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AP-f Plate Drawing - Fsg-pl-01483 - Rev C
AP-f Plate Drawing - Fsg-pl-01483 - Rev C
A
HALE AP FLEX SERIES PUMP OPTION DRAWING
NUMBER
PUMP MODELS COMPLIANCE NOTE:
15 CFR 758.6 These items are controlled by the U.S. Government and authorized for export only
to the country of ultimate destination for use by the ultimate consignee or end-user(s) herein
ENGINE ROTATION AND OPTIONAL GEARBOX COOLER SHOWN ESP PRIMING PUMP PL821 RATIO government or as otherwise authorized by U.S. law and regulations the term 'authorized' includes
exports, reexports and transfers (in-country) designated under No License Required (NLR). These
AP*-37F 3.74
NOTES: SPV PRIMING VALVE PL828
0.98 AP*-29F 2.91
1. PRIMING SYSTEM, DISCHARGE & SUCTION VALVES, PRESSURE RELIEF VALVES & PUMP SHIFT INDICATOR LIGHTS PL825
25.0 GEARBOX POSITIONS FSG-PL-01483, SHT 2 AP*-26F 2.60
CONTROLLERS AND THERMAL RELIEF VALVES ARE AVAILABLE.
4x STUDS DISCHARGE POSITIONS FSG-PL-01483, SHT 2 AP*-23F 2.33 PUMP WEIGHT (DRY):
2. USE SAE 50 LONG-LIFE SYNTHETIC MANUAL TRANSMISSION FLUID MEETING ONE OR
B MORE OF THE FOLLOWING SPECIFICATIONS.
FLEX SERIES GEARBOX FSG-PL-01481 AP*-19F 1.90 IRON VERSION: 125 LBS [57 kg] B
ASSEMBLY
• API MT-1 4x STUD AP*-16F 1.64 BRONZE VERSION: 136 LBS [62 kg]
• EATON PS-164 Rev. 7 M10x1.5 - 6g 0.83[21.0] INPUT SHAFT - INERTIA AP*-13F 1.31
REPRESENTS CENTER OF GRAVITY
• MACK TO-A Plus SEE NOTE 4 & 5 WITH PUMPED WATER AP*-11F 1.14
• MERITOR 0-81 MAXIMUM INPUT RPM
• NAVISTAR / INTERNATIONAL TMS 6816 0.375 [9.53] KEY CALCULATIONS FOR INPUT SHAFT DOES NOT WARNING
• ROCKWELL / EATON / FULLER CD-50 (PS-081) INCLUDE MATING DRIVE FLANGE, DRIVE COUPLING, EXCEEDING THESE LIMITS OR FAILURE TO FOLLOW THE
C YOKES, OR DRIVELINE. CUSTOMER OR SUPPLIER RECOMMENDATIONS OUTLINED ON THIS DRAWING COULD DAMAGE THE C
• ZF FreedomLine MUST PROVIDE MASS MOMENTS OF INERTIA FOR PUMP AND RESULT IN PERSONAL INJURY.
