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Schlumberger Wireline Perforating FOM
Schlumberger Wireline Perforating FOM
Schlumberger Wireline Perforating FOM
Operations Manual
Reference: InTouch ID 3013565
Version: 3.1
Release Date: 10-Jun-2004
EDMS UID: 274896043
Produced: 13-Jul-2006 20:55:42
Owner: SRC-Wireline
Author: SRC-Wireline
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WL FOM / Legal Information
Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
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WL FOM / Document Control
Document Control
Owner: SRC-Wireline
InTouch Helpdesk
intouch-src-wl@slb.com
Author: SRC-Wireline
Approver: SRC-Wireline
Contact Information
Name: SRC-Wireline
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Revision History
Rev Effective Date Description Prepared by
3.1 11-Jul-2006 Corrected part number of Digital Steve Young
Safety Multimeter from T6005200 to
T6005202.
3.0 12-Jun-2006 Removed volume 2 (Gun Systems). Steve Young
Updated Time-Temperature
Guidelines, Explosive Placard
and HMX sensitivity warning.
Also added info on Digital Safety
Multimeter, the new HSD-L, FRAC,
PPG and SBS guns. In addition,
replaced explosive and chemical
cutters info with links to the InTouch
content.
2.5 01-Mar-2005 Removed detonators specifications Charleton Walker
table from Explosives chapter
and added link to the Approved
Detonator List in InTouch (Content
ID: 4030670).
2.4 07-Dec-2004 Updated the Detonator Charleton Walker
Specifications section in the
Explosives chapter.
2.3 01-Dec-2004 Added the ATPS and WPST Charleton Walker
descriptions to the Perforating
Accessories chapter.
2.2 18-Sep-2004 Updated the Scotchlok connector Charleton Walker
temperature rating (280°F) in the
Hostile Environment appendix
chapter.
2.1 08-Sep-2004 Added the Perforating Gun Vertical Charleton Walker
Make-Up chapter to the appendix.
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v WL FOM / Table of Contents v
Table of Contents
1 Safety
1.1 General Safety ______________________________________________ 1-1
1.2 Collector Safety Switch (CSS) _______________________________ 1-35
1.3 Casing-to-Rig Voltage Monitor (SFT-111) _____________________ 1-39
1.4 Schlumberger Safety Multimeter (SFT-300) ___________________ 1-43
1.5 Schlumberger Digital Safety Multimeter (DSMM) (Provisory) ___ 1-52
2 Explosives
2.1 Explosives for Wireline Operations ____________________________ 2-1
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3 Perforating Accessories
3.1 Correlation Tools _____________________________________________ 3-1
3.2 Weights ____________________________________________________ 3-15
3.3 Positioning Devices _________________________________________ 3-18
3.4 Adapters ___________________________________________________ 3-29
3.5 Heads ______________________________________________________ 3-30
3.6 WPSA _____________________________________________________ 3-32
3.7 WPAT ______________________________________________________ 3-41
3.8 POT-C _____________________________________________________ 3-56
3.9 WOPT _____________________________________________________ 3-79
3.10 WPP _______________________________________________________ 3-90
3.11 WPST _____________________________________________________ 3-133
3.12 ATPS _____________________________________________________ 3-142
4 Selectivity
4.1 Addressable Switch __________________________________________ 4-1
4.2 Selective Switches ___________________________________________ 4-8
4.3 Dual Diode _________________________________________________ 4-14
4.4 Setting Tool to Gun Adapters ________________________________ 4-18
5 Depth Control
5.1 Perforating Depth Control ____________________________________ 5-1
5.2 Procedures for Perforating Depth Control ______________________ 5-2
6 Gun Systems
6.1 Hollow Carrier Gun Systems __________________________________ 6-1
6.2 Port Plug Gun Systems _____________________________________ 6-55
6.3 Exposed Gun Systems ______________________________________ 6-83
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7 Setting Tools
7.1 CPST _______________________________________________________ 7-1
8 Pipe Recovery
8.1 Punchers ____________________________________________________ 8-1
8.2 Backoff ______________________________________________________ 8-4
8.3 FPIT ________________________________________________________ 8-7
8.4 Cutters and Severing Tools ___________________________________ 8-7
8.5 PRS Chemical Cutters _______________________________________ 8-7
Appendices
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C Crimper Instructions
E Appendix
E.1 Glossary - Notes _____________________________________________ E-1
E.2 i-Handbook _________________________________________________ E-2
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1 Safety
1.1 General Safety _________________________________________________ 1-1
1.1.1 References __________________________________________________ 1-1
1.1.2 Explosives Field Safety Procedures Placard ___________________ 1-2
1.1.3 Field Safety Procedures for Conventional Electric Detonators ___ 1-4
1.1.3.1 Predeparture Check ______________________________________ 1-4
1.1.3.2 Arrival At Wellsite _________________________________________ 1-4
1.1.3.3 Rigging-Up _______________________________________________ 1-5
1.1.3.4 Arming ___________________________________________________ 1-8
1.1.3.5 Operational Procedures in the Well _______________________ 1-12
1.1.4 Field Safety Procedures for Slapper Activated Firing Equipment
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1 SAFETY
1.1.1 References
Information including, training, ordering, gun descriptions and loading instructions
for specific gun systems, and explosive policies or procedures can be found at
or ordered from either:
Additional information, including minimum safe practices for the United States
and Canada can be found at the following:
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Clamp)
Offshore Unit H117556
Explosives Field Safety Procedures Check List (Placard) H709745
“Danger Explosives - Turn Off Two Way Radios and Radio Phones” sign B024663
“Flip” Explosive Placards B027326
U.S. DOT Motor Carrier Identification sticker H530052
1
Currently in Field Test
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EXPLOSIVES
Schlumberger Field Safety Procedures
Conventional Electrical Detonators
1. Hold consultation with client, if possible. 8. Instrument cab preparations for explosive e. Insert the detonator into the Blasting Cap
2. Check well area for hazards and correct when operations: Safety Tube. Close and secure the top of
necessary. a. Ensure continuity of logging cable to the the tube.
3. Hold spot safety meeting. safety switch (CSS). Do not disconnect f. Connect the detonator wires to the gun
collector plug. wires. (Electrically arm the gun).
4. No smoking except in designated areas.
Smoking materials must be stored when b. Turn off all AC powered instrumentation, g. Remove the detonator from the Safety Tube
leaving these areas. main circuit breakers, inverters, UPSs, AC and connect it to the detonating cord using
power generators, and rig power detonator crimping pliers or other connector
5. Rig up cable. Remove rig wiring that might connections. For units that use an isolated as appropriate (Ballistically arm the gun.)
contact cable. Top drive systems should be power distribution utility leg, follow the h. Store all explosive remnants.
electrically isolated in accordance with the official powerdown procedures posted on
manufacturer s procedures. i. Prepare the gun to run in the hole.
the power distribution panel.
6. Outside preparations before attaching an 11. Proceed into the well.
c. Turn off safety switch (CSS) and remove
explosive device: 12. Safety procedures while in the hole:
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An approved exemption is required per SLB QHSE Standard S010 (MOC and Exemption) - Wireline Appendix if any of these procedures
cannot be followed.
Refer to Field Operation Manual for details and clarification. REVISION 20-SEP-2005 Placard Part Number H709745 Rev AG
Figure 1-1: Explosives Field Safety Procedures Placard. See InTouch for the latest version
of the Explosives Field Safety Procedures Placard (InTouch ID: 2023926).
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• Check that blasting cap carrying cases are properly mounted, locked and
grounded, and that remnant boxes are grounded and locked.
• Check to see that all necessary transport papers are completed correctly
and accurately.
• Ensure transport vehicles are properly placarded and drivers properly
licensed according to local regulations.
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f. Check the area for other explosives operations that have been scheduled
to proceed during the same time.
3. Hold a spot safety meeting with the client, the entire Schlumberger
crew and all personnel involved in the operation. Discuss items such as:
Decide where gun make-up will take place. Some rigs have a “controlled
area” for explosives. Clear all unnecessary personnel from the controlled
area and put up barriers if necessary.
e. Pressure control equipment.
f. Agree to any hand signals that may be used during the operation.
4. No smoking except in designated smoking areas. Smoking material must
be stored when leaving these areas.
1.1.3.3 Rigging-Up
5. Rig up the cable. Remove any rig wiring that might contact the cable.
Top drive systems should be electrically isolated in accordance with the
manufacture’s recommended procedures.
6. Outside preparations before attaching an explosive device.
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• Visually inspecting the straps and C clamps for damage, rust, etc.
and check continuity between C clamps, logging unit, ground and
cable armor.
• Attach each clamp securely, one to the derrick and one to the casing.
• Check continuity of these connections using a multimeter.
• Bring the multimeter back inside the logging unit. Only the safety
meter or safety multimeter is allowed outside the logging unit until
the end of the operation.
h. Set out signs reading “Danger Explosives - Turn Off Two Way Radios
and Radio Phones” (B024663) or equivalent. Place one at the site and
one at each entrance to the site. Once the signs are erected, ensure all
radio, cellular, etc. transmissions are deactivated.
i. Turn off all radio frequency (RF) transmitters (radio, cellular, radar, RF
wireless networks, etc.) within 100 ft (30 m) of the well. Receiving units
located within the established safe distance must be disabled such that
an incoming call cannot activate the transmitter.
j. All transmitters (such as radio or TV stations) greater than 200 watts
and within 1 mile (1.6 km) of the well must be disabled such that they
cannot transmit.
7.
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ONLY AC power circuits for safety systems such as purge and pressurization
systems, fire and gas detection systems and electric winch motive power
can be left connected (if these are installed and need to be used). These
circuits must be independent of the PDP. All AC power into PDP must be
turned off.
9. Procedure for attaching any explosive device (i.e., CST, casing or tubing
cutters, setting tools, perforating guns, etc.) to the cable:
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until the explosive device is introduced into the well to a minimum depth
of 200 ft (70 m) below ground level or the sea floor.
Note
Only a Schlumberger Safety Multimeter (H622622) or a Schlumberger
Digital Safety Multimeter (T6005202) may be used when checking electrical
explosive devices (EEDs) and their circuits. All Schlumberger Safety
Multimeters (red meter and red carrying case) have the Schlumberger logo
and name on the face of the meter dial. Do not use conventional multimeter:
Weston, Simpson, etc.
1.1.3.4 Arming
10. Gun and Setting Tool Arming
a. Gun Arming
Before proceeding to specific arming procedures, you are reminded that:
ONLY THE ENGINEER OR TECHNICIAN IN CHARGE OF THE JOB
MAY ARM OR DISARM A GUN. THE ENGINEER/TECHNICIAN MUST
NEVER DELEGATE THIS JOB.
Arming procedures vary from gun type to gun type, refer to the specific
gun system manual for detailed arming procedures. However, some
steps must be observed for all gun types. These steps are:
i.
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The cable must be attached to the gun string before the gun string is
armed. Guns that are not electrically connected to the cable when
the head is attached (such as in a multiple gun string) may be armed,
immediately prior to their use at the wellsite and then attached to
the cable.
When using:
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xiii. Crimp the cap onto the detonating cord using proper crimping
techniques or insert blasting cap in booster holder. Remember to use
a cork (H432083) or rubber (P172102) shield for fluid desensitization
if required.
xiv. Prepare gun for watertight seal.
xv. Store all explosive remnants
b. Setting Tool Arming
It is recommended that electrical arming be completed prior to ballistic
arming. However, there may be situations where it is logistically very
difficult and possibly unsafe to follow this arming procedure.
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When setting very long and/or heavy devices, either vertical or horizontal
make-up, it may be very difficult to make up the firing head to the setting
tool (CPST-BST) if the cable is already attached. In these cases, it is
permissible to ballistically arm BEFORE electrically arming. This will
facilitate making up the string by utilizing the quick connect between the
firing head and the correlation device. This method is only acceptable
when pre-job Hazard Analysis and Risk Control (HARC) as per OFS
QHSE Standard 020 is completed, and verifies size or length of assembly
to be set is prohibitive to effective make-up as per standard procedures.
The individual performing this operation MUST have the safety switch
key in their possession at the time, and the key MUST remain outside the
wireline unit until the setting tool is introduced into the well to a minimum
depth of 200 ft (70 m) below ground level or the sea floor.
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the rig and no one is to be above or below the rig floor during
assembly, arming, disarming or disassembly operations.
b) Install igniter into firing head.
c) Point lower end of firing head in safe direction, and check
resistance of igniter using the Schlumberger Safety Multimeter.
d) Verify that there is no residual voltage at head or correlation
device by shorting at bottom and checking for spark.
e) Confirm line of fire is still clear of all personnel.
f) Attach cable/head/correlation device to firing head. This
constitutes electrical arming of the setting tool. The
engineer/technician in charge of the job must be directly involved
with this portion of the procedure.
The individual performing this operation MUST have the safety
switch key in their possession at the time, and the key MUST
remain outside the wireline unit until the setting tool is introduced
into the well to a minimum depth of 200 ft (70 m) below ground
level or the sea floor.
g) Install power charge into burn chamber of setting tool.
h) Install firing head, with igniter, onto setting tool. This constitutes
ballistic arming of the setting tool. This task may be delegated
by the engineer or technician in charge to other, qualified
Schlumberger crew members,
ii. Alternate Arming Procedure (Ballistic before Electrical)
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a. At a minimum depth of 200 ft (70 m) below ground level or the sea floor,
turn on the Collector Safety Switch, restore AC power, etc. Continue
in hole.
b. Tie in, position gun and shoot.
c. Come out of hole. At a minimum of 200 ft (70 m) below ground level or the
sea floor, prepare the instrument cab as for explosive operations (1.1.3.3
Rigging-Up) and verify the casing to rig voltage is less than 0.25 V.
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a. If hollow carrier gun(s) did not fire, perform the test to determine if an
ongoing thermal event (a hang fire) is occurring. If there is, follow the
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Procedures, only specific differences and exceptions are given in this section.
• The ESIC-CB incorporates safety features that must be verified before use
at the wellsite. These features include the DC standoff voltage, polarity
selectivity and the RF filter circuit. All of these functions can be tested with
either the ESIB test box or using ESIC FIT and TRIM procedures. These tests
must be performed prior to each job to verify the ESIC is operating properly.
• The EFI should be installed just prior to running in the well. Since the
EFI contains explosives that are sensitive to moisture, it is packaged in a
hermetically sealed bag with a packet of desiccant. If the bag is damaged or
opened, or if there is any sign of moisture on the EFI, do not use the EFI.
Arrival At Wellsite:
Rigging-Up:
• Outside Preparations:
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Note
DO NOT PROCEED WITH THE OPERATION IF RESIDUAL VOLTAGE IS
IN EXCESS OF 40 V.
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The cable must be attached to the gun string before the gun string is armed.
Guns that are not electrically connected to the cable when the head is attached
(such as in a multiple gun string) may be armed, immediately prior to their use at
the wellsite and then attached to the cable (before the bottom gun or bottom two
guns if using a diode switch are armed).
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Pick up guns. Remove SAFE-BA safety barriers and completely make up the
EFI Head to the gun string.
Complete instructions for the use and maintenance of all SAFE-BA applications
can be found in the SAFE-BA Mechanical and Electrical Volume Maintenance
Manual (InTouch ID: 3012752).
The cable must be attached to the gun string before the gun string is armed.
Guns that are not electrically connected to the cable when the head is attached
(such as in a multiple gun string) may be armed, immediately prior to their use at
the wellsite and then attached to the cable.
When using:
1. Cut one wire lead to desired length at a time. Do not simultaneously cut
both lead wires. Strip insulation off wires as needed.
2. Prepare conductor wire lead and check for sparking
3. Splice and insulate conductor wire to one Secure lead.
4. Prepare ground wire lead and splice to Secure lead, then insulate.
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Complete instructions and best practices for Secure applications can be found
on the Secure Reference Page (InTouch ID: 3701657).
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There are a wide variety of downhole tractor models available today. The
procedure for perforating with this equipment depends on the model being used.
Refer to the Tractor Reference Page (InTouch ID: 3264207) for the latest tractor
procedures and information.
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Follow all standard explosive safety procedures for S.A.F.E. as well as all
standard procedures specified for safe PSTT operation.
To avoid this complex, error prone and time consuming process the eFire IRIS
Selective Perforating System has been designed to be the detonating system for
explosive devices ran with all non-Schlumberger tractor conveyance systems.
IRIS isolates the explosive device from the tractor voltages and signals and only
allows detonation on correctly encoded IRIS control signals. It incorporates
S.A.F.E. technology giving it the same safe operation characteristics as the
SAFE-BA and Secure systems.
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When working with the eFire IRIS operated firing head (IFMU-W/F or the newer
IFSU) and a downhole tractor all standard eFire safety procedures must be
followed including the explosive safety procedures. These are documented in
the IFMU-W or IFSU maintenance manual available from the InTouch Document
Distribution service.
Select Welltec tractors are the only exception to the rule requiring the use of the
IRIS detonating system. When using the Welltec tractor a SAFE-BA detonating
system may be used provided two special SAFE-BA safety adapter subs
(H358020) are placed in the string between the Well Tractor and the SAFE-BA
system. These subs protect the SAFE-BA equipment from the high power
required for tractor operation and control.
Welltec builds the tractors that they operate. The SAFE-BA/Welltec safety
adapter sub was designed to work with specific Well Tractors and has only been
certified safe when combined with these specific models.
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Tractor
Bottom
Tractor
Top
Electronics
Housing
2. Look for the circuit card near the top end of the electronics chassis
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Electronics Top
(Cable Head End)
3. Ensure that the Welltec part number printed on the board is 42MD0117, and
that the revision code of the board is Rev 1.
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Rev
1
Welltec
42MD0117
here
4. If the part number and revision code are as described, reinstall electronics
housing and proceed with job.
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4. The operator may now assemble the Schlumberger tools below the Welltec
tractor, including the two Tractor Safety Subs and the ESIC cartridge (the
safety subs must be above the ESIC). However, perforating guns or other
explosive devices must not be connected to the string at this time.
5. All Schlumberger rules and practices for dealing with explosives must be
followed. If an operational check is desired use the SAFE-BA test box (ESIB)
below the ESIC and follow operational check procedures outlined in the
SAFE-BA manual, “Theory of Operation” chapter. This is the only operational
check technique permitted when SAFE-BA and Tractor Safety Subs are in
the string. A “Hot Check” using a shorting device must not be performed
through the safety sub.
In all respects comply with rules concerning when and where a “Hot Check”
may be performed.
Caution: The Tractor Safety Sub cartridge used below the Welltec tractor
must also be tested separately. Failure to follow test procedures outlined for
the safety sub WILL result in damage to the safety sub and WILL result in
a mis-run. (See the chapter on Operating Instructions for testing the safety
sub in a stand-alone manner.)
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6. When all surface checks have been completed successfully, and all other
preparations have been completed as outlined in the Schlumberger Explosive
Safety Procedure placard, place the Schlumberger safety switch (CSS)
in the OFF position. At this point the engineer must confirm that there is
continuity between the logging cable and Schlumberger Safety Switch (CSS),
the Welltec surface equipment is disconnected from the logging cable, and
that he has possession of the Welltec safety switch key. With the safety
switch (CSS) key in the possession of the Schlumberger operator making the
connection, the UNARMED explosive devices may be connected to the string.
7. Standard Schlumberger SAFE-BA arming procedures must be followed to
arm the explosive device.
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8. When arming is complete, the tool string may be lowered down hole. When
the string is deeper than the minimum safe depth identified in the Explosives
Field Safety Procedures placard, the Schlumberger safety switch (CSS) may
be turned on or the logging cable may be connected to the Welltec surface
equipment. Surface equipment may then be powered up. The Welltec safety
switch, surface equipment and power supply may only be operated with the
express approval of the Schlumberger engineer.
9. When the guns have been fired and the string is being brought out of the well,
before the minimum safe depth is passed the Welltec surface equipment
must be prepared as described in item 2 and the Schlumberger surface
equipment prepared as described in the Explosive Safety Procedures
placard. The Welltec surface equipment must be disconnected from the
logging cable, and the logging cable to Schlumberger Safety Switch (CSS)
connection must be established and confirmed. The Welltec safety switch
must be placed in the OFF position and the key given to the Schlumberger
engineer. The Schlumberger safety switch key must remain outside the
wireline unit until the gun has been disarmed if necessary and disconnected
from the string. Everyone involved must be reminded not to operate the
Welltec surface equipment and power supply until the explosive device has
been disarmed and disconnected from the string.
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Details
When a gun misfires, the detonating cord may burn rather than detonate. If well
conditions do not permit the thermal energy generated in the gun to dissipate, a
slow process may begin which heats the explosive compounds in the shaped
charges. If the charges remain at this elevated temperature long enough they
can also start to burn, generating more heat which could in turn lead other
charges to burn or even detonate.
This specific sequence of events is so rare in our perforating business that there
have only been two known field occurrences. However, drawing on the general
knowledge of the Institute of Makers of Explosives (IME), the general explosive
industry is more familiar with delayed initiations. "Hang fires" are known in
explosives disposal, military, and mining. They are a byproduct of the nature of
explosives. It is not an issue specific to Schlumberger perforating systems.
Until an example of delayed initiation was observed, experts had not considered
it possible in our operating environment. SRC is developing a recreation of
the event under controlled laboratory conditions. Testing is ongoing to find the
combination of conditions that would support this event so that it can be studied
and further understood in a perforating gun context.
Procedure
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Did it misfire?
"no holes in the carrier"
Yes
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Yes
Yes
Yes
Proceed normally
Assume HMX explosives Perform the "Water Test".
have been exposed to Apply a few drops of water to the
No
temperature above 330 gun.
Does water bubble & boil off?
Yes
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A misfired gun undergoing a thermal event will be very hot when retrieved. Gun
carrier temperatures will exceed the boiling point of water (212°F). When a gun
experiencing a thermal event is identified the gun must not be moved. The
area surrounding the gun shall be kept clear of all personnel for 2 hr to protect
them from a delayed detonation. Once the gun and its explosives have cooled
they may be handled normally. Assume HMX explosives have been exposed
to temperature above 330°F and require special handling (do not down load
for 48 hr).
In high temperature wells gun carrier temperature even for fired guns could
exceed 212°F. The 15 min waiting period on the flow chart allows such guns to
cool below 212°F.
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The "Water Test" must be performed on all misfired hollow carrier devices. This
test was chosen because it is easy to perform at the wellsite and will positively
identify every occurrence of a thermal event.
Prevention
The way to prevent a thermal event from occurring is to prevent gun misfires.
Please refer to InTouch alert 304688 on Misfire Prevention for remedies to
common causes.
If you have any further queries or comments regarding this message, please
contact SRC InTouch (e-mail: intouch-SRC-WL@slb).
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Specific instructions for each gun system is located under Disarming in either
the Wireline Perforating FOM (C200499) or the Maintenance Manual for the
gun system being run.
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HMX exhibits an increase in impact sensitivity after exposure above 330 degF
[166 degC], even for a short time; or after exposure above 300 degF [149 degC]
for 100 h. Therefore, if a Schlumberbger HMX perforating system has been
exposed to 330 degF [166 degC] or to 300 degF [149 degC] for 100 h, it must
be removed (unshot) from the well and stored in a safe location. Furthermore,
the system shall not be downloaded (explosives components removed from
the carrier) for at least 48 h, allowing sufficient time for HMX to revert to a less
impact-sensitive state.
Loaded guns must be stored and transported with plastic vent plugs, or O-ring
groove vent systems. This allows outgassing of explosives in case of fire while
still providing moisture protection during transportation or storage.
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The following are Schlumberger rules; additional local regulations may apply.
1. Blasting caps must be carried in a blasting cap carrying case. The carrying
case must be locked, grounded, and secured to an integral part of the truck.
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2. The blasting cap carrying case must be placed either in the recorder cab with
the door to the cab locked or in a locked compartment of the truck.
3. No more than two blasting caps may be carried for each loaded gun in transit.
4. The total weight of the explosives in the guns on the truck may not exceed
90 kg (200 lb). This is the total weight of explosives not the weight of the
guns or packing.
5. Shaped charges may be carried either in the recorder cab with the door to
the cab locked or in a locked compartment in their original container only.
Boxes of charges must be closed (sealed with tape) and packaged as they
were originally by the manufacturer.
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When explosives and radioactive materials are carried on the same vehicle, they
should not be carried in the same compartment of the vehicle. All rules, as listed
above for each, must be complied with.
In the U.S., the theft or loss must be reported to the Bureau of Alcohol, Tobacco
and Firearms and the Department of the Treasury, within 24 hr of discovery of
the theft or loss by QHSE staff. In addition, the theft or loss must be reported to
local authorities and some state agencies.
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The two 10k ohm resistors (one rated at 3W and the other at 5W) are run in
parallel. If a large charge/surge is encountered, the lower wattage resistor will
burn first, allowing the second, larger wattage resistor to continue to dissipate
charges. The CSS resistors can be checked during the truck TRIM procedures
by reading the value of the safety resistor. Normal checking of these resistors
will give a reading of 5k ohms. If the reading is 10k ohms, one of the resistors is
not functioning and must be replaced immediately.
The CSUD was designed with two different cable buses on the back of its Tool
Interface Unit. CSU MAIN was used to power tools that didn’t require auxiliary
(sonde) power and CSU AUX is used to power tools that did. The original design
evolved from the function of the CSS to select a downhole tool and supply it with
AC power (Main) or DC power (Auxiliary). This “CSU” design is carried to the
tool module design. Since we are still using these tool modules, the same two
cable buses still exist in the Dual Bay Maxis, Mono Bay Maxis and the Modular
Configuration Maxis.
a. The cable will be detached from the surface equipment. This will prevent
accidental power transmission to the downhole tools.
b. The cable will be grounded or discharged by the two 10k ohm resistors.
A typical 20k ft (6 km) cable has the capacity of a 2 µF capacitor charged
with hundreds of volts. This charge, if not discharged, is enough to
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Only a generic Collector Safety Switch is covered for each type of unit. Please
be aware of the features or limitations of the particular CSS in your unit or
logging rack.
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1.2.3.2 DBM-MBM-CSS
1. MAXIS CSS has an “intermediate step” between switch positions.
2. The CSS switch has a set of switches connected to 1 sec delay of
arming/disarming the PDP, for both the MAXIS power and the Panel power.
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1.2.3.3 MCM-CSS
1. MCM-CSS does NOT have an “intermediate step” between switch
positions. Heptacable and/or Monocable are alternatively shorted by their
corresponding safety resistors when not in use.
2. The CSS switch does not have the 1 sec delay for arming/disarming the
power.
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7. Each conductor is shielded. These shields are grounded on the CSS end
except for the CIS.
8. MAXIS CSS has an extra set of switches allowing the SSD to know the
position of the CSS. Both MAIN and AUX cable can be used to sense CSS
position.
1.2.3.4 SWPT-CSS
1. SWPT-CSS does NOT have an “intermediate step” between switch positions.
2. The CSS switch does not have the 1sec delay for arming/disarming the
power.
3. Two resistors (10k/5W wirewound, 10k/3W wirewound) in parallel.
4. The CSS has only two positions, OFF and ON.
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a. Scrape the paint from the derrick and attach one clamp securely to the
derrick. Check continuity between the derrick and the plug at the other
end of the lead.
b. Scrape the paint from the casing and attach the other clamp securely to
the casing. Check continuity between the casing and the plug at the
other end of the lead.
c. Plug in leads to the monitor. Keep plugs separated and avoid handling
together.
d. Spot the meter face on the rig floor, catwalk or pipe rack so the
engineer/technician arming the gun may conveniently observe the meter
reading.
3. If any voltage in excess of 0.25 V exists, ascertain its nature:
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The monitor is sealed and can be left out in the rain. The meter has a full scale
reading of 3 V but can withstand 120 V without damage. The circuitry will
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Note
On all operations involving explosives, the Safety Grounding Device and the
Casing-to-Rig Voltage Monitor must be used.
First
C-Clamps Monitor
Second Scrape
paint
Ground
3 bolts welded to
winch frame
< 0.25 V AC-DC
< 0.25 V AC-DC Scrape
paint
Logging
Unit
Grounding straps
Casing
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5. Check tightness of electrical connection to Unit ground. There are three bolts
welded to the winch frame.
6. Check Plug and Socket at grounding strap reel.
7. Check integrity of insulated covering on grounding cables and Casing-to-Rig
Voltage Monitor.
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a. Black Nylon Socket Plug (E022265) - Note: plugs are different size.
b. All other parts are the same.
3. SFT-111 Unit
a. Pin Receptacle, 1/4 in. dia. Black Nylon, 1 in. dia. Mounting hole, Black
receptacle on back (E022266)
b. Pin Receptacle, 1/4 in. dia. Red Nylon, 1 in. dia. Mounting hole, Red
receptacle on back (E022264)
c. Voltmeter Display, replacement meter (H334006)
d. Hex Nylon Binding Post, Red, J3 (E014352)
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8. Uses a polarity which follows standard industry convention and NOT that of
the Schlumberger Safety Meter (H123080). When checking a diode, positive
voltage is on the (+) terminal.
9. Can give capacitance kicks when switched between the (+) positive and (-)
negative polarity positions. This is invaluable for SAFE operations when
checking out the ESIC or circuit continuity.
10. Has an “OFF” position which is added to conserve the life of the internal
batteries whenever transporting or storing the multimeter.
11. Has three Resistance scales: R x10, R x 100 and R x 10,000. There is
NO R x 1 scale.
12. Uses common commercial alkaline 1.5V “D” cell and 9V batteries in a
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Since newer alkaline batteries are rated at -20°C to 54°C, one must plan to
keep the meter warm.
1.4.2.1 Approval
The Schlumberger Safety Multimeter is approved for use with ALL
SCHLUMBERGER ELECTRICAL EXPLOSIVE DEVICES (EEDs) and their
circuits by the Schlumberger NAM Safety and Compliance Committee.
The safety of the Schlumberger Safety Multimeter is dependent upon how well it
limits the CURRENT drawn from its two internal batteries. The Schlumberger
Safety Multimeter maintains TWO LEVELS OF NON-HUMAN INTERVENTION.
1. The first level of safety is the strategic addition of three resistors on the
main printed circuit board, two of which replace OEM resistors. These three
resistors have been especially chosen for their value, material and location.
If any resistor passes too much current under any condition, there may be a
safety hazard. For this reason and after a failure analysis, one of the three
new resistors has been replaced with three separate resistors in series with
each other and with one-third of their previous value such that if any resistor
should fail by shorting, the remaining resistors would continue to draw less
than 25 milliamperes (ma).
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reason, the cause must be understood and eliminated before making a second
measurement.
1. Set the Range Switch to R x 10,000 and the Function Switch to (-) DC.
2. Plug the Black Test Lead into the (-) Common jack terminal.
3. Touch the probe end to the inside of the (+) 10 Amp input terminal.
The Relay RESET BUTTON should rise indicating that the overload circuit is
working properly. If not working, replace only the 9V alkaline battery and repeat
the attempt. If still unable to raise the RESET BUTTON, follow the procedures in
step 11.
1.4.2.4 Polarity
The Schlumberger Safety Multimeter (H622622) and Schlumberger Digital
Safety Multimeter (T6005202)follows standard industry convention and not that
of the Schlumberger Safety Meter (H123080). When checking a diode, positive
voltage is on the (+) terminal.
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If unable to achieve zero for the R x 10 or R x 100 ranges, replace the 1.5V
D-cell Alkaline battery and repeat attempt to zero out the pointer. When replacing
the 1.5V D-cell Alkaline battery always observe the correct polarity. Pointer will
deflect in wrong direction if battery is installed incorrectly. If unable to achieve
zero for the R x 10,000 range, replace the 9V alkaline battery and repeat attempt
to zero out the pointer. If still unable to zero out the pointer, follow the procedures
in step 11. NOTE: If the stored output voltage from the 9V Alkaline battery falls
below a threshold of 8 volts, the protection circuitry will shutdown all multimeter
functions until the 9V Alkaline battery is replaced with a fresh battery.
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Pinched Test Leads - When closing the carrying case, beware that the Test
Leads are easy to pinch between the cover and base of the carrying case. Fold
the Test Leads so they fit properly into the space provided in the hard foam below
the Safety Multimeter. You may leave test leads plugged into the recessed jack
terminals. Alligator clips should be stored underneath the folded leads.
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1.4.2.9 Repair
Note
See Repair & Calibration Procedure (InTouch ID: 2049595) for detailed Safety
Multimeter field repair procedure.
1. Ensure meter settings are correct for the type of measurement desired.
2. Depress “Reset Button” and try measurement again.
3. Replace Alkaline batteries located in Battery Compartment; check polarity.
4. Replace fuse(s). The 1A 250V fuse (Littlefuse Type #312001), and its spare,
are located in the Battery Compartment. Replacement of the 2A 600V fuse
(Littlefuse Type BLS or Bussman Type BBS) requires that the meter case be
removed. There is no spare 2A fuse.
5. Return the Schlumberger Safety Multimeter to SPT for repair after obtaining
“Return Instructions” from SPT - Customer Service.
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2. Place Blasting Cap into Safety Tube and measure Resistance between wire
leads.
3. Resistance of most Blasting Caps is between 50 and 60 ohms.
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Figure 1-8: Dual Diode Plug and Dual Diode Switch Circuit Diagram
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1. Set Function Switch to either the Positive (+) DC or Negative (-) DC position
2. Plug RED lead probe into (+) jack terminal and BLACK lead probe into
Common (-) jack terminal.
3. Set Range Switch to R x 10,000 position and perform a ZERO-OHMS
CHECK.
4. Connect RED lead probe to INPUT side of ESIC, HOT gun wire or Upper
Head CONDUCTOR and BLACK lead probe to GROUND side of ESIC, GUN
MASS or BASIC UNIT MASS (not to colored Ground gun wire!).
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Schlumberger
OFF
Ω V mV V
CCL DC DC AC
dB
AC + DC
!
600V CAT |||
CCL
+ 750V
V 1000V .... COM A mA 10A
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1.5.1.1 Approval
The Schlumberger Digital Safety Multimeter (T6005202) has been approved by
the Schlumberger Explosives Safety Committee for use with all Schlumberger
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1.5.1.3 Reset
If the meter shuts down during a measurement, for whatever reason, it can be
reset by turning the selector switch momentarily to the OFF position. If it still
does not reset, then press the Yellow SEL/ON button.
1.5.1.4 Battery
The meter will shut down automatically after a non-use period of about 30
minutes. The selector switch should be returned to the OFF position whenever
the user has completed measurements.
The meter operates on a single 9-volt alkaline battery, which is located under
the front cover plate. Whenever battery replacement is necessary, do so in an
electrically safe location away from EEDs.
Never leave the selector switch in the CCL position after a measurement – always
turn to OFF or some other position to disable the 9-volt potential at the probes.
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1.5.1.5 Fuses
There are two user serviceable fuses under the front cover plate. F1 (0.63 A)
and F2 (10 A) failures are indicated in the display. An internal 20-mA safety fuse
in the battery supply circuit is not replaceable by the user.
1.5.1.6 Polarity
The DSMM (T6005202) follows standard industry convention. Positive voltage is
on the V-ohm (Red) probe connection.
