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    Aashto M 163m 89

    Uploaded by

    Mangihot Lumban Batu

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    ‘Standard Specification for Corrosion-Resistant Iron-Chromium, Iron-Chromium-Nickel and Nickel Based Alloy Castings for General Application AASHTO DESIGNATION: M 163/M 163M-89 (ASTM DESIGNATION: A 743/A 743M-87b) SCOPE 1.1 This specification covers iroo- chromium and iron-chromium-nickel alloy castings for general corrosion-resistant application. The grades covered by this specification represent types of alloy cast- ings suitable for broad ranges of applica- tion which are intended fora wide variety of corrosion environments. NOTE 1—For alloy castings for severe coro- siog-resistant service, refereace should be made to M 285IM 285M, for Castings, Iron-Chromi ‘umNickel, Nickel Base, Corrosion Resistant for Severe Service. For general heatresstant alloy castings, reference should be made t0 [ASTM A 297/A 297M, for Stel Castings, Iron- Chromium and lro-ChromiumNickel, Heat Resistant, for General Application. For nickel alloy castings for corrosion resistant service, reference should be made to ASTM ‘A444 494M, 1.2. The values stated in either inch- pound units or SI units are to be regarded separately as standard, Within the text, the SI units are shown in brackets. The values stated in each system are not exact ‘equivalents; therefore, each system must be used independently of the other. Com- bining values from the two systems may result in nonconformance with the specifi- catioa. Tnch-pound units are applicable for material ordered to M 163 and SI units for material order to M 163M. 2. REFERENCED DOCUMENTS 2.1 AASHTO Standards: M285/M 285 Specification for Castings, Iron-Chromi- um-Nickel, Nickel-Base, Corrosion Resistant, for Sevéie Service T244 Methods and Definitions for Mechanical Testing of Steel Products Recommended Practice for Indicating Which Places of Figures Are to Be Considered Signi ccant in Specified Limit- ing Values 2.2 ASTM Standards: ‘A262 Recommended Practices for Detecting Susceptibil- ity to Intergranular Attack in Stainless Steels A29T/A 297M Specification for ‘Steel Castings, Iron- ‘Chromium and fron- (Chromium-Nickel, Heat Resistant, for General Application ‘Methods and Definitions for Mechanical Testing of ‘Steel Products A4ATIA 447M Specification for ‘Steel Castings, Chro- ‘mium-Nickel-Iron Alloy (25-12 Class), for High- ‘Temperature Service? ‘A-494/A 494M. Specification for ‘Castings, Nickel and Nickel Alloys Ru A370 3. GENERAL CONDITIONS FOR DELIVERY 3.1 Material furnished to this specifi- cation shall conform to the applicable requirements of ASTM A 781/A 781M including the supplementary requirements that are indicated on the purchase order. ORDERING INFORMATION 4.1. Orders for material to this specifi- ‘cation shall include the following, as required, to describe the material ade- quately: 4.11 Description of the casting by pattern number or drawing. 412 Grade, 4.13 Hest teatmeat, 4.14 Options in the specification, and 415 Where a weldable 6-29 Alloy is desired, Grade M354 shouldbe ordered, 4.1.6 Supplementary requirements desired including te standards of acceptance. 5. PROCESS S.A The steel shall be made by the clectric furnace process with or without separate refining such as argon-oxygen decarburization (AOD). 