SEN01691-00

WHEEL LOADER 1SHOP MANUAL

WA470-6
WA480-6

Machine model Serial number

WA470-6 85001 and up
WA480-6 85001 and up

40 Troubleshooting 1
Failure code table and fuse locations
Failure code table and fuse locations ............................................................................................................. 2
Failure code table................................................................................................................................. 2
Fuse locations .................................................................................................................................... 14

WA470-6, WA480-6 1
SEN01691-00 40 Troubleshooting

Failure code table and fuse locations 1

Failure code table 1
Failure Action Category of Reference
Troubled part Trouble Controller
code code record document No.
TORQFLOW Electrical
1500L0 Double meshing TM E03
transmission system
When command current is Electrical
15SAL1 ECMV F clutch TM E03
OFF, fill signal is ON system
When command current is Electrical
15SALH ECMV F clutch TM E01
ON, fill signal is OFF system
When command current is Electrical
15SBL1 ECMV R clutch TM E03
OFF, fill signal is ON system
When command current is Electrical
15SBLH ECMV R clutch TM E01
ON, fill signal is OFF system
When command current is Electrical
15SEL1 ECMV 1st clutch TM E03
OFF, fill signal is ON system
When command current is Electrical
15SELH ECMV 1st clutch TM E01
ON, fill signal is OFF system
When command current is Electrical Troubleshooting
15SFL1 ECMV 2nd clutch TM E03
OFF, fill signal is ON system by failure code,
When command current is Electrical Part 1
15SFLH ECMV 2nd clutch TM E01 SEN01693-00
ON, fill signal is OFF system
When command current is Electrical
15SGL1 ECMV 3rd clutch TM E03
OFF, fill signal is ON system
When command current is Electrical
15SGLH ECMV 3rd clutch TM E01
ON, fill signal is OFF system
When command current is Electrical
15SHL1 ECMV 4th clutch TM E03
OFF, fill signal is ON system
When command current is Electrical
15SHLH ECMV 4th clutch TM E01
ON, fill signal is OFF system
Electrical
2F00MA Parking brake Malfunction MON E03
system
Mechanical
2G43ZG Accumulator Low oil pressure MON E03
system
Electrical
44K0L4 Bucket positioner ON/OFF signals disagree WRK E01
system
Mechanical
AA1ANX Air cleaner Clogging MON E01
system
Signal does not match
Electrical
AB00L6 Alternator engine running or stopped MON E03
system
state
Mechanical
AB00MA Alternator Malfunction MON E03
system Troubleshooting
Derating of speed by by failure code,
Mechanical
B@BAZG engine oil pressure — ENG E03 Part 2
system
reduction SEN01694-00
Mechanical
B@BAZK Engine oil Low oil pressure MON E01
system
Mechanical
B@BCNS Coolant Overheating ENG E02
system
Mechanical
B@BCZK Coolant Low oil pressure MON E01
system

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40 Troubleshooting SEN01691-00

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Mechanical
B@C7NS Brake oil Overheating MON E02
system
Mechanical
b@CENS Torque converter oil Overheating MON E02
system
Mechanical
B@CENS Torque converter oil Overheating MON E02
system
Mechanical
B@HANS Hydraulic oil Overheating MON E02
system
Engine controller Electrical
CA111 — ENG E03
internal failure system
Abnormality in engine Electrical
CA115 — ENG E03
Ne, Bkup speed sensor system
Abnormally high level in Electrical
CA122 — ENG E03
charge pressure sensor system
Abnormally low level in Electrical
CA123 — ENG E03
charge pressure sensor system
Abnormally high level in Electrical
CA131 — ENG E03
throttle sensor system
Abnormally low level in Electrical
CA132 — ENG E03
throttle sensor system
Engine oil pressure Electrical
CA135 — ENG E01
sensor high error system
Engine oil pressure Electrical Troubleshooting
CA141 — ENG E01 by failure code,
sensor low error system
Part 2
Abnormally high level in
Electrical SEN01694-00
CA144 coolant temperature — ENG E01
system
sensor
Abnormally low level in
Electrical
CA145 coolant temperature — ENG E01
system
sensor
Abnormally high level in
Electrical
CA153 charge temperature — ENG E01
system
sensor
Abnormally low level in
Electrical
CA154 charge temperature — ENG E01
system
sensor
Sensor power supply 2 Electrical
CA187 — ENG E03
voltage low error system
Ambient pressure Electrical
CA221 — ENG E01
sensor high error system
Ambient pressure Electrical
CA222 — ENG E01
sensor low error system
Sensor power supply 2 Electrical
CA227 — ENG E03
voltage high error system
Mechanical
CA234 Engine overspeed — ENG E02
system
Ne speed sensor supply Electrical
CA238 — ENG E03
power voltage error system