3. FILL GEARBOX UNTIL OIL LEVEL INDICATOR WINDOW IS 1/2 TO 3/4 FULL. ADDITIONAL DRIVELINE COMPONENTS
APPROXIMATE OIL CAPACITY IS 1.5 QUART [1.4 LITER]. PUMP MODEL MAX GEARBOX PUMP MODEL MAX GEARBOX
4. ALL METRIC FASTENERS TO HAVE A MINIMUM PROPERTY CLASS 8.8. INERTIA (UNITS) INPUT RPM INPUT RPM
1.499
1.498
PUMP MODEL
38.06
38.04
2 2
ALL SAE FASTENERS TO HAVE A MINIMUM GRADE 5 SPECIFICATION. (LB-FT ) (kg-m ) AP-37F 2210 AP-19F 4340
5. PUMP ASSEMBLY MOUNTING: 4X 7/16-14 0.88 [22.0] AP-29F 2840 AP-16F 5020
AP-37F 7.556 0.3184
D 1. MOUNTING SHOULD BE FROM BOTH VOLUTE AND GEARBOX. ON 4.375 [111] B.C. AP-26F 3180 AP-13F 6320 D
2. PUMP MOUNTING SUPPORT SHOULD BE VIA THE PUMP VOLUTE MOUNTING AP-29F 4.774 0.2012
1.92 AP-23F 3540 AP-11F 6720**
HOLES (3 MIN.). 4X 7/16-14 0.88 [22.0] AP-26F 3.888 0.1638
48.6 SEE HALE TORQUE LIMIT CHART F-72 FOR ADDITIONAL DATA.
3. GEARBOX MOUNTING SUPPORT SHOULD BE FROM THE STUDS PROVIDED (3 MIN.). ON 5.75 [146] B.C. AP-23F 3.205 0.1351
MAXIMUM ALLOWABLE HYDRODYNAMIC PRESSURE: 400 PSIG; **340 PSIG
4. CONSIDERATION MUST BE TAKEN NOT TO TRANSMIT LOADS OR TWISTING AP-19F 2.238 0.0943 MAXIMUM ALLOWABLE HYDROSTATIC PRESSURE: 500 PSIG
MOMENTS TO OR THROUGH PUMP ASSEMBLY FROM CHASSIS, FRAME, BODY AP-16F 1.752 0.0738 HALE TYPE AP/AP-GB PUMP MODEL IDENTIFICATION
WORK, SUCTION AND DISCHARGE PIPING CONNECTIONS. OIL FILL & BREATHER 13.21 AP-13F 1.195 0.0503
E SEE NOTES 2 &3 335.5 AP-11F 0.959 0.0404 THE HALE TYPE AP/AP-GB PUMP IS AVAILABLE WITH MULTIPLE DRIVE RATIOS TO ADAPT TO E
A WIDE VARIETY OF APPLICATIONS. THE RATING, RATIO AND DRIVE UNIT TYPE DETERMINE
7.69 11.52 THE MODEL NUMBER. FOR EXAMPLE:
195.2 292.6 AP IDENTIFICATION (GPM) AP IDENTIFICATION (L/S)
2x 4.69 FACE TO FACE OF MTG BOSSES THE MODEL NUMBER FOR AN AP RATED THE MODEL NUMBER FOR AN AP RATED AT 31
AT 500 GPM WITH A DRIVE RATIO OF 2.33 (L/S) WITH A DRIVE RATIO OF 2.33 AND HALE
119.0 8.90 4.31 AND HALE DRIVE UNIT WOULD BE: DRIVE UNIT WOULD BE:
SIDE MTG 226.0 109.5 6.00 AP 50 -23 F AP 31 GB -23 F
F 4x 3.13 2x 3/8 NPT F
PADS 152.4 PUMP GEARBOX PUMP DRIVE RATIO
79.5 PRESSURE GAUGE TYPE TYPE TYPE (2.33 = 23)
MTG CONNECTION
RATED DRIVE RATIO RATED GB FOR 31 LPS GEARBOX
STUDS CAPACITY - GPM (2.33 = 23) CAPACITY - L/S LS FOR 32 LPS TYPE
1.13 3.56
BE SURE TO INCLUDE THE MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS
28.8 90.5 OR REQUESTING INFORMATION. THE MODEL / SERIAL NUMBER PLATE IS LOCATED ON TOP
OF GEAR DRIVE AS SHOWN IN DRAWING.
