702G Quick Pressure Relief Control Vavle

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KVS

KVS INC.
VALV
KVS
MAIN PARTS AND TECHNICAL
KVS VALVES SPECIFICATIONS

MAIN PARTS

No. Part Name Material


Standard : GG25
1 Body
Optional: GGG 40
Standard: Nylon reinforced Natural Rubber
2 Diaphragm
Optional: EPDM, Nitrile, Neoprene
3 Spring Thrust Ring Polyamide
Standard: GG25
4 Cover
Optional: GGG 40
Standard: SST 302
5 Spring
Optional: SST 316
6 Washer Coated Steel
7 Bolt Coated Steel
8 Lifting eye-bolt Coated Steel

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KVS
MAIN PARTS AND TECHNICAL
KVS VALVES SPECIFICATIONS

TECHNICAL SPECIFICATIONS
Standard 0.7-16 bar (10-240 psi)
Pressure Rating Low Pressure Range 0.5-10 bar (7.5-160 psi)
High Pressure Range 0.7-25 bar (10-360 psi)
Min. Operating Temperature -10°C (14° F) DIN 2401/2
Temperature
Max.Operating Temperature 80°C (176° F) DIN 2401/2
Flanged DIN 2501, ISO 7005 - 2
Connection Threaded ISO (BSP), ANSI (NPT)
Victaulic
Coating Standard Polyester
Optional Epoxy
Reinforced Nylon (Air brake)
Hydraulic Standard Hydraulic Pipe
Connections SAEJ 844
Optional Copper DIN 1057
Diaphragm Closing Type with Single Control Chamber
Actuator Type
and Diaphragm Actuator

AVAILABLE MODELS
Type A Type B Type C Type D Type E Type F Type G
Material

Connection Flanged Flanged Threaded Threaded Threaded Victaulic Victaulic

Material GG 25 GGG 40 GG 25 GGG 40 GG 25 GG 25 GGG 40

Body Globe Globe Globe Globe Angle Globe Globe

Operating
PN 16 PN 25 PN 16 PN 25 PN 16 PN 16 PN 25
Pressure
inch mm inch mm inch mm inch mm inch mm inch mm inch mm
2 50 2 50 2 50 2 50 2 50 2 50 2 50
2 1/2 65 2 1/2 65 2 1/2 65 2 1/2 65 2 1/2 65 2 1/2 65 2 1/2 65
3 80 3 80 3 80 3 80 3 80 3 80 3 80
4 100 4 100 4 100 4 100
Available
Diameters 5 125 5 125 - - - -
6 150 6 150 6 150 6 150
8 200 8 200
10 250 10 250
12 300 12 300

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KVS
MAIN PARTS AND TECHNICAL
KVS VALVES SPECIFICATIONS

AVAILABLE DIAMETERS

Type A / B DN D L H
inch mm inch mm inch mm inch mm
2 50 6.49 165 7.87 200 5.9 150
2 1/2 65 7.28 185 8.46 215 6.1 155
3 80 7.87 200 11.4 290 6.7 172
4 100 8.66 220 12 305 7 180
5 125 9.84 250 14.3 365 7.87 200
6 150 11.2 285 15.7 400 12 305
8 200 13.3 340 19.2 490 15 383
10 250 15.5 395 21 535 17.5 445
12 300 17.5 445 22.8 580 19.6 495

Type C / D DN D L H
inch mm inch mm inch mm inch mm
1 1/2 40 3.3 80 7.1 170 4.1 101
2 50 3.3 85 7.1 180 4.1 105
2 1/2 65 3.7 95 8.1 205 4.7 120
3 80 4.3 110 12.6 320 4.9 125

Type F/G DN D L H
inch mm inch mm inch mm inch mm
2 50 3 80 5.1 130 5.1 130
2 1/2 65 3.5 90 6.3 160 6.3 160
3 80 4.3 110 8.3 210 8.3 210
4 100 4.8 120 9.0 225 4.9 220
6 150 - - - - - -

Type E DN D L H
inch mm inch mm inch mm inch mm
2 50 2.4 60 7.1 180 3.7 95
2 1/2 65 2.9 75 8.1 205 3.9 100
3 80 3.5 90 8.7 320 4.7 120
4 100 4.5 115 12.6 350 4.9 125

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KVS
MAIN PARTS AND TECHNICAL
KVS VALVES SPECIFICATIONS

DIAPHRAGM SELECTING TABLE

DIAMETER DIAPHRAGM PRESSURE RANGE


inch mm Type No meter psi
Low Pressure # 03 4 - 100 6 - 160
2 50 Standard # 05 7 - 160 10 - 230
High Pressure # 07 10 - 250 15 - 360
Low Pressure # 03 4 - 100 6 - 160
2 1/2 65 Standard # 05 7 - 160 10 - 230
High Pressure # 07 10 - 250 15 - 360
Low Pressure # 13 4 - 100 6 - 160
3 80 Standard # 15 7 - 160 10 - 230
High Pressure # 17 10 - 250 15 - 360
Low Pressure # 13 4 - 100 6 - 160
4 100 Standard # 15 7 - 160 10 - 230
High Pressure # 17 10 - 250 15 - 360
Low Pressure #13 4 - 100 6 - 160
5 125 Standard # 15 7 - 160 10 - 230
High Pressure # 17 10 - 250 15 - 360
Low Pressure # 23 4 - 100 6 - 160
6 150 Standard # 25 7 - 160 10 - 230
High Pressure # 27 10 - 250 15 - 360
Low Pressure # 33 4 - 100 6 - 160
8 200 Standard # 35 7 - 160 10 - 230
High Pressure # 37 10 - 250 15 - 360
Low Pressure # 43 4 - 100 6 - 160
10 250 Standard # 45 7 - 160 10 - 230
High Pressure # 47 10 - 250 15 - 360
Low Pressure # 33 4 - 100 6 - 160
12 300 Standard # 35 7 - 160 10 - 230
High Pressure # 37 10 - 250 15 - 360

