ERP22VL, 25VL, 30VL, 35VL (A976) Parts Manual: Yale Europe Materials Handling Limited

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PARTS MANUAL

ERP22VL, 25VL, 30VL, 35VL


(A976)

Yale Europe Materials Handling Limited 524319745


Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 06/2011
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 HEADER HOSE GROUP

11 FORKS, LOAD BACKREST, AND MAST INSTALLATION

12 OPTIONS

13 FIELD SERVICE KITS

14 NUMERICAL INDEX

15 USER SUPPORT INFORMATION

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR PEDAL ASSEMBLY (FOOT DIRECTIONAL CONTROL) ................................................... 5-3
ACCELERATOR PEDAL ASSEMBLY (STANDARD) ..................................................................................... 5-2
ACCUMULATOR ............................................................................................................................................. 12-2
ADD ON OPTION KITS ................................................................................................................................... 13-2
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-62
9/2010 → .................................................................................................................................................... 1-64
AUXILIARY EXTENSION TUBES ................................................................................................................... 13-3
AUXILIARY HOSES
WITH ELECTRO-HYDRAULIC VALVE ....................................................................................................... 12-32
WITH MANUAL-HYDRAULIC VALVE ......................................................................................................... 12-34
AUXILIARY PLUG AND WIRE HARNESS ...................................................................................................... 2-4
AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 10594304) ................................. 12-50
TWO AND THREE STAGE FULL FREE-LIFT (PENDING PER ECN 10594304 →) ................................. 12-52
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-54
TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 10594304) ................................................. 12-36
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-38
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-40
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-42
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-44
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (PENDING PER ECN 10594304 →) ................................................................ 12-46
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (PENDING PER ECN 10594304 →) ................................................................ 12-48

B
BATTERY CONNECTOR ................................................................................................................................ 2-28
BATTERY REMOVAL ..................................................................................................................................... 1-10
BATTERY RETENTION AND SPACERS ....................................................................................................... 1-12
BRAKE ASSEMBLY ........................................................................................................................................ 3-18
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-4

C
CAB
DOOR INSTALLATION ............................................................................................................................... 1-28
FRONT PANEL AND WIPER ...................................................................................................................... 1-26
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-30
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-32
FULL STEEL ............................................................................................................................................... 1-22
HEATER ASSEMBLY ................................................................................................................................. 2-20
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-34
REAR PANEL AND WIPER ........................................................................................................................ 1-44

A976 ©2011 Yale Europe Materials Handling Limited i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
REAR PANEL ASSEMBLY ......................................................................................................................... 1-46
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-36
ROOF PANEL ASSEMBLY ......................................................................................................................... 1-42
TOP PANEL AND ROOF LINER ................................................................................................................. 1-38
TOP PANEL ASSEMBLY ............................................................................................................................ 1-40
WINDOW - LH DOOR ................................................................................................................................. 1-48
WINDOW - RH DOOR ................................................................................................................................ 1-50
WITH PVC DOORS ..................................................................................................................................... 1-24
CAB HEATER .................................................................................................................................................. 2-18
CAB KITS ........................................................................................................................................................ 13-4
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
CONTACTOR .................................................................................................................................................. 2-14
CONTACTOR ASSEMBLY ............................................................................................................................. 2-12
CONTROL PANEL ASSEMBLY ...................................................................................................................... 2-8
CONTROL PANELS ........................................................................................................................................ 2-6
CONTROLLER ASSEMBLY (TRACTION MOTOR) ....................................................................................... 2-10
COUNTERWEIGHT ........................................................................................................................................ 1-6

D
DC-DC CONVERTER ..................................................................................................................................... 12-4
DIRECTIONAL CONTROL CONVERSION KIT .............................................................................................. 13-3
DISC BRAKE ASSEMBLY .............................................................................................................................. 3-24
DOME LIGHT .................................................................................................................................................. 12-6
DRIVE TIRE AND WHEEL .............................................................................................................................. 3-2

E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-2

F
FENDER .......................................................................................................................................................... 1-20
FORKS ............................................................................................................................................................ 11-4
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16

H
HEADER HOSE CONVERSION KITS
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506) ....................................................... 10-4
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-8
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-2
HOOD .............................................................................................................................................................. 1-4

ii ©2011 Yale Europe Materials Handling Limited A976


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HUB HOUSING (LEFT AND RIGHT HAND) ................................................................................................... 3-8
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-30
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-22
HYDRAULIC CONTROL VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-32
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-26
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-42
HYDRAULIC HOSES
HOIST, TILT AND MAST ............................................................................................................................ 6-8
STEER AXLE .............................................................................................................................................. 6-6
STEERING .................................................................................................................................................. 6-4
SUPPLY AND RETURN .............................................................................................................................. 6-2
HYDRAULIC PUMP
19 CC .......................................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR ASSEMBLY
72/80 VOLT ................................................................................................................................................. 6-12
HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 6-10
HYDRAULIC VALVE CONVERSION KIT ....................................................................................................... 13-2

I
IMPACT SENSOR ........................................................................................................................................... 12-8
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 12-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 12-24
FORK POSITIONER - TWO STAGE FULL FREE-LIFT ............................................................................. 12-26
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-18
TWO STAGE FULL FREE-LIFT .................................................................................................................. 12-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-16
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 12-30
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 12-29
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-28
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4

L
LABELS
EXTERIOR .................................................................................................................................................. 1-56
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-60
INTERIOR ................................................................................................................................................... 1-58
LIGHT CONVERSION KITS ............................................................................................................................ 13-2
LIGHTS
STOP, TAIL, TURN, BACK-UP, AND STROBE - WITH OVERHEAD GUARD .......................................... 2-30

A976 ©2011 Yale Europe Materials Handling Limited iii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
LOAD BACKREST EXTENSION ..................................................................................................................... 11-2

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
MANUAL CONTROL LEVERS ........................................................................................................................ 6-18
MASTER CYLINDER ...................................................................................................................................... 5-6
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-32
4 FUNCTION ............................................................................................................................................... 2-34
MIRROR (PANORAMIC) ................................................................................................................................. 12-12
MIRROR (STANDARD) ................................................................................................................................... 12-10
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 13-3

O
OPERATOR COMPARTMENT ....................................................................................................................... 1-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-2

P
PARK BRAKE ACTUATOR ............................................................................................................................. 3-20
PARK BRAKE RELEASE ................................................................................................................................ 5-8
PARKING BRAKE VALVE ............................................................................................................................... 5-10
POWER CABLES ............................................................................................................................................ 2-24
PUMP MOTOR
72/80 VOLT ................................................................................................................................................. 6-16

R
REAR DRIVE HANDLE ................................................................................................................................... 12-14

S
SEATS
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-18
FULL SUSPENSION - SHEET 1 OF 2 ........................................................................................................ 1-52
NON SUSPENSION .................................................................................................................................... 1-16
SERVICE BRAKE ACTUATOR ....................................................................................................................... 3-22
SIDE PANELS ................................................................................................................................................. 1-8
SPUR GEAR SET ........................................................................................................................................... 3-10
STEER COLUMN
FIXED .......................................................................................................................................................... 4-6

iv ©2011 Yale Europe Materials Handling Limited A976


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TELESCOPIC .............................................................................................................................................. 4-8
STEER PUMP ASSEMBLY ............................................................................................................................. 4-12
STEER TIRE AND WHEEL ............................................................................................................................. 4-14
STEERING ACCUMULATOR ......................................................................................................................... 4-10
STEERING AXLE ............................................................................................................................................ 4-2
STEERING CYLINDER ................................................................................................................................... 4-4

T
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-36
TILT CYLINDERS
ERP22-25VL ............................................................................................................................................... 6-38
ERP22-25VL ............................................................................................................................................... 11-8
ERP30-35VL ............................................................................................................................................... 6-40
ERP30-35VL ............................................................................................................................................... 11-10
TILT SENSOR GROUP ................................................................................................................................... 2-16
TRACTION MOTOR
80 VOLT ...................................................................................................................................................... 3-12
TRACTION MOTOR HOUSING
LEFT HAND ................................................................................................................................................ 3-14
RIGHT HAND .............................................................................................................................................. 3-16
TRANSAXLE AND ATTACHING PARTS ........................................................................................................ 3-4
TRANSAXLE ASSEMBLY ............................................................................................................................... 3-6
TRANSAXLE OUTPUT ASSEMBLY ............................................................................................................... 3-11
TURN SIGNAL ................................................................................................................................................ 2-22

V
VALVE ASSEMBLY
INLET SECTION - MANUAL AND ELECTRONIC ...................................................................................... 6-24
LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC .............................................................................. 6-28
LIFT, TILT, AND AUXILIARY - ELECTRIC HYDRAULIC ........................................................................... 6-34

W
WIPER HARNESS SYSTEM ........................................................................................................................... 2-23
WIRE HARNESS
BACK-UP ALARM STROBE - WITHOUT CONVERTER ............................................................................ 2-76
EMERGENCY DISCONNECT .................................................................................................................... 2-84
FAN ADAPTOR ........................................................................................................................................... 2-80
FAN ADAPTOR - ALTERNATE PART ........................................................................................................ 2-82
FRONT WIPER ........................................................................................................................................... 2-40
HEATER - 80V ............................................................................................................................................ 2-73
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND ................................................................................ 2-65
LIGHTS WITH OVERHEAD GUARD - LEFT HAND ................................................................................... 2-66
LIGHTS WITH OVERHEAD GUARD - LEFT HAND, WITH TURN SIGNAL .............................................. 2-68
MAIN LIGHTS SYSTEM .............................................................................................................................. 2-63
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 2 ...................................................................... 2-50
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 2 ...................................................................... 2-54
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 .............................................................................. 2-42
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 .............................................................................. 2-46
MANUAL INTERLOCK ................................................................................................................................ 2-75
REAR WIPER .............................................................................................................................................. 2-39

A976 ©2011 Yale Europe Materials Handling Limited v


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
SEAT - MANUAL HYDRAULICS ................................................................................................................. 2-57
SEAT - ELECTRONIC HYDRAULICS ........................................................................................................ 2-58
STEERING COLUMN ................................................................................................................................. 2-60
SYNCHRONOUS STEERING ..................................................................................................................... 2-62
TURN SIGNAL ............................................................................................................................................ 2-72
TURN SIGNAL ............................................................................................................................................ 2-78
WIRE HARNESS (LIGHTS)
WITH OVERHEAD GUARD AND TURN SIGNALS - WITH DROP-DOWN BATTERY BOX ..................... 2-70

vi ©2011 Yale Europe Materials Handling Limited A976


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

A976 ©2011 Yale Europe Materials Handling Limited vii


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii ©2011 Yale Europe Materials Handling Limited A976


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 14-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

A976 ©2011 Yale Europe Materials Handling Limited ix


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x ©2011 Yale Europe Materials Handling Limited A976


GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

A976 ©2011 Yale Europe Materials Handling Limited xi


GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

xii ©2011 Yale Europe Materials Handling Limited A976


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524319717

Service Manual (Complete)..................................................................................................... 524319890

Parts Manual........................................................................................................................... 524319745

A976 ©2011 Yale Europe Materials Handling Limited xiii


GENERAL INFORMATION

NOTES

xiv ©2011 Yale Europe Materials Handling Limited A976


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ARMREST SLIDER ASSEMBLY


→ 9/2010 .................................................................................................................................................... 1-62
9/2010 → .................................................................................................................................................... 1-64
BATTERY REMOVAL ..................................................................................................................................... 1-10
BATTERY RETENTION AND SPACERS ....................................................................................................... 1-12
CAB
DOOR INSTALLATION ............................................................................................................................... 1-28
FRONT PANEL AND WIPER ...................................................................................................................... 1-26
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-30
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-32
FULL STEEL ............................................................................................................................................... 1-22
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-34
REAR PANEL AND WIPER ........................................................................................................................ 1-44
REAR PANEL ASSEMBLY ......................................................................................................................... 1-46
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-36
ROOF PANEL ASSEMBLY ......................................................................................................................... 1-42
TOP PANEL AND ROOF LINER ................................................................................................................. 1-38
TOP PANEL ASSEMBLY ............................................................................................................................ 1-40
WINDOW - LH DOOR ................................................................................................................................. 1-48
WINDOW - RH DOOR ................................................................................................................................ 1-50
WITH PVC DOORS ..................................................................................................................................... 1-24
COUNTERWEIGHT ........................................................................................................................................ 1-6
FENDER .......................................................................................................................................................... 1-20
HOOD .............................................................................................................................................................. 1-4
LABELS
EXTERIOR .................................................................................................................................................. 1-56
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-60
INTERIOR ................................................................................................................................................... 1-58
OPERATOR COMPARTMENT ....................................................................................................................... 1-14
OVERHEAD GUARD ...................................................................................................................................... 1-2
SEATS
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-18
FULL SUSPENSION - SHEET 1 OF 2 ........................................................................................................ 1-52
NON SUSPENSION .................................................................................................................................... 1-16
SIDE PANELS ................................................................................................................................................. 1-8

A976 ©2011 Yale Europe Materials Handling Limited 1-1


GENERAL TRUCK

OVERHEAD GUARD (FIGURE 1-1)

1-2 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 550012092 Overhead Guard (Standard) ............................................................................... 1
1 550012093 Overhead Guard (Raised) .................................................................................. 1
2 580090886 Hole Plug ............................................................................................................ 37
3 524201323 Grommet ............................................................................................................. 3
4 580049229 Capscrew ............................................................................................................ 2
5 580091639 Handle ................................................................................................................ 1
6 580044860 Insert ................................................................................................................... 2
7 580051800 Nut ...................................................................................................................... 2
8 580090557 Cover (Display) ................................................................................................... 1
9 580049011 Capscrew ............................................................................................................ 2
10 580056667 Capscrew ............................................................................................................ 4
11 580010740 Plug ..................................................................................................................... 2
12 580023056 Plug ..................................................................................................................... 4
13 580066681 Capscrew ............................................................................................................ 4
14 582004425 Shim (0.5 mm) .................................................................................................... AR
14 582004426 Shim (1.0 mm) .................................................................................................... AR
15 580017101 Washer ............................................................................................................... 2
582001304 Plug (Not Illustrated) ........................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 1-3


GENERAL TRUCK

HOOD (FIGURE 1-2)

1-4 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

HOOD
ITEM PART NO. DESCRIPTION QTY
1 580090503 Handle (Hood) .................................................................................................... 1
2 910792100 Clip ...................................................................................................................... 1
3 258979300 Plug ..................................................................................................................... 2
4 524240692 Plug ..................................................................................................................... 1
5 550014186 Hood ................................................................................................................... 1
6 b 449021019 Washer ............................................................................................................... 6
6 d 449021019 Washer ............................................................................................................... 4
7 582000745 Bolt ...................................................................................................................... 2
8 b 580090208 Ball Stud ............................................................................................................. 4
8 d 582011621 Ball Stud ............................................................................................................. 4
9 580090209 Clip ...................................................................................................................... 4
10 582001880 Gas Spring (Suspension Seat) ........................................................................... 2
10 582003916 Gas Spring (Non-Suspension Seat) ................................................................... 2
11 580056527 Capscrew ............................................................................................................ 4
12 580056528 Nut (Shoulder) .................................................................................................... 4
13 449015115 Locknut ............................................................................................................... 2
14 580004592 Nut ...................................................................................................................... 4
15 580058383 Bumper (Hood) ................................................................................................... 2
16 580044861 Insert ................................................................................................................... 2
17 c 582003604 Crossmember (Standard Hood) .......................................................................... 1
17 e 582004722 Crossmember (Standard Hood) .......................................................................... 1
17 f 582004723 Crossmember (Raised Hood) ............................................................................. 1
18 582001022 Hood Latch ......................................................................................................... 1
19 580038355 Capscrew ............................................................................................................ 4
20 905049102 Rivet .................................................................................................................... 2
21 a 582001805 Plate .................................................................................................................... 1
22 a 582001806 Spacer ................................................................................................................ 3
23 a 520037891 Capscrew ............................................................................................................ 3
24 a 582001777 Washer ............................................................................................................... 1
25 a 580051178 Washer ............................................................................................................... 1
26 a 582004924 Snap Ring ........................................................................................................... 1
27 a 582001803 Plate .................................................................................................................... 1
28 a 449021042 Washer ............................................................................................................... 1
29 a 582001773 Locknut ............................................................................................................... 1
30 a 582001772 Plunger ............................................................................................................... 1
31 a 582001804 Bushing ............................................................................................................... 1
32 a 582001775 Washer ............................................................................................................... 2
33 640136901 Grommet ............................................................................................................. 1
34 582001881 Padlock ............................................................................................................... 1
35 582004925 Bracket (Padlock) ............................................................................................... 1

FOOTNOTES:
a E-Hydraulics, Mini-Lever Option d PENDING PER ECN 10636922 →
b → PENDING PER ECN 10636922 e S/N A976B01501G →
c → S/N A976B01500G f S/N A976B01583H →

A976 ©2011 Yale Europe Materials Handling Limited 1-5


GENERAL TRUCK

COUNTERWEIGHT (FIGURE 1-3)

1-6 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 582000332 Tow Pin (Standard) ............................................................................................. 1
1 582000333 Tow Pin (Side Rem) ............................................................................................ 1
1 582000330 Tow Pin (Standard) ........................................................................................ 1
1 582000331 Tow Pin (Side Rem) ....................................................................................... 1
2 580078475 Handle ........................................................................................................ 1
3 449034074 Spring Pin ................................................................................................... 1
3 449034001 Roll Pin ............................................................................................................... 1
4 b 524302325 Counterweight (ERP22-25VL) ............................................................................ 1
4 a 524302326 Counterweight (ERP25-30VL) ............................................................................ 1
4 524302327 Counterweight (ERP35VL) ................................................................................. 1
5 940102912 Washer ............................................................................................................... 7
6 580087336 Capscew ............................................................................................................. 3
7 937300924 Nut ...................................................................................................................... 2
8 582000812 Bracket ................................................................................................................ 1
9 931019907 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Long Wheel Base b Short Wheel Base

A976 ©2011 Yale Europe Materials Handling Limited 1-7


GENERAL TRUCK

SIDE PANELS (FIGURE 1-4)

1-8 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

SIDE PANELS
ITEM PART NO. DESCRIPTION QTY
1 580032377 Capscrew ............................................................................................................ 2
2 580086081 Pin ....................................................................................................................... 2
3 504226242 Washer ............................................................................................................... 6
4 449015098 Nut ...................................................................................................................... 2
5 580039438 Capscrew ............................................................................................................ 4
6 580047919 Nut ...................................................................................................................... 12
7 582001303 Bracket ................................................................................................................ 2
8 580096550 Isolator ................................................................................................................ 4
9 580081502 Tube (Locator Side Panel) .................................................................................. 2
10 580048227 Capscrew ............................................................................................................ 2
11 580096118 Trim ..................................................................................................................... 4
12 582006487 Bumper ............................................................................................................... 4
13 502566901 Washer ............................................................................................................... 4
14 940400908 Washer ............................................................................................................... 4
15 580032375 Capscrew ............................................................................................................ 4
16 524301983 Side Panel (Raised - Left Hand) (Horizontal Removal) ...................................... 1
16 524298852 Side Panel (Standard - Left Hand) (Vertical Removal) ....................................... 1
16 524301984 Side Panel (Raised - Right Hand) (Horizontal Removal) .................................... 1
16 524298853 Side Panel (Standard - Right Hand) (Vertical Removal) ..................................... 1
17 580092374 Clip (Side Panel) ................................................................................................. 4

A976 ©2011 Yale Europe Materials Handling Limited 1-9


GENERAL TRUCK

BATTERY REMOVAL (FIGURE 1-5)

1-10 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

BATTERY REMOVAL
ITEM PART NO. DESCRIPTION QTY
1 550002048 Gate (Low Wheel-base) ...................................................................................... 1
1 550002047 Gate (Standard Wheel-base) .............................................................................. 1
2 580087919 Roller .................................................................................................................. 14
3 580096550 Isolator ................................................................................................................ 2
4 580047919 Nut ...................................................................................................................... 4
5 580027573 Nut (Flange) ........................................................................................................ 4
6 582001236 Bracket ................................................................................................................ 2
7 580049231 Capscrew ............................................................................................................ 4
8 a 582001218 Plate Wldmt ........................................................................................................ 1
8 b 582005691 Handle ................................................................................................................ 1
8 b 582005690 Plate Wldmt .................................................................................................... 1
8 b 582002649 Bushing .......................................................................................................... 1
9 582005640 Plate .................................................................................................................... 1
10 580039438 Capscrew ............................................................................................................ 2
11 580041768 Cap ..................................................................................................................... 1
12 582001215 Pin ....................................................................................................................... 1
13 582001216 Lever ................................................................................................................... 1
14 449015002 Nut ...................................................................................................................... 1
15 580088665 Spring ................................................................................................................. 1
16 449001393 Capscrew ............................................................................................................ 1
17 504225240 Nut ...................................................................................................................... 4
18 580026812 Clip ...................................................................................................................... 1
19 524303892 Fastener .............................................................................................................. 1
20 449007034 Screw (M3 x .05 x 12) ......................................................................................... 4
21 580057864 Nut ...................................................................................................................... 1
22 580051442 Magnet ................................................................................................................ 1
23 900010285 Grommet ............................................................................................................. 1
24 580071587 Switch ................................................................................................................. 1

FOOTNOTES:
a → S/N A976B01582H (Riased Hood) (Raised b S/N A976B01583H → (Raised Hood)
Hood)

A976 ©2011 Yale Europe Materials Handling Limited 1-11


GENERAL TRUCK

BATTERY RETENTION AND SPACERS (FIGURE 1-6)

1-12 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

BATTERY RETENTION AND SPACERS


ITEM PART NO. DESCRIPTION QTY
1 580056528 Nut (Shoulder) .................................................................................................... 4
2 580000067 Capscrew ............................................................................................................ 4
3 582001204 Pin ....................................................................................................................... 1
3 582006346 Pin (Alternate Part) ............................................................................................. 1
4 582001203 Retainer .............................................................................................................. 1
5 582001205 Rod ..................................................................................................................... 1
5 582006345 Rod (Alternate Part) ............................................................................................ 1
6 580060020 Nut ...................................................................................................................... 1
6 580060021 Nut (Alternate Part) ............................................................................................. 1
7 582001345 Knob ................................................................................................................... 1
7 580052203 Lens (Blank) (Knob) ............................................................................................ 1
8 a 580027572 Nut ...................................................................................................................... 2
8 b 580044862 Insert ................................................................................................................... 2
9 580081348 Spacer ................................................................................................................ 22
10 580090523 Spacer ................................................................................................................ 2
11 520045581 Capscrew (M10 x 1.5 x 35) ................................................................................. 2
11 580023194 Capscrew (M10 x 1.5 x 45) ................................................................................. 2
11 580090637 Capscrew (M10 x 1.5 x 55) ................................................................................. 2
12 580080516 Bumper ............................................................................................................... 1
13 580029727 Capscrew ............................................................................................................ 2
14 580051432 Nut ...................................................................................................................... 2
15 580090636 Plate .................................................................................................................... 2
16 580019056 Capscrew (M10 x 1.5 x 80) (M10 x 1.5 x 80) ...................................................... 2
16 504231285 Capscrew (M10 x 1.5 x 70) (M10 x 1.5 x 70) ...................................................... 2
16 580009799 Screw (M10 x 1.5 x 50) ....................................................................................... 2
17 a 580027572 Nut ...................................................................................................................... 2
17 b 580044862 Insert ................................................................................................................... 2

FOOTNOTES:
a → S/N A976B01582H (Raised Hood) b S/N A976B01583H → (Raised Hood)

A976 ©2011 Yale Europe Materials Handling Limited 1-13


GENERAL TRUCK

OPERATOR COMPARTMENT (FIGURE 1-7)

1-14 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

OPERATOR COMPARTMENT
KEY:
A: Vertical Battery Removal
B: Horizontal Battery Removal
QTY
ITEM PART NO. DESCRIPTION A B
1 550012177 Cowl ........................................................................................................... 1 ..
1 550012176 Cowl ........................................................................................................... .. 1
2 580056667 Capscrew ................................................................................................... 4 4
3 550008080 Bulkhead .................................................................................................... 1 ..
3 550015349 Bulkhead .................................................................................................... .. 1
4 550002378 Side Plate Wldmt ........................................................................................ 1 ..
4 550002379 Side Plate Wldmt ........................................................................................ .. 1
5 582002218 Capscrew ................................................................................................... 1 1
6 582002219 Tube ........................................................................................................... 1 1
7 580044860 Insert .......................................................................................................... 6 6
8 580032374 Capscrew ................................................................................................... 4 4
9 580056528 Nut (Shoulder) ............................................................................................ 6 6
10 580093935 Capscrew ................................................................................................... 5 5
11 550002376 Side Plate Wldmt ........................................................................................ 1 ..
11 550002377 Side Plate Wldmt ........................................................................................ .. 1

A976 ©2011 Yale Europe Materials Handling Limited 1-15


GENERAL TRUCK

SEATS (FIGURE 1-8)


NON SUSPENSION

1-16 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

SEATS
NON SUSPENSION

ITEM PART NO. DESCRIPTION QTY


1 580085584 Seat Assy (Vinyl) ................................................................................................ 1
1 580085585 Seat Assy (Cloth) ................................................................................................ 1
2 023604600 Lockwasher ......................................................................................................... 4
3 580086327 Capscrew ............................................................................................................ 4

A976 ©2011 Yale Europe Materials Handling Limited 1-17


GENERAL TRUCK

SEATS (FIGURE 1-9)


FULL SUSPENSION — SHEET 2 OF 2

1-18 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

SEATS
FULL SUSPENSION – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 580018642 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 580018643 Latch ............................................................................................................... 1
7 580057307 Nut .................................................................................................................. 2
8 580095460 Kit-Damper Service ............................................................................................. 1
9 580057260 Damper ........................................................................................................... 1
10 580057307 Nut .................................................................................................................. 2
11 580057266 Bolt ................................................................................................................. 2

A976 ©2011 Yale Europe Materials Handling Limited 1-19


GENERAL TRUCK

FENDER (FIGURE 1-10)

1-20 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

FENDER
ITEM PART NO. DESCRIPTION QTY
1 524293909 Fender Extension (LH) (Wide Tread) .................................................................. 1
2 524293910 Fender Extension (RH) (Wide Tread) ................................................................. 1
3 580056527 Capscrew ............................................................................................................ 6
4 580056528 Nut (Shoulder) .................................................................................................... 6

A976 ©2011 Yale Europe Materials Handling Limited 1-21


GENERAL TRUCK

CAB (FIGURE 1-11)


FULL STEEL

1-22 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
FULL STEEL

ITEM PART NO. DESCRIPTION QTY


1 ..... Top Panel and Roof Assembly (FPage 1-38).................................................... 1
2 524329716 Kit-Door (FPage 1-28)....................................................................................... 1
2 524329717 Kit-Door (FPage 1-28)....................................................................................... 1
3 ..... Front Panel (FPage 1-32).................................................................................. 1
4 ..... Rear Panel (FPage 1-44).................................................................................. 1
5 582001130 Channel .............................................................................................................. 1
6 580093718 Insert ................................................................................................................... 4
7 580093735 Capscrew ............................................................................................................ 4
8 940600905 Washer ............................................................................................................... 4
9 580093985 Plug ..................................................................................................................... 2
10 580010741 Plug ..................................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 1-23


GENERAL TRUCK

CAB (FIGURE 1-12)


WITH PVC DOORS

1-24 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
WITH PVC DOORS

ITEM PART NO. DESCRIPTION QTY


1 ..... Top Panel and Roof Assembly (FPage 1-38).................................................... 1
2 580094658 Door Pvc (With Vertical Battery Removal) .......................................................... 2
2 580094659 Door Pvc (With Horizontal Battery Removal) ...................................................... 2
2 524329714 Capscrew ....................................................................................................... 19
3 ..... Front Panel (FPage 1-26).................................................................................. 1
4 ..... Rear Panel (FPage 1-44).................................................................................. 1
5 582001130 Channel .............................................................................................................. 1
6 580093718 Insert ................................................................................................................... 4
7 580093735 Capscrew ............................................................................................................ 4
8 940600905 Washer ............................................................................................................... 4
9 580093985 Plug ..................................................................................................................... 2
10 580010741 Plug ..................................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 1-25


GENERAL TRUCK

CAB (FIGURE 1-13)


FRONT PANEL AND WIPER

1-26 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
FRONT PANEL AND WIPER

ITEM PART NO. DESCRIPTION QTY


1 580091043 Screen (Front) ..................................................................................................... 1
2 580044860 Insert ................................................................................................................... 5
3 449021001 Washer ............................................................................................................... 5
4 449001134 Capscrew ............................................................................................................ 5
5 258743277 Cap ..................................................................................................................... 5
6 580093965 Wire Harness ...................................................................................................... 1
7 580094660 Kit-Wiper (FPage 1-32)...................................................................................... 1
8 580094130 Switch ................................................................................................................. 1
9 449001412 Capscrew ............................................................................................................ 2
10 449021003 Washer ............................................................................................................... 2
11 580093519 Bracket ................................................................................................................ 2

A976 ©2011 Yale Europe Materials Handling Limited 1-27


GENERAL TRUCK

CAB (FIGURE 1-14)


DOOR INSTALLATION

1-28 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
DOOR INSTALLATION

ITEM PART NO. DESCRIPTION QTY


c 524329716 Kit-Door ............................................................................................................... 1
b 524329717 Kit-Door ............................................................................................................... 1
1 b 524312514 Door (Right Hand) (Assembly) ....................................................................... 1
1 c 524297843 Door (Right Hand) (Assembly) ....................................................................... 1
2 b 524312141 Door (Left Hand) (Assembly) .......................................................................... 1
2 c 524297842 Door (Left Hand) (Assembly) .......................................................................... 1
3 582003213 Fitting .............................................................................................................. 4
4 582003212 Pin .................................................................................................................. 4
5 580016584 Washer ........................................................................................................... 4
6 582003208 Hinge (Left Hand, Upper) ............................................................................... 1
6 582003209 Hinge (Right Hand, Upper) ............................................................................. 1
7 582003210 Hinge (Left Hand, Lower) ............................................................................... 1
7 582003211 Hinge (Right Hand, Lower) ............................................................................. 1
8 580028818 Bolt ................................................................................................................. 2
9 580028817 Guard ............................................................................................................. 2
10 580028816 Block (Tapped) ............................................................................................... 2
11 582003217 Striker (Left Hand) .......................................................................................... 1
11 582003218 Striker (Right Hand) ........................................................................................ 1
12 580096199 Bracket ........................................................................................................... 2
13 580095371 Gas Spring (Left Hand) .................................................................................. 1
13 580095372 Gas Spring (Right Hand) ................................................................................ 1
14 580014769 Nut .................................................................................................................. 2
15 580014009 Ball Stud ......................................................................................................... 2
16 524329712 Capscrew ............................................................................................................ 12
17 580044860 Insert ................................................................................................................... 18
18 449021003 Washer ............................................................................................................... 2
19 449001170 Capscrew ............................................................................................................ 2
20 580094577 Cap ..................................................................................................................... 2
21 449021001 Washer ............................................................................................................... 8
22 449001134 Capscrew ............................................................................................................ 6
23 258743277 Cap ..................................................................................................................... 6
24 580041704 Insert ................................................................................................................... 2
a 449001014 Screw .................................................................................................................. 2
a 501702902 Loctite ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated c With Vertical Battery Removal
b With Horizontal Battery Removal

A976 ©2011 Yale Europe Materials Handling Limited 1-29


GENERAL TRUCK

CAB (FIGURE 1-15)


FRONT PANEL ASSEMBLY

1-30 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
FRONT PANEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


580091043 Screen (Front) ..................................................................................................... 1
1 582004301 Front Window ................................................................................................. 1
2 580021466 Seal ................................................................................................................ AR
3 580014768 Screw ............................................................................................................. 5
4 580014767 Washer ........................................................................................................... 6
5 580014766 Washer ........................................................................................................... 6
6 580014765 Washer ........................................................................................................... 6
7 580061837 Washer ........................................................................................................... 6
8 580061836 Bracket ........................................................................................................... 5
9 520042832 Washer ........................................................................................................... 5
10 580014769 Nut .................................................................................................................. 6
11 580016589 Cover (Capscrew Head) ................................................................................. 6
12 580095407 Screw ............................................................................................................. 1
13 580095406 Washer ........................................................................................................... 1
14 580028804 Washer ........................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 1-31


GENERAL TRUCK

CAB (FIGURE 1-16)


FRONT WIPER ASSEMBLY

1-32 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
FRONT WIPER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


580094660 Kit-Wiper ............................................................................................................. 1
1 580095369 Wiper Motor .................................................................................................... 1
2 580095370 Wiper Arm ...................................................................................................... 1
3 580095376 Wiper Blade .................................................................................................... 1
4 582003200 Clip ................................................................................................................. 1
5 582003201 Clamp ............................................................................................................. 2
6 580022805 Hose ............................................................................................................... AR
7 580022804 Connector (Spray Nozzle) .............................................................................. 1
8 580014783 Hose ............................................................................................................... AR
9 580014764 Check Valve ................................................................................................... 1
10 582003199 Bracket ........................................................................................................... 1
11 580077853 Reservoir (Window Washer Assembly) .......................................................... 1
11 580096037 Pump (Windshield Washer, 12V) ............................................................... 1
11 580081898 Cap ............................................................................................................. 1
12 449021003 Washer ........................................................................................................... 4
13 580081886 Capscrew ....................................................................................................... 4

A976 ©2011 Yale Europe Materials Handling Limited 1-33


GENERAL TRUCK

CAB (FIGURE 1-17)