WA470-6, WA480-6 3
SEN01691-00 40 Troubleshooting

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Fuel temperature Electrical
CA263 — ENG E01
sensor high error system
Fuel temperature Electrical
CA265 — ENG E01
sensor low error system
Electrical
CA271 Short circuit in PCV1 — ENG E03
system
Electrical
CA272 Disconnection in PCV1 — ENG E03
system
Electrical
CA273 PCV2 short circuit — ENG E03
system
Electrical
CA274 PCV2 disconnection — ENG E03
system
Disconnection or short
Electrical
CA322 circuit in injector #1 — ENG E03
system
(L/B #1) system
Disconnection or short
Electrical
CA323 circuit in injector #5 — ENG E03
system
(L/B #5) system
Disconnection or short
Electrical
CA324 circuit in injector #3 — ENG E03
system
(L/B #3) system
Disconnection or short
Electrical
CA325 circuit in injector #6 — ENG E03
system
(L/B #6) system
Disconnection or short Troubleshooting
Electrical
CA331 circuit in injector #2 — ENG E03 by failure code,
system
(L/B #2) system Part 3
Disconnection or short SEN01695-00
Electrical
CA332 circuit in injector #4 — ENG E03
system
(L/B #4) system
Engine control data Electrical
CA342 — ENG E03
incompatibility system
Injectors drive circuit Electrical
CA351 — ENG E03
error system
Sensor power supply 1 Electrical
CA352 — ENG E03
voltage low error system
Sensor power supply 1 Electrical
CA386 — ENG E03
voltage high error system
Abnormality in idle Electrical
CA431 — ENG E01
validation switch system
Abnormality in
Electrical
CA432 processing of idle — ENG E03
system
validation
Abnormally low power Electrical
CA441 — ENG E03
supply voltage system
Abnormally high power Electrical
CA442 — ENG E03
supply voltage system
Abnormally high Electrical
CA449 — ENG E03
common rail pressure 2 system
Abnormally high level in
Electrical
CA451 common rail pressure — ENG E03
system
sensor

4 WA470-6, WA480-6
40 Troubleshooting SEN01691-00

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Abnormally low level in
Electrical
CA452 common rail pressure — ENG E03
system
sensor
Abnormally high Electrical
CA553 — ENG E03
common rail pressure 1 system
Supply pump pressure Electrical
CA559 — ENG E03
very low error 1 system
Abnormality in engine Electrical
CA689 — ENG E03
Ne speed sensor system
Intake air temperature Electrical
CA691 — ENG E01
sensor high error system
Intake air temperature Electrical
CA692 — ENG E01
sensor low error system
Abnormality in engine
Electrical Troubleshooting
CA731 Bkup speed sensor — ENG E03
system by failure code,
phase
Part 3
Loss of all data in Electrical SEN01695-00
CA757 — ENG E03
engine controller system
Abnormality in engine Electrical
CA778 — ENG E03
Bkup speed sensor system
Electrical
CA1228 EGR valve servo error 1 — ENG E03
system
Electrical
CA1625 EGR valve servo error 2 — ENG E03
system
Abnormality in Electrical
CA1633 — ENG E03
KOMNET system
Throttle sensor power
Electrical
CA2185 supply voltage high — ENG E03
system
error
Throttle sensor power Electrical
CA2186 — ENG E03
supply voltage low error system
Supply pump pressure Electrical
CA2249 — ENG E03
very low error 2 system
EGR valve lift sensor Electrical
CA2271 — ENG E03
high error system
EGR valve lift sensor Electrical
CA2272 — ENG E03
low error system Troubleshooting
EGR valve solenoid by failure code,
Electrical Part 4
CA2351 operation short circuit — ENG E03
system SEN01696-00
error
EGR valve solenoid
Electrical
CA2352 operation disconnection — ENG E03
system
error
Disconnection in intake Electrical
CA2555 — ENG E01
air heater relay system