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1.5.1.7 Resistance
The maximum resistance reading that can be displayed is 50 Mohm. An open
circuit, or ∞ (infinite) ohms, is indicated on the display as “.0L MΩ”.
1.5.1.9 Environment
The DSMM is rated for use in temperatures between 32 degF (0 degC) and 122
degF (50 degC). The acceptable storage temperature is between -40 degF (-40
degC) and 158 degF (70 degC). The DSMM is rated for IP67 use, meaning it
is splash-proof protected. For best results always close the case cover when
the meter is not in use.
1.5.1.10 Repair
Since the DSMM is a safety meter, if it should ever malfunction, do not attempt to
repair it. User interaction is limited to replacing the fuses, battery and probes.
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The following instructions describe how to check the input continuity and RF
blocking safety of a Secure igniter.
1. Unthread the 8-32 × 1/2-in. grounding screw from the igniter about 0.25 in.
2. Twist a temporary test wire (positive) around the threads under the head of
the grounding screw.
3. Twist a second temporary wire (negative) around the OD of the igniter metal
bulkhead mass.
4. Place Secure igniter into Safety Tube.
5. Turn selector switch to –||– (capacitance) position.
6. Measure capacitance between wire leads. Capacitance of Secure devices
is between 90 and 110 nfd.
It is required that the ESIC be installed into a SAFE Basic Unit or ESIC Pressure
Housing so there is a return loop in the circuit.
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2. Plug red lead probe into (+) jack terminal and black lead probe into COM (-)
socket.
3. Connect red lead probe to INPUT side of ESIC, HOT gun wire or Upper Head
CONDUCTOR and black lead probe to GROUND side of ESIC, GUN MASS
or BASIC UNIT MASS (not to colored ground gun wire!).
4. Capacitance for ESIC is between 90 and 160 nfd for a single ESIC in the
gun string.
Note
Two ESICs will measure double the reading.
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Insulation is best checked with a 500 volt megohmmeter since the DSMM uses
only low voltage for measurements. Continuity can be accurately checked
with the DSMM.
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Note
If the voltage reading stays as 0.L V, the zener diode circuit is open. If the
voltage reading goes to less than 1 V,, the zener diode is shorted.
a. Connect black probe to white switch wire. Open circuit (.0L MΩ) indicated.
b. Connect black probe to switch body. Open circuit (.0L MΩ) indicated.
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Figure 1-10: Dual Diode Plug and Dual Diode Switch Circuit Diagram
a. Connect black probe to switch body. Open circuit (.0L MΩ) indicated.
b. Connect black probe to blue wire. Open circuit (.0L MΩ) indicated.
3. Connect black probe to white switch wire.
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5. At bottom of gun, short white gun wire to gun mass. Continuity; < 4 Ohms.
6. At bottom of gun, short black (or ground) gun wire to gun mass. Open circuit
(.0L MΩ) indicated.
7. At bottom of gun, short white gun wire to black (or ground) gun wire.
Continuity; < 4 ohms.
8. Repeat steps 1 through 7 for each gun as it is added to the string.
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Intentionally Blank
2 Explosives
2.1 Explosives for Wireline Operations _____________________________ 2-1
2.1.1 Theory ______________________________________________________ 2-1
2.1.1.1 Overview ________________________________________________ 2-1
2.1.1.2 Generalities on Behavior of Explosives _____________________ 2-2
2.1.1.3 Explosives Data __________________________________________ 2-6
2.1.1.4 Selection of Explosives ___________________________________ 2-8
2.1.2 Slapper Actuated Firing Equipment (S.A.F.E.) _________________ 2-11
2.1.2.1 SAFE-BA _______________________________________________ 2-11
2.1.2.2 Secure __________________________________________________ 2-14
2.1.2.3 Secure Plus _____________________________________________ 2-16
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Intentionally Blank
2.1.1 Theory
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2.1.1.1 Overview
An explosion is a sudden release of chemical, mechanical or atomic energy in the
form of expanding gas, exerting high pressure on its surroundings. A substance
may exhibit explosive properties if its rate of decomposition or reaction with
another substance is accelerated by heat and pressure generated in the process.
Chemical explosives are divided into two main categories: (1) deflagrating or
low explosives, and (2) detonating or high explosives. They differ by orders of
magnitude in reaction rate and in the pressures which are developed.
Low Explosives, once initiated by exposure to heat or flame, burn rapidly with
intense heat and dazzling flame. Pressures developed by low explosives reach
50,000 psi and can persist for milliseconds. These are suitable as propellants
and are used with our sample taker and bullet guns.
High Explosives detonate rather than burn. The chemical reaction takes place
within a shock wave front moving through the explosive at tremendous velocity
(1 to 6 mi/sec) which gives rise to a short duration pressure pulse in the order
of 50,000 to 4,000,000 psi. High explosives are subdivided into two categories
according to the method which is normally used to initiate the reaction.
1. Primary high explosives, are initiated by a hot wire or flame. They first burn
during a few microseconds, then undergo a transition from deflagration to
detonation. Primary explosives are extremely sensitive to friction and impact
and can be initiated by small disturbances like heat, friction, etc.
2. Secondary high explosives normally require a high energy shock wave,
provided by some primary high explosives to initiate detonation. When
burned or heated, secondary high explosives may or may not detonate
depending on factors such as, confinement, rate of heat dissipation and
the nature of the explosive.
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C H E M IC A L
E X P L O S IV E S
FLAMMABLE L O W or H IG H or
S O L ID S D E F L A G R A TIN G D E TO N A TIN G
Explosives Compatibility
There will be times, especially in more remote locations, where only certain
explosives are available. If explosive types must be mixed, here are some
guidelines on what to do.
The ability of one explosive material to transfer a high order detonation to another
material is based on the energy or detonation speed of the explosive material.
The relative energies of the explosive materials are listed in Table 2-1 Relative
Energies and Temperature Ratings of Explosives on a scale of 0 to 100:
Temperature Rating
Type Scale
(1 hr) - °F [°C]
RDX 100 330 [166]
HMX 105 400 [204]
HNS 70 500 [260]
In general, explosives will transfer detonation very well from high energy to low
energy but not so well from low energy to high energy. For example, RDX and
HMX are at the high end and are very similar. RDX and HMX parts can be
interchanged without any problem. With HNS more care is needed. For example,
an HNS charge will probably be detonated properly by an RDX or HMX cord, but
an RDX or HMX charge may not be detonated properly from an HNS cord.
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Note
If explosive types must be mixed, the temperature rating of the entire system will
be that of the lowest rated explosive in the system.
Compaction of Explosives
gun, the detonating cord may have difficulty setting off its associated booster if
conditions are not standard (i.e., bad crimp, gap, detonating cord shrinkage,
humidity).
However, once the booster fires, it easily initiates the attached detonating cord.
This explains why, in the case of partial firing, the detonation usually stops at the
bottom of a gun.
There is a practice, still carried on in the field, of putting a little loose powder in
the booster or detonator before inserting the detonating cord. This is totally
unnecessary and can cause misfires.
Purity of Explosives
Explosive color:
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Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-4 WL FOM / Explosives 2-4
Solubility:
Thus, apart from the color, a fast way to identify whether a cord is HMX or RDX is
to dissolve the explosive content of one meter of cord (@ 80 gr/ft) which should
weigh around 18 g in 100 cm3 of acetone.
Handling of Explosives
Any detonator that has been deformed (open housing) presents a serious safety
hazard. It should be put into a metallic transport tube before being stored with
other remnants.
Combustion of Explosives
Gas volume in liter per gram of explosive at standard conditions (1 atm, 20°C)
are as follows:
• RDX: 0.908
• HMX: 0.908
• HNS: 0.646
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-5 WL FOM / Explosives 2-5
• PYX: 0.655
P1V1T2 = P2V2T1
Traceability of Explosives
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All of the explosive items received in the field are traceable through the date shift
code (DSC) which is usually printed, stamped or written on the box containing
the explosives or sometimes, with some electrical detonators, on the component
itself. This code usually takes the form of a date and then some other numbers
that will identify a spool (for detonating cord), a particular batch or series of that
component. Some codes may be just a series of numbers.
Whenever a misrun, misfire or low order detonation occurs, the date shift code of
all of the explosives used must always accompany the failure report.
Since it is often difficult to find the packing boxes for explosives after a failure
has occurred, it is a good idea to record the date shift codes as the explosives
are installed.
Report any boxes or spools found without date shift codes via InTouch. Be sure
to reference the invoice number for the explosives.
Explosive Age
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2-6 WL FOM / Explosives 2-6
In many areas of the world, it is not feasible to send explosives back to SRC for
testing. In some countries, it is also quite common for explosives to be stored for
a long time before use. Field experience has shown that explosives more than 5
years old work very well provided they have been stored properly.
For optimum safety, try to avoid using explosives more than 5 years old,
especially detonators, boosters and cord in a gun string. Some areas use a
maximum age limit of 3 years for cord, boosters and detonators used in a gun.
Use older explosives in wireline guns and don’t hesitate to destroy explosives
that are very old and have not been stored properly. Be sure to follow the
approved procedures for the destruction of explosives.
Storage of Explosives
Explosives should be stored in their original sealed packing in a cool, dry place.
In humid environments such as the tropics and offshore, it is especially important
that the original packing be kept in good shape and that the bunker be accessed
only when necessary. If the bunker is in good shape and properly built (i.e.,
with wooden walls, etc.) the explosives will remain in good shape for a long
time. To keep your explosives supply in good shape, make sure the following
is adhered to:
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-7 WL FOM / Explosives 2-7
Composition PbN6
Very sensitive to friction
Characteristics Will self-detonate when heated
Flash point 625°F
Percussion caps, detonators
Applications
Booster C-63
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Private
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2-8 WL FOM / Explosives 2-8
In the estimated running time, provision should be made for errors in estimation
of BHT (it is usually higher than thought) and unexpected delays (offshore
weather, leaks while nippling up, other mechanical problems). This estimated
running time must be discussed with the customer and, should the operating
point fall too close to the explosive critical line, the next higher rated explosive
package should be proposed.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-9 WL FOM / Explosives 2-9
Time-Temperature Guidelines
For high temperature applications HNS charges should be used for all HT
perforating operations that fall within the revised Time-Temperature guidelines.
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For applications requiring the use of HNS explosives in order to meet the
time-temperature capabilities of the explosive charges:
The temperature rating of any system will be the rating of the lowest rated
component of that system.
Clean and controlled loading facilities are required equipped with appropriate
cleaning, handling and inspection tools.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-10 WL FOM / Explosives 2-10
For RDX and HMX: If the time and temperature exposure is exceeded due
to unscheduled events, typically the systems failure may result in high order
detonation with potentially catastrophic results for the well completion.
HMX exhibits an increase in impact sensitivity after exposure above 330 degF
[166 degC], even for a short time; or after exposure above 300 degF [149 degC]
for 100 h. Therefore, if a Schlumberbger HMX perforating system has been
exposed to 330 degF [166 degC] or to 300 degF [149 degC] for 100 h, it must
be removed (unshot) from the well and stored in a safe location. Furthermore,
the system shall not be downloaded (explosives components removed from
the carrier) for at least 48 h, allowing sufficient time for HMX to revert to a less
impact-sensitive state.
Special care must be taken in retrieving unfired explosives devices that have
exceeded time and temperature limits due to concern of trapped pressure.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
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Figure 2-2: Time-Temperature Guidelines for Selection of Explosives in Hollow Carrier Guns
This chart only identifies time-temperature capabilities and is not the rating of
the perforating system. High Risk completion projects (high temperature, high
pressure and long duration) require special preparation. All jobs above the
HMX line fall into this category. Do not plan, bid or advise on a job of these
characteristics without contacting InTouch.
2.1.2.1 SAFE-BA
General
The SAFE-BA system was designed to significantly improve wellsite safety and
efficiency for wireline perforating related tools. Primarily, the SAFE-BA systems
do not require the shut down of electrical generating or EMF (Electrical Magnetic
Field) power equipment.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-12 WL FOM / Explosives 2-12
Private
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2-13 WL FOM / Explosives 2-13
Mono Adapter
Detonating Cord
Booster
Gun
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
EFI
ESIC
Safety Clamp
Contact Assy
Private
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2-14 WL FOM / Explosives 2-14
2.1.2.2 Secure
Overview
The Secure* detonator, using exploding foil initiator (EFI) technology, is the
safest detonator in the industry. No primary high explosives are used in the
detonator. All electronics are contained in the detonator package and are fully
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As can be expected with any new electronic or explosive device, some pre-job
preparation is required. Pay particular attention to gun string insulation, including
the collar locator, because much higher voltages are required to shoot. Arming
and shooting require attention because Secure is polarity sensitive. Shooting
technique is much simpler than with SAFE-BA, but there is a suggested
procedure for best results.
• Gun Wiring - Secure operates at 350 to 540 V. Gun wires must be Teflon,
600 volt rated to withstand this voltage level.
• Hot Check - Check ALL equipment used (cable, head, weights, CCL, etc.)
with a megohmmeter. ALSO, if possible, perform an insulation hot check
through the cable and CCL by sending 540 V to check for leaks.
• Polarity Sensitive - The Secure detonator will ONLY fire on the correct
polarity. Whether single guns or selective guns, correct wire connections are
imperative. Each Secure is shipped with a basic instruction sheet showing
how to arm guns.
• Temperature Downgrade - The Secure detonators, carrier gun version
T6005040, from DSC 01-108 to 01-201 (serial numbers 5445 through 8195)
have been downrated to 300°F for one hour. All others are rated at the
standard 340°F for one hour.
Applications
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-15 WL FOM / Explosives 2-15
The Secure hollow carrier version is fluid desensitized; therefore, it must be used
only in hollow carriers. It is 4.9 in. long, about 0.8 in. in diameter and will fit all
standard firing heads and bottom noses. Some early slim HSD* bottom noses
will need to be swapped for later, larger versions.
Fluid Desensitized
Figure 2-4: Secure Hollow Carrier Version
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Explosive Bulkhead
Figure 2-6: Secure exposed detonator
Private
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2-16 WL FOM / Explosives 2-16
Overview
The Secure Plus* system combines the Secure actuator with the Addressable
Switch Firing System. Secure devices, using exploding foil initiator (EFI)
technology, are the safest detonating systems in the industry. No primary high
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
explosives are used in Secure Plus devices and each device has an unique
address. All electronics are contained in the detonator package and are fully
expendable - no separate downhole cartridge is required.
As can be expected with any new electronic or explosive device, some pre-job
preparation is required. Pay particular attention to gun string insulation, including
the collar locator, because high voltages are required to shoot.
• Gun Wiring - Secure Plus fires at 350 to 540 V. Gun wires must be Teflon,
600 V rated to withstand this voltage level.
• Hot Check - Check ALL equipment used (cable, head, weights, CCL, etc)
with a megohmmeter. ALSO, if possible, perform an insulation hot check
through the cable and CCL by sending 540 V to check for leaks.
Secure Plus devices use Addressable Switch technology. All testing must
be performed appropriate to the Addressable Switch Firing System (ASFS)
procedures. Initiating the Secure Plus devices can only be accomplished with
AS_SHM software.
General Description
Before operating the tool, read the Safety precautions in the "Wellsite Operations"
section.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-17 WL FOM / Explosives 2-17
Secure Plus combines the features of Secure with that of the Addressable Switch
Firing System (ASFS) by adding circuitry to facilitate two-way telemetry.
• Fully expendable
– No maintenance
Tool limitations
Although lab tests show successful operation with cable lengths ranging from 0 ft
to 30,000 ft, limited verification testing has been performed using H2S cable and
COAX. Very long NT heptacables, especially at higher temperatures, present a
particular telemetry problem at this stage of development.
Compatibility with the Xantrex power supply used in the “Europe WAFE” is
compatible with Maxis software OP11/ KP1 and OP12 only with Appkit SRC-2483
or later.
Private
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2-18 WL FOM / Explosives 2-18
Applications
Donor
Receiver
Fluid Desensitizing Gap
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The Secure Plus is fluid desensitized; therefore, it must be used only in carrier
guns. It is 4.9 in. long, about 0.8 in. in diameter and will fit all standard firing
heads and bottom noses.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-19 WL FOM / Explosives 2-19
be locally modified. The Secure Igniter has been tested with Schlumberger,
Baker, Owen and PRS charges in their respective tools. A secondary igniter is
not required.
3. The ignition mix heats the primary explosive (lead azide) causing the lead
azide to detonate.
4. The detonation of the lead azide detonates the secondary explosive base
charge.
Most have a 27Ω resistor in each leg wire in series with the filament to prevent
accidental firing from stray current:
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-20 WL FOM / Explosives 2-20
Holes for
Two 27Ω Filament
Match liquid
safety ignition Lead Lead azide
entry
Leg Rubber resisters pellet or azide
wires plug powder primer RDX
Lead
Two 27Ω Filament
azide Lead
safety primer
Match azide
Leg resisters
Rubber ignition
wires RDX RDX
plug pellet
booster section
Figure 2-10: Pressure Tight Detonator
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-21 WL FOM / Explosives 2-21
Detonating cord consists of a high explosive core (RDX, HMX, etc.) covered by
a plasticized braid jacket, or in some cases a lead sheath. Its purpose is to
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transmit the explosion from the blasting cap to a number of individual charges.
Since the velocity of detonating wave is about 4 mi/sec, initiation of charges is
for practical purposes simultaneous.
Plastic
Textile Braid Lead Jacketed
Detonating Cords
Explosive
Figure 2-11: Detonating Cords
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-22 WL FOM / Explosives 2-22
9. Do not drag Hyperdome strips in and out of carriers several times before use
as this may damage the lead cord.
10. Carefully guide ribbon cord in charge groove when loading to prevent
pinching the cord.
11. Use string or soft aluminum wire to tie ribbon cord to channel holder strip
between charges (clips have sharp edges which can damage ribbon cord
particularly where well is producing at high volume shaking the gun).
12. Use watertight transport handling caps with plastic vent plugs on all guns
loaded in the shop.
13. Feed detonating cord straight from roll. The cord on the left (see Figure 2-12
Correct Way to Feed Detonating Cord) is twisted and can pull tight over the
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sharp end of the gun causing loosening of the explosive packing and a low
order detonation when the gun is fired. Reboxed cord should be respooled
as soon as possible to prevent the bent cord from taking a permanent set
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-23 WL FOM / Explosives 2-23
Use only the recommended boosters for perforating applications. All substitutions
should be reviewed via InTouch.
There are three crimp-on explosive transfer boosters recommended that cover
the entire temperature range and both side-by-side and end-to-end transfer
applications:
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System Booster
RDX Systems 1. RDX Booster (H448841)
2. Used in HSD, TCP and S.A.F.E./Secure applications. HP3
RDX Booster (H524270) is obsolete and is not recommended
for any application.
HMX Systems 1. HMX Booster (H447381)
2. Can be used in every instance requiring explosive transfer in
this temperature range, including S.A.F.E./Secure carrier guns.
EB-3 HMX 250 mg SAFE-BA Booster (H545234) is obsolete
and is not recommended for any application.
HNS Systems 1. HP-10 NONA Booster (H447624)
2. Replaces all HNS boosters and replaces HP-4 boosters (used
in exposed SAFE-BA applications). HP3–A HNS booster
(H524273) is obsolete and is not recommended for any
application.
• HP-4 booster (H447509) for SAFE-BA is obsolete. It can still be used for
initiation of S.A.F.E. exposed guns and is now listed as an acceptable
alternate booster in that system only - it should not be re-ordered.
• NONA receptor booster (H432465) for TCF - TCP applications (e.g., Sealed
Ballistic Transfers, Ballistic Swivels and CIRP). HNS receptor booster
(B029245) for use in TCF is obsolete and is not recommended for any
application.
• HMX 400°F Nobel booster (B077451) must be used when HT pressure tight
detonator (P285784) and Halar detonating cord are combined (high-temp
exposed guns and back-off applications).
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-24 WL FOM / Explosives 2-24
12
2.2 in.
[56 mm]
Housing, Metal
IATA 1.4S
UN 0367 Cap, Metal
Box 10
0.5 in.
1 hr 500°F [13 mm]
100 hr 450°F
Explosive, Primer
200 hr 425°F Cap, Plastic
Explosive
1.370 –0.010
0.695 –0.025
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-25 WL FOM / Explosives 2-25
1.375 –0.010
0.720 –0.035
0.250 Dia.
Shell HMX
Retainer
Figure 2-16: HMX Booster (H447381)
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NONA
0.220 +- 0.010
0.000 0.240 +- 0.008
0.000
0.700
1.375 – 0.010
Figure 2-17: Hi-Temp NONA Booster (H447624)
Turn the booster upside down onto a piece of dark paper. Carefully lift the
booster and look at the paper. If there is a circle filled with explosive then do not
use the booster. If only a few specs of powder are present on the paper, then
examine the face of the explosive down the shell. A small indentation (0.5 mm)
is acceptable, anything else is not.
When installing boosters, it is very important not to twist the booster relative to
the detonating cords. This is especially important with lead covered cords. The
explosive in the boosters is soft and could be loosened by the abrasion caused
by this twisting action.
Always keep the plastic plugs in the end of the boosters. This helps prevent any
moisture problems. The HP series of boosters come with these plugs installed.
This helps prevent any moisture problems.
Private
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2-26 WL FOM / Explosives 2-26
Primer Charge
Liner
Detonating Cord
The detonation shock wave is initiated at the apex in each shaped charge, and
propagated through the explosive charge, collapsing its metallic liner. Velocities
in the order of 4 mi/sec and pressures of about 4,000,000 psi are generated.
Under these conditions the mechanical resistance of solid material is negligible
and the liner collapses toward the charge axis forming a high speed jet moving at
about 4 mi/sec. This jet material impinges on the casing, cement and formation
with pressures of 3,000,000 psi and penetrates by laterally pushing the solid
material aside.
DP 41 B HJ II RDX HSD
1 2 3 4 5 6 7
1. Charge type:
System Booster
DP Deep Penetrating
Private
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2-27 WL FOM / Explosives 2-27
BH Big Hole
System Booster
A pressed powder (copper, lead, tungsten)
B pressed powder (copper, lead)
C solid copper
D solid zinc
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E solid aluminium
F titanium powder
J copper, lead, tungsten
System Booster
HJ Hyperjet
UJ Ultrajet
HP Hyperpack
UP Ultrapack
CP CleanPack
CS Cleanshot
5. Levels of performance:
SX I, HJ II, HJ III, UJ
6. Explosive type:
PETN, RDX, HMX, HNS, PYX
7. Gun type:
System Booster
HSD High Shot Density
PPG Port Plug Gun
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-28 WL FOM / Explosives 2-28
2. Keep the original packing, especially the silica desiccant and humidity proof
bag.
3. Humidity deteriorates explosives. Keep charges properly wrapped during
storage.
4. Never let loose charges knock against each other particularly during
transportation. Overpack with rags if necessary.
5. Cracked liners are responsible for irregular exit holes, shooting off-center of
the port plug, excessive burrs, gun damage, and poor formation penetration.
Visual inspection of all charges is recommended.
6. Random low-order charge detonation or abnormally large burrs can be
caused by charges coming out of their retainer jacket or the retainer jacket
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
coming out of the loading strip. To avoid this problem handle loaded guns as
smoothly as possible and avoid shocks.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
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2.2
Private
Approved Detonator List
Temperature Rating Pressure Rating Explosive
Part Number Description for 1 hr ( F [ C]) (psi [kPa]) Type Type Manufacturer Manufacturer PN
1
P448696 DETONATOR, DYNAWELL 1019S, FOR PIVOT GUN 365 [185] 12,000 [82,737] End Fire HNS DYNAenergetics 1019S
P190860 2 DETONATOR, DYNAWELL Z-480 300 [149] 15,000 [103,421] Crimp On RDX DYNAenergetics Z-480
WL FOM / Explosives
3
T6005130 ASSEMBLY, DETONATOR, SECURE EXPOSED 340 [171] 15,000 [103,421] End Fire NONA SRC T6005130
P581311 DETONATOR, DYNAWELL 1018 355 [179] 15,000 [103,421] Crimp On HNS DYNAenergetics 1018
P285784 DETONATOR, DYNAWELL 2026, HPHT 480 [249] 25,000 [172,369] End Fire HNS DYNAenergetics 2026
P082938 DETONATOR, DYNAWELL 0015FD 340 [171] Fluid Desensitized Crimp On RDX DYNAenergetics 0015FD
100026475 DETONATOR, A-140 340 [171] Fluid Desensitized End Fire RDX Austin Powder A-140
100034412 4 ASSEMBLY, SECURE PLUS 340 [171] Fluid Desensitized End Fire NONA SRC 100034412
T6005040 ASSEMBLY, DETONATOR, SECURE 340 [171] Fluid Desensitized End Fire NONA SRC T6005040
100187535 DETONATOR, A-85 340 [171] Fluid Desensitized Crimp On RDX Austin Powder A-85
Detonator Specifications
H448887 DETONATOR, DFC-10 350 [177] Fluid Desensitized Crimp On RDX ORICA DFC-10
100087502 DETONATOR, 3050-009LS 450 [232] Fluid Desensitized End Fire HNS OWEN 3050-009LS
B033720 DETONATOR, E-161 475 [246] Fluid Desensitized Crimp On HNS OWEN E-161
H291271 or P291271 DETONATOR, DYNAWELL 0026FD 500 [260] Fluid Desensitized Crimp On HNS DYNAenergetics 0026FD
H334496 DETONATOR, G-21 500 [260] Fluid Desensitized End Fire HNS OWEN G-21
T6041743 DETONATOR, DYNAWELL 0026FD END-FIRE 500 [260] Fluid Desensitized End Fire HNS DYNAenergetics 0026FD END FIRE
Type Load Sheath Shrink (-)/Elong Temp. Rating Pressure Applications1 Part
gr/ft (+) (1hr) Rating Number
Exposed Non Exposed Non
exposed exposed
RDX 80 Nylon -8% – 330°F – PPG B017597
[166°C]
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2
HNS 40 Lead 0 – 500°F – WLNE & B027910
[246°C] TCP
2 – –
RDX 40 Lead 0 340°F WLNE & H106960
3
Ribbon [166°C] TCP
2 – –
HNS 40 Lead 0 500°F WLNE H304114
Ribbon [260°C]
HMX 80 Nylon -1% 330°F 400°F 20,000 WLNE, H304800
[166°C] [204°C] psi BO & EJ
[137,895
kPa]
RDX 80 Nylon -1% 300°F 340°F 15,000 WLNE, H304843
[149°C] [166°C] psi BO & EJ
[103,421
kPa]
RDX 80 – 300°F – EJ B073382
[149°C]
HMX 80 FEP -2% 365°F 365°F 20,000 WLNE & H352944
[185°C] [185°C] psi EJ
[137,895
kPa]
HNS 87 Lead 450°F 500°F 20,000 EJ & BO H448845
[232°C] [260°C] psi
[137,895
kPa]
HMX 60 Rilsan -1% 330°F – 20,000 EJ H448369
[166°C] psi
[137,895
kPa]
HMX 35 Lead 0 – 400°F – WLNE & H448706
[204°C] TCP
HMX 50 Rilsan -1% 360°F 360°F – WLNE & H447050
[182°C] [182°C] PG
PYX 80 Teflon LS -2% 415°F Use 20,000 BO B030294
PFA Textile [213°C] H429816 psi
[137,895
kPa]
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-31 WL FOM / Explosives 2-31
Private
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2-32 WL FOM / Explosives 2-32
wireline
perforating
HP-10 NONA 500°F [260°C] – High H447624
temperature
wireline
perforating
Secure Exposed HNS / N/A 15,000 psi Exposed 100043871
Booster NONA [103,421 kPa] Perforating
1
Booster HNS 480°F [249°C] – High P376362
temperature
wireline
perforating
Det. Cord Link RDX 300°F [149°C] 15,000 psi Back-off P190687
1-7 [103,421 kPa]
Det. Cord Link HNS 480°F [249°C] 25,000 psi Back-off P285791
1-7 [172,369 kPa]
1
Equivalent to H334877
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
2-33 WL FOM / Explosives 2-33
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
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Private
WL FOM / Explosives
Intentionally Blank
3 Perforating Accessories
3.1 Correlation Tools _______________________________________________ 3-1
3.1.1 Casing Collar Locators _______________________________________ 3-1
3.1.1.1 Theory of Measurement __________________________________ 3-1
3.1.1.2 Hardware Description _____________________________________ 3-3
3.1.1.3 Operating Instructions ____________________________________ 3-4
3.1.1.4 RITE Maintenance ________________________________________ 3-6
3.1.1.5 Catalog Drawings & Parts Lists ___________________________ 3-12
3.1.2 Gamma-Ray Detectors ______________________________________ 3-12
3.1.2.1 Theory of Measurement _________________________________ 3-12
3.1.2.2 Hardware Description ____________________________________ 3-14
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3 PERFORATING ACCESSORIES
Before operating the tool, read the safety precautions in the “Operating
Instructions” Section.
Principal Applications
Casing collar locators are primarily used to detect joints in pipe, whether it be in
easing strings, drill pipe or in production strings. In casing strings they are used
for correlation with CBL-VDL logs prior to perforations. In drill pipe they are
used to identify downhole equipment and joints prior to running a back-off shot
or say a colliding tool. In tubings they are run to identify down-hole equipment
like packers, expansion joints and gas-lift valves etc.
Physics of Measurement
The basic principle behind the detection of casing collars by a easing collar
locator is Faraday’s law of electromagnetic induction, which says that an e.m.f
is induced in a coil if the magnetic flux around it is changed and it lasts for
the time for which the flux is changing. The amplitude of the induced e.m.f in
the coil is proportional to the rate of change of flux around it. The CCLs are
electromechanical devices used to locate collars by passing a strong magnetic
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field directly over the mass of a collar joint and measuring the voltage induced
due to disturbance of the magnetic flux lines by the discontinuity in the easing
(i.e., the collar joint).
Two permanent magnets are installed in line with the south magnetic poles facing
each other. Between the two magnets and in the magnetic field are four coils.
The coils are wired in series around a ferro-magnetic core, but the coil phasing is
such that the flux lines that induced voltage into the coils will produce zero volts if
the magnetic fields of the two magnets are equal. Comparatively, few lines of
force (flux) will exist in air between the poles of the magnets because air presents
a very high reluctance. However if an iron mass is placed near the magnetic
field, it provides a path of low reluctance, and more lines of force will exist. If the
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mass detected is even (such as a smooth casing pipe), it will increase the two
fields created by the magnets by the same amount, and the voltage induced in
the two coils will be equal and opposite. In fact the coils have been wound for
this, because we are only interested in anomalies caused by sudden increases
or decreases in the casing mass. When passing a casing collar:
1 6 1 6
D etector
After the first magnet goes past the collar, the second magnet detects the collar.
The voltage induced into the coils is opposite in phase from the first magnet,
because the second magnet is oriented differently. This is what causes the
multiple and bipolar deflections on the log.
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The voltage induced into the coils is dependent on two things, flux density and
change in time (logging speed). At the logging speeds generally used, the output
of the collar locator coils is a linear function of speed. Below is a composite log
signal of a detected collar. The smaller peaks are due to the 2K coils, while the
larger ones are caused by the 8K coils.
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Flush joint collars are difficult to detect because this type of joint is machined to
be close fitting. Furthermore, they often have a seal that reduces the air gap to
almost nothing. Flush joints are low in mass compared to the rest of the pipe
and consequently present a high reluctance path for tile magnetic field. This will
change the flux density which in turn will be felt by coils and translated into a
collar signal. Most flush joint collar signals are low in amplitude.
Almost all CCLs used for perforating have zener diodes connected back- to-
back on the gun line. The purpose of these is to prevent the CCL signal from
shorting to ground through the detonator. The zeners which are rated to about
6V, prevent voltages below this value to reach the detonator. With a shorted
zener, you won’t get a CCL signal; and with an open zener you will not be able
to fire on the gun line. The exception to this is the CCL-AG and CCL-AT which
have a series coil. Here the coil ground is through the detonator and we get the
collar signals as long as the detonator has not fired.
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2
CCL-L must be replaced by CCL-AG above 350 degF (177 degC). The CCL-AG is a 60 to 80 ohm series coil
rated to 500 degF and 20 kpsi. It does not have diodes. The CCL-AT is a high pressure version of CCL-AG.
CCL-NB (P279506) is a 1-3/8 in. CCL with a 1-11/16 in. housing. The CCL-NB can withstand back-off
3
Safety
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The only items required for operating the tool is the latest version of the PERFO2
software and a SHM module. The above mentioned locators do not need any
power from the CSU.
Troubleshooting
The CCL signal is processed in the CSU through the non-redundant CCL-MMD
and CCL-ANA cards. You should always have spares in case any of them go
bad. In case you end up with no spares and the problem is in these cards, then
the CCL signal can be acquired through the SP channel. Just declare the tool as
SP, instead of CCL, change SPLW from W6 to W1 and SPLR from W8 to W10.
Then change the sampling rate from 6 in. to 2 in. (check patch in DIR for latest
CP versions) to avoid getting a lazy CCL. Set the scale to 500 mV/track (-280
to 220) to see a good signal and continue logging.
The Hi-Res patch (for 6 in. to 2 in. sampling) for CP versions up to 32.6 is
given below.
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The procedure given below bypasses all CSU safety features (H/W and S/W).
So know what you are doing.
If you can’t shoot or get a CCL and suspect your SHM, here is way to do your
job on the CSU.
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1. Connect pins BA (CCL-HI) and BB (CCL-LO) of TIU side 1, bottom row to the
required cable conductors inside the TIU. Note that pins EA to EF are logging
cables 1 to 6, pin EH is logging cable 7 and pin EL is logging cable 10.
Load a program containing a CCL and log as for standard correlation.
2. For shooting, correlate and position gun using the above procedure.
Connect DC power directly to the required cable conductors inside the TIU.
Note that pin DN is DC+ and pin DS is DC-. Typically you would reconnect
DN to EA and DS to EL when shooting on line 1.
Enable DC power, by halting and typing 17764076/ and then 777777.
Send DC power as for normal shooting operation.
Remagnetization
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CCL-N
Application
FIT 1
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FIT 2
1. Check continuity between upper head pin and housing. Multimeter should
read between 3600 Ω and 4000 Ω.
2. Check between upper head pin and screw. Multimeter (on range x10k)
should deflect on each polarity.
FIT 3
1. Connect multimeter (on 100 mA scale) between upper head pin and housing.
2. Pass a steel rod or screwdriver along the housing. Momentary deflections
of 25 to 50 mA should be observed.
3. Oil housing and slightly grease O-rings.
4. Install thread protectors and magnetic screen.
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Note
Do not store casing collar locators near electronic cartridges, especially
Dipmeters.
CCL-L
Application
1. All perforating using 1-11/16 in., 2-1/8 in. or 2-7/8 in. guns.
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2. Used with Baker #05 and #10 setting tool and junk catcher.
FIT 1
FIT 2
FIT 3
1. Connect multimeter (on 100 mA scale) between spring contact and housing.
2. Pass a steel rod or screwdriver along the housing. Momentary deflections
of 25 to 50 mA should be observed.
3. Oil housing and slightly grease O-rings.
4. Install thread protectors and magnetic screen.
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Note
Do not store casing collar locators near electronic cartridges, especially
Dipmeters.