LEFT HAND DOOR ASSEMBLY

1-34 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
LEFT HAND DOOR ASSEMBLY
KEY:
A: With Vertical Battery Removal
B: With Horizontal Battery Removal
QTY
ITEM PART NO. DESCRIPTION A B
524312141 Door ........................................................................................................... .. 1
524297842 Door ........................................................................................................... 1 ..
1 580032669 Seal ............................................................................................................ AR AR
2 580015055 Seal ............................................................................................................ AR AR
3 580016583 Screw ......................................................................................................... 1 1
4 580048656 Washer ....................................................................................................... 1 1
5 580021028 Cover .......................................................................................................... 1 ..
5 582001079 Lockplate .................................................................................................... .. 1
6 580048655 Plate ........................................................................................................... 1 1
7 580092801 Rod ............................................................................................................. 1 1
8 580092796 Tube ........................................................................................................... 1 1
9 580092800 Screw ......................................................................................................... 1 1
10 580092798 Washer ....................................................................................................... 1 1
11 580092797 Door Handle ............................................................................................... 1 1
12 580062102 Fastener ..................................................................................................... 6 6
13 580092802 Cover (Door) .............................................................................................. 1 1
14 580048658 Lock ............................................................................................................ 1 1
15 580092794 Plate ........................................................................................................... 1 1
16 580029110 Screw ......................................................................................................... 4 4
17 580092795 Screw ......................................................................................................... 2 2
18 580048678 Latch .......................................................................................................... 1 1
19 580092789 Door ........................................................................................................... 1 1
20 580092793 Seal ............................................................................................................ 1 ..
20 582001078 Seal ............................................................................................................ .. 1
21 580092792 Grip ............................................................................................................ 1 1
22 580092791 Window (LH Door Bottom) ......................................................................... 1 1
23 580048647 Seal ............................................................................................................ AR AR
24 580092790 Window (LH Door) (FPage 1-48).............................................................. 1 1
25 449021003 Washer ....................................................................................................... .. 3
26 580097084 Screw ......................................................................................................... .. 1

A976 ©2011 Yale Europe Materials Handling Limited 1-35


GENERAL TRUCK

CAB (FIGURE 1-18)


RIGHT HAND DOOR ASSEMBLY

1-36 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
RIGHT HAND DOOR ASSEMBLY
KEY:
A: With Vertical Battery Removal
B: With Horizontal Battery Removal
QTY
ITEM PART NO. DESCRIPTION A B
524312514 Door ........................................................................................................... .. 1
524297843 Door ........................................................................................................... 1 ..
1 580092804 Window .................................................................................................. 1 1
2 580048647 Seal ........................................................................................................ AR AR
3 580092792 Grip ........................................................................................................ 1 1
4 580092793 Seal ........................................................................................................ 1 ..
4 582001078 Seal ........................................................................................................ .. 1
5 580092803 Door ....................................................................................................... 1 1
6 580062025 Screw ..................................................................................................... 4 4
7 580062032 Handle ................................................................................................... 1 1
8 580092794 Plate ....................................................................................................... 1 1
9 580029110 Screw ..................................................................................................... 4 4
10 580092807 Cover ..................................................................................................... 1 1
11 580032669 Seal ........................................................................................................ AR AR
12 580015055 Seal ........................................................................................................ AR AR
13 580022274 Nut ......................................................................................................... 2 2
14 449007018 Screw ..................................................................................................... 2 2
15 580062036 Lever ...................................................................................................... 1 1
16 449021003 Washer .................................................................................................. 2 ..
16 449021003 Washer .................................................................................................. .. 11
17 580092806 Rod ........................................................................................................ 1 1
18 580062102 Fastener ................................................................................................. 7 7
19 580048654 Latch ...................................................................................................... 1 1
20 580092795 Screw ..................................................................................................... 2 2
21 580064169 Screw ..................................................................................................... .. 6
22 580097103 Plate ....................................................................................................... .. 1
23 580097102 Plate ....................................................................................................... .. 1
24 580097100 Cover ..................................................................................................... .. 1
25 580097100 Cover ..................................................................................................... .. 1
26 580014813 Screw ..................................................................................................... .. 6
27 580097101 Clamp .................................................................................................... .. 1

A976 ©2011 Yale Europe Materials Handling Limited 1-37


GENERAL TRUCK

CAB (FIGURE 1-19)


TOP PANEL AND ROOF LINER

1-38 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
TOP PANEL AND ROOF LINER

ITEM PART NO. DESCRIPTION QTY


1 580096325 Kit-Top Screen .................................................................................................... 1
2 580094577 Cap ..................................................................................................................... 15
3 449001121 Capscrew ............................................................................................................ 11
4 449021003 Washer ............................................................................................................... 15
5 449015002 Nut ...................................................................................................................... 4
6 580096356 Headliner ............................................................................................................ 1
7 580097506 Dome Light ......................................................................................................... 1
8 580093848 Screw .................................................................................................................. 2
a 580096546 Adhesive ............................................................................................................. 1
a 580096547 Activator .............................................................................................................. AR
a 580096548 Primer ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 1-39


GENERAL TRUCK

CAB (FIGURE 1-20)


TOP PANEL ASSEMBLY

1-40 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
TOP PANEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


580096325 Kit-Top Screen (Assembly) ................................................................................. 1
1 582004284 Grommet ........................................................................................................ 2
2 ..... Bracket ........................................................................................................... 1
3 582004283 Screen ............................................................................................................ 1
4 582004304 Screen ............................................................................................................ 1
5 582004285 Screen ........................................................................................................ 1
6 582004287 Screen ........................................................................................................ 1
7 582004286 Roof Panel (Assembly) .............................................................................. 1
8 449001412 Capscrew ................................................................................................... 4
9 449021003 Washer ....................................................................................................... 4
10 449015002 Nut .............................................................................................................. 4

A976 ©2011 Yale Europe Materials Handling Limited 1-41


GENERAL TRUCK

CAB (FIGURE 1-21)


ROOF PANEL ASSEMBLY

1-42 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
ROOF PANEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


582004286 Roof Panel .......................................................................................................... 1
1 582004288 Screen ............................................................................................................ 1
2 582004289 Pin .................................................................................................................. 1
3 582004290 Hinge .............................................................................................................. 2
4 504226242 Washer ........................................................................................................... 3
5 504229298 Nut .................................................................................................................. 2
6 582004297 Plate ............................................................................................................... 1
7 580017101 Washer ........................................................................................................... 2
8 582004292 Grip ................................................................................................................. 1
9 449021003 Washer ........................................................................................................... 2
10 449015002 Nut .................................................................................................................. 4
11 580022847 Cover (Capscrew Head) ................................................................................. 1
12 582004291 Grip ................................................................................................................. 1
13 582004293 Spring ............................................................................................................. 1
14 582004294 Screw ............................................................................................................. 1
15 582004295 Seal ................................................................................................................ AR
a 582004296 Plate ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 1-43


GENERAL TRUCK

CAB (FIGURE 1-22)


REAR PANEL AND WIPER

1-44 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
REAR PANEL AND WIPER

ITEM PART NO. DESCRIPTION QTY


1 580092028 Kit-Rear Screen (FPage 1-46)........................................................................... 1
2 258743277 Cap ..................................................................................................................... 4
3 449001013 Capscrew ............................................................................................................ 4
4 449021001 Washer ............................................................................................................... 4
5 580044861 Insert ................................................................................................................... 4
6 580041704 Insert ................................................................................................................... 9
7 582003207 Screw .................................................................................................................. 4
8 580008949 Screw .................................................................................................................. 5
9 580093968 Wire Harness (Rear Wiper) ................................................................................ 1
10 580094130 Switch ................................................................................................................. 1
11 582003205 Wiper Motor ........................................................................................................ 1
12 580094205 Bracket ................................................................................................................ 1
13 580014780 Wiper Blade ........................................................................................................ 1
14 580095428 Wiper Arm ........................................................................................................... 1
15 580044860 Insert ................................................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 1-45


GENERAL TRUCK

CAB (FIGURE 1-23)


REAR PANEL ASSEMBLY

1-46 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
REAR PANEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


580092028 Kit-Rear Screen .................................................................................................. 1
1 582003203 Rear Screen ................................................................................................... 1
2 580021466 Seal ................................................................................................................ AR
3 580016589 Cover (Capscrew Head) ................................................................................. 4
4 580080533 Plate ............................................................................................................... 1
5 504226242 Washer ........................................................................................................... 8
6 580014767 Washer ........................................................................................................... 4
7 580014766 Washer ........................................................................................................... 4
8 580095410 Washer ........................................................................................................... 2
9 580095409 Hinge .............................................................................................................. 2
10 580014768 Screw ............................................................................................................. 2
11 580095414 Screw ............................................................................................................. 2
12 580095413
582003206 Plate ............................................................................................................... 2
13 504229298 Nut .................................................................................................................. 4
14 580022901 Cover (Capscrew Head) ................................................................................. 2
15 580014009 Ball Stud ......................................................................................................... 4
16 580095417 Gas Spring ..................................................................................................... 2
17 580095415 Knob ............................................................................................................... 2
18 580095416 O-Ring ............................................................................................................ 2
19 449001014 Screw ............................................................................................................. 2
20 580095423 Plug ................................................................................................................ 2
21 580095418 Grip ................................................................................................................. 2
22 580095427 Latch ............................................................................................................... 2
23 505970500 Nut .................................................................................................................. 2
24 449021003 Washer ........................................................................................................... 2
25 580095422 Washer ........................................................................................................... 2
26 580095429 Plug ................................................................................................................ 1
27 580095419 Connector ....................................................................................................... 2
28 580095421 Washer ........................................................................................................... 4
29 580095420 Washer ........................................................................................................... 2
30 580095424 Washer ........................................................................................................... 2
31 580095426 Nut .................................................................................................................. 2
32 582003204 Bracket ........................................................................................................... 1
33 582003207 Screw ............................................................................................................. 4

A976 ©2011 Yale Europe Materials Handling Limited 1-47


GENERAL TRUCK

CAB (FIGURE 1-24)


WINDOW — LH DOOR

1-48 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
WINDOW – LH DOOR

ITEM PART NO. DESCRIPTION QTY


580092790 Window (LH Door) .............................................................................................. 1
1 580084066 Seal ................................................................................................................ AR
2 582003542 Seal ................................................................................................................ AR
3 580075139 Strip Seal ........................................................................................................ AR
4 582003537 Sliding Window ............................................................................................... 1
5 580084063
582003541 Guide .............................................................................................................. 4
6 582003539 Latch ............................................................................................................... 1
7 582003540 Seal ................................................................................................................ 1
8 582003536 Sliding Window ............................................................................................... 1
9 580079560
582005270 Latch ............................................................................................................... 1
9 580079560
582005270 Latch (Alternate Part) ..................................................................................... 1
10 582003538 Clip ................................................................................................................. 6
11 580025717 Edge Protector ............................................................................................... 1
12 582003535 Window Frame ............................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 1-49


GENERAL TRUCK

CAB (FIGURE 1-25)


WINDOW — RH DOOR

1-50 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

CAB
WINDOW – RH DOOR

ITEM PART NO. DESCRIPTION QTY


580092804 Window ............................................................................................................... 1
1 582005283 Sliding Window ............................................................................................... 1
2 582003540 Seal ................................................................................................................ 1
3 582005284 Sliding Window ................................................................................................... 1
4 582003542 Seal ..................................................................................................................... AR
5 580084066 Seal ..................................................................................................................... AR
6 582003539 Latch ................................................................................................................... 1
7 580075139 Strip Seal ............................................................................................................ 1
8 582003538 Clip ...................................................................................................................... 6
9 582005282 Window Frame .................................................................................................... 1
10 580025717 Edge Protector .................................................................................................... AR
11 580084063
582003541 Guide .................................................................................................................. 4
12 580079560
582005270 Latch (Mounted from Inside) ............................................................................... 1
12 582005269 Latch (Mounted from Outside) ............................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 1-51


GENERAL TRUCK

SEATS (FIGURE 1-26)


FULL SUSPENSION — SHEET 1 OF 2

1-52 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

SEATS
FULL SUSPENSION – SHEET 1 OF 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
580086312 Seat Assembly (Cloth-Maxium Travel) (Full Suspension) .......................... 1 1
580086313 Seat Assembly (Vinyl-Maxium Travel) (Full Suspension) .......................... 1 1
580086311 Seat Assembly (Vinyl w/Swivel) (Full Suspension) .................................... 1 1
580086310 Seat Assembly (Cloth w/Swivel) (Full Suspension) ................................... 1 1
582005762 Seat-Full Suspension (Vinyl) (High Back) .................................................. 1 1
582005761 Seat-Full Suspension (Cloth) (High Back) ................................................. 1 1
1 580095476 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
1 580095473 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
2 580095474 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 580095471 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 580057271 Screw ............................................................................................ 2 2
3 580095475 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 580095472 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 580073651 Spring ............................................................................................ 2 2
3 580032260 Cotter Pin (Hair) ............................................................................ 2 2
4 580095462 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
4 ..... U-Joint ................................................................................................... 1 1
5 580095464 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 580095463 Kit-Service (Front Panel) (Without Swivel) ............................................ 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
6 580095477 Kit-Seat Rail ........................................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 580057307 Nut ..................................................................................................... 4 4
7 580084952 Armrest (LH) ............................................................................................... 1 1
8 580057451 Washer ....................................................................................................... 2 1
9 311207098 Screw ......................................................................................................... 2 1
10 023021000 Roll Pin ....................................................................................................... 1 1
11 502097909 Locknut ....................................................................................................... 2 2
12 580062078 Kit-Seat Belt (Black) ................................................................................... 1 1
13 502398907 Washer ....................................................................................................... 3 3
14 580056005 Washer ....................................................................................................... 3 3

A976 ©2011 Yale Europe Materials Handling Limited 1-53


GENERAL TRUCK

SEATS
FULL SUSPENSION – SHEET 1 OF 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
15 203081600 Capscrew ................................................................................................... 2 1
15 203081800 Capscrew ................................................................................................... .. 1
16 203142800 Capscrew ................................................................................................... 2 1
17 062151600 Capscrew ................................................................................................... 2 1
18 580092600 Block .......................................................................................................... 2 1
18 582002535 Spacer (Alternate Part) .............................................................................. 2 1
19 582004554 Plate (Max Travel Mounting) ...................................................................... 2 2
20 580056815 Capscrew (Max Travel Seat Mount) ........................................................... 4 4
21 518803677 Nut .............................................................................................................. 4 2
22 580093020 Bracket ....................................................................................................... 1 ..
23 580084954 Armrest (RH) .............................................................................................. 1 ..
23 580096837 Armrest (RH) (Electro-Hydraulic Control) (FPage 1-62)........................... .. 1
a 580084955 Seat Cover (Right-Hand Side) ................................................................... 1 ..
a 580093325 Spacer ........................................................................................................ .. 1
a 580049884 Sensor (Operator Presence) ...................................................................... 1 1
a 580091801 Wire Harness ............................................................................................. 1 1
a 580014465 Information Case (Kit) ................................................................................ 1 1
28 580018616 Plate (Book Box) .................................................................................... 1 1
28 580018613 Box (Book) ............................................................................................. 1 1
28 580018614 Cover ..................................................................................................... 1 1
28 580018567 Screw ..................................................................................................... 4 4
a 582012046 Bracket (Angle Controller) .......................................................................... 1 1
580095465 Kit-Service Internal Tether-80 MM Travel (Max Travel) ............................. 1 1
580095466 Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................ 1 1
580095467 Kit-Service Internal Tether-40 MM Travel (Low Profile) ............................. 1 1
a 582014270 Kit (Mechanical Lumbar) ............................................................................ 1 1

FOOTNOTES:
a Not Illustrated

1-54 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 1-55


GENERAL TRUCK

LABELS (FIGURE 1-27)


EXTERIOR

1-56 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY


1 524208880 Label (Yale) ........................................................................................................ 4
2 505974557 Label (Pinch Point) ............................................................................................. 2
3 505974597 Label (Lifting Eye) ............................................................................................... 3
4 580058820 Label (Mast Warning) ......................................................................................... 2
5 505972566 Label (No Riders) ................................................................................................ 2
6 580059789 Label (Swivel Seat Caution) ............................................................................... 1
7 580067649 Warning Label ..................................................................................................... 2
8 524309148 Label (Yale) ........................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 1-57


GENERAL TRUCK

LABELS (FIGURE 1-28)


INTERIOR

1-58 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY


1 504238219 Label (Mast Warning) ......................................................................................... 1
2 580008064 Nameplate Cover ................................................................................................ 1
3 524220529 Nameplate (Nameplate Incomplete Truck) (Cover) ............................................ 1
4 505976530 Rivet .................................................................................................................... 4
5 524333036 Label (Standard Performance) ........................................................................... 1
5 524333037 Label (Enhanced Performance) .......................................................................... 1
6 524162256 Label (Patents and Trademarks) ........................................................................ 1
7 518797644 Label (Battery Spacer) ........................................................................................ 1
8 504231235 Label (Operator Manual) ..................................................................................... 1
9 504955200 Label (Tilt Column) ............................................................................................. 1
10 580055312 Label (Operator Warning) ................................................................................... 1
11 505973524 Label (Operator Restraint) .................................................................................. 2

A976 ©2011 Yale Europe Materials Handling Limited 1-59


GENERAL TRUCK

LABELS (FIGURE 1-29)


HYDRAULIC CONTROL FUNCTIONS

1-60 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

LABELS
HYDRAULIC CONTROL FUNCTIONS

ITEM PART NO. DESCRIPTION QTY


1 580087338 Label ................................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 1-61


GENERAL TRUCK

ARMREST SLIDER ASSEMBLY (FIGURE 1-30)


(→ 9/2010)

1-62 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

ARMREST SLIDER ASSEMBLY


(→ 9/2010)

ITEM PART NO. DESCRIPTION QTY


1 580096837 Armrest (RH) ....................................................................................................... 1
1 ..... Armrest (Handle Slide Assy) .......................................................................... 1
1 ..... Armrest (Handle slide - Upper) ....................................................................... 1
1 580096260 Handle (Slider) ........................................................................................... 1
2 580083302 Armrest (Slider) .......................................................................................... 1
3 580097245 Screw ......................................................................................................... 2
4 580092816 Bracket Wldmt ................................................................................................ 1
5 582002565 Bracket Wldmt ................................................................................................ 1
6 580032377 Capscrew ....................................................................................................... 2
7 504230271 Nut .................................................................................................................. 6
7 940400908 Washer ........................................................................................................... 6
8 580092815 Washer ........................................................................................................... 2
9 504071785 Washer ........................................................................................................... 1
10 909882404 Nut .................................................................................................................. 1
11 580041704 Insert .............................................................................................................. 3
12 580083301 Washer ............................................................................................................... 1
13 580012279 Capscrew ............................................................................................................ 1
14 582003730 Cover .................................................................................................................. 1
15 932728910 Capscrew ............................................................................................................ 5
16 582003731 Cover (Mini-Lever Inner) ..................................................................................... 1
17 203142800 Capscrew ............................................................................................................ 1
18 518803677 Nut ...................................................................................................................... 2
18 940600908 Washer (Star Washer) ........................................................................................ 1
19 062151600 Capscrew ............................................................................................................ 1
20 580046139 Clip ...................................................................................................................... 2
21 580092600 Block ................................................................................................................... 1
a 900014292 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 1-63


GENERAL TRUCK

ARMREST SLIDER ASSEMBLY (FIGURE 1-31)


(9/2010 →)

1-64 ©2011 Yale Europe Materials Handling Limited A976


GENERAL TRUCK

ARMREST SLIDER ASSEMBLY


(9/2010 →)

ITEM PART NO. DESCRIPTION QTY


582002564 Armrest (Slider with Mini Lever) .......................................................................... 1
1 ..... Armrest (Handle Slide - Upper) ...................................................................... 1
1 580083302 Armrest (Slider) .......................................................................................... 1
2 580096260 Handle (Slider) ........................................................................................... 1
3 580097245 Screw ......................................................................................................... 2
4 582002565 Bracket Wldmt ................................................................................................ 1
5 940400908 Washer ........................................................................................................... 4
6 504230271 Nut .................................................................................................................. 4
7 580032377 Capscrew ....................................................................................................... 2
8 580041704 Insert .............................................................................................................. 3
9 ..... Armrest (Handle Slide Assy) .......................................................................... 1
9 580083302 Armrest (Slider) .......................................................................................... 1
10 580096260 Handle (Slider) ........................................................................................... 1
11 580097245 Screw ......................................................................................................... 2
12 504230271 Nut ...................................................................................................................... 2
13 940400908 Washer ............................................................................................................... 2
14 580012279 Capscrew ............................................................................................................ 1
15 582002619 Spacer ................................................................................................................ 1
16 062151600 Capscrew ............................................................................................................ 1
17 582002535 Spacer ................................................................................................................ 1
18 582003682 Bracket ................................................................................................................ 1
19 203142800 Capscrew ............................................................................................................ 1
20 582002534 Cover Plate ......................................................................................................... 1
21 518803677 Nut ...................................................................................................................... 2
22 582003730 Cover .................................................................................................................. 1
23 932728910 Capscrew ............................................................................................................ 5
24 582003731 Cover .................................................................................................................. 1
25 909882404 Nut ...................................................................................................................... 1
26 504071785 Washer ............................................................................................................... 1
27 580092815 Washer ............................................................................................................... 2
28 ..... Mini-Lever Control Arm (FPage 2-32, FPage 2-34)......................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 1-65


GENERAL TRUCK

NOTES

1-66 ©2011 Yale Europe Materials Handling Limited A976


SECTION 2

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

AUXILIARY PLUG AND WIRE HARNESS ...................................................................................................... 2-4


BATTERY CONNECTOR ................................................................................................................................ 2-28
CAB
HEATER ASSEMBLY ................................................................................................................................. 2-20
CAB HEATER .................................................................................................................................................. 2-18
CONTACTOR .................................................................................................................................................. 2-14
CONTACTOR ASSEMBLY ............................................................................................................................. 2-12
CONTROL PANEL ASSEMBLY ...................................................................................................................... 2-8
CONTROL PANELS ........................................................................................................................................ 2-6
CONTROLLER ASSEMBLY (TRACTION MOTOR) ....................................................................................... 2-10
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-2
LIGHTS
STOP, TAIL, TURN, BACK-UP, AND STROBE - WITH OVERHEAD GUARD .......................................... 2-30
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-32
4 FUNCTION ............................................................................................................................................... 2-34
POWER CABLES ............................................................................................................................................ 2-24
TILT SENSOR GROUP ................................................................................................................................... 2-16
TURN SIGNAL ................................................................................................................................................ 2-22
WIPER HARNESS SYSTEM ........................................................................................................................... 2-23
WIRE HARNESS
BACK-UP ALARM STROBE - WITHOUT CONVERTER ............................................................................ 2-76
EMERGENCY DISCONNECT .................................................................................................................... 2-84
FAN ADAPTOR ........................................................................................................................................... 2-80
FAN ADAPTOR - ALTERNATE PART ........................................................................................................ 2-82
FRONT WIPER ........................................................................................................................................... 2-40
HEATER - 80V ............................................................................................................................................ 2-73
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND ................................................................................ 2-65
LIGHTS WITH OVERHEAD GUARD - LEFT HAND ................................................................................... 2-66
LIGHTS WITH OVERHEAD GUARD - LEFT HAND, WITH TURN SIGNAL .............................................. 2-68
MAIN LIGHTS SYSTEM .............................................................................................................................. 2-63
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 2 ...................................................................... 2-50
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 2 ...................................................................... 2-54
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 .............................................................................. 2-42
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 .............................................................................. 2-46
MANUAL INTERLOCK ................................................................................................................................ 2-75
REAR WIPER .............................................................................................................................................. 2-39
SEAT - MANUAL HYDRAULICS ................................................................................................................. 2-57
SEAT - ELECTRONIC HYDRAULICS ........................................................................................................ 2-58
STEERING COLUMN ................................................................................................................................. 2-60
SYNCHRONOUS STEERING ..................................................................................................................... 2-62
TURN SIGNAL ............................................................................................................................................ 2-72
TURN SIGNAL ............................................................................................................................................ 2-78
WIRE HARNESS (LIGHTS)
WITH OVERHEAD GUARD AND TURN SIGNALS - WITH DROP-DOWN BATTERY BOX ..................... 2-70

A976 ©2011 Yale Europe Materials Handling Limited 2-1


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 2-1)

2-2 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
KEY:
A: With Manual Hydraulics
B: With Electro-Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 580088723 Wire Harness (Seat) (FPage 2-57)........................................................... 1 ..
1 580088670 Wire Harness (Seat) ................................................................................... .. 1
2 582004739 Wire Harness (Synchronous Steering) (FPage 2-62)............................... 1 1
3 580047200 Screw ......................................................................................................... 2 2
4 580093617 Wire Harness (Steering Column) (FPage 2-60)........................................ 1 1
5 580092987 Cover (Seat Side Electrical) ....................................................................... 1 1
6 580092732 Capscrew ................................................................................................... 2 2
7 580079741 Grommet .................................................................................................... 1 1
8 580078476 Display ....................................................................................................... 1 1
8 580087593 Ignition Switch ........................................................................................ 1 1
9 580087963 Wire Harness Assembly (FPage 2-65)..................................................... 1 1
10 580027573 Nut (Flange) ............................................................................................... 1 1
11 580030966 Capscrew ................................................................................................... 1 1
12 580090485 Horn ........................................................................................................... 1 1
13 582005078 Connector ................................................................................................... 1 1
14 580042567 Clamp ......................................................................................................... 2 2
15 580041370 Clamp ......................................................................................................... 2 2
16 580097314 Wire Harness (Main) (FPage 2-42, FPage 2-46)..................................... 1 ..
16 580097315 Wire Harness (Main) (FPage 2-50, FPage 2-54)..................................... .. 1
17 582003754 Relay .......................................................................................................... 1 1
17 582010004 Relay (Alternate Part) ................................................................................. 1 1
18 580085375 Relay .......................................................................................................... .. 2
19 580008220 Capscrew ................................................................................................... 2 3
20 582007762 Clip ............................................................................................................. 3 4
21 940400903 Washer ....................................................................................................... 2 2
22 582000787 Bracket ....................................................................................................... 1 1
22 582013729 Bracket ....................................................................................................... 1 1
23 580025914 Clip ............................................................................................................. 3 3
504240712 Key Set ....................................................................................................... 1 1

A976 ©2011 Yale Europe Materials Handling Limited 2-3


ELECTRICAL SYSTEM

AUXILIARY PLUG AND WIRE HARNESS (FIGURE 2-2)

ITEM PART NO. DESCRIPTION QTY


1 580058844 Receptacle .......................................................................................................... 1
2 582000819 Wire Harness (Aux Plug) .................................................................................... 1
3 500383916 Terminal ......................................................................................................... 2
4 582001181 Label ............................................................................................................... 1
5 582000739 Fuse Holder .................................................................................................... 1
5 500903103 Fuse (15 Amp) ................................................................................................ 1
6 582001182 Label ............................................................................................................... 1
7 580025560 Clip ................................................................................................................. 1
8 ..... DC-DC Converter Harness ............................................................................. 1
8 505968533 Connector ................................................................................................... 1
8 505968514 Terminal (Pin) ............................................................................................. 2
8 505968540 Connector (Secondary Lock) ..................................................................... 1

2-4 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-5


ELECTRICAL SYSTEM

CONTROL PANELS (FIGURE 2-3)

2-6 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

CONTROL PANELS
ITEM PART NO. DESCRIPTION QTY
1 580047714 Capscrew ............................................................................................................ 2
2 580026621 Nut ...................................................................................................................... 3
3 582000321 Contactor (FPage 2-12)..................................................................................... 1
4 580089953 Cover .................................................................................................................. 1
5 580049231 Capscrew ............................................................................................................ 1
6 580074868 Master Controller (VSM) (Manual Hydraulic) ...................................................... 1
6 580074863 Master Controller (VSM) (Electro-Hydraulic) ...................................................... 1
7 582004351 Bracket ................................................................................................................ 1
8 580087337 Capscew ............................................................................................................. 1
9 580056528 Nut (Shoulder) .................................................................................................... 1
10 ..... Control (Traction Motor) (FPage 2-10).............................................................. 1
11 580090672 Bolt ...................................................................................................................... 3
12 580090805 Mounting Weldment (Heat Sink) ......................................................................... 1
13 ..... Control Panel Assembly (FPage 2-8)................................................................ 1
14 580077405 Capscrew ............................................................................................................ 1
15 580027572 Nut ...................................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-7


ELECTRICAL SYSTEM

CONTROL PANEL ASSEMBLY (FIGURE 2-4)

2-8 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

CONTROL PANEL ASSEMBLY


KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
1 580090806 Heatsink ..................................................................................................... 1 1
2 580046726 Spacer ........................................................................................................ 2 2
3 580078620 Fan (12 V) .................................................................................................. 2 2
4 580051609 Guard ......................................................................................................... 2 2
5 580093848 Screw ......................................................................................................... 8 8
6 580026812 Clip ............................................................................................................. 2 2
7 580056613 Fastener ..................................................................................................... 2 2
8 582000178 Splash Guard ............................................................................................. 1 1
9 580078624 Controller Pump (72/80 Volt) ...................................................................... 1 ..
9 580078626 Controller Pump (80 Volt) ........................................................................... .. 1
10 580036662 Capscrew ................................................................................................... 4 6

A976 ©2011 Yale Europe Materials Handling Limited 2-9


ELECTRICAL SYSTEM

CONTROLLER ASSEMBLY (TRACTION MOTOR) (FIGURE 2-5)

2-10 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

CONTROLLER ASSEMBLY (TRACTION MOTOR)


ITEM PART NO. DESCRIPTION QTY
1 580090806 Heatsink .............................................................................................................. 1
2 580046726 Spacer ................................................................................................................ 2
3 582005904 Fan (12V) ............................................................................................................ 2
4 580051609 Guard .................................................................................................................. 2
5 582005905 Screw .................................................................................................................. 8
6 580026812 Clip ...................................................................................................................... 2
7 580056613 Fastener .............................................................................................................. 2
8 582000180 Bracket ................................................................................................................ 1
9 580079935 Controller ............................................................................................................ 2
10 582000176 Splash Guard ...................................................................................................... 2
11 580030967 Capscrew ............................................................................................................ 4
12 582000179 Bracket ................................................................................................................ 1
13 580068208 Bolt ...................................................................................................................... 4
14 582002418 Spacer ................................................................................................................ 4

A976 ©2011 Yale Europe Materials Handling Limited 2-11


ELECTRICAL SYSTEM

CONTACTOR ASSEMBLY (FIGURE 2-6)

2-12 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

CONTACTOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
582000321 Contactor ............................................................................................................ 1
1 582000322 Contactor (FPage 2-14)................................................................................ 1
2 580096191 Buss Bar ......................................................................................................... 1
3 580035780 Thermistor ...................................................................................................... 1
3 580088826 Thermistor .................................................................................................. 2
3 582001171 Thermistor .................................................................................................. 2
3 580035779 E-Ring ........................................................................................................ 2
3 580060043 Heat Shrink ................................................................................................ AR
4 940400906 Washer ........................................................................................................... 2
5 449007014 Screw ............................................................................................................. 2
6 582000483 Buss Bar ......................................................................................................... 1
7 449007004 Screw ............................................................................................................. 4
8 580001385 Terminal Post ................................................................................................. 2
9 449015014 Nut .................................................................................................................. 2
10 504235284 Fuse (500 Amp) .............................................................................................. 1
11 449007033 Screw ............................................................................................................. 2
12 940004902 Washer ........................................................................................................... 2
13 580062127 Fuse (5 Amp) .................................................................................................. 1
14 500903103 Fuse (15 Amp) ................................................................................................ 3
15 580046783 Fuse Connector .............................................................................................. 3
16 503891203 Fuse Block ...................................................................................................... 1
17 582000175 Wire ................................................................................................................ 1
17 518807689 E-Spade ..................................................................................................... 1
18 582000170 Bracket ........................................................................................................... 1
19 580047714 Capscrew ............................................................................................................ 2
20 580026621 Nut ...................................................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 2-13


ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-7)

2-14 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

CONTACTOR
ITEM PART NO. DESCRIPTION QTY
582000322 Contactor ............................................................................................................ 1
1 296321162 Screw ............................................................................................................. 2
2 582000829 Cover .............................................................................................................. 1
3 580095967 Return Spring ................................................................................................. 1
4 580095966 Contact ........................................................................................................... 1
5 580095965 Washer ........................................................................................................... 1
6 580095964 Plunger ........................................................................................................... 1
7 580095963 Coil And Frame .............................................................................................. 1
8 580001246 End Cap ......................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-15


ELECTRICAL SYSTEM

TILT SENSOR GROUP (FIGURE 2-8)

ITEM PART NO. DESCRIPTION QTY


1 582000367 Bracket ................................................................................................................ 1
2 580067370 Capscrew ............................................................................................................ 1
3 580047034 Capscrew ............................................................................................................ 2
4 449015112 Locknut ............................................................................................................... 2
5 580092294 Bracket ................................................................................................................ 1
6 580059356 Sensor (Mast Position) ....................................................................................... 1
7 500136913 Grommet ........................................................................................................ 2
8 580022894 Connector ....................................................................................................... 1
8 505968514 Terminal (Pin) ............................................................................................. 3
8 520038872 Connector (Secondary Lock) ..................................................................... 1

2-16 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-17


ELECTRICAL SYSTEM

CAB HEATER (FIGURE 2-9)

2-18 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

CAB HEATER
ITEM PART NO. DESCRIPTION QTY
1 580094661
582008459 Kit-Cab Heater (FPage 2-20)............................................................................. 1
2 580096533 Wire Harness (Heater) (FPage 2-73)................................................................ 1
3 580095953 Contactor (48 Volt) .............................................................................................. 1
4 505970552 Boot .................................................................................................................... 2
5 449007004 Screw .................................................................................................................. 2
6 940004903 Washer ............................................................................................................... 2
7 449015012 Nut ...................................................................................................................... 2
8 449015024 Nut ...................................................................................................................... 2
9 940004902 Washer ............................................................................................................... 2
10 580049624 Capscrew ............................................................................................................ 2
11 580096409 Plate Wldmt ........................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 2-19


ELECTRICAL SYSTEM

CAB (FIGURE 2-10)


HEATER ASSEMBLY

2-20 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

CAB
HEATER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


580094661
582008459 Kit-Cab Heater .................................................................................................... 1
1 582002103 Cable .............................................................................................................. 1
2 582002104 Control Panel .................................................................................................. 1
3 582002109 Thermistor ...................................................................................................... 1
4 582010036 Heater Element .............................................................................................. 1
5 582010040 Filter ............................................................................................................... 1
6 582002112 Filter (EMC) .................................................................................................... 1
7 582010037 Fan ................................................................................................................. 1
8 582002110 Thermistor ...................................................................................................... 1
9 582010038 Controller ........................................................................................................ 1
10 582010039 Filter ............................................................................................................... 1
a 582010041 Fuse ............................................................................................................... 1
a 582010042 Fuse Holder .................................................................................................... 1
a 582010043 Contact ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 2-21