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KVS
KVS VALVES
HYDRAULIC PERFORMANCE

DIMENSIONS (mm)
Valve mm 40 50 65 80-50-80 80 100 125 150 200 250 300 350 400
Size inch 1 1/2 2 2 1/2 323 3 4 5 6 8 10 12 14 16
Kv m/h @ 1 bar 35 50 50 50 130 200 200 450 800 1250 1800 2000 2600
Cv gpm @ 1 psi 45 60 60 60 150 231 231 520 925 1450 2080 2310 3005
Max. Flow Continuance (m3/h) 25 39 39 39 100 156 156 350 622 972 1400 1560 2380
Max. Flow Intermittent (m 3/h) 50 78 78 78 199 311 311 477 848 1325 1909 2540 3100

Kv : Valve Flow Coe ient ( id passing in 1 bar pressure lose in m3/h and 1 bar )
G Cv : Valve Flow Coe ient ( id passing in 1 bar pressure lose in gpm and 1 psi )
Cv=Q.
Q : Flow Rate (m3/h, gpm)
P : Head Loss (bar, psi)
G : Speci c weight of water (1.0)

HEAD LOSS CHART


10

DN40(1½")
DN50(2") - DN65(2½") - DN80-50-80(3"2"3")
DN80(3")
"

DN100(4") - DN125(5")
"-3"2"3
Head Loss (mwc)

4"-5"
1½"

10"

14"
16"

DN150(6")
12
3"

6"

8"
2"-2½

DN200(8")
DN250(10")
DN300(12")
DN350(14")
DN400(16")

1
10 100 1000
Flow Rate (m3/h)

CATIVATION CHART
Upstream
Pressure 24
(bar)
22
20 Noisy Operation
18 Zone
Cavitation Zone
16
14
12
10
8
Safety Zone
6
4
2
Downstream
Pressure
1 2 3 4 5 6 7 8 (bar)

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KVS
QUICK PRESSURE RELIEF CONTROL VALVE
KVS VALVES Model: KVS 702 - G

DESCRIPTION
KVS 702-G serial quick relief control valve is the safety control valve designed to protect system by
eleasing pressure to atmosphere quickly caused from sudden changes in water speed because
pumps put into/out of service frequently in water network elevation lines. When network pressure
goes beyond set point, valve opens by itself quickly and protects system by releasing over pressure.
When line pressure decreases to normal level. it is closed slowly and automatically as wholly sealed
without causing surge.

INSTALLATION
r
Since valve’s function is to release pressure, valve diameter may not be selected as equal to or in
closest smaller size than main pipe diameter. Valve diameter should be selected as smaller than main
pipe diameter. Following empirical formula may be used in determining diameter of quick pressure
relief control valve. Where :

D= 250 x Q
Hm

D = Diameter of quick pressure relief control valve in (mm)


Q = System Flow Rate in (m / h)
3

Hm = System Operating Pressure (meter 1bar ~ 10 meter)


Valve closing time is proportional with pipe length. As system pipe length increases, valve closing
time should be increased.

TYPICAL APPLICATION

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KVS
QUICK PRESSURE RELIEF CONTROL VALVE
KVS VALVES Model: KVS 702 - G

ADJUSTMENT
Operate pump, open main valve on network and deliver water to the system.
Open ball valves indicated with “b1” and “b2” .
Wait for a while until water reach valve control chamber. When water reach control chamber,
pressure gauge will show a certain pressure value.
Adjust desired upstream pressure value by means of adjustment bolt indicated with “e” on pilot
valve indicated with “a” by referring pressure gauge.
When you turn adjustment bolt clockwise, upstream pressure value will increase and when you
turn adjustment bolt counter-clockwise it will decrease.
After adjusting desired downstream pressure value, tighten contra nut below set screw. Pressure
gauge will show upstream pressure value.
PILOT VALVE PRESSURE ADJUSTMENT RANGE
Standard Pressure Range 5 - 160 m 7.5 - 240 psi
Medium Pressure Range 10 - 100m 15 - 150 psi
High Pressure Range 5 - 240 m 7.5 - 360 psi

FAILURE CAUSES CORRECTING/REPAIR


Ball valves in valve downstream Check ball valves and open them
may be closed. if they are closed.
Valve not opening Valve upstream pressure may Check your system.
be too low. Decrease adjustment pressure in
Adjustment pressure of pilot valve Accordance with adjusting instruction
may be higher than line pressure. by means of adjustment bolt.
Needle valve on pilot valve may Open needle valve one or two tours
be closed according to system adjustment
Diaphragm may be punctured. Check diaphragm and replace with
the new one if it is punctured.
Foreign substances may exist in Check diaphragm seat and remove
diaphragm seat. foreign substances if any.
Valve not closing Connections of pilot valve may be Check connections and clean them.
clogged because of foreign
substances.
Clean if it is clogged.

Movable parts of pilot valve may Replace with new one.


be clogged because of
Non-uniform
Operation Set point of needle valve on pilot Close needle valve fully and open it
valve may be wrong. by 1 - 2 tours.
Pressure gauge may be failed. Replace with new one.

ORDER INFORMATION
Please submit following information to our sales representative while ordering
3
Maximum Flow Rate ( in l/s or m /h)
Maximum Network Pressure (in bar, atmosphere or meter)
Minimum Upstream Pressure (in bar, atmosphere or meter)

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