CCL-AG
Application
1. All perforating using 1-11/16 in., 2-1/8 in. or 2-7/8 in. guns especially
Pivot Guns. Preferred over CCL-L for high temperature and high pressure
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operations.
2. Used with Baker #05 and #10 setting tool and junk catcher.
FIT 1
FIT 2
FIT 3
1. Connect multimeter (on 100 mA scale) between spring contact and contact
cone.
2. Pass a steel rod or screwdriver along the housing. Momentary deflections
of 25 to 50 mA should be observed.
3. Oil housing and slightly grease O-rings.
4. Install thread protectors and magnetic screen.
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Hints
CCL signal is grounded through the detonator. So after firing the gun you may
not get CCL signal. This is also a positive indication of the gun firing.
Note
Do not store casing collar locators near electronic cartridges, especially
Dipmeters.
CCL-AT
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Application
1. All perforating using 1-11/16 in., 2-1/8 in. or 2-7/8 in. guns especially
Pivot Guns. Preferred over CCL-L for high temperature and high pressure
operations.
2. Used with Baker #05 and #10 setting tool and junk catcher.
FIT 1
FIT 2
FIT 3
1. Connect multimeter (on 100 mA scale) between spring contact and contact
cone.
2. Pass a steel rod or screwdriver along the housing. Momentary deflections
of 25 to 50 mA should be observed.
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Hints
CCL signal is grounded through the detonator. So after firing the gun you may
not get CCL signal. This is also a positive indication of the gun firing.
Note
Do not store casing collar locators near electronic cartridges, especially
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Dipmeters.
CAL-B
Application
FIT 1
FIT 2
FIT 3
1. Connect multimeter (on 100 mA scale) between spring contact and housing.
2. Pass a steel rod or screwdriver slowly along the housing. Momentary
deflections of about 20 mA should be observed.
3. Oil housing and slightly grease O-rings.
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Note
Do not store casing collar locators near electronic cartridges, especially
Dipmeters.
CCL-AF
Applications
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The CCL-AF is a flush joint collar locator. It is a wall contact device which locates
casing collars by passing the magnets directly over the crack created by the
collar joint. Since the crack is necessarily narrow, particularly in flush joints the
time duration of the signal is very low. The circuit is especially designed to pick
up the high frequency components of this signal whose duration at a logging
speed of 3600 ft/hr can be as low as 1/30th of a second.
The number and energies of these gamma rays are distinctive for each
element. Potassium K40 emits gamma rays of a single energy, whereas the two
radioactive series emit gamma rays at various energies.
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• Correlation
• Lithology identification (shales)
• Quantitative evaluation of shaliness
• Quantitative evaluation of radioactive mineral deposits
• Cased hole perforating depth control
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The following block diagram describes the gamma ray detector operation:
Threshold
NaI crystal PMT Pre-amp discriminator Monostable
3-us pulses
out
HV-
Gamma High-voltage
rays ladder
HV Control DC + 5V
Oscillator in
The Integrated Gamma Ray (IGR) detector uses a ruggedized NaI(Tl) scintillator
crystal. The photomultiplier tube (PMT) is optically coupled to the crystal. It
accepts at its photocathode the light output from the crystal and outputs at its
anode a negative electrical signal proportional to the energy of the gamma ray
deposited in the crystal.
The PMT is operated with the anode grounded; a High Voltage Ladder supplies
negative voltages to each dynode of the PMT, with the resulting cathode voltage
being typically at –1200 V to –2000 V relative to the anode. No resistive bleeder
string is used to set the voltage at each individual dynode. Rather, the various
stages of the high voltage multiplier are directly coupled to the dynodes. The
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The current pulse from the PMT anode is passed to a preamplifier, which
performs the pulse shaping and current-to-voltage conversion. This signal is
passed to a voltage comparator that provides a logic pulse signal. The falling
edge of the logic pulse triggers a dual, monostable multi-vibrator, which then
produces a 20-microsecond pulse. These pulses are conveyed to the CAN
bus via a Universal Acquisition Board.
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3.2 Weights
This section provides general information on the various weights commonly
used in perforation operations.
3.2.1 Specifications
Pres-
sure Temp. Water
Rating Rating Air Dis-
OD Length Weight placed
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3.2.2 FIT 1
1. Remove thread protectors.
2. Clean tool.
3. Check O-rings and replace if worn.
4. Check cleanliness of O-ring seat on upper head.
5. Check that spring or pin contact is not bent and tight.
6. Check that contact rod terminal is tightened in place.
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Note
EQF connector rods can be properly repaired with a new hi-temp shrinkable
tubing (E048946). Rated to 500°F, this tubing easily fits onto the 0.168 to 0.170
in. dia connector rod and requires only a standard heat gun (400-450°F).
3.2.3 FIT 2
1. Check insulation between spring or pin contact and body. Multimeter should
read infinite resistance.
2. Check continuity between spring contact and contact rod terminal.
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3.2.4 FIT 3
1. Oil housing and slightly grease O-rings.
2. Install thread protectors.
3.2.5 Troubleshooting
3.2.5.1 Problem
High density weights are two concentric tubes with an annular space full of
powdered tungsten. If a high density weight is flooded, water will pass through
holes in the inner tube into the powdered tungsten in the annulus. Once in the
annulus the water will boil (when the weight is run to a high enough temperature)
distributing water vapor into all of the weights. However, since water vapor is
non-conductive a failure will probably not occur on this descent. On the trip out
of the well the water vapor will condense causing the weights to leak. Cleaning
the conductor parts will fix the leak but liquid will remain in the tungsten powder
assuring future problems.
3.2.5.2 Remedy
Remove the rods and heat all effected weights to 250°F [121°C] overnight.
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Steel......................................See Catalog
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Before operating the tool, read the safety precautions in the “Operating
Instructions” section.
The coil array that rotates with the guns and detects the direction of adjacent
tubing strings.
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The coil array section shown in Figure 3-4 Coil Array consists of an Exciter
Coil, a Reference Coil and a Directional Detector Coil at approximately 3.5 ft
from the Exciter. The Exciter is a bifilar wound inductor with each coil’s polarity
180° from the other. When the inductor is toggled between its two windings by
the electronic switching circuit an AC magnetic field results. The Exciter coil
establishes a magnetic field around the casing as shown in the figure. This
magnetic field is then distorted by the metal mass due to the surrounding tubing
and/or casing strings.
Magnetic
Field
Metal
Proximity Max. Metal Exterior
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Pipe of
Interest
Detector
Upper String Coil
Exciter
Coil
Reference
Lower String Coil
Lower String
Gun
This distorted magnetic field is received by both the Reference and Detector coils
which will calculate a flux from the received frequency. The high flux corresponds
to the greater metal mass in the proximity. The tool is then positioned facing the
higher flux reading, therefore the Long String, while the guns will be facing 180°
away. The value of the flux is relative to the surrounding metal spacing and
thickness, thus the tubing/casing geometry and weights.
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• Casing patches
Positive DC power is used to run the motor and tool electronics and negative
DC power is used to shoot the gun.
The POT-C is not combinable with any other tools. The POT-C has a optional
gun spacer, used to avoid positioning the POT-C sensors too near a collar. If the
tool pickup coil array is too near a collar, the mass of the metal will distort the
electromagnetic field and prevent proper location of adjacent tubing string(s).
The POT-C does not support the use of switches or multiple guns.
The WPP is a modular to and can detect casing collars, deviation , pressure,
temperature and gamma-ray signals while perforating. The WPP support
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3.3.2.1 POT-C
The POT-C is used in multiple string completions to orient perforating guns,
typically a 2-1/8 in. Enerjet or SCG gun (a maximum of 20 ft), with the objective
of preventing perforating the other tubing strings in the completion.
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3.3.2.3 SPD-AB, F
The SPDs are used to provide zero clearance (and hence ensure maximum
perforation efficiency) for enerjet guns and zero and 180° phasing scallop guns.
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They use spring force for eccentering. Different casing arms are available for
eccentering in different casings (typically 5 in., 7 in. and 9-5/8 in.). They have
just about been replaced by the much better MPDs, primarily because of the
problems they caused in running in of guns. They were principally used to orient
2 ⅞ in. zero phasing hyperdome guns.
The MPDs were developed to counter the running difficulties associated with
SPDs, especially in deviated wells. The commonly used MPD-G (1-3/8 in.),
MPD-F (1-11/16 in.) and MPD-H (2 in.) have now been redesigned to improve
reliability and performance and to simplify manufacturing. The new MPDs are
MPD NB, MPD-LB and MPD-MB. These have a higher pressure rating as well
as better long term retention of magnetic properties.
The POT was developed for working in multiple string completion environment.
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3.3.5.1 Safety
1. The POT-C uses DC MAIN for a power source. This voltage is hazardous.
2. The MPDs exert very strong eccentering forces. Care should be taken when
working with them near metallic benches or tools. Care should be taken to
avoid pinched fingers when installing magnetic keepers.
3. Care should be taken when opening a closed spring arm of an SPD.
Preferably the tool should be laid on the ground, with a rope around it. The
rope should then be used to open the spring arm slowly.
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Equipment Checklist
The MPDs and SPDs are electrically through wires and usually used with guns.
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A firing head adapter, which adapts the MPDs and SPDs to the guns as required.
An SHM is used to fire the guns.
Combinations
The POT-C is not combinable with other services and is run with a CCL-LB,
CME-BA and POSA-AA. It is available in the CP38 PERFO2 software.
The MPDs and SPDs are combinable with all through tubing puncher, scallop
and enerjet guns.
Tool Transportation
The MPDs should always be transported with their magnetic screens. The SPD
spring arms should be left open to prevent any damage to the spring action
by large stresses.
POT-C
The POT-C requires certain special operating features which are described
below.
Setup Phase
The POT-C is available tool in the CP38 PERF02 software. The format used to
display motor revolutions, magnetic flux and CCL is: POT. Though you can run
ONLY one gun with the POT-C, the software requires you to enter the number
of guns as 1.
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The POT-C tool length in the tool tables is set to zero to ensure that the CCL is
not memorized. The distance from the CCL sensor (tool zero) to the top shot of
the gun must be entered correctly to ensure that the gun is not fired off-depth.
ALWAYS zero the odometer on the CCL sensor.
Log Phase
• Correlation log
The CCL-LB is used to generate the correlation log to verify that the POT-C
and gun are correctly positioned. Every time, you give a VIEW or LOG
command you must press the “LOG” button on the POTM AA in order to
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display the CCL signal. The “LOG” button on the POTM-AA activates a relay
in the tool module that connects the tool module to the logging cable. The
button also causes the green LED next to it to light up. The relay will remain
energized and the LED on until you issue a “ROTAtion” command and then a
STOP command. At that time the relay will be deactivated and the LED next
to the “LOG” button on the POTM AA will go off. After stopping the rotation
of the POT-C, you will need to reactivate the log relay if you wish to acquire
any further CCL signals. In order to do this, you will need to follow the earlier
sequence of events of first issuing a “LOG” or “VIEW” command and then
pressing the “LOG” button on the POTM-AA.
• Orienting the Gun
After positioning the POT-C at the proper depth, you are now ready to orient
the gun for shooting. To orient the gun without generating a film or data file
enter the command “VIEW TIME”.
Press the “LOG” button on the POTM-AA (if necessary, i.e., the green LED
next to the button is off). Then enter the command “ROTA”.
The DC main power will now be enabled and you should press the “ARM”
button on the TPU and turn up the variac until the delta volts is approximately
in the center of the meter. At the same time the computer will disallow the
CCL curve and begin presenting on the numeric display the raw input value
of FLUX. In general, the higher the FLUX reading the greater the mass of
metal that the POT-C sensor is seeing. In most cases you will want to avoid
shooting adjacent tubing strings. So assuming the shots are oriented 180°
out of phase with the sensor, when the sensor is pointing directly at the
greatest mass of metal, the shots are pointed away. Generally the greatest
mass of metal will be the adjacent tubing string(s) and so the shots will be
pointed away from the adjacent tubing. In some completions there might
be circumstances in which the greatest mass of metal is not the adjacent
tubing string(s) and so caution is necessary in interpreting the POT-C results.
Assuming you wish to stop the tool at the highest value of FLUX, the simplest
procedure is to enter the command “STOP”.
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The computer will then print the message “STOP ROTA? (Y/N)’.
Now while watching the FLUX value in the numeric display, wait until the
FLUX value reaches its maximum before entering the command “Y”.
You may want to watch several cycles to get an approximate value for the
FLUX maximum reading before stopping rotation. Immediately after entering
the “Y” the computer will drop the DC main enable and disable the logging
relay in the POTM-AA. As the tool no longer has motor power it will stop
rotating. The sensor should be pointed at the greatest mass of metal. Enter a
second command “STOP” to stop the log. If you are not satisfied with the
stopping point you can redo the whole procedure.
• Shooting the Gun
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With the gun on depth (in the shot window) and the shots pointing in the
correct direction, you are ready to fire the gun. To fire the gun you must
enter the command “SHOOT”.
After entering the command, press the “SHOOT” button on the POTM-AA
and continue to hold it during the entire shooting cycle. You will see the
red LED next to the “SHOOT” button begin to blink. The shoot relay in the
POTM-AA has been energized and now connects the DC main power supply
to the logging cable. The DC Main on the TPU is now enabled and you will
have ten seconds from the moment you issued the “SHOOT” command to
turn up the variac on the DC Main and fire the gun. If you wait for more than
10 seconds, DC Main will be disabled, the shoot relay in the POTM-AA will
drop out and the red LED on the POTM-AA will stop blinking. To re-enable
shooting simply reissue the shoot command and follow the same procedure
as before. Once again you will have only 10 seconds to fire the gun. When
you are finished shooting, issue the stop command “STOP”.
If you wish to log away from the shot then issue the command “LOG”.
Push the “LOG” button on the POTM-AA. You will now be able to log the CCL.
POT
An incorrect interpretation of the POT (POT-C, WPP, etc.) results can result in a
fiasco and perforating both strings. To avoid problems of this kind always design
and simulate a job in the shop before running in the well. The results can be
particularly difficult to interpret if the POT is partially in and partially out of one
tubing string. One predictable problem in this case occurs when the detector coil
is left outside the SS, while the exciter coil still remains inside. This distorts the
signal and gives a wrong indication.
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MPDs
Some MPD-Hs have reportedly split after firing at temperatures greater than
350°F. The problem is caused by the thermal expansion rate of the polymer
compound used as potting for the large magnet. The MPD splits at the tungsten
carbide inserts. Nothing much can be done except examining MPDs used
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
in hot wells.
Old MPD-F/Hs had a problem of water leaks. This has been solved by a new
manufacturing process of arc-welding with gas shield replacing the previous
brazing technique. The old MPDs should be systematically replaced. The new
MPDs MPD-LB/MB/NB no longer have polymer pottings for the magnets and
have solid bodies (no welding or brazing that can leak inside).
3.3.6.1 MPD-G/F/H
FIT 1
1. Take off magnetic keeper (1) and thread protectors (2, 3).
2. Clean tool.
3. Check O-rings (4). Replace if worn.
4. Tighten connector plug (5).
5. Check screw (6). When male contact is needed, replace screw (6) with
spring contact (H103229 for MPD-F/G/H and H334864 for MPD-LB/MB/NB).
FIT 2
1. Check continuity between connector plug (5) and screw (6). Multimeter
should read zero.
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3-27 WL FOM / Perforating Accessories 3-27
2. Check insulation between connector plug (5) and housing. Multimeter should
read 20 MΩ.
FIT 3
3.3.6.2 SPD-AB
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FIT 1
FIT 2
1. Check continuity between connector socket (2) and screw (16). Multimeter
should read zero.
2. Check insulation between connector socket (2) and housing. Multimeter
should read 20 MΩ.
FIT 3
3.3.6.3 SPD-F
FIT 1
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FIT 2
1. Check continuity between connector sleeve (66) and screw (63). Multimeter
should read zero.
2. Check insulation between connector sleeve (66) and housing. Multimeter
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FIT 3
SPD-AB.....................................See Catalog
SPD-B......................................See Catalog
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3.4 Adapters
This section provides general information on the various adapter heads
commonly used in perforation operations. Refer to the Adapters Maintenance
Manual (InTouch ID: 3016829) for detailed assembly and maintenance
information.
3.4.1 Specifications
Table 3-4: Adapter Specifications
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3.5 Heads
This section provides general information on the various heads commonly used
in perforation operations. Refer to the Heads Maintenance Manual (InTouch ID:
3012542) for detailed operational, assembly and maintenance information.
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Common socket used is H115576 & common boot retainer used is H245716
Note
No insulator is used in the Vector assemblies. Optionally, instead of the pin
contact, pin H115642 and insulator H122037 can be used for conductor dia
in 0.058-0.073 in.
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3.6 WPSA
This section is only a basic description of the WPSA, for detailed information
refer to the:
The WPSA enables wireline crews to successfully convey large gun strings;
which in the past were considered beyond their limits (due to perforating shock).
It is placed in the string directly above the top perforating gun. Perforating
shock energy generated from the explosive detonation or subsequent transient
pressure imbalances are absorbed by the WPSA. The tool absorbs bi-directional
energy, which can occur from either tensile or compressive forces acting on
the gun system.
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3.6.1.2 Combinability
WPSA-A
Gun systems (3-1/8 and larger): HSD, PerfoExpress, PURE, HVO, etc.
WPSA-B
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WPSA-A
Cable head
WPSA-AA
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WPSA-B
Cable head
CCL-L
lower head
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AH-122
WPSA-BA
Flex adapter
(optional)
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3.6.1.6
WPSA-A
1. CAL-B
2. The 3.38-in wireline gun head is required to connect the gun string to the
bottom of the WPSA-A.
WPSA-B
1. CCL-L
2. The 2.50-in or smaler wireline gun head is required to connect the gun string
to the bottom of the WPSA-B.
The WPSA-B HSD version is used to connect to hollow carrier casing gun heads
(HSD, PerfoExpress, etc.).
Through-tubing guns
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3-38 WL FOM / Perforating Accessories 3-38
WPSA-A
Table 3-11: WPSA-A Workshop Auxiliary Hardware
WPSA-B
Table 3-13: WPSA-B Workshop Auxiliary Hardware
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The tool design incorporates an upper mandrel assembly and a lower assembly,
which move independently of each other. A crushable element placed between
these assemblies permanently deforms when subjected to any load. The
standard crushable element’s material composition and length enables it to
deform uniformly within safe limits of the cable-head weak point.
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Experience from the pilot series tool has shown that the crushable element
has ample energy absorbing capacity to be used on one to five large gun
descents before element replacement is required. The crushable element acts
as a sacrificial “energy absorbing” component. Damage to delicate electronic
downhole tool components and the cable-head weak point, which is a common
occurrence from perforating shock, will be seriously reduced or eliminated when
the WPSA is included in the perforating string.
The external housing of the tool has scribed marks for quick visual measurement
of the element’s remaining usable length. The WPSA design allows for simple
and efficient disassembly of the tool; which enables the crew to replace the
crushable element in a few minutes. They require a minimum amount of common
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
supplies and hand tools for disassembly. The element replacement procedure
can be performed at the wellsite.
In the event the gun string needs to be fished with pipe, drill-string weight 3-1
on the fish can be used to completely deform the shock absorber’s crushable
element. When the element is crushed, the upper and lower sections of
the WPSA can interlock by engaging a locking key assembly. The locking
mechanism enables right-hand torque to be transmitted below the tool. This
method of grapple engagement during fishing may be required to properly latch
the fishing head.
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3.7 WPAT
This section is only a basic description of the WPAT, for detailed information
refer to the:
The force created by the pressure differential between the bottom and top of the
gun string, as well as high-flow fluid drag, will cause the string to be significantly
displaced. This can result in a costly operation if the string gets tangled with the
wireline (cable) and becomes stuck. The string may also be lost in the well if the
weak-point in the cable head is broken.
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3. The ability to run memory gauges below the WPAT to monitor well pressure
and temperature prior to, during and after perforating
This data can be invaluable to determine cross-flow and depletion.
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connection
WPAP-AA WPAP-AB
2.12-in Well Activated 2.12-in Nitrogen Activated
Power Section Power Section
WPAS-AA WPAS-AC
2.12-in Slip Section 2.60-in Slip Section
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3-45 WL FOM / Perforating Accessories 3-45
Twist-Lock Adapter
WPAP-BA WPAP-BB
3.38-in Well Activated 3.38-in Nitrogen Activated
Power Section
Power Section
Not Available
WPAS-AA WPAS-AB
3.38-in Slip Section 4.00-in. Slip Section
Not Available
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3-46 WL FOM / Perforating Accessories 3-46
3.7.1.4 Explosives
Table 3-18: Detonators
3.7.1.5 Selectivity
Table 3-20: Selective Switches and Dual Diode
WPAT-AA
The Upper Selective Adapter is required to connect the WPAT-A upper head to
the gun.
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3-47 WL FOM / Perforating Accessories 3-47
WPAT-BA
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T6008662 2.6 slip spare parts kit 2.60-in WPAT-A anchor (slip) section redress kit.
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Tool Description
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The WPAT (well pressure activated version) uses well pressure as the energy
source to set the anchor. The tool is connected to the bottom of a perforating
gun and is designed to be used in a single gun run with a single setting. The
anchor is activated by an electrical signal sent through the wireline cable which
initiates the time-delay process. While the anchor is set, it will prevent any
movement of the toolstring. When the predetermined time delay is reached, the
anchor will automatically retract and release itself from the wellbore. The anchor
can then be retrieved.
Another important feature is that the tool contains only one part, the orifice, that
needs to be changed to achieve a wide range of time delays for anchoring. The
time-delay range can vary from 0.1 to 30 min.
Nomenclature
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Sequence of Operations
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1. Activation - The detonator is fired to break the Release Bolt. From this point
the Piston is free to move inside of the Power Piston Housing.
2. Setting - Well pressure pushes on the Power Piston, which forces the
Silicone Oil into the Actuating Section which causes the Retraction Spring
Housing, Actuator Housing and Slip Housing to move upward. This forces
the slips up the Wedges causing them to move outward and contact the
tubing (or casing).
3. Metering - When the Silicone Oil is under pressure (from well pressure),
it starts to flow through the HDF Orifice into the atmospheric air chamber,
which is the air space between the two sets of seals on the Piston.
4. Retraction - At the end of the metering, when all the Silicone Oil is in the air
chamber, at this point pressure is remove from the Actuating Section and the
Retraction Spring will provide the force to retract the slips back into the tool
and detach the tool from the tubing.
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Head, Upper
Dual Diode
Housing, Releasing Bolt
Deto, Nobel
Nut, Release Bolt
Air Chamber
Piston, Power
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Orifice
Oil
Housing, Actuation
Wedge, Upper
Housing, Slips
Slips (3)
Wedge, Lower
Nut, Retainer
Nose, Bottom
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This tool is connected to the bottom of a perforating gun by the Twist-Lock Gun
Adapter and the Upper Head of the Activating section. Before activating the tool,
the Power Piston is fixed in position by Retaining Nut through the Release Bolt.
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Inside the Release Bolt, the Detonator is electrically connected to the wireline
cable through the Dual Diode Plug.
When the tool reaches the desired depth for anchoring, an electrical signal
(positive) will fire the Detonator to break the Release Bolt. Once the Release Bolt
is broken, the Power Piston is free to move inside the bore of the Power Piston
Housing. Thus activating the WPAT is just like firing a lower gun selectively.
In the Power and Metering Section, the well pressure can reach the upper end
of the Power Piston through the four 0.340-in. diameter holes on the upper
end of the Power Piston Housing. The lower end of the Power Piston is filled
with Silicone Oil. The middle of the Power Piston contains an atmospheric air
chamber.
When the tool is activated (the Release Bolt is broken by firing of the detonator),
the well pressure pushes the Power Piston downward which in turn applies
pressure against the Silicone Oil. Thus, the piston separates the well fluid from
the oil, while transmitting the power of the well pressure to the oil.
Before the activation of the tool, two O-rings on the upper side of the Power
Piston seal off the Arming Adapter from downhole environment and the Release
Bolt is isolated from the downhole fluid. After the activation, the Power Piston
moves down and the O-rings clear the bore and the downhole fluid will run
into the Arming Adapter. The dual diode plug provides a seal to prevent the
downhole fluid from entering the gun string.
At the bottom of the Power Piston is an HDF Orifice. The function of the orifice is
to meter the flow of Silicone Oil into an atmospheric air chamber, thus creating
the duration of the time-delay.
The “K factor” of the orifice is available in a wide range of values from 0.4 to 2.8
(the larger the K value, the longer the time delay). Note that the time delay is a
function of pressure and temperature and K-factor.
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Example
At 10,000 psi and 400°F, the time delay has a range from 0.1 min (K = 0.4) to
30 min (K= 2.8). At 1,000 psi and 200°F, the time delay has a range from 9 min
(K = 0.4) to 22 hr (K = 2.8).
As the well pressure forces the Silicone Oil to flow through the orifice and into
the atmospheric air chamber, the Power Piston moves toward the bottom of the
Power Piston Housing. Therfore, selecting the proper orifice will provide the
desired duration (time delay) for the piston to reach the end of its travel.
When the piston reaches the end of the housing, the seals on the lower end
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of the Power Piston will clear the recess on the bore and enable the oil to be
dumped into the atmospheric air chamber completely and quickly. This design
allows automatic retraction of the anchor without a control signal. It also achieves
a fast retraction of the anchor at the end of time delay by providing a direct
passage for the oil to escape instead of just metering oil through the orifice. An
audible knock will be heard when the Power Piston strikes the Retraction Spring
Adapter at the end of its stroke.
In the Actuating Section, during the metering period, the oil transmits pressure
from the Power Piston into the Piston Rod Actuator and the Retraction Spring
Housing. The force on the oil in this area will push the Retraction Spring Housing,
the Actuating Housing and every part below it upward. This force will overcome
the force of Retraction Spring because there is only atmospheric air pressure in
the spring chamber. It is essential to maintain the seal of this air chamber and
make the area between the shaft of Piston Rod and the ID of the Retraction
Spring Housing the same as area between the shaft of Piston Rod and the ID of
the Actuating Housing. At the end of the metering period, the Retraction Spring
will force the Actuating Housing to move downward and push the oil back into
the atmospheric air chamber.
In the Anchoring Section, the Slip Housing, the Lower Wedge Adapter and
Weight Adapter are connected to the Upper Wedge Adapter and move with the
Actuating Housing and Retract Spring Housing. The Upper Wedge is connected
to the Piston Rod and is stationary all the time during the setting and unsetting
of the anchor. Therefore, when the tool is actuated and the Actuating Housing
moves upward, the Lower Wedge moves upward toward the Upper Wedge and
pushes the slips outward to contact the inside of the tubing. The swivel slips are
designed with teeth that bite into tubing to prevent relative movement between
tool and tubing. The slips are swivel slips and, by design, swivel from end-to-end
along the axis of the tool.
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At the end of the metering period when the tool is deactivated, the Retraction
Spring pushes the Actuating Housing and Lower Wedge downward. This
separates the Lower Wedge from the Upper Wedge and retracts the slips back
into the Slip Housing. At this time, the tool is released from the wellbore and
ready to be retrieved.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
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3.8 POT-C
This section is only a basic description of the POT-C, for detailed information
refer to the:
3.8.1 Description
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3.8.1.1 Introduction
The Powered Orienting Tool (POT) is designed to allow oriented perforating in
multiple string completions. An electromagnetic measurement will, in many
situations, permit the operator to establish the orientation of the gun-string
relative to other pipe(s) in the hole. The gun is rotated downhole and stopped in
the desired orientation.
The POT-CA is a replacement for the POT-B. The advantage of the POT-CA over
the POT-B is that the POT-CA uses electromagnetism to detect the presence of
adjacent tubing strings rather than a downhole radioactive source. In addition,
the POT-CA has increased temperature and pressure operating capabilities.
The torque output of the motor has also been increased. This toolstring is not
combinable with other tools.
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Tool configuration
• POT-CA – Rotates the perforating guns and detects the presence and
direction of adjacent tubing strings.
• POSA-AA – Absorbs the shock of detonating guns. Protects thte POT-CA
cartridge.
• POGS-AA – Used to vary the spacing from the detector in the POT-CA to
the top shot.
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The uphole portion is comprised of the POTM-AA, a CSU double wide module.
The Module face is equipped with analog Volt and Amp meters which display
both logging and shooting voltage and current and a Proximity meter which
indicates relative proximity. In addition, the module has panel lights for monitoring
Log or Shoot mode and tool rotation.
The Motor Section is composed of a DC Motor, Drive Shaft coupler with an eight
(8) lobe cam and a Micro switch for detecting tool rotation. The Motor runs on
positive 60V DC and approximately 100 mA current. The Motor rotates at about
one revolution per minute and is capable of producing about 200 in.-lb of torque.
This torque is capable of rotating a 20 ft 2-1/8 in. Enerjet gun, along with
the cartridge section of the tool. The system is ruggedised to withstand the
detonation of the guns. Shear Pins between the Motor and the Drive Shaft
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protect the Motor Assembly from damage in case the tool becomes wedged.
This would also protect the tool from damage in the case of improper assembly
(putting pipe wrenches on either side of the Motor Section during tool assembly).
The Detector Section is discussed in the Theory of Operations chapter and the
Motor Section is discussed in the Circuit Description chapter.
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Description
The CCL-LB is basically the same as the old CCL-LA collar locator except that
the old zener diode has been replaced by a conventional four-diode bridge. This
change was needed because of the power requirements and data transmission
of the POT-CA.
The CCL-LB can be used in any applications where the CCL-LA was formerly
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
used. The modification consists of cutting a window in the Housing Top (old part
number H123383, new part number after modification H546192) after removing
the old zener diode. The new four-diode circuit board (H546210) and insulating
pad (H546202) are then attached to the modified Housing Top and wired
according to the schematic shown on the assembly drawing (H546103).
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Description
The main functions of the CME-BA is to resist the torque of the motor in
the POT-CA to prevent twisting the cable. For this reason, the Upper Collar
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Assembly (H546197) is keyed to the Centralizer Core so they will not rotate with
respect to each other. Special Rollers are provided in .535, .575 and .615 in.
diameters to grip the inside of tubing. Various diameters, configurations, and
materials can be had for these Rollers upon request.
Tests at SRC with new Rollers indicate that the .535 diameter Rollers (H546108)
will resist 60 in.-lb static and 54 in.-lb dynamic torque in 2-7/8 EU N80 tubing.
The .615 diameter Rollers (H546109) will resist 90 in.-lb static and 66 in.-lb
dynamic torque in the same tubing. Other Roller designs have been tested at
108 in.-lb static and 72 in.-lb dynamic torque.
In the same 2-7/8 EU N80 tubing, tests were run to determine the torque
necessary to rotate various guns. For 20 ft of 2-1/8 Enerjet gun with Rollover
Sleeves (including Upper Head, Bottom Nose, 89 charges, and 20 Rollover
Sleeves) a maximum torque of 24 in.-lb was required. The same gun without
the Rollover Sleeves required a maximum torque of 36 in.-lb. For 20 ft of 2-1/8
scalloped gun, 48 in-lb was the maximum torque required. The above tests were
performed with the tubing lying horizontal.
The Rollers are made of tool steel. They should last several jobs depending
on the depth to which they are run. For maximum benefit, inspect the Rollers
before each run and replace them if dull. This maintenance requires only a few
minutes and a small flat-blade screwdriver.
The CME-BA is inverted in the POT-AA tool string unlike the conventional CME.
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Weight 20 lb
Pressure Rating 15,000 psi
Temperature Rating 350°F
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Description
The POSA-AA Flex Hose (H546203), Upper Shock Head (H546113), and Lower
Shock Head (H546114) have been specifically designed so the POSA-AA
transmits torque from the POT-CA to the perforating guns, as well as protects
the POT-CA from shock. For this reason no other shock absorber should be
substituted.
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The function of the POSA-AA is to protect the POT-CA from the shock generated
when the perforating guns are detonated. Tests at SRC with 20 ft of 2-1/8 Enerjet
and scalloped guns indicate that the POSA-AA will successfully perform its task.
Extensive field testing under varied conditions is required, however, before this
evaluation is complete.
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Description
The POGS-AA is used to vary the spacing from the Detector Coil (H546220) in
the POT-CA to the top shot. This may be necessary at times when the desired
top shot depth places the Detector Coil in a collar. The collar can distort the
magnetic field produced by the POT-CA, making orientation difficult.
The POGS-AA is installed between the POSA-AA (Tool Saver) and the top gun.
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It adds 36 in. to the tool string. More than one POGS-AA may be added to
the string if necessary.
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3.8.2.1 Description
The POT-CA is designed to permit directing the shots from a perforating gun
relative to a mass of metal detected downhole. In multiple string completions it
may be necessary to perforate in the presence of another string or strings, and
the gun must be oriented to avoid perforating the other string(s).
As the cartridge (and gun) are rotated downhole, the electromagnetic metal
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
detector generates a metal proximity profile. When the relative direction of the
other string(s) of tubing is determined, the gun is rotated so the charges are
pointed away from the other string(s).
Tests at SRC indicate that the POT-CA is capable of orienting with respect to
one other string of tubing while in casing and two other strings of tubing in a
casingless completion (total of two and three tubing strings respectively).
Figure 3-17 POT-CA in Dual String illustrates a typical configuration where the
system is used in a Dual Completion with an outer protective casing string. The
gun is positioned along the side of the lower string, and it is necessary to avoid
perforating the lower string.
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Figure 3-18 Shop Example illustrates a shop example where the tool was
positioned in a 2-7/8 in. tubing string and another identical length of tubing
was placed 2.0 in. away. It is highly recommended that, whenever possible, a
simulation shop test be conducted using sample pieces of the tubing and casing
contained in the well to be perforated. Keep the location of the tool in mind
as well.
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Casingless Completions
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Testing at SRC indicates that the POT-CA detection circuitry can reliably detect
up to two additional pipe strings (POT-CA inside the third) in an interval without
casing. This is often a simpler measurement - due to the absence of an outer
casing string.
Cased Completions
In the cased completion configuration (see Figure 3-20 Cased Completion) the
tubing strings are inside an outer casing string which is cemented. The tubing
strings are normally positioned by tubing hanger and downhole packers.
Two of the major factors that can alter or influence the behavior of the system are:
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In this example, where the tool is centralized, the maximum reading is obtained
when the tool is pointing towards the other string (the small arrow). The rotation
would be stopped at this point and the gun will perforate in the opposite direction
(the direction of the heavy arrow), which is the result that we want to achieve.
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In a completion with outer casing, opposite results can be seen if the casing is
considerably heavier (thick wall) than the tubing. Such is the case with 2-3/8
in. tubing inside 7 in., 23 lb/ft casing versus the same tubing inside 9 in., 40
lb/ft casing.
The Detector Section contains three different coils. They are the Exciter Coil, the
Reference Coil, and the Detector Coil.
The Exciter Coil is driven by 90V DC at 40 Hz with 180 mA current. The Exciter
Coil is a bifilar wound inductor (two windings in parallel) with each coil’s polarity
180° from the other. When the inductor is toggled between its two windings by
the electronic switching circuit, an AC magnetic field results.
