Aehe=mp Technical Documentation aly ane*/fdemp ‘Our Order No 022921 A 20.02.1995 SPECIFICATION, SPARE PARTS LISTS AND DRAWINGS FOR 1 No 80 KW 100 KVA - 3 x 450 V- 60 Hz. Emergency Marine Diesel Generating Sot DELIVERED TO: Tsunelshi Shipbuilding Co.Ltd 1083 Tsuneishi, Numakuma-cho Numakuma-Gun Hiroshima-Pre, JAPAN NB No H-1065, DELIVERED By: QEMP AS ‘Skudehavnsve} 25 DK-2100 Copenhagen D Denmark ‘Seater On Capo Om ‘A manter of @ Grrtneh Gow*fdemp ‘Our Order No 022921 A 292.1985 * contents: 1) Specification for the plant. Technical speciication Spare parts ist for diasel engine type 0.0226 MTE Spare parts list for Leroy Somer alternator type LSAM 44.1 L7L. Tools list for dese! engine. 1p?) Planstengines: D22g21-1-9¥ ‘Assembly drawing 8) Generator: Leroy Somer drawings: D22921A-9-9z Generator Circuit diagram for AREP ‘Atornators ‘Aulomatic voltage regulator F438 LS Factory connection in terminal box Remote potentiometer Marine alternator specification 4) Electrical installation including Alarm and Safety System: 022021 - 4 pages Key diagram with engine controlar M2000 2292 - 2 pages Engine wiring plan and connestion for yard wiring 22921 - 1 page Plan drawing for in- and output signals for M2000 engine controller 22021 - 1 page layout for engine contro! panel '80-22921.01-04 List of pats 306-001/0 ~ D22921 ‘Alarm and safely system ‘Automatic starlstop control system (specific) SELCO M2000 engine controller Danfoss data sheet (alarm switches) ‘Amanber a cannon oyeVdemp ‘Our Order No D22921 A 80.02.1995 5) Electric Accessories: TT - 1399, Por Battry charger UTT-- 1399, Po2 Battory charger UTT - 1399, Po2 Batiory charger EE. batty charger (mstusion): For YUASA batteries & LAS YUASA batteries, yee DMO (instruction) ‘Mo-7-o000v Sarting battery (YUASA) 6) Exhaust System: D cor Exhaust expansion joint Mo-2-00012 Exhaust silencer wih dain connection, ND 100, 0 0226 MTEIMLE NB: Please observe that back pressure in exhaust system must not excesd 50 hPa and that, Exhaust gas quantity: $86 kg’. 7) Fuel & Lubrication System: D015 Fu! oll system ‘Mo-3-0000R Fue! oil hose for 921.8 pipe (ald japan) Fudls, Oils, Grease and Coolants for DEMP diesel generating sets, Fuels, Lubvicants, Coolants for Industrial Diesel Engines. yy Minimum rites for mane fel ol spadoaon for MAN engies. 8) Cooling System: D951 Radiator cooler 9) Sundti Maintenance program for MAN diesel engines. Comments to the use of flexible couplings. Samana = EOS IRR Seam Pras ENTS a ND A manera Grobe Gr(Our Order No 022921 A 20.02.1995 ‘SEPARATELY IS ENCLOSED: MAN operating instructions for diesel engine type 0 0226 MTE. MAN spare parts cataloque for diesel engine type 0 0226 MTE. [MAN safety regulations for diesel engines. Leroy Somer operating and maintenance instructions for alternator type LSAM 44.1 L7L. [AIS Danish Engineering & Marine Power Lid. Reg No. 61.628, Denmark reserves all Tights, including copyrights, to information in the above-mentioned documents according D to the UNECE 188 General Conations. i Bi Pan ETO ‘enero Garber GopoN deme onaeonenp art ‘D 22921 A/B page - 1 TECHNICAL SPECIFICATION Revision (a) Rovieion (8) Revision (¢) var : Tsuneishi shipyara onwer roc’ Corp. Tvs or sue 45,000 Dwr buIk Carrier YARD PROJECT WO: H-1055 and 1-106 DEMP PROJECT NO: D 22921 4/8 '2xI No CLASSIFIED DEMP/MAN EMERGENCY MARINE DIESEL G3NERATING 29th een ist 2th october 1994 November 1994 Decenber 1994 vanvary 1995 ser Classification: Lloyds Register of Shipping Set Rating + 80 kW, 100 KVA at p.f 0,8 Woitaga 1 3 x 450 voit Frequency 60 te Speed 1800 zpm Reference Data for Rating and Consumption Details: 45°. ambient air tenperature at 1000 mbar and 60% relative air humidity. Gooling system for the Set; Radiator cooler and pusher fan for ‘max. 50°C, ambient temperature. Starting System for the Set: Blectric 24v, 2-pole Construction of the Set 1 The diesel engine, MAW cype 0226 Mrs and the aiteriator LEROY SONER type LAM ide] L7D are flanged together and connected through a flexible coupling in order to avoid dangerous torsional vibrations. the vibration calculations will be made from DEMP/MAW. ‘the diesel engine and the alternator are mounted on a conmon marine bedframe, manufactured of electrowelded steel profiles and also mounted on vibration dampers, which are mounted between the set and the bedfrane. Cooling system for the set: Fan-cooled radiator for 50°C. cogling ambient temperature with flange connection for air duce, tinger protection quard for fan, piping, flexible connections and all other mounting materials are delivered and fitted to the set. The fan is a pressure type. 5 Seana — OCA Capea Gea ane ETOH ETT NON - NaaTaSD A mero of @ Grbac Grin*/feemp D 22921 a/B page - 2 . Bieset_gngine pata: man water-cooled, four-stroke diesel engine, turbocharged, counter-clockwise rotation seen from the flywheel. sngine Type + D 0226 ure 150-rating acc. to ICKN : 98 kH/ 133 BHP at 1000 cpm overioad #108 for 1 hour within 12 hours ace. eo 1CKN mumber of cylinaers 6 Arrangement of Cylinders: Tn Line Bore/Stroke +: 102/116 mm Piston displacement 5,69 Itre. ‘the fuel consumption stated below refers to a net calorific ) value of 42,000 Ka/kg (10,000 kcal/kg) for fuel acc. to DIN 51601-BS MA’ class M1? At 100% load: 216 g/km At 75% load: 220 G/kah At 50% load: 235 9/kwm ‘The consumption is given with 5% tolerance. ‘he Iube 011 consumption per engine running hour is approx. 120 g, excl. o11 changes. Air for combustion: 485 m/h Engine Bquipai Basis engine for up to 22.5° inclination Air filter(s), marine type Full-£low lube o11 filter Lube of1 cooler ) Freshwater cooling pump with thermostats Duplex change-over fue! oi1 Filter Flameproof flexible fuel 011 hoses Flywheel and -housing Fuel injection pump with fuel 1ift pump and pre-filter Mechanical governor for constant spead Turbocharger air-cooled Exhaust manifold air-cooled Lube off sump Hand pump for lube oi1 draining Electric starter, 24V 2-pole, marine version Flexible coupling between diesel engine and alternator Stop solenoid 24V o ‘Saha ON Capenaps — Oa — Pres ETO Pa TET OS We a Amar of @ Genta Grows*/demp D 22921 A/B page - 3 Alternator Dati Make £ LEROY SOMER type LSAM 44.1 17% Rating : 80 kw, 100 KVA p.f. 0,8 Voltage 3 x 450 vole Frequency 60 He Speed #1800 xpm Insulation Stator/Rotor: £/F Enolosure frp as ‘the alternator ig a 2-bearings, self-exciting, self- regulating with revolving field, in-ventilated, drip-proof design and with ‘damper windings included. ‘he voltage regulation i maintained within limite of +/- 1% from no Ioad to fuil load at any power factor between 0,8 and 1,0" Ale: ipment: Anti-condensation heater 220V, 110". Ali cable glands are fitted after info received from the yard design department. Alara Equipsent: The set is equipped with alarm sensors for following failures: Low lube oi1 pressure High lube of1 temperature High cooling water temperature Tow cooling water pressure ALI sensors are connected to the engine Automatic start/stop panel, specified below. shut-down equipment ‘The set is equipped with sensors for automatic shut-down at following failures: overspeed The sensors are connected to the engine Automatic start/stop panel, specified below. BSawdannel — EO Coeiag Coa aes STN ET NN A wa aT A manera Grbac Gop*/demp D 22921 A/B page - 4 + Automatic art shut-down equipment: Zs flexible mounted on the set and contains following: Instrument: = "Cooling water thermometer + Lube 011 pressure gauge + Operation hour counter * tacho-meter (o) Automatic start/stop and shut-down system: Starting device with 3 automatic start attempts in cese of mains failure Tadication lamps for alarms and shut-down, mentioned above Indication lamps for ready to start and auto st.by © Alarm reset push button Prepared for acoustic alarm Buzeer and buzzer reset Selector switch AUTONATIC/MANUAL/OPF Start push’ button Stop push button Lamp Zor set in operation Indication lamp for start failure Automatic, delayed stop after mains have returned Free terminals for remote indication “engine over speed + battery voltage failure * alarms activates (common) + Shut-down activated (common) + see in operation © battery charger cut-out signal when engine start * start failure stop + operation switch in pos. auto-stand by (o) ready to start operation switch in pos. manual. © signi ALL signs on the set will be in English Painting: The set will be painted with Munsell 7.5 8G7/2. ‘The instrument panel is painted in RAL 7032 Light-gray. Euan HAO SR Soa aes A TTS wR Nw ‘Amano of @ Grrr Grow*/demp 22921 a/B page - 5 . Equipment delivered loose with the set: 1 Pcs silencer ND 100, with flanges, counter-flanges and ounting kits. 1 Pes Flexible exhaust expansion joint (s) with flanges, counterflanges and mounting kit Fos potentioneter for alternator Set starting batteries Pes battery charger 440v/ 24 v oc, with change-over Link @ Spare parts and tools: 1 Set of spare parts for the engine according to enclosed list 1 Set of special tools for the engine according to enclosed aise 1 Set of spare parte for the alternator according to enclosed wise zs oan mai books: 5 Sets of spare parts books for the engine in 4 languages 5 Sets of maintenance books for the engine in English 5 Sets of spare parts- and maintenance books for the alterna~ tor in English 5 Sets of specifications and drawings for the delivered equip- ment in snglieh () yen sae Sele Sony Preservation and Packing AL1 equipment including spares