ELECTRICAL SYSTEM

TURN SIGNAL (FIGURE 2-11)

ITEM PART NO. DESCRIPTION QTY


1 580093288 Wire Harness (Left Hand OHG with Turn Signals) ............................................. 1
2 582009864 Wire Harness (Turn Signal) (FPage 2-72)......................................................... 1
3 580096675 Switch Assembly ................................................................................................. 1
4 580092485 Flasher ................................................................................................................ 1
5 582007762 Clip ...................................................................................................................... 1
6 506395532 Capscrew ............................................................................................................ 1
7 580095115 Bracket (Guide) ................................................................................................... 1
8 931109909 Screw (Telscoping) ............................................................................................. 2
8 449007040 Screw (Non-Telscoping) ..................................................................................... 2
9 580095116 Bracket (Turn Signal) .......................................................................................... 1
10 580094284 Self Tapping Screw ............................................................................................. 2
11 580095117 Spacer (Turn Signal) (Telscoping) ...................................................................... 1

2-22 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIPER HARNESS SYSTEM (FIGURE 2-12)

ITEM PART NO. DESCRIPTION QTY


1 580093968 Wire Harness (Rear Wiper) (FPage 2-39)......................................................... 1
2 580094130 Switch ................................................................................................................. 1
3 580093965 Wire Harness (Front Wiper) (FPage 2-40)........................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 2-23


ELECTRICAL SYSTEM

POWER CABLES (FIGURE 2-13)

2-24 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 580091587 Power Cable (Contactor) ............................................................................ 1 ..
1 501924913 Terminal ................................................................................................. 1 ..
1 505959529 Cable ..................................................................................................... AR ..
1 518796632 E-Ring .................................................................................................... 1 ..
1 580091582 Power Cable (Contactor) ............................................................................ .. 1
1 501924913 Terminal ................................................................................................. .. 1
1 505959529 Cable ..................................................................................................... .. AR
1 518796632 E-Ring .................................................................................................... .. 1
2 582002417 Power Cable (Contactor) ............................................................................ 1 1
2 501924913 Terminal ................................................................................................. 1 1
2 520045571 E-Ring .................................................................................................... 1 1
2 582005596 Boot ....................................................................................................... 1 1
2 520043811 Cable ..................................................................................................... AR AR
3 582002767 Power Cable (Contactor) ............................................................................ 1 ..
3 501924913 Terminal ................................................................................................. 1 ..
3 580044773 E-Ring .................................................................................................... 1 ..
3 520043811 Cable ..................................................................................................... AR ..
3 582002766 Power Cable (Contactor) ............................................................................ .. 1
3 501924913 Terminal ................................................................................................. .. 1
3 580044773 E-Ring .................................................................................................... .. 1
3 520043811 Cable ..................................................................................................... .. AR
4 580026621 Nut .............................................................................................................. 2 4
5 504240791 Clamp ......................................................................................................... 2 2
6 580047714 Capscrew ................................................................................................... 1 3
7 580003473 Clamp ......................................................................................................... 1 ..
8 580012987 Nut .............................................................................................................. 1 ..
8 582005215 Clamp ......................................................................................................... .. 2
9 582002714 Power Cable (Contactor) ............................................................................ 1 1
9 518796632 E-Ring .................................................................................................... 1 1
9 501924913 Terminal ................................................................................................. 1 1
9 ..... Boot ....................................................................................................... 1 1
9 520043811 Cable ..................................................................................................... AR AR
10 582002905 Power Cable (Contactor) ............................................................................ 1 1
10 501924913 Terminal ................................................................................................. 1 1
10 518796632 E-Ring .................................................................................................... 1 1
10 505959529 Cable ..................................................................................................... AR AR
11 580049231 Capscrew ................................................................................................... 17 16
12 580091591 Power Cable (Pump Motor) ........................................................................ 1 1
12 501924913 Terminal ................................................................................................. 1 1
12 580044576 E-Ring .................................................................................................... 1 1
12 505959529 Cable ..................................................................................................... AR AR
13 580091590 Power Cable (Pump Motor) ........................................................................ 1 1
13 501924913 Terminal ................................................................................................. 1 1
13 580044576 E-Ring .................................................................................................... 1 1
13 505959529 Cable ..................................................................................................... AR AR
14 580091589 Power Cable (Pump Motor) ........................................................................ 1 1

A976 ©2011 Yale Europe Materials Handling Limited 2-25


ELECTRICAL SYSTEM

POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
14 501924913 Terminal ................................................................................................. 1 1
14 580044773 E-Ring .................................................................................................... 1 1
14 505959529 Cable ..................................................................................................... AR AR
15 580091592 Power Cable (Pump Motor) ........................................................................ 1 1
15 504238223 E-Ring .................................................................................................... 1 1
15 580044576 E-Ring .................................................................................................... 1 1
15 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
16 580091593 Power Cable (Pump Motor) ........................................................................ 1 1
16 504238223 E-Ring .................................................................................................... 1 1
16 580012852 Terminal ................................................................................................. 1 1
16 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
17 580027572 Nut .............................................................................................................. 6 6
18 580091594 Power Cable (Traction Motor) .................................................................... 1 1
18 504238223 E-Ring .................................................................................................... 1 1
18 580012852 Terminal ................................................................................................. 1 1
18 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
19 580091597 Power Cable (Traction Motor) .................................................................... 1 1
19 504238223 E-Ring .................................................................................................... 1 1
19 580044576 E-Ring .................................................................................................... 1 1
19 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
20 580091596 Power Cable (Traction Motor) .................................................................... 1 1
20 504238223 E-Ring .................................................................................................... 1 1
20 580012852 Terminal ................................................................................................. 1 1
20 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
21 580091595 Power Cable (Traction Motor) .................................................................... 1 1
21 504238223 E-Ring .................................................................................................... 1 1
21 580012852 Terminal ................................................................................................. 1 1
21 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
22 582005216 Drip Shield .................................................................................................. 1 1
23 580008988 Nut .............................................................................................................. 2 2
24 580030966 Capscrew ................................................................................................... 2 2
25 504232275 Static Strap ................................................................................................. 1 1
26 580030970 Capscrew ................................................................................................... 1 1
27 580027572 Nut .............................................................................................................. 1 1
28 940600909 Washer ....................................................................................................... 1 1

2-26 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-27


ELECTRICAL SYSTEM

BATTERY CONNECTOR (FIGURE 2-14)

2-28 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

BATTERY CONNECTOR
KEY:
A: SBE 80V
B: DIN 72/80V
QTY
ITEM PART NO. DESCRIPTION A B
1 582002812 Battery Connector (SBE 80 Volt) ............................................................... 1 ..
1 504231209 Battery Connector .................................................................................. 1 ..
1 0620533AK Terminal ................................................................................................. 1 ..
1 580044571 E-Ring .................................................................................................... 1 ..
1 505959529 Cable ..................................................................................................... AR ..
1 520043811 Cable ..................................................................................................... AR ..
1 a 582002765 Battery Connector (DIN 72/80 Volt) ........................................................... .. 1
1 0620533AK Terminal ................................................................................................. .. 1
1 580044571 E-Ring .................................................................................................... .. 1
1 582003150 Plug ........................................................................................................ .. 1
1 505959529 Cable ..................................................................................................... .. AR
1 520043811 Cable ..................................................................................................... .. AR
2 932728910 Capscrew ................................................................................................... 2 ..
2 449001273 Capscrew ................................................................................................... .. 2
3 580041704 Insert .......................................................................................................... 2 2
4 582000402 Bracket (Horizontal Removal) .................................................................... 1 1
4 582000401 Bracket (Vertical Removal) ........................................................................ 1 1
5 580026621 Nut .............................................................................................................. 3 3
6 940600908 Washer ....................................................................................................... 1 1
7 520044855 Tab ............................................................................................................. 1 1
8 580049231 Capscrew ................................................................................................... 3 3

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 2-29


ELECTRICAL SYSTEM

LIGHTS (FIGURE 2-15)


STOP, TAIL, TURN, BACK-UP, AND STROBE — WITH OVERHEAD GUARD

2-30 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

LIGHTS
STOP, TAIL, TURN, BACK-UP, AND STROBE – WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 582001995 Light (Tail) (LED) ................................................................................................ 2
1 ..... Tail Light Base .................................................................................................... 2
2 580037209 Reflector (Tail) .................................................................................................... 2
3 580083835 Worklight (Rear) (Halogen) ................................................................................. 1
3 520041894 Switch ............................................................................................................. 1
3 580092289 Head/Work Light (Rear) ...................................................................................... 1
3 520041894 Switch ............................................................................................................. 1
4 580056815 Capscrew ............................................................................................................ 2
5 580079615 Strobe Light Assembly (LED) ............................................................................. 1
5 580078920 Strobe Light (LED) .......................................................................................... 1
6 580058314 Capscrew ............................................................................................................ 4
7 580058188 Nut ...................................................................................................................... 2
8 580082333 Wire Harness (Front Switch) ............................................................................... 1
9 931109909 Screw .................................................................................................................. 2
10 580097506 Dome Light ......................................................................................................... 1
11 580093718 Insert ................................................................................................................... 1
12 580044861 Insert ................................................................................................................... 2
13 580095094 Bracket (Strobe Light) ......................................................................................... 1
13 580093974 Bracket (Rear Work Light) .................................................................................. 1
14 504232297 Guard .................................................................................................................. 1
15 580092988 Trim (LH) ............................................................................................................. 1
16 582001307 Light (LH Front Marker/Turn Signal) ................................................................... 1
17 580093324 Capscrew ............................................................................................................ 2
18 580056815 Capscrew ............................................................................................................ 2
19 580026621 Nut ...................................................................................................................... 2
20 582001306 Light (RH Front Marker/Turn Signal) .................................................................. 1
21 580092989 Trim (RH) ............................................................................................................ 1
22 580083836 Worklight (Front RH) (Glass Lens) (Halogen) ..................................................... 1
22 580092290 Head/Work Light (Front RH) (LED) ..................................................................... 1
22 580083837 Worklight (Front LH) (Glass Lens)(Halogen) ...................................................... 1
22 580092291 Head/Work Light (Front LH) (LED) ..................................................................... 1
22 580083421 Bulb ................................................................................................................ 1
23 580079741 Grommet (Without Turn Signals) ........................................................................ 1
23 580079741 Grommet (With Turn Signals) ............................................................................. 2
24 580088100 Wire Harness (Lights With Overhead Guard, Without Turn Signals) (FPage 2-
68)........................................................................................................................ 1
25 520041843 Switch ................................................................................................................. 1
26 580041360 Grommet ............................................................................................................. 2
27 ..... DC-DC Converter ............................................................................................... 1
28 580040850 Nut ...................................................................................................................... 1
29 580095093 Screw .................................................................................................................. 4
30 580047919 Nut ...................................................................................................................... 2
31 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1
32 580049011 Capscrew ............................................................................................................ 2
33 580026812 Clip ...................................................................................................................... 1
34 580056613 Fastener .............................................................................................................. 1

A976 ©2011 Yale Europe Materials Handling Limited 2-31


ELECTRICAL SYSTEM

MINI-LEVER CONTROLS (FIGURE 2-16)


3 FUNCTION

2-32 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093559 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093562 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093544 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093550 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 580097446 Armrest (Without Holes) ....................................................... 1 1 .. ..
6 582003674 Armrest (With Holes) ............................................................ .. .. 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 580095849 Push Button .......................................................................... .. .. 1 1
14 580095850 Wire Harness ........................................................................ .. .. 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8
a 580096147 Cover (Push Button) ............................................................. .. .. 1 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 2-33


ELECTRICAL SYSTEM

MINI-LEVER CONTROLS (FIGURE 2-17)


4 FUNCTION

2-34 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: With Directional Control Switch, With Clamping
D: Without Directional Control Switch, With Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093542 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 b 580093561 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093547 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 b 580093563 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093549 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 b 580093551 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093543 Mini-Lever Assembly ................................................................ .. .. .. 1
1 b 580093546 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 b 580096229 Lever (With Override) ....................................................... 1 1 1 1
3 d 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 e 580097446 Armrest (Without Holes) ....................................................... 1 1 .. ..
6 c 582003674 Armrest (With Holes) ............................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 c 580095849 Push Button .......................................................................... 1 1 1 1
14 c 580095850 Wire Harness ........................................................................ 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 1 ..
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. .. 1
20 580093745 Capscrew .............................................................................. 8 8 8 8
ac 580096147 Cover (Push Button) ............................................................. 1 1 1 1

FOOTNOTES:
a Not Illustrated d Without RTST
b With RTST e Without RTST, without clamping.
c With RTST, with clamping.

A976 ©2011 Yale Europe Materials Handling Limited 2-35


ELECTRICAL SYSTEM

POWER CABLES (FIGURE 2-18)

2-36 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 580091587 Power Cable (Contactor) ............................................................................ 1 ..
1 501924912 Fitting ..................................................................................................... 1 ..
1 505959529 Cable ..................................................................................................... AR ..
1 518796632 E-Ring .................................................................................................... 1 ..
1 580091582 Power Cable (Contactor) ............................................................................ .. 1
1 501924912 Fitting ..................................................................................................... .. 1
1 505959529 Cable ..................................................................................................... .. AR
1 518796632 E-Ring .................................................................................................... .. 1
2 582002417 Power Cable (Contactor) ............................................................................ 1 1
2 501924912 Fitting ..................................................................................................... 1 1
2 520045571 E-Ring .................................................................................................... 1 1
2 582005596 Boot ....................................................................................................... 1 1
2 520043811 Cable ..................................................................................................... AR AR
3 582002767 Power Cable (Contactor) ............................................................................ 1 ..
3 501924912 Fitting ..................................................................................................... 1 ..
3 580044773 E-Ring .................................................................................................... 1 ..
3 520043811 Cable ..................................................................................................... AR ..
3 582002766 Power Cable (Contactor) ............................................................................ .. 1
3 501924912 Fitting ..................................................................................................... .. 1
3 580044773 E-Ring .................................................................................................... .. 1
3 520043811 Cable ..................................................................................................... .. AR
4 580026621 Nut .............................................................................................................. 2 4
5 504240791 Clamp ......................................................................................................... 2 2
6 580047714 Capscrew ................................................................................................... 1 3
7 580003473 Clamp ......................................................................................................... 1 ..
8 580012987 Nut .............................................................................................................. 1 ..
8 582005215 Clamp ......................................................................................................... .. 2
9 582002714 Power Cable (Contactor) ............................................................................ 1 1
9 518796632 E-Ring .................................................................................................... 1 1
9 501924912 Fitting ..................................................................................................... 1 1
9 582005596 Boot ....................................................................................................... 1 1
9 520043811 Cable ..................................................................................................... AR AR
10 582002905 Power Cable (Contactor) ............................................................................ 1 1
10 501924912 Fitting ..................................................................................................... 1 1
10 518796632 E-Ring .................................................................................................... 1 1
10 505959529 Cable ..................................................................................................... AR AR
11 580049231 Capscrew ................................................................................................... 17 16
11 449001014 Screw (Alternate Part) ................................................................................ 17 16
11 504226242 Washer (Alternate Part) ............................................................................. 17 16
11 449022016 Lockwasher (Alternate Part) ....................................................................... 17 16
12 580091591 Power Cable (Pump Motor) ........................................................................ 1 1
12 501924912 Fitting ..................................................................................................... 1 1
12 580044576 E-Ring .................................................................................................... 1 1
12 505959529 Cable ..................................................................................................... AR AR
13 580091590 Power Cable (Pump Motor) ........................................................................ 1 1
13 501924912 Fitting ..................................................................................................... 1 1

A976 ©2011 Yale Europe Materials Handling Limited 2-37


ELECTRICAL SYSTEM

POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
13 580044576 E-Ring .................................................................................................... 1 1
13 505959529 Cable ..................................................................................................... AR AR
14 580091589 Power Cable (Pump Motor) ........................................................................ 1 1
14 501924912 Fitting ..................................................................................................... 1 1
14 580044773 E-Ring .................................................................................................... 1 1
14 505959529 Cable ..................................................................................................... AR AR
15 580091592 Power Cable (Pump Motor) ........................................................................ 1 1
15 012472000 Terminal ................................................................................................. 1 1
15 580044576 E-Ring .................................................................................................... 1 1
15 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
16 580091593 Power Cable (Pump Motor) ........................................................................ 1 1
16 012472000 Terminal ................................................................................................. 1 1
16 580012852 Terminal ................................................................................................. 1 1
16 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
17 580027572 Nut .............................................................................................................. 6 6
18 580091594 Power Cable (Traction Motor) .................................................................... 1 1
18 012472000 Terminal ................................................................................................. 1 1
18 580012852 Terminal ................................................................................................. 1 1
18 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
19 580091597 Power Cable (Traction Motor) .................................................................... 1 1
19 012472000 Terminal ................................................................................................. 1 1
19 580044576 E-Ring .................................................................................................... 1 1
19 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
20 580091596 Power Cable (Traction Motor) .................................................................... 1 1
20 012472000 Terminal ................................................................................................. 1 1
20 580012852 Terminal ................................................................................................. 1 1
20 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
21 580091595 Power Cable (Traction Motor) .................................................................... 1 1
21 012472000 Terminal ................................................................................................. 1 1
21 580012852 Terminal ................................................................................................. 1 1
21 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
22 582005216 Drip Shield .................................................................................................. 1 1
23 580008988 Nut .............................................................................................................. 6 6
24 580030966 Capscrew ................................................................................................... 6 6
25 504232275 Static Strap ................................................................................................. 1 1
26 580030970 Capscrew ................................................................................................... 1 1
27 580027572 Nut .............................................................................................................. 1 1
28 940600909 Washer ....................................................................................................... 1 1
29 582005253 Drip Shield .................................................................................................. 2 2

2-38 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-19)


REAR WIPER

ITEM PART NO. DESCRIPTION QTY


580093968 Wire Harness (Rear Wiper) ................................................................................ 1
1 ..... Connector Assembly (Rear Wiper) ................................................................. 1
1 504064701 Connector ................................................................................................... 1
1 580001849 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 4
2 505968538 Braiding .......................................................................................................... AR
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Switch) ........................................................................ 1
4 580019248
520052844 Socket ........................................................................................................ 1
4 520052846 Terminal ..................................................................................................... 5
5 580044908 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Front Wiper Harness) .................................................. 1
6 580080890 Connector ................................................................................................... 1
6 580080891 Connector ................................................................................................... 1
6 580041195 Terminal Pin ............................................................................................... 3

A976 ©2011 Yale Europe Materials Handling Limited 2-39


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-20)


FRONT WIPER

ITEM PART NO. DESCRIPTION QTY


580093965 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Rear Wiper Harness) .................................................. 2
1 580022891 Connector ................................................................................................... 1
1 580022892 Connector ................................................................................................... 1
1 580039513 Terminal ..................................................................................................... 3
2 ..... Connector Assembly (DC-DC Converter) ...................................................... 1
2 505968533 Connector ................................................................................................... 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 2
3 580044908 Conduit ........................................................................................................... AR
4 520038855 Conduit ........................................................................................................... AR
5 580025559 Clip ................................................................................................................. 1
6 504232281 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Front Wiper) ................................................................ 1
7 504064701 Connector ................................................................................................... 1
7 580001849 Connector ................................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 4
8 ..... Connector Assembly (Switch) ........................................................................ 1
8 580019248
520052844 Socket ........................................................................................................ 1
8 520052846 Terminal ..................................................................................................... 5
9 ..... Connector Assembly (Washer) ...................................................................... 1
9 505968511 Connector Body ......................................................................................... 1
9 505966522 Terminal ..................................................................................................... 2

2-40 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-41


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-21)


MAIN WITH MANUAL HYDRAULICS — SHEET 1 OF 2

2-42 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


580097314 Wire Harness (Main) ........................................................................................... 1
1 ..... Ring Terminal ................................................................................................. 1
2 ..... Connector Assembly (Pump Motor Controller) ............................................... 1
2 520202602 Connector ................................................................................................... 1
2 312850034 Strap Clamp ............................................................................................... 1
2 520202601 Connector ................................................................................................... 14
2 520202604 Plug ............................................................................................................ 9
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Fan) ............................................................................. 2
4 580021087 Connector ................................................................................................... 1
4 580021088 Connector ................................................................................................... 1
4 580062388 Terminal ..................................................................................................... 2
5 580044908 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
6 505968501 Connector ................................................................................................... 1
6 505968535 Connector (Secondary Lock) ..................................................................... 1
6 580062388 Terminal ..................................................................................................... 2
7 580089790 Conduit ........................................................................................................... AR
8 580026810 Clip ................................................................................................................. 5
9 580025560 Clip ................................................................................................................. 1
10 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
10 580021087 Connector ................................................................................................... 1
10 580021088 Connector ................................................................................................... 1
10 580062388 Terminal ..................................................................................................... 2
11 518802686 Terminal ......................................................................................................... 3
12 ..... Connector Assembly (Temperature Sensor) .................................................. 2
12 580035031 Connector (2 Way) ..................................................................................... 1
12 580062119 Wire Seal .................................................................................................... 2
12 580040456 Wire Seal .................................................................................................... 2
13 ..... Connector Assembly (Speed Sensor) ............................................................ 2
13 580035032 Connector ................................................................................................... 1
13 580062119 Wire Seal .................................................................................................... 4
13 580040456 Wire Seal .................................................................................................... 4
14 910065119 Conduit ........................................................................................................... AR
15 ..... Connector Assembly (Seat Harness) ............................................................. 1
15 580039499 Connector ................................................................................................... 1
15 580039500 Connector ................................................................................................... 1
15 580019107 Terminal (Socket) ....................................................................................... 4
15 580019119 Plug ............................................................................................................ 2
16 518807689 E-Spade ......................................................................................................... 1
17 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
17 520045074 Plug ............................................................................................................ 1
17 312850034 Strap Clamp ............................................................................................... 1
17 520045069 Terminal ..................................................................................................... 1
17 504288733 Terminal ..................................................................................................... 2
17 580023845 Seal ............................................................................................................ 2
18 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
18 580033516 Connector ................................................................................................... 1
18 312850034 Strap Clamp ............................................................................................... 1
18 580033537 Connector Lock .......................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-43


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


18 520045804 Terminal ..................................................................................................... 3
18 580026649 Wire Seal .................................................................................................... 3
19 ..... Connector Assembly (Hydraulic Oil Temperature Sensor) ............................ 1
19 580044127 Connector (2 Way) ..................................................................................... 1
19 580087764 Terminal ..................................................................................................... 2
19 580087649 Seal ............................................................................................................ 2
20 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
20 580087646 Connector ................................................................................................... 1
20 580087763 Terminal ..................................................................................................... 3
20 580087649 Seal ............................................................................................................ 3
21 ..... Connector Assembly (Synchronous Steer Harness) ...................................... 1
21 580019245 Connector ................................................................................................... 1
21 312850034 Strap Clamp ............................................................................................... 1
21 580019246 Connector ................................................................................................... 1
21 580019107 Terminal (Socket) ....................................................................................... 2
22 ..... Connector Assembly (Steer Harness) ............................................................ 1
22 580042221 Connector ................................................................................................... 1
22 580042222 Connector ................................................................................................... 1
22 580019107 Terminal (Socket) ....................................................................................... 7
22 580019119 Plug ............................................................................................................ 1
23 520038855 Conduit ........................................................................................................... AR
24 580025559 Clip ................................................................................................................. 1
25 ..... Connector Assembly (Brake Fluid Level) ....................................................... 2
25 952408901 Sleeve ........................................................................................................ 2
25 952405902 Terminal ..................................................................................................... 2
26 580025561 Clip ................................................................................................................. 2
27 ..... Connector Assembly (VSM) ........................................................................... 1
27 582000243 Cover .......................................................................................................... 2
27 312850034 Strap Clamp ............................................................................................... 1
27 520202606 Connector ................................................................................................... 1
27 520202601 Connector ................................................................................................... 26
27 520202604 Plug ............................................................................................................ 9
28 ..... Connector Assembly (VSM) ........................................................................... 1
28 580048272 Connector ................................................................................................... 1
28 582000243 Cover .......................................................................................................... 2
28 312850034 Strap Clamp ............................................................................................... 1
28 520202601 Connector ................................................................................................... 18
28 520202604 Plug ............................................................................................................ 17
29 505970586 Conduit ........................................................................................................... AR
30 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
30 580009067 Connector ................................................................................................... 1
30 580009068 Receptacle ................................................................................................. 2
30 580091403 Terminal ..................................................................................................... 2
31 ..... Connector Assembly (Synchronous Steer Valve Relay) ................................ 1
31 580085282 Receptacle ................................................................................................. 1
31 580095033 Terminal ..................................................................................................... 4
32 ..... Connector Assembly (Service Brake Pressure Switch) ................................. 1
32 580037805 Connector ................................................................................................... 1
32 580037807 Terminal ..................................................................................................... 3
32 580039602 Seal ............................................................................................................ 3

2-44 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-45


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-22)


MAIN WITH MANUAL HYDRAULICS — SHEET 2 OF 2

2-46 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


580097314 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
1 580019097 Connector ................................................................................................... 1
1 580019098 Secondary Lock ......................................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 4
2 504232281 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Lift Pressure) ............................................................... 1
3 580037805 Connector ................................................................................................... 1
3 312850034 Strap Clamp ............................................................................................... 1
3 580037807 Terminal ..................................................................................................... 3
3 580039602 Seal ............................................................................................................ 3
4 580044908 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
5 580038661 Connector ................................................................................................... 1
5 580039158 Terminal ..................................................................................................... 6
6 ..... Connector Assembly (Manual Hydraulic Interlock Coils) ............................... 3
6 580019245 Connector ................................................................................................... 1
6 580019246 Connector ................................................................................................... 1
6 580039513 Terminal ..................................................................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 1
7 ..... Connector Assembly (Park Brake Position Sensor) ....................................... 1
7 580019139 Connector (3-Way) ..................................................................................... 1
7 580019140 Connector ................................................................................................... 1
7 580062388 Terminal ..................................................................................................... 3
8 ..... Connector Assembly (Fan) ............................................................................. 2
8 580021087 Connector ................................................................................................... 1
8 580021088 Connector ................................................................................................... 1
8 580062388 Terminal ..................................................................................................... 2
9 580026810 Clip ................................................................................................................. 1
10 ..... Connector Assembly (Harness Connector) .................................................... 2
10 505968519 Connector ................................................................................................... 1
10 505968558 Connector ................................................................................................... 1
10 580062388 Terminal ..................................................................................................... 8
11 520038855 Conduit ........................................................................................................... AR
12 580036986 Connector ................................................................................................... 1
12 580019107 Terminal (Socket) ....................................................................................... 12
12 ..... Connector Assembly (Manual Harness Spool Position Sensor) .................... 1
12 580036981 Connector ................................................................................................... 1
13 580062119 Wire Seal .................................................................................................... 2
13 ..... Connector Assembly (Right Hand Traction Motor Temperature Sensor) ....... 1
13 580035031 Connector (2 Way) ..................................................................................... 1
13 580040456 Wire Seal .................................................................................................... 2
14 ..... Connector Assembly (Right Hand Traction Motor Speed Sensor) ................. 1
14 580035032 Connector ................................................................................................... 1
14 580062119 Wire Seal .................................................................................................... 4
14 580040456 Wire Seal .................................................................................................... 4
15 ..... Connector Assembly (Right Hand Traction Motor Controller) ........................ 1
15 582000244 Cover (Connector) ...................................................................................... 2
15 520202602 Connector ................................................................................................... 1
15 312850034 Strap Clamp ............................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-47


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


15 520202601 Connector ................................................................................................... 14
15 520202604 Plug ............................................................................................................ 9
16 520045672 Conduit ........................................................................................................... AR
17 580039799 Clip ................................................................................................................. 1
18 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
18 504064701 Connector ................................................................................................... 1
18 312850034 Strap Clamp ............................................................................................... 1
18 580001849 Connector ................................................................................................... 1
18 580062388 Terminal ..................................................................................................... 4
19 ..... Connector Assembly (Accumulator Pressure Switch) .................................... 1
19 520045068 Connector ................................................................................................... 1
19 520045069 Terminal ..................................................................................................... 1
19 505968505 Seal ............................................................................................................ 2
19 520045070 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
20 580021087 Connector ................................................................................................... 1
20 580021088 Connector ................................................................................................... 1
20 580062388 Terminal ..................................................................................................... 2
21 580026809 Clip ................................................................................................................. 1
22 910065119 Conduit ........................................................................................................... 1
23 580025559 Clip ................................................................................................................. 1
24 ..... Connector Assembly (Display Harness) ......................................................... 1
24 580042221 Connector ................................................................................................... 1
24 580042222 Connector ................................................................................................... 1
24 580019107 Terminal (Socket) ....................................................................................... 7
24 580019119 Plug ............................................................................................................ 1

2-48 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-49


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-23)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 1 OF 2

2-50 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


580097315 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
1 580087646 Connector ................................................................................................... 1
1 580087763 Terminal ..................................................................................................... 3
1 580087649 Seal ............................................................................................................ 3
2 580034586 Ring Terminal ................................................................................................. 1
3 520038855 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Pump Motor Controller) ............................................... 1
4 312850034 Strap Clamp ............................................................................................... 1
4 520202601 Connector ................................................................................................... 14
4 520202604 Plug ............................................................................................................ 9
4 520202602 Connector ................................................................................................... 1
4 582000244 Cover (Connector) ...................................................................................... 2
5 ..... Connector Assembly (Fan) ............................................................................. 2
5 580021087 Connector ................................................................................................... 1
5 580021088 Connector ................................................................................................... 1
5 580062388 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
6 580021087 Connector ................................................................................................... 1
6 580021088 Connector ................................................................................................... 1
6 580062388 Terminal ..................................................................................................... 2
7 580025560 Clip ................................................................................................................. 2
8 580044908 Conduit ........................................................................................................... AR
9 580026810 Clip ................................................................................................................. 4
10 504232281 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
11 505968501 Connector ................................................................................................... 1
11 505968535 Connector (Secondary Lock) ..................................................................... 1
11 580062388 Terminal ..................................................................................................... 2
12 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
12 580035032 Connector ................................................................................................... 1
12 580062119 Wire Seal .................................................................................................... 4
12 580040456 Wire Seal .................................................................................................... 4
13 580025559 Clip ................................................................................................................. 4
14 ..... Connector Assembly (Seat Harness) ............................................................. 1
14 505968588 Connector ................................................................................................... 1
14 505968536 Connector ................................................................................................... 1
14 580019119 Plug ............................................................................................................ 1
14 580062388 Terminal ..................................................................................................... 2
15 518802686 Terminal ......................................................................................................... 1
16 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 1
16 580035031 Connector (2 Way) ..................................................................................... 1
16 580062119 Wire Seal .................................................................................................... 2
16 580040456 Wire Seal .................................................................................................... 2
17 ..... Connector Assembly (Hydraulic Filter Pressure Sensor) ............................... 1
17 520045069 Terminal ..................................................................................................... 1
17 504288733 Terminal ..................................................................................................... 2
17 580023845 Seal ............................................................................................................ 2
17 520045074 Plug ............................................................................................................ 1
17 312850034 Strap Clamp ............................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-51


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


18 518807689 E-Spade ......................................................................................................... 1
19 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
19 520045804 Terminal ..................................................................................................... 3
19 580033516 Connector ................................................................................................... 1
19 312850034 Strap Clamp ............................................................................................... 1
19 580033537 Connector Lock .......................................................................................... 1
19 580026649 Wire Seal .................................................................................................... 3
20 ..... Connector Assembly (Hydraulic Oil Temperature Sensor) ............................ 1
20 580044127 Connector (2 Way) ..................................................................................... 1
20 580087764 Terminal ..................................................................................................... 2
20 580087649 Seal ............................................................................................................ 2
21 910065119 Conduit ........................................................................................................... AR
22 580026809 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Steer Harness) ............................................................ 1
23 580042222 Connector ................................................................................................... 1
23 580019107 Terminal (Socket) ....................................................................................... 7
23 580019119 Plug ............................................................................................................ 1
23 580042221 Connector ................................................................................................... 1
24 ..... Connector Assembly (Synchronous Steer Harness) ...................................... 1
24 580019245 Connector ................................................................................................... 1
24 580042222 Connector ................................................................................................... 1
24 580019246 Connector ................................................................................................... 1
24 580062388 Terminal ..................................................................................................... 2
25 ..... Connector Assembly (VSM) ........................................................................... 1
25 520202606 Connector ................................................................................................... 1
25 582000243 Cover .......................................................................................................... 2
25 312850034 Strap Clamp ............................................................................................... 1
25 520202601 Connector ................................................................................................... 21
25 520202604 Plug ............................................................................................................ 14
26 ..... Connector Assembly (VSM) ........................................................................... 1
26 580048272 Connector ................................................................................................... 1
26 582000243 Cover .......................................................................................................... 2
26 312850034 Strap Clamp ............................................................................................... 1
26 520202601 Connector ................................................................................................... 25
26 520202604 Plug ............................................................................................................ 10
27 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
27 580019139 Connector (3-Way) ..................................................................................... 1
27 312850034 Strap Clamp ............................................................................................... 1
27 580019140 Connector ................................................................................................... 1
27 580062388 Terminal ..................................................................................................... 3
28 ..... Connector Assembly (Horn) ........................................................................... 1
28 580062118 Connector ................................................................................................... 1
28 580035034 Terminal ..................................................................................................... 2
28 580062119 Wire Seal .................................................................................................... 1
28 580040456 Wire Seal .................................................................................................... 3
29 ..... Connector Assembly (Service Break Pressure Sensor) ................................. 1
29 580037805 Connector ................................................................................................... 1
29 580037807 Terminal ..................................................................................................... 3
29 580039602 Seal ............................................................................................................ 3
30 ..... Connector Assembly (Brake Fluid Level) ....................................................... 2