WA470-6, WA480-6 5
SEN01691-00 40 Troubleshooting

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Short circuit in intake air Electrical
CA2556 — ENG E01
heater relay system
Emergency steering Electrical
D150KA Disconnection TM E03
relay system
Emergency steering Electrical
D150KB Short-circuit TM E03
relay system
Emergency steering Electrical
D150KY Power supply line short TM E03
relay system
Electrical
D160KA Backup lamp relay Disconnection TM E01
system
Disconnection or short cir- Electrical
D160KB Backup lamp relay TM E01
cuit system
Electrical
D160KZ Backup lamp relay Short-circuit TM E01
system
Joystick steering neural Electrical
D191KA Disconnection TM E01
safety relay system
Joystick steering neural Electrical
D191KB Short-circuit TM E01
safety relay system
Joystick steering neural Electrical
D191KY Power supply line short TM E01
safety relay system
Electrical
D192KA ECSS solenoid Disconnection TM E01
system
Electrical
D192KB ECSS solenoid Short-circuit TM E01
system Troubleshooting
Electrical by failure code,
D192KY ECSS solenoid Power supply line short TM E01 Part 4
system
SEN01696-00
Joystick steering Electrical
D193KA Disconnection WRK E03
solenoid cut-off relay system
Joystick steering Electrical
D193KB Short-circuit WRK E03
solenoid cut-off relay system
Joystick steering Electrical
D193KY Power supply line short WRK E03
solenoid cut-off relay system
Electrical
D5ZHKA Terminal C signal Disconnection TM E01
system
Electrical
D5ZHKB Terminal C signal Short-circuit TM E01
system
Disconnection or short cir- Electrical
D5ZHKZ Terminal C signal WRK E01
cuit system
Signal does not match
Electrical
D5ZHL6 Terminal C signal engine running or stopped MON E01
system
state
Electrical
DA80L4 Auto grease controller ON/OFF signals disagree MON —
system
Hydraulic oil Electrical
DAF3KK Low source voltage (input) MON E03
temperature system
Hydraulic oil Electrical
DAF5KP Low output voltage MON E01
temperature system
Defective communication
CAN communication Electrical
DAFRKR (Abnormality in target com- TM E03
with machine monitor system
ponent system)