6, HEAT TREATMENT 6.1 Castings shall be heat treated in accordance with the requirements in Table 1 7. CHEMICAL ANALYSIS 7. The chemical requirements are shown in Table 2. 8. REPAIR BY WELDING 8.1. Repair welding of Grade CA-28MWV is not permitted unless by agreement between the manufacturer and the purchaser 8.2 When methods involving high ttmperature are use inthe removal of discontinuities, castings shal be preheated 231 232 in accordance with Table 4. Weld repairs shall be subject to the same quality stan dards as are used to inspect the castings. 8.3 Post weld heat treatment, if required, hall be in accordance with Table 1. 8.3.1 The martensitic grades CA- 6NM, CA-15, CA-ISM, and CA-40 shall be retempered after weld repairing, except that local tempering will be permitted if, in the opinion of the manufacturer, fur- nace heat treating will be damaging to the finished surface of a machined casting. Heat treatment, other than tempering, of grades CA-6NM, CA-15, CA-I5M, and CA-40 after weld repairing shall be per- formed only when agreed upon between the manufacturer and the purchaser, Weld repair on Grade CA-40F is not recom- mended because of the risk of local hard- ‘ening and possible cracking in the heat affected zone. 8.3.2 Post weld heat treatment is not required on the other grades of this speci fication. When post weld heat treatment is believed necessary for adequate corrosion resistance in the service environment, castings should be ordered in accordance with AASHTO M 285/M 285M. Grade CES, CG-8M, CG-12, C20, CF-8M CRC, CF-16F CF-16Fa (CH-20, CE-30, CK20 (CAMS, CA-ISM, CA-40, CA40F SPECIFICATIONS FOR MATERIALS 9. PRODUCT MARKING 9.1. Castings shall be marked for material identification with the ASTM. specification number (A.743/A 743M) and grade symbol, that is, CF:8, CA-15, CB30, ete In addition, the manufactur- e's name or identification mark and the patter number shall be castor stamped ‘sing the lowstress stamps on all east ings. Smal-sze castings may be such that marking must be limited consistent with the available area. The marking of heat agreed upon between the manufacturer and the purchaser. Marking shall be in such position as not to injure the useful- ness of the casting, 10. REJECTION AND REHEARING 10.1 Samples that represent rejected ‘material shall be preserved for 2 weeks from the date of transmission of the rejec~ tion report. In case of dissatisfaction with the results ofthe tests, the manufacturer TABLE 1 Heat Treatment Requirements Hea Treatment Heat to 1900°F (1040°C] minimum, bold for sufficiot time to beat casting to temperature, quench in water oF rapid cool by other means so a to develop accepable corrosion resistance. Heat to 2000°F [1093°C] miniroum, bold for sufficieat time to eat casting to temperature, quench in water or rapid cool bby other means so 28 to develop acceptable corosion resistance (1) Heat to 1750°F (955°C] minimum, air cool and temper at 1100°F [595°C] minimum, or (2) Anneal at 1450°F (790°C minisoum, €B-30, Cc-50 CR3, CRIM, CF-3MN M 163 may make claim for a rehearing within that time, SUPPLEMENTARY REQUIREMENTS The following supplementary require- ‘ments shall not apply unless specified in the purchase order. A list of standardized supplementary requirements