4x 1/4 NPT CONNECTION
G (BOTH SIDES) G
215.9
8.50
4X 1.77
45.0
STUDS
6x 1.57
40.0
1/2 NPT PRIMING
MTG
CONNECTION (USE
3x 1/2 NPT MIN. OF 1.00 INCH [25]
2x 3.11
79.0
H H
OPTIONAL GEARBOX
COOLER
0.79
20.0
0.83
21.1
118.8
4.68
SUCTION
5" VICTAULIC ® 2x 1/4 NPT
CONNECTION
237.8
9.36
GROOVED PIPE
248.5
9.78
J J
1/4 NPT DRAIN 4x 7/16-14 0.88[22.0]
M12X1.75 - 6H 1.24[31.5]
3.41 CONNECTION ON 10.00 [254] B.C.
SEE NOTE 4
2x 1.55
39.3
6X M10X1.5 - 6H 0.79[20.0]
SEE NOTE 4 16x M8x1.25 - 6H 0.63 [16.0]
5.35 0.02
K 8x PER SIDE MTG PAD K
3x 1.77 3x 1.77 135.9 OIL LEVEL INDICATOR 0.5
SEE NOTE 4
45.0 45.0 SEE NOTES 2 & 3
1.13 3.56
28.8 90.5 1/2 NPT MAGNETIC
ARROW SHOWS DIRECTION OF ROTATION DRAIN PLUG
FOR "ENGINE ROTATION PTO"
1.57
40.0
INSTALLATION
TOLERANCE FOR INCHES DIMENSIONS:
IDEX CORPORATION
X: ±0.04
X.X: ±0.02 MATERIAL TITLE
X.XX: ±0.01
8X M8X1.25 - 6H 0.63[16.0]
SEE NOTES 4 & 5
X.XXX: ±0.005
ANGLES: ±0.25° MADE FROM Pump Assembly, AP Flex Series
0.79
20.0
B B
C C
POSITION 1 POSITION 2 POSITION 3 POSITION 4 POSITION 5 POSITION 6 POSITION 7 POSITION 8 POSITION 9 POSITION 10 POSITION 11 POSITION 12
D D
E E
POSITION 13 POSITION 14 POSITION 15 POSITION 16 POSITION 17 POSITION 18 POSITION 19 POSITION 20 POSITION 21 POSITION 22 POSITION 23 POSITION 24
F F
GEARBOX POSITIONS
THE CAST "ARROW" ON PUMP HEAD TO POINT UP FOR
ALL GEARBOX POSITIONS, EXCEPT INVERTED POSITION.
Y Y Y Z Y Y
H H
J J
K K
GEARBOX AND
IDEX CORPORATION
X: ±0.04
X.X: ±0.02 MATERIAL TITLE
X.XX: ±0.01
X.XXX: ±0.005
Pump Assembly, AP Flex Series
DISCHANGE POSITIONS
ANGLES: ±0.25° MADE FROM
SURFACE TEXTURE IN μm Ra
M REMOVE ALL BURRS AND SHARP M
EDGES, 0.01MAX FINISH TAM SIZE DRAWING NUMBER REV
DRAWN
D C
COPYRIGHT ©
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
PROJECT
APPROVED
DATE
DLM
03/05/2018
SCALE
1:7
FSG-PL-01483 SHEET
2 OF 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IF IN DOUBT ASK
PROJECTION:
A
NOTE: A
C C
REPAIR KIT PART NUMBERS
RATIO GEAR LEVEL 1 REPAIR LEVEL 2 REPAIR LEVEL 3 REPAIR
NAME RATIO KIT P/N KIT P/N KIT P/N
D
-37F 3.74 546-00069-237 546-00069-337 D
-29F 2.91 546-00069-329
-26F 2.60 546-00069-326
-23F 2.33 546-00069-323
546-00069-100
-19F 1.90 546-00069-200 546-00069-319
E -16F 1.64 546-00069-316 E
F F
G G
H H
L L
UNLESS OTHERWISE SPECIFIED FSG OF
DIMENSIONS ARE IN INCHES
TOLERANCE FOR INCHES DIMENSIONS:
IDEX CORPORATION
DATE
DLM
03/05/2018
SCALE
1:3
FSG-PL-01483 SHEET
3 OF 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A ,B IF IN DOUBT ASK
ITEM PROJECTION:
PART NUMBER DESCRIPTION QTY.