6 WA470-6, WA480-6
40 Troubleshooting SEN01691-00

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Electrical
DAQ0KK Transmission controller Low source voltage TM E03
system
Electrical
DAQ0KT Transmission controller Abnormality in controller TM E01
system
Transmission controller Electrical
DAQ2KK Low source voltage (input) TM E03
load power supply line system
Transmission controller Disagreement of model Electrical
DAQ9KQ MON E03
model selection selection signals system
CAN communication Defective communication
Electrical
DAQRKR with transmission (Abnormality in target com- MON E03
system
controller ponent system)
Transmission controller Electrical
DAQRMA Malfunction MON E03
option setting system
Defective communication
CAN communication Electrical
DB2RKR (Abnormality in target com- MON E03
with engine controller system
ponent system)
Work equipment Electrical
DB90KK Low source voltage (input) WRK E03
controller system
Work equipment Electrical
DB90KT Abnormality in controller WRK E01
controller system
Work equipment
Electrical
DB92KK controller load power Low source voltage (input) WRK E03
system
supply line
Work equipment
Electrical
DB95KX controller power supply Out of input signal range WRK E03
system Troubleshooting
output
by failure code,
Work equipment Part 5
Disagreement of model Electrical
DB99KQ controller model MON E03 SEN01697-00
selection signals system
selection
CAN communication Defective communication
Electrical
DB9RKR with work equipment (Abnormality in target com- TM E03
system
controller ponent system)
Work equipment Electrical
DB9RMA Malfunction MON E03
controller option setting system
CAN communication
Electrical
DB9RMC with work equipment Defective operation WRK E03
system
controller
Switch is kept pressed for Electrical
DD15LD t switch (Panel switch 1) MON E01
long time system
Switch is kept pressed for Electrical
DD16LD U switch (Panel switch 2) MON E01
long time system
Switch is kept pressed for Electrical
DD17LD < switch (Panel switch 3) MON E01
long time system
Switch is kept pressed for Electrical
DD18LD > switch (Panel switch 4) MON E01
long time system
Remote positioner
Switch is kept pressed for Electrical
DD1ALD raise/lower set switch WRK E01
long time system
(RAISE)
Remote positioner
Switch is kept pressed for Electrical
DD1BLD raise/lower set switch WRK E01
long time system
(LOWER)
Load meter subtotal Switch is kept pressed for Electrical
DD1CLD MON E01
switch long time system

WA470-6, WA480-6 7
SEN01691-00 40 Troubleshooting

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Load meter mode
Switch is kept pressed for Electrical
DD1FLD selector switch MON E01
long time system
(A/B)
Load meter mode
Switch is kept pressed for Electrical
DD1GLD selector switch MON E01
long time system
(+/–)
Load meter display Switch is kept pressed for Electrical Troubleshooting
DD1HLD MON E01
selector switch long time system by failure code,
Switch is kept pressed for Electrical Part 5
DD1NLD Fan reverse switch TM E01
long time system SEN01697-00
Fan automatic reverse Switch is kept pressed for Electrical
DD1NL4 TM E01
switch long time system
Parking brake switch Electrical
DDB6L4 ON/OFF signals disagree TM E03
(Neutralizer) system
Remote positioner Switch is kept pressed for Electrical
DDD1LD WRK E01
bucket angle set switch long time system
Emergency steering Electrical
DDE5MA Malfunction MON E01
drive switch system
Electrical
DDK3KA Right FNR switch Disconnection TM E03
system
Joystick steering FNR Electrical
DDK4KA Disconnection TM E03
switch system
Joystick steering shift- Electrical
DDK5L4 ON/OFF signals disagree TM E01
up and down switch system
Electrical
DDK6KA FNR lever switch Disconnection TM E03
system
Electrical
DDK6KB FNR lever switch Short-circuit TM E03
system
Steering pressure Electrical
DDS5KA Disconnection TM E01
switch system
Steering pressure Electrical
DDS5KB Short-circuit TM E01
switch system
Shift mode selector Electrical Troubleshooting
DDT0L4 ON/OFF signals disagree TM E01
switch system by failure code,
Transmission cut-off set Switch is kept pressed for Electrical Part 6
DDT4LD TM E01 SEN01698-00
switch long time system
Switch is kept pressed for Electrical
DDW9LD Kickdown switch TM E01
long time system
Switch is kept pressed for Electrical
DDWLLD Hold switch TM E01
long time system
Load meter cancel Switch is kept pressed for Electrical
DDY0LD MON E01
switch long time system
Transmission shift lever Electrical
DF10KA Disconnection TM E01
switch system
Transmission shift lever Electrical
DF10KB Short-circuit TM E01
switch system
Transmission oil Electrical
DGF1KA Disconnection TM E01
temperature sensor system
Transmission oil Electrical
DGF1KB Short-circuit TM E01
temperature sensor system
Hydraulic oil Electrical
DGH2KX Out of input signal range MON E01
temperature sensor system