and tools are to be preserved in perfect condition. ALI equipment are to be packed suitably in order to keep them in good condition for the period of construction of the ship as Spares and tools except a large one are to be stowed in the steel boxes with a spares list. And all spares are to be clearly labelled. ‘Sins 800 Coportagn— Ooe = Pane STRUTT ~~ ‘A mambar of @ Gombe Gow sengen 2850 mn. wniaen 1390 mn. Height 1650 mm. eight 1890 Kg. Mogens # colberg DENp 4/s*/demp D 22921 a/B page - 7 . bist No 1100-1107 March 1994 Edition SPARE PARTS LIST FOR LONG VOYAGE FOR MAN DIESEL ENGINE TYPE D 0226 MYE/MLE ‘THE LIST IS IN ACCORDANCE WITH THE RECOMMENDATIONS OF A.B.S, - B.V. - D.N.V. - Gel. - L.R-S. AND P.R.S. ky Designation O-ring 32x2.5 Fuel pipe, single Main Bearing “nnruse beariag Connecting rod bearing Gudgeon pin ‘Small end bushing Platon ring Piston ring compression ring Cylinder head gasket Gasket Tniet valve Exhaust valve Valve spring Valve spring, inner Valve spring, outer Valve spring’ cup Valve spring plate Valve cotter Repair kit for water pump Nozele holder Injection nozzle Hex collar screw Hexagon screw Repair kit for fuel pump Washer Gabeasnseatohiorns ne nets hate fas tere hee Sa A a Oar Pia EE a A ew ‘Amante of @ Crurbosr Gop; _ Seems D 22921 a/B page - 8 List No 1100-1101 March 1994 Edition SPECIAL TOOLS FOR MAN DIESEL ENGINE TYPE D 0226 Qty Designation 1 Hammer for injection nozzles 2 Adapter March 1994 Edition STANDARD SPARE PARTS LIST FOR ALTERNATOR, MAKE LEROY SOMER, Qty. ‘Designation 2 'sati Bearing - priving 2 Ball Bearing - Non driving end 5 ‘Space heater element ‘Soma OT Capea — Saat — Par A mente of @ Groen GoinPAGE ua TOOLS UST oN BOARD Iw vaes [stip no. |n-foge BOX No. PER Stip|_ORAWING weet] loreouse| we. rast | eenaRKs jo,| wane svercn | ware, faefome Jag . lea LP = \ for 2 [injection norsies ‘Steet 1 42005 » |i QB lm |p ex chem,1 LERWYTL DEMP ORDER NR. SOMER years ERIAL NO. Leroy Somer Danmark A/S ee D DATE: 7 ay Damp ne DIESEL GENERATING SET nag SPARE PARTS LST lta FORLEROY SOMER GENERATOR TYPELSAM 44.1 1.71 box serve Drawing [Walp wo] Name SKETCH ware, [fled vo [es [nor aa Vottags contol crcl boar, unt = capsulted 1 [inasers tlo waar 9} | Diodes forward metal 2 [eaten eatiods | 3 | acura Diodes raverse i naa 3 | blscistoaa) lennsso | 3 | ei BO*\I0 4 | NDE Steal ata SER IOr5O 5 | DE C3 Steal ryt ) 6314 2Rs/c3 H k.so. nearanc 7] ButweNt — | rape (no drawing 2)2 8 > Tom hsemu — elowbere nomantiad] aaa Fe7065 SPARE PARTS LIST OF ANNEX A, 1-3 ste N07 7o 0 HAW OIESEL. ENGWE 0 0226, a Pen tap ORAWING . [No ane skerca — | ware Pamepeee| * |hal [Reranns 2 | fet elpe 200 9 Yom Cem OGmnD 4 &. set 3 | ata searon Sse s]o Ho 0 , a = 46 | taree sectog Me x vf 375 9 & set S| eee 3 a st, «| cusen oe ‘ a = 7 | etsten eiog 1st oi 30.9 » © | ston ring 20d ofe 30 5 9 | reeon cing tee ofa ae 10 | cyttader neat guster oa 190gcee wore maz [ee SPARE PARTS LIST OF ANNEX A, 2-3 SHIP NO] A= 206 Soe ouae ae = SET] owns NO. NAME ‘SKETCH MaATR. MEXPPARE, 8 PART REMARKS| lees ome > , = _ eee eo ae sess plemme | P= ale = ? an =e | af = eee me Es as | tate soto, oer ea ef 209 ve reso. ower | | els