-1032 4 SCREW,ADJUSTING
92015 92016-061 4 NUT,ROCKER ARM FITTNG
92049 92049-016 4 OIL SEAL,RV37129.5
KZ440-A2 (1981) Page 171 of 208
SEAT ('80 A1)
KZ440-A2 (1981) Page 172 of 208
SEAT ('80 A1)

Ref # Part Number Qty Description

1 220B0612 1 SCREW PAN HEAD 6X12
2 461F0600 2 WASHER SPRING 6MM
3 220B0635 1 SCREW PAN HEAD 6X35
4 27016-5028 1 LOCK ASSY,SEAT HELMET
5 53001-1124 1 SEAT-ASSY,DUAL
6 112B0614 4 BOLT-UPSET 6X14
7 411B0600 4 WASHER PLAIN 6MM
8 461F0600 4 WASHER SPRING 6MM
9 27012-1011 1 HOOK,SEAT
10 32099-011 1 CASE
11 53009-026 1 HINGE, REAR
12 53009-1017 1 HINGE,SEAT
13 92071-056 1 GROMMET
14 92072-1006 2 BAND
15 92075-099 2 DAMPER, SEAT, REAR
16 92075-156 3 DAMPER RUBBER-SEAT
17 53011-006 1 PIN, DUAL SEAT PIVOT
18 55020-1031 1 GUARD,SEAT LOCK
19 554A0600 2 PIN,SNAP
20 92043-1064 1 PIN,SEAT PIVOT
21 92009-1043 2 SCREW
KZ440-A2 (1981) Page 175 of 208
SIDE COVERS/CHAIN COVER ('80 A1)
KZ440-A2 (1981)
SIDE COVERS/CHAIN COVER ('80 A1)
Ref # Part Number
1 36001-1070-8G
1 36001-1070-A5
2 92071-056
3 36001-1071-8G
3 36001-1071-A5
4 92071-056
5 112G0616
6 36014-1018
7 410B0600
8 461F0600
Page 176 of 208
Qty Description
1 COVER,SIDE,L.H,EBONY
1 COVER,SIDE,L.H,P.RED
3 GROMMET
1 COVER,SIDE,R.H,EBONY
1 COVER,SIDE,R.H,P.RED
3 GROMMET
2 BOLT-UPSET,6X16
1 CASE,CHAIN
2 WASHER PLAIN 6MM
2 WASHER SPRING 6MM
KZ440-A2 (1981) Page 179 of 208
STANDS ('80 A1)
KZ440-A2 (1981) Page 180 of 208
STANDS ('80 A1)

Ref # Part Number Qty Description

1 92001-1578 2 BOLT
2 311B0800 2 NUT,8MM
3 34011-1022 1 STAND-MAIN
4 34019-015 1 SHAFT,MAIN STAND
5 34025-005 2 SPRING,SIDE STAND
6 410B0800 2 WASHER PLAIN 8MM
7 550D3030 1 PIN COTTER 3.0X30
8 92075-015 1 DAMPER RUBB MAIN STAD
9 315B1000 1 NUT 10MM
10 34024-1036 1 STAND-SIDE
11 34025-005 1 SPRING,SIDE STAND
12 92003-079 1 BOLT-SIDE STAND
13 92075-1205 1 DAMPER,STAND STOPPER
KZ440-A2 (1981) Page 183 of 208
STARTER MOTOR/STARTER CLUTCH ('80 A1)
KZ440-A2 (1981) Page 184 of 208
STARTER MOTOR/STARTER CLUTCH ('80 A1)

Ref # Part Number Qty Description

1 112G0625 2 BOLT-UPSET
2 11009-1006 1 GASKET,STARTER COVER
3 13193-1001 1 CLUTCH ASSY,STARTER
4 92043-087 3 PIN
5 92081-110 3 SPRING
6 92122-004 3 ROLLER
7 14025-1284 1 COVER,STARTER
8 12046-1030 1 SPROCKET,ONWAY CLUTCH
9 27010-1040 1 SWITCH,MAGNETIC
10 21017-021 1 CAP,MAG SWTCH TERMNL
11 26011-1107 1 WIRE LEAD MAG SWITCH
12 21141-004 1 COVER MAGNETIC SWITCH
13 21064-002 1 DAMPER MAG SWITCH SHK
14 92001-1151 2 BOLT,6X10
15 120P0816 3 BOLT
16 92017-014 1 NUT,LOCK 6MM
17 92026-1004 1 SPACER,25X40X1
18 92057-1009 1 CHAIN,DYNAMO
19 21163-1011 1 MOTOR ASSY,STARTER
20 21053-002 1 SPROCKET STARTNG MOT
21 21027-005 1 "0" RING,42.8MM
22 92055-1086 1 "0" RING,STARTER MOTR
23 21040-1002 4 SPRING,CARBON BRUSH
24 312B0600 1 NUT 6MM
25 461F0600 3 WASHER SPRING 6MM
26 92022-1132 1 WASHER,THRUST,0.8T
27 21025-011 4 WASHER,THRUST,0.2T
28 92009-1097 2 SCREW,PAN HEAD,6X119
29 21017-020 1 CAP,STARTING MOTOR
30 26010-035 1 WIRE STRTER MOT LEAD
31 21039-1005 1 BRUSH SET,CARBON
KZ440-A2 (1981) Page 187 of 208
SWING ARM/SHOCK ABSORBERS ('80 A1)
KZ440-A2 (1981) Page 188 of 208
SWING ARM/SHOCK ABSORBERS ('80 A1)