8 WA470-6, WA480-6
40 Troubleshooting SEN01691-00

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Rear brake oil Electrical
DGR2KA Disconnection MON E01
temperature sensor system Troubleshooting
Rear brake oil Electrical by failure code,
DGR2KX Out of input signal range MON E01
temperature sensor system Part 6
Torque converter oil Electrical SEN01698-00
DGT1KX Out of input signal range MON E01
temperature sensor system
Lift arm cylinder bottom Electrical
DHPCKX Out of input signal range MON E01
pressure sensor system
Lift arm cylinder head Electrical
DHPDKX Out of input signal range MON E01
pressure sensor system
Left brake pressure Electrical
DHT1KX Out of input signal range TM E01
sensor system
Steering pump pressure Electrical
DHT8KA Disconnection TM E01
sensor system
Steering pump pressure Electrical
DHT8KB Short-circuit TM E01
sensor system
Lift arm EPC lever Electrical
DK59KA Disconnection WRK E03
potentiometer (Main) system
Lift arm EPC lever Electrical
DK59KY Power supply line short WRK E03
potentiometer (Main) system
Lift arm EPC lever Electrical
DK59L8 Analog signals disagree WRK E03
potentiometer (Main) system
Lift arm EPC lever Electrical
DK5AKA Disconnection WRK E03
potentiometer (Sub) system
Lift arm EPC lever Electrical
DK5AKY Power supply line short WRK E03
potentiometer (Sub) system
Bucket EPC lever Electrical Troubleshooting
DK5BKA Disconnection WRK E03
potentiometer (Main) system by failure code,
Bucket EPC lever Electrical Part 7
DK5BKY Power supply line short WRK E03
potentiometer (Main) system SEN01699-00
Bucket EPC lever Electrical
DK5BL8 Analog signals disagree WRK E03
potentiometer (Main) system
Bucket EPC lever Electrical
DK5CKA Disconnection WRK E03
potentiometer (Sub) system
Bucket EPC lever Electrical
DK5CKY Power supply line short WRK E03
potentiometer (Sub) system
3-spool valve
Electrical
DK5DKA (attachment) EPC lever Disconnection WRK E03
system
potentiometer (Main)
3-spool valve
Electrical
DK5DKY (attachment) EPC lever Power supply line short WRK E03
system
potentiometer (Main)
3-spool valve
Electrical
DK5DL8 (attachment) EPC lever Analog signals disagree WRK E03
system
potentiometer (Main)
3-spool valve
Electrical
DK5EKA (attachment) EPC lever Disconnection WRK E03
system
potentiometer (Sub)
3-spool valve
Electrical
DK5EKY (attachment) EPC lever Power supply line short WRK E03
system
potentiometer (Sub)