The Exciter coil establishes a magnetic field around the casing as shown in the
Figure 3-24 Coil Array. This magnetic field is then distorted by the metal mass
due to the surrounding tubing and/or casing strings.
The distorted magnetic field is received by both the Reference and Detector
Coils. For discussion in this manual, these coils will be referred to as the
Detector Coil Array. These Coils are located in the lower section of the tool and
are at 90° angles to each other. The ratio of these two signals is taken and this
is compared to the reference signal.
The phase shift and amplitude changes of these signals are established and are
transmitted to a processing circuit. That circuit converts these changes into a
frequency modulated pulse output. As the tool rotates, the greater the external
metal mass which comes in close proximity to the focused detector coil array, the
higher the frequency. This output is driven on line to the POTM-AA up hole.
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The resulting CSU monitor (and film) display will be a sinusoidal curve, the right
edge representing higher frequency or close proximity to greater metal mass.
For discussion in this manual, this edge will be referred to as the high side.
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3.8.2.4 Module
The POTM-AA is a double-wide CSU tool module for use in the TIU. The module
is designed to detect casing collars, detect tool rotation, indicate metal proximity,
and apply negative only current to fire a detonator. The module can serve
“stand alone” to power the POT-CA for bench testing by a qualified Electronic
Technician. There is a DC power supply in the POTM-AA so the POT-CA may be
tested on the bench without the benefit of a CSU. This allows easy functional
testing of the POT-CA’s rotation and metal detection circuits. The shooting
function is disabled in this mode. A fused power cord receptacle and switch are
located in the back of the module for the convenience of bench testing.
The POTM-AA contains much of the same signal processing circuitry as found in
the SMM module. For detecting casing collars the standard CSU casing collar
processing circuitry is used. All of the POT-CA (CCL, Rotation and Proximity)
signals can be displayed by the CRT of the OMU and recorded on film.
Tool rotation is shown on the module front panel by a blinking amber LED labeled
“Rotation”. This LED will continue blinking as long as the microswitch in the
POT-CA is actuated periodically by shaft rotation. If the LED burns continuously,
it is an indication the tool is not rotating.
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The proximity of metal to the window of the detector coil array in the POT-CA
is indicated by an analog meter labeled “Proximity” on the module front panel.
As the greater mass of metal gets closer to or farther from the window of the
detector coil array, the meter pointer will reflect proximity by changing position.
Meter zero and span may be adjusted from the front panel as required. Proximity
is also indicated on the CSU OMU screen and raw counts are displayed on
the status register of the CSU.
Activation of the firing circuit is by pressing and holding the “Shoot” button on
the front panel and simultaneously turning up the DC Main Variac on the CSU
after all the software interlocks are satisfied. See Surface System (CSU/POTM)
DC. Voltage Control (Figure 3-25 Surface System (CSU/POTM) DC Voltage
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Control). Each box with a switch symbol in it is a software interlock and must be
functionally closed in order for K2 to energize and reverse the tool power polarity
in order to shoot a gun. When all safety conditions are satisfied and the shoot
button is pressed, the RED LED next to the shoot button will light and blink
indicating it is now possible to shoot the gun. When the 10 second software timer
times out or an unsafe condition occurs, the RED LED will extinguish. A more
detailed description of the POTM-AA can be found in the Description chapter.
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3.9 WOPT
This section is only a basic description of the WOPT, for detailed information
refer to the:
The WOPT is based on the simple principle that the path of travel of a toolstring
within any section of a given well is very repeatable as long as all conditions
are kept reasonably constant, especially the direction of travel. This “natural
orientation” method requires two trips in the well. The first trip is with an unarmed
gun and a gyroscope (provided that there is no prior gyroscope data for the well
and there is little well deviation, less than 5°) to determine the natural orientation
of the gun string. The second trip is made with the gyroscope removed from the
tool string and the gun armed and “indexed” in the desired direction.
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1. Azimuth-Oriented:
• Perforate the PFP for improving hydraulic fracture treatments and sand
prevention
• Oriented core sampling (CST*) for rock analysis and verification
• Increase shot density with good phasing
• Directional cement squeeze jobs
• Improve near-wellbore tortuousity for natural completions (Maraven
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
request)
• Set shipstocks
• Perforate adjacent well (from relief well) for well control
Tool configuration
• Cable head
• Swivel adapter - The swivel adapter head (SAH) allows the WOPT to rotate
to its natural orientation and maintain electrical continuity.
• Inclinometer tool - The WPIT allows detects collars and the relative bearing
of the toolstring.
• Gyro carrier - The gyro carrier is used to hold the gyroscope and provides
communication from the WPIT to the gyroscope.
• Weighted Spring Positioning Device (WSPD) - The upper WSPD provides
bias gravity force and spring force to decentralize and prevent rotation of the
toolstring. It also provides electrical continuity to the guns.
• Orienting adapter (indexing sub) - The orienting adapter index the perforating
gun to the PFP.
• Gun string
• Orienting adapter (indexing sub) - The orienting adapter index the perforating
gun to the PFP.
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PEK-E
PEK-E
SAH-L
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SAH-L
WPIT
w/CCL
WPIT
3 3/8-in w/CCL
Gyro Carrier
3 3/8-in 3 3/8-in
WSPD - upper WSPD - upper
WSPD-lower WSPD-lower
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1
Part number T6009507
Minimum OD (in [mm]) 3.38 [86]
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Table 3-39: Orienting Adapter with Ports equipment and operational specifications
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Tool WPIT-AC
LES group Explosive Services
Tool module Virtual SHM
Power supply DC
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3-85 WL FOM / Perforating Accessories 3-85
Tool WPIT-AC
Voltage DC 250 V (gyro)
1
Current (mA) 120 to 420 (gyro)
1
The gyroscope requires a temperature of approximately 60 degC [140 degF] for initial calibration. Current
will vary between approximately 420 mA when the gyro heaters are running to approximately 120 mA (gyro
logging current).
Tool Strength
WPIT-AC
Gyro carrier
The gyro carrier is used to hold the gyroscope (about 1.5 in OD) and also
provides communication from the WPIT to the gyroscope (first path only) and
perforating guns (second path only). There are two gyro carriers, the standard
gyro carrier (H359850) and the hi-temp gyro carrier (T6008796).
Upper WSPD
The Upper Weighted Spring Positioning Device (H348695 for 3.38, H348694
for 4.50) provides bias gravity force and spring force to decentralize and help
prevent rotation of the tool string in the casing. It also provides electrical
continuity to the guns below.
Note
Between the 3.38-in Upper WSPD and the 3.38-in Lower WSPD, there are parts
to accommodate 2.88-, 3.12- and 3.38-in HSD gun systems. Between the 4.50
Upper WSPD and the 4.50 Lower WSPD, there are parts to accommodate 4.00-,
4.50- and 5.00-in HSD gun systems.
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This adapter (T6009086 for 2.88 in; T6009151 for 3.12 in; H348577 for 3.38 in;
T6009166 for 4.00 in; H348650 for 4.50 in and T6009119 for 5.00 in) provides the
function of indexing the perforating gun to the preferential perforating direction.
Ports on the adapter facilitate arming of guns. This adapter will be used above
the gun when the gun is going to be shot top-down and below the gun when
the gun is going to be shot bottom-up.
Orienting adapter
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This adapter (T6009087 for 2.88 in; T6009153 for 3.12 in; H348445 for 3.38 in;
T6009168 for 4.00 in; H348461 for 4.50 in and T6009124 for 5.00 in) provides the
function of indexing the perforating gun to the preferential perforating direction.
The pressure bleed plug on the adapter can be used to bleed off possible
trapped pressure in the guns and adapters after firing. This adapter will be used
above the gun when the gun is going to be shot bottom-up. It will be used below
the gun when the gun is going to be shot top-down.
Indexing adapter
This adapter (T6009089 for 2.88 in, T6009165 for 3.12 in, T6009171 for 4.00 in
and H348672 for 5.00 in) provides the function to offset the size of the Orienting
Adapter to the size of the gun. In this case, the low side of the tool string,
including the gun, always touches the casing. Consequently, two of them will
be used in each tool string: one on top of the gun and the other below the gun.
When they are used, indexing should occur between the indexing adapters and
orienting adapters. When they are not used (for 3.38 and 4.50-in HSD gun
systems), indexing occurs between the WSPDs and orienting adapters.
Lower WSPD
The Lower Weighted Spring Positioning Device (H348696 for 3.38 in and
H348697 for 4.50 in) provides bias gravity force and spring force to decentralize
and help prevent rotation of the toolstring in the casing.
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The combination of PEK-E and MH-22 connects the wireline to the SAH-L
(T6009097).
SAH-L
AH-166
This adapter head, AH-166 (T5019350) connects the single-pin contact at the
lower end of the WPIT-A to the upper 31-pin head of the Gyro Carrier.
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AH-283
This adapter head, AH-293 (T6009492) connects the lower 31-pin head WOPT-A
Gyro Carrier to the upper single-pin contact of the Upper Weighted Spring
Positioning Device.
Note
Below the Gyro Carrier, the size of the tool string can be either 3-3/8 or 4-1/2.
The 3-3/8 tool string is designed for perforating gun sizes of 2-7/8, 3-1/8, 3-3/8,
3-1/2 and 3.67 in.; the 4-1/2 tool string is designed for perforating gun sizes
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
• Direction of travel
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This “natural orientation” method normally requires two trips in the hole, the
first with a gyroscope and an unarmed gun. Several passes are made over the
interval to get a relative bearing (RB) and azimuth log of down passes and up
passes. Since gun position will differ for up and down passes, it is important
to select and use a direction to position the gun when perforating. A direction
with closer repeats is preferred.
It may be possible to omit the gyro if the well has enough angle in the interval (for
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
example, greater than 5°) and if there is good wellbore directional information
that can be correlated back to the stress direction.
Two WSPDs (Weighted Spring Positioning Devices) are used for improving
repeatability: one above and one below the gun. Their offset weight provides a
“bias force” to help the string locate its preferred position (RB). The bow spring
forces the gun against the casing and minimizes the degree of freedom (prevents
transverse movement).
Two indexing adapters are used (one above and one below the gun) to allow
rotating the gun with respect to the WSPD in 5° increments. One of the indexing
adapters has two side ports to allow arming. The ports are interchangeable and
permit top or bottom arming.
For the second trip, the gyro is removed from its carrier but the gyro
power/telemetry jack is reconnected to the female jack, which is mounted inside
the gyro carrier, thereby allowing power on line 7 to the gun. The gun is “indexed”
to the desired direction with respect to the established “natural orientation”
(established in the first trip). The gun is then armed. The WPIT (Wireline
Perforating Inclinometer Tool), which provides real-time relative bearing (RB),
remains in the string and gives verification that the string is indeed repeating its
directional position (previously determined).
While it is true that repeatability can be affected by significant changes in the tool
string (length, center of mass, diameter, etc), there appear to be no appreciable
effects from changes in our procedure. The single biggest effect comes from
changes in cable direction, that is, RIH vs. POOH (as one might expect).
Orienting accuracy or reliability improves as wellbore inclination increases. The
WOPT has presently achieved a positioning accuracy of ±10° (and better) in
deviations of greater than 1°.
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3.10 WPP
This section is only a basic description of the WPP, for detailed information
refer to the:
Overview
The WPP allows extreme flexibility in positioning perforating guns, and also
permits monitoring of results in real time. By allowing intelligent control of the
downhole power supply, the system provides a safer and more reliable method
of perforating.
The platform can be used to orient perforating guns conveyed on wireline, coiled
tubing or a MaxTRAC* tractor system. An inclinometer/relative bearing sensor
determines the orientation of the guns with respect to the high side of the hole.
WPP is used with the Secure* firing system.
Data collected include borehole temperature and pressure before, during, and
after perforating. With appropriate interpretation, real-time data can be used
to obtain a good indication of formation pressure and reservoir parameters
(permeability and skin).
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Features
Tool configuration
3-2. The WPP cannot be used with conventional electric detonators or SAFE-BA hardware.
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Wireline Head
Swivel
(SAH-G)
Anti-Rotation
Centralizer
Motor
(WPMOT)
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Telemetry + Inclinometer
(WPTET)
Completion Mapper
(WPPCM)
Pressure and
Temperature Tool
(WPPTT)
Gyro Carrier
(WPGYT)
Shooting Tool
(WPST)
Gun
Applications
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3-93 WL FOM / Perforating Accessories 3-93
• Oriented perforating
• Completion mapping
The WPP can acquire borehole temperature and pressure information before,
during and after perforating. With appropriate interpretation, real-time data
can be used to obtain a good indication of formation pressure and reservoir
parameters (Permeability and Skin). Simultaneous downhole measurement is
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Oriented perforating
Orienting a perforation means selecting the best direction for the shot(s) to
optimize fracture jobs or minimize sand production. The WPP in its oriented
perforating configuration is used to orient perforating guns conveyed on wireline.
Completion mapping
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Multimedia 3-3: Completion mapping. Cased hole and open hole multiple string completions
NOTE: Multimedia is currently available only in HTML publications.
Specifications
Table 3-47: WPTET Equipment and Operational Specifications
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3-95 WL FOM / Perforating Accessories 3-95
1
Part number T6009501
Closed diameter (in [mm]) 1.69 [43]
Maximum pressure (psi [kPa]) 15,000 [103,421]
Maximum temperature (degF [degC]) 392 [200]
Make-up length (in [cm] ) 33 [83.8]
Weight (lbm [kg]) 12.5 [5.67]
Maximum working pull (lbf [N]) 14,200 [63,164]
Operating diameter 2.875-in tubing to 9.625-in casing 2
1
Required directly above WPMOT.
2
Optional restriction for 7.00-in casing.
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3-96 WL FOM / Perforating Accessories 3-96
1
Part number H256169
Outside diameter (in [mm]) 1.69 [43]
Maximum pressure (psi [kPa]) 20,000 [137,895]
Maximum temperature (degF [degC]) 350 [177]
Make-up length (in [cm]) 7.3 [18.5]
Weight (lbm [kg]) 3.5 [1.59]
Fishing strength @ 75% minimum yield (lbf [N]) 39,000 [173,480]
1
Required directly above WPPTT.
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Tool strength
The overall tool fishing strength will be equal to the lowest tensile rating (or
fishing strength) of the individual modules. This will normally be the centralizer
when it is used.
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1
Slow Gauge Version Fast Gauge Version
Pressure resolution (psi [kPa]) 0.1 [0.69] 3.2 [22.1]
Pressure accuracy (psi) ±20 [138] ±20 [138]
Pressure sampling rate 15 Hz 12.5, 25 or 50 kHz
Pressure recording length NA 256 kb (5.2 s @ 25 kHz
sampling rate)
Pressure (psi [kPa]) 0 [0] to 20,000 [137,895]
Pressure sensor type Strain gauge
Temperature (degF [degC]) -13 [-25] to 400 [204]
Temperature resolution (degF < 0.05 [-17.8]
[degC])
Temperature accuracy (degF ± 1.8 [16.8]
[degC])
Temperature sampling rate 15
(Hz)
Temperature sensor type Platinum RTD
1
The fast gauge also provides slow pressure data
• MH-32 ⇒ SAH-G or
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3-99 WL FOM / Perforating Accessories 3-99
• MSH-A
MH-32
SAH-G
Fixed Arm
Centralizer
WPMOT
WPTET
WPST
Gun
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Optional equipment
1. Cable head:
• MH-32 ⇒ AH-295
• AH-96
• CMIR-AH – Free-spin centralizer
• Bottom nose
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MH-32
SAH-G
Fixed Arms
Centralizer
MH-32
MH-32 SAH-G
WPMOT
SAH-G
MH-32
Fixed Arms
SAH-G Fixed Arms Centralizer
MH-32
centralizer
AH-295
Fixed Arms WPTET
Centralizer WPMOT
WPMOT
WPTET
WPMOT BH-3
BH-3
WPPTT
WPTET
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
WPTET
WPPTT
WPTET
WPGRT
WPST
WPPCM
Gun
WPST WPGYT *
Gun
WPPCM
Pressure and AH-96 WPST
Complete toolstring
* WPGYT is removed for the perforating run.
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2
WITM acquisition board is mandatory for the MTS telemetry system
If ASFS or Secure Plus is used, additional test equipment is required (Table 3-71
Addressable Switch Test Equipment).
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1. Wireline adapter
6. Standard heads and gun adaptors for the specific gun being used. Refer to
WPST maintenance manual (InTouch ID: 3844157)
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Elco plug
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1
NA 10 ft tubing Simulate completion during
operational checks
NA 10 ft casing Simulate cased completion during
operational checks
NA 10 ft pvc pipe Simulate completion string locations
during operational checks
1
Same type of tubing used in well recommended.
WPP is a modular tool. Depending on the service required different modules can
be added or removed.
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WPP modules
AH 96 Arming
MSA -H Adapter Non-WPP
Gamma-Ray modules
Tool
WPGRT
MH -32
-22 Pressure bulkhead
Nose
Motor (WPMOT) – This module rotates the complete tool string down-hole to
allow directional perforating. It is composed by the WPMOS (Wireline Perforating
motor Sonde) and the WPMOC (Wireline Perforating motor Cartridge).The
WPMOS contains a Brushless DC motor, a gearbox and the pressure
compensating piston. The WPMOC contains the motor driver electronics.
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fired. The gyro is powered up with negative polarity while the WPP is powered
with positive polarity.
• AH-295 is a 1-pin upper head to 22-pin lower head adaptor. It is NOT the
same as the AH-95 since it has different wiring.
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Basic services
Data collected include borehole temperature and pressure before, during, and
after perforating. With appropriate interpretation, real-time data can be used
to obtain a good indication of formation pressure and reservoir parameters
(permeability and skin). The shooting tool communicates to the appropriate gun
and sends the required power to initiate the Secure detonator without interrupting
data acquisition.
The WPP is able to record data while firing any of several guns. Up to 20 guns
can be connected below the toolsting and selectively fired using addressable
switches or percussion switches. All guns are fired while the telemetry is
operational, thus, providing pressure and temperature measurements before,
during and after the perforating operation.
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MH-32
AH-295
WPTET
BH-3
WPPTT
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WPST
Gun
Oriented perforating
The WPP orients guns up to 2.5 in. diameter and is capable of shooting multiple
guns per descent. The tools can be run through tubing and can be combined
with thr gamma-ray tool for depth correlation.
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MH-32
SAH-G
Fixed Arm
Centralizer
WPMOT
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
WPTET
WPST
Gun
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MH-32
SAH-G
Fixed Arms
centralizer
WPMOT
WPTET
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WPGYT *
AH-96
Free-spin
centralizer
Bottom nose
Completion mapping
The tool induced an electromagnetic signal which penetrates the first string and
uses a focused detector to determine the presence of the second string. The gun
string is rotated downhole and stopped at the desired orientation.
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MH-32
SAH-G
Fixed Arms
Centralizer
WPMOT
WPTET
WPPCM
WPST
Gun
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Well Pressure
Well Temperature
The temperature is measured in the well fluid by a 500 ohm (@ 0°C) platinum
Resistance Temperature Detector (RTD) immersed in the fluid. This detector is
sealed to the WPPTT body with a metal-to-metal coupling without an O-ring.
The fundamental parameter being measured is resistance. The power supply
to the sensor is 1 mA constant current. It also comes from PTAIB board. Set
Temperature Calibration Switch telemetry command drives the Sensor Select
Multiplexer. This involves no circuit changes, but is merely a signal designation
change on the PTAIB.
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Voltage drop on the RTD is amplified by a gain of 7.5. The amplified signal is
applied to the 10 bit ADC built in with DSP chip on PTUAB. Both well temperature
and pressure sensor temperature are sampled at 50 kHz and averaged over 64
data points for each measurement (15 Hz) sent updole.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
RT = RO (1 + aT)
RO is resistance at T = 0°C,
RO = 500 ohm for both well temperature RTD and for Paine pressure sensor
temperature RTD,
Run an directional gyro survey, if hole-azimuth and deviation data is not available
prior to the perforating job. An extra run with the WPP including the WPGYT
(Figure 3-34 Recommended configuration), can be performed to acquire a
directional survey of the well. The WPGYT will be used only during the first run
to determine the well deviation at the shooting depth and the direction of the
well’s high side (which is equivalent to well azimuth).
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On the second run (perforating run) the WPGYT should be removed from
the toolstring since the 3rd party gyro is not designed to survive shock from
perforating guns (Figure 3-33 Minimum required configuration).
Note
It is not possible to combine the Gyro run with a perforating run since the
WPGYT, which carries the gyro inside, has no thru-wires.
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Definitions
Relative Bearing is the angle between the tool-zero reference mark on the tool
and the high side of the tool about the tool axis (Tool High Side). It is measured
in the plane (looking from the top of the tool down) perpendicular to the axis
of the tool. Looking downhole, clockwise displacements are positive, while
counterclockwise displacements are negative.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Azimuth (AZI)
Azimuth is the angle between the vertical projection of a line of interest onto a
horizontal surface and true north, typically measured clockwise from north.
Hole Azimuth is the angle between the downhole trajectory of the well, projected
up onto a horizontal plane, and True North (typically measured clockwise from
north).
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Preferential Fracture Plane is the vertical plane intersecting the well bore along
the axis of maximum Horizontal stress. It’s position is described by an angular
displacement relative to True North in a horizontal plane (PFP Azimuth).
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The deviation of the well is the angle from the downhole trajectory of the well
bore to the vertical (the direction of gravity), irrespective of compass direction,
expressed in degrees.
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Relative Bearing of PFP (RB_PFP) is defined as the angle between the PFP and
the vertical plane containing the well axis, measured in a plane perpendicular
to the well axis. Is defined as zero for the direction containing the high side of
the well.
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Oriented perforating
Oriented perforating with the WPP is based on positioning the gun referenced to
the high-side of the hole, this measurement is called Relative Bearing (RB). The
preferred fracture plane (PFP) and hole-azimuth are both referenced to the North
direction and they are measured in a horizontal plane.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
In order to shot the direction of the PFP, the gun RB must be correlated to the
gun azimuth. This can be achieved by knowing that the direction from the center
of the casing cross-section to the high side of that cross-section is coincident
with the Hole-Azimuth (HAZI) direction. This means that when the tool is reading
RB = 0 the tool-azimuth is equal to HAZI.
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Based on the direction of the HAZI the scale for RB can be defined and the
relative bearing of the PFP (RB_PFP) can be calculated. Now the required gun
orientation is expressed in units that WPP can measure.
Note
The calculation of the RB_PFP is not the simple difference between HAZI and
PFP azimuth (which is a good approximation as long as the well is near vertical)
since RB is measured in a different plane than Azimuth. The formula used to
compute the RB_PFP is:
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When the gun is run in the hole, the correlation done and the gun is brought to
the right depth to perforate, its RB is random.
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Using the tilt sensor in the WPTET, the RB of the tool and the relative bearing of
the gun are known. They are the same since tool and gun phasing are aligned
on surface before running in the hole.
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Now by comparing the relative bearing of the PFP and gun, how much rotation is
required to orient the gun in the direction of the PFP can easily be determined.
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Using the WPMOT, the toolsting and guns are rotated to the PFP direction and
the final position is verified using the RB measurement.
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When verified that the gun has the right orientation, the well is perforated. Then
the toolstring and remaining guns are moved to the next zone to be perforated.
Description
As the cartridge (and gun) are rotated downhole, the electromagnetic metal
detector generates a metal proximity profile. When the relative direction of the
other string(s) of tubing is determined, the gun is rotated so the charges are
pointed away from the other string(s).
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Tests indicate that the WPPCM is capable of orienting with respect to one other
string of tubing while in casing and two other strings of tubing in a casingless
completion (total of two and three tubing strings respectively).
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The WPP locates adjacent completions and indicates the actual (or preferred)
shooting position. When perforating away from a completion or into a fracture
plane the direction of the perforations will be the same as the tool string direction.
Please double check gun orientation while physically measuring the TZDD, Tool
Zero (CCL) to Device (top shot) Distance.
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With WPP, it is possible to orient the gun in any direction at 5° increments. But it
is strongly recommended to align the gun phasing with the tool sensor, i.e., the
key mark on WPP tool module.
If the user prefers to see results with the same polarity as the POT-C, ensure the
gun phasing is oriented 180° away from the tool sensor.
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Figure 3-49 WPP in Dual String illustrates a typical configuration where the
system is used in a Dual Completion with an outer protective casing string. The
gun is positioned along the side of the lower string, and it is necessary to avoid
perforating the lower string.
Also illustrated is an example of the general shape of the Proximity response over
a complete revolution. In the over simplified example the response approaches
sine wave shape. In actual examples the response will not be that simple.
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Figure 3-50 Shop Example illustrates a shop example where the tool was
positioned in a 2-7/8 in. tubing string and another identical length of tubing was
placed 2.0 in. away.
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Types of Completions
The electromagnetic sensing system contains three different coils. They are the
Exciter Coil, the Reference Coil, and the Detector Coil.
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The Exciter Coil is driven by square wave AC voltage between 0 V and 200 V.
The frequency of this AC voltage is adjustable, generally between 8 Hz to 300
Hz. The nominal (default) frequency is set to 50 Hz.
The Exciter Coil is a bifilar wound inductor (two windings in parallel) with each
coil’s polarity 180 from the other. The two windings are connected in series at
the terminal wires. When the inductor is powered by the electronic switching
circuit, an AC magnetic field results.
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The Exciter coil establishes a magnetic field around the casing as shown in the
Figure 3-51 Coil Array. This magnetic field is then distorted by the metal mass
due to the surrounding tubing and/or casing strings.
The distorted magnetic field is received by both the Reference and Detector
Coils. For discussion in this manual, these coils will be referred to as the
Detector Coil Array. These Coils are located in the lower section of the tool and
are at 90° angles to each other. The ratio of these two signals is taken and this
is compared to the reference signal.
The phase shift and amplitude changes of these signals are established and are
transmitted to a processing circuit. That circuit converts these changes into a
frequency modulated pulse output. As the tool rotates, the greater the external
metal mass which comes in close proximity to the focused detector coil array,
the higher the frequency. This frequency is recorded by WPP as FREQ_CM and
transferred real-time to the up hole.
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The resulting Maxis (and print) can either display the information as normal
station log or correlate it with relative bearing in a polar graph manner. In
case of station log, the display will be close to sinusoidal curve, the right edge
representing higher frequency or close proximity to greater metal mass. In case
of polar graph, the farthest point away from the origin represent the orientation of
the greater metal mass.
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3.10.3 References
WPP InTouch Reference Page (InTouch ID: 3839627). This page contains links
to the WPP reference manual, maintenance manuals and trainings.
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3.11 WPST
This section is only a basic description of the WPST, for detailed information
refer to the:
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The WPST is compatible with all WPP modules but it has to be run at the
bottom of the WPP toolstring and above the gun string. The threaded lower
head connector is designed to prevent accidentally connecting other WPP tools
directly to the gun string.
Note
This should be apparent to the engineer when exiting session configuration, as
an incorrect toolstring configuration notification will be seen.
The WPST is also compatible with the PSTT (MaxTRAC* tractor) telemetry tool
to enable selective tractor-conveyed perforating operations.
The WPST is only compatible with Secure detonators. Secure detonators can be
run with either percussion type switches or addressable switches (ASFS).
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• MH-32 ⇒ SAH-G
• MSH-A
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3-3
• Most guns 2.50 in. and smaller
MH-22
SAH-G
Fixed Arms
Centralizer
WPMOT
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WPTET
Gun adapter
Gun
Optional Equipment
• MH-32 ⇒ AH-295
3-3. The WPSA is required when running guns larger than 2.50 in., contact SRC-InTouch.
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SAH-G
PSTE
MH-32 WPMOT
Fixed Arms
SAH-G Centralizer
MH-32
AH-295
Fixed Arms
Centralizer WPMOT
MH-32
WPTET
AH-295
WPTET PSTS
WPMOT
WPTET BH-3
BH-3
WPTET
WPPTT
WPPTT
WPST WPTET
Gun adapter
WPST
Gun WPGRT
WPPCM PSTS
Gun adapter
WPST
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1
with latest software and WPP application kit
Wireline logging cable
Basic rig-up equipment
Basic surface pressure control equipment
M & S and accessories to perform tool FIT
1
WPP will not operate on baselines prior to OP11
2
WITM acquisition board is mandatory for the MTS telemetry system
If ASFS or Secure Plus is used, additional test equipment is required (Table 3-71
Addressable Switch Test Equipment).
1. Cable head
4. Standard heads and gun adapters for the specific gun being used.
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Gun connections
WPP module
or
PSTT
WPST
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Enerjet
gun assembly
CCL-L
lower head 1-11/16 to 2-5/8 Any wireline
1.56 - 2.50 HSD
(P027388) wireline heads mono adapter head compatible
(H712643) with CCL-L
Pivot gun,
Enerjet gun, Hollow carrier
Hyperdome gun gun string
Figure 3-54: Gun Connections. Standard gun connections for HSD and Enerjet guns.
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electronics
P481891 Micro-D to 22-socket insulator Troubleshooting electronics
extender
T6009317 WPP harness test equipment Troubleshooting electronics
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The STUAB receives all the necessary commands for PERC Mode from the
Modular Configuration Maxis (MCM) via MTS. They are invoked in Log phase,
PERFO2 and Perforate Set Activate commands.
Type I Type II Type I
Gun #4 (Red) Switch Gun #3 (Green) Switch Gun #2 (Red) Switch Gun #1
Note
• If operations require firing GUN #1 on negative polarity, this is selectable via
device string configuration command in the setup phase.
• All firing modes require that standard perforating practices be adhered to.
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3.11.3 References
WPST Maintenance Manual(InTouch ID: 3844157)
3.12 ATPS
This section is only a basic description of the ATPS, for detailed information
refer to the:
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Overview
ASFS technology specifies the telemetry standard used by the ATPS. Refer to
the WRM for more information regarding the Addressable Switch Firing System
software operation.
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• Secure devices are compatible with ASFS, and meet the mandatory
requirement for a S.A.F.E. firing system for tractor conveyed explosive
devices. Secure devices are RF safe and also require high voltage to
detonate.
Application
ATPS can only be used with tractors on which it has been specifically tested
and qualified. This approved list consists of the tractor manufacturer, a well
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as the version of the electronics. Any tractors not on this list cannot be used
for perforating with the ATPS. Refer to the Tractor Approval list (InTouch ID:
4010810) for a detailed list of approved tractors and how to identify them.
All tractor explosives operations are still required to use S.A.F.E. initiating
devices.
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1
Part Number 100056070
Length (in) [cm] 5.9 [15.0]
Width (in) [cm] 1.2 [3.0]
Maximum voltage rating (V) –1500 V to +1500 V DC,
2
1060 Vrms AC
Allowable shooting voltage (V) 540 V
Maximum pressure (psi)
Operating temperature (°F)[°C] 340 [170] for 5 hr, or
300 [150] for 24 hr3
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There are two pressure housings (2-1/8 in. and 3-3/8 in.) specifically designed to
accommodate the ATPS. However, if an ATPS carrier is not available, an empty
CCL housing may be used. The ATPS carrier is recommended since it makes
replacement of the ATPS much easier.
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6. Gun Systems
MSH-A
TTSA
PSTE
PSTS
PSTS
WPST
ATPS housing assembly ATPS housing assembly ATPS housing assembly ATPS housing assembly
(ATPS) (ATPS and ASFS) (ATPS) (ATPS)
Long wireline head assembly Wireline head assembly Wireline head assembly
CPST
(ASFS and Secure detonator)
(Secure igniter) Gun carrier Gun carrier
Gun carrier
Selective adapter Selective adapter - optional *
Bottom nose Plug (or packer)
(ASFS and Secure detonator) (ASFS and Secure detonator)
Top down configuration Gun carrier Plug-and-shoot adapter
Single gun or setting tool Setting tool configuration Bottom nose (ASFS)
Setting plug or packer (ASFS and Secure detonator)
Bottom up configuration CPST
Multiple guns (Secure igniter)
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1
with latest software and ATPS application kit
1
Will not operate on baselines prior to OP11
1. Wireline adapter
3-5
2. Electrical Release Sub, ERS-A (T5011980)
3. Production Services Tractor Tool (PSTT)
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7. Igniter
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Other that Scotchlok connectors and wire cutters, there is no specific auxiliary
hardware this tool. Every ATPS must be tested before used, refer to 3.12.1.8
Test Equipment and Facilities for required test equipment.
3-6. 1-11/16 HSD to 1-11/16 CCL-L mono adapter required to connect guns. The crossover
adapter (T6009407) can be replaced by the 2.12-in. ATPS Carrier Assembly.
3-9. Detonator and switch combination replaces ASFS (100048404) and Secure detonator
(T6005040).
3-10. Igniter and switch combination Replaces ASFS (100048404) and Secure igniter (T6005390).
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3.12.2.1 Overview
The ATPS uses Addressable Switch Firing System technology to electrically
isolate the explosive devices from the tractor and wireline. It relies on
Addressable Switches (ASFS) to arm and detonate Secure detonators/igniters in
the gun string, or Secure Plus may be used.
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A microprocessor is embedded into each ATPS, ASFS and Secure Plus to allow
the surface computer to both send commands to the processor and to receive
uplink data. This data contains information about the switch address, operating
condition and switch status.
The only way enough power can reach an addressable detonator to initiate it is if
Maxis software sends a command downhole requesting the desired switch (one
switch per gun) to arm. Then after confirmation from the switch, software allows
the operator to send another command to route power to the armed switch.
3.12.3 References
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4 Selectivity
4.1 Addressable Switch ____________________________________________ 4-1
4.1.1 Addressable Switch Firing System ____________________________ 4-1
4.1.1.1 Principal applications _____________________________________ 4-1
4.1.1.2 General hardware information _____________________________ 4-1
4.1.1.3 Test Equipment __________________________________________ 4-2
4.1.2 Switch Function ______________________________________________ 4-4
4.1.3 Specifications ________________________________________________ 4-5
4.1.4 Wellsite gun test procedure ___________________________________ 4-5
4.1.5 Troubleshooting the gun string ________________________________ 4-6
4.1.6 Troubleshooting the Unit/Cable/Head/CCL _____________________ 4-7
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When using the AS Firing System all current Schlumberger Explosive Safety
procedures must still be followed.
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4-2 WL FOM / Selectivity 4-2
Feed-thruoughs
Individual guns must be isolated from each other to avoid flooding when adjacent
guns are shot. Refer to ASGS maintenance manual (InTouch ID: 3770545) for
hardware listing.
Tool limitations
Although lab tests show successful operation with cable lengths ranging from 0
to 30K-Ft, limited verification testing has been performed using H2S cable and
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The iPaq PDA (B046409) initiates Field Tester, operates the Field Tester
program, downloads data and stores data.
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The Gun Simulator Test Box (T6041782) allows WAFE systems to be checked
out without any explosives being involved. This confirms proper operation of the
WAFE systems before connecting any guns. Powering up the simulated gun
string with OP and performing a Gun Check will check the CCL, cables, the head
and MCM. It is attached to the lower head of the CCL during system testing.
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Downlink telemetry is an FSK (frequency shift key) scheme using 3-kHz and
6-kHz signals in 3.3-ms words. The 16-bit address is transmitted down using two
of the 8-bit words. The command word consists of 8 bits to digitally send arm,
fire, or W/L on commands to the microprocessor in the addressable switch.