Ref # Part Number Qty Description

1 11012-1029 2 CAP,SWING ARM
2 33001-1107 1 ARM-COMP-SWING
3 42036-1017 1 SLEEVE,SWING ARM
4 92005-002 1 GREASE NIPPLE
5 92046-1115 2 BEARING-NEEDLE,HK2216
6 33032-1011 1 SHAFT,SWING ARM PIVOT
7 92019-011 1 NUT-LOCK,14MM
8 312B0800 2 NUT 8MM
9 33040-043 2 ADJUSTER-CHAIN
10 92001-1399 2 BOLT,8X50
11 113N1035 2 BOLT HEX HEAD 10X35
12 411B1000 2 WASHER PLAIN 10MM
13 461F1000 4 WASHER SPRING 10MM
14 92020-003 2 NUT SHOCK ABSORBER
15 92022-044 2 WASHER-PL-10.5X26X2.3
16 45014-1039 2 SHOCK ABSBR RR
17 45016-008 2 BUSHING,SHOCK ABSORB
18 45017-012 2 BUSHING, SHCK ABS RUB
19 45017-015 2 BUSHING,SHCK ABS RUB
KZ440-A2 (1981) Page 191 of 208
TAILLIGHT ('80 A1)
KZ440-A2 (1981) Page 192 of 208
TAILLIGHT ('80 A1)

Ref # Part Number Qty Description

1 23025-064 1 TAIL LAMP UNIT "220-40781" MARK
2 23027-041 1 CASE,TAIL LIGHT
3 92069-059 1 BULB,12V 32/3CP
4 23028-021 1 GASKET,TAIL LENS
5 23026-034 1 LENS,TAIL LAMP
6 220R0460 2 SCREW-PAN-CROS
7 23036-1028 1 BRACKET,LICENSE PLATE "220-40839" MARK
8 23066-023 1 DAMPER RUBBER
9 23066-020 2 DAMPER RUBBER
10 92027-129 2 COLLAR,6.8X10X8.5
11 92022-125 5 WASHER 6.5X20X1.6T
12 112G0618 2 BOLT-UPSET
13 92075-1055 1 DAMPER,TAIL LAMP
14 92075-121 3 DAMPER RUBBER,RR FEND
15 92027-156 2 COLLAR 6.8X10X14.5
16 461F0600 3 WASHER SPRING 6MM
17 112G0625 3 BOLT-UPSET
18 92027-169 1 COLLAR
KZ440-A2 (1981) Page 195 of 208
TIRES ('80 A1)
KZ440-A2 (1981) Page 196 of 208
TIRES ('80 A1)

Ref # Part Number Qty Description

1 41002-1070 1 TIRE 325S-19 Y986 F Y-986
2 41022-1019 1 TUBE,3.0/3.25/3.60-19
3 41075-1011 AR BALANCER-WHEEL,10G
4 41075-1012 AR BALANCER-WHEEL,20G
5 41075-1013 AR BALANCER-WHEEL,30G
6 41002-1134 1 TIRE 130/90-16Y987C R Y-987E
7 41022-1017 1 TUBE 130/90-16
8 41075-1011 AR BALANCER-WHEEL,10G
9 41075-1012 AR BALANCER-WHEEL,20G
10 41075-1013 AR BALANCER-WHEEL,30G
KZ440-A2 (1981) Page 199 of 208
TRANSMISSION ('80 A1)
KZ440-A2 (1981) Page 200 of 208
TRANSMISSION ('80 A1)