2-52 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


30 952408901 Sleeve ........................................................................................................ 1
30 952405902 Terminal ..................................................................................................... 1
31 ..... Connector Assembly (Synchronous Steer Valve Relay) ................................ 1
31 580085282 Receptacle ................................................................................................. 1
31 580095033 Terminal ..................................................................................................... 4
32 ..... Connector Assembly (Electronic Hydraulic Enable Relay) ............................. 1
32 580085282 Receptacle ................................................................................................. 1
32 580095033 Terminal ..................................................................................................... 4
33 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
33 580009067 Connector ................................................................................................... 1
33 580009068 Receptacle ................................................................................................. 2
33 580091403 Terminal ..................................................................................................... 2
34 580025561 Clip ................................................................................................................. 1
35 505970586 Conduit ........................................................................................................... AR

A976 ©2011 Yale Europe Materials Handling Limited 2-53


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-24)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 2 OF 2

2-54 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


580097315 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Display Harness) ......................................................... 1
1 580042221 Connector ................................................................................................... 1
1 580042222 Connector ................................................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 7
1 580019119 Plug ............................................................................................................ 1
2 580025559 Clip ................................................................................................................. 1
3 520038855 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Traction Motor Controller) ........................................... 2
4 520202602 Connector ................................................................................................... 1
4 582000244 Cover (Connector) ...................................................................................... 2
4 312850034 Strap Clamp ............................................................................................... 1
4 520202601 Connector ................................................................................................... 14
4 520202604 Plug ............................................................................................................ 9
5 504232281 Conduit ........................................................................................................... AR
6 505970586 Conduit ........................................................................................................... AR
7 580025561 Clip ................................................................................................................. 1
8 ..... Connector Assembly (Left Hand Traction Motor Speed Sensor) ................... 1
8 580035032 Connector ................................................................................................... 1
8 580062119 Wire Seal .................................................................................................... 4
8 580040456 Wire Seal .................................................................................................... 4
9 580089790 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 2
10 580035031 Connector (2 Way) ..................................................................................... 1
10 580062119 Wire Seal .................................................................................................... 2
10 580040456 Wire Seal .................................................................................................... 2
11 910065119 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Light Harness) ............................................................. 1
12 505968519 Connector ................................................................................................... 1
12 505968558 Connector ................................................................................................... 1
12 580062388 Terminal ..................................................................................................... 8
13 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
13 580038661 Connector ................................................................................................... 1
13 580039158 Terminal ..................................................................................................... 6
14 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
14 580019097 Connector ................................................................................................... 1
14 580019098 Secondary Lock ......................................................................................... 1
14 580037807 Terminal ..................................................................................................... 4
15 ..... Connector Assembly (Park Brake Diode) ....................................................... 4
15 312850034 Strap Clamp ............................................................................................... 1
15 580001849 Connector ................................................................................................... 1
15 580062388 Terminal ..................................................................................................... 4
16 580044908 Conduit ........................................................................................................... AR
17 580026809 Clip ................................................................................................................. 1
18 580039799 Clip ................................................................................................................. 1
19 520045672 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Electronic Hydraulic Valve Upper Coils) ..................... 1
20 580042221 Connector ................................................................................................... 1
20 580042222 Connector ................................................................................................... 1
20 580019107 Terminal (Socket) ....................................................................................... 8

A976 ©2011 Yale Europe Materials Handling Limited 2-55


ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


21 ..... Connector Assembly (Fan) ............................................................................. 2
21 580062388 Terminal ..................................................................................................... 2
21 580021087 Connector ................................................................................................... 1
21 580021088 Connector ................................................................................................... 1
22 580026810 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Electronic Hydraulic Valve Lower Coils) ..................... 1
23 580080319 Connector ................................................................................................... 1
23 580042222 Connector ................................................................................................... 1
23 580019107 Terminal (Socket) ....................................................................................... 8
24 ..... Connector Assembly (Park Brake Position Sensor) ....................................... 1
24 580019139 Connector (3-Way) ..................................................................................... 1
24 580019140 Connector ................................................................................................... 1
24 580062388 Terminal ..................................................................................................... 3
25 ..... Connector Assembly (Lift Pressure) ............................................................... 1
25 580037805 Connector ................................................................................................... 1
25 312850034 Strap Clamp ............................................................................................... 1
25 580037807 Terminal ..................................................................................................... 3
25 580039602 Seal ............................................................................................................ 3

2-56 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-25)


SEAT — MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


580088723 Wire Harness (Seat) ........................................................................................... 1
1 ..... Connector Assembly (Seat Sensor) ............................................................... 1
1 580039499 Connector ................................................................................................... 1
1 580039500 Connector ................................................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580019119 Plug ............................................................................................................ 2
2 580094353 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 580039490 Connector ................................................................................................... 1
3 580039491 Connector (Secondary Lock) ..................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 4
3 580019119 Plug ............................................................................................................ 2

A976 ©2011 Yale Europe Materials Handling Limited 2-57


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-26)


SEAT — ELECTRONIC HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


580088670 Wire Harness (Seat) ........................................................................................... 1
1 ..... Connector Assembly (MLM Joystick / Armrest) ............................................. 1
1 505968519 Connector ................................................................................................... 1
1 505968558 Connector ................................................................................................... 1
1 580019119 Plug ............................................................................................................ 1
1 580062388 Terminal ..................................................................................................... 7
2 580094353 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 505972544 Connector ................................................................................................... 1
3 505972589 Connector ................................................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 11
3 580019119 Plug ............................................................................................................ 1
4 ..... Connector Assembly (Seat Sensor) ............................................................... 1
4 580039499 Connector ................................................................................................... 1
4 580039500 Connector ................................................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 4
4 580019119 Plug ............................................................................................................ 2

2-58 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-59


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-27)


STEERING COLUMN

2-60 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY


580093617 Wire Harness (Steering Column) ........................................................................ 1
1 580092930 Terminal ......................................................................................................... 2
2 ..... Conduit ........................................................................................................... AR
3 580025560 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Steer Wheel Position Sensor) ..................................... 1
4 504288741 Terminal ..................................................................................................... 3
4 580023947 Connector ................................................................................................... 1
5 504232281 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Diagnostic Connector) ................................................ 1
6 580062388 Terminal ..................................................................................................... 3
6 580039194 Connector (Secondary Lock) ..................................................................... 1
6 580051703 Connector ................................................................................................... 1
7 580051704 Dust Cap ........................................................................................................ 1
8 ..... Connector Assembly (Main Harness) ............................................................. 1
8 580042219 Connector ................................................................................................... 1
8 580042220 Connector ................................................................................................... 1
8 580041195 Terminal Pin ............................................................................................... 7
8 580019119 Plug ............................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 2-61


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-28)


SYNCHRONOUS STEERING

ITEM PART NO. DESCRIPTION QTY


582004739 Wire Harness (Synchronous Steering) ............................................................... 1
1 ..... Connector Assembly (To Steer Make-Up Valve) ........................................... 1
1 580056006 Connector ................................................................................................... 1
1 580056004 Connector (Secondary Lock) ..................................................................... 1
1 580041195 Terminal Pin ............................................................................................... 2
2 580089790 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (To Main Harness) ....................................................... 1
3 580071585 Connector ................................................................................................... 1
3 580025558 Terminal ..................................................................................................... 2
3 580049815 Seal ............................................................................................................ 2

2-62 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-29)


MAIN LIGHTS SYSTEM

ITEM PART NO. DESCRIPTION QTY


580081105 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Display / Light Harness) .................................................. 1
1 504064701 Connector ....................................................................................................... 1
1 580001849 Connector ....................................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 3
1 505968566 Plug ................................................................................................................ 1
2 580026810 Clip ...................................................................................................................... 1
3 ..... Connector Assembly (Main Harness) ................................................................. 1
3 580038290 Terminal ......................................................................................................... 6
3 505968566 Plug ................................................................................................................ 2
3 505972507 Connector ....................................................................................................... 1
3 505972593 Connector ....................................................................................................... 1
4 580025914 Clip ...................................................................................................................... 1
5 580026808 Clip ...................................................................................................................... 2
6 ..... Connector Assembly (Reverse Relay) ................................................................ 2
6 580095033 Terminal ......................................................................................................... 4
6 580085282 Receptacle ..................................................................................................... 1
7 ..... Connector Assembly (Light Option Harness) ..................................................... 1
7 505968568 Terminal (Socket) ........................................................................................... 8
7 505968558 Connector ....................................................................................................... 1
7 505968519 Connector ....................................................................................................... 1
8 ..... Connector Assembly (Light Switch Harness) ..................................................... 1
8 504064701 Connector ....................................................................................................... 1
8 580001849 Connector ....................................................................................................... 1
8 505968568 Terminal (Socket) ........................................................................................... 4
9 ..... Connector Assembly (DC - DC Converter) ......................................................... 1
9 580090639 Terminal ......................................................................................................... 4
9 580047197 Connector ....................................................................................................... 1
10 580025560 Clip ...................................................................................................................... 3
11 518807642 E-Spade .............................................................................................................. 1
12 ..... Connector Assembly (Back Up Alarm) ............................................................... 1
12 505968568 Terminal (Socket) ........................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 2-63


ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY


12 505968535 Connector (Secondary Lock) .......................................................................... 1
12 505968501 Connector ....................................................................................................... 1

2-64 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-30)


LIGHTS WITH OVERHEAD GUARD — RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


580087963 Wire Harness Assembly ..................................................................................... 1
1 ..... Connector Assembly (Main Lighting Harness) ............................................... 1
1 518803687 Connector ................................................................................................... 1
1 518806635 Connector ................................................................................................... 1
1 505968566 Plug ............................................................................................................ 2
1 580038290 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (To Display Harness) ................................................... 1
2 580042219 Connector ................................................................................................... 1
2 580042220 Connector ................................................................................................... 1
2 580019353 Terminal (Pin) ............................................................................................. 7
2 580019119 Plug ............................................................................................................ 1
3 580086232 Buzzer ............................................................................................................ 1
4 ..... Connector Assembly (To Display) .................................................................. 1
4 520202604 Plug ............................................................................................................ 1
4 520202601 Connector ................................................................................................... 7
4 520202603 Connector (Plug) ........................................................................................ 1
5 ..... Connector Assembly (Right Front Work Light) ............................................... 1
5 580021087 Connector ................................................................................................... 1
5 580021088 Connector ................................................................................................... 1
5 580062388 Terminal ..................................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 2-65


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-31)


LIGHTS WITH OVERHEAD GUARD — LEFT HAND

ITEM PART NO. DESCRIPTION QTY


580088100 Wire Harness (Lights With Overhead Guard, Without Turn Signals) .................. 1
1 ..... Connector Assembly (Main Light Harness) ........................................................ 1
1 505972593 Connector ....................................................................................................... 1
1 505972507 Connector ....................................................................................................... 1
1 580038290 Terminal ......................................................................................................... 7
1 505968514 Terminal (Pin) ................................................................................................. 1
2 ..... Connector Assembly (Left Front Work Light) ...................................................... 2
2 580021087 Connector ....................................................................................................... 1
2 580021088 Connector ....................................................................................................... 1
2 580062388 Terminal ......................................................................................................... 2
3 ..... Connector Assembly (Right Hand Rear Indicator Assembly) ............................. 2
3 580019119 Plug ................................................................................................................ 2
3 580019107 Terminal (Socket) ........................................................................................... 4
3 580039500 Connector ....................................................................................................... 1
3 580039499 Connector ....................................................................................................... 1
4 ..... Connector Assembly (Strobe Light) .................................................................... 1
4 580019245 Connector ....................................................................................................... 1
4 580019107 Terminal (Socket) ........................................................................................... 2
4 580019246 Connector ....................................................................................................... 1
5 ..... Connector Assembly (Dome Light) ..................................................................... 1

2-66 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY


5 580019119 Plug ................................................................................................................ 1
5 580019107 Terminal (Socket) ........................................................................................... 2
5 580022892 Connector ....................................................................................................... 1
5 580022891 Connector ....................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-67


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-32)


LIGHTS WITH OVERHEAD GUARD — LEFT HAND, WITH TURN SIGNAL

ITEM PART NO. DESCRIPTION QTY


580093288 Wire Harness (Left Hand OHG with Turn Signals) ............................................. 1
1 ..... Connector Assembly (Main Light Harness) ........................................................ 1
1 505968514 Terminal (Pin) ................................................................................................. 1
1 580038290 Terminal ......................................................................................................... 7
1 505972507 Connector ....................................................................................................... 1
1 505972593 Connector ....................................................................................................... 1
2 504232281 Conduit ............................................................................................................... AR
3 ..... Connector Assembly (To Turn Signal Harness) ................................................. 1
3 580062388 Terminal ......................................................................................................... 3
3 580019140 Connector ....................................................................................................... 1
3 580019139 Connector (3-Way) ......................................................................................... 1
4 505970586 Conduit ............................................................................................................... AR
5 ..... Connector Assembly (Front Marker Left Hand) .................................................. 1
5 580019107 Terminal (Socket) ........................................................................................... 3
5 580022892 Connector ....................................................................................................... 1
5 580022891 Connector ....................................................................................................... 1
6 ..... Connector Assembly (Work Light Front Left Hand) ............................................ 1
6 580021087 Connector ....................................................................................................... 1
6 580021088 Connector ....................................................................................................... 1
6 580062388 Terminal ......................................................................................................... 2
7 ..... Connector Assembly (Dome Light) ..................................................................... 1
7 580019119 Plug ................................................................................................................ 1
7 580019107 Terminal (Socket) ........................................................................................... 2
7 580022892 Connector ....................................................................................................... 1
7 580022891 Connector ....................................................................................................... 1
8 ..... Connector Assembly (Tail Light Left Hand) ........................................................ 1
8 580039499 Connector ....................................................................................................... 1
8 580039500 Connector ....................................................................................................... 1
8 580019107 Terminal (Socket) ........................................................................................... 5
8 580019119 Plug ................................................................................................................ 1

2-68 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY


9 ..... Connector Assembly (Rear Work Light) ............................................................. 1
9 580021087 Connector ....................................................................................................... 1
9 580021088 Connector ....................................................................................................... 1
9 580062388 Terminal ......................................................................................................... 2
10 ..... Connector Assembly (Strobe Light) .................................................................... 1
10 580019245 Connector ....................................................................................................... 1
10 580019246 Connector ....................................................................................................... 1
10 580019107 Terminal (Socket) ........................................................................................... 2
11 ..... Connector Assembly (Tail Light Right Hand) ...................................................... 1
11 580019119 Plug ................................................................................................................ 1
11 580019107 Terminal (Socket) ........................................................................................... 5
11 580039500 Connector ....................................................................................................... 1
11 580039499 Connector ....................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-69


ELECTRICAL SYSTEM

WIRE HARNESS (LIGHTS) (FIGURE 2-33)


WITH OVERHEAD GUARD AND TURN SIGNALS — WITH DROP-DOWN BATTERY BOX

2-70 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS (LIGHTS)


WITH OVERHEAD GUARD AND TURN SIGNALS – WITH DROP-DOWN BATTERY BOX

ITEM PART NO. DESCRIPTION QTY


582007786 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 580071962 Housing ...................................................................................................... 1
1 505972507 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 2
1 580038290 Terminal ..................................................................................................... 6
2 520038855 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (To Turn Signal Harness) ............................................. 1
3 580019139 Connector (3-Way) ..................................................................................... 1
3 580019140 Connector ................................................................................................... 1
3 580062388 Terminal ..................................................................................................... 3
4 580044908 Conduit ........................................................................................................... AR
5 910065119 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (LH Front Marker) ......................................................... 1
6 580019139 Connector (3-Way) ..................................................................................... 1
6 580019140 Connector ................................................................................................... 1
6 580062388 Terminal ..................................................................................................... 3
7 504231204 Heat Shrink ..................................................................................................... AR
8 ..... Connector Assembly (LH Front Work Lights) ................................................. 1
8 580021087 Connector ................................................................................................... 1
8 580021088 Connector ................................................................................................... 1
8 580062388 Terminal ..................................................................................................... 2
9 504232281 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (RH Tail Light) .............................................................. 1
10 580039499 Connector ................................................................................................... 1
10 580039500 Connector ................................................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 5
10 580019119 Plug ............................................................................................................ 1
11 ..... Connector Assembly (Strobe Light) ............................................................... 1
11 580019245 Connector ................................................................................................... 1
11 580019246 Connector ................................................................................................... 1
11 580019107 Terminal (Socket) ....................................................................................... 1
11 580039513 Terminal ..................................................................................................... 1
12 ..... Connector Assembly (Rear Work Light) ......................................................... 1
12 580021087 Connector ................................................................................................... 1
12 580021088 Connector ................................................................................................... 1
12 580062388 Terminal ..................................................................................................... 2
13 ..... Connector Assembly (LH Tail Light) ............................................................... 1
13 580039499 Connector ................................................................................................... 1
13 580039500 Connector ................................................................................................... 1
13 580019107 Terminal (Socket) ....................................................................................... 5
13 580019119 Plug ............................................................................................................ 1
14 ..... Connector Assembly (Dome Light) ................................................................ 1
14 580022891 Connector ................................................................................................... 1
14 580022892 Connector ................................................................................................... 1
14 580019107 Terminal (Socket) ....................................................................................... 2
14 580019119 Plug ............................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 2-71


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-34)


TURN SIGNAL

ITEM PART NO. DESCRIPTION QTY


582009864 Wire Harness (Turn Signal) ................................................................................ 1
1 ..... Connector Assembly (To Main Harness) ....................................................... 1
1 580020942 Connector (4 Way) ..................................................................................... 1
1 518806635 Connector (Secondary Lock) ..................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
1 580019119 Plug ............................................................................................................ 1
2 ..... Connector Assembly (To Display Wire Harness) ........................................... 1
2 580020943 Connector (4-Way) ..................................................................................... 1
2 580020944 Connector (Secondary Lock) ..................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 4
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (To Flasher) .................................................................. 1
4 580085282 Receptacle ................................................................................................. 1
4 580095033 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (To LH Overhead Guard Turn Signal Wire
Harness) ......................................................................................................... 1
5 580022894 Connector ................................................................................................... 1
5 520038872 Connector (Secondary Lock) ..................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 3
6 ..... Connector Assembly (To Turn Signal Switch) ................................................ 1
6 580019097 Connector ................................................................................................... 1
6 580019098 Secondary Lock ......................................................................................... 1
6 580019119 Plug ............................................................................................................ 1
6 580039513 Terminal ..................................................................................................... 3

2-72 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-35)


HEATER - 80V

A976 ©2011 Yale Europe Materials Handling Limited 2-73


ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY


580096533 Wire Harness (Heater) ........................................................................................ 1
1 580034586 Ring Terminal ................................................................................................. 2
1 520039880 E-Ring (Alternate Part) ................................................................................... 2
2 582000772 Insulator .......................................................................................................... 2
3 580096645 Fuse Holder .................................................................................................... 1
4 580096731 Fuse (25 Amp) ................................................................................................ 1
5 580027620 Connector Body .............................................................................................. 4
6 582000773 Connector ....................................................................................................... 1
7 520045874 E-Ring ............................................................................................................ 2

2-74 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-36)


MANUAL INTERLOCK

ITEM PART NO. DESCRIPTION QTY


580085612 Wire Harness (Manual Interlock) ........................................................................ 1
1 580085613 Push Button Switch ........................................................................................ 1
2 ..... Connector Assembly (Main Harness) ............................................................. 1
2 580056006 Connector ................................................................................................... 1
2 580056004 Connector (Secondary Lock) ..................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 2-75


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-37)


BACK-UP ALARM STROBE — WITHOUT CONVERTER

ITEM PART NO. DESCRIPTION QTY


580093512 Wire Harness ...................................................................................................... 1
1 ..... Contactor Assembly (Main Harness) .................................................................. 1
1 505972593 Connector ....................................................................................................... 1
1 505972507 Connector ....................................................................................................... 1
1 505968566 Plug ................................................................................................................ 5
1 580038290 Terminal ......................................................................................................... 3
2 580026809 Clip ...................................................................................................................... 3
3 580072736 Cable-Bulk (FT) .................................................................................................. AR
4 ..... Contactor Assembly (Reverse Relay) ................................................................. 1
4 580095033 Terminal ......................................................................................................... 4
4 580085282 Receptacle ..................................................................................................... 1
5 ..... Contactor Assembly (Light Option Harness) ...................................................... 1
5 505968566 Plug ................................................................................................................ 6
5 505968568 Terminal (Socket) ........................................................................................... 2
5 505968558 Connector ....................................................................................................... 1
5 505968519 Connector ....................................................................................................... 1
6 580025560 Clip ...................................................................................................................... 1
7 580069348 Cable-Bulk (FT) .................................................................................................. AR
8 ..... Contactor Assembly (Back-Up Alarm) ................................................................ 1
8 505968568 Terminal (Socket) ........................................................................................... 2
8 505968535 Connector (Secondary Lock) .......................................................................... 1
8 505968501 Connector ....................................................................................................... 1

2-76 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 2-77


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-38)


TURN SIGNAL

2-78 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
TURN SIGNAL

ITEM PART NO. DESCRIPTION QTY


1 580096675 Switch Assembly (Turn Signal) ........................................................................... 1
2 580096712 Switch (Assembly) .......................................................................................... 1
3 580095888 Switch ......................................................................................................... 1
4 582001501 Roll Pin ....................................................................................................... 1
5 580079372 Wire Harness (Turn Signal) ............................................................................ 1
6 580086209 Connector ................................................................................................... 1
7 580063957 Secondary Lock (Secondary Lock) ............................................................ 1
8 580041195 Terminal Pin ............................................................................................... 1
9 580019119 Plug ............................................................................................................ 1
10 580044908 Conduit ....................................................................................................... 1
11 580095116 Bracket (Turn Signal) .......................................................................................... 1
12 580095115 Bracket (Guide) ................................................................................................... 1
13 580094284 Self Tapping Screw ............................................................................................. 2
14 b 449007040 Screw .................................................................................................................. 2
14 c 931109909 Screw .................................................................................................................. 2
15 c 580095117 Spacer (Turn Signal) ........................................................................................... 1
16 580026812 Clip ...................................................................................................................... 1
a 501904909 Rivet .................................................................................................................... 1

FOOTNOTES:
a Not Illustrated c With Telescopic Column
b With Fixed Column

A976 ©2011 Yale Europe Materials Handling Limited 2-79


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-39)


FAN ADAPTOR

ITEM PART NO. DESCRIPTION QTY


582006466 Wire Harness (Fan Adaptor) ............................................................................... 1
1 ..... Connector Assembly (Wire Harness Light Chassis Main) .............................. 1
1 518803687 Connector ................................................................................................... 1
1 518806635 Connector ................................................................................................... 1
1 580038290 Terminal ..................................................................................................... 4
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Wire Harness Front Switch) ........................................ 1
3 504064701 Connector ................................................................................................... 1
3 580001849 Connector ................................................................................................... 1
3 580062388 Terminal ..................................................................................................... 4
4 ..... Connector Assembly (Fan) ............................................................................. 1
4 505968501 Connector ................................................................................................... 1
4 505968535 Connector (Secondary Lock) ..................................................................... 1
4 580062388 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (To Fan, Main Harness) ............................................... 1
5 505968533 Connector ................................................................................................... 1
5 505968540 Connector (Secondary Lock) ..................................................................... 1
5 580038290 Terminal ..................................................................................................... 1
5 580019119 Plug ............................................................................................................ 1
6 ..... Connector Assembly (Fan) ............................................................................. 1
6 505968501 Connector ................................................................................................... 1
6 505968535 Connector (Secondary Lock) ..................................................................... 1
6 580062388 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (To Fan, Main Harness) ............................................... 1
7 505968533 Connector ................................................................................................... 1
7 505968540 Connector (Secondary Lock) ..................................................................... 1

2-80 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY


7 580038290 Terminal ..................................................................................................... 1
7 580019119 Plug ............................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 2-81


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-40)


FAN ADAPTOR — ALTERNATE PART

2-82 ©2011 Yale Europe Materials Handling Limited A976


ELECTRICAL SYSTEM

WIRE HARNESS
FAN ADAPTOR – ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY


582009558 Wire Harness (Fan Adaptor) ............................................................................... 1
1 504232281 Conduit ........................................................................................................... AR
2 ..... Connector Assembly (Main Electrical Harness) ............................................. 1
2 580071962 Housing ...................................................................................................... 1
2 505972507 Connector ................................................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 8
3 ..... Connector Assembly (Fan) ............................................................................. 1
3 580021087 Connector ................................................................................................... 1
3 580021088 Connector ................................................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (Fan) ............................................................................. 1
4 580021087 Connector ................................................................................................... 1
4 580021088 Connector ................................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Fan Relay) .................................................................. 1
5 580009067 Connector ................................................................................................... 1
5 580009068 Receptacle ................................................................................................. 2
5 580091403 Terminal ..................................................................................................... 2
6 580044908 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Main Electrical Harness(Fan)) .................................... 1
7 580022893 Connector ................................................................................................... 1
7 505968540 Connector (Secondary Lock) ..................................................................... 1
7 505968514 Terminal (Pin) ............................................................................................. 1
7 580019119 Plug ............................................................................................................ 1
8 ..... Connector Assembly (Main Electrical Harness (Fan)) ................................... 1
8 580022893 Connector ................................................................................................... 1
8 505968540 Connector (Secondary Lock) ..................................................................... 1
8 505968514 Terminal (Pin) ............................................................................................. 1
8 580019119 Plug ............................................................................................................ 1
9 ..... Connector Assembly (Main Light Harness) .................................................... 1
9 580027206 Connector ................................................................................................... 1
9 580027207 Connector ................................................................................................... 1
9 580019119 Plug ............................................................................................................ 8

A976 ©2011 Yale Europe Materials Handling Limited 2-83


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-41)


EMERGENCY DISCONNECT

ITEM PART NO. DESCRIPTION QTY


580092519 Wire Harness (Emergency Disconnect) .............................................................. 1
1 ..... Connector Assembly (Forward / Reverse Switch) .......................................... 1
1 580019353 Terminal (Pin) ............................................................................................. 4
1 580063957 Secondary Lock ......................................................................................... 1
1 580039492 Connector ................................................................................................... 1
2 580025559 Clip ................................................................................................................. 1
3 ..... Connector Assembly (To Main Harness) ....................................................... 1
3 505972593 Connector ................................................................................................... 1
3 505972507 Connector ................................................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 8
4 ..... Connector Assembly (Clamp Coil Switch) ...................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 2
4 580019246 Connector ................................................................................................... 1
4 580019245 Connector ................................................................................................... 1

2-84 ©2011 Yale Europe Materials Handling Limited A976


SECTION 3

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

BRAKE ASSEMBLY ........................................................................................................................................ 3-18


DISC BRAKE ASSEMBLY .............................................................................................................................. 3-24
DRIVE TIRE AND WHEEL .............................................................................................................................. 3-2
HUB HOUSING (LEFT AND RIGHT HAND) ................................................................................................... 3-8
PARK BRAKE ACTUATOR ............................................................................................................................. 3-20
SERVICE BRAKE ACTUATOR ....................................................................................................................... 3-22
SPUR GEAR SET ........................................................................................................................................... 3-10
TRACTION MOTOR
80 VOLT ...................................................................................................................................................... 3-12
TRACTION MOTOR HOUSING
LEFT HAND ................................................................................................................................................ 3-14
RIGHT HAND .............................................................................................................................................. 3-16
TRANSAXLE AND ATTACHING PARTS ........................................................................................................ 3-4
TRANSAXLE ASSEMBLY ............................................................................................................................... 3-6
TRANSAXLE OUTPUT ASSEMBLY ............................................................................................................... 3-11

A976 ©2011 Yale Europe Materials Handling Limited 3-1


DRIVE UNIT

DRIVE TIRE AND WHEEL (FIGURE 3-1)

KEY:
A: Pneumatic
B: Pneumatic-Solid (Snap On Tire)
C: Pneumatic-Solid (Non-Marking)
QTY
ITEM PART NO. DESCRIPTION A B C
..... Wheel And Tire (Standard Tread) ..................................................... 2 .. ..
..... Wheel And Tire (Wide Tread) ............................................................ 2 .. ..
582004947 Wheel And Tire (Standard Tread) ..................................................... .. 2 ..
582004948 Wheel And Tire (Wide Tread) ............................................................ .. 2 ..
582004945 Wheel And Tire (Standard Tread) ..................................................... .. .. 2
582004946 Wheel And Tire (Wide Tread) ............................................................ .. .. 2
1 580097323 Tire And Tube ............................................................................... 1 .. ..
1 582004890 Solid Pneumatic Tire ..................................................................... .. 1 ..
1 582004892 Solid Pneumatic Tire ..................................................................... .. .. 1
2 580089786 Wheel Assy (Standard Tread) ....................................................... 1 .. ..
2 580089788 Wheel Assy (Wide Tread) ............................................................. 1 .. ..
3 580089787 Wheel (Standard Tread) ........................................................... 1 1 1
3 580089789 Wheel (Wide Tread) .................................................................. 1 1 1
4 580089973 Wheel Side Ring ....................................................................... 1 .. ..
5 580089974 Shoulder Ring ........................................................................... 1 .. ..
a 580089975 Wheel Lock Ring ....................................................................... 1 .. ..

FOOTNOTES:
a Not Illustrated

3-2 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 3-3


DRIVE UNIT

TRANSAXLE AND ATTACHING PARTS (FIGURE 3-2)

3-4 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

TRANSAXLE AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 a 580078668 Drive Axle (FPage 3-6)...................................................................................... 1
1 b 582007925 Drive Axle (FPage 3-6)...................................................................................... 1
2 940102912 Washer ............................................................................................................... 4
3 931019923 Capscrew ............................................................................................................ 4
4 937300924 Nut ...................................................................................................................... 4
5 580037894 Wheel Nut ........................................................................................................... 12
6 ..... Park Brake Release (FPage 5-8)...................................................................... 1
7 582002945 Bolt (Wheel) ........................................................................................................ 6
8 582002946 Cup (Protective) .................................................................................................. 1
582002934 Kit-Repair Output (LH) ........................................................................................ 1
582015816 Kit-Repair Output (RH) ....................................................................................... 1

FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →

A976 ©2011 Yale Europe Materials Handling Limited 3-5


DRIVE UNIT

TRANSAXLE ASSEMBLY (FIGURE 3-3)

ITEM PART NO. DESCRIPTION QTY


1 ..... Hub Assembly (RH) (FPage 3-8)....................................................................... 1
2 a 580078670 Motor (RH) (FPage 3-12)................................................................................... 1
2 b 582007926 Traction Motor (RH) (FPage 3-12)..................................................................... 1
2 b 582008064 Housing (End Bell RH) (FPage 3-16)............................................................ 1
3 ..... Service Brake Actuator (FPage 3-22)................................................................ 1
4 a 580078669 Motor (LH) (FPage 3-12)................................................................................... 1
4 b 582007924 Traction Motor (LH) (FPage 3-12)..................................................................... 1
4 b 582008063 Housing (End Bell LH) (FPage 3-14)............................................................ 1
5 ..... Hub Assembly (LH) (FPage 3-8)....................................................................... 1
6 ..... Park Brake (FPage 3-20)................................................................................... 1
b 582009202 Kit-Repair RH Motor ........................................................................................... 1
b 582009203 Kit-Repair LH Motor ............................................................................................ 1
b 582009204 Kit-Repair Bell Ends ............................................................................................ 1

FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →

3-6 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 3-7


DRIVE UNIT

HUB HOUSING (LEFT AND RIGHT HAND) (FIGURE 3-4)

3-8 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

HUB HOUSING (LEFT AND RIGHT HAND)


ITEM PART NO. DESCRIPTION QTY
1 ..... Housing ............................................................................................................... 1
2 ..... Ring Gear ....................................................................................................... 1
3 519244834 Breather .......................................................................................................... 1
4 580089531 Plug ................................................................................................................ 2
5 580029621 Plug ................................................................................................................ 1
6 580017695 Sealing Ring ................................................................................................... 3
7 ..... Shim Plate ...................................................................................................... 1
8 ..... Plate ............................................................................................................... 1
582002934 Kit-Repair Output (LH) ........................................................................................ 1
9 582015816 Kit-Repair Output (RH) ....................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 3-9


DRIVE UNIT

SPUR GEAR SET (FIGURE 3-5)

ITEM PART NO. DESCRIPTION QTY


582002933 Kit-Repair Spur Gear Set .................................................................................... 2
1 582002935 Pinion (Input) .................................................................................................. 1
2 582002936 Gear (Spur) .................................................................................................... 1
3 582002937 Gear (Sun) ...................................................................................................... 1
4 582002938 Washer ........................................................................................................... 1
5 582002939 Ball Bearing .................................................................................................... 1
6 582002940 Ball Bearing .................................................................................................... 1
7 582002941 Retaining Ring ................................................................................................ 1
8 ..... Wheel Sensor ................................................................................................. 1
9 582002942 Washer ........................................................................................................... 1
10 582002943 Bolt ................................................................................................................. 1
11 ..... Flange Bushing .............................................................................................. 1

3-10 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

TRANSAXLE OUTPUT ASSEMBLY (FIGURE 3-6)

ITEM PART NO. DESCRIPTION QTY


1 ..... Planet Gear ......................................................................................................... 4
2 ..... Planet Carrier ...................................................................................................... 1
3 ..... Wheel Shaft ........................................................................................................ 1
4 ..... Slotted Nut .......................................................................................................... 1
5 582002945 Bolt (Wheel) ........................................................................................................ 6
6 ..... Washer ............................................................................................................... 1
7 ..... Tapered Roller Bearing ....................................................................................... 1
8 ..... Tapered Roller Bearing ....................................................................................... 1
9 ..... Shaft Seal ........................................................................................................... 1
10 ..... Ring .................................................................................................................... 1
11 ..... O-Ring ................................................................................................................ 1
12 ..... Retaining Ring .................................................................................................... 4
13 582002946 Cup (Protective) .................................................................................................. 1
14 ..... Roll Bearing ........................................................................................................ 4
582002934 Kit-Repair Output (LH) ........................................................................................ 1
582015816 Kit-Repair Output (RH) ....................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 3-11


DRIVE UNIT

TRACTION MOTOR (FIGURE 3-7)