A gun string using addressable switchs will be wired and fired as in Figure 4-3
Armed Multi-gun String, all switches connected one after another.
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Switch white wire - to white (hot) wire from top of this gun
Switch blue wire (or blue/white stripe) - to white (hot) wire going to lower gun. On
the very bottom gun in the string, just clip the blue wire off.
4.1.3 Specifications
Table 4-1: Addressable Switch Specifications
1
Part Number T6005241 (100048404)
Maximum temperature 340°F (171°C)
Number of guns 1 to 40
2
Maximum pressure rating for 1 hr (psi) 15,000
1
The High Voltage Addressable Switch (100048404) is required for use with Secure devices.
2
With optional high pressure feed-thru. 5000 with standard low pressure feed-thru.
Tip
The gun string MAY be checked with the Field Tester AFTER arming all the guns.
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1. Confirm that the number of addresses read corresponds with the number of
devices physically present. There must be no duplicate addresses
2. Save the address listing in a gun file (*.gun) or print out a copy. If a previous
gun file has been saved, a troubleshooting file can be saved as a test file
(*.tst).
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3. After launching OP and communicating with the gun string in the well,
compare the switch address lists. There should be no discrepancy. OP
software will use the switch addresses it finds, regardless, and will not allow
shooting unless a good gun check is obtained.
Tip
If a misrun occurs, retest the gun string using the Addressable Switch Tester.
Detonating devices DO NOT have to be removed from the gun string before
testing with the Field Tester.
1. Install the Addressable Switch Tester (T6041781) and check the gun string.
Feedback from the tester will indicate which devices are responding and
which are not.
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2. If there is a switch problem or a gun wiring problem, it will most likely be just
below the bottom-most device that returned a correct address.
Tip
Remember that communication begins with the gun at the top of the string and
progresses downward. If the Field Tester only finds 3 devices in a longer gun
string, the PDA will display information for guns 1, 2 and 3, but that information is
really for the only guns found, which are at the top of the gun string. The problem
will be in the area between the 3rd and 4th guns from the top of the gun string.
Possible problems:
• The 4th device from the top could be bad or have a bad ground.
• A portion of the 3rd device from the top could be bad.
• The Feed-thru connection between the 3rd and 4th devices could be open or
shorted to mass.
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2. Attach the Addressable Switch Gun Simulator test box (T6041782) to the
lower head of the CCL.
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Switch Piston
White Lead
Type I Switch
Switch Piston
White Lead
Type II Switch
NO = Normally Open
NC = Normally Closed
Figure 4-6: Type I and Type II Switch
The bottom gun is always fired first by applying positive voltageto the shooting
circuit. Note that the bottom gun will fire on either polarity and caution must
be exercised. The switches in the gun string route current to the detonator in
the bottom gun firing the gun.
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When the bottom gun fires, it actuates the piston in the contact switch between
the bottom and second guns, connecting the detonator in the second gun to the
shooting circuit. The diode in the switch immediately above the lowermost gun,
however, prevents positive voltage from firing the second gun.
Negative voltage is then applied to fire the second gun. When negative voltage
is applied, the diode in the switch allows current to flow through the detonator
in the second gun, firing the gun. Subsequent guns in the string are fired in the
same manner by alternately applying positive and negative voltage.
Type I Type II Type I
Gun #4 (Red) Switch Gun #3 (Green) Switch Gun #2 (Red) Switch Gun #1
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For Hyperdome guns, use H247290 to tighten Let switch turn while tightening nut.
nut while holding switch.
Load second shot in port plug guns. Do not load top shot in port plug guns.
Cut detonating cord so that boot on cord is Violate the power polarity-color code system.
flush with top charge on carrier guns. For example, failure to alternate the Type I and
Type II switch units may result in “machine
gunning” of successive carriers.
Insulate lead covered detonating cord on
Hyperdome guns.
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Open Circuit
Short Circuit
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coating.
4. Running detonating cord through intercarrier (composite gun without
selectivity) damages the bore. An intercarrier that has been used for this
technique should never be used with a selective switch.
5. Use Go - No Go gauge to check seat.
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7. Leave BLACK lead probe connected to COLORED wire and Function Switch
set to Negative (-) DC position. Disconnect RED lead probe from WHITE
wire and hold RED probe against Selective Switch/Monoswitch metallic body.
Resistance must be infinite (∞ ohms). Change polarity to Positive (+) DC
position. The resistance must remain infinite (∞ ohms).
8. No provision for checking diode circuit, as it is open until switch is actuated
by shock wave.
only two guns. Unlike piston type selective switches, the dual diode provides
selectivity only by means of diodes, not pressure actuated contacts.
Diode
Blue Lead
Connection to
Diode Gun below
White Lead
Figure 4-8: Dual Diode
Note
The Enerjet Dual Diode functions electrically the same as the Dual Diode Plug
but physically appears different. The upper end has a single (white) wire. The
lower end has a white wire (for the bottom gun) and a blue wire (for the top gun).
The diode arrangement provides continuity to the lower gun detonator with
positive polarity and the upper gun detonator with negative polarity.
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Unlike a selective switch which has an open circuit to the top gun detonator lead
prior to switch actuation, the dual diode plug has continuity between the power
lead and both gun connections. Therefore, neither gun is to be armed before
the cable head is connected.
Dual Diode
Upper Gun Plug Lower Gun
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Detonator Detonator
When more than two guns are run the dual diode plug can be used to replace
the bottom Type I (red) switch.
Type I Type II Dual Diode
Gun #4 (Red) Switch Gun #3 (Green) Switch Gun #2 Plug Gun #1
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Figure 4-11: Dual Diode Plug and Enerjet Dual Diode Circuit Diagram
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4-17 WL FOM / Selectivity 4-17
5. Set the Range Switch to R x 100. Leave Function Switch in the Negative (-)
DC position and RED lead probe connected to the UPPER WHITE plug
wire. Connect the BLACK lead probe to the BLUE wire. Resistance should
measure between 600 and 700 ohms.
6. Leave both lead probes connected as described above, set Function Switch
to Positive (+) DC position. The resistance must be infinite (∞ ohms). Set
Range Switch to R x 10,000 position. Resistance must remain infinite (∞
ohms).
7. Leave the Function Switch set to Positive (+) DC position and the Range
Switch set to the R x 10,000 position, as well as the RED lead probe
connected to the UPPER WHITE plug wire. Disconnect the BLACK lead
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probe from the BLUE wire and hold the BLACK lead probe against Dual
Diode metallic BODY. The resistance must measure infinite (∞ ohms).
8. Leaving both lead probes connected as described above, set Function Switch
to Negative (-) DC position. The resistance must remain infinite (∞ ohms).
4.3.3 Electrical Check for Dual Diode with Plug out of Gun
Checks shown in use Safety Meter. Checks shown in Figure 4-12 Electrical
Checks using Schlumberger Safety MultiMeter SFT-300 or a Conventional
Multimeteruse a conventional multimeter.
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4-18 WL FOM / Selectivity 4-18
+
Alligator clips
10K
Blue
- +
White
∞ 0
Reverse Polarity of Upper Gun Diode
10K
Blue
- +
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White
∞ 0
Continuity of Lower Gun Diode
10K
Blue
- +
White
∞ 0
Reverse Polarity of Lower Gun Diode
10K
Blue
- +
White
∞ 0
Insulation of Wires to Plug Body
1
White
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The Dual Diode Module (T6015701) is electronically identical to the dual diode
plug. It allows activation the setting tool and shooting the guns above it on
negative polarity.
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5 Depth Control
5.1 Perforating Depth Control ______________________________________ 5-1
5.2 Procedures for Perforating Depth Control ______________________ 5-2
5.2.1 Correlation/PDC Log _________________________________________ 5-2
5.2.2 Perforating the Well __________________________________________ 5-3
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5 DEPTH CONTROL
The desired depth interval to perforate will typically have been selected from a
formation evaluation log. Commonly this will be an openhole log but in older
wells it may be a casedhole log (RST, TDT, etc.). As all perforating depths must
be referenced to this evaluation log it is commonly called the Reference Log.
The most accurate method of positioning the perforating gun will be to tie its
depth to the Reference Log using casing collars as depth markers. Since the
Reference Log generally will not include a casing collar curve an intermediary
survey must be ran. This service will include a casing collar measurement and at
least one other measurement that can be correlated to the Reference Log. Often
a gamma ray or other nuclear measurement will be used for this correlation. The
resulting log is often refereed to as a Perforating Depth Control (PDC) Log if this
is its only function. However, in many cases this objective is combined with the
desire to make other well parameter measurements. When this is the case the
log will include the output of additional well parameter sensors and for purposes
of perforating depth control it will be referred to as a Correlation Log. A PDC log
is generally recorded using a GR-CCL or Neutron-CCL. Correlation logs will be
GR-CCL combined with USIT, CBT, RST, TDT, etc.
When a perforating gun is being positioned across the desired depth interval a
perforating casing collar log (also called a tie-in strip) is ran and compared to
the Correlation/PDC Log to confirm that the gun’s depth corresponds to the
clients desired interval to perforate.
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5-2 WL FOM / Depth Control 5-2
Formation
Evaluation Perforating
Correlation Collar log
Reference Log (PDC)
Log (Tie-in Strip)
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1. Ask the client to identify the formation evaluation log used to pick perforating
depths. This is the Reference Log. Obtain a copy of the log complete with
header information from the client. Confirm the well identification, date it was
recorded and zones of interest. When overlapping, be within 0.5 ft of the
appropriate log at the bottom most zone of interest.
2. Physically verify your tool string configuration and measure points of the tools
used for the correlation log. Make sure the software is correct for the physical
tool string. Where possible, verify the log response (VDL collars on depth
with CCL, GR on depth with VDL formation response in good cement).
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5-3 WL FOM / Depth Control 5-3
3. While tying in, check the Reference log for any pulls or other anomalies that
may affect the log response. Be within 0.5 ft of the Reference log at the
bottom most zone of interest.
4. Do not correct for depth while logging. If depth corrections must be made,
stop logging, make the correction, and start a new log overlapping the first
section. In cases where downhole markers such as short joints or DV tools
are not available, small differences in the casing joint lengths may be critical
when comparing the perforating tie in collar log with the Correlation/PDC
Log.The unit’s measuring wheel must be calibrated to minimize its differences
with the openhole unit’s. All depth corrections should be discussed with the
client and noted clearly on the log header.
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5. When overlaying prints to correlate depths verify that the 50-ft. and 100-ft.
(25 and 50 m) depth lines overlay properly. It is easy to mistakenly be a
whole division off.
6. Use curve scales the client has requested but keep in mind that track
coverage of 70 to 90% is ideal when the curve will be used for depth
correlation. Note that gamma ray and neutron responses will differ behind
cement or in centralized pipe. Take this into account when choosing scales
and while tying in.
7. Record a log across all zones of interest. Discuss any log quality or depth
control problems with the client. Repeat any anomalies.
8. With the client’s permission, include a short or long casing joint or other depth
marker (DV tool, liner top, packers, or TD) if available within 500 ft. of the
planned perforating interval. If a depth marker is available further up the hole,
log a strip through it on the way out. When logging to TD, be cautious of green
cement, sand plugs, and other debris on bottom, which may cause sticking.
9. When perforating is planned on subsequent descents using the same rigup,
flag the line (Carillon of marks) or mark the flange depth at the zone of
interest as a secondary depth measurement.
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5-5 WL FOM / Depth Control 5-5
check should have been part of your pre-departure check before leaving the
base. Do not proceed to a job with anything less than a completely functional
depth system.
7. Tie into collars or downhole markers. If the actual downhole correction
differs from the expected correction, stop and resolve the differences before
proceeding. When zeroing the collar locator between runs, be consistent.
Remember to account for any corrections made when coming back out of the
hole, especially when adding depth to tie into logs that used the openhole
Kelly bushing as the log datum. Use secondary depth measurement
techniques for shallow depth warning in addition to the primary depth system.
8. Log and record any downhole markers (packers, DV tools, etc.)
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Drop below the desired stop depth and record a CCL log while slowly pulling
the gun into position. Record the 3 nearest collars below the CCL stop depth.
Keep the logging speed low (~2500 fph) to minimize the effects of creep.
11. Confirm again that the computer provided stop depth matches the manually
calculated stop depth on the gun sketch. After allowing the shot, confirm the
polarity of the shot with the system’s displayed polarity.
12. Prepare the crew and client for positive shot detection.
Note
If you are perforating through tubing or other restrictions and the clearance is
limited this may not be a desirable step. Gun debris may be picked up by the
magnet of the CCL or other gun accessories that may make it difficult to get
past a the restriction when pulling out of the well.
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6-i WL FOM / Gun Systems 6-i
6 Gun Systems
6.1 Hollow Carrier Gun Systems ___________________________________ 6-1
6.1.1 High Shot Density (HSD) _____________________________________ 6-1
6.1.1.1 HSD Guns General _______________________________________ 6-1
6.1.1.2 HSD Exploded-View Drawings and Parts Lists _____________ 6-2
6.1.1.3 HSD-L Wireline Gun Exploded-View Drawings and Parts
Lists _____________________________________________________ 6-4
6.1.2 High Efficiency Gun System (HEGS) __________________________ 6-4
6.1.2.1 Description _______________________________________________ 6-4
6.1.2.2 Exploded-View Drawings and Parts Lists __________________ 6-10
6.1.3 2-1/8 in. Hyperdome Gun (TTSG-BA) ________________________ 6-11
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6 GUN SYSTEMS
The HSD liquid-only guns (HSD-L) eliminate the cost associated with the
alignment features and scallops in the standard HSD gun to provide a lower
cost system. The HSD-L should only be used in wells with liquid (SG > 1) in
the borehole, and in applications where gun alignment is not required and/or
downhole completion restrictions are not a major concern. High performance
PowerJet Omega charges cannot be used in HSD-L guns because these
charges may split the scallop free carriers.
The HSD-L guns utilize existing HSD adapters and detonation transfer
components, PerfoExpress gun carrier material and corresponding PerfoExpress
shaped charge configurations. Therefore, gun loading instructions for the HSD
guns also apply to the HSD-L guns. Refer to the exploded-view drawing and
parts list document listed in the Equipment and Hardware section of the HSD-L
InTouch Reference Page (InTouch ID 4050168).
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6-2 WL FOM / Gun Systems 6-2
The booster position gage (Figure 6-1 Booster Position Gage (H352014))
measures the booster position at the upper and lower end of all HSD guns while
simultaneously checking that the donor booster is not too large in diameter and
that there is space available for it in the detonation transfer module.
The gage is marked with full traceability information including sequential serial
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numbers.
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6-4 WL FOM / Gun Systems 6-4
3.50 in. HSD-L Wireline Gun Catalog Drawings and Parts Lists
4.50 in. HSD-L Wireline Gun Catalog Drawings and Parts Lists
6.1.2.1 Description
The 3-1/8 and 4 in. Low Pressure Gun Systems (LPGS) are economical, wireline
conveyed perforating systems designed to address the lower pressure (4000
psi), lower temperature (210°F) Casing Gun markets. Known more commonly
by their marketing name, High Efficiency Gun System (HEGS), both systems
possess the same basic features. Optional enhancements allow the 3-1/8
system to be used up to 6200 psi pressure at 340°F.
The 4 in. HEGS (LPGS-AB) is run with the 3-3/8 in. CAL-B for depth correlation.
The 3.38 MONO to 4.00 HEG Adapter (H523090) is used between the Upper
Head of the gun and the CAL-B. An alternative method is to replace the standard
CAL-B Lower Head with Adapter Head (H429512). This enables the CAL-B to
make up directly to the Upper Head.
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6-5 WL FOM / Gun Systems 6-5
The 3-1/8 in. HEGS (LPGS-BB) can be run with either the CAL-B or the 3-1/8 in.
CAL-G. The CAL-G was designed for the 3-1/8 in. HEGS and makes up directly
to the Upper Head. 3.38 MONO to 3.12 HEG Adapter Head (H523081) must be
run between the CAL-B and the Upper Head.
Features
(See Figure 6-2 3-1/8 in. LPGS Gun System Configuration and Figure 6-3 4
in. LPGS Gun System Configuration)
• Low cost
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PEK-B
PEK-E
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CAL-B
CAL-GA
P046158
H523045
Upper Head
Assembly
Adapter H712665
H523081
Lower Head
Assembly
H712668
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PEK-B
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CAL-B
P046158
Remove
Cal-B Lower Adapter
Head H523090
Foam
Gun Carrier Loading
4 in OD Tube Optional
(2 ft Section) Steel
Loading
Tube
Lower Head
Assembly
H712672
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Special Tools
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6.1.3.1 Description
The 2-1/8 in. Hyperdome Gun System is a through-tubing gun system which
utilizes an expendable hollow carrier. This system offers three different types of
phasing: 0°, 60°, and 180°, a maximum service capability of 500°F and 25,000
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psi and leaves virtually no debris in the well after perforating. This system
also is more rugged and more tolerant of hostile wellbore fluids compared to
capsule-type perforators.
Many new improvements have been made to the existing system. These
improvements include:
Note
The old Selective Adapter (H115019) is not compatible with the new 60°
loading tube. Use either H712439 or H712449 as a replacement.
Note
A Mod Recap (MR01) has been issued for an existing Upper Head (H178994)
making it compatible with the 180° system as well as the 0° and 60°. A copy
of this Mod Recap can be found in the Mod Recap section of this manual.
• The 60° twisted strip has been replaced by a more precise loading tube.
• All charges are assembled with a universal charge retainer which can used
on any type of new or old style Hyperdome gun regardless of phasing.
Note
Old Retainer Ring (H429790) will not fit new 60° loading tube.
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Principle of Operation
The selective firing system permits shooting any number of guns on a single trip
in the well. Limitations are wellhead equipment, cable working strengths and
rig height. Selective firing is provided by expendable, polarity discriminating
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switches. Two types of switches are required; Type I (red) and Type II (green)
indicated by color coded lead wires.
The selective switch is essentially a single pole, double throw switch coupled with
a polarity discriminating system (See Figure 6-5 Type I and II Selective Switches).
The switch is shock wave actuated by a blast from the detonating cord. The
electrical switching element in the switch is the piston. Shock action shears a
retaining flange on this piston, thereby actuating the switch. By alternating Type
1 and Type II switches in the gun string and alternately applying positive and
negative DC electrical power, each gun in the string can be fired selectively.
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Diode
Red Lead NO NC
Connection to
Gun Below
Switch Piston
White Lead
Diode
Green Lead NO NC
Connection to
Gun Below
Switch Piston
White Lead
The bottom gun (gun #1) must always be fired first by applying positive voltage
to the shooting circuit (Figure 6-7 Dual Diode Plug Function).
DO NOT apply negative voltage to fire the bottom gun as gun #2 may also fire.
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Firing of the bottom gun actuates the piston in the switch between the bottom
gun and gun #2. This connects the detonator in gun #2 to the shooting circuit but
the diode in the switch prevents the positive voltage from firing gun #2.
Applying negative voltage to the detonator will fire gun #2. This connects the
detonator in gun #3 to the shooting circuit. However, the diode in the switch
prevents the negative voltage from firing gun #3. Remaining guns are fired in the
same manner by alternately applying positive and negative voltage.
Type I Type II Type I
Gun #4 (Red Switch) Gun #3 (Green Switch) Gun #2 (Red Switch) Gun #1
When two or more guns are used, a dual diode plug can be used to replace
the bottom Type I (red switch).
Unlike a selective switch which has an open circuit to the top gun detonator lead
prior to switch actuation, the dual diode plug has continuity between the power
lead and both gun connections. Therefore, neither gun is to be armed before
the cable is connected.
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Configurations
MH-22 (H030796)
AH-38 (H106437)
EQF-46 (H132600)
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CCL-L (H024737)
MPD-H
(H123181)
Upper Head
(H712440)
0/180 60
Intermediate Head
(H712401)
Detonator Sleeve
Selective Adapter (H448816) Selective Adapter
(H712449) (H712449)
Intermediate Selective
Adapter
(H712439)
0/180 60
Intermediate Head
(H712401)
Bottom Nose
(H712441)
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MH-29 (P294015)
AH-106 (H259513)
EQF-54 (H223666)
CCL-AT (P654260)
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MPD-M
(H654140)
Upper Head
(H712440)
0/180˚ 60˚
0/180˚ 60˚
Intermediate Head
(H712401)
Bottom Nose
(H712441)
Figure 6-9: String Diagram - High Temperature Service (500°/1hr/25,000 psi) PEGS Verified
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Specifications
Table 6-3: 2-1/8 in. Scallop Gun (TTSG-BA) Specifications
Max Gun Swell in Liquid (@ 80°F) 2.18 in. 2.16 in. 2.18 in.
Weight per 10 ft Gun 58 lbm 61 lbm 58 lbm
Weight per 20 ft Gun 100 lbm 103 lbm 100 lbm
Length per 10 ft Gun 156 in. 162 in. 156 in.
Length per 20 ft Gun 276 in. 279 in. 276 in.
Tensile Strength of Gun String 20,000 lbf
Max Shot Density (shots per ft) 4
Explosives
Table 6-4: Explosives
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HMX exhibits an increase in impact sensitivity after exposure above 330 degF
[166 degC], even for a short time; or after exposure above 300 degF [149 degC]
for 100 h. Therefore, if a Schlumberbger HMX perforating system has been
exposed to 330 degF [166 degC] or to 300 degF [149 degC] for 100 h, it must
be removed (unshot) from the well and stored in a safe location. Furthermore,
the system shall not be downloaded (explosives components removed from
the carrier) for at least 48 h, allowing sufficient time for HMX to revert to a less
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impact-sensitive state.
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6.1.4.1 Description
Features
1. It will have 10-ft, 20-ft and 30-ft lengths. This allows for fewer connections
for long perforated intervals.
2. Extensive testing has determined that the end-to-end transfer design is more
reliable than the previous side-by-side transfer assembly. This end-to-end
configuration will provide our connectors with a longer life in terms of number
of runs.
3. Adapters with C-clamp grooves allow field to use C-clamp for quick
connection at rig floor.
4. Gun carriers without scallops are used in this system.
5. The thread engagement is longer so that after the O-ring is removed from the
sealing bore, there will be several threads engaged. This will help release
trapped pressure.
6. To prevent mixing of the end-to-end and side-by-side transfer styles,
PerfoExpress adapters were designed to be incompatible with HSD guns.
7. PerfoExpress guns are only qualified for water application.
8. PerfoExpress is available in sizes 2.88-in, 3.50-in and 4.50-in.
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Specifications
OD (in. [mm]) 2.88 3.50 4.50
Shot density (spf), 4, 60 4, 60 5, 72
Phasing (deg) 6, 60 6, 60 12, 135/45
Maximum OD due to 3.19 3.91 4.85 (5 spf)
burr (in. [mm]) 5.06 (12 spf)
Nominal lengths (ft 5, 10, 20, 30 [1.5, 3.0, 6.1, 9.1]
[m])
Maximum 400 [204] 400 [204] 400 [204]
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temperature for 1
hr (degF) [degC] 1
Maximum pressure at 20,000 [137,895] 20,000 [137,895] 10,000 [68,900]
400 degF (psi [kPa])
Minimum pressure 100 [689] 100 [689] 100 [689]
(psi [kPa])
Tensile load rating (lbf 110,000 [489] 140,000 [623] 180,000 [801]
[kN]) 2
Loaded gun weight 3
10-ft gun (lbm [kg]) 130 [59] 183 [83] 259 [118] @ 5 spf
265 [120] @ 12 spf
20-ft gun (lbm [kg]) 253 [115] 354 [161] 505 [230] @ 5 spf
517 [235] @ 12 spf
30-ft gun (lbm [kg]) 377 [171] 526 [239] 751 [341] @ 5 spf
770 [350] @ 12 spf
Intermediate adapter 12 [5.5] 19 [8.6] 35 [15.9]
weight (lbm [kg])
Short lower head 8 [3.6] 15 [6.8] 25 [11.4]
weight (lbm [kg]
Adapter make-up 2.14 [54] 2.14 [54] 2.14 [54]
length (in [mm])
Distance between 17.04 17.05 18.40
charges of two 16.11
adjacent guns (in)
4
1
With high temperature explosives and seals.
2
Safety factor of 1.6.
3
Gun weight at maximum shot density.
4
The unloaded charge at the bottom of the gun is counted in unshot section.
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6.1.4.2 References
The PerfoExpress section in the TCP Field Operations Manual (InTouch ID:
3012737).
Overview
PURE perforating jobs require specific planning using the PURE Job Planner
and SPAN software along with specific PURE gun and possibly other hardware
to achieve the optimum results. Training is required to be competent in the
PURE perforating techniques. PURE is a “game changing” technology that
brings a whole new set of rules to perforating job design. PURE covers a broad
range of perforating applications in all parts of the world and is applicable to
all conveyance methods including TCP, Wireline, Coiled Tubing, Tractor and
Slickline.
The information in this manual will help get an understanding of what PURE is
and how it is deployed and will be a good reference once training is completed.
This manual will not provide enough information for you to plan and execute a
PURE job for the first time. Specific training is required and can be obtained
from the local PURE expert.
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Applications
The PURE perforating and completion method delivers clean perforations and
improves productivity or injectivity in old wells or new, using TCP and Wireline,
in sandstones and carbonates and in many different completion configurations.
Over 250 jobs have been completed to date. PURE covers a broad range of
perforating applications in all parts of the world. The PURE reference page in
InTouch is the main source of PURE and PURE related information. Below is a
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summary of PURE gun equipment and information about ordering. Also below
are links to the PURE gun datasheet, exploded views for many of the PURE gun
systems and other parts lists.
Information about TCP accessories and pressure gauges to be run with PURE
are also available on the Reference page under different headings.
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pressure (psi)
Rated tensile 70,000 90,000 100,000 115,000 PE3 150,000 180,000 PE3
load for PURE 150,000 HSD 150,000 HSD
gun systems
(lbf)*(Safety
factor - 2.0)
Weight of 120 190 240 330 390 501 (12 spf)
Loaded 20 446 (5 spf )
ft Gun (lb)
excluding
adapters
PowerJet Yes Yes Yes NO Yes Yes
Omega
compatible
1PerfoExpress TCP connectors are 3.5-in. OD for the 3-3/8-in. size PURE gun.
This OD is less than swell diameter.
3 The tensile load of the PURE PerfoExpress compatible guns are different from
those of the PURE HSD compatible guns of the same size.
Explosives
Table 6-7: Charges
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Note
The PURE charge is adapted for use in 2.50-in., 2.88-in., 3.38-in., 3.50-in. and
4.50-in. PURE guns with the use of a cap or a combination of cap and standoff
as listed in the PURE Specific Hardware table below and in the Exploded-View
contents in InTouch. Links to the Exploded-View contents in InTouch are located
in chapter 7 .
Overview
PURE is the biggest discovery in perforating since the development of the shaped
charge. This technology has the potential to completely change the approach
to completion design with regard to perforating job planning and execution.
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The results of PURE are providing wells with much better performance than
previously possible with conventional techniques and are leading our customers
to consider new completion strategies and techniques.
Underbalanced perforating
and strength. For example, hard, tight rocks need a large amount of
underbalance, sometimes greater than 4,000 psi. In conventionally designed
static underbalanced perforating operations, the wellbore pressure is set below
the reservoir pressure before the guns are fired.
Perforating using static underbalance has been and, for many in the industry,
continues to be the most widely accepted technique to optimize perforated
completions. This method alone, however, still delivers many underperforming
wells due to perforation induced skin that has not been adequately removed.
The explosive shaped charges used when perforating create a tunnel in the
reservoir through the cement sheath and casing. This tunnel is the conduit for
production or injection fluids. The tunnel creation process is rapid and violent
and results in the reservoir rock being pulverized and crushed or damaged in the
region of the tunnel. In this damaged region, a low permeability crushed zone is
created surrounding the perforations (refer to Figure 6-10 Perforation tunnel).
Loose crushed rock debris left inside the perforation tunnels can also seriously
impair injection. For a perforation tunnel to be 100% effective, both of these
damage types have to be remediated.
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Figure 6-10: Perforation tunnel. When the Perforation tunnel is created, the
rock in and around the tunnel is pulverized creating damage. The micrographs
show undamaged rock and the damaged zone.
This dynamic underbalance will deliver clean perforations much more effectively
than conventional static underbalance perforating techniques. Clean perforations
mean wells with better productivity or injectivity versus wells completed using
the traditional underbalance or overbalance approach. Although understanding
the basics of PURE design is straight forward many other factors must also be
considered when designing a PURE job. This makes the perforating job planning
process more involved than it has been in the past for our field organization
and our customers.
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Every well is different. There are no "cookie cutter" solutions for PURE. PURE is
applicable in many wells in many different parts of the world and each well will
need to be run through the PURE design process.
All wells are potential PURE candidates and should be evaluated as such. SPAN
will help with this. Each perforation interval in each well has to be looked at in
detail, the well environment understood and then a perforation and completion
design recommendation made.
The intention is to have all PURE jobs done with PURE gun systems and run
with a pressure gauge to verify that the PURE dynamic underbalance has been
achieved as designed.
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Research
During the first series of tests, four standard Berea sandstone cores were
perforated using identical shaped charges and an initial static underbalance of
1,000 psi. Another series of tests included three Berea cores similar to the first
four cores but were perforated with a 500-psi static overbalanced pressure. The
results confirmed that wellbore pressure varies significantly immediately after
detonation and that perforation clean up is highly dependent on these variations
as reported in SPE paper 71642.
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6-28 WL FOM / Gun Systems 6-28
2500
Dynamic underbalance
1500
-500
-1500
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-2500
0 0.2 0.4 0.6 0.8 1.0
Time, sec
Figure 6-11: Pressure vs time. The pressure versus time plot above illustrates the dynamic
underbalance achieved in one of the lab tests. Note the very short time duration.
This dynamic underbalance cleanup can be achieved whether the initial state
was static under or overbalanced – well to reservoir. Furthermore, this initial
state on its own was no indicator of future productivity. For example, depending
on the job design, an initial static underbalance could result in poorly producing
perforations, and an initial static overbalance could result in highly productive
perforations.
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Along with clean perforations, jobs designed using the PURE method can also
improve wellsite efficiency and may replace the need for costly post-perforation
cleanup operations like perforation acid wash or a near wellbore skin frac.
The technique has been utilized in hundreds of wells globally, in hard and
soft rock formations, high and low permeability reservoirs, sandstones and
carbonates, oil and gas reservoirs and producer and injector wells. Most wells
have yielded much better than expected results. PURE success stories are
available on the PURE reference page (InTouch ID: 3455775).
PURE delivers clean perforations and that means better well productivity or
injectivity.
Because the PURE effect is so quick and takes place all along the gun string at
the time of firing, the resulting perforation tunnels will cleanup along the entire
gun length. This means that in a TCP scenario, with a long gun string, all of the
perforations will clean up rather than just those in the higher perm intervals. Also,
we can now ensure clean perforations when making multiple runs on wireline
at balanced conditions.
PURE does not require the high static underbalance pressure often required
for perforation cleanup in many formations. This makes well preparation for
perforating much more efficient thus saving rig time and material costs.
Since the PURE perforations are clean, there is no need for secondary
perforation cleanup by acid wash or other means resulting in additional cost
savings.
These are just a few of the benefits PURE brings to our customers.
Schlumberger also benefits from PURE as a new way to truly differentiate our
perforating systems in the market and improve margins from perforating. Also
we can now focus on well performance as the main criteria for perforation job
design utilizing other areas of Schlumberger expertise to get the best reservoir
performance possible.
Summary:
– Kc/K close to 1 versus the 0.1 to 0.3 range with static underbalance
– Improved productivity or injectivity
– May negate the need for a near wellbore acid wash of perforations
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Many wells, including both producers and injectors, are potential candidates for
the PURE perforation method.
Most injection wells are candidates for the PURE process as clean perforations
are essential for optimal injectivity. The PURE method can help assure sufficient
surge flow to remove loose crushed rock material from the perforation tunnels
prior to injection and prevent debris and fine formation particles from being
injected and sealing off the formation pore throats.
During the introduction of PURE, the approach is to consider all wells as potential
PURE candidates and then, after evaluating the well data, determine if PURE will
deliver improved well performance. This takes the customer out of the selection
process for the introduction phase and allows a quick evaluation to be done with
respect to the applicability of PURE for all wells.
Job Design
A PURE job design begins with the determination that the well is a good
candidate and will benefit from the PURE process. Reservoir and completion
data are collected along with any constraints the customer may have regarding
the well completion being considered. After evaluating this information and
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Once the job has been outlined, it is then planned in more detail. The
PURE Planner, proprietary Schlumberger software, is used to determine
gun configurations that will achieve the PURE effect (dynamic underbalance
immediately after perforating). SPAN Schlumberger Perforation Analysis
software is also used to help justify the proposed PURE gun system in terms of
impact to productivity. This is sometimes an iterative process between the PURE
planner and SPAN. To achieve PURE there may be compromises made to the
PURE versus conventional gun system in terms of charge density or charge
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A key component of a PURE job design is to consider the impact of how the
entire completion process (including fluid manipulations and kill requirements
along with other factors) will impact the perforation tunnels from the time they are
created up to the time they are actually used. Recommendations will be made
on how to minimize damage (or skin) to the tunnels from these processes. We
want to avoid the case where a clean perforation tunnel is created using the
PURE dynamic underbalance and then the tunnel is damaged by some action
later on in the completion process.
The PURE gun systems use conventional perforating charges and have PURE
charges added along the length of the perforated interval as well as through any
blank sections of gun, which are called PURE chambers. The PURE charges
produce a hole in the gun body about 9 times the area of a conventional charge
exit hole (see picture below) and help optimize the dynamic underbalance
transient by increasing the area open to flow into the gun. The PURE charge
does not damage the casing nor perforate into the reservoir.
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After this information has been compiled a job proposal is put together outlining
the perforating system that will be used, any special accessories that may be
required to execute the job, the completion requirements and anything else to be
considered by the customer as part the perforating program.
6.1.5.3 Assembly
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Note
When the charges are loaded, detonating cord will spiral in the tube. The
overall length of the detonating cord will be longer than the tube length. Make
sure enough cord is left at the tube end.
4. Transfer parts for TCP guns must be installed at this time. Refer to Gun
Loading instructions in the TCP FOM (InTouch ID: 3012737).
5. Begin installing charges into the jackets. Refer to the following for PURE
charge installation procedures.
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a. For 2.00-in. guns: Install the PURE charge and make sure it locks in
the two ears on the charge jacket.
Note
The PURE charge and the 2006 charges have the same outer case
profile. Do not get these perforating charges mixed up with the PURE
charges.
Tip
It may be easier to turn the loading tube sideways and press the
PURE charge and cap in at the same time.
Note
Make sure the detonating cord sits in the cord groove on the standoff.
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Loading tube
Standoff and
Feed detonating cord through
charge jacket
standoff and charge jacket
Figure 6-13: Insert standoff. 2.88-in. PURE assembly shown
ii. Place the PURE charge on the standoff. Make sure it is straight.
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iii. Press a cap over the PURE charge. Make sure it locks in the two
ears on the charge jacket.