i vfaeeom | Ee le fe iat lis 9 mat . BI 44 eye a acco ths wfe ee ea rs eee dl, et os Le eeere Na, ae oP yes SPARE PARTS LIST OF ANKEX A, 3-3 ste no f= 70 an ESEL ENGINE 0 0226 Box no SUPPLY SRT ona vo.) wane sxeven | warn. feseprens| * | g"|cranns| 2, nrste noteer «> vee 30 9 a2 | aust wes sete «|> pee os 23 [nate bearing sre |_4 ule pee bt 40 9 ==B. ioe as [tage we on a2 ; 159 @ 008 ‘ i ae13s i ® © @ 6) | ig t ' oe eae re ee oe ; soe | ; = r | ' [2 t wo “ae fu. RUM mo ONO PEE L00 ® DD D i anal | i Bee sous outs @ T f Fant i t 2 2105 zat sor] oescarnon ww. no | wae Joe|an] oesonenon cea wo [wacer 7 [1 Joeser exon azzewe | soe ne] 9 jisi]wuee ox COOLER 7 FLIER = ESM a Coes, ee A SS 3° rounomnow Few 501-063 | sen re] [1 [WESTON POMP WE MARINE" EMERGENCY GENERATING PLANT [ar ooien pousT maou ae [+ [Raoaror cover asi ene] 13 [1 [TuRBocHARGER DO226MTE/LSAM44.1_L7L [ar ren rm GED |e a87mte | mane WO (00) 7 [2 [Fue rurer: 18 SCALE 1:20 | ei ceo cnr TAL WoT APPROOTENTT eoTee| Gree sees eee el D22921A-1-9YZ6-6-VLZ67z0 eT Vee WST BdAL YOIVENIO BANOS AOU, ow] a Te a SEEN OS aS TVG OF SIH we 7 IS OH SET“apie woah Fu ‘Sunjeseq ye ss Fee wo i Wer PouRNA 7M sus oy URN panoUes P1S 7HO8/THOS CS szuastie6ou3 outs novos Tee Re= Wee SLV0 RETCD “ON WIkSS nue = = 7 Veet < el, “YN 83040 JWI30 i — (es) soms souwojsuenwoung UL, opera spuauaxp yer ureey (2) Prowebouy - payor (1) sojuersbau3 -aniewy (t) TORRENS = RGAE ‘yeinbas eBeyon Spb /BEPH & A -suoyeUl IV d3uy 40) wesBeIp ~ UIDSER ) Leroy Somer Danmark A/S ‘AUTOMATIC VOLTAGE REGULATOR R 438 LS DEMP ORDER NA. D22a24 A ‘SERIAL NO. 62394 DATE: 2971-94 SELEROY ° SOMER Leroy Somer Danmark A/S FACTORY CONNECTION IN TERMINALBOX ScangszaeComeaion cole [Spang vonage LL Weviscatung/ Fay comenion o Waker T sorte | 0 Hz | ASOED cepts “Ey 1 etaver 6 [980 - 415] 416 - 480) ay @pem ae 3 GED Opuw N ‘egleomman: 0. 980 (L243) AvRsminls esque) DEMP ORDER NA. ‘D2azLA ‘SERIAL NO. C2 3V4 DATE: 711 roe Tawa (Sepia eon Soma(S82 )) Leroy Somer Danmark A/S REMOTE POTENTIOMNETER 4702 _ PESO - PC30 A DEMP ORDER NR. [zecczt a | ‘SERIAL NO. 23 Fe > DATE: 29/4 ~ Sy = fea sence ra =, ed ESBS Leroy Somer Danmark A'S AARINE ALTERNATOR SPECIFICATION Altorator type SAM 44,1U7L 4Polo Output SOOKVABokW fee Yona Voltage 450 Powor factor 08 Speed 2 1800 te 60 AR P RAGBLS > ‘Amiblent temp. 45°C Wining No. é Connection 2 STAR Inaulation eae oH “Tomp. rise class F Rad suppression class N Protection : Ip2s ‘Construction form B35 Droop kit 7 Remote potentiometer a Adepor SAED/L=61mm Hoator > OV Air iletftor 0 Classification NONE Handbook ENUSH )) Calculation value for roactance are based on 450V the to fine vag: 8 Synchronoue reactance «= 260% Xd_ Transient Reactance 22.4% Xa Sublranaont Reactance 14.9% Yq Quadrature Ade Reactanco : 133% X'q_ Quncrature As 6, Rosctance ; 19.2% Xz! Nogaive Sequence Reacancs : X0 Zoro Sequonce reactance Td Transient Reactanco Time: 75 msec. Ta Subiransiont Roactance Time: 7.4m seo ‘Te> Open circuit Feld Time 13650 sec DEMP ORDER NR. Ta Armature Time 12m see Dwza2d a | ‘SERIAL NO. 6234 REVISION 7 DATE: 374-05 aie Tam SmRwO sew rae Nicene Tuer? oact “soos. meroenanse beatae ae