WA470-6, WA480-6 9
SEN01691-00 40 Troubleshooting

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Joystick steering EPC
Electrical
DK5FKA lever potentiometer Disconnection WRK E03
system
(Main)
Joystick steering EPC
Electrical
DK5FKY lever potentiometer Power supply line short WRK E03
system
(Main)
Joystick steering EPC
Electrical
DK5GKA lever potentiometer Disconnection WRK E03
system
(Sub)
Joystick steering EPC
Electrical
DK5GKY lever potentiometer Power supply line short WRK E03
system
(Sub)
Joystick steering EPC
Electrical
DK5FL8 lever potentiometer Analog signals disagree WRK E03
system
(Main and sub)
Electrical
DKA0KA Lift arm angle sensor Disconnection WRK E01
system
Electrical
DKA0KY Lift arm angle sensor Power supply line short WRK E01
system
Electrical
DKA0L0 Lift arm angle sensor Double meshing WRK E01
system
Transmission output Electrical
DLT3KA Short-circuit TM E03
shaft speed sensor system
Transmission output Electrical
DLT3LC Out of input signal range TM E03
shaft speed sensor system Troubleshooting
Transmission cut-off Electrical by failure code,
DT20KB Short-circuit TM E01 Part 8
indicator lamp system
SEN01700-00
Remote positioner raise
DUM1KB Short-circuit WRK — —
set indicator lamp
Remote positioner
DUM2KB Short-circuit WRK — —
lower set indicator lamp
Electrical
DV00KB Warning buzzer Short-circuit MON E01
system
Lift arm raise EPC Electrical
DW4PKA Disconnection WRK E03
solenoid system
Lift arm raise EPC Electrical
DW4PKB Short-circuit WRK E03
solenoid system
Lift arm raise EPC Electrical
DW4PKY Power supply line short WRK E03
solenoid system
Lift arm lower EPC Electrical
DW4QKA Disconnection WRK E03
solenoid system
Lift arm lower EPC Electrical
DW4QKB Short-circuit WRK E03
solenoid system
Lift arm lower EPC Electrical
DW4QKY Power supply line short WRK E03
solenoid system
Electrical
DW4RKA Bucket tilt EPC solenoid Disconnection WRK E03
system
Electrical
DW4RKB Bucket tilt EPC solenoid Short-circuit WRK E03
system
Electrical
DW4RKY Bucket tilt EPC solenoid Power supply line short WRK E03
system

10 WA470-6, WA480-6
40 Troubleshooting SEN01691-00

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Bucket dump EPC Electrical
DW4SKA Disconnection WRK E03
solenoid system
Bucket dump EPC Electrical
DW4SKB Short-circuit WRK E03
solenoid system
Bucket dump EPC Electrical
DW4SKY Power supply line short WRK E03
solenoid system
Electrical
DW7BKA Fan reverse solenoid Disconnection TM E01
system
Electrical
DW7BKB Fan reverse solenoid Short-circuit TM E01
system
Electrical
DW7BKY Fan reverse solenoid Power supply line short TM E01
system
Hydraulic drive fan Electrical
DW7DKA Disconnection TM E01
neutral solenoid system
Hydraulic drive fan Electrical
DW7DKB Short-circuit TM E01
neutral solenoid system
Hydraulic drive fan Electrical
DW7DKY Power supply line short TM E01
neutral solenoid system
Work equipment neutral Electrical
DWM1KA Disconnection WRK E01
lock solenoid system
Work equipment neutral Electrical
DWM1KB Short-circuit WRK E01
lock solenoid system
Work equipment neutral Electrical
DWM1KY Power supply line short WRK E01
lock solenoid system Troubleshooting
Lift arm raise magnet Electrical by failure code,
DWN6KA Disconnection WRK E01
detent solenoid system Part 9
Lift arm raise magnet Electrical SEN01701-00
DWN6KB Short-circuit WRK E01
detent solenoid system
Lift arm raise magnet Electrical
DWN6KY Power supply line short WRK E01
detent solenoid system
Lift arm float magnet Electrical
DWN7KA Disconnection WRK E01
detent solenoid system
Lift arm float magnet Electrical
DWN7KB Short-circuit WRK E01
detent solenoid system
Lift arm float magnet Electrical
DWN7KY Power supply line short WRK E01
detent solenoid system
Bucket tilt magnet Electrical
DWN8KA Disconnection WRK E01
detent solenoid system
Bucket tilt magnet Electrical
DWN8KB Short-circuit WRK E01
detent solenoid system
Bucket tilt magnet Electrical
DWN8KY Power supply line short WRK E01
detent solenoid system
Electrical
DX16KA Fan pump EPC Disconnection TM E01
system
Electrical
DX16KB Fan pump EPC Short-circuit TM E01
system
Electrical
DX16KY Fan pump EPC Power supply line short TM E01
system
Electrical
DXH1KA Lockup ECMV solenoid Disconnection TM E01
system