Tip
It may be easier to turn the loading tube sideways and press the
PURE charge and cap in at the same time.
Cap
Standoff and
charge jacket
Figure 6-14: Install PURE charge and cap. 2.88-in. PURE assembly shown
1. For standard loading tube with PJOmega 2906 charges and PURE punchers,
follow the steps below.
a. Install PJ2906 jacket (H543023) into the loading tube where the PURE
punchers are planned.
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b. Starting at lower end, feed detonating cord through the loading tube and
out the hole in the upper alignment plate. t may be useful to leave the
detonating cord on its roll to minimize cord waste and ensure that the
cord is not cut too short. Care must be taken to not overly twist the cord.
c. Load PowerJet Omega 2906 charges as instructed by steps 2-7.
d. When a PURE puncher is required, load the standoff (10056378) in the
bottom of the jacket with the detonating cord in the groove. Put a PURE
puncher on the top of the standoff and press the cap (10056376) in the
jacket. This locks the PURE puncher in place.
e. After all charges are loaded , install upper transfer components as
needed.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
2. For standard loading tube with PJOmega 2906 charges only, follow the
steps below.
a. Starting at lower end, feed detonating cord through the loading tube and
out the hole in the upper alignment plate. It may be useful to leave the
detonating cord on its roll to minimize cord waste and ensure that the
cord is not cut too short. Care must be taken to not overly twist the cord.
b. Install the lower plastic transfer part as needed.
c. Insert charge in the loading tube as shown in Figure below.
Note
All the photos in this section are taken with charge case only.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
6-36 WL FOM / Gun Systems 6-36
d. Make sure the detonating cord is inserted into the slot at the end of the
charge.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
e. Pick up a jacket and align the two locking ears that have flat surfaces with
the two deep cut outs on the loading tube. These are the only two cut
outs that the jacket ears can fit through.
f. Press the charge down while applying force to the two outer ears 90
degree from the locking ears.
Private
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SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42 6-37 WL FOM / Gun Systems 6-37
g. Turn the jacket clockwise until the locking ears are under the shallow
cuts fully.
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SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42 6-38 WL FOM / Gun Systems 6-38
6.1.5.5 References
PURE reference page (InTouch ID: 3455775)
Private
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6-39 WL FOM / Gun Systems 6-39
Multimedia 6-2: PURE (Perforating for Ultimate Reservoir Exploitation) . Perforating system
for clean perforations
NOTE: Multimedia is currently available only in HTML publications.
Overview
The 2.00-in FRAC Gun System is an expendable hollow carrier gun system
with a straight, push-in style connection. The system’s hardware is neither
compatible with the 2.00-in HSD Gun system nor the 2-1/8-in Hyperdome Gun
System. The guns are usually conveyed by wireline either one at a time or can
be combined and selectively fired.
Features
Applications
The 2.00-in FRAC system is a through-tubing gun system designed for 2-7/8-in
tubing (or casing) in air or liquid. The system offers various phasing options and
a maximum service capability of 330 degF and 15,000 psi. There is virtually no
Private
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6-40 WL FOM / Gun Systems 6-40
debris in the well after perforating. The system is also more rugged and more
tolerant of hostile wellbore fluids when compared to capsule-type perforating
guns.
Combinablility
Correlation tools: The Powered Gun Gamma Ray Tool (PGGT) or the Universal
Perforating Correlation Tool (UPCT) can be used with perforating guns to
correlate depths. The Wireline Perforating Shock Absorber (WPSA) should be
used with the PGGT, to protect the electronic instrumentation.
Perforating tools: The WPP, WOPT, POT-C and MWPT are compatible with
this gun system. Be aware that the addressable switch software (ASFS) will not
work with POT-C or MWPT.
Setting tools: The Baker 5 setting tool can be combined with this gun system
for plug-and-shoot operations. Conventional igniters and RF safe Secure igniters
are compatible with this gun system. Be aware that the addressable switch is
not compatible with the standard Secure igniter, the negative polarity Secure
igniter (T6005390) must be used instead.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
6-41 WL FOM / Gun Systems 6-41
MH-32
EQF-46/53 (optional)
CCL-L
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Adapter head
Detonator sleeve
Intermediate adapter
Carrier Assembly
Intermediate adapter
Selective adapter
Carrier assembly
Intermediate adapter
Detonator sleeve
Bottom nose
Cossover
Private
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6-42 WL FOM / Gun Systems 6-42
Explosives
Table 6-10: Detonators
Private
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6-43 WL FOM / Gun Systems 6-43
HMX exhibits an increase in impact sensitivity after exposure above 330 degF
[166 degC], even for a short time; or after exposure above 300 degF [149 degC]
for 100 h. Therefore, if a Schlumberbger HMX perforating system has been
exposed to 330 degF [166 degC] or to 300 degF [149 degC] for 100 h, it must
be removed (unshot) from the well and stored in a safe location. Furthermore,
the system shall not be downloaded (explosives components removed from
the carrier) for at least 48 h, allowing sufficient time for HMX to revert to a less
impact-sensitive state.
1. Wireline adapter
2. Correlation tool
• CCL-L (P024737) or
• PCCL-L (P495650)
Private
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6-44 WL FOM / Gun Systems 6-44
Private
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Selectivity
Table 6-18: Selective Switches and Dual Diode
Test Equipment
Table 6-19: Test Equipment
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Optional Equipment
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Overview
The 3.12-in FRAC Gun System combines the HSD* and HEGS* gun systems.
Guns are usually conveyed by wireline one at a time or can be combined and
selectively fired using the Addressable Switch Firing System (ASFS*). The FRAC
gun system utilizes an expendable hollow carrier. The FRAC gun is compatible
with multiple plug and shoot adapters, which provide the option to set a plug (or
packer) and shoot multiple guns in the same descent.
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6-47 WL FOM / Gun Systems 6-47
The 3.12-in FRAC and accessories, with 3106 PowerFrac charge, have been
verified by the American Petroleum Institute (API) standard 19B for operation
in liquid. It is rated to 15,000 psi and 300°F for 1 hr. The API-19B specifies
the standards and procedures for verifying the gun system performance of
penetration and casing entrance hole under concrete targets.
Features
Applications
The 3.12-in FRAC gun is a low cost casing gun system, designed for 4.50- to
5.00-in casing, in air or liquid. This system offers multiple phasing options (0°,
60°, 90° or 120°), a maximum service capability of 300°F and 15,000 psi, and
leaves virtually no debris in the well after perforating. This system also is more
rugged, more reliable and more tolerant of hostile wellbore fluids compared
to the old HEGS perforating guns. There are two main 3.12-in FRAC gun
configurations:
Combinablility
Firing systems: Guns can only be selectively fired using addressable switches
(ASFS), conventional percussion switches are not compatible with this gun
system. Conventional detonator and RF safe Secure detonators are compatible
with this gun system. Be aware that Secure requires the use of a special
high-voltage Addressable Switch (100048404). Secure Plus devices, which
combine Secure and ASFS, can also be used to selectively fire guns.
Correlation tools: The Powered Gun Gamma Ray Tool (PGGT-D) can be
used with perforating guns to correlate depths. The Wireline Perforating Shock
Absorber (WPSA-A) should be used with the PGGT-D, to protect the electronic
instrumentation.
Private
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6-48 WL FOM / Gun Systems 6-48
Setting tools: The CPST or the Baker 10 setting tool can be combined with
this gun system for plug-and-shoot operations. Conventional igniters and RF
safe Secure igniters are compatible with this gun system. Be aware that the
addressable switch is not compatible with the standard Secure igniter, the
negative polarity Secure igniter (T6005390) must be used instead.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
6-1. Must be combined with the ATPS (addressable tractor protection switch).
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6-49 WL FOM / Gun Systems 6-49
MH-22
w/PEK-B MH-22
w/PEK-E
CAL-B CAL-G
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
CAL-B CAL-G
Wireline head assembly Wireline head assembly
(100009070) (100055309)
Gun carrier
Gun carrier
(with steel or foam
(with steel or foam
loading tube)
loading tube)
Bottom nose
Setting tool
(CPST-A or BST 10)
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6-50 WL FOM / Gun Systems 6-50
4, 120
Carrier Weight 8.78 lbm/ft (without charges)
Gun Lengths (ft) 1, 5, 10, 15, 20
Head Coupling Plug-in with locking screws
1
Selectivity Yes
1
Selective with addressable switches only.
Explosives
Table 6-23: Detonators
Private
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6-51 WL FOM / Gun Systems 6-51
1. Wireline adapter
2. Correlation tool
• CAL-B or
• CAL-G
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6-52 WL FOM / Gun Systems 6-52
Private
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6-53 WL FOM / Gun Systems 6-53
Selectivity
Table 6-31: Switch and feed-thrus
Test Equipment
Table 6-32: Test Equipment
Private
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6-54 WL FOM / Gun Systems 6-54
Optional Equipment
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Private
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6.1.7.3 References
Reference Page, Frac Gun Systems (InTouch ID: XXXXXXX).
ASGS TBT: The Addressable Shot-by-Shot Gun System (InTouch ID: 3635874).
Addressable Switch Firing System training.
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6.2.1.1 Description
General Description
The Addressable Shot-by-Shot perforating gun system was designed to use the
addressable switch in extremely short 3-1/8 in., 3-3/8 in. or 4 in. port plug guns.
The system takes advantage of a short detonator which arms through a side port
in casing gun strings and a simple one-wire bulkhead feed-through between
each gun carrier. There is no exposed version available.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
The addressable switch is normally installed in the gun during gun loading.
However, it is small enough to install through an open gun port plug hole
afterwards. The detonator clip must be installed through the end of the carrier.
Description
The addressable switch system is available for all hollow carrier perforating gun
systems and is compatible with conventional and Secure detonators. Benefits
Up to 40 guns can be combined per descent. These electronic switches are fully
expendable, so maintenance is eliminated. Switch electronics and gun wiring
can be tested just before running in the well.
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Principal applications
Tool history
Principles of Operation
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6-58 WL FOM / Gun Systems 6-58
Standard detonators (A-140) do not crimp onto the detonating cord. They side
fire the cord and are held in place by the detonator clip. The clip is installed as
the gun is loaded or it can be inserted later through the bottom end of the gun. A
collet and nut arrangement hold the clip onto 80 grain detonating cord.
After electrical arming with a standard detonator, the ballistic connection is made
by simply snapping it into the detonator clip. Disarming is just as easy, without
damaging any of the components, so they are reusable.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Be aware that the addressable switch software (ASFS) will not work with POT-C
or MWPT.
Specifications
Table 6-36: Shot-by-Shot Gun Specifications and Components
Private
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6-59 WL FOM / Gun Systems 6-59
6.2.1.3 References
Maintenance Manual, Addressable Shot-by-Shot Gun System (InTouch ID:
3770545).
ASGS TBT: The Addressable Shot-by-Shot Gun System (InTouch ID: 3635874).
Addressable Shot-by-Shot Gun System and Addressable Switch Firing System
training.
Private
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6-60 WL FOM / Gun Systems 6-60
Private
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6-61 WL FOM / Gun Systems 6-61
6.2.2.1 Description
Head
+
CAL-B
Upper
Head
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Intermediate
Selective
Adapter
Carrier
(Twist Lock-
Retrievable)
Bottom
Nose
Inspection
Plug
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6-62 WL FOM / Gun Systems 6-62
Specifications
Table 6-38: Specifications
SCG-81 SCG-93
Description
3-3/8 in. 4 in.
Gun OD 3-3/8 in. 4 in.
Shooting section lengths 1 to 20 ft
Standard gun length 10 ft - 41 shot
Phasing 90° - 4 spf
180° - 2 spf
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
0° - 1 spf
22.5° - 4 spf (Squeeze gun)
Shot density 1 to 4 spf
Debris none
Selectivity Selective switch & dual diode
Firing system Bottom up - Fluid desensitized cap
SCG-81 SCG-93
3-3/8 in. 4 in.
Maximum Pressure 25,000 psi [172,369 kPa]
Maximum Temperature 330°F [166°C]
Maximum Temperature w/ Hi Temp
Expl. 400°F [204°C]
Minimum Pressure 0 psi w/ dry hole plug
Minimum Passage 3.83 in. 4.5 in.
Well fluid limitation none
Minimum cable size 5/16 in.
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SCG-81 SCG-93
3-3/8 in. 4 in.
Standard detonator 475°F [246°C] E-161 (H523621)
Optional detonator 340°F [171°C] DFC-10 (H448887)
Standard detonating cord 330°F RDX 80 gr/ft (H304843)
[166°C] RDX 80 gr/ft Nylon (B017597)
RDX LSHV Zytel (H543021)
HiTemp detonating cord 400°F [204°C] HMX 80 gr/ft (H304800)
HMX LSHV Zytel (H543012)
Hyperjet charges
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
HMX exhibits an increase in impact sensitivity after exposure above 330 degF
[166 degC], even for a short time; or after exposure above 300 degF [149 degC]
for 100 h. Therefore, if a Schlumberbger HMX perforating system has been
exposed to 330 degF [166 degC] or to 300 degF [149 degC] for 100 h, it must
be removed (unshot) from the well and stored in a safe location. Furthermore,
the system shall not be downloaded (explosives components removed from
the carrier) for at least 48 h, allowing sufficient time for HMX to revert to a less
impact-sensitive state.
SCG-81 SCG-93
3-3/8 in. 4 in.
Cable Heads MH 22 with PEK-B
PEH-E with PEK-B
PEH-B
LEH-Q/V with AH83 LEH-Q/V with AH84
PEH-A with EAH-B
Depth correlation CAL-B, GPT-A CAL-B, GPT-A
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6-64 WL FOM / Gun Systems 6-64
The 3.12-in Port Plug Gun (PPG) system is designed to use the mechanical
percussion switch or the addressable switch (ASFS) within short to medium
interval 3.12-in end-loaded casing guns. The PPG preferentially utilizes the
Addressable Switch Firing System (ASFS), which serves as a replacement for
percussion switches used for selective perforating.
The system takes advantage of a short detonator that is armed through a port
within the gun and a simple one-wire bulkhead feed-through that is housed within
a selective intermediate adapter between each gun.
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6-65 WL FOM / Gun Systems 6-65
The addressable switch is small enough to install through an open port in the
gun. However, the detonator clip must be “end-loaded” like the shooting wires,
detonating cord, and shaped charges.
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6-66 WL FOM / Gun Systems 6-66
MH-22
w/PEK-E
CAL-G
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Wireline head
Carrier
Arming port
Selective intermediate adapter
Carrier
Arming port
Bottom nose
Figure 6-24: 3.12-in Port Plug Gun
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6-67 WL FOM / Gun Systems 6-67
Combinablility
Firing systems: Guns can only be selectively fired using addressable switches
(ASFS), conventional percussion switches are also compatible with this gun
system. Conventional detonator and RF safe Secure detonators are compatible
with this gun system. Be aware that Secure requires the use of a high-voltage
Addressable Switch. Secure Plus devices, which combine Secure and ASFS,
can also be used to selectively fire guns.
Correlation tools: The Powered Gun Gamma Ray Tool (PGGT-D) can be
used with perforating guns to correlate depths. The Wireline Perforating Shock
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Absorber (WPSA-A) should be used with the PGGT-D, to protect the electronic
instrumentation. Use of the gamma ray reduces the maximum number of
switches that may be used to ten.
6-2. Must be combined with the ATPS (addressable tractor protection switch).
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6-68 WL FOM / Gun Systems 6-68
MH-22
MH-22 w/PEK-B
w/PEK-E
CAL-G CAL-B
(100143336) (100174443)
Carrier Carrier
Carrier Carrier
Setting tool
(CPST-A or BST 10)
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6-69 WL FOM / Gun Systems 6-69
15 234
Explosives
Table 6-45: Detonators
Private
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6-70 WL FOM / Gun Systems 6-70
1. Wireline adapter
2. Correlation tool
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
• CAL-G or CAL-B
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6-71 WL FOM / Gun Systems 6-71
Selectivity
Table 6-52: Switch and Feed-thrus
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6-72 WL FOM / Gun Systems 6-72
Test equipment
Table 6-53: Test Equipment
Optional equipment
Table 6-55: Optional Equipment
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6-73 WL FOM / Gun Systems 6-73
6.2.3.3 References
Maintenance Manual, 3.12-in Port Plug Gun System (InTouch ID: 4096106).
PPG TBT: 3.12-in Port Plug Gun System (InTouch ID: 4096120).
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
ASGS TBT: The Addressable Switch Gun System (InTouch ID: 3635874).
Addressable Switch Gun System and Addressable Switch Firing System training.
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6-74 WL FOM / Gun Systems 6-74
The Shot-By-Shot (SBS) gun system is a perforating gun designed to use the
addressable switch in short interval 3.12-in end-loaded casing guns. Unlike
the 3.12-in Port Plug Gun, carriers thread into one another and do not require
a selective adapter. The system utilizes the Addressable Switch Firing System
(ASFS), which serves as a replacement for percussion switches used for
selective perforating.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
The system takes advantage of a short detonator that is armed through a port
within the gun and a simple one-wire bulkhead feed-through that is housed within
a baffle plate between each gun. There is no exposed version available.
The addressable switch is small enough to install through an open port in the
gun. However, the detonator clip must be “end-loaded” like the shooting wires,
detonating cord, and shaped charges.
Private
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Combinablility
Firing systems: Guns can only be selectively fired using addressable switches
(ASFS), conventional percussion switches are also compatible with this gun
system. Conventional detonator and RF safe Secure detonators are compatible
with this gun system. Be aware that Secure requires the use of a special
high-voltage Addressable Switch (100048404). Secure Plus devices, which
combine Secure and ASFS, can also be used to selectively fire guns.
Correlation tools: The Powered Gun Gamma Ray Tool (PGGT-D) can be
used with perforating guns to correlate depths. The Wireline Perforating Shock
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Absorber (WPSA-A) should be used with the PGGT-D, to protect the electronic
instrumentation.
6-3. Must be combined with the ATPS (addressable tractor protection switch).
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6-77 WL FOM / Gun Systems 6-77
MH-22
MH-22 w/PEK-B
w/PEK-E
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
CAL-G CAL-B
Upper adapter
Carrier
Carrier
Carrier
Carrier
Bottom nose
Figure 6-27: Addressable Shot-By-Shot Gun (SBSG)
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6-78 WL FOM / Gun Systems 6-78
3, 120
3, 180
Gun Lengths (ft) 1, 2, 3
1
Selectivity Yes
1
Selective with addressable switches only.
2 18
3 22
Explosives
Table 6-58: Detonators
Private
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6-79 WL FOM / Gun Systems 6-79
1. Wireline adapter
2. Correlation tool
• CAL-G or
• CAL-B
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6-80 WL FOM / Gun Systems 6-80
Private
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6-81 WL FOM / Gun Systems 6-81
Selectivity
Table 6-65: Switch and feed-thrus
Test Equipment
Table 6-66: Test Equipment
Private
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6-82 WL FOM / Gun Systems 6-82
6.2.4.3 References
Maintenance Manual, Shot-By-Shot (SBS) Gun System (InTouch ID: 4098920).
ASGS TBT: The Addressable Shot-by-Shot Gun System (InTouch ID: 3635874).
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Private
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6.3.1.1 Description
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
General
Refer to the General Specification tables (Table 6-69 1.63 in. Unidirectional (0°)
System - General Specifications , Table 6-71 1-11/16 in. Enerjet Gun - General
Specifications, Table 6-73 2-1/8 in. Enerjet Gun - General Specifications and
Table 6-75 2-1/2 in. Enerjet Gun - General Specifications) and catalog drawings
and part lists (located in separate documents) for the configurations available
for each size.
Enerjet Guns can be used in hostile environments (acid and H2S) with special
precautions. Refer to “Hostile Environment” of the Assembly section.
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6-84 WL FOM / Gun Systems 6-84
19 in. MH22
1.63 in. Enerjet 1-11/16 in. Enerjet 2-1/8 in. Enerjet 2-1/2 in. Enerjet
Private
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6-85 WL FOM / Gun Systems 6-85
Private
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6-86 WL FOM / Gun Systems 6-86
Unidirectional (0°)
1
Pressure Temp Detonating Cord Detonator Charge
(°F/°C)
15k 300/150 80 gr RDX Nylon - Nobel - P190860 2 HMX - H447489
H304843 or H448246
15k 300/150 80 gr RDX PA - B073382 HMX - H447489
or H448246
15k 300/150 80 gr HMX PVDF - HMX - H447489
B077062 or H448246
15k 300/150 80 gr HMX Nylon - HMX - H447489
H304800 or H448246
15k 355/180 80 gr HMX FEP - Nobel - P581311 HMX - H447489
H352944 or H448246
or 80 gr HMX PVDF
- B077062
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6-87 WL FOM / Gun Systems 6-87
1
Pressure Temp Detonating Cord Detonator Charge
(°F/°C)
15k 300/150 60 gr HMX Nylon - Nobel - P190860 2 HMX - H447792
H448369
15k 330/165 60 gr HMX FEP - HMX - H447792
H354673
20k 365/185 60 gr HMX FEP - Hi-Temp - P285784 HMX - H447792
H354673
Acid, H2S or other 60 gr HMX FEP - Hi-Temp - P285784 HMX - H447792
hostile conditions H354673
(20k, 365°F)
Phased Retrievable (±45°)
1
Pressure Temp Detonating Cord Detonator Charge
(°F/°C)
15k 300/150 60 gr HMX Nylon - Nobel - P190860 2 HMX - H447792
H448369
20k 330/165 60 gr HMX Nylon - Hi-Temp - P285784 HMX - H447792
H448369
20k 365/185 60 gr HMX FEP - Hi-Temp - P285784 HMX - H447792
H354673
Acid, H2S or other 60 gr HMX FEP - Hi-Temp - P285784 HMX - H447792
hostile conditions H354673
(20k, 365°F)
1
Standard 1-11/16 in. RDX Enerjet charges are no longer made.
2
All P190860 Detonators with a date shift code prior to Jan. 1997 should be down-rated from 330°F to 300°F
and 15,000 psi for 1 hour. If the date shift code is not visible, the pre-1997 detonators can be identified by a
soft, transparent insulation while the newer detonators have wires with hard, gray colored insulation.
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6-88 WL FOM / Gun Systems 6-88
Unidirectional (0°)
Pressure Temp Detonating Cord Detonator Charge
(°F/°C)
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6-89 WL FOM / Gun Systems 6-89
HMX BH -
H448415
20k 365/185 80 gr HMX PVDF - RDX -
B077062 H429563
20k 330/165 80 gr HMX Nylon - RDX BH -
H304800 H448170
Hi-Temp -
20k 365/185 80-gr HMX FEP - HMX Power EJ -
P285784
H352944 H447384
HMX -
H448085
HMX BH -
H448415
20k 450/232 87 gr HNS Lead - HNS -
H448845 H448644
Acid, H2S or other 80 gr HMX FEP - HMX Power EJ -
hostile conditions H352944 Hi-Temp - H447384
(20k, 365°F) P285784 HMX -
H448085
HMX BH -
H448415
1
All P190860 Detonators with a date shift code prior to Jan. 1997 should be downrated from 330°F to 300°F
and 15,000 psi for 1 hour. If the date shift code is not visible, the pre-1997 detonators can be identified by a
soft, transparent insulation while the newer detonators have wires with hard, gray colored insulation.
Private
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6-90 WL FOM / Gun Systems 6-90
1
All P190860 Detonators with a date shift code prior to Jan. 1997 should be downrated from 330°F to 300°F
and 15,000 psi for 1 hour. If the date shift code is not visible, the pre-1997 detonators can be identified by a
soft, transparent insulation while the newer detonators have wires with hard, gray colored insulation.
Private
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6-91 WL FOM / Gun Systems 6-91
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6-92 WL FOM / Gun Systems 6-92
Private
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6-93 WL FOM / Gun Systems 6-93
2
Maximum Gun Swell (in.) 2.00 2.50 2.75
Estimated Tension through Minimum 100 or less 200 or less 300 or less
Restriction (lb)
Minimum Pull Strength of Gun Strip (lb) 8,000 12,000 15,000
Pressure Rating (psi) 15,000 15,000 15,000
Debris Fill (in.) per Charge; 4-1/2 in., 11.6 0.15 0.22 0.653
lb casing
Debris Fill (in.) per Charge; 5-1/2 in., 17.0 0.09 0.14 0.469
lb casing
Debris Fill (in.) per Charge; 7 in., 32.0 lb 0.07 0.09 0.284
casing
Debris Weight (g) per Charge 201 266 790
Temperature Rating – HMX (°F) for 1 hr 365 365 365
Selectivity Capability No No No
1
An MPD must be used on all guns. An improperly positioned gun will bend during detonation.
2
Although gun swell may exceed minimum restriction, it will pass through with some resistance. (Refer to
“Estimated Tension through Minimum Restriction.”)
Explosives
Detonators
Table 6-77: Detonators
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6-94 WL FOM / Gun Systems 6-94
Detonating Cord
Note
Ratings for detonating cords may vary on other gun systems.
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6-95 WL FOM / Gun Systems 6-95
80 gr. HMX FEP H352944 20,000 psi (137,895 kPa) 1.4S Excellent
365°F (185°C)
87 gr. HNS Lead H448845 20,000 psi (137,895 kPa) 1.4D Poor
preshrunk 450°F (232°C)
The 80 gr HMX Rylsan (H304800) cords cannot be used with the Nobel mid-range detonator (P581311)
1
or the Nobel High Temp detonator (P285784) unless an HMX booster (B077451) is used.
HMX exhibits an increase in impact sensitivity after exposure above 330 degF
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
[166 degC], even for a short time; or after exposure above 300 degF [149 degC]
for 100 h. Therefore, if a Schlumberbger HMX perforating system has been
exposed to 330 degF [166 degC] or to 300 degF [149 degC] for 100 h, it must
be removed (unshot) from the well and stored in a safe location. Furthermore,
the system shall not be downloaded (explosives components removed from
the carrier) for at least 48 h, allowing sufficient time for HMX to revert to a less
impact-sensitive state.
Charges
Exceeding a charge’s pressure rating can cause it to collapse with enough force
to detonate. This detonation will generally be low order, but a chain reaction can
result with some charges going high order. (Never exceed 80% of charge’s
pressure rating when testing at surface.)
Associated Equipment
Table 6-79: Associated Equipment
1-3/8 in. (for 1.63) 1-11/16 in. 2-1/8 in. 2-1/2 in.
Positioning devices MPD-NB MPD-LB MPD-MB MPD-MB
H432240 H432202 H432223 H432223
Collar Locators CCL-N CCL-L CCL-L CCL-L
P030462 P024737 P024737 P024737
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6-96 WL FOM / Gun Systems 6-96
Options
Selectivity
Two guns can be selectively fired using Dual Diode Switch (H304818). This gives
two zone capability or up to 12 SPF by shooting both guns in the same zone.
Strips
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6-97 WL FOM / Gun Systems 6-97
Rollover Sleeves
Rollover sleeves are used on 0° Enerjet Guns only. They are required on top
and bottom charges of each strip for wells deviated more than 30° and on every
tenth charge when perforating in gas.
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6-98 WL FOM / Gun Systems 6-98
The use of rollover sleeves on the 1.63 Enerjet Gun will increase the diameter
to more than 1.63 in.
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The Enerjet Release System is designed to drop off the gun carrier after the gun
has been detonated. It can be released automatically or on-command from the
surface. The Release Device has a built-in fishing neck for optional retrieval at
a later time.
Dual Diode
Switch
Release
System
Release
Detonator
Gun
Detonator
Types of Release Devices are listed in Table 6-82 Standard Enerjet Release
System:
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6-99 WL FOM / Gun Systems 6-99
Hostile Environment
Note
It is preferred to use post-1997 Nobel Detonators (P190869) in jobs with CO2 as
the wiring in pre-1997 detonators may react to CO2, causing loss of insulation. If
the date shift code is not visible, the pre-1997 detonators can be identified by
a soft transparent insulation while the newer detonators are made with a hard
gray colored insulation.
Private
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6-100 WL FOM / Gun Systems 6-100
Note
Refer to Assembly chapter in the Enerjet Maintenance Manual for special
instructions required to protect the charges and detonators when running in
Acid/H2S.
Enerjet Guns have been successfully run in wells with 60% H2S in gaseous
phase and 30% H2S in solution. Well conditions were approximately 250°F
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
The Enerjet Gun can be run in high H2S and acid concentrations if special
precautions are taken (Refer to instructions in the Assembly chapter of the
Enerjet Maintenance Manual).
Note
Use 80 gr HMX FEP detonating cord (H352944) when running in acid, H2S or
any other hostile condition at 365°F or less for 0° Enerjet guns and 60 gr FEP
detonating cord (H354673) for phased Enerjet guns.
6.3.2.1 Description
General
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6-101 WL FOM / Gun Systems 6-101
1.78 in. The Pivot Gun accomplishes this by using large charges which are
assembled parallel to the gun axis (Figure 6-30 Pivot Gun). When the gun is at
the proper depth, the charges are pivoted 90° (deployed) before firing.
The Pivot Gun consists of a fully expendable gun and a Deployment Head which
provides control of the gun. The system is designed so only the Deployment
Head is recovered after the gun is fired. The system also includes a safe
retrieval capability which enables the gun to be pulled (for any reason) after
it has been deployed.
The following file codes have been assigned to the Pivot Gun System:
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6-102 WL FOM / Gun Systems 6-102
Theory of Operation
Expendable Gun
The expendable gun consists of a gun Carrier, two Actuator Rods, Capsule
Charges, Pivoting Screws, Rod-to-Charge Linkage, Linkage Screws, Bottom
Nose, Detonating Cord, Detonator, Window Support and an Electric Wire.
The Detonating Cord and the Electric Wire are routed inside the Carrier in a
serpentine pattern as shown in Figure 6-31 Expendable Gun. The Cord and the
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
The Capsule Charges are attached to the gun Carrier by Pivoting Screws.
Two Actuator Rods run along the Carrier, one on each side of the charges,
as shown in Figure 6-31 Expendable Gun. The Charges and Actuator Rods
are connected together by a Linkage. When the Rods are pulled upward, the
Charges rotate about the Pivoting Screws and the back of the Charges come
in contact with the Detonating Cord. The Carrier has built-in tabs called the
Cord Tab and Cord Guide which ensure proper contact between the back of
the Charge and the Detonating Cord.
An electrical Detonator is placed at the lower end of the gun since the gun shoots
bottom-up. The Carrier, Rods, Bottom Nose and Charges shatter into small
harmless pieces which fall to the bottom of the well.
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6-103 WL FOM / Gun Systems 6-103
Detonating
Cord
Actuator
Rod
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Capsule
Charge
Carrier
Charge
Linkage
Pivot
Screw
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6-104 WL FOM / Gun Systems 6-104
Deployment Head
The Deployment Head provides the mechanism to pull the Rods in the
expendable gun which causes the Charges to rotate. The Head controls a switch
that arms the gun only after it has been deployed. Deployment is triggered by
sending positive current. After deployment, the gun is detonated by sending
negative current.
by a Release Bolt. When the Release Bolt is “fired” (with positive current
polarity), the spring relaxes, exerting a force on the Piston and Rods. The
movement of the Piston is controlled by restricting the flow of oil, Univis J-26
(B033556), on the other side of the Piston. It takes 3 to 10 sec to fully deploy
the charges (90°). Once the Charges have been deployed, they are shot using
negative polarity. In the event of a misfire, the gun can be easily retrieved by
pulling up in the tubing. The Linkage of each Charge breaks and the open
charges close one-by-one as the gun enters the tubing.
Gun is Closed
Port #1 Port #2 Port #3
Restrictor
Actuator Rods
Gun is Deployed
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6-105 WL FOM / Gun Systems 6-105
String Diagram
PEH-E MH-22
H030796
AH-38
H106437
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EQF-43
H131630
CAUTION
Use of CCL-L prevents CCL-AG
verification that gun P125542
has deployed.
TTDH-BA
Deployment Head
H712500
TTPG-BA
Top Assembly
TTCG-DA H623071
Expendable Gun
H448542
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6-106 WL FOM / Gun Systems 6-106
C1
White Wire
#2 Fluid-to-
air Connector
RUNNING-IN POSITION (Closed)
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Release
+ Blue Wire Bolt
#1 Fluid-to-
Deployment Piston air Connector
C1
+
White Wire
#2 Fluid-to-
air Connector
DEPLOYED POSITION (Open)
Figure 6-34: Detailed Circuit Diagram
Test Equipment
Hostile Environment
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6-107 WL FOM / Gun Systems 6-107
2
Concentrations.
Pivot Guns have been successfully run in wells with 60% H2S in gaseous phase
and 30% H2S in solution. The well conditions were about 250°F and about
9000 ft.
The Pivot Gun can be run in high H2S concentrations if the following special
precautions are taken.
1. After loading, fill the entire gun with DC-111 Silicone Grease (B023642).
2. At the wellsite after arming, thoroughly spray the following areas with red
Glyptal paint (B026626).
Note
These areas must be dry and free from oil (if necessary, thoroughly clean
with Freon) before painting.
3. Use Release Bolt for H2S service (H448668), Compression Adapter for H2S
service (H712551) and H2S Retainer Plate (H712560).
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6-108 WL FOM / Gun Systems 6-108
Specifications
Pivot Gun
Penetration (API Sec. 1, 5th Ed) 27.78 in.
Entrance Hole (API Sec. 1, 5th Ed) 0.38 in.
Shot Density 4 SPF only
Phasing 180°
Maximum Gun Length 15 ft (61 Shots)
Minimum Gun Length 1 ft (4 shots)
Minimum Restriction 1.78 in.
Minimum Casing Size 4-1/2 in., 3.83 in. min. ID, (Deployed OD = 3.79 in.)
Maximum Running Speed 12,000 ft/hr
Vibration and Shock SWS Transport Standards
1
Pressure Rating 12,000 psi
1
Temperature Rating 365°F
Weight of Deployment Head 32 lb
Weight of 10 ft Gun 25 lb
Debris 100%
Typical Carrier Debris 1.0 in. x 2.0 in.
Typical Actuator Debris 0.5 in. x 3.0 in.
Debris Quantity 2.2 in./ft of gun in 5-1/2 in. casing
Loading Time 2 Man-Hours (10 ft gun)
Misfire Retrieve Safe and Reliable
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6-109 WL FOM / Gun Systems 6-109
Detonators
Detonator Part No. System Rating (1 hr)
1
Nobel P190860 280°F / 10,000 psi
1
Hi-Temp P285784 330°F / 12,000 psi
E-1532 P448696 365°F / 12,000 psi
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1
Used in the Pivot Gun Assembly.
2
Used in the Deployment Head.
Note
Rating with Pivot Gun System; may be higher with other exposed systems.
Pivot gun system temperature rating can be upgraded to 365°F for 1 hr using the
following components:
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Intentionally Blank
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7-i WL FOM / Setting Tools 7-i
7 Setting Tools
7.1 CPST ___________________________________________________________ 7-1
7.1.1 CPST-AA ____________________________________________________ 7-1
7.1.1.1 Description ______________________________________________ 7-1
7.1.2 CPST-BC ____________________________________________________ 7-7
7.1.2.1 Description _______________________________________________ 7-7
7.1.3 CPST-CB ___________________________________________________ 7-15
7.1.3.1 Description ______________________________________________ 7-15
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SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42 7-ii WL FOM / Setting Tools 7-ii
Intentionally Blank
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7-1 WL FOM / Setting Tools 7-1
7 SETTING TOOLS
7.1 CPST
This section is only a basic description of the Casing Packer Setting Tool (CPST),
for detailed information refer to the:
7.1.1 CPST-AA
7.1.1.1 Description
CPST-AA Features
The CPST-AA Casing Packer Setting Tool provides a reliable method of setting
compatible plugs and packers.