Ref # Part Number Qty Description

1 13127-1004 1 SHAFT,DRIVE,13T
2 92028-155 1 BUSHING,DRIVE SHAFT
3 13129-1277 1 GEAR,INPUT5TH,23T
4 13129-1054 1 3RD-4TH GEAR,DRV SHFT
5 13129-1055 1 TOP GEAR,DRV SHAFT
6 13129-1062 1 2ND GEAR,DRV SHAFT
7 92022-112 1 WASHER THRUST
8 92022-144 AR SHIM-KICK SHAFT
9 92022-159 1 WASHER-PLAIN 25MM
10 92024-033 1 WASHER-LOCK
11 92024-038 1 WASHER-LOCK
12 92027-289 1 COLLAR
13 92028-1002 1 BUSHING,OUTPUT 3RD GR
14 92033-015 1 CIRCLIP
15 92033-026 3 CIRCLIP
16 13128-1015 1 SHAFT,OUTPUT
17 13129-1056 1 LOW GEAR,OUTPUT SHAFT
18 13129-1172 1 2ND GEAR,OUTPUT,28T
19 13129-1058 1 3RD GEAR,OUTPUT SHAFT
20 13129-1059 1 4TH GEAR,OUTPUT SHAFT
21 13129-1060 1 5TH GEAR,OUTPUT SHAFT
22 13129-1061 1 TOP GEAR,OUTPUT SHAFT
23 13144-1018 1 ENGINE SPROCKET,15T
24 600A0500 3 BALL STEEL 5/32'
25 92015-1254 1 NUT,20MM
26 92022-1083 1 WASHER,SPLINE
27 92022-112 1 WASHER THRUST
28 92022-144 AR SHIM-KICK SHAFT
29 92022-159 1 WASHER-PLAIN 25MM
30 92024-038 2 WASHER-LOCK
31 92026-079 1 WASHER,THRUST
32 92027-288 1 COLLAR,ENG SPROCKET
33 92028-1268 1 BUSHING,OUTPUT GEAR
34 92033-015 1 CIRCLIP
35 92033-026 3 CIRCLIP
36 92055-035 1 "O" RING
37 92045-031 2 BEARING,B,5205ANX4PX
38 92046-044 2 BRG,N,20R25139
39 92048-1001 2 RACE,OUT & DRV SHAFT
40 92050-024 1 OIL SEAL SC325210
41 92028-1177 1 BUSHING,2ND GEAR
KZ440-A2 (1981) Page 201 of 208
TRANSMISSION ('81-'83 A2/A3/A4)
KZ440-A2 (1981) Page 202 of 208
TRANSMISSION ('81-'83 A2/A3/A4)

Ref # Part Number Qty Description

13127 13127-1004 1 SHAFT,DRIVE,13T
13128 13128-1015 1 SHAFT,OUTPUT
13129 13129-1054 1 3RD-4TH GEAR,DRV SHFT
13129A 13129-1055 1 TOP GEAR,DRV SHAFT
13129B 13129-1056 1 LOW GEAR,OUTPUT SHAFT
13129C 13129-1058 1 3RD GEAR,OUTPUT SHAFT
13129D 13129-1059 1 4TH GEAR,OUTPUT SHAFT
13129E 13129-1060 1 5TH GEAR,OUTPUT SHAFT
13129F 13129-1061 1 TOP GEAR,OUTPUT SHAFT
13129G 13129-1062 1 2ND GEAR,DRV SHAFT
13129H 13129-1172 1 2ND GEAR,OUTPUT,28T
13129I 13129-1277 1 GEAR,INPUT5TH,23T
13144 13144-1018 1 ENGINE SPROCKET,15T
92015 92015-1254 1 NUT,20MM
92022 92022-1083 1 WASHER,SPLINE
92022A 92022-112 2 WASHER THRUST
92022B 92022-144 AR SHIM-KICK SHAFT
92022C 92022-159 2 WASHER-PLAIN 25MM
92022D 92024-033 1 WASHER-LOCK
92022E 92024-038 3 WASHER-LOCK
92026 92026-079 1 WASHER,THRUST
92027 92027-288 1 COLLAR,ENG SPROCKET
92027A 92027-289 1 COLLAR
92028 92028-1002 1 BUSHING,OUTPUT 3RD GR
92028A 92028-1268 1 BUSHING,OUTPUT GEAR
92028B 92028-1177 1 BUSHING,2ND GEAR
92028C 92028-155 1 BUSHING,DRIVE SHAFT
92033 92033-015 2 CIRCLIP
92033A 92033-026 6 CIRCLIP
92045 92045-031 2 BEARING,B,5205ANX4PX
92046 92046-044 2 BRG,N,20R25139
92048 92048-1001 2 RACE,OUT & DRV SHAFT
92049 92050-024 1 OIL SEAL SC325210
92055 92055-035 1 "O" RING
600 600A0500 3 BALL STEEL 5/32'
KZ440-A2 (1981) Page 203 of 208
TURN SIGNALS ('80 A1)
KZ440-A2 (1981) Page 204 of 208
TURN SIGNALS ('80 A1)

Ref # Part Number Qty Description

1 23040-1018 4 LAMP ASSY,TURN SIGNAL
2 11009-1052 4 GASKET,TURN SIGNAL
3 220E0412 8 SCREW-PAN-CROS
4 23048-1022 4 LENS-SIGNAL LAMP
5 23058-002 8 WASHER-PLAIN,4MM
6 92069-055 4 BULB 12V 32CP
7 23051-1014 2 BRACKET,TURN SIGNAL
8 112G0630 4 BOLT-UPSET
9 311B0600 4 NUT 6MM
10 411B0600 8 WASHER PLAIN 6MM
11 461F0600 4 WASHER SPRING 6MM
12 23051-1032 2 BRACKET FR SGNL LAMP
13 315B1000 4 NUT 10MM
14 461F1000 4 WASHER SPRING 10MM
15 92027-147 2 COLLAR
16 92075-128 2 DAMPER RUBBER
17 92075-158 2 DAMPER RUBBER,SIG LM
18 411D1000 2 WASHER-PLAIN,10MM