NO.
A 001-0760-00-0 AP Volute Body 1
A
001-0760-01-0 VOLUTE BODY, AP ENG ROT, BRONZE 1
1
001-0750-00-0 VOLUTE BODY, AP OPP ENG ROT 1
001-0750-01-0 VOLUTE BODY, AP OPP ENG ROT, BRONZE 1
2 321-0150-05-0 AP CLEARANCE RING 1
3 110-7040-00-0 NUT, IMPELLER 1
B 016-0950-00-0 IMPELLER, (AS PURCHASED), AP ENG ROT 1 B
4
016-0940-00-0 IMPELLER, (AS PURCHASED), AP OPP ENG ROT 1
5 296-5023-00-0 MECHANICAL SEAL 1
6 046-0440-00-0 GASKET HP-W323 1
7 040-1700-00-0 O-RING 1
8 321-00014-000 RING, REAR, WRAP AROUND, AP-F 1
9 040-2220-10-0 O-Ring, TBP Mechanical Seal PTFE 1
C C
002-00019-001 HEAD, PUMP, AP/MBP-F 1
10
002-00019-003 HEAD, PUMP, AP/MBP-F, BRONZE 1
11 MS35/10 NUT, FULL M12 4
12 MS29/8 WASHER, SPR SQ M12 4
13 296-00019-000 SEAL, OIL, VITON 1
14 040-1580-00-0 O-RING, AS568-158, NITRILE 1
D SECTION B-B 17
D
018-1812-25-0 SCREW, 7/16-14 X 1.25, GR8 12
15 SCALE 1 : 3
018-1812-12-0 SCREW, 7/16-14 X 1.25, G8, BRZ PUMP 12 1
16 FSG-PL-01481 HALE FLEX SERIES GEARBOX 1 16
101-0900-00-0 ENGINE ROTATION DECAL 1 1
17
101-0900-01-0 OPPOSITE ENG ROTATION DECAL 1
E 082-0318-02-0 ELBOW, 3/8 COMP X 3/8 COMP, 90 DEG SECTION A-A E
18 2
082-3071-02-0 TEE, 3/8 CPRSN UNION (NOT SHOWN) A ,B SCALE 1 : 3 15
19 064-5070-01-0 PIN-5/32X2L SST COTTER 1
12
20 082-0303-02-0 ELBOW - 3/8 MNPT X 3/8 CPRSN 1 12 13 14
21 340-0490-00-0 HOSE, COOLER, RETURN, QTY. 3.5 FT 1 1 1 18
4
22 082-3028-00-0 FITTING 3/8 HOSE BARB x 3/8 TUBE 4 2
10 11
23 082-0333-02-0 TEE, 3/8 COMP RUN X 1/4 MNPT BR 1 1 4
F F
082-0513-00-0 BUSHING, 3/4 MNPT X 1/4 FNPT
24 1
082-0513-02-0 BUSHING, 3/4 MNPT X 1/4 FNPT, BRZ PUMP 9
217-0201-00-0 1/4 NPT SQUARE HEAD STEEL PLUG 1
25 5
217-0201-01-0 1/4 NPT SQUARE HEAD PLUG, BRZ PUMP 8
217-0401-00-0 PLUG, SQU, 1/2 NPT 7 1
3 1
26 217-0401-01-0 PLUG, SQU, 1/2 NPT, BRZ PUMP
G G
029-0110-00-0 ANODE (OPTIONAL) 4
217-0301-00-0 PLUG-3/8 NPT SQUARE HEAD 6
27 2
217-0301-01-0 PLUG-3/8 NPT SQUARE HEAD, BRZ PUMP 1
5
1
H H
4
1
3
1
2
J 1 J
1
1
27
2
K 19 K
26 1
3 20
1
25
5 21
1
L 24 L
1 UNLESS OTHERWISE SPECIFIED FSG OF
DIMENSIONS ARE IN INCHES
TOLERANCE FOR INCHES DIMENSIONS:
IDEX CORPORATION
X: ±0.04
PARTS IDENTIFICATION
X.X: ±0.02 MATERIAL TITLE
X.XX: ±0.01
23
X.XXX: ±0.005
ANGLES: ±0.25° MADE FROM Pump Assembly, AP Flex Series
22
D C
COPYRIGHT ©
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
PROJECT
APPROVED
DATE
DLM
03/05/2018
SCALE
1:5
FSG-PL-01483 SHEET
4 OF 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IF IN DOUBT ASK
PROJECTION:
ITEM PART NUMBER DESCRIPTION QTY.
