TB-18U-C-ToA-2040-R1 - Working Plan - Temporary Sheet Pile Driving Works (Onshore) Turbine House - Part1

For Approval
PROJECT
THAI BINH THERMAL POWER PLANT
AND TRANSMISSION LINES
CONSTRUCTIONS PROJECT
(CONTRACT NO.261213/TB-EVM-MC)
OWNER
VIETNAM ELECTRICITY
CONSULTANT
FICHTNER GmbH & Co. KG
In association with TEPSCO and PECC1
CONTRACTOR
MARUBENI CORPORATION
PROJECT REV. NO.
CONTROL NO.
TB-18U-C-TOA-2040 1
Title:
Working Plan
- Temporary Sheet Pile & Shoring
Work (Onshore)
2 Reply to CaRs 0725 R2 B. Bates H. Takino 22 Dec 14 Turbine House
1 Reply to CaRs 0725 R1 B. Bates H. Takino 27 Nov 14 Doc No.: TOA -GEN-8-0-2040 Rev.:1
0 First Issue B. Bates H. Takino 07 Nov 14 Scale: None Date: 26 Nov 2014
Rev. Description By App. Date

1
TOA CORPORATION
PROJECT: THAI BINH THERMAL POWER PLANT AND TRANSMISSION LINES CONSTRUCTIONS PROJECT
Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

Title :
Shoring Works (Onshore) Turbine House Date :26/Nov/2014 Rev. 1
CONTENTS
1. INTRODUCTION ................................................................................................. 3
2. Reference Documents ....................................................................................... 3
3. Organization ...................................................................................................... 4
4. Construction Flow Chart.................................................................................... 5
5. Materials and Equipment .................................................................................. 6
6. Sheet Pile and Shoring Works Schedule ........................................................... 7
7. Construction Work Procedure ........................................................................... 7
7.1 Sheet Pile Delivery and Storage................................................................................... 7
7.2 Survey Work..............................................................................................................9
7.3 Method of Sheet Pile Driving by Pressing Machine .......................................................10
7.3.1 Steel Sheet Pile Installation Procedure ..................................................................10
7.3.2 Shoring Installation Procedure ............................................................................ 14
7.3.3 Shoring Dismantling Procedure ........................................................................... 18
8. Quality Control Plan ........................................................................................ 20
9. Safety Control and Risk Assessment .............................................................. 20
10. Attachments .................................................................................................... 20
Attachment No - 01 ................................................................................................ 21
Attachment No - 02 ................................................................................................ 38
Attachment No - 03 ................................................................................................ 40
Attachment No - 04 ................................................................................................ 44
Attachment No - 05 ................................................................................................ 89
Attachment No - 06 ...............................................................................................101
Attachment No - 07 ...............................................................................................130
Attachment No - 08 ...............................................................................................135
TB-18U-C-TOA-2040_Working Plan - Temporary

Sheet Pile Driving Works (Onshore) Turbine House
2
TOA CORPORATION

Title :
1. INTRODUCTION
This working plan describes temporary sheet pile and shoring works at Turbine House in
Thai Binh Thermal Power Plant and Transmission Lines Construction Project located at Thai
Thuy, Thai Binh province, Viet Nam.
The statement consists of Site Preparation, Material Supply, Temporary Sheet Pile and
Shoring Procedure, Quality Plan and Safety Plan, related to Contractor’s responsibility for
implementation of the Sheet Piling Work in Specification and Designs as well as the
relevant standard of the Project.
2. Reference Documents
Specifications for pile installation works shall be conform to the following standards:
Code / Specification Description
JIS A 5528:2006 Steel Sheet Piles
ITB 8.5.1.4.7 Temporary Supports
ITB 8.5.7 Sheet Piling.

TCVN 5575: 2012 Design standard for steel structure
TOA-GEN-8-0-1010 Rev.2 HSE Plan
TOA-GEN-8-0-1002 Rev.1 Project Quality Plan
TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Pile Driving Works (Onshore) Turbine House
3
TOA CORPORATION

Title :
3. Organization
OWNER: EVN / PECC1
EPC CONTRACTOR: MC
EPC - MC Site Manager

K WADA
CIVIL SUBCON TOA-Project Manager EPC HSE Coordinator

H. TAKINO TBA
TOA-Senior Civil Manager TOA- HSE Manager

M. MIYAKITA J. LITO
HP: 0946.030.089 HP: 0914.821.388
TOA-Construction Leader
T. GIANG
HP: 0979.785.100
Local Sub-contractor:
Bach Dang Construction Company
BUI THANH TUNG (Project Manager)
Tel: 0989.379.097