for use at the ‘option of the purchaser is included in Specification A 781/A 781M. Those which are ordinarily considered suitable for use with this specification are given below. Others enumerated in A 781/A ‘781M may be used with this specification ‘upon agreement between the manufacturer and purchaser. SI. MAGNETIC PARTICLE EXAMINATION $2. RADIOGRAPHIC EXAMINATION $3. LIQUID PENETRANT EXAMINATION (1) Heat to 1450°F [790°C] minimum, and air col, or (2) Heal to 1450°F [790°C] minimum, and furnace cool (1) Heat to 1900°F [1040°C] minimum, hold for sufficient time to heat casting to temperature, and cool ra ly soasto 21 sorvo = |=} =] = | a] = | meso] wor wo | ort | oot | oro-ao song 21 ory = f= Pa] nr fa] = | x | sco | occ-o9 wo | ost | wr | oro snnwony 82 05-99 = Japa] ec J =] = | H. | eoe | oon wo | ost | wor | oro sangnni9 02 or-a> = f=] ar] =] = | = forsro] wor | onstr owo | s90 | oot | sto wunwon zt | WSI-VD = f= Pm f= f= | = Jotoro| eettcor | onic wo | ost | wr | sro suw0399 21 stv — f= J] = f=] a] = foros | occ-ove wo | mz | on | oco or Se a |e = | = | R= foros | woe wo | mz | wx | oo ori Sa ae |e = | = | = Jostoz} ov-o7 wo | wz | ost | avo eH - |- — |v foros | ono woo | mz | ot | sro | vapruo uinyguno> | Ss > | — ozs | or-ost wo | oz | ot | wo “winwousD 61 oe sxnuopahione a ae = Jorvz foros | oom wo | wz | ost | soo “wnuousD 61 Weuo RING a = | = Jotos | oon wo | wz | ot | ovo “mucin 61 oc PHAN ZI Sa a = | = Joet-oor| o-oo wo | oz | ot | zo “wnwons> zz u09 PRING = = = 7 Ol-o8 | O1t-O8I 0 0% os 800 “wInWOIYD 61 # gag wom | wang | emp | aN | wnuonD wn | en | | a oa >a ‘om amp | “ater mys | ‘woonis | coouet | waging ny od oH 3 von susuaujnbay e]W24 Ta TAVL SPECIFICATIONS FOR MATERIALS M16: 234 ‘6. sat pops yo pseu Purpura surpuoan wt 30"0 HRB 20 popuno! LH EHO UogED 3} are POD 20 pao a uoROUEA NW 2OUEOGID usp Jo svadIN ng ‘oon 021 oF 060 J ns109Jaddoo¥ 06-45 2980 34 g “61° pasar ou jeg pow na10> bogs ay au gum | 9 ou H2}WO AHN sNEaMIGUTIOD 8 sup Bure Jy pasn 9 13¢ 0 oI ALGO amINOAde O1-HD 2pm 5 pon ye wnyen-sd-nquny 1 UR soe 19929 ps8 woge>-wo TUL "ON PIN ‘mpd 2 pues ot wo sco-oro * sunoapiou por ays 4 rea "wep hoy 4 rw mond ump sunaspg(ou por mu unis (Capt-ap ape) enon ou pur mins yo 20 (39 I-49 apt) apaou pe 'mUoRHsONE NNR Jo RopRQEDAAHHNS UID A EOI=AD apID VoPOdwoD aq saadond HuUNCe ay ay y 2} qa Bg UR #290 Jo1>}009 NGLUIOD ¥ DA HF 2PRD 5 js watun>uoqre x ‘pyoads os way po supe 251309 e248 213k" 235 oro wnapaion Pur coro | — | = fororo] — | — | ov-o9 [sei-ser | sor-set | otoo | so | ot ot wo s2dog NPOWENO TOWED oco | svt Pr = |v | wo} — | = | = |ser-o60} oor-oro | szt-on | ocoo | oro | ot | oto} avo-or0 | uaretuny ‘wnnapqciony gm wimwosyy zt | AAWET-VD = fafa La far] - |= | owes | sarsor | coo | wo | oot 0 500 PRON L — J = | = reseed] — | — |sceset)oossey | soe-sxz | oo | wo | oot or wo eampuor 11 Novo. "OW, — f= | = | = | = | = forme} seve | on oo | wo | on or 00 PRN unmon Zt NIV swnuapasiowy pur zxddop — jorst) — | = Jose fose-oz | ovo | soo | wo | ore-orz | oot wo WHA PIN HZ | UIMWONED 6 SWLND | sunuapqsiony pur raddo = | = | = Joroe)- | = Joror |socsuz| ove | wo | wo | ost ot wo WU "PON 67 — |=] | - | = | = J] sssy foo | ozo} soo | too ot oz (0 unos 0g WLND REND swnupasiony -— |= |= | - | = | = Jove or-ost | wo | wo | ost ost 0 WW NT oro-eco} oro | — | — | = foro-oroore-os1 sesoe | coo | wo | ot | oso uinWOH 6 W809 0 00 NAW909 wooo] — | ~ | — | = | = Jocor | oes | ore-ozt | ooo | oo | ost or 0 NIE = |= | = | = | = | = focve | oc-os | oon | wo | 0 20005, Wea stom [ew | ew | ddeD | wnw | una | weep | mN | wnwony | ew | ae Ht 38D sump | “vais -2j9g | -unyan | ony sanying | ossoyd wae rue | Son, fou % wonpodoND, penuwey CaMV, M163 SPECIFICATIONS FOR MATERIALS 235 TABLE3 Tensile Requirements Elongation in Reduction of ‘Tensile Strength, Min __Yield Strength, Min_ 2, {30 mm}, Area, min, Grade Type ksi (Pay ksi (MPa) Min, &* ae crs 9 Chromium, le oo 35 = 9 Nickel con 2.Chromium, 0 [485] 28 (195) 35 12 Nickel cR20 19 Chromium, 7 485) 20 (205) 30 - 9 Nickel cr eM 19 Chromium, cr) 485) 30 (205) 30 - 10 Nickel, with Molybdenum crac 19 Chroeniues, 7” [485] 0 {205} 30 = 10 Nickel with Columbiom CF-16 and CF-16Fa 19 Chromium, 70 (485) 30 (205) 2 - 9 Nickel, Free Machining (CH.20and CHO 25 Chromium, 0 485) 30 (205) 30 - 12 Nickel cK20 25 Chromium, 65 1450) 28 95) 30 - 20 Nickel E30 29 Chromium, 0 [550] 0 (275) 10 = ‘Nickel CAS and CAISM 12 Chromium 90 {620} 6s (450) 18 30 B30 6 (450) 30 {205} = = cc.s0 55 (380) — — cA4o 100 (690) 70 (485) 25 CA4OF 12 Chromium, Free Machaing 100 [690] 70 1485} = crs 19 Chromium, 9 Nickel 70 (385) 20 (205) = CFIOSMaN 17 Chromium, 8.5 Nickel with Nitrogen as (85) 2 (250) = 9 Nickel craM 19 Chromium, 7) (as) 0 (205) 30 5 10 Nickel, with Molybdenum CEIMN 19 Chromium, 15 (515) 3 (255) 35 - 10 Nickel, with Molybdenum, and Nitrogen . CosMMN (Carornium-Nickel Manganese Molybdeaum 85 585] 2 1290) 20 = com 19 Chromium, 15 (320) 35 249 25 = 11 Nickel, with Molybdenum NM, 6 (435) 2 (170) 300 = CNM, 20 Chromiues, e (425) 5 (179) 35 - 29 Nickel, with Copper and Molybdemum cN7MS 19 Chromium, 70 [85] » 20s} 35 = 24 Nickel, with Copper and Molybdenum CAGNM. 12 Chromium, 4 Nickel 10 755) % (550) 15 35 ‘cD4MCu = 100 {690 7 (485) 16 = CARN 11 Chromium, 7 Nickel 140 (965) ws 1930) 15 50 cA2EMW¥E 12Chromium, with Molybdenum, Tungsten, 140 (965] 110 (760) 10 4 and Vanadium cK3MCuN 20 Chromium 18 Nickel with Copper and 0 (550) 8 1260) 35 = Molybdenum * When ICI test bars are used in tensile testing as provided for inthis specification, the gage length to reduced section diameter ratio shall be 4:1 ® Foc low ferrite or nonmagnetic castings of this grade, the following values shall apply: tensile strength, min, 65 ksi [450 MPal; yield point, min, 28 ksi (195 MPa}, © These mechanical properties apply only when heat-treatment (1) hasbeen used SPECIFICATIONS FOR MATERIALS M16 236 S4. ULTRASONIC EXAMINATION SS. EXAMINATION OF WELD. PREPARATION $6. CERTIFICATION S7. PRIOR APPROVAL OF MAJOR WELD REPAIRS Si. INTERGRANULAR CORROSION TEST S111 An intergranular corrosion test shall be performed in accordance with the appropriate practice for the particular grade involved, as listed in Practices A 262, o as agreed upon with the purchaser, Intergranular corrosion tests on stabilized ‘0.03% carbon maximum grades (CF-3, CF-3M, and CF-8C) shall be made on sea- ized specimens, On all other grades of cchromium-nickel steels, intergranular cor- rosion tests shall be made on specimens representative of the as-shipped condition, S12. TENSION TEST S121 Tensile properties shall be

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