A NO. PUMP ASSEMBLY PUMP ASSEMBLY
13 A
1
1
2
037-00028-000
017-0581-00-0
SHAFT, PUMP, AP-F
KEY
1
1
ALL RATIOS EXCEPT 3.74 3.74 RATIOS
3 017-00015-000 KEY, 3/8 x 3/8 x 2.07, RE 1 17
4 250-00010 BEARING, 5308CS, ANGULAR CONTACT, DBL ROW 1 16 1
5 077-1560-05-0 RETAINING RING 1 13 8 1
6 159-00059-000 SPACER, GEAR 1 1 1 15
B B
7 031-2250-00-0 GEAR, PINION, 42T, 1.14:1 1 12 1
8 FSG-PL-01481 HALE FLEX SERIES GEARBOX 1 1
11
9 159-2250-00-0 SPACER, GEARBOX, BORG 1
1
10 077-3150-00-0 RETAINING RING 1
10
11 250-8307-00-0 ROLLER BEARING (SKF RN307ECP) 1
9 1
12 077-1370-05-0 RETAINING RING 1
C 1 C
13 217-1300-00-0 ENDCAP, 80X10EC 1
14 017-0210-00-0 KEY, DRIVE SHAFT, P75-95X 1
7
15 159-00053-000 SPACER, GEAR, 3.74 RATIO 1
1
16 250-00013-000 BEARING, BALL, 405S 1
5
17 077-0980-05-0 78S98, RETAINING RING 1
4 1
D 1 D
14
1
ITEM 7 TABLE 2
PUMP GEAR PART NUMBER 1
RATIO GEAR PUMP GEAR P/N MATING GEAR P/N
E NAME RATIO (GEAR TEETH) (GEAR TEETH) 8 E
7 1 1
-37F 3.74 031-1880-00-0 (19T) 031-00012-000 (71T)
6 1 1
-29F 2.91 031-2190-00-0 (23T) 031-2260-00-0 (67T)
5 1
-26F 2.60 031-2200-00-0 (25T) 031-2270-00-0 (65T) 4 1
-23F 2.33 031-2210-00-0 (27T) 031-2280-00-0 (63T) 1
-19F 1.90 031-2220-00-0 (31T) 031-2290-00-0 (59T) 3
2 1
PARTS IDENTIFICATION
F -16F 1.64 031-2230-00-0 (34T) 031-2300-00-0 (56T) F
1 1
-13F 1.31 031-2240-00-0 (39T) 031-2310-00-0 (51T)
1
-11F 1.14 031-2250-00-0 (42T) 031-2320-00-0 (48T)
J J
K K
L L
UNLESS OTHERWISE SPECIFIED FSG OF
DIMENSIONS ARE IN INCHES
TOLERANCE FOR INCHES DIMENSIONS:
IDEX CORPORATION
X: ±0.04
X.X: ±0.02 MATERIAL TITLE
X.XX: ±0.01
X.XXX: ±0.005
ANGLES: ±0.25° MADE FROM Pump Assembly, AP Flex Series
SURFACE TEXTURE IN μm Ra
M REMOVE ALL BURRS AND SHARP M
EDGES, 0.01MAX FINISH TAM SIZE DRAWING NUMBER REV
DRAWN
D C
COPYRIGHT ©
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
PROJECT
APPROVED
DATE
DLM
03/05/2018
SCALE
1:3
FSG-PL-01483 SHEET
5 OF 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IF IN DOUBT ASK OPTIONS AND ACCESSORIES GEAR RATIOS & PROJECTION:
A
HALE AP FLEX SERIES PUMP OPTION DRAWING
NUMBER
PUMP MODELS COMPLIANCE NOTE:
15 CFR 758.6 These items are controlled by the U.S. Government and authorized for export only
to the country of ultimate destination for use by the ultimate consignee or end-user(s) herein
PUMP MODEL
any person other than the authorized ultimate consignee or end-user(s), either in their original form
7.48
or after being incorporated into other items, without first obtaining approval from the U.S.