4
TOA CORPORATION

Title :
4. Construction Flow Chart
A. MATERIAL RECEIVING / TEMPORARY STORAGE

1. Arrival of material by trailer.
2. Unloading of material at Thai Binh site (Turbine Area).
B. PREPARATION WORK
1. Survey
2. Preparation of Sheet Pile Driving Guide.
C. SHEET PILE / SHORING INSTALLATION WORK

1. Install sheet piles
2. (Piling Work)
3. Excavation to 1m below the bottom of shoring elevation
4. Install shoring (walers, struts, jacks)
5. Excavation to final elevation
D. SHEET PILE / SHORING REMOVAL WORK

1. (Complete concrete work and partial backfill).
2. Removal of shoring (walers, struts, jacks)
3. (Complete concrete works and backfill)
4. Removal of sheet piles

5
TOA CORPORATION

Title :
5. Materials and Equipment

List of Materials:
No Material Type Spec / Details
1 Steel Sheet Pile JIS 5528:2006, Type IV, Grade SY295
2 H-Beams JIS G3101 GRADE SS400
List of Equipment:
No Name of Equipment Brand/Code Serial No. Capacity/ Unit Quantity
Specification
1 Silent Pier Giken KGK 130 1300642A 130 ton set 1
2 Vibro Hammer LSV 60 KW-Spec 45 KW set 1
3 Cargo Crane Truck DongYang SS2515 C2802069939409 12,5 ton nr 1
4 Crane Wheel Kato NK503-865321 40 ton nr 1
5 Generator Denyo 3617276 125 KVA nr 1
6 Dump Truck 20 ton nr 7
7 Excavator Komatsu PC 200 0,8 m3 nr 2
8 Electric Welding Machine Tien Dat 3-phase power set 1
9 Total Station Topcon-Sokkia KY 0793 KS 102 P set 1
10 Water Pump 60 m3/h nr 4
Note: Certificates of equipment are provided in Attachment No - 06
List of Manpower:
Description Unit Quantity Remarks
Engineer Person 3
Supervisor Person 5
Surveyor Person 2
Operator Person 4
Driver Person 3
Electrician Person 1
Welder Person 5
Worker Person 10
Note: Certificates of operators are provided in Attachment No - 06

6
TOA CORPORATION

Title :
6. Sheet Pile and Shoring Works Schedule

Refer to Attachment 02
7. Construction Work Procedure

7.1 Sheet Pile Delivery and Storage
Sheet piles will be transported to site by trailers. The sheet pile will be inspected at site
before storage.
The storage area of the sheet pile at the site must be flat and on firm ground. Sheet piles
on trailers will be unloaded by crane. During unloading of sheet piles, the following items
shall be observed.
- Sheet pile shall be kept in horizontal position during lifting using guide ropes
- Signal man shall give a clear signal from the position that can be seen by crane
operator. (Refer Figure 2)
Sheet pile shall be stocked on bedding materials. The sheet pile segment shall be stocked
not greater than 5 layers. Sheet pile storage area will be set up near pile installation area.
(Refer Figure 1)

7
TOA CORPORATION

Title :
Figure 1: Layout of Sheet Pile Storage Yard near STG 1&2 Area
Figure 2: Lifting Method for Unloading and Shifting of Sheet Piles

8
TOA CORPORATION

Title :
7.2 Survey Work

Prior to driving sheet piles, surveyors shall check the location and start point of the sheet
piles.
Figure 3: Survey Work of Sheet Piles

location plan
sheet pile layout
ditch
47183 7341 17000 2000
11643 35540
X=542.643
X=578.183
Y=847.980 a Y=847.980
b
8580
A
5000
B
note:
- coordinates refer to dwg no."TB-18U-G-MCP-1001"
8000
- elevation +3.900
- unit: millimeter
C
26960
working sequences:
8000
- step 1: setting and checking layout, centerline
- step 2: guiding trench
D - step 3: pressing sheet pile

4000
X=542.643
X=578.183
- step 4: backfill
E d
Y=812.440 Y=812.440
c
temp road
9000 9000 9000 9000 9000
1 2 3 4 5 6
Figure 4: Survey Work of Sheet Piles