Private
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7-3 WL FOM / Setting Tools 7-3
CPST-AA Description
The CPST-AA Casing Packer Setting Tool requires the following system
components:
• Monocable head
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7-5 WL FOM / Setting Tools 7-5
1. Electric power (15 V) fires an igniter in the firing head which initiates the
burning of a power charge in the burn chamber.
2. The combustion of the power charge produces a gas which acts upon one
side of a free floating piston in the oil-filled power cylinder.
3. The gas pushes the piston downward forcing the oil in the power cylinder to
flow through an orifice in the jack sub. The jack sub is ported so that the oil is
directed to the space between the intermediate head and the jack sub.
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Note
A rigid assembly exists from the power cylinder through the jack sub to
the tension mandrel and adapter kit. The setting assembly consists of the
jack cylinder, intermediate head and setting sleeve. Spirol pins connect the
setting assembly to the rigid assembly (jack cylinder to jack sub).
4. When the force caused by the oil bends the spirol pins (3600 lb), the jack
cylinder, intermediate head and setting sleeve move downward.
Note
Before the pins have bent, forces caused by the hydrostatic pressure acting
on the open ends of the jack cylinder and setting sleeve are balanced (A1 =
A2). Thus hydrostatic pressure has no effect on the setting operation.
5. The plug or packer begins to set. When fully set, the tension member in the
plug or packer will shear and free the setting tool.
Note
The setting tool will stroke 10.4 in. (maximum) in approximately 5 sec. However,
it will take longer to shear the tension member. During the setting operation,
cable tension should be monitored. Wait 3 min before pulling out of the hole.
Never set back down on the plug or packer.
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7-6 WL FOM / Setting Tools 7-6
CPST-AA Specifications
Table 7-1: CPST-AA Specifications
Private
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7-7 WL FOM / Setting Tools 7-7
- Tension Mandrel 24 lb
- Setting Sleeve 22 lb
- Jack Cylinder 18 lb
- Jack Sub 23 lb
- Intermediate Head 16 lb
- Upper Thread Protector 5 lb
- Lower Thread Protector 8 lb
Total Dry Weight 180.5 lb (approx.)
7.1.2 CPST-BC
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7.1.2.1 Description
Features
The CPST-BC Casing Packer Setting Tool provides a reliable method of setting
compatible plugs and packers (primarily Pengo plugs and packers).
Private
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7-9 WL FOM / Setting Tools 7-9
• Adapter kit is available for plugs and packers designed for Baker Model 5
Setting Tool.
Figure 7-4: Pressure Vent Screw and Lock Nut and Pressure Relief Port on Housing
The CPST-BC Casing Packer Setting Tool requires the following system
components (Figure 7-5 CPST-BC Configuration).
Collar locator - The CCL-L 1-11/16 in. diameter Casing Collar Locator.
Plug or packer adapter kit - Any plug or packer adapter kit which is compatible
with the Pengo setting tool will be compatible with the CPST-BC. In addition,
an adapter kit is available for plugs and packers designed for Baker Model 5
Setting Tool.
Plug or packer - Any plug or packer which can be set with the Pengo setting tool
can be set with the CPST-BC.
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7-10 WL FOM / Setting Tools 7-10
PEH-E MH-22
AH-38
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
CCL-L
Optional
Upper Head
for CCL-L
(H430297)
CPST-BC
Setting Adapter
Plug or Packer
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7-11 WL FOM / Setting Tools 7-11
1. Electric power (50 V) fires an igniter in the firing head which initiates the
burning of a power charge in the burn chamber.
2. The combustion of the power charge produces a gas which acts upon one
side of a free floating piston in the oil-filled power cylinder.
3. The gas pushes the (free floating) piston downward forcing the oil in the
power cylinder to flow through an orifice in the jack sub.
4. The jack sub is ported so the oil is directed to the space between the upper
intermediate head and the jack sub. This forms the first stage of a two stage
hydraulic piston assembly. The rod is ported to bring oil down to a second
piston (actually on the rod) that forms the second stage.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Note
A single piston does not have enough area in this small diameter tool to
develop sufficient setting force. Therefore, a second stage piston is ported
to operate in parallel with the first. Together, the pair develops adequate
setting force.
There are two rigid assemblies that move with respect to each other as
follows:
• Internally: Jack sub, rod and tension mandrel attached to tension stud
inside plug/packer and thus bottom of plug/packer.
• Externally: Jack cylinder, intermediate head, intermediate cylinder,
intermediate head and setting sleeve located against top of plug/packer.
Two spirol pins (in the jack cylinder) connect the external assembly to the
internal assembly and prevent presetting while running in the hole.
5. When the force caused by the oil breaks these spirol pins (6200 lb), the
external assembly moves downward.
Note
Before the pin has sheared, forces caused by the hydrostatic pressure acting
on the open ends of the jack cylinder (at the top) and the setting sleeve (at
the bottom) are balanced (A1 = A2). Refer to Figure 7-6 CPST-BC Operation.
Thus hydrostatic pressure has no effect on the setting operation, other than
O-ring friction.
6. The plug or packer begins to set. When fully set, the tension stud in the
plug/packer will shear and free the setting tool.
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7-12 WL FOM / Setting Tools 7-12
Note
The setting tool will stroke 12 in. (maximum) in approximately 10 to 15 sec.
However, it will take longer to shear the tension stud. During the setting
operation, cable tension should be monitored. Wait three minutes before pulling
out of the hole. NEVER SET BACK DOWN ON THE PLUG OR PACKER.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
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7-14 WL FOM / Setting Tools 7-14
Specifications
Table 7-4: CPST-BC Specifications
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7-15 WL FOM / Setting Tools 7-15
7.1.3 CPST-CB
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7.1.3.1 Description
Features
The CPST-CC Casing Packer Setting Tool provides a reliable method of setting
compatible plugs and packers that can be set with the Baker Model 10 Tool.
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7-17 WL FOM / Setting Tools 7-17
• Spirol pins prevent the tool from “presetting” while running in the hole.
• All housing threads are 2.7 in. long. This ensures threads are still engaged
when 0-ring seals are broken during disassembly. Safety hazards are
minimized. Pressure vent ports are provided (Figure 7-8 Pressure Vent
Screw and Lock Nut and Pressure Relief Port on Housing). 0-ring seals
disengage after unscrewing 1 in. Another 1.7 in. of travel is needed before
parts separate.
• Does not require special alignment or orientation of components during
assembly or disassembly.
• Low rebuilding cost.
• Can be connected directly to CCL-L or CAL-B.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Figure 7-8: Pressure Vent Screw and Lock Nut and Pressure Relief Port on Housing
Note
Optional Head (H430297) for use with CCL-L is shown.
The CPST-CC Casing Packer Setting Tool requires the following system
components (Figure 7-9 CPST-CC Configuration).
Collar locator - The CCL-L 1-11/16 in. diameter or the 3-3/8 in. CAL-B Casing
Collar Locators can be used.
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7-18 WL FOM / Setting Tools 7-18
Plug or packer adapter kit - Any plug or packer adapter kit which is compatible
with the Baker Model 10 setting tool will be compatible with the CPST-CC.
Plug or packer - Any plug or packer which can be set with the Baker Model 10
setting tool can be set with the CPST-CC.
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7-19 WL FOM / Setting Tools 7-19
PEK-B
AH-38
CAL-B
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CCL-L
CPST-CC
Setting Adapter
Plug or Packer
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7-20 WL FOM / Setting Tools 7-20
1. Electric power (50 V) fires an igniter in the firing head which initiates the
burning of a power charge in the burn chamber.
2. The combustion of the power charge produces a gas which acts upon one
side of a free floating piston in the oil-filled power cylinder.
3. The gas pushes the (free floating) piston downward forcing the oil in the
power cylinder to flow through an orifice in the jack sub.
4. The jack sub is ported so the oil is directed to the space between the upper
intermediate head and the jack sub. There are two rigid assemblies that
move with respect to each other as follows:
• Internally: Jack sub and tension mandrel attached to tension stud inside
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
plug/packer.
• Externally: Jack cylinder, intermediate head and setting sleeve located
against top of plug/packer.
5. When the force caused by the oil breaks these spirol pins (6200 lbf), the
external assembly moves downward.
Note
Before the pin has sheared, forces caused by the hydrostatic pressure acting
on the open ends of the jack cylinder (at the top) and the setting sleeve
(at the bottom) are balanced (A1 = A2). Refer to Figure 7-10 CPST-CC
Operation. Thus hydrostatic pressure has no effect on the setting operation,
other than O-ring friction.
6. The plug or packer begins to set. When fully set, the tension stud in the
plug/packer will shear and free the setting tool.
Note
The setting tool will stroke 12 in (maximum) in approximately 10 to 15 s.
However, it will take longer to shear the tension stud. During the setting
operation, cable tension should be monitored. Wait 3 min before pulling out
of the hole. NEVER SET BACK DOWN ON THE PLUG OR PACKER.
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7-21 WL FOM / Setting Tools 7-21
Orifice
Pressure Bleed
Spirol Pin
(6200 lb)
Burn Chamber
contains Igniter Jack Sub
and Power Charge
Jack Cylinder
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Piston Area A2
Oil Expansion
Chamber
Intermediate
Head
Piston
Mandrel
Oil
Setting Sleeve
Piston Area A1
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7-22 WL FOM / Setting Tools 7-22
Specifications
Table 7-7: CPST-CC Specifications
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7-23 WL FOM / Setting Tools 7-23
Length 88.2 in
Makeup 91.0 in
Overall 92.0 in
With thread protectors
Weight
Upper head 5.0 lbm
Piston 2.5 lbm
Burn chamber 15.0 lbm
Power cylinder 10.0 lbm
Tension mandrel 15.0 lbm
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
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8-i WL FOM / Pipe Recovery 8-i
8 Pipe Recovery
8.1 Punchers _______________________________________________________ 8-1
8.1.1 Tubing Puncher Selection Chart and Test Summary ____________ 8-1
8.1.1.1 Operational Techniques ___________________________________ 8-1
8.1.1.2 Selection Chart ___________________________________________ 8-1
8.1.1.3 Tubing Puncher Summary ________________________________ 8-3
8.2 Backoff ________________________________________________________ 8-4
8.2.1 Description __________________________________________________ 8-4
8.2.1.1 Backoff Equipment Options _______________________________ 8-5
8.3 FPIT ____________________________________________________________ 8-7
8.4 Cutters and Severing Tools _____________________________________ 8-7
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8-1 WL FOM / Pipe Recovery 8-1
8 PIPE RECOVERY
8.1 Punchers
Note
For the latest tubing puncher selection chart and test summary refer to the Tubing
Puncher Performance page (InTouch ID: 2024205) at InTouchSupport.com.
Maximum
Tubing / Casing wall Average Exit Hole penetration in outer
thickness Size in inner pipe pipe
in. [mm] in. [mm] in. [mm]
16DS PUNCHER H448255
Minimum 0.19 [4.8] 0.30 [7.6] 0.10 [2.5]
recommended wall
Maximum 0.375 [9.5] 0.23 [5.8] 0.05 [1.2]
recommended wall
16CL PUNCHER H448254
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8-2 WL FOM / Pipe Recovery 8-2
Maximum
Tubing / Casing wall Average Exit Hole penetration in outer
thickness Size in inner pipe pipe
in. [mm] in. [mm] in. [mm]
Minimum 0.375 [9.5] 0.22 [5.5] 0.10 [2.5]
recommended wall
Maximum 0.50 [12.7] 0.13 [3.3] 0.05 [1.2]
recommended wall
Maximum
Tubing / Casing wall Average Exit Hole penetration in outer
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
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8-3 WL FOM / Pipe Recovery 8-3
Note
• Data applies to Tubing and Casing Grade L-80, 0 to 15,000 psi, 75°F to
500°F in fluid with 0.25-in. [6.35 mm] clearance between inner and outer
pipe. Refer to Test Summary (InTouch ID: 2024205).
• Use standard or high-pressure Domed Scallop guns, with shots through
the scallop.
• Holes through J55 will be approximately 10% larger; through P110
approximately 10% smaller.
8.1.1.3
For the latest tubing puncher test summary (pnchsum.pdf ) refer to the Tubing
Puncher Performance (InTouch ID: 2024205) at InTouchSupport.com.
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8-4 WL FOM / Pipe Recovery 8-4
8.2 Backoff
This section is provided as a reference the complete and latest version of this
can be found at InTouchSupport.com (Content ID: 3013434).
8.2.1 Description
During the course of drilling a well, the drill assembly may get stuck in the
borehole due to hole conditions, formation characteristics, mud properties,
choice of assembly components, mechanical failure and human error. To save
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
the well and minimize costs, the recovery of stuck drill assemblies is a major
concern of our customers.
All thread connections are held together by the frictional forces created by the
torque used to screw the parts together. In the case of drillstring assemblies,
a certain amount of right-hand torque is applied to make up the various types
of connections, i.e., a 4-1/2 in. IF thread is made up to a higher torque than a
3-1/2 in. IF thread. To unscrew the same connection, an equal or higher amount
of left-hand torque must be applied. If the thread is subjected to axial forces,
i.e., overpull or overpush (the connection is in tension or in compression) the
frictional forces in the thread are increased and a higher amount of torque is
needed to unscrew the thread. The frictional forces are higher when static (not
moving) than when kinetic (moving).
The basic theory behind the Backoff shot is to first put the connection in question
in such a state that it almost unscrews by itself, i.e., no axial forces applied to the
thread (buoyant weight at joint). Next, apply as much left-hand torque that can
be transmitted to the joint without risking a mechanical Backoff somewhere else
in the drillstring. Then, unsettle the static frictional forces in the thread by giving
the connection a shock. This is usually done by firing a number of primacord
strands at the connection.
If these points are all fulfilled, a Backoff will work on any thread connection.
However, if just one of them has not been fulfilled, the thread will not unscrew.
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8-5 WL FOM / Pipe Recovery 8-5
When using a Heptacable a Shooting Bridle is needed to cross over to the MH-22.
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8-6 WL FOM / Pipe Recovery 8-6
MH-22
AH-38
C CCL-N CCL-NB
C
L
CCL-L
AH-59
W AH-38
E
I 1-11/16 in.
G EQF-38, 46
H
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8-7 WL FOM / Pipe Recovery 8-7
8.3 FPIT
The Free Point Indicator Tool (FPIT) uses a stretch and a torque sensor to
accurately determine the free point in stuck drill pipe, drill collars, tubing or casing.
The latest versions of the FPIT manuals can be found at InTouchSupport.com:
8.4
Cutters and severing tools are used to sever tubing or casing in a variety of
circumstances. Jet cutters and severing tools cut the casing in a flat plane
perpendicular to the casing wall. The latest version of the Cutters and Severing
Tools manual can be found at InTouchSupport.com (Content ID: 3981467).
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SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42 A-ii WL FOM / Perforating Gun Vertical Make-Up A-ii
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A-1 WL FOM / Perforating Gun Vertical Make-Up A-1
Barrier Definition
1. The primary barrier for hanging perforating guns is a vertical make-up plate
such as SFT-159 (H542225) or make-up plate (T5018922).
• Should the gun system not have a make-up plate groove an acceptable
alternative to engage the gun into the make-up plate is to use one of
the following devices.
• An appropriately sized Safety Clamp and a gun hanging sleeve
(100129027).
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A-2 WL FOM / Perforating Gun Vertical Make-Up A-2
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A-3 WL FOM / Perforating Gun Vertical Make-Up A-3
of gun being hung. The correct number of links for the “make” clamp are:
• Remove the end link pin (the one with the chain). Refer to Figure A-2
Safety Clamp.
• Wrap the clamp around the gun and re-install the end link pin.
• Tighten the clamp nut using the supplied wrench, apply 100 to 200 ft-lb
torque. The supplied wrench is one foot long, therefore weight (lb) put
onto wrench will be the applied torque in ft-lb.
11. Lower gun and let the clamp rest on the gun-hanging sleeve. Visually verify
that the clamp holds the gun before removing the lifting line (air hoist or
wireline), Refer to Figure A-3 Safety Clamp Attachment.
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12. Remove the lifting line from the gun and uninstall the lifting cap.
13. Lower the wireline with the winch until the last tool in the string is close to
the head of the gun to be attached.
14. Make up the connection between the gun hanging in the make-up plate and
the bottom of the tool string.
15. Pick up on wireline winch to take the weight off of the safety clamp before
removing the safety clamp.
16. Remove the safety clamp by loosening the nut and removing the End Pin.
Place the safety clamp out of the way.
17. Pick up on the wireline until either the top arm sub or bottom of the gun
is available as appropriate.
18. Arm gun through top arm sub or bottom nose as appropriate.
19. Pull the gun into the lubricator and “bump up” the string into the tool catcher.
20. Equalize as appropriate and run in the hole.
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A-5 WL FOM / Perforating Gun Vertical Make-Up A-5
Note: Arming
All standard Schlumberger Explosives Field Safety Procedures must be followed.
For guns that are not armed through a port, the gun(s) will be hung with the
safety clamp during arming.
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B-i WL FOM / Detonating Cord Cutter Instructions B-i
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INSTRUCTION SHEET
Detonating Cord Cutter (H432334) Maintenance and Care
1. REPLACEMENT PARTS:
H432358 Blade, Single Edged, Special , pkg of 5 H432339 Guide Block, Det Cord Cutter
B018582 Screw, Bdg Hd 10-32 x .3/4 inch SST Molded
B013062 Washer, #10 Ext Tooth Lock SST H432333 Rod, .125 Dia x 10.5 inches lg
B012209 Nut, Reg Hex 10-32 SST B012707 Screw, Soc Hd 6-32 x 3/16 lg
Notes: Due to adjustments made at assembly, purchasing cutter handles from other than SRC is not
recommended.
Use only approved blades H432358 (pkg of 5). Commercial razor blades tested for this cutter
make only 2-3 clean cuts, the recommended blades will make about 100 clean cuts in each
hole.
Removable Slot for Nylon Ribbon Cord
Upper Jaw
H432358
(pkg of 5)
Groove for
quick cut
Fig. 1
2. Description
The enclosed tool is the new SRC designed detonating cord cutter based on a commercially available
handle mechanism. This cutter is considered an alternative to the razor blade and wooden block
method of cutting detonating cord.
The cutter is based on a Sears Handi-Cut TM handle, with a special SRC designed anvil and a special
cutting blade. The anvil design has an open groove at the front for quick cutting of detonating cord.
The holes on the side should be used for more precise cutting. Two holes were provided so that more
of the blade could be used, - this means less blade changes are required. A slot is also provided for
cutting nylon covered ribbon cord. (Refer to Fig 1). To make measurements easily, a gage rod has been
added to the anvil and the distance between the blade and the outer edge of the blade was fixed at ½ in.
For lead covered cords(flat or round) the recommended procedure is to score the cord and then break
it. This procedure is still the recommended one for all lead sheathed cords. The front section (open
groove) of the cutter allows the scoring of round lead cord. No provision for scoring flat lead cord is
provided.
Special blades are furnished with this cutter. Please use only these blades. They are identifiable by the
absence of the metal backing normally found on razor blades and the black color on the cutting edge
(due to the coating). Five replacement blades are included with each cutter. Additional blades
(H432358 – pkg of 5), can be ordered from SRC.
3. MAINTENANCE INSTRUCTIONS
3.1.1. After every job, use an air hose to spray out any powder which may accumulate on the anvil or
blade.
3.1.2. Cutter blade and molded block should be checked regularly and immersed in alcohol to remove
residual particles of explosive powder that may collect in crevices.
3.1.3. Change out blades whenever you notice any damage to the blade or experience difficulty cutting
the cord.
Caution: These blades are extremely sharp. Be very careful during the handling and
cleaning of the blades.
3.2.1. Remove clamp holding blade by loosening two screws on “removable upper jaw.
3.2.2. Dispose of old blade in a safe manner.
3.2.3. Position new blade (H432358 – pkg of 5) on cutter such that the edge of the top of the blade is
positioned against the stop on the handle. Put the holding clamp back on-loosely fastened.
3.2.4. Close the cutter so the blade is in the anvil. Slide the blade so the end is flush with the front part
of the anvil block. Tighten down the clamp. Blade should be totally encased in molded block
when the assembly is closed
3.2.5. Confirm the cutter is making a square cut by using it to cut several small sections of cord.
B LA D E U P P E R JA W
F IX E D
S E C T IO N
M A S K IN G T A P E
B LA D E
C LA M P
P O S IT IO N T IL L
SU RFA CES TOU CH
R E T A IN E R S C R E W S
Fig. 2
Blade alignment and sharpness of the edge should be checked regularly. Use only H432358 (pkg of 5)
replacement blades.
C Crimper Instructions
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INSTRUCTION SHEET
Detonating Cord Crimping Tools and Procedures
1. Parts
Note: Gage Pins, Go= 0.188 in. Dia. (B039820) and NoGo= 0.192 in. Dia. (B039821) are
supplied with each single Crimper (H432091).
Figure 1
2.1 To make strong and reliable crimps with the single Crimper (H432091):
2.1.1 Firmly push the cord (without turning) against the explosive in the booster or detonator.
2.1.2 Always make two crimps at 90° to each other at each crimping location.
2.1.3 Always make the first crimp 5/32 in. (4 mm) from the mouth of the booster/detonator. Rotate the
Crimper 90° and crimp again in the same location. Make the next crimp 1/8 in. (3 mm) from the
first. Rotate the Crimper 90° and crimp again. An easy way to get dimensions correct is to use the
width of one side of the Crimper as a gage for first and second crimps.
2.1.4 Verify crimps are round.
2.1.5 Verify shell of booster or detonator is not split.
2.1.6 Crimping dimensions for Boosters and 80 grain round cord are shown in Figure 2.
Booster Cord
"A" Booster Dimensions (nominal)
Part No. Description A B C
in. (mm) in. (mm) in. (mm)
0.62 5/32 1/8
H448841 RDX (15.7) (4) (3)
Explosive Mouth of H447381 HMX
0.65 5/32 1/8
Booster (16.5) (4) (3)
"C" "B" 0.68 5/32 1/8
H447624 HP10 (17.3) (4) (3)
Second First
Crimping Location Crimping Location
Figure 2
2.1.7 Crimping dimensions for an empty Booster Shell are shown in Figure 3. When using an empty
booster shell, it is very important that the cord be fully inserted into the shell.
Cord
"A"
Empty Booster Shell Dimensions
Part No. A B C
in. (mm) in. (mm) in. (mm)
1.00 5/32 1/8
B016743 (25.4) (4) (3)
Empty Booster Shell Mouth of
Booster
"C" "B" Note: When using an empty shell (instead of a live
booster) for training purposes, be sure to
Second First Crimping cut the dummy (inert) cord longer to properly
Crimping Location Location position the empty shell.
Figure 3
3. Common Mistakes
3.1 First crimp is too close to the mouth of the booster causing the shell to flare out.
3.2 Second crimp is too close to the booster explosive which creates a gap between the detonating
cord and booster powder. This can split the booster shell and it does not lock the cord cover in
place. Make sure the second crimp is at least 4 mm away from the booster explosive.
Figure 4
5. Gauging Crimpers
Gage Pins, Go= 0.188 in. Dia. (B039820) and NoGo= 0.192 in. Dia. (B039821), are supplied
with each single Crimper (H432091). These should be used prior to each job to gauge the crimper
hole size. This range of hole sizes has been determined to produce the strongest possible
mechanical connection.
5.1 To use Gages:
5.1.1 Close the Crimper by squeezing on the handle.
5.1.2 Make sure the 0.188 in. Go Gage Pin passes through the Crimp hole.
5.1.3 Make sure the 0.192 in. NoGo Gage Pin does not pass through the Crimp hole.
5.1.4 If Crimpers fail step 5.1.2 or 5.1.3, remove them from service.
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D-ii WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-ii
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D-iii WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-iii
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D-1 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-1
D.1 Introduction
Hostile environments usually involve any of the following:
• High temperature.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
• High pressure.
• Hostile Chemicals and Well Fluids.
• Perforating in Gas Wells.
• Deviated Hole.
High temperature and high pressure are the most frequently encountered hostile
environments and are also the most dangerous. Exceeding the temperature
rating of a charge, even modestly, can cause low order detonation. Exceeding
the pressure rating of a charge can cause it to collapse with enough force to
detonate. This detonation will generally be low order but a chain reaction could
cause some charges to high order detonate. Even exceeding the pressure
rating of a detonator can cause it to auto detonate a gun. This could happen at
surface or downhole.
Perforating in wells flowing gas can cause guns to split or enerjet strips to deform
leading to a stuck tool string in the well.
This document also discusses the Program to Evaluate Gun Systems (PEGS)
which is important as a marketing tool for our wireline gun systems in hostile
environments
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D-2 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-2
D.2 Heads
Heads, like cables are required in every wireline operation. When doing HEL
perforating jobs it is absolutely essential to ensure that heads do not fail, and to
do this one must ensure that the correct boots, pins, insulators etc. are used and
are correctly installed. This section deals outlines the procedures to be followed
for upgrading heads for use in hostile environments.
1. Use high temperature weak points and feed through connectors listed below.
2. Use only the Viton O-rings, B013113 and B011404 for feed-throughs and
weak points. Never use the Nitrile B26xxx O-rings!
3. OPTIONAL : The following technique will eliminate No. 10 continuity
problems. Drill a hole half way into one side of the six-sided nut at the bottom
end of the weak point. The hole will go through the yellow insulator. Punch in
a spirol pin to give continuity to mass of Weak Point.
4. Put a spring (B074383 from Bolt air gun - WST) inside the weak point
connector that fits on the uphole end of the weak point. The normal spring
(H268749) is too weak. Spring (B074383) has been heat tested to 450°F
and did not lose its strength.
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D-3 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-3
5. For HSD jobs it is recommended to use the PEK-B (H432180) with the
MH-29 (P294174) which is PEGS verified and rated to 500°F as a high
temperature flexible weak point is not available.
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D-4 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-4
The problem of boots popping off is most severe after a previous boot failure on
the same job in gas cut mud. Gas will become trapped in the cable conductors
and will slowly percolate out causing the boots to pop loose. When this happens
on a job, the only immediate solution is to change heads after each run in the
hole. The heads can be rotated every other run, which gives enough time for
the gas to escape from the head. Gas can be observed bubbling out of the
conductor ends by spraying on a little WD-40. If the bubbling is too severe, cut
off 100 or 200 ft of cable and rebuild the rope socket. After the job is complete,
cut off the rope socket and let the cable “breathe”. When using a heptacable,
all the conductors not connected in the torpedo must be booted off with a blind
boot (See Table D-3 High Temperature BCC Boots (Pin End) ). This prevents
gas penetrating the core of the insulators. Listed below are Part Numbers of
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Wire Diameter Kalrez Boot Fluorel Boot Liner Socket Blank Boot
(in.)
0.062 to 0.069 H231596 H400312 H222637 H115576 H400320
0.079 to 0.085 H245757 H400312 H245768 H115576 H400320
0.085 to 0.093 H245757 H400313 H245764 H115576 H400320
0.093 to 0.110 H245758 H400313 H245765 H115576 H400320
* Kalrez Boots are rated to 500°F and Fluorel boots are rated to 450°F.
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D-5 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-5
To minimize problems the MH-22 must be attached directly to the cable instead
of attachment by torpedo and shooting bridle. The cable conductor must be
directly attached to the feed-through and downhole hook-up wire must not be
used. If monocable bridle must be used, use the 1-42 ZB monocable (P298437)
or the high temperature option 1-42 ZH. See section on shooting bridle (Cables
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
chapter).
Problem #1:
Cause:
Inner armor is pulled tight when building weak point. When the inner armor is
bent a spring force is directed toward the conductor insulation. As the insulation
heats up in the hot well, it becomes softer and cannot support the spring force
of the bent armor. The armor wires will propagate through the insulation and
eventually short out directly against the conductor.
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D-6 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-6
Solutions:
The inner armors must be kept loose so that the spring force is minimized. The
recommended way to do this is to wrap at least 1/4 in. of white cotton string
around the inner armor from the base of the weak point and then bend three
inner armors loosely over the string and into the holes to complete the assembly.
Implications:
This means that there is no way for the inner armor wires to contribute to weak
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Additional Note:
As temperatures get higher (>400°F), the spring tension of the loosely bent inner
armors may still be enough to migrate through the softer insulation and short to
the conductor. It may be necessary not to use any inner armors! An inspection
of the cable condition under the weak point nut must be done after each job to
evaluate the extent of damage! Continue using the three inner armors until
evaluation determines they must be omitted.
Problem #1:
The Kalrez boot has a 1/4 in. split along the axis of the conductor where the
conductor enters the boot. The head, of course has a leak after pulling out of
the hole. (This in the case of the ZT cables normally used when logging in wells
containing H 2S or acid).
Cause:
The correct boot specified for a ZT monocable is incorrectly installed over the
Tefzel jacket, not on the underlying Teflon insulation.
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D-7 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-7
Solution:
The Tefzel jacket must be removed before installing the boot. It is not acceptable
to use a different boot with a larger hole because the Tefzel will split away from
the Teflon between the boot and the weak point which creates a path for fluid
entry into the boot between the Tefzel and the Teflon.
How to remove the Tefzel? The Tefzel jacket is very hard and difficult to remove
without damaging the delicate Teflon underneath. The recommended way to
remove Tefzel is to place the conductor on a flat surface and sand away one side
with emery cloth or sand paper. Once about 1/6 of the Tefzel diameter has been
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
removed it can be split away using needle nose pliers. (If you sand through the
Tefzel, it will begin to split open by itself. You are very close to damaging the
underlying Teflon at this point.
Problem #2:
While running into the hole in a high H 2S gas well (approx. 35% H 2S) open
circuit is observed. Continuity was re-established when pulling out of the hole,
but repeatedly failed when going back into the well at about the same depth.
Cause:
Kalrez boot swells due to gas absorption and temperature and moves the
connector socket away from the head rod pin contact until an open circuit occurs.
(Only needs to move about 1/4 in. to disconnect socket from pin!). At the surface
the boot is observed to be swollen and elongated. The conductor remains in its
initial position at the end of the boot (not slipping as the boot expands) which
causes the socket to disconnect. This is not a problem of trapped gas under the
boot which someone might be tempted to address by putting pin holes in the
boot (old rubber cable suggestion for ALC manual). The gas is actually absorbed
by the elastomer boot.
Solution:
This problem has only been documented on high H 2S/CO 2 gas wells. The best
solution is to lightly but firmly crimp the socket onto the head rod pin contact
and then slide the liner and boot into place. Efforts to isolate the boot from the
environment using Teflon tubing, Teflon tape, Uskurona tape, or filling the head
with silicone have not been as successful as crimping.
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D-8 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-8
• MH-29 - The HEL version of the MH-22 rated to 25,000 psi at 500°F for 1 hr.
• PEK-J - Perforation Equipment Kit (previously verified as PEK-B) rated to
20,000 psi at 450°F for 1 hr.
D-1. Please refer to Appendix for further details on the individual parts of these heads.
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D-9 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-9
Other weights EQF-41/47/38/43/46/39/34/33 are rated to 450°F but are not mentioned here as
they are standard weights. Refer to standard perforating accessories chapter.
1
PEGS verified. Please refer to appendix for further details.
CAL-B
The CAL-B is an integral part of perforating with casing guns and plug/packer
setting operations. All new CAL-Bs are made by SRPC. Recent improvements
by SRPC have reduced leakage and improved the high temperature rating from
350°F to 480°F. Refer to the Perforating Accessories chapter for an assembly
drawing of the CAL-B.
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Some documentation has stated that the CAK-A (H121827) is a kit to convert the
CAL-B for high temperature (500°F) operation. This is not true. The CAK-A was
a kit to convert the CAL-B to zener diodes from the old thyrite stack (this was a
LONG, LONG time ago). The CAK-A has been obsolete for more than 25 years.
All CAL-Bs are now made by SRPC and have new higher ratings. Refer to Table
D-8 CAL-B Specifications .
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
CCL-AG, the high temperature Casing Collar Locator (P125542), is nearly the
same as the standard CCL-L. All maintenance parts (Springs, O-rings etc.) are
the same. The primary difference is that the CCL-AG has no diode, only a coil
with 70 ohm resistance which is insulated from mass and is in series with the
gun below. It requires continuity below the CCL in order to transmit a signal to
surface. During a run the detonator completes the circuit. Remember to make a
short circuit under the CCL for the surface signal check. A loss of CCL signal will
indicate an open circuit. The CCL-AT (P654260) is the high pressure version
of the CCL-AG and is PEGS verified. The CCL-AG and CCL-AT are ordered
as normal M & S.
A new, teflon insulated connector is available for the PEK-B. The connector
improves the reliability at high temperatures. A larger diameter on the bottom end
guides the contact spring on the CAL-B into position. (No more bent springs!)
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D-11 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-11
Above 300°F old spring contacts in weights, adapters, CCL etc. reduce in
length and cause loose and intermittent contact. All spring contacts must be
replaced with the new options, even in regular environments. Be on guard for
the old versions which can be differentiated from the new versions as the new
ones are identified by a red paint dot on the base of the contact. Furthermore,
the spring material is lighter in color, almost silver, and does not darken with use
as do old contacts. In any case all new orders for weights, adapters, CCL etc.
will contain the new spring contacts.
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This insulator was originally made of Teflon, a high temperature, but soft material
when hot. Hence, unfortunately, Teflon does not hold its shape when under
compression and at high temperatures (greater than 250°F).
Use high temperature cone insulators (H432231 - 1-3/8 in. tools and P113422 -
1-11/16 in. tools ) and high temperature seals (P125975) in gun heads and
other perforating accessories. Old high temperature cone insulators are made of
thin anodized coating which can break easily if contact surfaces are not clean
and smooth, or if overtightened. Hold contact cone to arrest its turning while
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D-12 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-12
screwing the connector rod into it. Newly ordered cone insulators are now made
of PEEK. This should improve problems of loss of insulation when the cone
nut is tightened down.
FEP tubing is the clear shrink tubing (E046325) that has been used in the field
for years to repair EQF conductor rods, as it is easy to shrink. However, the FEP
has a 400°F continuous service temperature rating.
EQF conductor rods can now be properly repaired with new red high temperature
shrink tubing (E048946). It is rated to 500°F and shrinks like the clear low
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
temperature shrink tubing. This shrink tubing fits on the 0.168 to 0.170 diameter
connector rod and requires only a standard heat gun (500-750°F range) for
installation.
Pan head screw (B022196) is obsolete and has been replaced by 10-32 phillips
bleed screw with O-ring (H432259). This bleed screw is used as a pressure vent
screw on numerous Wireline TCP adapters and gun accessories. For example :
Scotchlock Connectors
Selective Switches
The low cost Dual diode plug H432064 is rated 400°F for 1 hr and 20,000 psi. At
higher temperatures it is not recommended to go for selective firing.