ENGINE ROTATION AND OPTIONAL GEARBOX COOLER SHOWN ESP PRIMING PUMP PL821 RATIO government or as otherwise authorized by U.S. law and regulations the term 'authorized' includes
exports, reexports and transfers (in-country) designated under No License Required (NLR). These
drawings are trademarked and copy written intellectual property of IDEX and it subsidiaries. and
AP*-37F 3.74
NOTES: SPV PRIMING VALVE PL828
AP*-29F 2.91
1. PRIMING SYSTEM, DISCHARGE & SUCTION VALVES, PRESSURE RELIEF VALVES & PUMP SHIFT INDICATOR LIGHTS PL825
GEARBOX POSITIONS FSG-PL-01483, SHT 2 AP*-26F 2.60
CONTROLLERS AND THERMAL RELIEF VALVES ARE AVAILABLE.
DISCHARGE POSITIONS FSG-PL-01483, SHT 2 AP*-23F 2.33 PUMP WEIGHT (DRY):
2. USE SAE 50 LONG-LIFE SYNTHETIC MANUAL TRANSMISSION FLUID MEETING ONE OR
B MORE OF THE FOLLOWING SPECIFICATIONS.
OIL FILL & BREATHER FLEX SERIES GEARBOX FSG-PL-01481 AP*-19F 1.90 IRON VERSION: 170 LBS [77 kg] B
SEE NOTES 2 &3 ASSEMBLY
• API MT-1 AP*-16F 1.64 BRONZE VERSION: 181 LBS [82 kg]
D THE HALE TYPE AP/AP-GB PUMP IS AVAILABLE WITH MULTIPLE DRIVE RATIOS TO ADAPT TO D
A WIDE VARIETY OF APPLICATIONS. THE RATING, RATIO AND DRIVE UNIT TYPE DETERMINE
THE MODEL NUMBER. FOR EXAMPLE:
215.9
DIAMETER TUBING)
8.50
H H
2.43
61.7
118.8
3x 1/2 NPT
4.68
CONNECTION
2.25
57.1
J J
SUCTION
5" VICTAULIC ® 2x 1/4 NPT
OIL LEVEL INDICATOR GROOVED PIPE CONNECTION
SEE NOTES 2 & 3 45°
ENGINE MOUNT
L 54.0 377.6 L
SAE #10 SAE#4 HOUSING UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
FSG OF
INSTALLATION
FLYWHEEL TOLERANCE FOR INCHES DIMENSIONS:
IDEX CORPORATION
X: ±0.04
X.X: ±0.02 MATERIAL TITLE
X.XX: ±0.01
X.XXX: ±0.005
ANGLES: ±0.25° MADE FROM Pump Assembly, AP Flex Series
SURFACE TEXTURE IN μm Ra
M REMOVE ALL BURRS AND SHARP M
EDGES, 0.01MAX FINISH TAM SIZE DRAWING NUMBER REV
DRAWN
D C
REVISIONS
COPYRIGHT ©
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
PROJECT
APPROVED
DATE
DLM
03/05/2018
SCALE
1:3
FSG-PL-01483 SHEET
6 OF 6
ECN REV. ZONE CHANGED FROM BY DATE APVD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16