9
TOA CORPORATION

Title :
7.3 Method of Sheet Pile Driving by Pressing Machine
7.3.1 Steel Sheet Pile Installation Procedure
a. Sheet Pile Lay out
sheet pile plan
9 10 11 12 13 14 15
1 2 3 4 5 6 7
5 6
4a 5a
9000 9000 9000 9000 9000 9000
87@400=34800
1400
5138
1 1
9312
A
5000
2 2
B
2000
87@400=34800
8000
C
3 3
33000
8000
2000
D
4 4
4000
4537
3740
E
3530
200
8000
4470
5 6
Refer to Attachment No. 03 for Shoring Installation Sketches

10
TOA CORPORATION

Title :
b. Install Reaction Platform
Reaction
Platform
Confirm centerline of pile and sheet pile centerline
c. Install Silent Piler on top of the Reaction Platform
Silent Piler
Reaction Platform

11
TOA CORPORATION

Title :
d. Insert Steel Sheet Pile to the Silent Piler Machine
e. Drive 2~3 Piles Using Reaction Platform
If adjacent Sheet Piles are moving together with the driven sheet pile, the sheet pile head
portion shall be welded together.

12
TOA CORPORATION

Title :
f. After the Silent Piler Can Support Itself Over the Already Driven Pile, Remove the
Reaction Platform.
After this, continue cycle: move - drive - move – drive
Confirm Verticality and Horizontal Position (Repair Movement from Inclination)
g. After Sheet Pile Driving is Complete, install piano wire and so that measurement of
sheet pile movement during excavation can be taken readily.

13
TOA CORPORATION

Title :
7.3.2 Shoring Installation Procedure
a. Shoring Layout Plan
SHORING PLAN
35540
87@400=34800
32
21
28
5965
43
6815
1 1
21520
37
32
57
28
28
57
22
37
6240
87@400=34800
2000
35540
4375
6775
36
23
48
14020
28
32
5370
28
19
43
28
29
65
25
19
43
65
29
6357 5750 6000 7838 4869 4726
19857 15683
Refer to Attachment No. 03 for Shoring Installation Sketches

Refer to Attachment No. 04 for sheet pile / shoring Calculation sheets

14
TOA CORPORATION

Title :
b. After excavation to elevation of 1m below the waler, install waler brackets.
Excavation shall never exceed 1m from 1st waler elevation.
c. After installation of waler bracket, waler will be installed

15
TOA CORPORATION

Title :
d. After installation of walers, struts and bracing shall be installed.

16
TOA CORPORATION

Title :
e. 5．Fixing of Intersection
Struts
King post Connection pieces
Check connections to ensure bolts have been tightened. After setting waler and struts, ensure
to install packing material (mortar, timber wedges). Waler and strut deflection and warping
shall be confirmed by visual daily inspection.

17
TOA CORPORATION

Title :
7.3.3 Shoring Dismantling Procedure

a. After removing packing material, remove intersection connection joints.
If oxygen torch is used, surrounding concrete shall be protected from damaged.
b. Removal of Struts, Bracing

18
TOA CORPORATION

Title :
c. Removal of Waler
d. Removal of Bracket

19
TOA CORPORATION

Title :
8. Quality Control Plan
The driving of sheet pile will be controlled by following allowances:

i. Inclination not more than 1/75
ii. Elevation of top of sheet pile +/-100mm.
Any piles exceeding above limits will be removed and re-driven.
9. Safety Control and Risk Assessment
This plan shall conform to the document “TB–18U–C–TOA–1010” HSE (Health, Safety &
Environment) Plan submitted to EVN.
Prior to commencement of the works, TOA will ensure that both PTW and STARRT
Procedure are instigated, together with safe system work, practices and requirements.
For safety analysis (work description and the hazard) and how to minimize the risk, refer
to Attachment 07 - Risk Assessment
For communication and action plan in case of any incident/accident on site, refer to
Attachment 08 - Emergency Communication Network
10. Attachments
Attachment No - 01: Sheet Pile & H-Beams Certificate
Attachment No - 02: Sheet Pile and Shoring Works Schedule
Attachment No - 03: Sheet Pile / Shoring Installation Sketches
Attachment No - 04: Sheet Pile / Shoring Calculation Sheets
Attachment No - 05: Sheet Pile Pressing
Attachment No - 06: Equipment & Operator and Welders’s Certificate
Attachment No - 07: Risk Assessment
Attachment No - 08: Emergency Communication Network

20
TOA CORPORATION

Title :
Attachment No - 01
Sheet Pile & H Beams’s Certificate

21
SSP's Certificate
22
23
SSP's Certificate
24
25
SSP's Certificate
26
SSP's Certificate
27
SSP's Certificate
28
SSP's Certificate
29
SSP's Certificate
30
H-beams's Certificate
31
32
33
34
35
36
37
TOA CORPORATION