WA470-6, WA480-6 11
SEN01691-00 40 Troubleshooting

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
Electrical
DXH1KB Lockup ECMV solenoid Short-circuit TM E01
system
Electrical
DXH1KY Lockup ECMV solenoid Power supply line short TM E03
system Troubleshooting
1st clutch ECMV Electrical by failure code,
DXH4KA Disconnection TM E03
solenoid system Part 9
1st clutch ECMV Electrical SEN01701-00
DXH4KB Short-circuit TM E03
solenoid system
1st clutch ECMV Electrical
DXH4KY Power supply line short TM E03
solenoid system
2nd clutch ECMV Electrical
DXH5KA Disconnection TM E03
solenoid system
2nd clutch ECMV Electrical
DXH5KB Short-circuit TM E03
solenoid system
2nd clutch ECMV Electrical
DXH5KY Power supply line short TM E03
solenoid system
3rd clutch ECMV Electrical
DXH6KA Disconnection TM E03
solenoid system
3rd clutch ECMV Electrical
DXH6KB Short-circuit TM E03
solenoid system
3rd clutch ECMV Electrical
DXH6KY Power supply line short TM E03
solenoid system
R clutch ECMV Electrical
DXH7KA Disconnection TM E03
solenoid system
R clutch ECMV Electrical
DXH7KB Short-circuit TM E03
solenoid system
R clutch ECMV Electrical
DXH7KY Power supply line short TM E03
solenoid system
Electrical Troubleshooting
DXH8KA F clutch ECMV solenoid Disconnection TM E03
system by failure code,
Electrical Part 10
DXH8KB F clutch ECMV solenoid Short-circuit TM E03 SEN01702-00
system
Electrical
DXH8KY F clutch ECMV solenoid Power supply line short TM E03
system
4th clutch ECMV Electrical
DXHHKA Disconnection TM E03
solenoid system
4th clutch ECMV Electrical
DXHHKB Short-circuit TM E03
solenoid system
4th clutch ECMV Electrical
DXHHKY Power supply line short TM E03
solenoid system
3-spool valve extract Electrical
DXHJKA Disconnection WRK E03
EPC solenoid system
3-spool valve extract Electrical
DXHJKB Short-circuit WRK E03
EPC solenoid system
3-spool valve extract Electrical
DXHJKY Power supply line short WRK E03
EPC solenoid system
3-spool valve retract Electrical
DXHKKA Disconnection WRK E03
EPC solenoid system
3-spool valve retract Electrical
DXHKKB Short-circuit WRK E03
EPC solenoid system

12 WA470-6, WA480-6
40 Troubleshooting SEN01691-00

Failure Action Category of Reference

Troubled part Trouble Controller
code code record document No.
3-spool valve retract Electrical
DXHKKY Power supply line short WRK E03
EPC solenoid system
Joystick steering right Electrical
DXHLKA Disconnection WRK E03
EPC solenoid system
Joystick steering right Electrical
DXHLKB Short-circuit WRK E03
EPC solenoid system
Joystick steering right Electrical
DXHLKY Power supply line short WRK E03
EPC solenoid system Troubleshooting
Joystick steering left Electrical by failure code,
DXHMKA Disconnection WRK E03
EPC solenoid system Part 10
Joystick steering left Electrical SEN01702-00
DXHMKB Short-circuit WRK E03
EPC solenoid system
Joystick steering left Electrical
DXHMKY Power supply line short WRK E03
EPC solenoid system
Electrical emergency Electrical
DY30MA Malfunction TM E01
steering pump system
Electrical emergency Electrical
DY30MC Defective operation TM E03
steering pump system

a Those failure codes to which the corresponding number is not indicated in the action code space are not
displayed on the ordinary screen if a failure is found. They are just recorded in the abnormality record
(electrical system and mechanical system) of the service menu.
a The category of record is used for indicating to which of the electrical and mechanical system of the ser-
vice menu's abnormality record a given failure is classified.