Use only teflon wiring (E012946 - white) and (E014640 - red), or two ribbon
connector (E031124) for high temperature applications.
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D-13 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-13
In the cased hole environment, toxic gases can become the major hostile
condition, surpassing concerns about pressure and temperature. It is interesting
to note that metal corrosion inhibitors, which we use for protecting monocables,
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
• Nitrile - 90 Durometer
• Viton - 95 Durometer
Nitrile was the standard O-ring. It is a compound with superior pressure sealing
characteristics and resists tearing, which is the mode of failure due to excess
pressure. However, it has less resistance to chemical attack from CO 2 and H 2S.
These gases are common to many hostile operations. It also does not return to
its original shape after exposure to pressure at high temperatures, thus could
result in a leak while pulling out of the hole when approaching surface.
In the mid- 1970s, Viton 95 Duro O-rings began taking over as the standard
O-rings. Although its tear characteristics are not as good as Nitrile, it has better
resistance to chemicals at elevated temperatures and recovers to its original
shape better. This allows it to maintain a better seal as pressure is released.
When used near, or above 20,000 psi, Viton needs to be supported on the low
pressure side by a back-up ring, usually made of Ryton.
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Exposure Action
If tool has not seen more than 400°F or 20,000 Change all pressure sealing O-rings at every
psi Q-check or every four months.
If temperature is 400-450°F, or if pressure Change all pressure sealing O-rings and
exceeds 20,000 psi back-up rings after every job.
Above 450°F at any pressure Change all pressure sealing O-rings and
back-up rings after every job.
Exposure to H2S and CO2 at any temperature Change all pressure sealing O-rings and
or pressure. back-up rings after every job.
Regardless of temperature or pressure any O-ring which appears damaged or deformed should
be changed. This includes swelling due to gas.
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Use Viton 95D O-rings for all HEL applications. (Avoid Nitrile - it has less
chemical resistance).
Exception to the above rule is in Methanol where Viton O-rings should not be
used. Nitrile is preferred up to 250°F. Above 250°F use Chemraz or Kalrez
O-rings when Methanol is present.
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D.3.3.1 H 2S
H 2S attacks steel in three basic ways:
• Corrosive attack
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• Carbide attack
• Hydrogen embrittlement
D.3.3.2 Precautions
• Use of inhibitors will be quite effective for protection of equipment for H 2S
concentrations below 2% in volume (equivalent to 20,000 ppm). Mix 1 part
of inhibitor (Baroid Coat III) with 4 parts of grease for injection. To coat the
lubricator parts before a job, inject some of the mixture in the BOP before
pumping water to fill the riser for pressure testing on the job. Open the BOP
rams for this operation.
• Above 2% concentration in volume, the following equipment should be used :
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D.3.3.3 Acid
• Remember inhibitors mixed with acid are only a short term protection
• Acid may attack detonator wire insulation, ceramic charge lead shields and
glue, resulting in misfire and high risk of stuck gun.
• CCL-L housing (Titanium Alloy) is likely to be severely corroded.
• Recommend using hyperdome or hollow carrier guns where possible.
D.3.3.5 Methanol
Viton O-rings are not recommended against methanol environment. The best
option in this case is to use Chemraz or Kalrez O-rings.
If temperatures are not high then a cheaper option would be to use other
elastomer materials such as:
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D-17 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-17
D.3.4.1 Safety
• Systematically use the 10-32 bleed screw with O-ring (H432259) provided on
some items (Enerjet, Scallop, Back-off, shooting adapters).
• Take special care after shooting or after a misfire, when disconnecting the
equipment, where pressure may be trapped. When a thread seems hard
to undo, suspect gas pressure to be trapped behind. Chain the gun to
some heavy structure and clear the area of all unnecessary personnel while
attempting to disconnect the equipment.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
• BOP
Grease injection BOP necessary to allow sealing gas pressure when BOP
must be closed. Hydraulic actuation highly recommended. BOP can be either
one twin ram BOP or two single ram BOP’s, the lower one upside down, to
allow injection of grease between sets of rams. For pressures above 2,500
psi 3-BOP configuration is recommended.
• HGT
Gas may invade the hydraulic system (stuffing box, hand pump) and more
strokes of the oil pump will be needed in order to pressure up (close the
stuffing box).
Above 3,000 psi gas pressure, a minimum of four flowtubes should be used.
Above 7,500 psi gas pressure, separate hoses should be connected to the
bottom two HGT connections for two grease injection points, and a minimum
of five flowtubes should be used.
• Ball Check Valve
It is absolutely essential to use the ball check valve on top of the risers
in gas wells.
• Common Problems With WHE
Freezing up: Decompression of gas leaking from the pressure equipment
lowers the temperature and may freeze up the cable inside the HGT. As a
precaution in gas wells the riser can be filled with methanol or glycol before
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D-18 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-18
starting the operation. If the cable is still gets frozen, free it by injecting
methanol at a pressure above the Well Head Pressure. This happens usually
when grease seal is not maintained properly in the HGT.
Formation of Hydrates: Hydrates may deposit at the well-head equipment
level, and obstruct the BOPs, preventing them from being closed. As a
precaution test the pressure equipment with glycol as water used in the
lubricator will aggravate the problem. Inject methanol into the BOP or through
the kill line if needed to take care of the problem. Methanol injected on top of
the hydrates already formed will cause them to melt slowly.
When deviations are very high (above 70°) wireline operations become
increasingly difficult and Tubing Conveyed Perforating (TCP) is usually the
preferred technique (See TCP FOM for details on TCP), though wireline
perforating jobs on coiled tubing can be performed (see section below). But
for deviations below this when wireline jobs are run and the gun doesn’t go
down, special slant hole equipment can be used to reduce friction and aid tool
movement. Special hardware consists of weights; rollered pivot and flex joints;
and rollered adjustable centralisers (e.g., CME-AK).
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Firing Mechanism
Two means of firing the guns are applicable to Coiled Tubing conveyed
perforating, electrical firing using a Coiled Tubing Logging string or pressure
activated firing initiated by applied internal pressure in the CT string.
To perforate with guns deployed on coiled tubing and fired electrically via an
integral wireline, it must be determined if conventional electrical detonators can
be used or if the SAFE system must be used.
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D-20 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-20
Pressure firing systems may be used without the need for a cable in the CT
string, but suffer a significant disadvantage in that correlation logging tools
cannot be run on the same trip to confirm the location of the guns. Only the
wireline conveyed perforating has been discussed below as pressure actuated
perforating is already well documented.
The only way authorized to perforate on coiled tubing using wireline, when it is
not possible to arm a perforating gun electrically before ballistically, is to use
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
S.A.F.E. Systems
The only way authorized to perforate on coiled tubing using wireline, when it is
not possible to arm a perforating gun electrically before ballistically, is to use the
SAFE system. Note however that with the limited space normally available, it
may be very difficult to lift the guns far enough with the lifting frame to enable the
safety barrier to be pulled out. Check the space-out very carefully beforehand.
For Vann perforating systems, a short crossover exists which can be connected
to the CCL lower head with the detonator inside. This makes the electrical
connection prior to lowering the CT and connecting the crossover to the guns,
making the ballistic connection. Extreme care should be taken with this system
since the detonator is the lowest item in the head assembly during connection. If
the detonator were to be crushed while connecting, it could detonate.
Expendable and semi-expendable guns, such as Enerjets and Pivot guns, are
very fragile in comparison to other gun types. The main concern in running these
guns with the coiled tubing is the possible damage to the gun while running
in hole.
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D-21 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-21
If a gun is broken, the situation could arise where a fish with explosives is left
in the well. The customer should be made aware of this risk before any such
operation is attempted. The operation can be continued only if the customer
understands the implications of the risk and is willing to take it.
Orientation
Shooting across the casing as opposed to firing straight into the low side,
especially in larger casing sizes, can severely limit the penetration and entry
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
hole size.
The POT-C has been successfully used to ensure Enerjets are correctly aligned
prior to perforating.
Bear in mind that a swivel is necessary for any standard wireline positioning
device to be effective.
Rig Up Considerations
To rig up perforating guns, a clamp is needed where the gun itself has no
make-up groove. Note that a ring cannot be used as it is not possible to remove it
again. In an emergency a vice can be used but this is not a professional solution.
Check that the correct clamp is available before the job.
D.4 Explosives
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The chart gives the Time-Temperature ratings for the explosives mentioned
above inside hollow carriers.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Figure D-1: Time-Temperature Chart for RDX, HMX, and HNS inside Hollow Carriers
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D-23 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-23
HMX exhibits an increase in impact sensitivity after exposure above 330 degF
[166 degC], even for a short time; or after exposure above 300 degF [149 degC]
for 100 h. Therefore, if a Schlumberbger HMX perforating system has been
exposed to 330 degF [166 degC] or to 300 degF [149 degC] for 100 h, it must
be removed (unshot) from the well and stored in a safe location. Furthermore,
the system shall not be downloaded (explosives components removed from
the carrier) for at least 48 h, allowing sufficient time for HMX to revert to a less
impact-sensitive state.
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• Detonators should never be used above their maximum rating. The risk is
self detonation and perforating off depth.
• Exceeding the pressure rating of a charge can cause it to collapse with
enough force to detonate. The detonation will generally be “low order” but a
chain reaction could cause some charges to go “high order.
• Ensure the accuracy of the temperature in the shooting zone. If the expected
temperature is very close to the limits of the explosive used then determine
the temperature by a wireline (Amerada RT7) or using TTT-A 111/16 in.
thermometer carrier (H115975) on a dummy run with 3 maximum reading
thermometers.
• Good job planning is necessary to minimize exposure of explosives to well
conditions. No lengthy correlations.
• Never run a charge back into the well that has been exposed to temperature.
Explosives can self detonate after a short time when exposed to temperature
twice.
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D-24 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-24
• There have also been problems related to the density of the PYX explosive
within the cord which can lead to halting of detonation within the string. The
density of PYX at the end of a fresh cut, when ready to attach to a booster,
is easily reduced just due to the cutting and handling of the cord which will
introduce a gap between cord and booster.
• The lower detonation velocity of PYX cord, compared to HNS, can lead to
charge-to-charge interference in a gun system reducing charge performance.
• According to the suppliers that SPT deals with PYX explosive is almost twice
as expensive as HNS material.
1 Hr. Temp.
Part Explosive Sheath Rating (°F) Applications
Press. Shrinkage
Number Type Load Type Color Exp. Exp. Non- Allowance Exp. Non-
(gr/ft) (psi) Exp (Max. %) Exp
H304114 HNS 40R Lead Gray N/A N/A 500 1 N/A HD,
27/8
in.-O
H429816 HNS 87 Lead Gray 20,000 420 500 1, 10(E) HEJ, HSD,
BO PPG
H448845 HNS 87 Lead Gray 20,000 450 500 2 HEJ, HSD,
BO PPG
H447050 HMX 50R Rilsan Green N/A N/A 360 1, 1(E) PG 27/8
in. HD
Private
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D-25 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-25
1 Hr. Temp.
Part Explosive Sheath Rating (°F) Applications
Press. Shrinkage
Number Type Load Type Color Exp. Exp. Non- Allowance Exp. Non-
(gr/ft) (psi) Exp (Max. %) Exp
H448706 HMX 35R Lead Gray N/A N/A 400 1 N/A HD,
27/8
in.-O
H448369 HMX 60 Rilsan Green 20,000 330 N/A 1(E) PEJ N/A
H448402 HMX 80 Halar Clear 20,000 365 N/A 2(E) EJ N/A
(P)
H304800 HMX 80 Rilsan Green 20,000 330 360 1, 1(E) EJ, PPG
BO
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
H543012 HMX 80X Zytel Green N/A N/A 400 2 N/A PPG,
HSD
Legend
R Ribbon cord 27/8-O Old version of 27/8
in. HSD
X Extra high velocity HSD High Shot Density,
except for 27/8-O
BO Back Off PPG Port Plug Gun
EJ Enerjet E Maximum shrinkage
exposed
PEJ Phased Enerjet P Preferred for Enerjet
in acids
PG Pivot Gun HEJ HNS Enerjet.
Special low-shrink
version (H448845)
available through
engineering
HD Hyperdome
Temp. Rating 1
Description Type Pressure Rating Hr. Applications
B033720 E-161 Fluid disabled N/A 475°F Hollow carrier
Replacement Crimp-on guns, RFTT-N,
Owens cutters only with
added booster
B033721.
H334496 G-21 Fluid disabled N/A 475°F Selective
Goex Clip-on Hyperdome guns
B028464 E-128 Fluid disabled N/A 475°F Hollow Carrier
RF Dupont Crimp-on guns
B031138 E-126 Fluid disabled N/A 480°F Hollow carrier
Dupont Crimpon guns
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D-26 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-26
Temp. Rating 1
Description Type Pressure Rating Hr. Applications
P448696 E-153 Exposed 15,000 psi 375°F Pivot Gun, Dump
Replacement Bailer
Nobel
P291271 Fluid disabled N/A 480°F Hollow Carrier
Manurhin Clip-on guns, TCP wet
connect
P285784 Exposed 25,000 psi 480°F Enerjet, Back-off,
Manurhin Pivot guns
P295340 RF Exposed 25,000 psi 480°F Enerjet, Back-off,
Manurhin Pivot guns
P581311 Nobel Exposed 20,000 psi 400°F Enerjet, Backoff
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Private
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D-27 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-27
less
1-11/16 in. 0° 6 or All 1.78 0 20,000 365 N/A
Enerjet less
2-1/8 in. 0° Enerjet 6 or All 2.25 0 20,000 365 450
less
2-1/8 in. 45° 6 or All 2.25 0 15,000 365 N/A
Enerjet less
The table below lists the Explosives that can be used with the gun systems listed
above. Please note that the detonators that should be used for high temperature
Enerjet jobs are:
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D-28 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-28
Halar sheath detonating cord (H448402) is recommended for acids and bromides. Alternatively when
1
acids and bromides are not present HMX cord (H304800) can be used which is rated to 330°F for 1
hour under exposed conditions.
2
Special low-shrink version. If not available, use H429816 which can shrink by up to 10% in exposed conditions.
The preshrunk, lead covered HNS detonating cord complements the charge.
The detonating cord (H448845) replaces H429816 as the cord to use in exposed
conditions.
The improved charges and detonating cord have successfully completed jobs for
Exxon in Mobile Bay, USA. Well temperatures ranged from 385°F to 415°F and
wellbore pressures reached 13,000 psi.
Private
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D-29 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-29
1. A very thin film of silicone can be used on the primacord to help slide on the
rubber sealing boot (Boot supplied with detonator). However do not allow
any excess silicon inside the boot.
2. Cut the primacord to length and place the booster into the primacord end
(Booster supplied with detonator. DO NOT CRIMP THE BOOSTER; it is
unnecessary and crimping may cause detonation of lead azide explosive.
3. Place the blasting cap into place and hold it down firmly against the booster.
(Check that the booster is seated properly inside the detonator. Make a
measurement).
4. Clean the rubber boot with freon if necessary so that there is no grease or
oil on its surface. Then slide the boot as far as possible into the blasting
cap. The boot will not go all the way inside: what is IMPORTANT is that it
does NOT SLIDE OUT BY ITSELF.
5. If you are worried about trapped air preventing the boot from being
completely inserted into the detonator the best way to remove the air is with a
hypodermic needle which can be usually obtained from the rig medic. Place
the needle on the side of the boot while inserting. The air will escape through
the needle and the boot will go inside the detonator housing.
6. Leave some slack in the detonator wires for downward movement due to
cord shrinkage.
7. DO NOT USE THE NORMAL 2 in. BLACK SCOTCH TAPE. This and similar
plastic tapes will melt and hang up on restrictions. Two field tested options
are the:
• 3/4 in. Teflon tape (E016666) or the 2 in. Polyimide tape (E027904).
8. Use high temperature lacing cords (E076969) to string tie boots and
detonator.
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D-30 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-30
Boot (P075903)
Cord
0.5 in.
Booster
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String Tie
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D-31 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-31
1. Before the job, build a pick up tube out of a piece of pipe or tubing with a
hanging “T” on top and a couple of clamps to hold the top of the gun. This
handling tube is needed to lift the guns from the catwalk to the rat hole. The
gun can then be lifted straight up into the pressure control riser without
bending the primacord. It is important to keep lead covered primacord
straight, otherwise it will bind itself at a charge hole and pinch in half when it
shrinks. When picking the gun up, ensure that the strip does not bend at all.
2. The primacord hole in each Enerjet charge should be beveled open using
a hand reamer (ex. Blue - Point brand, Part No. R-120, size 1/8 in. to 1/2
in. hand reamer) before attaching the charges to the strip. This removes the
sharp edge which would damage the cord when it shrinks. Remember that
you are working with explosives, so take it easy.
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Private
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D-32 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-32
Do not use any tape! This step is important to avoid total misfire of the gun.
(This will sacrifice the performance of the top charge, but it normally is not
very critical to lose only one shot.)
12. Bend the lower end of the cord gently down and secure into place using the
springs as usual. It must be almost straight as it enters the lower charge.
Boot off the primacord.
13. Attach the head/MPD and insert the gun into the pick up tube built from a
piece of pipe or tubing. Lift the tube and place it in the rat hole. (The pick up
tube is important to prevent damaging the cord while rigging up the gun).
14. Arm the gun with high temperature blasting cap while on the rig floor. Use
high temperature string to secure blasting cap. Allow it some freedom to
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move downward slightly to follow the shrinking primacord. Do not use any
tape anywhere on the gun!
15. Be aware of potential safety hazards if a gun misfires. The explosives will
be less stable after severe temperature exposure and damaged “O” rings on
a charge could cause trapped pressure inside the charge capsule. Never
run a charge back into the well that has been exposed to temperature!
Explosives can self detonate after a short time when exposed to temperature
twice!
Hence in high temp wells where you might be using HMX primacord remember
to use a little known part - the Plastic cord retainer (H304330), which has loops
enabling the primacord to bulge only downwards towards the strip.
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D-33 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-33
2. After threading the cord through the charges, slide one piece over each
end of the detonating cord.
3. Position the tubing in the cord hole in the protector and against the charge.
4. Continue with standard procedures for loading.
• 1-11/16 in. Enerjet HMX System rated to 20,000 psi at 365°F, fluid or gas
environment.
• 2-1/8 in. Enerjet HMX System rated to 20,000 psi at 365°F, fluid or gas
environment.
D.5.5 Acid/H 2S
Precautions must be taken when running Enerjets in H 2S or acid. The table
below summarizes the conditions and recommendations for these environments.
Acetic Acid Standard Steel strip and retrievable phased strip can be
used without special protection.
Hydrochloric and Mud Acid
Below 175°F Standard Steel strip and retrievable phased strip can be
used without special protection.
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D-35 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-35
Connector Coupling
Nobel Neoprene
Detonator Seal
Tubing
Figure D-4: Detonator Protection
1. The booster area underneath the detonating cord for each charge.
2. The exposed detonator wire at the ground screw.
Private
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D-36 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-36
3. The copper case of the Nobel detonator (P190860). The steel cases of the
Manurhin detonators (P285784 and P295340) are H 2S safe.
Ensure these areas are dry and free from oil before applying the Glyptal.
2S
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Private
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D-37 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-37
The following table lists the Explosives that can be used with the gun systems
listed above. Please note the primacord and detonators to be used with the high
temperature scallop guns are:
• H448706 HMX 35 gr/ft ribbon detonating cord rated to 400°F for 1 hour.
• H304114 HNS 40 gr/ft ribbon detonating cord rated to 500°F for 1 hour.
Private
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D-38 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-38
To avoid this cut housings near to correct length when possible. Otherwise
remove the excess charges in a ratio of 2/3 from the top, and 1/3 from the
bottom. This will split the energy, with more directed upward. Now, the forces
will be less than the shear strength of the screws.
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Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
D-39 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-39
There are also two HNS 1-3/8 in. punchers which were released, H448254
(large) and H448255 (small) which replaced PSF punchers of the same size
(H304627 and H304628). It is likely to be useful in completion strings with small
nipples.
All HNS punchers require the Domed scallop carriers. RDX punchers use
non-domed carriers.
The table below gives a summary of high temperature puncher charges which
are all rated to 500°F for 1 hour. Please note that the primacord and detonator
to be used for high temperature applications are:
• 1-11/16 in. Hyperdome HNS Puncher System rated to 25,000 psi at 500°F
for 1 hr, fluid or gas environment.
• 2-1/8 in. Hyperdome HNS System rated to 25,000 psi at 500°F for 1 hour,
fluid or gas environment.
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D-40 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-40
Another precaution that must be taken is that the detonating cord must be
fixed against the strip between charges to avoid splitting or excessive swelling.
RDX Detaflex detonating cord (B024714) could also be used instead of the usual
RDX lead primacord (H106960) to minimize swelling where gas is present but
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
It is important to know about 2.205 in. nipples in advance of the job because the
client should be strongly advised to machine out the diameter to 2 1/4 in. in
addition to ordering special high pressure housings, to prevent getting stuck
after shooting. Painful experience from repeated fiascoes has shown these
precautions to be necessary.
Refer to Table D-22 Scallop HP/HT Gun Systems for available scallop gun
carriers. The table gives the minimum restrictions in which they can be used in
different borehole fluids.
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D-41 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-41
there is no way to release the pressure from inside the housing. The gun is still
“armed” and it is dangerous due to the trapped pressure. Although not frequent,
this problem has occurred here in the Middle East.
There is a pressure vent bottom nose adapter available from SPT that will avoid
the problem. There is a piston at the bottom that will be held firmly in place as
long as hydrostatic pressure is greater than the atmospheric pressure inside the
gun. However, if pressure gets trapped in the gun, the piston will pop out while
pulling out of the hole when the internal pressure exceeds the pressure outside
the gun. This will solve the safety hazard.
Although this is a good argument to use a vent bottom nose on all scallop
operations, it is unlikely this will occur. However, when nasty gases are present,
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
O-ring damage from gas absorption is more likely. So, in this case it is advisable
to have a couple of these noses at the wellsite :
D.6.3 Acids/H2S
There are no special procedures to be followed in hostile chemical conditions
with scallop guns except with basic equipment including O-rings. Refer to the
section on basic equipment for details.
For lower deviations when wireline jobs are run and the gun doesn’t go down
special slant hole equipment can be used to reduce friction and aid tool
movement. Special hardware consists of weights; rollered pivot and flex joints;
and rollered adjustable centralisers (e.g., CME-AK). Please refer to section on
perforating accessories/high deviation for further details.
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D-42 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-42
• Check these components for cracks and excessive swelling after each run
in hostile conditions.
• Fill Lower Piston Housing (Belleville washer section) with DC-III.
• Drill a small hole (0.125 in.) near the lower end of the bottom nose and pump
DC-III around the detonator.
• Paint the primer area of the shaped charges with Glyptal.
• Fill the void areas of the Pivot gun with DC-III. A grease adapter H448570 is
available to make this easier.
• Follow proper gun loading procedures.
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D-43 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-43
deployment force.
• The tool saver (H341022) must be used in highly deviated holes or in small
casing. It should be placed below any weights and above the MPD in the
tool string.
• Anything that adds to the friction will make it tougher to deploy These include:
– Sand
– Debris
– Scale
– Heavy mud
– Paraffin
• Use Flex Joint (H341022). The Flex Joint goes above the MPD.
• Run shorter guns to :
• Gun may need to be worked up and down a number of times to be free from
friction if there is no indication of full deployment.
• Another technique used in LNZ, to deploy the gun in small casing and
moderate deviations, is to pull the Head, CCL, and weight up into the
tail-pipe, leaving the Pivot Gun carrier below, and then deploy the gun. The
centralization of the tail-pipe holds the carrier off the casing wall and makes
deployment easier.
• Use new carriers with pre-formed tabs. They form smaller pieces of debris
and reduce the chance of bridging over.
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Gun may need to be worked up and down a number of times to be free from
friction.
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D-46 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-46
UP
1
Only the G/HP (Gas/High Pressure) guns can be shot in air or gas. DO NOT use water guns in air or gas.
2
High Temperature/High Pressure seals required above 350°F
3
Limit the use of the 4-1/2 in. HSD up to 12,000 psi and spacers up to 13,000 psi. Above these pressures the
heavy wall 4.72 in. gun should be used as the 4-1/2 in. guns might collapse under pressures exceeding
12,000 psi.
As is apparent from Table D-27 HSD Gun Systems, the carriers and spacers are
not the real limitation for high temperature applications. The limitation exists in
the explosives used or the accessories and seals used. Please refer to the
sections on Explosives or Basic Equipment for further details if you have to
run HSD guns in high temperature and/or high pressure. Mentioned below are
high temperature, high performance charges that can be used with HSD gun
systems. Please note that the detonating cords and detonators to be used with
these charges are as follows :
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D-47 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-47
• 2-7/8 in. HSD, HNS System, rated to 25,000 psi at 500°F for 1 hr, fluid or
gas environment.
• 3-3/8 in. HSD, HNS System, rated to 20,000 psi at 475°F for 1 hr, fluid
environment.
• 3-3/8 in. HSD, HMX System rated to 20,000 psi at 400°F for 1 hr, fluid
environment.
Compounding the problem is the fact that at high temperatures HNS is also
decomposing. As you near the upper rating of HNS, the presence of certain
substances (eg. gas) can accelerate the decomposition of HNS.
D-4. Please refer to the appendix for further details on hardware to be used.
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• Use high temperatures plastics, lubricants and clean gun procedures above
400°F.
• The standard percussion detonator (H429313) can be used to 425°F for
200 hours for TCP operations. Use the detonators listed in Table D-16 High
Temperature Detonators for wireline jobs.
• The high temperature percussion detonator (H524167) is qualified up to
440°F for 200 hours.
300°F to 350°F
The HMX rating is defined by the temperature time line shown in Figure 1 of the
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
Explosives Chapter. Below this line use the percussion detonator (H429313) for
TCP jobs and standard plastic components. When times and temperatures
are above the ratings line, switch to HNS explosives. Standard plastics can
still be used.
When using HNS components, remove excess cutting oil from inside the gun
and remove excess grease from the loading tube. For long term jobs, such as
batch completions, use the high temperature, graphite lubricant (B029786), and
thoroughly clean the loading tube inside the gun.
350°F to 400°F
Definite HNS range for TCP operations. Using HMX at 350°F for durations over
24 hours would most likely end with charge burning or possible auto-detonation.
Standard plastics, lubricants and the standard detonators (H429313 for TCP)
can be used in this range and many jobs have been run near 360°F in the 100
to 200 hour range with no reported problems. It is safer to be conservative as
temperatures approach 400°F:
• Clean the inside of the carrier, the loading tube and detonating cord with
acetone or similar solvent.
• For times longer than 200 hours use only DC-III silicone on O-rings and the
graphite lubricant (B029786) on threads. Avoid using DC-III on threads as it
is a lousy lubricant and does nothing to prevent galling.
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D-49 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-49
400°F to 420°F
420°F to 440°F
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SPT has conducted successful 200 hour tests in this range. Tests were
conducted following high temp. guidelines:
As can be seen from the temperature-time chart at 440°F and 200 hours HNS is
close to its maximum capability; moving slightly above these limits will reduce
charge performance and eventually cause misfires. HNS may not auto-detonate;
however it may burn. Limited data indicates non-violent burn.
440°F to 500°F
This is out of the temperature range for TCP operations where the guns may be
downhole for long periods of time. The temperature rating will depend on how
long the guns will be exposed to high temperatures. However wireline jobs can
still be carried out at these temperatures. All the high temperature guidelines
listed above should be followed and only high temperature charges and
detonators should be used in this range (see Table D-27 HSD Gun Systems).
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D-50 WL FOM / Hostile Environment (GFE paper, by R. Sonthalia, 1996) D-50
NO. There is significant risk of splitting the guns. It would be safe to perforate
with non-gas carriers only if you can be absolutely sure that there is going to be
ONLY liquid around the guns. However if there are gas bubbles around the guns
the carrier might split. Even few small gas bubbles around the gun increases the
compressibility of the fluid around the gun significantly to have the risk of splitting
the carriers. In fact guns rated to shoot in water only may split if shot in a fluid
of lower density such as oil or diesel.
It is better to use the HSD gas/ high pressure carriers as then there is no risk
of splitting the guns. The water carriers are being phased out since the use of
the pressure gas materials will provide increased system flexibility and reliability.
Refer to Table D-27 HSD Gun Systems for details on Gas/High Pressure HSD
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
gun systems.
D.8.3 Acids/H2S
There are no special procedures to be followed in hostile chemical conditions
with HSD guns except with basic equipment including O-rings. Refer to the
section on basic equipment for details.
It should be noted that new 2-7/8 in. and 3-3/8 in. HSD gun systems should
be used in order to benefit from the improved detonation transfer feature. The
new transfer components are spring loaded to ensure proper booster to booster
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overlap even when the alignment adapters are backed out one full turn to line
up the guns. The 4-1/2 in. HSD gun system already includes the new transfer
components.
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5
4 in. PPG 4 or less All 0 to 25,000 6 4.50 500
7
3 ⅛ in. Selectric 4 or less All 0 to 8,000 3.62 250
1
High Efficiency Gun Systems. Nonreusable, retrievable hollow steel carriers.
2
High Efficiency Gun Systems. Nonreusable, retrievable hollow steel carriers.
3
Port Plug Guns. Special precautions are required for operations in dry holes.
4
Above 20,000 psi HSD guns are recommended.
5
Port Plug Guns. Special precautions are required for operations in dry holes.
6
Above 20,000 psi HSD guns are recommended.
7
Port Plug Guns. Special precautions are required for operations in dry holes.
As is apparent from the table the only casing gun that can be used at high
temperatures and pressures are the Port Plug Gun (PPG Guns). In these hostile
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
The table below lists the high temperature explosives that can be used with
Port Plug Guns. The detonating cord and detonator that can be used for high
temperature applications are:
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Temperature ratings of current alignment sleeves for the 3 ⅜ in. and 4 in. PPG is
given in the table below.
The green alignment sleeves are sometimes used in old carriers which have
become oversized.
SRC-Wireline\SRC-Wireline\InTouch ID 3013565\3.1\Release Date:10-Jun-2004\EDMS UID: 274896043\Produced: 13-Jul-2006 20:55:42
D.9.3 Acids/H2S
There are no special procedures to be followed in hostile chemical conditions
with casing guns except with basic equipment (including O-rings). Refer to the
section on basic equipment for details.
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Our clients took the lead in addressing this issue of confidence in perforating
equipment by creating the Program to Evaluate Gun Systems - PEGS. The
program involves eleven companies: AGIP, Arco, British Petroleum, Chevron,
Conoco, Elf Aquitaine, Exxon, Mobil, Pogo, Texaco and Unocal. The purpose of
PEGS is to define pertinent standards and implement procedures for verifying
that perforating systems will perform to rated temperatures, pressures and time
on an ongoing basis. All equipment used in a perforating system is verified. This
includes explosive components, gun hardware, accessories, firing systems and
any other related equipment for either tubing-conveyed or wireline-conveyed
operations.
• equipment selection
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• testing
• verification
D.10.2 Selection
The verification process begins with the selection of a gun system. Once a
particular system has been chosen, and the system components have been
identified and agreed upon by all parties, a verification schedule is established
by the service company and the PEGS Coordinator.
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D.10.3 Testing
Product design documentation is reviewed for completeness and correctness
to confirm that equipment testing has been performed in accordance with
Schlumberger standards which are:
• Time
• Pressure x 1.05
• Temperature + 10°C
Hardware and explosives can be tested separately. Specific test categories for
each are indicated as follows:
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The testing required for PEGS is usually done as part of the design phase of
a project at SPT. This means the bulk of the exercise for a PEGS verification
is to assemble the documentation that shows the testing has been done. If a
required test has not been done, then it will be completed as part of the PEGS
data-gathering process.
There are three major issues regarding explosives, particularly shaped charges:
First, there is ongoing quality control during production - control of the test
target, standard test setup and charge performance.
Third, there is confirmation of the thermal integrity of the explosives; i.e. desired
charge performance at ambient and rated temperature, supported by quality
control information regarding explosive purity and other critical specifications.
Thermal integrity tests are performed in accordance with API RP 43 fifth edition,
Section 3.
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D.10.4 Verification
All information developed during the various tests is recorded in accordance with
the PEGS guidelines. The file, including 19 categories of records, is submitted
to the PEGS Coordinator for review. A system audit is conducted by the PEGS
committee. The audit can range from a simple review by the PEGS committee to
the witnessing of specific tests by the committee. If the audit is satisfactory, the
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Committee verifies the system. If there are questions regarding the results of the
audit, follow-up actions are agreed to and implemented. Following a successful
audit, a PEGS Summary Data Sheet is prepared for the system and this data
sheet is provided to PEGS members. The equipment may now be offered for
use as a PEGS-Verified Systems.
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System
2-1/8 in. Enerjet III HMX 20,000 365 for 1 hr Fluid or gas environment
System
D.11.2 Back-off
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2. The main difference between building a high temperature back-off bar and
a normal back-off bar is that the normal 2 in. black scotch tape cannot be
used. This and similar plastic tapes will melt and hang up on restrictions.
Two field tested options are :
The teflon tape is flexible and does a nice job securing the primacord.
However it is difficult to apply because it breaks easily unless it is kept cold in
a refrigerator before using.
3. Use high temperature lacing cord (E076969) to thoroughly tie the primacord
bundle into place.
4. The normal pig-tail (P095791) is rated to 400°F and 20,000 psi, but has
been used to 440°F without problems. This plug is recognized by its white
ceramic washer. Take care to check inside the head for broken off pieces of
previous pig-tails. If the plug entry hole in the head is not cleaned properly,
fluid entry can occur causing a mis-run. Note that the H029597 pig-tail has a
brass washer and is rated to 330°F and 15,000 psi. The H334564 pig-tail
has a light brown PEEK insulated wire with a brass washer, and is rated to
450°F and 20,000 psi.
For information on basic equipment refer to chapter 1, and for instructions
on how to arm the high temperature detonator refer to the Enerjet Gun
Systems chapter.
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Intentionally Blank
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E-i WL FOM / Appendix E-i
E Appendix
E.1 Glossary - Notes _______________________________________________ E-1
E.1.1 Applied Pressure ____________________________________________ E-1
E.1.2 Differential Pressure _________________________________________ E-1
E.1.3 Gun String - Safety Spacer Plus Guns and Spacers ____________ E-1
E.1.4 Hydrostatic Pressure _________________________________________ E-1
E.1.5 TCP String __________________________________________________ E-2
E.1.6 True Vertical Depth (TVD) ____________________________________ E-2
E.1.7 U-Tubing Effect ______________________________________________ E-2
E.2 i-Handbook ____________________________________________________ E-2
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E APPENDIX
The pressure at any point in the well is equal to the hydrostatic pressure at
that point plus the applied pressure.
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E-2 WL FOM / Appendix E-2
° API + 131.5
E.2 i-Handbook
The i-Handbook is an electronic version of the Field Data Handbook and it can
be downloaded from InTouch ID 3543141. It offers several interactive features
which include calculators and animations, along with a wealth of other field
related data. Some of the salient features are:
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