80 VOLT

3-12 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY


a 580078669 Motor (LH) (FPage 3-14)................................................................................... 1
b 582007924 Traction Motor (LH) (FPage 3-14)..................................................................... 1
a 580078670 Motor (RH) (FPage 3-16)................................................................................... 1
b 582007926 Traction Motor (RH) (FPage 3-16)..................................................................... 1
1 580097004 Armature ......................................................................................................... 1
2 580097005 Screw ............................................................................................................. 6
3 a 582004727 Housing (End Bell RH) ................................................................................... 1
3 b 582008064 Housing (End Bell RH) ................................................................................... 1
3 a 582004726 Housing (End Bell LH) .................................................................................... 1
3 b 582008063 Housing (End Bell LH) .................................................................................... 1
4 580097008 Kit-Seal ........................................................................................................... 1
5 ..... Housing (FPage 3-14, FPage 3-16)............................................................. 1
6 580097009 Plate ............................................................................................................... 1
7 580097010 Screw ............................................................................................................. 2
8 580097011 Stator .............................................................................................................. 1
9 580097012 Kit-Nut And Washer ........................................................................................ 1
10 580097013 Dowel ............................................................................................................. 1
11 582009204 Kit-Repair Bell End Housing ............................................................................... 1

FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →

A976 ©2011 Yale Europe Materials Handling Limited 3-13


DRIVE UNIT

TRACTION MOTOR HOUSING (FIGURE 3-8)


LEFT HAND

3-14 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

TRACTION MOTOR HOUSING


LEFT HAND

ITEM PART NO. DESCRIPTION QTY


a 580078669 Motor (LH) ........................................................................................................... 1
b 582007924 Traction Motor (LH) ............................................................................................. 1
1 ..... Housing .......................................................................................................... 1
2 580082123 Sensor (Speed) .............................................................................................. 1
3 932205904 Capscrew ....................................................................................................... 13
4 582002923 Dowel ............................................................................................................. 2
5 580022962 Capscrew ....................................................................................................... 1
6 580089531 Plug ................................................................................................................ 2
7 580029621 Plug ................................................................................................................ 1
8 580017695 Sealing Ring ................................................................................................... 3
582002934 Kit-Repair Output (LH) ........................................................................................ 1

FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →

A976 ©2011 Yale Europe Materials Handling Limited 3-15


DRIVE UNIT

TRACTION MOTOR HOUSING (FIGURE 3-9)


RIGHT HAND

3-16 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

TRACTION MOTOR HOUSING


RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


a 580078670 Motor (RH) .......................................................................................................... 1
b 582007926 Traction Motor (RH) ............................................................................................ 1
1 ..... Housing .......................................................................................................... 1
2 580082123 Sensor (Speed) .............................................................................................. 1
3 932205904 Capscrew ....................................................................................................... 13
4 ..... Dowel Pin ....................................................................................................... 4
5 580022962 Capscrew ....................................................................................................... 1
6 449002040 Capscrew ....................................................................................................... 10
7 582002918 O-Ring ............................................................................................................ 1

FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →

A976 ©2011 Yale Europe Materials Handling Limited 3-17


DRIVE UNIT

BRAKE ASSEMBLY (FIGURE 3-10)

3-18 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

BRAKE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
..... Brake Assembly .................................................................................................. 1
1 582002920 Kit-Repair Park Brake Actuator (FPage 3-20)............................................... 1
2 582002919 Kit-Repair Ball Ramp Actuator ....................................................................... 1
3 582002922 Kit-Repair Disc Set (FPage 3-24).................................................................. 1
4 582002921 Kit-Repair Service Brake Actuator (FPage 3-22).......................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 3-19


DRIVE UNIT

PARK BRAKE ACTUATOR (FIGURE 3-11)

3-20 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

PARK BRAKE ACTUATOR


ITEM PART NO. DESCRIPTION QTY
582002920 Kit-Repair Park Brake Actuator ........................................................................... 1
1 ..... Piston ............................................................................................................. 1
2 582002925 Seal ................................................................................................................ 1
3 582002924 Filter ............................................................................................................... 1
4 ..... Cylinder .......................................................................................................... 1
5 580089427 Filter (Breather) .............................................................................................. 1
6 580052344 Capscrew ....................................................................................................... 2
7 ..... Snap Ring ....................................................................................................... 1
8 ..... O-Ring ............................................................................................................ 1
9 ..... U-Ring ............................................................................................................ 1
10 ..... Piston ............................................................................................................. 1
11 ..... Cover .............................................................................................................. 1
12 ..... O-Ring ............................................................................................................ 1
13 ..... U-Ring ............................................................................................................ 1
14 ..... Snap Ring ....................................................................................................... 1
15 ..... Compression Spring ....................................................................................... 1
16 ..... Cover .............................................................................................................. 1
17 ..... Snap Ring ....................................................................................................... 1
18 582006410 O-Ring ............................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 3-21


DRIVE UNIT

SERVICE BRAKE ACTUATOR (FIGURE 3-12)

3-22 ©2011 Yale Europe Materials Handling Limited A976


DRIVE UNIT

SERVICE BRAKE ACTUATOR


ITEM PART NO. DESCRIPTION QTY
582002921 Kit-Repair Service Brake Actuator ...................................................................... 1
1 580052344 Capscrew ....................................................................................................... 2
2 582006412 Cylinder .......................................................................................................... 1
3 580089427 Filter (Breather) .............................................................................................. 1
4 582006413 Rod Seal ......................................................................................................... 1
5 582006414 O-Ring ............................................................................................................ 1
6 582006411 Piston ............................................................................................................. 1
7 582002929 Retaining Ring ................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 3-23


DRIVE UNIT

DISC BRAKE ASSEMBLY (FIGURE 3-13)

ITEM PART NO. DESCRIPTION QTY


582002922 Kit-Repair Disc Set ............................................................................................. 1
1 ..... Shim ............................................................................................................... 8
2 582002932 Retaining Ring ................................................................................................ 2
3 ..... Locking Washer .............................................................................................. 6
4 ..... Clutch Plate .................................................................................................... 16
5 ..... Clutch Disc ..................................................................................................... 8
6 ..... Compression Spring ....................................................................................... 24
7 ..... Rivet ............................................................................................................... 6

3-24 ©2011 Yale Europe Materials Handling Limited A976


SECTION 4

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

STEER COLUMN
FIXED .......................................................................................................................................................... 4-6
TELESCOPIC .............................................................................................................................................. 4-8
STEER PUMP ASSEMBLY ............................................................................................................................. 4-12
STEER TIRE AND WHEEL ............................................................................................................................. 4-14
STEERING ACCUMULATOR ......................................................................................................................... 4-10
STEERING AXLE ............................................................................................................................................ 4-2
STEERING CYLINDER ................................................................................................................................... 4-4

A976 ©2011 Yale Europe Materials Handling Limited 4-1


STEERING SYSTEM

STEERING AXLE (FIGURE 4-1)

4-2 ©2011 Yale Europe Materials Handling Limited A976


STEERING SYSTEM

STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
580088504 Steering Axle (Assembly) ................................................................................... 1
1 580088505 Steering Axle .................................................................................................. 1
2 580088507 Steering Cylinder (Assembly) (FPage 4-4)................................................... 1
3 311323023 Capscrew ....................................................................................................... 8
4 504227283 Cap ................................................................................................................. 2
5 580088324 Hub (Assembly) .............................................................................................. 2
6 580088323 Hub ............................................................................................................. 1
7 505971507 Bearing Cup ............................................................................................... 1
8 505971516 Bearing Cone ............................................................................................. 1
9 502029903 Bearing Cup ............................................................................................... 1
10 502029902 Bearing Cone ............................................................................................. 1
11 504224217 Wear Sleeve ............................................................................................... 1
12 580061342 Wheel Stud ................................................................................................. 6
13 520044815 Nut .................................................................................................................. 2
14 449025008 Cotter Pin ....................................................................................................... 2
15 504224218 Seal ................................................................................................................ 2
16 580092983 Spindle ........................................................................................................... 1
17 504224266 Plug ................................................................................................................ 1
18 065001000 Bearing Cone ................................................................................................. 4
19 065000900 Bearing Cup ................................................................................................... 4
20 504224231 Wear Sleeve ................................................................................................... 2
21 504224298 Seal ................................................................................................................ 2
22 015631500 Grease Fitting ................................................................................................. 6
23 015918200 Snap Ring ....................................................................................................... 8
24 505972565 Bushing .......................................................................................................... 4
25 580088320 Tie Rod ........................................................................................................... 2
26 505972590 Spherical Washer ........................................................................................... 8
27 580052360 Pin .................................................................................................................. 4
28 504224242 Seal ................................................................................................................ 2
29 504225236 O-Ring ............................................................................................................ 2
30 022784400 Grease Fitting ................................................................................................. 2
31 504224292 Shim (0.508 mm) ............................................................................................ 2
32 504224232 Shim (0.178 mm) ............................................................................................ 2
33 504224222 Shim (0.127 mm) ............................................................................................ 2
34 931014904 Capscrew ....................................................................................................... 6
35 504224285 Bearing Cap ................................................................................................... 2
36 580030876 Clip ................................................................................................................. 2
37 580041805 Capscrew ....................................................................................................... 1
38 580072682 Magnet ........................................................................................................... 1
39 580092984 Cap ................................................................................................................. 1
40 449001410 Capscrew ....................................................................................................... 4
41 580088325 Sensor (Steering) ........................................................................................... 1
42 580086638 Cover .............................................................................................................. 1
43 580092734 Spindle ........................................................................................................... 1
44 580035563 Rubber Mount ..................................................................................................... 2
45 580088326 Plate .................................................................................................................... 1
46 580049879 Washer ............................................................................................................... 6
47 311323023 Capscrew ............................................................................................................ 4
48 580002046 Rubber Mount ..................................................................................................... 2
49 580033391 Wheel Nut ........................................................................................................... 12

A976 ©2011 Yale Europe Materials Handling Limited 4-3


STEERING SYSTEM

STEERING CYLINDER (FIGURE 4-2)

ITEM PART NO. DESCRIPTION QTY

4-4 ©2011 Yale Europe Materials Handling Limited A976


STEERING SYSTEM

ITEM PART NO. DESCRIPTION QTY


580088507 Steering Cylinder (Assembly) ............................................................................. 2
1 582001343 Piston Rod ...................................................................................................... 1
2 580049321 End Cap ......................................................................................................... 2
3 524214603 Rod Wiper ...................................................................................................... 2
4 580052511 Rod Seal ......................................................................................................... 2
5 501802909 O-Ring ............................................................................................................ 2
6 502011903 Back-Up Ring ................................................................................................. 2
7 504232259 O-Ring ............................................................................................................ 2
8 582001342 Cylinder .......................................................................................................... 1
9 504305702 Piston Seal ..................................................................................................... 1
580052512 Kit-Seal ............................................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 4-5


STEERING SYSTEM

STEER COLUMN (FIGURE 4-3)


FIXED

4-6 ©2011 Yale Europe Materials Handling Limited A976


STEERING SYSTEM

STEER COLUMN
FIXED

ITEM PART NO. DESCRIPTION QTY


1 580092678 Horn Button ......................................................................................................... 1
2 580096538 Nut (Horn Button) ................................................................................................ 1
3 580092748 Rod ..................................................................................................................... 1
4 580045338 Steering Wheel (With Spinner) ........................................................................... 1
4 580058078 Knob Assembly .............................................................................................. 1
4 580086874 Knob ........................................................................................................... 1
4 580086875 Cap ............................................................................................................. 1
4 580086876 Insert .......................................................................................................... 1
4 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
5 580096836 Steering Column ................................................................................................. 1
6 580049810 Kit-Nut ............................................................................................................ 1
7 580096779 Kit-Shaft .......................................................................................................... 1
8 ..... Retaining Ring ............................................................................................ 1
9 ..... Spring ......................................................................................................... 1
10 ..... Washer ....................................................................................................... 1
11 ..... Spring ......................................................................................................... 1
12 524135278 Switch ......................................................................................................... 1
13 580060918 Plate ........................................................................................................... 1
14 ..... Gear ........................................................................................................... 1
15 580096778 Kit-Sensor ....................................................................................................... 1
16 ..... Sensor ........................................................................................................ 1
17 ..... Spring ......................................................................................................... 1
18 580096780 Kit-Support ..................................................................................................... 1
19 580096782 Kit-Gas Spring ................................................................................................ 1
20 580096781 Kit-Support ..................................................................................................... 1
21 580096783 Kit-Support ..................................................................................................... 1
22 580096773 Kit-Pivot .......................................................................................................... 1
23 580030970 Capscrew ............................................................................................................ 4
24 580047200 Screw .................................................................................................................. 2
25 ..... Steering Hand Pump (FPage 4-12)................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 4-7


STEERING SYSTEM

STEER COLUMN (FIGURE 4-4)


TELESCOPIC

4-8 ©2011 Yale Europe Materials Handling Limited A976


STEERING SYSTEM

STEER COLUMN
TELESCOPIC

ITEM PART NO. DESCRIPTION QTY


1 580092678 Horn Button ......................................................................................................... 1
2 580096538 Nut (Horn Button) ................................................................................................ 1
3 580092748 Rod ..................................................................................................................... 1
4 580045338 Steering Wheel (With Spinner) ........................................................................... 1
4 580058078 Knob Assembly .............................................................................................. 1
4 580086874 Knob ........................................................................................................... 1
4 580086875 Cap ............................................................................................................. 1
4 580086876 Insert .......................................................................................................... 1
4 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
5 580096835 Steering Column ................................................................................................. 1
6 580049810 Kit-Nut ............................................................................................................ 1
7 580096770 Kit-Steering Support ....................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ............................................................................................ 1
10 ..... Washer ....................................................................................................... 1
11 ..... Shaft ........................................................................................................... 1
12 ..... Spring ......................................................................................................... 1
13 580060918 Plate ........................................................................................................... 1
14 524135278 Switch ......................................................................................................... 1
15 ..... Gear ........................................................................................................... 1
16 580096778 Kit-Sensor ....................................................................................................... 1
17 ..... Sensor ........................................................................................................ 1
18 ..... Spring ......................................................................................................... 1
19 580096769 Kit-Handle ....................................................................................................... 1
20 ..... Handle ........................................................................................................ 1
21 580096772 Kit-Gas Spring ................................................................................................ 1
22 580096774 Kit-Support ..................................................................................................... 1
23 ..... Spring ......................................................................................................... 1
24 580096775 Kit-Support ..................................................................................................... 1
25 580096776 Kit Lift-O-Mat .................................................................................................. 1
26 580096773 Kit-Pivot .......................................................................................................... 1
27 580091437 Cable Assy ..................................................................................................... 1
28 580096777 Kit-Lever ......................................................................................................... 1
29 ..... Spring ......................................................................................................... 1
30 ..... Bracket ....................................................................................................... 1
31 580096771 Kit-Support ..................................................................................................... 1
32 ..... Steering Hand Pump (FPage 4-12)................................................................... 1
33 580030970 Capscrew ............................................................................................................ 4
34 580047200 Screw .................................................................................................................. 2

A976 ©2011 Yale Europe Materials Handling Limited 4-9


STEERING SYSTEM

STEERING ACCUMULATOR (FIGURE 4-5)

ITEM PART NO. DESCRIPTION QTY


1 580095679 Accumulator ........................................................................................................ 1
2 580006935 Clamp ................................................................................................................. 2
3 580030966 Capscrew ............................................................................................................ 2
4 580027573 Nut (Flange) ........................................................................................................ 2
5 580039347 Fitting .................................................................................................................. 1
5 504155200 O-Ring ............................................................................................................ 1
5 052645200 O-Ring ............................................................................................................ 1
6 582003478 Hose Assy ........................................................................................................... 1

4-10 ©2011 Yale Europe Materials Handling Limited A976


STEERING SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 4-11


STEERING SYSTEM

STEER PUMP ASSEMBLY (FIGURE 4-6)

4-12 ©2011 Yale Europe Materials Handling Limited A976


STEERING SYSTEM

STEER PUMP ASSEMBLY


KEY:
A: Without Sync Steer
B: With Sync Steer
QTY
ITEM PART NO. DESCRIPTION A B
580082528 Steering Hand Pump .................................................................................. 1 ..
580082529 Steering Hand Pump .................................................................................. .. 1
1 580013339 Dust Seal ............................................................................................... 1 1
2 ..... Housing Spool and Sleeve .................................................................... 1 1
3 ..... Ball ......................................................................................................... 1 1
4 ..... Ball Stop ................................................................................................ 1 1
5 ..... Shaft Seal .............................................................................................. 1 1
6 580013347 Seal (Integrated Column) ....................................................................... 1 1
7 ..... Bearing .................................................................................................. 1 1
8 ..... Ring ....................................................................................................... 1 1
9 ..... Pin (Cross) ............................................................................................. 1 1
10 ..... Kit Spring ............................................................................................... 1 1
11 ..... Screw (With O-Ring) .............................................................................. 5 5
12 ..... Cap ........................................................................................................ 1 1
13 ..... O-Ring ................................................................................................... 5 5
14 ..... Ball ......................................................................................................... 1 1
15 ..... End Cover .............................................................................................. 1 1
16 ..... O-Ring ................................................................................................... 3 3
17 ..... Gearwheel Set ....................................................................................... 1 1
18 ..... Plate ....................................................................................................... 1 1
19 ..... Shaft ...................................................................................................... 1 1
20 ..... Relief Valve ............................................................................................ 1 1
21 ..... Spring (Relief Valve) .............................................................................. 1 1
22 ..... Adjusting Screw ..................................................................................... 1 1
23 580013348 O-Ring ............................................................................................... 1 1
24 ..... Solenoid ................................................................................................. .. 1
25 ..... Solenoid Rings ....................................................................................... .. 1
580013351 Kit-Seal .................................................................................................. 1 1
580096349 Kit-Solenoid ........................................................................................... .. 1

A976 ©2011 Yale Europe Materials Handling Limited 4-13


STEERING SYSTEM

STEER TIRE AND WHEEL (FIGURE 4-7)

KEY:
A: Pneumatic
B: Pneumatic-Solid (Snap On Tire)
C: Pneumatic-Solid (Non-Marking)
QTY
ITEM PART NO. DESCRIPTION A B C
580097523 Wheel And Tire .................................................................................. 2 .. ..
582004949 Wheel And Tire .................................................................................. .. 2 ..
582004944 Wheel And Tire .................................................................................. .. .. 2
1 580097322 Tire And Tube ............................................................................... 1 .. ..
1 582004889 Solid Pneumatic Tire ..................................................................... .. 1 ..
1 582004891 Solid Pneumatic Tire ..................................................................... .. .. 1
2 580097452 Wheel Assy ................................................................................... 1 .. ..
3 580097453 Wheel ........................................................................................ 1 1 1
4 902136802 Ring .......................................................................................... 1 .. ..
5 902136803 Lockring .................................................................................... 1 .. ..

4-14 ©2011 Yale Europe Materials Handling Limited A976


SECTION 5

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL ASSEMBLY (FOOT DIRECTIONAL CONTROL) ................................................... 5-3


ACCELERATOR PEDAL ASSEMBLY (STANDARD) ..................................................................................... 5-2
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-4
MASTER CYLINDER ...................................................................................................................................... 5-6
PARK BRAKE RELEASE ................................................................................................................................ 5-8
PARKING BRAKE VALVE ............................................................................................................................... 5-10

A976 ©2011 Yale Europe Materials Handling Limited 5-1


BRAKE SYSTEM

ACCELERATOR PEDAL ASSEMBLY (STANDARD) (FIGURE 5-1)

ITEM PART NO. DESCRIPTION QTY


1 a 580078742 Accelerator Pedal (Standard) ............................................................................. 1
1 c 582006585 Accelerator Pedal (Standard w/ Pad) ................................................................. 1
1 b 582006587 Accelerator Pedal (Cover) .............................................................................. 1
2 932729905 Capscrew ............................................................................................................ 3
3 580027573 Nut (Flange) ........................................................................................................ 3

FOOTNOTES:
a → S/N A976B02025J c S/N A976B02026J →
b PENDING PER ECN 13802702 →

5-2 ©2011 Yale Europe Materials Handling Limited A976


BRAKE SYSTEM

ACCELERATOR PEDAL ASSEMBLY (FOOT DIRECTIONAL CONTROL) (FIGURE 5-2)

ITEM PART NO. DESCRIPTION QTY


1 524287557 Accelerator Pedal (Forward / Reverse) .............................................................. 1
2 932729905 Capscrew ............................................................................................................ 1
3 580027573 Nut (Flange) ........................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 5-3


BRAKE SYSTEM

BRAKE PEDAL LINKAGE (FIGURE 5-3)

5-4 ©2011 Yale Europe Materials Handling Limited A976


BRAKE SYSTEM

BRAKE PEDAL LINKAGE


ITEM PART NO. DESCRIPTION QTY
582002769
582007418 Brake Assy .......................................................................................................... 1
1 582005015 Mounting Weldment ....................................................................................... 1
2 580058194 Nut .................................................................................................................. 1
3 580060020 Nut .................................................................................................................. 2
4 580049387 Capscrew ....................................................................................................... 1
5 580088377 Pad (Brake Pedal) .......................................................................................... 1
6 582002744
582007419 Pedal Assy (Brake) ......................................................................................... 1
6 582002770
582007417 Plate Wldmt (Brake Pedal) ......................................................................... 1
6 504224226 Bushing ...................................................................................................... 2
7 505966598 Spring ............................................................................................................. 1
8 449001166 Capscrew ....................................................................................................... 1
9 580088381 Washer ........................................................................................................... 1
10 580088380 Tube ............................................................................................................... 1
11 580049229 Capscrew ....................................................................................................... 2
12 580027573 Nut (Flange) ................................................................................................... 2
13 580096841 Pressure Transducer ...................................................................................... 1
14 580084793 Master Cylinder (FPage 5-6)......................................................................... 1
15 580091411 Hose Assy ........................................................................................................... 1
16 580056527 Capscrew ............................................................................................................ 3
17 580056528 Nut (Shoulder) .................................................................................................... 3
18 580049231 Capscrew ............................................................................................................ 1
19 580044860 Insert ................................................................................................................... 1
20 504236269 Clamp ................................................................................................................. 1

A976 ©2011 Yale Europe Materials Handling Limited 5-5


BRAKE SYSTEM

MASTER CYLINDER (FIGURE 5-4)

5-6 ©2011 Yale Europe Materials Handling Limited A976


BRAKE SYSTEM

MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580084793 Master Cylinder (Assembly) ................................................................................ 1
1 ..... Master Cylinder .............................................................................................. 1
2 ..... Piston Assembly ............................................................................................. 1
3 ..... Cup ............................................................................................................. 1
4 ..... Piston ......................................................................................................... 1
5 ..... Spacer ........................................................................................................ 1
6 ..... Cup ............................................................................................................. 1
7 ..... Retainer ...................................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ................................................................................................ 1
10 580047673 Boot ................................................................................................................ 1
11 580085603 Push Rod ........................................................................................................ 1
12 580085604 Nut .................................................................................................................. 1
13 580085606 Pin .................................................................................................................. 1
14 580047597 Yoke ............................................................................................................... 1
15 580047600 Washer ........................................................................................................... 1
16 580085607 Split Pin .......................................................................................................... 1
17 580085608 Clamp ............................................................................................................. 1
18 ..... Reservoir ........................................................................................................ 1
19 ..... Gasket ............................................................................................................ 1
20 ..... Cap ................................................................................................................. 1
a 580089125 Switch ............................................................................................................. 1
580085610 Repair Kit ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 5-7


BRAKE SYSTEM

PARK BRAKE RELEASE (FIGURE 5-5)

5-8 ©2011 Yale Europe Materials Handling Limited A976


BRAKE SYSTEM

PARK BRAKE RELEASE


ITEM PART NO. DESCRIPTION QTY
1 582002430 Handle ................................................................................................................ 1
2 449015135 Nut ...................................................................................................................... 1
3 580060019 Nut ...................................................................................................................... 1
4 a 580049231 Capscrew ............................................................................................................ 1
4 b 900014292 Capscrew ............................................................................................................ 1
5 449015036 Locknut ............................................................................................................... 1
6 504071785 Washer ............................................................................................................... 2
7 580055869 Disk Spring ......................................................................................................... 2
8 580081078 Capscrew ............................................................................................................ 1
9 580027573 Nut (Flange) ........................................................................................................ 1
10 580097501 Plate (Bracket) .................................................................................................... 1
11 582000836 Cable (Park Brake) ............................................................................................. 1
12 a 580030966 Capscrew ............................................................................................................ 1
12 b 580032373 Capscrew ............................................................................................................ 1
13 580049840 Capscrew ............................................................................................................ 1
14 580056840 Locking Ring Cotter Pin ...................................................................................... 2
15 582000834 Plate .................................................................................................................... 1
16 518803652 Pin ....................................................................................................................... 1
17 580086220 Capscrew ............................................................................................................ 3
18 449015112 Locknut ............................................................................................................... 2
19 582004736 Roll Pin ............................................................................................................... 1
20 580044785 Sensor (Brake Position) ...................................................................................... 1
21 580047034 Capscrew ............................................................................................................ 2
22 580097502 Pin ....................................................................................................................... 1
23 582000833 Mounting Weldment ............................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 10636918 b PENDING PER ECN 10636918 →

A976 ©2011 Yale Europe Materials Handling Limited 5-9


BRAKE SYSTEM

PARKING BRAKE VALVE (FIGURE 5-6)

5-10 ©2011 Yale Europe Materials Handling Limited A976


BRAKE SYSTEM

PARKING BRAKE VALVE


ITEM PART NO. DESCRIPTION QTY
582006919 Parking Brake Valve ........................................................................................... 1
1 ..... Housing .......................................................................................................... 1
2 580094710 Accumulator ................................................................................................... 1
3 580094708 Fitting .............................................................................................................. 1
4 580094711 Valve (Flow Control) ....................................................................................... 1
4 580067618
580094721 Locknut ....................................................................................................... 1
4 580094716 Kit-Seal Valve ............................................................................................. 1
5 580094713 Solenoid Valve ............................................................................................... 1
5 580094714 Kit-Seal Valve ............................................................................................. 1
6 580094706 Capscrew ....................................................................................................... 2
7 580043644 Fitting .............................................................................................................. 1
8 582008569 Pressure Switch ............................................................................................. 1
8 056363300 O-Ring ........................................................................................................ 1
9 580094712 Valve (Pressure Relief) .................................................................................. 1
9 580094715 Kit-Seal Valve ............................................................................................. 1
a 582008568 Plug ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 5-11


BRAKE SYSTEM

NOTES

5-12 ©2011 Yale Europe Materials Handling Limited A976


SECTION 6

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-30
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-22
HYDRAULIC CONTROL VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-32
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-26
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-42
HYDRAULIC HOSES
HOIST, TILT AND MAST ............................................................................................................................ 6-8
STEER AXLE .............................................................................................................................................. 6-6
STEERING .................................................................................................................................................. 6-4
SUPPLY AND RETURN .............................................................................................................................. 6-2
HYDRAULIC PUMP
19 CC .......................................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR ASSEMBLY
72/80 VOLT ................................................................................................................................................. 6-12
HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 6-10
MANUAL CONTROL LEVERS ........................................................................................................................ 6-18
PUMP MOTOR
72/80 VOLT ................................................................................................................................................. 6-16
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-36
TILT CYLINDERS
ERP22-25VL ............................................................................................................................................... 6-38
ERP30-35VL ............................................................................................................................................... 6-40
VALVE ASSEMBLY
INLET SECTION - MANUAL AND ELECTRONIC ...................................................................................... 6-24
LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC .............................................................................. 6-28
LIFT, TILT, AND AUXILIARY - ELECTRIC HYDRAULIC ........................................................................... 6-34

A976 ©2011 Yale Europe Materials Handling Limited 6-1


HYDRAULIC SYSTEM

HYDRAULIC HOSES (FIGURE 6-1)


SUPPLY AND RETURN

6-2 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC HOSES
SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY


1 580080929 Hose Assy (Long Wheel-Base) ........................................................................... 1
1 580081135 Hose Assy (Short Wheel-Base) .......................................................................... 1
2 580081134 Hose Assy (Short Wheel-Base) .......................................................................... 1
2 580080926 Hose Assy (Long Wheel-Base) ........................................................................... 1
3 502056904 Clamp (Hose) ...................................................................................................... 3
4 580049231 Capscrew ............................................................................................................ 1
5 580012987 Nut ...................................................................................................................... 2
6 580047562 Clamp ................................................................................................................. 1
7 582005789 Tube Assy ........................................................................................................... 1
8 580030966 Capscrew ............................................................................................................ 1
9 580015170 Clamp ................................................................................................................. 1
10 580084426 Element (Filter) ................................................................................................... 1
11 580085995 Hose Assy ........................................................................................................... 1
12 505971501 Clamp (Insulated) ............................................................................................... 1
13 580026621 Nut ...................................................................................................................... 1
14 580047714 Capscrew ............................................................................................................ 1
15 580080927 Hose ................................................................................................................... 1
16 062159700 Clamp ................................................................................................................. 1
17 062159500 Clamp ................................................................................................................. 1

A976 ©2011 Yale Europe Materials Handling Limited 6-3


HYDRAULIC SYSTEM

HYDRAULIC HOSES (FIGURE 6-2)


STEERING

6-4 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC HOSES
STEERING
KEY:
A: With Sync/Telescopic Steering
B: Without Sync/Telescopic Steering
QTY
ITEM PART NO. DESCRIPTION A B
1 582004016 Hose Assy (Steer Column) ......................................................................... 1 ..
1 582004013 Hose Assy (Steer Column) ......................................................................... .. 1
2 582004015 Hose Assy (Steer Column) ......................................................................... 1 ..
2 582004012 Hose Assy (Steer Column) ......................................................................... .. 1
3 582000852 Hose Assy (Steer Column) ......................................................................... 2 ..
3 582000850 Hose Assy (Steer Column) ......................................................................... .. 2
4 582004017 Hose Assy (Steer Column) ......................................................................... 1 ..
4 582004014 Hose Assy (Steer Column) ......................................................................... .. 1
5 504225257 Nut .............................................................................................................. 2 2
6 580093663 Bracket (Steer Hose) .................................................................................. 2 2
7 580049011 Capscrew ................................................................................................... 2 2
8 582004350 Bracket ....................................................................................................... 1 1
9 580026621 Nut .............................................................................................................. 2 2
10 580012987 Nut .............................................................................................................. 1 1
11 580044519 Clamp ......................................................................................................... 1 1
12 580030966 Capscrew ................................................................................................... 5 5
13 582004839 Plate ........................................................................................................... 1 1
14 580039409 Fitting ......................................................................................................... 2 2
14 504155200 O-Ring ................................................................................................... 2 2
15 ..... Bracket ....................................................................................................... 1 1

A976 ©2011 Yale Europe Materials Handling Limited 6-5


HYDRAULIC SYSTEM

HYDRAULIC HOSES (FIGURE 6-3)


STEER AXLE

6-6 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC HOSES
STEER AXLE

ITEM PART NO. DESCRIPTION QTY


1 582003735 Hose Assy (Long Wheel-Base) ........................................................................... 1
1 582003737 Hose Assy (Short Wheel-Base) .......................................................................... 1
2 582003736 Hose Assy (Long Wheel-Base) ........................................................................... 1
2 582003738 Hose Assy (Short Wheel-Base) .......................................................................... 1
3 580019865 Fitting .................................................................................................................. 2
3 504155200 O-Ring ............................................................................................................ 1
3 052645200 O-Ring ............................................................................................................ 1
3 582011094 Fitting (Alternate Part) ......................................................................................... 2
4 580047714 Capscrew ............................................................................................................ 2
5 900015238 Clamp ................................................................................................................. 2
6 580026621 Nut ...................................................................................................................... 2
7 582005215 Clamp ................................................................................................................. 2
8 580012987 Nut ...................................................................................................................... 2
9 580030966 Capscrew ............................................................................................................ 2

A976 ©2011 Yale Europe Materials Handling Limited 6-7


HYDRAULIC SYSTEM

HYDRAULIC HOSES (FIGURE 6-4)


HOIST, TILT AND MAST

6-8 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC HOSES
HOIST, TILT AND MAST

ITEM PART NO. DESCRIPTION QTY


1 580080942 Hose Assy (Third Function) ................................................................................ 1
2 524141696 Hose Clamp ........................................................................................................ 2
3 580045653 Clamp ................................................................................................................. 2
4 580073148 Hose Clamp (Dual Hose) .................................................................................... 2
5 580030969 Capscrew ............................................................................................................ 2
6 580026621 Nut ...................................................................................................................... 2
7 580080946 Hose Assy (Fourth Function) .............................................................................. 1
8 582004730 Hose Assy (Hoist) (Without Load Weight Option) ............................................... 1
8 582004731 Hose Assy (Hoist) (With Load Weight Option) .................................................... 1
9 580031077 Clamp ................................................................................................................. 1
10 580008988 Nut ...................................................................................................................... 1
11 580030966 Capscrew ............................................................................................................ 1
12 504226242 Washer ............................................................................................................... 1
13 582000910 Hose Assy (Tilt Line) ........................................................................................... 2
13 582007046 Hose Assy (Alternate Part) ................................................................................. 1
14 580080931 Hose Assy (Tilt Line) ........................................................................................... 2
15 582003282 Hose Assy ........................................................................................................... 1
16 582003283 Hose Assy ........................................................................................................... 1
16 582003283 Hose Assy (Alternate Part) ............................................................................. 2
17 580084493 Fitting .................................................................................................................. 2
17 504155200 O-Ring ............................................................................................................ 2
18 580019860 Fitting .................................................................................................................. 4
18 580039385 O-Ring ............................................................................................................ 1
18 056363300 O-Ring ............................................................................................................ 1

A976 ©2011 Yale Europe Materials Handling Limited 6-9


HYDRAULIC SYSTEM

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 6-5)