WA470-6, WA480-6 13
SEN01691-00 40 Troubleshooting

Fuse locations 1
Connection table of fuse box and slow blow fuse
a This connection table indicates the devices to which the power of the fuse box and slow blow fuse is
supplied. (A switch power supply is a device which supplies power while the starting switch is in the ON
position and a constant power supply is a device which supplies power while the starting switch is in the
OFF and ON positions).
a When carrying out troubleshooting related to the electrical system, you should check the fuse box and
slow blow fuse to see if the power is supplied normally.

Fuse box A
Capacity of
Type of power supply Fuse No. Destination of power
fuse
1 10 A Horn circuit
2 10 A Transmission controller (A) circuit
3 5A Parking brake circuit
4 5A Emergency steering circuit
Work equipment positioner circuit
5 10 A
Constant power sup- Work equipment controller (A) circuit (if equipped)
ply slow-blow fuse 6 10 A Rear lamp and brake lamp circuit
(50 A) 7 20 A Wiper and washer circuit
8 20 A Air conditioner (A) circuit
9 5A Air conditioner (B) circuit
Machine monitor (B) circuit
10 10 A
Load meter printer (if equipped) circuit
11 20 A Main lamp circuit
Switch power supply 12 10 A Clearance lamp (right) circuit
lamp switch 13 10 A Clearance lamp (left) circuit
Switch power supply 14 10 A Headlamp (right) circuit
head lamp relay 15 10 A Headlamp (left) circuit

14 WA470-6, WA480-6
40 Troubleshooting SEN01691-00

Fuse box B
Capacity of
Type of power supply Fuse No. Destination of power
fuse
1 20 A Starting switch terminal B circuit
2 10 A Hazard lamp circuit
Machine monitor (B) circuit
3 10 A
Constant power KOMTRAX circuit
supply slow-blow 4 10 A Room lamp circuit
fuse (50 A) Transmission controller (B) circuit
5 5A
Work equipment controller (B) circuit (if equipped)
6 30 A Engine controller (A) circuit
7 10 A Spare 1
8 10 A Front working lamp circuit
9 10 A Rear working lamp circuit
10 20 A Car radio circuit and 12 V converter circuit
Switch power supply
11 10 A Turn signal lamp circuit
slow-blow fuse (50 A)
12 20 A Yellow rotary lamp circuit (if equipped)
13 10 A KOMTRAX (A) circuit (if equipped)
14 20 A Rear glass heater circuit
Switch power supply
15 5A Engine controller (B) circuit
starting switch ACC

Slow blow fuse

Slow-blow Capacity of
Type of power supply Destination of power
fuse No. fuse
Spare 1, engine controller (A) circuit, transmission controller (B)
circuit, work equipment controller (B) circuit (if equipped), room
Constant power
1 50 A lamp circuit, machine monitor (B) circuit, KOMTRAX (B) circuit (if
supply
equipped), hazard lamp circuit and starting switch (B) terminal
circuit
Main lamp circuit, machine monitor (A) circuit, load meter printer
(if equipped) circuit, air conditioner (B) circuit, air conditioner (A)
circuit, wiper and washer circuit, back-up lamp and brake lamp
2 50 A circuit, work equipment positioner circuit, work equipment con-
troller (A) circuit (if equipped), emergency steering circuit (if
equipped), parking brake circuit, transmission controller (A) cir-
Switch power supply cuit and horn circuit
Rear glass heater circuit, KOMTRAX (A) circuit (if equipped), yel-
low rotary lamp circuit (if equipped), turn signal lamp circuit, car
3 50 A radio circuit, cigar lighter circuit, 12 V converter circuit, air sus-
pension seat (if equipped) circuit, rear working lamp circuit and
front working lamp circuit
4 120 A Heater relay circuit

WA470-6, WA480-6 15
SEN01691-00 40 Troubleshooting

Locations and numbers of fuse boxes and slow blow fuse

16 WA470-6, WA480-6
SEN01691-00

WA470-6, WA480-6 Wheel loader

Form No. SEN01691-00

© 2006 KOMATSU
All Rights Reserved
Printed in Japan 08-06 (01)

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