Title :
Attachment No - 02
Sheet Pile and Shoring Works Schedule

38
ID Task Name Duration Start Finish Predecessors v '14 Dec '14 Jan '15 Feb '15 Mar '15 Apr '15
9 16 23 30 7 14 21 28 4 11 18 25 1 8 15 22 1 8 15 22 29 5 12 1
1 SHEET PILE DRIVING & SHORING 134 days Wed Thu 4/16/15
SCHEDULE 11/12/14
2 I) STG ‐01 98 days Wed Thu 3/5/15 3/5
11/12/14
3 1. Pressing steel sheet piles 35 days Wed 11/12/14 Mon 12/22/14 12/22
4 2. 1st Excavation 10 days Tue 12/30/14 Fri 1/9/15 3FS+6 days 1/9
5 3. 1st Shoring 5 days Wed 1/14/15 Mon 1/19/15 4FS+3 days 1/19
6 4. Excavation & 2nd shoring 30 days Fri 1/30/15 Thu 3/5/15 5FS+9 days 3/5
7 II) STG ‐02 98 days Wed Thu 4/16/15

12/24/14
8 1. Pressing steel sheet piles 35 days Wed 12/24/14 Mon 2/2/15 3FS+1 day 2/2
9 2. 1st Excavation 10 days Tue 2/10/15 Fri 2/20/15 8FS+6 days 2/20
10 3. 1st Shoring 5 days Wed 2/25/15 Mon 3/2/15 9FS+3 days 3/2
11 4. Excavation & 2nd shoring 30 days Fri 3/13/15 Thu 4/16/15 10FS+9 days 4
Note : PHC Piling work is not show on this schedule
39
TOA CORPORATION

Title :
Attachment No - 03
Sheet Pile / Shoring Installation Sketches

40
41
42
43

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Rev. Description By App. Date

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

TB-18U-C-TOA-2040_Working Plan - Temporary

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

Code / Specification Description

JIS A 5528:2006 Steel Sheet Piles

ITB 8.5.1.4.7 Temporary Supports

ITB 8.5.7 Sheet Piling.

TOA-GEN-8-0-1010 Rev.2 HSE Plan

TOA-GEN-8-0-1002 Rev.1 Project Quality Plan

TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

OWNER: EVN / PECC1

EPC - MC Site Manager

CIVIL SUBCON TOA-Project Manager EPC HSE Coordinator

TOA-Senior Civil Manager TOA- HSE Manager

TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

4. Construction Flow Chart

A. MATERIAL RECEIVING / TEMPORARY STORAGE

C. SHEET PILE / SHORING INSTALLATION WORK

D. SHEET PILE / SHORING REMOVAL WORK

TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

5. Materials and Equipment

1 Steel Sheet Pile JIS 5528:2006, Type IV, Grade SY295

2 H-Beams JIS G3101 GRADE SS400

No Name of Equipment Brand/Code Serial No. Capacity/ Unit Quantity

1 Silent Pier Giken KGK 130 1300642A 130 ton set 1

2 Vibro Hammer LSV 60 KW-Spec 45 KW set 1

3 Cargo Crane Truck DongYang SS2515 C2802069939409 12,5 ton nr 1

4 Crane Wheel Kato NK503-865321 40 ton nr 1

5 Generator Denyo 3617276 125 KVA nr 1

6 Dump Truck 20 ton nr 7

7 Excavator Komatsu PC 200 0,8 m3 nr 2

8 Electric Welding Machine Tien Dat 3-phase power set 1

9 Total Station Topcon-Sokkia KY 0793 KS 102 P set 1

10 Water Pump 60 m3/h nr 4

Note: Certificates of equipment are provided in Attachment No - 06

Note: Certificates of operators are provided in Attachment No - 06

TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

6. Sheet Pile and Shoring Works Schedule

7. Construction Work Procedure

TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

Figure 2: Lifting Method for Unloading and Shifting of Sheet Piles

TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

7.2 Survey Work

Figure 3: Survey Work of Sheet Piles

sheet pile layout

47183 7341 17000 2000

- step 1: setting and checking layout, centerline

- step 2: guiding trench

D - step 3: pressing sheet pile

9000 9000 9000 9000 9000

Figure 4: Survey Work of Sheet Piles

TB-18U-C-TOA-2040_Working Plan - Temporary Sheet

Working Plan – Temporary Sheet Pile & Doc No. :TOA-GEN-8-0-2040

7.3 Method of Sheet Pile Driving by Pressing Machine