6-10 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC TANK AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
..... Hydraulic Tank (Assembly) ................................................................................. 1
1 449001343 Capscrew ....................................................................................................... 4
2 449022016 Lockwasher .................................................................................................... 4
3 580056337 Breather .......................................................................................................... 1
3 052645500 O-Ring ........................................................................................................ 1
4 582007121 Dipstick ........................................................................................................... 1
4 580054992 O-Ring ........................................................................................................ 1
5 505971539 Fitting .............................................................................................................. 1
5 052645600 O-Ring ........................................................................................................ 1
6 580091042 Hydraulic Tank ............................................................................................... 1
7 580071010 Strainer ........................................................................................................... 1
7 052645900 O-Ring ........................................................................................................ 1
8 580084603 Drain Valve ..................................................................................................... 1
9 580036023 Temperature Sensor ...................................................................................... 1
10 580077908 Filter (Hydraulic) (FPage 6-42)...................................................................... 1
11 580049602 Pressure Switch .................................................................................................. 1
12 580087332 Sensor (Tank Level) ........................................................................................... 1
13 580090672 Bolt ...................................................................................................................... 2
14 449021010 Washer ............................................................................................................... 5
15 580090466 Strap ................................................................................................................... 1
16 062159500 Clamp ................................................................................................................. 1
17 580085995 Hose Assy ........................................................................................................... 1
18 580047714 Capscrew ............................................................................................................ 1
19 505971501 Clamp (Insulated) ............................................................................................... 1
20 580026621 Nut ...................................................................................................................... 1
21 062159700 Clamp ................................................................................................................. 2
22 580080927 Hose ................................................................................................................... 1
23 502056904 Clamp (Hose) ...................................................................................................... 2
24 580030966 Capscrew ............................................................................................................ 1
25 580015170 Clamp ................................................................................................................. 1
26 580012987 Nut ...................................................................................................................... 1
27 580081134 Hose Assy (Short Wheel Base) .......................................................................... 1
27 580080926 Hose Assy (Long Wheel Base) ........................................................................... 1
28 580081135 Hose Assy (Short Wheel Base) .......................................................................... 1
28 580080929 Hose Assy (Long Wheel Base) ........................................................................... 1
29 580049231 Capscrew ............................................................................................................ 1
30 580047562 Clamp ................................................................................................................. 1
31 580080928 Tube Assy ........................................................................................................... 1
31 580019988 Fitting .............................................................................................................. 2
31 580061267 O-Ring ........................................................................................................ 1
32 ..... Hydraulic Valve Assembly (FPage 6-26, FPage 6-32)..................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 6-11


HYDRAULIC SYSTEM

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-6)


72/80 VOLT

6-12 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC PUMP AND MOTOR ASSEMBLY


72/80 VOLT

ITEM PART NO. DESCRIPTION QTY


1 580091334 Electric Motor (Enhanced Performance) (FPage 6-16)..................................... 1
1 580091335 Electric Motor (Standard Performance) (FPage 6-16)....................................... 1
2 580049231 Capscrew ............................................................................................................ 2
3 580027573 Nut (Flange) ........................................................................................................ 2
4 580072264 Capscrew ............................................................................................................ 3
5 580058598 Washer ............................................................................................................... 3
5 504297796 Washer (Snubbing) (Alternate Part) ................................................................... 3
6 582000685 Bracket Wldmt .................................................................................................... 1
7 580058597 Motor Mount ........................................................................................................ 3
8 582000684 Bracket Wldmt .................................................................................................... 1
9 580049229 Capscrew ............................................................................................................ 3
10 580052324 Adapter (Suction) ................................................................................................ 1
10 052645700 O-Ring ............................................................................................................ 1
11 580019822 Fitting .................................................................................................................. 1
11 580061267 O-Ring ............................................................................................................ 1
11 052645400 O-Ring ............................................................................................................ 1
12 580091333 Hydraulic Pump (FPage 6-14)........................................................................... 1
12 582002968 Hydraulic Pump .................................................................................................. 1
13 580030970 Capscrew ............................................................................................................ 2
99 582000941
582002912 Kit-Motor Band .................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 6-13


HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-7)


19 CC

6-14 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC PUMP
19 CC

ITEM PART NO. DESCRIPTION QTY


580091333 Hydraulic Pump .................................................................................................. 1
1 580095095 Gear Set ......................................................................................................... 1
1 ..... Gear - Driven .............................................................................................. 1
1 ..... Drive Gear .................................................................................................. 1
2 ..... Seal (Plate) ..................................................................................................... 2
3 ..... Back-Up .......................................................................................................... 2
4 ..... Seal ................................................................................................................ 1
5 580054028 Dowel ............................................................................................................. 4
6 580069356 Screw ............................................................................................................. 4
7 580069355 Side Plate ....................................................................................................... 2
8 580086893 Cover Plate ..................................................................................................... 1
9 580095096 Flange ............................................................................................................ 1
10 ..... Plate (Gear) .................................................................................................... 1
580086895 Kit-Seal ........................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 6-15


HYDRAULIC SYSTEM

PUMP MOTOR (FIGURE 6-8)


72/80 VOLT

6-16 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

PUMP MOTOR
72/80 VOLT

ITEM PART NO. DESCRIPTION QTY


580091334 Electric Motor (Enhanced Performance) ............................................................. 1
580091335 Electric Motor (Standard Performance) .............................................................. 1
1 580059753 Ring ................................................................................................................ 1
2 580091430 Lockring .......................................................................................................... 2
3 580093495
582012597 Shield ............................................................................................................. 1
4 580027008 Bearing ........................................................................................................... 2
5 580027009
640046913 Snap Ring ....................................................................................................... 1
6 580093530 Housing (With Stator) (Enhanced Performance) ............................................ 1
6 580093493 Housing (With Stator) (Standard Performance) ............................................. 1
7 580093455
580046463 Thermal Sensor .............................................................................................. 1
8 580059762 Connector ....................................................................................................... 1
9 580093492 Armature ......................................................................................................... 1
10 580031494 O-Ring ............................................................................................................ 1
11 580091425 Spring Washer ................................................................................................ 1
12 580093449 Terminal Post ................................................................................................. 1
13 580093494 Bracket (Enhanced Performance) .................................................................. 1
14 580091422 Terminal Post ................................................................................................. 1
15 504057795
449022013 Lockwasher .................................................................................................... 3
16 449015044 Nut .................................................................................................................. 3
17 580009061 Screw ............................................................................................................. 2
18 582012661 Capscrew ....................................................................................................... 1
19 580091429 Sensor (Speed) .............................................................................................. 1
20 580093496 Shield (Non Drive End) ................................................................................... 1
21 580093501 Bracket (Mounting) ......................................................................................... 1
22 580093500 Spacer (Fan Cover) ........................................................................................ 3
23 449021003 Washer ........................................................................................................... 3
24 932200902 Capscrew ....................................................................................................... 3
25 580093498 Bushing (Retaining) ........................................................................................ 1
26 580093497 Fan (Cooling) .................................................................................................. 1
26 582003581 Fan (Cooling) (Alternate Part) ........................................................................ 1
26 580093531 Bushing (Fan) (Enhanced Performance) ................................................... 1
27 580022964 Capscrew (Standard Performance) ................................................................ 3
28 580093451 Screw ............................................................................................................. 4
29 580093499 Cover (Fan) .................................................................................................... 1
a 580093529 Sensor (Enhanced Performance) ................................................................... 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 6-17


HYDRAULIC SYSTEM

MANUAL CONTROL LEVERS (FIGURE 6-9)

6-18 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

MANUAL CONTROL LEVERS


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580096665 Cover (Upper Rear) .................................................................................... 1 1
2 580088640 Handle ........................................................................................................ 3 4
3 580088643 Handle ........................................................................................................ 1 1
4 580085613 Push Button Switch .................................................................................... 1 1
5 580088641 Handle (Finger Side Blank Half) ................................................................. 1 2
6 580088641 Handle ........................................................................................................ 1 1
7 580094141 Handle (Fwd/Rev Switch Half) ................................................................... 1 1
8 580094142 Cup ............................................................................................................. 1 1
9 580086581 Switch ......................................................................................................... 1 1
10 580093212 Retainer ...................................................................................................... 1 1
11 580092732 Capscrew ................................................................................................... 11 14
12 504060717 Screw ......................................................................................................... 2 2
13 580094905 Lever (Aux 2) .............................................................................................. 1 1
14 580094903 Lever (Manual Tilt) ..................................................................................... 1 1
15 580094904 Lever (Aux 1) .............................................................................................. 1 1
16 580085612 Wire Harness (Manual Interlock) (FPage 2-75)........................................ 1 1
17 580094902 Lever (Manual Lift) ..................................................................................... .. 1
18 580093230 Bracket Wldmt (Valve Mounting) (Low Hood) ............................................ 1 1
18 580093231 Bracket Wldmt (Valve Mounting) (High Hood) ........................................... 1 1
18 582007239 Bracket Wldmt (Valve Mounting) (High Hood)(Alternate Part) ................... 1 1
18 580091171 Bracket Wldmt (Valve Mounting) (Low Hood) ........................................ 1 1
18 580091166 Bracket Wldmt (Valve Mounting) (High Hood) ....................................... 1 1
19 580049229 Capscrew ................................................................................................... 1 1
20 580092519 Wire Harness (Emergency Disconnect) (FPage 2-42, FPage 2-46)........ 1 1
21 580036662 Capscrew ................................................................................................... 3 3
22 580056666 Washer ....................................................................................................... 3 3
23 580044129 Isolator ....................................................................................................... 3 3
24 580060019 Nut .............................................................................................................. 4 4
25 580030966 Capscrew ................................................................................................... 1 1
26 ..... Clip ............................................................................................................. 1 1
27 580056613 Fastener ..................................................................................................... 1 1
28 580012987 Nut .............................................................................................................. 1 1
29 580049840 Capscrew ................................................................................................... 3 3
30 580038063 E-Ring ........................................................................................................ 2 2
31 580093017 Washer ....................................................................................................... AR AR
32 580093016 Spacer ........................................................................................................ 1 ..
33 580081792 Bushing ...................................................................................................... 6 8
34 580093015 Pin .............................................................................................................. 1 1
35 580056840 Locking Ring Cotter Pin ............................................................................. 6 8
36 580090635 Pin .............................................................................................................. 3 4
37 580092526 Latch .......................................................................................................... 1 1
38 580060018 Nut .............................................................................................................. 1 1
39 580092632 Handle ........................................................................................................ 1 1
40 580091167 Link (Low Hood) ......................................................................................... 3 4
40 580091168 Link (High Hood) ........................................................................................ 3 4
41 932727901 Capscrew ................................................................................................... 4 4

A976 ©2011 Yale Europe Materials Handling Limited 6-19


HYDRAULIC SYSTEM

MANUAL CONTROL LEVERS


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
42 580092525 Bracket Wldmt (Upper) ............................................................................... 1 1
43 580038834 Capscrew ................................................................................................... 7 7
44 449021006 Washer ....................................................................................................... 1 1
45 580049231 Capscrew ................................................................................................... 4 4
46 580095072 Washer ....................................................................................................... 2 2
47 580000868 Lockring ...................................................................................................... 2 2
48 580086939 Rubber Mount ............................................................................................ 2 2
49 580027573 Nut (Flange) ............................................................................................... 5 5
50 580092527
582004475 Striker ......................................................................................................... 1 1
51 580092619 Pin .............................................................................................................. 3 4
52 580092620 Pin .............................................................................................................. 2 2
53 582003332 Bracket Wldmt (Low Hood) ........................................................................ 1 1
53 580091170 Bracket Wldmt (High Hood) ....................................................................... 1 1
54 580093382 Cover (Low Hood) ...................................................................................... 1 1
54 580093383 Cover (High Hood) ..................................................................................... 1 1
55 580090088
582001502 Cover (Upper Front) ................................................................................... 1 1
56 449015036 Locknut ....................................................................................................... 1 1
57 580092120 Push Button Switch (Emergency Disconnect) ............................................ 1 1

6-20 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 6-21


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 6-10)


MANUAL — THREE AND FOUR FUNCTION

6-22 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


MANUAL – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ac 580078602 Hydraulic Control Valve Assembly (Without Clamping) (FPage 6-
26)............................................................................................................... 1 ..
1 ae 582006974 Hydraulic Control Valve (Without Clamping)(Alternate Part) (FPage 6-
26)............................................................................................................... 1 ..
1 ac 580078604 Hydraulic Control Valve Assembly (Without Clamping) (FPage 6-
26)............................................................................................................... .. 1
1 ae 582006976 Hydraulic Control Valve (Without Clamping)(Alternate Part) (FPage 6-
26)............................................................................................................... .. 1
1 ac 580083617 Hydraulic Control Valve Assembly (With Clamping) (FPage 6-26)........... .. 1
1 ae 582006980 Hydraulic Control Valve (With Clamping)(Alternate Part) (FPage 6-
26)............................................................................................................... .. 1
1 bc 580078603 Hydraulic Control Valve Assembly (Without Clamping) (FPage 6-
26)............................................................................................................... 1 ..
1 be 582006975 Hydraulic Control Valve (Without Clamping)(Alternate Part) (FPage 6-
26)............................................................................................................... 1 ..
1 bc 580078605 Hydraulic Control Valve Assembly (Without Clamping) (FPage 6-
26)............................................................................................................... .. 1
1 be 582006977 Hydraulic Control Valve (Without Clamping)(Alternate Part) (FPage 6-
26)............................................................................................................... .. 1
1 bc 580083618 Hydraulic Control Valve Assembly (With Clamping) (FPage 6-26)........... .. 1
1 be 582006981 Hydraulic Control Valve (With Clamping)(Alternate Part) (FPage 6-
26)............................................................................................................... .. 1
2 580019808 Fitting ......................................................................................................... 1 1
3 062254800 Fitting ......................................................................................................... 1 1
3 052645500 O-Ring ................................................................................................... 1 1
4 580039345 Fitting ......................................................................................................... 1 1
5 580019806 Fitting ......................................................................................................... 2 2
6 580039356 Fitting ......................................................................................................... 2 2
7 580096080 Check Valve ............................................................................................... 1 1
8 580019897 Fitting ......................................................................................................... 1 1
9 580019810 Fitting ......................................................................................................... 1 1
10 580039349 Fitting ......................................................................................................... 2 4
11 580019817 Fitting ......................................................................................................... 1 1
12 580064733 Sensor (Load Sensing) .............................................................................. 1 1
12 d 580096842 Pressure Transducer .................................................................................. 1 1
13 d 580089702 T-Fitting (Load Sensing) ............................................................................. 1 1

FOOTNOTES:
a ERP22-30VL d 11/2008 →
b ERP35VL e S/N A976B01611H →
c → S/N A976B01611H

A976 ©2011 Yale Europe Materials Handling Limited 6-23


HYDRAULIC SYSTEM

VALVE ASSEMBLY (FIGURE 6-11)


INLET SECTION — MANUAL AND ELECTRONIC

6-24 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

VALVE ASSEMBLY
INLET SECTION – MANUAL AND ELECTRONIC

ITEM PART NO. DESCRIPTION QTY


a 580095241 Valve Section (Inlet) (ERP22-30VL) ................................................................... 1
a 580095250 Valve Section (Inlet) (ERP35VL) ........................................................................ 1
b 580096097 Valve Section (Inlet) (ERP22-30VL) ................................................................... 1
b 580096104 Valve Section (Inlet) (ERP35VL) ........................................................................ 1
1 ..... Fitting (45 Degree Optional) ........................................................................... 4
2 580095335 O-Ring ............................................................................................................ 3
3 580095549 Back-Up Ring ................................................................................................. 2
4 580095550 O-Ring ............................................................................................................ 1
5 315976062 Fitting .............................................................................................................. 2
5 580004501 Plug ............................................................................................................ 1
5 056363300 O-Ring ........................................................................................................ 1
6 580095562 O-Ring ............................................................................................................ 4
7 580095557 O-Ring ............................................................................................................ 2
8 580095558 O-Ring ............................................................................................................ 2
9 505967551 Fitting .............................................................................................................. 1
9 052645300 O-Ring ........................................................................................................ 1
10 580095560 Back-Up Ring ................................................................................................. 1
11 580095559 O-Ring ............................................................................................................ 2
12 315976070 Fitting .............................................................................................................. 1
12 052645200 O-Ring ........................................................................................................ 1
13 580095329 O-Ring ............................................................................................................ 1
14 580095561 O-Ring ............................................................................................................ 3
15 580043644 Fitting (90 Degree Optional) ........................................................................... 1
16 580041208 Fitting (Diagnostic) ......................................................................................... 2
17 ..... Fitting (90 Degree Optional) ........................................................................... 1
18 ..... Fitting .............................................................................................................. 1
19 ..... Fitting .............................................................................................................. 1
20 ..... Fitting .............................................................................................................. 1
580095272 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Electronic b Manual

A976 ©2011 Yale Europe Materials Handling Limited 6-25


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 6-12)


MANUAL — THREE AND FOUR FUNCTION

6-26 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE ASSEMBLY


MANUAL – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
ac 580078602 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
d 582006974 Hydraulic Control Valve (Without Clamping) .............................................. 1 ..
bc 580078603 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
d 582006975 Hydraulic Control Valve (Without Clamping) .............................................. 1 ..
ac 580078604 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
d 582006976 Hydraulic Control Valve (Without Clamping) .............................................. .. 1
bc 580078605 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
d 582006977 Hydraulic Control Valve (Without Clamping) .............................................. .. 1
ac 580083617 Hydraulic Control Valve Assembly (With Clamping) .................................. .. 1
d 582006980 Hydraulic Control Valve (With Clamping) ................................................... .. 1
bc 580083618 Hydraulic Control Valve Assembly (With Clamping) .................................. .. 1
d 582006981 Hydraulic Control Valve (With Clamping) ................................................... .. 1
1 580095977 Spool (Solenoid) .................................................................................... 1 1
2 580096100 Valve Section (End Aux) (Without Clamping) (FPage 6-28)................. 1 1
3 580096102 Valve Section (Dual Aux Section) (FPage 6-28).................................. .. 1
4 bc 580096101 Valve Section (Tilt) (FPage 6-28)......................................................... 1 1
4 bd 582016101 Valve Section (Tilt) ................................................................................. 1 1
4 ac 580096099 Valve Section (Tilt) (FPage 6-28)......................................................... 1 1
4 ad 582016100 Valve Section (Tilt) ................................................................................. 1 1
5 580095227 Lowering Control Valve .......................................................................... 1 1
5 580095335 O-Ring ................................................................................................... 1 1
6 580096098 Valve Section (Lift) (FPage 6-28)......................................................... 1 1
7 b 580095249 Relief Valve ............................................................................................ 1 1
7 a 580095239 Relief Valve ............................................................................................ 1 1
8 a 580096097 Valve Section (Inlet) (FPage 6-24)....................................................... 1 1
8 b 580096104 Valve Section (Inlet) (FPage 6-24)....................................................... 1 1
9 580095327 Capscrew (With Spool Lock) ................................................................. 4 4
9 580032779 Capscrew (Without Spool Lock) ............................................................ 4 4
10 580095240
580096105 Relief Valve ............................................................................................ 1 1
10 582016102 Relief Valve (Alternate Part) .................................................................. 1 1
11 ..... Sensor ................................................................................................... 1 1
11 580095685 Spring .................................................................................................... 1 1
580095683 Kit-Sensor .............................................................................................. 1 1

FOOTNOTES:
a ERP22-30VL c → S/N A976B01611H
b ERP35VL d S/N A976B01611H →

A976 ©2011 Yale Europe Materials Handling Limited 6-27


HYDRAULIC SYSTEM

VALVE ASSEMBLY (FIGURE 6-13)


LIFT, TILT, AND AUXILIARY — MANUAL HYDRAULIC

6-28 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

VALVE ASSEMBLY
LIFT, TILT, AND AUXILIARY – MANUAL HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


580096100 Valve Section (End Aux) ..................................................................................... 1
580096102 Valve Section (Dual Aux Section) ....................................................................... 1
a 580096099 Valve Section (Tilt) (ERP22-30VL) ..................................................................... 1
b 582016100 Valve Section (Tilt) (ERP22-30VL) ..................................................................... 1
a 580096101 Valve Section (Tilt) (ERP35VL) .......................................................................... 1
b 582016101 Valve Section (Tilt) (ERP35VL) .......................................................................... 1
580096098 Valve Section (Lift) .............................................................................................. 1
1 315976070 Fitting .............................................................................................................. 2
1 052645200 O-Ring ........................................................................................................ 1
2 580095227 Lowering Control Valve .................................................................................. 5
3 580095335 O-Ring ............................................................................................................ 1
4 514454800 Fitting .............................................................................................................. 1
4 052645400 O-Ring ........................................................................................................ 1
5 580095706 Seal ................................................................................................................ 2
6 580095702 O-Ring ............................................................................................................ 1
7 580095864 Plug ................................................................................................................ 1
8 580095335 O-Ring ............................................................................................................ 2
9 580095550 O-Ring ............................................................................................................ 1
10 580095549 Back-Up Ring ................................................................................................. 2
11 580095558 O-Ring ............................................................................................................ 4
12 580095977 Spool (Solenoid) ............................................................................................. 1
13 ..... Plug (Lift Section Only) ................................................................................... 1
14 ..... Valve (Tilt Section Only) ................................................................................. 1
15 580095683 Kit-Sensor ....................................................................................................... 1
15 ..... Sensor ........................................................................................................ 1
15 580095327 Capscrew ................................................................................................... 4
15 580032779 Capscrew ................................................................................................... 4
15 580095685 Spring ......................................................................................................... 1
15 582005058 Retainer ...................................................................................................... 1
16 ..... Spool .............................................................................................................. 1
17 ..... Clevis .............................................................................................................. 1
580096096 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a → S/N A976B01611H b S/N A976B01612H →

A976 ©2011 Yale Europe Materials Handling Limited 6-29


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 6-14)


ELECTRONIC — THREE AND FOUR FUNCTION

6-30 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


ELECTRONIC – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b 580087769 Hydraulic Control Valve (FPage 6-32)...................................................... 1 ..
1 a 580087770 Hydraulic Control Valve (FPage 6-32)...................................................... 1 ..
1 b 580087774 Hydraulic Control Valve (FPage 6-32)...................................................... .. 1
1 a 580087775 Hydraulic Control Valve (FPage 6-32)...................................................... .. 1
2 580039345 Fitting ......................................................................................................... 1 1
3 580019817 Fitting ......................................................................................................... 1 1
4 580019808 Fitting ......................................................................................................... 1 1
5 062254800 Fitting ......................................................................................................... 1 1
5 052645500 O-Ring ................................................................................................... 1 1
6 580019806 Fitting ......................................................................................................... 2 2
7 580039356 Fitting ......................................................................................................... 1 1
8 580039349 Fitting ......................................................................................................... 2 3
9 580096080 Check Valve ............................................................................................... 1 1
10 580019897 Fitting ......................................................................................................... 1 1
11 580019810 Fitting ......................................................................................................... 2 2
12 c 580089702 T-Fitting (Load Sensing) ............................................................................. 1 1
13 c 580096842 Pressure Transducer .................................................................................. 1 1
14 580058269 Capscrew ................................................................................................... 3 3
14 580036662 Capscrew (Alternate Part) .......................................................................... 3 3
15 580056666 Washer ....................................................................................................... 3 3
16 580044129 Isolator ....................................................................................................... 3 3
17 580030966 Capscrew ................................................................................................... 1 1
17 580030966 Capscrew ................................................................................................... 4 4
18 580012987 Nut .............................................................................................................. 1 1
18 580044860 Insert .......................................................................................................... 2 2
19 582004427 Cover .......................................................................................................... 1 1
20 580027573 Nut (Flange) ............................................................................................... 2 2
21 582004430 Bracket Wldmt ............................................................................................ 1 1
22 504071785 Washer ....................................................................................................... 3 3

FOOTNOTES:
a With Clamping c 11/2008 →
b Without Clamping

A976 ©2011 Yale Europe Materials Handling Limited 6-31


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 6-15)


ELECTRONIC — THREE AND FOUR FUNCTION

6-32 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE ASSEMBLY


ELECTRONIC – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
a 580087769 Hydraulic Control Valve .............................................................................. 1 ..
b 580087770 Hydraulic Control Valve .............................................................................. 1 ..
a 580087774 Hydraulic Control Valve .............................................................................. .. 1
b 580087775 Hydraulic Control Valve .............................................................................. .. 1
1 580095244 Valve Section (Auxiliary) (FPage 6-28)................................................ 1 1
2 580095227 Lowering Control Valve .......................................................................... 1 1
3 580095239 Relief Valve ............................................................................................ 1 ..
3 580095249 Relief Valve ............................................................................................ .. 1
4 580095228 Kit-Service ............................................................................................. 1 1
5 580095245 Tie Rod .................................................................................................. 1 ..
5 580095236 Tie Rod .................................................................................................. .. 1
5 c 580095546 Nut ..................................................................................................... 2 2
5 c 580095545 Nut ..................................................................................................... 6 6
5 c 580095547 Tie Rod .............................................................................................. 3 3
6 a 580095241 Valve Section (Inlet) (FPage 6-24)....................................................... 1 1
6 b 580095250 Valve Section (Inlet) (FPage 6-24)....................................................... 1 1
7 580095242 Valve Section (Lift) (FPage 6-28)......................................................... 1 1
8 a 580095243 Valve Section (Tilt Section) (FPage 6-28)............................................ 1 1
8 b 580095251 Valve Section (Tilt Section) (FPage 6-28)............................................ 1 1
9 580095240
580096105 Relief Valve (Tilt Relief) ......................................................................... 1 1
10 580095238 Pilot Valve .............................................................................................. 1 1
11 580095270 Valve Section (Dual Aux Section) (FPage 6-34).................................. .. 1
12 580095229 Solenoid Valve ....................................................................................... 6 8
580095237 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a ERP22-30VL c Not Illustrated
b ERP35VL

A976 ©2011 Yale Europe Materials Handling Limited 6-33


HYDRAULIC SYSTEM

VALVE ASSEMBLY (FIGURE 6-16)


LIFT, TILT, AND AUXILIARY — ELECTRIC HYDRAULIC

6-34 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

VALVE ASSEMBLY
LIFT, TILT, AND AUXILIARY – ELECTRIC HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


580095244 Valve Section (Auxiliary) ..................................................................................... 1
580095242 Valve Section (Lift) .............................................................................................. 1
580095243 Valve Section (Tilt Section) (ERP22-30VL) ........................................................ 1
580095251 Valve Section (Tilt Section) (ERP35VL) ............................................................. 1
1 315976070 Fitting .............................................................................................................. 2
1 052645200 O-Ring ........................................................................................................ 1
2 580095335 O-Ring ............................................................................................................ 2
3 ..... Fitting .............................................................................................................. 4
4 514454800 Fitting .............................................................................................................. 1
4 052645400 O-Ring ........................................................................................................ 1
5 055160000 Fitting .............................................................................................................. 1
5 052645400 O-Ring ........................................................................................................ 1
6 580095549 Back-Up Ring ................................................................................................. 2
7 580095550 O-Ring ............................................................................................................ 1
8 580095562 O-Ring ............................................................................................................ 4
9 580095558 O-Ring ............................................................................................................ 4
10 505967551 Fitting .............................................................................................................. 1
10 052645300 O-Ring ........................................................................................................ 1
11 315976062 Fitting .............................................................................................................. 1
11 580004501 Plug ............................................................................................................ 1
11 056363300 O-Ring ........................................................................................................ 1
12 580095227 Lowering Control Valve .................................................................................. 1
13 ..... Spool (Tilt Section Only) ................................................................................. 1
14 ..... Spool (Lift Section Only) ................................................................................. 1
15 ..... Spool (Tilt Section Only) ................................................................................. 1
580095273 Kit-Seal ........................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 6-35


HYDRAULIC SYSTEM

TILT CYLINDER AND MAST INSTALLATION (FIGURE 6-17)

6-36 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

TILT CYLINDER AND MAST INSTALLATION


KEY:
A: ERP22-25VL)
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
1 580032475 Pin (Mast Mounting) ................................................................................... 2 2
2 580034016 Capscrew ................................................................................................... 4 4
3 580030970 Capscrew ................................................................................................... 2 2
4 580052367 Pin .............................................................................................................. 4 4
5 580040489 Pin Anchor .................................................................................................. 2 2
6 015628700 Grease Fitting ............................................................................................. 2 2
7 ab 580056705 Rod End ..................................................................................................... 2 ..
7 ab 580056706 Rod End ..................................................................................................... .. 2
8 a 505970567 Shim ........................................................................................................... AR ..
8 a 504232202 Shim ........................................................................................................... .. AR
9 a 505974501 Shim ........................................................................................................... AR ..
9 a 518795660 Shim ........................................................................................................... .. AR
10 580036535 Spacer (Tilt) ................................................................................................ 2 ..
10 505974563 Spacer ........................................................................................................ 2 ..
10 504232266 Spacer (Tilt) ................................................................................................ .. 2
10 582004738 Spacer ........................................................................................................ .. 2
11 a 012828000 O-Ring ........................................................................................................ 2 ..
11 a 019324800 O-Ring ........................................................................................................ .. 2
12 580056001 Nut .............................................................................................................. 2 2
13 580056005 Washer ....................................................................................................... 2 2
14 580055745 Capscrew ................................................................................................... 2 2
15 ..... Tilt Cylinder (FPage 6-38, FPage 6-40)................................................... 2 2

FOOTNOTES:
a 5° Forward/5° Back, 5° Forward/4° Back b 5° Forward/8° Back, 10° Forward/5° Back,

A976 ©2011 Yale Europe Materials Handling Limited 6-37


HYDRAULIC SYSTEM

TILT CYLINDERS (FIGURE 6-18)


ERP22-25VL

6-38 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

TILT CYLINDERS
ERP22-25VL

ITEM PART NO. DESCRIPTION QTY


b 580054548 Tilt Cylinder (LH) ................................................................................................. 1
a 580053487 Tilt Cylinder (LH) ................................................................................................. 1
580087404 Tilt Cylinder (RH) ................................................................................................ 1
580087405 Tilt Cylinder (RH) ................................................................................................ 1
1 b 524172601 Tube Wldmt-Cylinder (LH) .............................................................................. 1
1 a 524172602 Tube Wldmt-Cylinder (LH) .............................................................................. 1
1 524172605 Tube Wldmt-Cylinder (RH) ............................................................................. 1
1 524172606 Tube Wldmt-Cylinder (RH) ............................................................................. 1
2 502637902 Locknut ........................................................................................................... 1
3 501802906 O-Ring ............................................................................................................ 1
4 504305701 Piston Seal ..................................................................................................... 1
5 506002500 Piston ............................................................................................................. 1
6 b 506251501 Cylinder Rod ................................................................................................... 1
6 a 506251502 Cylinder Rod ................................................................................................... 1
7 015493400 O-Ring ............................................................................................................ 1
8 502011914 Back-Up Ring ................................................................................................. 1
9 580022505 Rod Seal ......................................................................................................... 1
10 580022514 Rod Wiper ...................................................................................................... 1
11 518852600 Gland .............................................................................................................. 1
12 580052367 Pin ....................................................................................................................... 2
13 015630900 Grease Fitting ..................................................................................................... 2
14 504229225 Bushing ............................................................................................................... 2
15 580040489 Pin Anchor .......................................................................................................... 2
16 580058009 Capscrew ............................................................................................................ 2
580022411 Kit-Seal ............................................................................................................... 2

FOOTNOTES:
a 10° Forward/5° Back b 5° Forward/4° Back

A976 ©2011 Yale Europe Materials Handling Limited 6-39


HYDRAULIC SYSTEM

TILT CYLINDERS (FIGURE 6-19)


ERP30-35VL

6-40 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

TILT CYLINDERS
ERP30-35VL

ITEM PART NO. DESCRIPTION QTY


b 580050334 Tilt Cylinder (LH) ................................................................................................. 1
a 580050335 Tilt Cylinder (LH) ................................................................................................. 1
580087406 Tilt Cylinder (RH) ................................................................................................ 1
580087407 Tilt Cylinder (RH) ................................................................................................ 1
1 b 524171801 Tube Wldmt-Cylinder (LH) .............................................................................. 1
1 a 524171802 Tube Wldmt-Cylinder (LH) .............................................................................. 1
1 524171806 Tube Wldmt-Cylinder (RH) ............................................................................. 1
1 524171807 Tube Wldmt-Cylinder (RH) ............................................................................. 1
2 504229233 Nut .................................................................................................................. 1
3 504229241 Wear Ring ...................................................................................................... 1
4 580056845 Piston ............................................................................................................. 1
5 504305702 Piston Seal ..................................................................................................... 1
6 051740800 O-Ring ............................................................................................................ 1
7 b 524172001 Cylinder Rod ................................................................................................... 1
7 a 524172002 Cylinder Rod ................................................................................................... 1
8 580022491 Rod Seal ......................................................................................................... 1
9 504232259 O-Ring ............................................................................................................ 1
10 502011903 Back-Up Ring ................................................................................................. 1
11 580022508 Rod Wiper ...................................................................................................... 1
12 580056846 Gland .............................................................................................................. 1
13 580058009 Capscrew ............................................................................................................ 2
14 580040489 Pin Anchor .......................................................................................................... 2
15 504229225 Bushing ............................................................................................................... 2
16 580087465 Pin ....................................................................................................................... 2
17 015631300 Grease Fitting ..................................................................................................... 2
580036517 Kit-Seal ............................................................................................................... 2

FOOTNOTES:
a 10° Forward/5° Back b 5° Forward/4° Back

A976 ©2011 Yale Europe Materials Handling Limited 6-41


HYDRAULIC SYSTEM

HYDRAULIC FILTER HOUSING (FIGURE 6-20)

6-42 ©2011 Yale Europe Materials Handling Limited A976


HYDRAULIC SYSTEM

HYDRAULIC FILTER HOUSING


ITEM PART NO. DESCRIPTION QTY
580077908 Filter (Hydraulic) ................................................................................................. 1
1 580087580 Cover Assembly ............................................................................................. 1
2 ..... Lid .............................................................................................................. 1
3 ..... Spring ......................................................................................................... 1
4 ..... Seal ............................................................................................................ 1
5 580087586 Cover .............................................................................................................. 1
6 ..... Quad Ring ...................................................................................................... 1
7 315976062 Fitting .............................................................................................................. 1
580087581 Kit-Seal ............................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 6-43


HYDRAULIC SYSTEM

NOTES

6-44 ©2011 Yale Europe Materials Handling Limited A976


SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2

A976 ©2011 Yale Europe Materials Handling Limited 7-1


Mast-Two Stage Limited Free-Lift

OUTER MAST (FIGURE 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Limited Free-Lift

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
ITEM 1 2 3 4 (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
Mast Assy 580035466 580035468 580035470 580035475 580035480
1 Outer Mast 580045972 580045974 580045976 580045982 580045987

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
ITEM 1 2 3 4 (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
Mast Assy 580035505 580035507 580035509 580035514 580035519
1 Outer Mast 580045972 580045974 580045976 580045982 580045987

KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.508 mm) ................................................................................... AR AR
5 504233279 Wear Strip .............................................................................................. 2 2
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
7 504233232 Shim (0.508 mm) ................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 2 2
9 504229225 Bushing .................................................................................................. 2 2
10 015627900 Grease Fitting ........................................................................................ 2 2
11 580027357 Bushing .................................................................................................. 2 2

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 7-3


Mast-Two Stage Limited Free-Lift

INNER MAST (FIGURE 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Limited Free-Lift

INNER MAST
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
ITEM 1 2 3 4 (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
Mast Assy 580035466 580035468 580035470 580035475 580035480
1 Inner Mast 580046014 580046016 580046018 580046023 580046028

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
ITEM 1 2 3 4 (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
Mast Assy 580035505 580035507 580035509 580035514 580035519
1 Inner Mast 580046014 580046016 580046018 580046023 580046028

KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 015916300 Snap Ring .............................................................................................. 2 2
4 504233232 Shim (0.508 mm) ................................................................................... AR AR
5 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
6 518801662 Pin .......................................................................................................... 2 2
7 504281792 Spacer ................................................................................................... 4 4
8 504281794 Chain Sheave ........................................................................................ 2 ..
8 504281793 Chain Sheave Assembly ........................................................................ .. 2
8 504282703 Chain Sheave .................................................................................... 1 ..
8 504282702 Chain Sheave .................................................................................... .. 1
8 500343914 Snap Ring .......................................................................................... 1 1
8 520040899 Ball Bearing ....................................................................................... 1 1
9 449034021 Roll Pin .................................................................................................. 2 2

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 7-5


Mast-Two Stage Limited Free-Lift

MAIN LIFT (FIGURE 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Limited Free-Lift

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
ITEM 1 2 3 4 (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
4 Chain 504064714 504064725 504075722 504075780 504065759

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
ITEM 1 2 3 4 (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
4 Chain 505973558 504066784 504066744 518791679 504066775

KEY:
A: ERP22-25VL
B: ERP60-70VL
QTY
ITEM PART NO. DESCRIPTION A B
1 500227907 Snap Ring .................................................................................................. 2 2
2 504064767 Washer (1.500 mm) ................................................................................... 2 2
2 504064769 Washer (0.254 mm) ................................................................................... AR AR
2 504069791 Washer (0.762 mm) ................................................................................... AR AR
2 504069702 Washer (1.524 mm) ................................................................................... AR AR
3 ..... Main Lift Cylinders (FPage 7-10).............................................................. 2 2
4 a. . . . . Chain .......................................................................................................... 1 1
5 015415900 Cotter Pin ................................................................................................... 2 2
6 580033718 Pin .............................................................................................................. 2 2
7 518801644 Chain Anchor ............................................................................................. 2 ..
7 518801615 Chain Anchor ............................................................................................. .. 2
8 504064758 Ring ............................................................................................................ 2 2
9 504234266 Nut .............................................................................................................. 2 2
10 502978552 Hyd Velocity Fuse ...................................................................................... 2 ..
10 502978553 Hyd Velocity Fuse ...................................................................................... .. 2
10 052645400 O-Ring ................................................................................................... 1 1
10 580019387 O-Ring ................................................................................................... 1 1
11 580042341 Hose Assy .................................................................................................. 2 2
12 580039183 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
12 580019387 O-Ring ................................................................................................... 2 2
13 580055651 Nut .............................................................................................................. 2 2
14 520044803 Housing (Lowering Control) ....................................................................... 1 1
15 524147801 Lowering Control Valve .............................................................................. 1 ..
15 524147802 Lowering Control Valve .............................................................................. .. 1
15 052645600 O-Ring ................................................................................................... 1 1

A976 ©2011 Yale Europe Materials Handling Limited 7-7


Mast-Two Stage Limited Free-Lift

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP60-70VL
QTY
ITEM PART NO. DESCRIPTION A B
15 580019387 O-Ring ................................................................................................... 1 1
16 580019838 Fitting ......................................................................................................... 1 1
16 580019387 O-Ring ................................................................................................... 2 2
17 580056001 Nut .............................................................................................................. 2 2
18 580056005 Washer ....................................................................................................... 4 4
19 504064739 Spacer ........................................................................................................ 2 2
20 580055976 Capscrew ................................................................................................... 2 2
21 580055983 Capscrew ................................................................................................... 2 2
22 580055631 Washer ....................................................................................................... 2 2
23 504069765 Side Plate ................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

7-8 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Limited Free-Lift

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 7-9


Mast-Two Stage Limited Free-Lift

MAIN LIFT CYLINDER (FIGURE 7-4)


TWO STAGE LIMITED FREE-LIFT

7-10 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Limited Free-Lift

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE-LIFT
ERP22-25VL (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
1 2 3 4 (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
ITEM Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
Cylinder
8517710 8517712 8517714 8517719 8518101
Group Number
Cylinder Assy 580044311 580044313 580044315 580044320 580044274
8 Tube Wldmt- 524169510 524169512 524169514 524169519 524169531
Cylinder
9 Cylinder Rod 519457610 519457612 519457614 519457620 519461601
10 Spacer ---- ---- ---- ---- 504586201

ERP22-25VL (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
1 2 3 4 (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
ITEM Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
Cylinder
8517760 8517762 8517764 8517769 8518101
Group Number
Cylinder Assy 580044335 580044337 580044339 580044349 580044288
8 Tube Wldmt- 524169560 524169562 524169564 524169569 524169581
Cylinder
9 Cylinder Rod 519457610 519457612 519457614 519457620 519461601
10 Spacer ---- ---- ---- ---- 504586201

ERP30-35VL (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
1 2 3 4 (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
ITEM Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
Cylinder
8518010 8518012 8518014 8518802 8518807
Group Number
Cylinder Assy 580044416 580044418 580044420 580044443 580044448
8 Tube Wldmt- 524169410 524169412 524169414 524169422 524169427
Cylinder
9 Cylinder Rod 518831610 518831612 518831614 518835602 518835607
10 Spacer 505657512 505657512 505657512 504258232 504258232

A976 ©2011 Yale Europe Materials Handling Limited 7-11


Mast-Two Stage Limited Free-Lift

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE-LIFT
ERP30-35VL (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
1 2 3 4 (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
ITEM Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
Cylinder
8518060 8518062 8518064 8518852 8518857
Group Number
Cylinder Assy 580044434 580044436 580044438 580044463 580044468
8 Tube Wldmt- 524169460 524169462 524169464 524169472 524169477
Cylinder
9 Cylinder Rod 518831610 518831612 518831614 518835602 518835607
10 Spacer 505657512 505657512 505657512 504258232 504258232

KEY:
A: ERP22-25VL (LH)
B: ERP22-25VL (RH)
C: ERP30-35VL (LH)
D: ERP30-35VL (RH)
QTY
ITEM PART NO. DESCRIPTION A B C D
a. . . . . Cylinder Assy ............................................................................ 1 1 1 1
1 504450733 Back-Up Ring ....................................................................... 1 1 .. ..
1 504161200 Back-Up Ring ....................................................................... .. .. 1 1
2 504450755 Rod Seal ............................................................................... 1 1 .. ..
2 504160200 Rod Seal ............................................................................... .. .. 1 1
3 504024203 Wear Ring ............................................................................. 1 1 .. ..
3 504024202 Wear Ring ............................................................................. .. .. 1 1
4 504235239 Check Valve ......................................................................... 1 1 1 1
5 580011167 O-Ring .................................................................................. 1 1 1 1
5 504232230 O-Ring (3159, 3359, 3559 mm) ............................................ .. .. 1 1
6 504148200 Washer ................................................................................. 1 1 1 1
7 501850904 Snap Ring ............................................................................. 1 1 1 1
8 a. . . . . Tube Wldmt-Cylinder ............................................................ 1 1 1 1
9 a. . . . . Cylinder Rod ......................................................................... 1 1 1 1
10 a. . . . . Spacer .................................................................................. 1 1 1 1
11 518794659 Wear Ring ............................................................................. 1 1 1 1
11 580074941 Wear Ring (4792, 4059, 4559 mm) ...................................... 1 1 1 1
12 012827100 O-Ring .................................................................................. 1 1 .. ..
12 015492900 O-Ring .................................................................................. .. .. 1 1
12 501802908 O-Ring (4792 mm) ................................................................ 1 1 .. ..
13 502787901 Rod Seal ............................................................................... 1 1 1 1
13 502787902 Rod Seal (4792, 4059, 4559 mm) ........................................ 1 1 1 1
14 504154200 Back-Up Ring ....................................................................... 1 1 1 1
14 504161200 Back-Up Ring (4972, 4059, 4559 mm) ................................. 1 1 1 1
15 506410501 Gland .................................................................................... 1 1 .. ..
15 505587501 Gland .................................................................................... .. .. 1 1

7-12 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Limited Free-Lift

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERP22-25VL (LH)
B: ERP22-25VL (RH)
C: ERP30-35VL (LH)
D: ERP30-35VL (RH)
QTY
ITEM PART NO. DESCRIPTION A B C D
15 506409501 Gland (4792 mm) .................................................................. 1 1 .. ..
15 506045501 Gland (4059, 4559 mm) ........................................................ .. .. 1 1
16 504163200 Rod Wiper ............................................................................. 1 1 1 1
16 504450753 Rod Wiper (4792, 4059, 4559 mm) ...................................... 1 1 1 1
505136039 Kit-Seal ..................................................................................... 1 1 .. ..
580026118 Kit-Seal ..................................................................................... .. .. 1 1
505136040 Kit-Seal (4792 mm) ................................................................... 1 1 .. ..
505136036 Kit-Seal (4059, 4559 mm) ......................................................... .. .. 1 1

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 7-13


Mast-Two Stage Limited Free-Lift

CARRIAGE (FIGURE 7-5)


TWO STAGE LIMITED FREE-LIFT

7-14 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Limited Free-Lift

CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063449 Carriage ..................................................................................................... 1 ..
580063456 Carriage ..................................................................................................... .. 1
1 580063446 Carriage Wldmt ...................................................................................... 1 ..
1 580063455 Carriage Wldmt ...................................................................................... .. 1
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.508 mm) ................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 580027880 Chain Anchor (Single Hole) ................................................................... 2 2
8 505978527 Chain Anchor (Dual Hole) ...................................................................... 2 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
a 449029003 Snap Ring .............................................................................................. 6 6

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 7-15


Mast-Two Stage Limited Free-Lift

NOTES

7-16 ©2011 Yale Europe Materials Handling Limited A976


SECTION 8

8 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2

A976 ©2011 Yale Europe Materials Handling Limited 8-1


Mast-Three Stage Full Free-Lift

OUTER MAST (FIGURE 8-1)


THREE STAGE FULL FREE-LIFT

8-2 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

OUTER MAST
THREE STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Mast Assy 580045797 580045801 580045805 580045810
1 Outer Mast 580045971 580045974 580045976 580045979

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5768 mm
ITEM 1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Mast Assy 580045737 580045740 580045744 580045751
1 Outer Mast 580045971 580045974 580045976 580045980

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 520037804 Shim (0.178 mm) ............................................................................................ 4
4 504234265 Shim (0.508 mm) ............................................................................................ 4
5 504233279 Wear Strip ...................................................................................................... 2
6 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
7 504233232 Shim (0.508 mm) ............................................................................................ AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015627900 Grease Fitting ................................................................................................. 2
11 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 8-3


Mast-Three Stage Full Free-Lift

INTERMEDIATE MAST (FIGURE 8-2)


THREE STAGE FULL FREE-LIFT

8-4 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Mast Assy 580045797 580045801 580045805 580045810
1 Intermediate Mast 580046050 580046052 580046054 580046057

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5768 mm
ITEM 1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Mast Assy 580045737 580045740 580045744 580045751
1 Intermediate Mast 580046050 580046052 580046054 580046058

KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Intermediate Mast .................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.508 mm) ................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 4 4
7 504233232 Shim (0.508 mm) ................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 4 4
9 449034021 Roll Pin .................................................................................................. 2 2
10 518801662 Pin .......................................................................................................... 2 2
11 504281792 Spacer ................................................................................................... 4 4
12 504281794 Chain Sheave ........................................................................................ 2 ..
12 504282703 Chain Sheave .................................................................................... 1 ..
12 500343914 Snap Ring .......................................................................................... 1 ..
12 520040899 Ball Bearing ....................................................................................... 1 ..
13 504281793 Chain Sheave Assembly ........................................................................ .. 2
13 504282702 Chain Sheave .................................................................................... .. 1
13 500343914 Snap Ring .......................................................................................... .. 1
13 520040899 Ball Bearing ....................................................................................... .. 1

A976 ©2011 Yale Europe Materials Handling Limited 8-5


Mast-Three Stage Full Free-Lift

FOOTNOTES:
a Refer to Table

8-6 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 8-7


Mast-Three Stage Full Free-Lift

INNER MAST (FIGURE 8-3)


THREE STAGE FULL FREE-LIFT

8-8 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

INNER MAST
THREE STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Mast Assy 580045797 580045801 580045805 580045810
1 Inner Mast 520039852 ---- 520039848 520040853

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5210 mm
ITEM 1 2 3 4 (205.1 in.)
Mast D508
Group Number 5210
Mast Assy ----
1 Inner Mast 520039884

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5210 mm 4568 mm 4868 mm 5168 mm
ITEM 1 2 3 4 (205.1 in.) (179.8 in.) (191.7 in.) (203.5 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Mast Assy 580045737 580045740 580045744 580045751
1 Inner Mast 520039852 520039884 520039848 520040801

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.508 mm) ............................................................................................ AR
5 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 8-9


Mast-Three Stage Full Free-Lift

MAIN LIFT (FIGURE 8-4)


THREE STAGE FULL FREE-LIFT

8-10 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

MAIN LIFT
THREE STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
18 Chain 504064780 504064789 504064746 504065743

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5768 mm
ITEM 1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
18 Chain 504066718 504066717 504066783 504066788

ITEM PART NO. DESCRIPTION QTY


1 500227907 Snap Ring ........................................................................................................... 2
2 504064767 Washer (1.500 mm) ............................................................................................ 2
2 504064769 Washer (0.254 mm) ............................................................................................ AR
2 504069791 Washer (0.762 mm) ............................................................................................ AR
2 504069702 Washer (1.524 mm) ............................................................................................ AR
3 ..... Main Lift Cylinders (FPage 8-14)....................................................................... 2
4 502978552 Hyd Velocity Fuse (ERP22-25VL) ...................................................................... 2
4 502978553 Hyd Velocity Fuse (ERP30-35VL) ...................................................................... 2
4 052645400 O-Ring ............................................................................................................ 1
4 580019387 O-Ring ............................................................................................................ 1
5 580042341 Hose Assy ........................................................................................................... 2
6 580039183 Fitting .................................................................................................................. 1
6 052645400 O-Ring ............................................................................................................ 1
6 580039388 O-Ring ............................................................................................................ 2
7 580055982 Capscrew ............................................................................................................ 2
8 580055631 Washer ............................................................................................................... 2
9 580055651 Nut ...................................................................................................................... 2
10 504064742 Housing (Lowering Control) ................................................................................ 1
11 524147801 Lowering Control Valve (ERP22-25VL) .............................................................. 1
11 524147802 Lowering Control Valve (ERP30-35VL) .............................................................. 1
12 524141786 Fitting .................................................................................................................. 1
12 052645500 O-Ring ............................................................................................................ 1
12 580039390 O-Ring ............................................................................................................ 1
13 580019838 Fitting .................................................................................................................. 1
13 580039388 O-Ring ............................................................................................................ 1
14 580056001 Nut ...................................................................................................................... 2
15 580056005 Washer ............................................................................................................... 4
16 504064739 Spacer ................................................................................................................ 2
17 580055976 Capscrew ............................................................................................................ 2
18 a. . . . . Chain .................................................................................................................. 1

A976 ©2011 Yale Europe Materials Handling Limited 8-11


Mast-Three Stage Full Free-Lift

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


19 015415900 Cotter Pin ............................................................................................................ 2
20 580033718 Pin ....................................................................................................................... 2
21 518801644 Chain Anchor (ERP22-25VL) .............................................................................. 2
21 518801615 Chain Anchor (ERP30-35VL) .............................................................................. 2
22 504064758 Ring .................................................................................................................... 2
23 504234266 Nut ...................................................................................................................... 2
24 504075767 Chain Anchor (ERP22-25VL) .............................................................................. 2
24 504064751 Chain Anchor (ERP30-35VL) .............................................................................. 2
25 449025042 Cotter Pin ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

8-12 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 8-13


Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER (FIGURE 8-5)


THREE STAGE FULL FREE-LIFT

8-14 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Cylinder
8518209 8518211 8518213 8518216
Group Number
Cylinder Assy 580044625 580044627 580044629 580044632
9 Tube Wldmt- 524176009 524176011 524176013 524176016
Cylinder
10 Cylinder Rod 519465609 519465611 519465613 519465616
11 Spacer ---- 505657522 505657522 505657523

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Cylinder
8518259 8518261 8518263 8518266
Group Number
Cylinder Assy 580044658 580044660 580044662 580044665
9 Tube Wldmt- 524176059 524176061 524176063 524176066
Cylinder
10 Cylinder Rod 519465609 519465611 519465613 519465616
11 Spacer ---- 505657522 505657522 505657523

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
ITEM Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Cylinder
8518309 8518311 8518313 8518317
Group Number
Cylinder Assy 580044691 580044693 580044695 580044699
9 Tube Wldmt- 524168509 524168511 524168513 524168517
Cylinder
10 Cylinder Rod 518895609 518895611 518895613 518895617
11 Spacer ---- 505657536 505657536 505657584

A976 ©2011 Yale Europe Materials Handling Limited 8-15


Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
ITEM Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Cylinder
8518359 8518361 8518363 8518367
Group Number
Cylinder Assy 580044715 580044717 580044719 580044723
9 Tube Wldmt- 524168559 524168561 524168563 524168567
Cylinder
10 Cylinder Rod 518895609 518895611 518895613 518895617
11 Spacer ---- 505657536 505657536 505657584

KEY:
A: ERP20-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
7 504148200 Washer .................................................................................................. 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 a. . . . . Cylinder Rod .......................................................................................... 1 1
11 a. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
13 580022502 Rod Seal ............................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
16 506410500 Gland ..................................................................................................... 1 ..
16 505587500 Gland ..................................................................................................... .. 1
17 504163200 Rod Wiper .............................................................................................. 1 1

8-16 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
KEY:
A: ERP20-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 8-17


Mast-Three Stage Full Free-Lift

FREE-LIFT (FIGURE 8-6)


THREE STAGE FULL FREE-LIFT

8-18 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

FREE-LIFT
THREE STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
15 Hose Assy 580068284 580068286 580068288 580068291
26 Chain 504075721 504064787 504064764 900002264
32 Tube Assy 524147648 524147680 524147682 524147685

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5768 mm
ITEM 1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
15 Hose Assy 580068172 580068174 580068176 580068181
26 Chain 504066733 504065701 504065733 505973558
32 Tube Assy 524147648 524147680 524147682 524147686

KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
1 504301785 Chain Guard ............................................................................................... 2 2
2 504281795 Crosshead .................................................................................................. 1 1
3 ..... Free-Lift Cylinder (FPage 8-22)................................................................ 1 1
4 504064718 Spacer ........................................................................................................ 2 2
5 580012382 Tie Down .................................................................................................... 1 1
6 580055974 Capscrew ................................................................................................... 2 ..
6 580055975 Capscrew ................................................................................................... .. 2
7 504064778 Spacer ........................................................................................................ 2 2
8 b 580095068 Bracket ....................................................................................................... 1 1
8 c 582010536 Bracket Wldmt ............................................................................................ 1 1
9 580055979 Capscrew ................................................................................................... 4 4
10 504064734 Washer (Special) ........................................................................................ 1 1
11 504064795 Spring ......................................................................................................... 1 1
12 580042343 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
13 580055634 Washer ....................................................................................................... 8 8
14 580056001 Nut .............................................................................................................. 6 6
15 a. . . . . Hose Assy .................................................................................................. 1 1
16 504234266 Nut .............................................................................................................. 2 2
17 504064758 Ring ............................................................................................................ 2 2

A976 ©2011 Yale Europe Materials Handling Limited 8-19


Mast-Three Stage Full Free-Lift

FREE-LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
18 518801644 Chain Anchor ............................................................................................. 2 ..
18 518801615 Chain Anchor ............................................................................................. .. 2
19 580033718 Pin .............................................................................................................. 2 2
20 015415900 Cotter Pin ................................................................................................... 2 2
21 504281796 Chain Sheave Assembly ............................................................................ 2 ..
21 504281797 Chain Sheave Assembly ............................................................................ .. 2
21 504281799 Chain Sheave ........................................................................................ 1 ..
21 504282701 Chain Sheave ........................................................................................ .. 1
21 500343914 Snap Ring .......................................................................................... 1 1
21 520040899 Ball Bearing ....................................................................................... 1 1
22 500227910 Snap Ring .................................................................................................. 2 2
23 449034054 Roll Pin ....................................................................................................... 2 2
24 580055649 Lockwasher ................................................................................................ 3 3
25 580055743 Capscrew ................................................................................................... 2 2
26 a. . . . . Chain .......................................................................................................... 2 2
27 504223295 Spacer ........................................................................................................ AR AR
27 582010052 Spacer (Alternate Part) .............................................................................. AR AR
28 580055651 Nut .............................................................................................................. 4 4
28 580055650 Nut (Alternate Part) .................................................................................... 6 6
29 524148239 Bracket ....................................................................................................... 1 1
29 582010051 Bracket (Alternate Part) .............................................................................. 1 1
30 580055983 Capscrew ................................................................................................... 2 2
31 580056002 Washer ....................................................................................................... 1 1
32 a. . . . . Tube Assy .................................................................................................. 1 1
33 580039382 Fitting ......................................................................................................... 1 1
33 580039390 O-Ring ................................................................................................... 1 1
33 580039389 O-Ring ................................................................................................... 1 1
34 505966510 Clamp ......................................................................................................... 1 1
34 582010243 Clamp (Alternate Part) ............................................................................... 1 1
35 580055631 Washer ....................................................................................................... 2 2
35 580086384 Washer (Alternate Part) ............................................................................. 4 4
36 580055734 Capscrew ................................................................................................... 2 2
36 582010026 Capscrew (Alternate Part) .......................................................................... 2 2
37 504064782 Hose Sheave .............................................................................................. 1 1
37 504064715 Bushing .................................................................................................. 1 1
38 900002259 Stubshaft .................................................................................................... 1 1
39 580055976 Capscrew ................................................................................................... 1 1
40 500227907 Snap Ring .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table c PENDING PER ECN 106506 →
b → PENDING PER ECN 106506

8-20 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 8-21


Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDERS (FIGURE 8-7)


THREE STAGE FULL FREE-LIFT

8-22 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Cylinder
8514560 8514563 8514565 8514568
Group Number
Cylinder Assy 580034495 580038105 580034497 580038108
1 Tube Wldmt- 524157560 524157563 524157565 524157568
Cylinder
11 Cylinder Rod 519492611 519492614 519492639 519492619

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5768 mm
1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
ITEM Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Cylinder
8518711 8518714 8518716 8518721
Group Number
Cylinder Assy 580038208 580038211 580038213 580038218
1 Tube Wldmt- 524157610 524157613 524157615 524157620
Cylinder
11 Cylinder Rod 518941612 518941615 518941617 518941622

KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504024210 Wear Ring .............................................................................................. 1 ..
8 504450757 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1

A976 ©2011 Yale Europe Materials Handling Limited 8-23


Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 519493600 Gland ..................................................................................................... 1 ..
16 518938600 Gland ..................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

8-24 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 8-25


Mast-Three Stage Full Free-Lift

CARRIAGE (FIGURE 8-8)


THREE STAGE FULL FREE-LIFT

8-26 ©2011 Yale Europe Materials Handling Limited A976


Mast-Three Stage Full Free-Lift

CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063458 Carriage ..................................................................................................... .. 1
580063445 Carriage ..................................................................................................... 1 ..
1 580063457 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
1 580062520 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
2 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ................................................ 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.508 mm) ................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A976 ©2011 Yale Europe Materials Handling Limited 8-27


Mast-Three Stage Full Free-Lift

NOTES

8-28 ©2011 Yale Europe Materials Handling Limited A976


SECTION 9

9 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2

A976 ©2011 Yale Europe Materials Handling Limited 9-1


Mast-Two Stage Full Free-Lift

OUTER MAST (FIGURE 9-1)


TWO STAGE FULL FREE-LIFT

9-2 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

OUTER MAST
TWO STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3362 mm 3562 mm 3762 mm 4382 mm
ITEM 1 2 3 4 (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Mast Assy 580045923 580045927 580045931 580045941
1 Outer Mast 580045972 580045974 580045976 580045982

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3160 mm 3360 mm 3860 mm 4360 mm
ITEM 1 2 3 4 (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Mast Assy 580045866 580045870 580045877 580045886
1 Outer Mast 580045972 580045974 580045979 580045984

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.508 mm) ............................................................................................ 4
5 504233279 Wear Strip ...................................................................................................... 2
6 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
7 504233232 Shim (0.508 mm) ............................................................................................ AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015627900 Grease Fitting ................................................................................................. 2
11 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 9-3


Mast-Two Stage Full Free-Lift

INNER MAST (FIGURE 9-2)


TWO STAGE FULL FREE-LIFT

9-4 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

INNER MAST
TWO STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3362 mm 3562 mm 3762 mm 4382 mm
ITEM 1 2 3 4 (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Mast Assy 580045923 580045927 580045931 580045941
1 Inner Mast 504074799 504074726 504063749 504073725

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3160 mm 3360 mm 3860 mm 4360 mm
ITEM 1 2 3 4 (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Mast Assy 580045866 580045870 580045877 580045886
1 Inner Mast 504074799 504074726 504072726 504073742

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.508 mm) ............................................................................................ AR
5 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 9-5


Mast-Two Stage Full Free-Lift

MAIN LIFT (FIGURE 9-3)


TWO STAGE FULL FREE-LIFT

9-6 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Lift Cylinder (LH) (FPage 9-10)................................................................. 1
2 580019817 Fitting .................................................................................................................. 1
2 052645400 O-Ring ............................................................................................................ 1
2 580039388 O-Ring ............................................................................................................ 1
3 580042341 Hose Assy ........................................................................................................... 1
4 580039183 Fitting .................................................................................................................. 1
4 052645400 O-Ring ............................................................................................................ 1
4 580039388 O-Ring ............................................................................................................ 1
5 580055651 Nut ...................................................................................................................... 2
6 520044803 Housing (Lowering Control) ................................................................................ 1
7 080437000 Plug ..................................................................................................................... 1
7 052645500 O-Ring ............................................................................................................ 1
8 524147802 Lowering Control Valve ....................................................................................... 1
8 052645600 O-Ring ............................................................................................................ 1
8 580039388 O-Ring ............................................................................................................ 1
9 580019838 Fitting .................................................................................................................. 1
9 580039392 O-Ring ............................................................................................................ 1
10 502978553 Hyd Velocity Fuse ............................................................................................... 1
10 052645400 O-Ring ............................................................................................................ 1
10 580039388 O-Ring ............................................................................................................ 1
11 580056001 Nut ...................................................................................................................... 2
12 580056005 Washer ............................................................................................................... 4
13 504064739 Spacer ................................................................................................................ 2
14 580055976 Capscrew ............................................................................................................ 2
15 ..... Main Lift Cylinder (RH) (FPage 9-8).................................................................. 1
16 504064769 Washer (0.254 mm) ............................................................................................ AR
16 504069791 Washer (0.762 mm) ............................................................................................ AR
16 504069702 Washer (1.524 mm) ............................................................................................ AR
17 504064767 Washer (1.500 mm) ............................................................................................ 1
18 500227907 Snap Ring ........................................................................................................... 1
19 580055982 Capscrew ............................................................................................................ 2
20 580055631 Washer ............................................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 9-7


Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER (FIGURE 9-4)


RIGHT HAND — TWO STAGE FULL FREE-LIFT

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3362 mm 3562 mm 3762 mm 4382 mm
1 2 3 4 (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
ITEM Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Cylinder
8518610 8518612 8518614 8518619
Group Number
Cylinder Assy 580038502 580038504 580038506 580038511
1 Tube Wldmt- 524177910 524177912 524177914 524177919
Cylinder
6 Cylinder Rod 519680610 519680612 519680614 519680619
7 Spacer ---- ---- ---- 505657511

9-8 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT
ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3160 mm 3360 mm 3860 mm 4360 mm
1 2 3 4 (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
ITEM Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Cylinder
8518660 8518662 8518666 8518671
Group Number
Cylinder Assy 580040332 580040334 580040338 580040343
1 Tube Wldmt- 524177910 524177912 524177916 524177921
Cylinder
6 Cylinder Rod 519680610 519680612 519680616 519680621
7 Spacer 505657502 505657502 505657528 505657528

KEY:
A: ERP22-35VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 502895201 Piston Ring ............................................................................................ 1 1
5 504017203 Wear Ring .............................................................................................. 1 1
6 b. . . . . Cylinder Rod .......................................................................................... 1 1
7 b. . . . . Spacer ................................................................................................... 1 1
8 580022502 Rod Seal ................................................................................................ 1 1
9 015492900 O-Ring ................................................................................................... 1 1
10 500167920 Back-Up Ring ......................................................................................... 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
12 505587500 Gland ..................................................................................................... 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated b Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 9-9


Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER (FIGURE 9-5)


LEFT HAND — TWO STAGE FULL FREE-LIFT

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3362 mm 3562 mm 3762 mm 4382 mm
1 2 3 4 (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
ITEM Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Cylinder
8518510 8518512 8518514 8518519
Group Number
Cylinder Assy 580038470 580038472 580038474 580038479
1 Tube Wldmt- 524177810 524177812 524177814 524177819
Cylinder
5 Cylinder Rod 518988610 518988612 518988614 518988619
6 Spacer ---- ---- ---- 505657511

9-10 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT
ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3160 mm 3360 mm 3860 mm 4360 mm
1 2 3 4 (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
ITEM Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Cylinder
8518560 8518562 8518566 8518571
Group Number
Cylinder Assy 580038675 580038677 580038681 580038686
1 Tube Wldmt- 524177810 524177812 524177816 524177821
Cylinder
5 Cylinder Rod 518988610 518988612 518988616 518988621
6 Spacer 505657502 505657502 505657528 505657528

KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 504017203 Wear Ring .............................................................................................. 1 1
5 b. . . . . Cylinder Rod .......................................................................................... 1 1
6 b. . . . . Spacer ................................................................................................... 1 1
7 015492900 O-Ring ................................................................................................... 1 1
8 500167920 Back-Up Ring ......................................................................................... 1 1
9 505587500 Gland ..................................................................................................... 1 1
10 580022502 Rod Seal ................................................................................................ 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated b Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 9-11


Mast-Two Stage Full Free-Lift

FREE-LIFT (FIGURE 9-6)


TWO STAGE FULL FREE-LIFT

9-12 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

FREE-LIFT
TWO STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3362 mm 3562 mm 3762 mm 4382 mm
ITEM 1 2 3 4 (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
1 Tube Assy 524146878 524146880 524146882 524146887
21 Chain 504075721 900002253 504233265 518791631

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3160 mm 3360 mm 3860 mm 4360 mm
ITEM 1 2 3 4 (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
1 Tube Assy 524146878 524146880 524146884 524146889
21 Chain 504066737 504065700 504066791 504065701

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Tube Assy ........................................................................................................... 1
2 580042485 Fitting .................................................................................................................. 1
2 052645400 O-Ring ............................................................................................................ 1
2 580039390 O-Ring ............................................................................................................ 1
3 500227907 Snap Ring ........................................................................................................... 1
4 504301785 Chain Guard ....................................................................................................... 2
5 504281795 Crosshead .......................................................................................................... 1
6 504064718 Spacer ................................................................................................................ 4
7 580055975 Capscrew ............................................................................................................ 2
8 580012382 Tie Down ............................................................................................................. 1
9 505973527 Bracket Wldmt .................................................................................................... 1
10 580055634 Washer ............................................................................................................... 6
11 580056001 Nut ...................................................................................................................... 4
12 504064734 Washer (Special) ................................................................................................ 1
13 504064795 Spring ................................................................................................................. 1
14 580042344 Fitting .................................................................................................................. 1
14 052645400 O-Ring ............................................................................................................ 1
15 580055979 Capscrew ............................................................................................................ 2
16 580055652 Nut ...................................................................................................................... 2
17 504069724 Clamp ................................................................................................................. 2
18 580055740 Capscrew ............................................................................................................ 1
19 580055632 Washer ............................................................................................................... 3
20 580055988 Capscrew ............................................................................................................ 1
21 a. . . . . Chain .................................................................................................................. 1
22 504281797 Chain Sheave Assembly ..................................................................................... 2
22 504282701 Chain Sheave ................................................................................................. 1
22 500343914 Snap Ring ....................................................................................................... 2

A976 ©2011 Yale Europe Materials Handling Limited 9-13


Mast-Two Stage Full Free-Lift

FREE-LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


22 520040899 Ball Bearing .................................................................................................... 1
23 500227910 Snap Ring ........................................................................................................... 2
24 449034054 Roll Pin ............................................................................................................... 2
25 015415900 Cotter Pin ............................................................................................................ 2
26 504064758 Ring .................................................................................................................... 2
27 504234266 Nut ...................................................................................................................... 2
28 580033718 Pin ....................................................................................................................... 2
29 518801615 Chain Anchor ...................................................................................................... 2
30 580055743 Capscrew ............................................................................................................ 2
31 580055649 Lockwasher ......................................................................................................... 2
32 ..... Free-Lift Cylinder (FPage 9-16)......................................................................... 1

FOOTNOTES:
a Refer to Table

9-14 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 9-15


Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDERS (FIGURE 9-7)


TWO STAGE FULL FREE-LIFT

9-16 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3362 mm 3562 mm 3762 mm 4382 mm
1 2 3 4 (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
ITEM Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Cylinder
8514560 8514562 8514564 8514570
Group Number
Cylinder Assy 580034495 580034496 580038106 580038109
1 Tube Wldmt- 524157560 524157562 524157564 524157570
Cylinder
11 Cylinder Rod 519492611 519492613 519492615 519492621

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3160 mm 3360 mm 3860 mm 4360 mm
1 2 3 4 (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
ITEM Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Cylinder
8518710 8518712 8518718 8518723
Group Number
Cylinder Assy 580038207 580038209 580038215 580038220
1 Tube Wldmt- 524157609 524157611 524157617 524157622
Cylinder
11 Cylinder Rod 518941611 518941613 518941619 518941624

KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504450757 Wear Ring .............................................................................................. 1 ..
8 504024210 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1

A976 ©2011 Yale Europe Materials Handling Limited 9-17


Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 518938600 Gland ..................................................................................................... .. 1
16 519493600 Gland ..................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
17 505136046 Kit-Seal ....................................................................................................... 1 ..

FOOTNOTES:
a Refer to Table

9-18 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 9-19


Mast-Two Stage Full Free-Lift

CARRIAGE (FIGURE 9-8)


TWO STAGE FULL FREE-LIFT

9-20 ©2011 Yale Europe Materials Handling Limited A976


Mast-Two Stage Full Free-Lift

CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063474 Carriage ..................................................................................................... 1 ..
580063438 Carriage ..................................................................................................... .. 1
1 580063473 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 580063437 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.508 mm) ................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A976 ©2011 Yale Europe Materials Handling Limited 9-21


Mast-Two Stage Full Free-Lift

NOTES

9-22 ©2011 Yale Europe Materials Handling Limited A976


SECTION 10

10 HEADER HOSE GROUP


CONTENTS

SECTION 10
HEADER HOSE GROUP

DESCRIPTION PAGE

HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506) ....................................................... 10-4
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-8
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-2

A976 ©2011 Yale Europe Materials Handling Limited 10-1


HEADER HOSE GROUP

HEADER HOSES (FIGURE 10-1)


TWO STAGE LIMITED FREE-LIFT

10-2 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
ITEM 1 2 3 4 (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
1 Hose Assy 580045490 580045492 580045494 580045499 580045504

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
ITEM 1 2 3 4 (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
1 Hose Assy 580045490 580045492 580045494 580045499 580045504

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055735 Capscrew ................................................................................................... 4 8
3 505962578 Clamp ......................................................................................................... 2 4
4 580055651 Nut .............................................................................................................. 6 12
5 504069707 Bracket (RH) .............................................................................................. 1 ..
5 504069711 Bracket (LH) ............................................................................................... 1 1
6 524141696 Hose Clamp ............................................................................................... 4 8
7 580068221 Clamp ......................................................................................................... 2 4
8 504068794 Clamp ......................................................................................................... 1 2
9 580055981 Capscrew ................................................................................................... 2 4
10 580055650 Nut .............................................................................................................. 2 4
11 504068772 Bracket (RH) .............................................................................................. 1 ..
11 504068705 Bracket (LH) ............................................................................................... 1 1
12 580055983 Capscrew ................................................................................................... 2 4
13 580055977 Capscrew ................................................................................................... 1 2
14 580055649 Lockwasher ................................................................................................ 1 2
15 505961568 Stubshaft .................................................................................................... 1 2
16 580023124 Hose Sheave .............................................................................................. 1 2
17 505962533 Spacer ........................................................................................................ 1 2
18 504070716 Washer ....................................................................................................... 1 2
19 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Refer to Table

A976 ©2011 Yale Europe Materials Handling Limited 10-3


HEADER HOSE GROUP

HEADER HOSES (FIGURE 10-2)


THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506)

10-4 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506)
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm 6110 mm
ITEM 1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.) (240.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4910 5210 5510 5960 6110
1 Hose Assy 580045478 580045513 580045515 580045520 580045524

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5618 mm 5768 mm
ITEM 1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (221.2 in.) (227.1 in.)
Mast D563 D563 D563 D563 D563
Group Number 4568 4868 5168 5618 5768
1 Hose Assy 580045478 580045513 580045515 580045520 580045524

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580075519 Hose Clamp ............................................................................................... 1 2
4 580055734 Capscrew ................................................................................................... 4 6
5 580055982 Capscrew ................................................................................................... 1 2
6 504071766 Spacer ........................................................................................................ 1 2
7 580056003 Washer ....................................................................................................... 1 2
8 580055652 Nut .............................................................................................................. 1 2
9 580055633 Washer ....................................................................................................... 1 2
10 580055741 Capscrew ................................................................................................... 1 2
11 520039810 Hose Guide (RH) ........................................................................................ 1 1
11 520039872 Hose Guide (LH) ........................................................................................ .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp ......................................................................................................... 1 2
16 504069740 Plate ........................................................................................................... 1 1
17 524141696 Hose Clamp ............................................................................................... 2 4
18 580068221 Clamp ......................................................................................................... 2 4
19 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
20 504070756 Hose Guide ................................................................................................ 2 4
21 504070735 Bracket (RH) .............................................................................................. 1 1
21 504069792 Bracket (LH) ............................................................................................... .. 1
22 520053804 Nut .............................................................................................................. 2 4
23 518797639 Stubshaft .................................................................................................... 1 2
24 580023124 Hose Sheave .............................................................................................. 2 4

A976 ©2011 Yale Europe Materials Handling Limited 10-5


HEADER HOSE GROUP

HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
25 505962533 Spacer ........................................................................................................ 1 2
26 504070716 Washer ....................................................................................................... 2 4
27 580055977 Capscrew ................................................................................................... 2 4
28 580009288 Bracket (RH) .............................................................................................. 1 1
29 580009290 Stubshaft .................................................................................................... 1 2
30 580023124 Hose Sheave .............................................................................................. 1 2
31 580055636 Washer ....................................................................................................... 1 2
32 580009289 Bracket (LH) ............................................................................................... .. 1
33 449034054 Roll Pin ....................................................................................................... 1 2
34 580056001 Nut .............................................................................................................. 2 4
35 580039424 Cap ............................................................................................................. 2 4
580051876 Cap (Not Illustrated) ................................................................................... 1 1

FOOTNOTES:
a Refer to Table

10-6 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 10-7


HEADER HOSE GROUP

HEADER HOSES (FIGURE 10-3)


THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)

10-8 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5618 mm 5768 mm
ITEM 1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (221.2 in.) (227.1 in.)
Mast D563 D563 D563 D563 D563
Group Number 4568 4868 5168 5618 5768
1 Hose Assy 582009140 582009142 582009144 582009147 582009148
38 Hose Assy 582009175 582009177 582009179 582009182 582009183

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580039424 Cap ............................................................................................................. 2 4
4 580055734 Capscrew ................................................................................................... 4 6
5 580075519 Hose Clamp ............................................................................................... 1 2
6 582010540 Spacer ........................................................................................................ 1 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055652 Nut .............................................................................................................. 1 2
9 903259104 Strap Clamp ............................................................................................... .. 1
10 580081830 Capscrew ................................................................................................... 1 2
11 582010269 Casting -Header Hose Turnaround Guide (RH) ......................................... 1 1
11 582010270 Casting -Header Hose Turnaround Guide (LH) ......................................... .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp ......................................................................................................... 2 4
16 504069740 Plate ........................................................................................................... 1 1
17 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
18 504070756 Hose Guide ................................................................................................ 2 4
19 449034054 Roll Pin ....................................................................................................... 1 2
20 580055977 Capscrew ................................................................................................... 2 4
21 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
22 580009290 Stubshaft .................................................................................................... 1 2
23 580023124 Hose Sheave .............................................................................................. 2 4
24 580055636 Washer ....................................................................................................... 1 2
25 504070716 Washer ....................................................................................................... 2 4
26 520053804 Nut .............................................................................................................. 2 4
27 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
28 580055649 Lockwasher ................................................................................................ .. 1
29 518797639 Stubshaft .................................................................................................... 1 1
29 505961568 Stubshaft .................................................................................................... .. 1
30 505962533 Spacer ........................................................................................................ 1 2
31 580055864 Capscrew ................................................................................................... .. 2
32 580055650 Nut .............................................................................................................. .. 2

A976 ©2011 Yale Europe Materials Handling Limited 10-9


HEADER HOSE GROUP

HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
33 504068705 Bracket ....................................................................................................... .. 1
34 504070735 Bracket ....................................................................................................... 1 1
35 580068221 Clamp ......................................................................................................... 1 2
36 524141696 Hose Clamp ............................................................................................... 1 2
37 580051876 Cap ............................................................................................................. 1 2
38 b. . . . . Hose Assy .................................................................................................. .. 2
a 582010539
582015311 Bracket ....................................................................................................... 1 1
a 580055733 Capscrew ................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated b Refer to Table

10-10 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 10-11


HEADER HOSE GROUP

HEADER HOSES (FIGURE 10-4)


THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)

10-12 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4910 mm 5210 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
1 Hose Assy 582009140 582009142 582009144 582009147
38 Hose Assy 582009175 582009177 582009179 582009182

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4868 mm 5168 mm 5768 mm
ITEM 1 2 3 4 (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
1 Hose Assy 582009140 582009177 582009179 582009148
38 Hose Assy 582009175 582009177 582009179 582009183

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
2 580055651 Nut .............................................................................................................. 2 4
3 580039424 Cap ............................................................................................................. 2 4
4 580055734 Capscrew ................................................................................................... 4 6
4 580081111 Capscrew ................................................................................................... 2 4
5 580075519 Hose Clamp ............................................................................................... 1 2
5 582014307 Clamp ......................................................................................................... 1 2
6 582010540 Spacer ........................................................................................................ 1 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055652 Nut .............................................................................................................. 1 2
9 903259104 Strap Clamp ............................................................................................... .. 1
10 580081830 Capscrew ................................................................................................... 1 2
11 582010269 Casting -Header Hose Turnaround Guide (RH) ......................................... 1 1
11 582010270 Casting -Header Hose Turnaround Guide (LH) ......................................... .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 6
15 504068794 Clamp ......................................................................................................... 2 4
16 504069740 Plate ........................................................................................................... 1 1
17 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
18 504070756 Hose Guide ................................................................................................ 2 4
19 449034054 Roll Pin ....................................................................................................... 1 2

A976 ©2011 Yale Europe Materials Handling Limited 10-13


HEADER HOSE GROUP

HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
20 580055977 Capscrew ................................................................................................... 2 4
21 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
22 580009290 Stubshaft .................................................................................................... 1 2
23 580023124 Hose Sheave .............................................................................................. 2 4
24 580055636 Washer ....................................................................................................... 1 2
25 504070716 Washer ....................................................................................................... 2 4
26 520053804 Nut .............................................................................................................. 2 3
27 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
28 580055649 Lockwasher ................................................................................................ .. 1
29 518797639 Stubshaft .................................................................................................... 1 1
29 505961568 Stubshaft .................................................................................................... .. 1
30 505962533 Spacer ........................................................................................................ 1 2
31 580055864 Capscrew ................................................................................................... .. 2
32 580055650 Nut .............................................................................................................. .. 2
33 504068705 Bracket ....................................................................................................... .. 1
34 504070735 Bracket ....................................................................................................... 1 1
35 580068221 Clamp ......................................................................................................... 1 2
36 524141696 Hose Clamp ............................................................................................... 1 2
37 580051876 Cap ............................................................................................................. 1 2
38 b. . . . . Hose Assy .................................................................................................. .. 2
39 580055734 Capscrew ................................................................................................... 2 2
a 582010539
582015311 Bracket ....................................................................................................... 1 1
a 580055733 Capscrew ................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated b Refer to Table

10-14 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 10-15


HEADER HOSE GROUP

HEADER HOSES (FIGURE 10-5)


TWO STAGE FULL FREE-LIFT

10-16 ©2011 Yale Europe Materials Handling Limited A976


HEADER HOSE GROUP

HEADER HOSES
TWO STAGE FULL FREE-LIFT
ERP22-25VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3362 mm 3562 mm 3762 mm 4382 mm
ITEM 1 2 3 4 (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
4 Hose Assy 580045567 580045569 580045571 580045579
7 Hose Assy 580045599 580045601 580045603 580045604
10 Hose Guard 524141792 524141793 505976559 505978539
16 Hose Guard 505976502 505976533 505976557 505976524
19 Tube Assy 580045237 580045239 580045241 580045274
20 Tube Assy 580045207 580045210 580045212 580045217

ERP30-35VL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3160 mm 3360 mm 3860 mm 4360 mm
ITEM 1 2 3 4 (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
4 Hose Assy 580045567 580045569 580045575 580045581
7 Hose Assy 580045599 580045601 580045605 580045609
10 Hose Guard 524141792 524141792 505976512 505976596
16 Hose Guard 505976502 505976533 900004220 518790655
19 Tube Assy 580045237 580045239 580045243 580045246
20 Tube Assy 580045207 580045210 580045214 580045219

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 580055651 Nut .............................................................................................................. 2 4
4 a. . . . . Hose Assy .................................................................................................. 2 2
5 580055734 Capscrew ................................................................................................... 2 4
6 580075519 Hose Clamp ............................................................................................... 1 2
7 a. . . . . Hose Assy .................................................................................................. 2 2
8 505959500 Clamp ......................................................................................................... 2 2
9 505965599 Clamp ......................................................................................................... 2 2
10 a. . . . . Hose Guard ................................................................................................ 1 1
11 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
12 504070756 Hose Guide ................................................................................................ 2 4

A976 ©2011 Yale Europe Materials Handling Limited 10-17


HEADER HOSE GROUP

HEADER HOSES
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
13 505961505 Bracket ....................................................................................................... 1 1
14 504068794 Clamp ......................................................................................................... 3 6
15 580055863 Capscrew ................................................................................................... 2 4
16 a. . . . . Hose Guard ................................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 a. . . . . Tube Assy .................................................................................................. 1 1
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 580055977 Capscrew ................................................................................................... 1 2
22 580009288 Bracket ....................................................................................................... 1 1
23 580009290 Stubshaft .................................................................................................... 1 2
24 580023124 Hose Sheave .............................................................................................. 1 2
25 580055636 Washer ....................................................................................................... 1 2
26 504070716 Washer ....................................................................................................... 1 2
27 580056001 Nut .............................................................................................................. 1 2
28 580009289 Bracket ....................................................................................................... .. 1
29 312850034 Strap Clamp ............................................................................................... 1 2
30 580055989 Capscrew ................................................................................................... 4 ..
30 580055990 Capscrew ................................................................................................... .. 4
31 580068222 Clamp ......................................................................................................... 2 ..
32 449034054 Roll Pin ....................................................................................................... 1 2
33 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Refer to Table

10-18 ©2011 Yale Europe Materials Handling Limited A976


SECTION 11

11 FORKS, LOAD BACKREST, AND MAST INSTALLATION


CONTENTS

SECTION 11
FORKS, LOAD BACKREST, AND MAST INSTALLATION

DESCRIPTION PAGE

FORKS ............................................................................................................................................................ 11-4


LOAD BACKREST EXTENSION ..................................................................................................................... 11-2
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-6
TILT CYLINDERS
ERP22-25VL ............................................................................................................................................... 11-8
ERP30-35VL ............................................................................................................................................... 11-10

A976 ©2011 Yale Europe Materials Handling Limited 11-1


FORKS, LOAD BACKREST, AND MAST INSTALLATION

LOAD BACKREST EXTENSION (FIGURE 11-1)

11-2 ©2011 Yale Europe Materials Handling Limited A976


FORKS, LOAD BACKREST, AND MAST INSTALLATION

LOAD BACKREST EXTENSION


KEY:
A: For Use With Standard Carriage Only
B: For Use With Integral Side-Shift Carriage Only
QTY
ITEM PART NO. DESCRIPTION A B
1 524310266 Load Backrest (42 in.) (1067 mm) (Class III) ............................................. 1 1
1 524310197 Load Backrest (1067 mm) (Class II) .......................................................... 1 1
2 505960578 Capscrew ................................................................................................... 4 4
2 501749901 Capscrew ................................................................................................... .. 4
3 504233271 Washer ....................................................................................................... 4 4
4 061278200 Washer ....................................................................................................... 4 4
5 909882405 Nut .............................................................................................................. 4 4

A976 ©2011 Yale Europe Materials Handling Limited 11-3


OPTIONS

ACCUMULATOR (FIGURE 12-1)

12-2 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 580072354 Accumulator ........................................................................................................ 1
2 582014300 Strap Clamp ........................................................................................................ 2
3 580065421 Spacer ................................................................................................................ 2
4 580055814 Hose Assy ........................................................................................................... 1
5 580019896 Fitting .................................................................................................................. 1

A976 ©2011 Yale Europe Materials Handling Limited 12-3


OPTIONS

DC-DC CONVERTER (FIGURE 12-2)

12-4 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

DC-DC CONVERTER
ITEM PART NO. DESCRIPTION QTY
1 580047199 DC-DC Converter ............................................................................................... 1
2 580039438 Capscrew ............................................................................................................ 2
3 580047919 Nut ...................................................................................................................... 2
4 580049559 Clamp (Swivel) .................................................................................................... 1
5 580042567 Clamp ................................................................................................................. 1
6 580090879 Wire Harness ...................................................................................................... 1
7 ..... Connector Assembly ...................................................................................... 2
7 505968501 Connector ................................................................................................... 1
7 505968535 Connector (Secondary Lock) ..................................................................... 1
7 505064747 Terminal ..................................................................................................... 2
8 580071066 Connector ....................................................................................................... 1
9 518807642 E-Spade ......................................................................................................... 1
10 ..... Connector Assembly ...................................................................................... 1
10 580090639 Terminal ..................................................................................................... 2
10 580047195 Terminal ..................................................................................................... 2
10 580047197 Connector ................................................................................................... 1
11 504450739 E-Ring ............................................................................................................ 1
12 582000908 Bracket ................................................................................................................ 1
13 580047714 Capscrew ............................................................................................................ 3
14 580026621 Nut ...................................................................................................................... 3

A976 ©2011 Yale Europe Materials Handling Limited 12-5


OPTIONS

DOME LIGHT (FIGURE 12-3)

ITEM PART NO. DESCRIPTION QTY


1 580097506 Dome Light ......................................................................................................... 1
2 931109909 Screw .................................................................................................................. 2
3 580093718 Insert ................................................................................................................... 2

12-6 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 12-7


OPTIONS

IMPACT SENSOR (FIGURE 12-4)

12-8 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 582001764 Sensor ................................................................................................................ 1
2 580026812 Clip ...................................................................................................................... 1
3 582004182 Bracket ................................................................................................................ 1
4 580056613 Fastener .............................................................................................................. 1
5 580047714 Capscrew ............................................................................................................ 2
6 580044861 Insert ................................................................................................................... 2
6 580030966 Capscrew ............................................................................................................ 2
7 580092463 Wire Harness ...................................................................................................... 1
8 ..... To Impact Sensor ........................................................................................... 1
8 504064701 Connector ................................................................................................... 1
8 580001849 Connector ................................................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 4
9 ..... To Main Harness ............................................................................................ 1
9 580019119 Plug ............................................................................................................ 1
9 580019107 Terminal (Socket) ....................................................................................... 7
9 580042222 Connector ................................................................................................... 1
9 580042221 Connector ................................................................................................... 1
10 ..... To Display Harness ........................................................................................ 1
10 580019119 Plug ............................................................................................................ 1
10 580019353 Terminal (Pin) ............................................................................................. 7
10 580042220 Connector ................................................................................................... 1
10 580042219 Connector ................................................................................................... 1

A976 ©2011 Yale Europe Materials Handling Limited 12-9


OPTIONS

MIRROR (STANDARD) (FIGURE 12-5)

12-10 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

MIRROR (STANDARD)
ITEM PART NO. DESCRIPTION QTY
1 582010438 Bracket ................................................................................................................ 1
2 582010439 Bracket ................................................................................................................ 1
3 582003281 Mirror .................................................................................................................. 2
4 580058189 Metric Nut ........................................................................................................... 4
5 580058212 Capscrew ............................................................................................................ 4

A976 ©2011 Yale Europe Materials Handling Limited 12-11


OPTIONS

MIRROR (PANORAMIC) (FIGURE 12-6)

ITEM PART NO. DESCRIPTION QTY


1 449015002 Nut ...................................................................................................................... 1
2 940600907 Washer ............................................................................................................... 1
3 580029990 Washer ............................................................................................................... 2
4 932728908 Capscrew ............................................................................................................ 1
5 582001674 Bracket ................................................................................................................ 1
6 932729905 Capscrew ............................................................................................................ 1
7 580003569 Washer ............................................................................................................... 1
8 580095052 Mirror .................................................................................................................. 1

12-12 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

NOTES

A976 ©2011 Yale Europe Materials Handling Limited 12-13


OPTIONS

REAR DRIVE HANDLE (FIGURE 12-7)

12-14 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

REAR DRIVE HANDLE


ITEM PART NO. DESCRIPTION QTY
1 582004183 Handle Assembly (Standard) .............................................................................. 1
1 582004184 Handle Assembly (Freezer) ................................................................................ 1
2 580050959 Handle ............................................................................................................ 1
3 580058447 Push Button Switch ........................................................................................ 1
4 580022893 Connector (To Overhead Guard Horn Switch) ............................................... 1
4 580094608 Cap (Freezer Handle Only) (Not Illustrated) ................................................... 1
5 932728908 Capscrew ............................................................................................................ 2
6 580041704 Insert ................................................................................................................... 2
7 580063390 Grommet ............................................................................................................. 1
a 580042330 Clamp (Swivel) .................................................................................................... 4

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 12-15


OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 12-8)


TWO STAGE LIMITED FREE-LIFT

12-16 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERP22 - 25VL
B: ERP30 - 35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063291 Side-Shift Carriage (1067 mm) .................................................................. 1 ..
580063294 Side-Shift Carriage (1067 mm) .................................................................. .. 1
1 015415900 Cotter Pin ............................................................................................... 2 2
3 500227907 Snap Ring .............................................................................................. 4 4
4 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
4 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
4 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
4 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
5 504075781 Pin .......................................................................................................... 2 2
6 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
7 504072717 Spacer ................................................................................................... 2 2
8 015916500 Snap Ring .............................................................................................. 6 6
9 504071779 Shim (0.508 mm) ................................................................................... 28 28
10 580020708 Sideshift Cylinder Assembly (FPage 12-30)......................................... 1 ..
10 580020709 Sideshift Cylinder Assembly (FPage 12-30)......................................... .. 1
11 580020726 Bearing (Lower) ..................................................................................... 2 ..
11 580020727 Bearing (Lower) ..................................................................................... .. 2
12 580063290 Carriage Wldmt (Inner) (1067 mm) ........................................................ 1 ..
12 580062991 Carriage Wldmt (Inner) (1067 mm) ........................................................ .. 1
13 580023800 Carriage Wldmt (Outer) (1067 mm) ....................................................... 1 ..
13 580023784 Carriage Wldmt (Outer) (1067 mm) ....................................................... .. 1
14 015628700 Grease Fitting ........................................................................................ 2 2
15 580026720 Shim ....................................................................................................... 3 3
16 582012213 Hook ...................................................................................................... 2 2
17 580056008 Washer .................................................................................................. 4 4
18 580055980 Capscrew ............................................................................................... 4 4
19 580026723 Cotter Pin ............................................................................................... 2 2
20 580033718 Pin .......................................................................................................... 2 ..
20 580026721 Pin .......................................................................................................... .. 2
21 580020724 Bearing (Upper) ..................................................................................... 2 ..
21 580020725 Bearing (Upper) ..................................................................................... .. 2
a 582012636 Carriage (Fork Positioner) (FPage 12-22)................................................ 1 ..
a 582012638 Carriage (Fork Positioner) (FPage 12-22)................................................ .. 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 12-17


OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 12-9)


THREE STAGE FULL FREE-LIFT

12-18 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE-LIFT
KEY:
A: ERP20 - 25VL
B: ERP30 - 35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063289 Side-Shift Carriage (1067 mm) .................................................................. 1 ..
580063292 Side-Shift Carriage (1067 mm) .................................................................. .. 1
1 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ................................................ 6 6
2 504235278 Spacer ................................................................................................... 2 2
3 015916300 Snap Ring .............................................................................................. 6 6
4 580020708 Sideshift Cylinder Assembly (FPage 12-30)......................................... 1 ..
4 580020709 Sideshift Cylinder Assembly (FPage 12-30)......................................... .. 1
5 504233232 Shim (0.508 mm) ................................................................................... 28 28
6 580063033 Carriage Wldmt (Inner) .......................................................................... 1 ..
6 580063029 Carriage Wldmt (Inner) .......................................................................... .. 1
7 580023800 Carriage Wldmt (Outer) (1067 mm) ....................................................... 1 ..
7 580023784 Carriage Wldmt (Outer) (1067 mm) ....................................................... .. 1
8 582012213 Hook ...................................................................................................... 2 2
9 580056008 Washer .................................................................................................. 4 4
10 580055980 Capscrew ............................................................................................... 4 4
11 015628700 Grease Fitting ........................................................................................ 2 2
12 500227907 Snap Ring .............................................................................................. 4 4
13 580026720 Shim ....................................................................................................... 3 3
14 580033718 Pin .......................................................................................................... 2 2
15 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
15 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
15 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
15 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
16 504071702 Pin .......................................................................................................... 2 2
17 015415900 Cotter Pin ............................................................................................... 2 2
18 580020726 Bearing (Lower) ..................................................................................... 2 ..
18 580020727 Bearing (Lower) ..................................................................................... .. 2
19 580026721 Pin .......................................................................................................... 2 2
20 580026723 Cotter Pin ............................................................................................... 2 2
21 580020724 Bearing (Upper) ..................................................................................... 2 ..
21 580020725 Bearing (Upper) ..................................................................................... .. 2
a 582012636 Carriage (Fork Positioner) (FPage 12-24)................................................ 1 ..
a 582012638 Carriage (Fork Positioner) (FPage 12-24)................................................ .. 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 12-19


OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 12-10)


TWO STAGE FULL FREE-LIFT

12-20 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT
KEY:
A: ERP20 - 25VL
B: ERP30 - 35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063293 Side-Shift Carriage (1067 mm) .................................................................. 1 ..
580063286 Side-Shift Carriage (1067 mm) .................................................................. .. 1
1 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
2 504072717 Spacer ................................................................................................... 2 2
3 015916500 Snap Ring .............................................................................................. 6 6
4 580020708 Sideshift Cylinder Assembly (FPage 12-30)......................................... 1 ..
4 580020709 Sideshift Cylinder Assembly (FPage 12-30)......................................... .. 1
5 504071779 Shim (0.508 mm) ................................................................................... 28 28
6 580063251 Carriage Wldmt (Inner) (1067 mm) ........................................................ 1 ..
6 580062989 Carriage Wldmt (Inner) (1067 mm) ........................................................ .. 1
7 580023800 Carriage Wldmt (Outer) (1067 mm) ....................................................... 1 ..
7 580023784 Carriage Wldmt (Outer) (1067 mm) ....................................................... .. 1
8 582012213 Hook ...................................................................................................... 2 2
9 502566903 Washer .................................................................................................. 4 4
10 449001400 Capscrew ............................................................................................... 4 2
11 015628700 Grease Fitting ........................................................................................ 2 2
12 500227907 Snap Ring .............................................................................................. 4 4
13 580026720 Shim ....................................................................................................... 3 3
14 580033718 Pin .......................................................................................................... 2 2
15 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
15 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
15 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
15 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
16 504071702 Pin .......................................................................................................... 2 2
17 015415900 Cotter Pin ............................................................................................... 2 2
18 580020726 Bearing (Lower) ..................................................................................... 2 ..
18 580020727 Bearing (Lower) ..................................................................................... .. 2
19 580026721 Pin .......................................................................................................... 2 2
20 580026723 Cotter Pin ............................................................................................... 2 2
21 580020724 Bearing (Upper) ..................................................................................... 2 ..
21 580020725 Bearing (Upper) ..................................................................................... .. 2
a 582012636 Carriage (Fork Positioner) (FPage 12-26)................................................ 1 ..
a 582012638 Carriage (Fork Positioner) (FPage 12-26)................................................ .. 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 12-21


OPTIONS

INTEGRAL SIDE-SHIFT (FIGURE 12-11)


FORK POSITIONER — TWO STAGE LIMITED FREE-LIFT

12-22 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 a 582013558 Tube Assy ........................................................................................................... 1
1 b 582013474 Tube Assy ........................................................................................................... 1
1 580019985 Fitting .............................................................................................................. 1
2 a 582013557 Tube Assy ........................................................................................................... 1
2 b 582013473 Tube Assy ........................................................................................................... 1
2 580019985 Fitting .............................................................................................................. 1
3 582012185 Bracket Wldmt .................................................................................................... 2
4 580086384 Washer ............................................................................................................... 2
5 580084947 Capscrew ............................................................................................................ 2
6 582012663 Hose Assy ........................................................................................................... 2
7 a 582012636 Carriage (Fork Positioner) .................................................................................. 1
7 b 582012638 Carriage (Fork Positioner) .................................................................................. 1
7 582015139 Kit-Service Cylinder ........................................................................................ 1
7 582015140 Kit-Bearing ...................................................................................................... 1
8 ..... Carriage Assembly (FPage 12-16).................................................................... 1

FOOTNOTES:
a Class II b Class III

A976 ©2011 Yale Europe Materials Handling Limited 12-23


OPTIONS

INTEGRAL SIDE-SHIFT (FIGURE 12-12)


FORK POSITIONER — THREE STAGE FULL FREE-LIFT

12-24 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 582013328 Tube Assy ........................................................................................................... 1
1 580019985 Fitting .............................................................................................................. 1
2 582013327 Tube Assy ........................................................................................................... 1
2 580019985 Fitting .............................................................................................................. 1
3 582012185 Bracket Wldmt .................................................................................................... 2
4 580086384 Washer ............................................................................................................... 2
5 580084947 Capscrew ............................................................................................................ 2
6 582012663 Hose Assy ........................................................................................................... 2
7 a 582012636 Carriage (Fork Positioner) .................................................................................. 1
7 b 582012638 Carriage (Fork Positioner) .................................................................................. 1
7 582015139 Kit-Service Cylinder ........................................................................................ 1
7 582015140 Kit-Bearing ...................................................................................................... 1
8 ..... Carriage Assembly (FPage 12-18).................................................................... 1

FOOTNOTES:
a Class II b Class III

A976 ©2011 Yale Europe Materials Handling Limited 12-25


OPTIONS

INTEGRAL SIDE-SHIFT (FIGURE 12-13)


FORK POSITIONER — TWO STAGE FULL FREE-LIFT

12-26 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 582012653 Tube Assy ........................................................................................................... 1
1 580019985 Fitting .............................................................................................................. 1
2 582012652 Tube Assy ........................................................................................................... 1
2 580019985 Fitting .............................................................................................................. 1
3 582012185 Bracket Wldmt .................................................................................................... 2
4 580086384 Washer ............................................................................................................... 2
5 580084947 Capscrew ............................................................................................................ 2
6 582012663 Hose Assy ........................................................................................................... 2
7 a 582012636 Carriage (Fork Positioner) .................................................................................. 1
7 b 582012638 Carriage (Fork Positioner) .................................................................................. 1
7 582015139 Kit-Service Cylinder ........................................................................................ 1
7 582015140 Kit-Bearing ...................................................................................................... 1
8 ..... Carriage Assembly (FPage 12-20).................................................................... 1

FOOTNOTES:
a Class II b Class III

A976 ©2011 Yale Europe Materials Handling Limited 12-27


OPTIONS

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 12-14)


TWO STAGE LIMITED FREE-LIFT

KEY:
A: ERP20 - 25VL
B: ERP30 - 35VL
QTY
ITEM PART NO. DESCRIPTION A B
1 582011697 Hose Assy .................................................................................................. 1 ..
1 582011695 Hose Assy .................................................................................................. .. 1
2 582011696 Hose Assy .................................................................................................. 1 ..
2 582011694 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019861 Fitting ......................................................................................................... 2 2

12-28 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 12-15)


TWO AND THREE STAGE FULL FREE-LIFT

KEY:
A: ERP20 - 25VL
B: ERP30 - 35VL
QTY
ITEM PART NO. DESCRIPTION A B
1 582013098 Hose Assy .................................................................................................. 1 ..
1 582013095 Hose Assy .................................................................................................. .. 1
2 582013097 Hose Assy .................................................................................................. 1 ..
2 582013094 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019861 Fitting ......................................................................................................... 2 2

A976 ©2011 Yale Europe Materials Handling Limited 12-29


OPTIONS

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 12-16)

12-30 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

INTEGRAL SIDE-SHIFT CYLINDER


ITEM PART NO. DESCRIPTION QTY
580020708 Sideshift Cylinder Assembly Class II .................................................................. 1
580020709 Sideshift Cylinder Assembly Class III ................................................................. 1
1 ..... Cylinder Wldmnt ............................................................................................. 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
a 580026725 Roll Pin ........................................................................................................... 1
580027520 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 12-31


OPTIONS

AUXILIARY HOSES (FIGURE 12-17)


WITH ELECTRO-HYDRAULIC VALVE

12-32 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY HOSES
WITH ELECTRO-HYDRAULIC VALVE
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580039425 Fitting ......................................................................................................... 2 4
2 580047940 Fitting ......................................................................................................... 2 4
3 580045653 Clamp ......................................................................................................... 1 2
4 524141696 Hose Clamp ............................................................................................... 1 2
5 580072792 Hose Assy .................................................................................................. 1 2
6 580072787 Hose Assy .................................................................................................. 1 2
7 580073337 Plate ........................................................................................................... 1 1
8 449015014 Nut .............................................................................................................. 3 6
9 449022016 Lockwasher ................................................................................................ 2 4
10 504226242 Washer ....................................................................................................... 1 2
11 013405600 Fitting ......................................................................................................... 2 4
12 449001050 Capscrew ................................................................................................... 2 4
13 505962578 Clamp ......................................................................................................... 2 4

A976 ©2011 Yale Europe Materials Handling Limited 12-33


OPTIONS

AUXILIARY HOSES (FIGURE 12-18)


WITH MANUAL-HYDRAULIC VALVE

12-34 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY HOSES
WITH MANUAL-HYDRAULIC VALVE
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580039425 Fitting ......................................................................................................... 2 4
2 580047940 Fitting ......................................................................................................... 2 4
3 580045653 Clamp ......................................................................................................... 1 2
4 524141696 Hose Clamp ............................................................................................... 1 2
5 580072793 Hose Assy .................................................................................................. 1 2
6 580072794 Hose Assy .................................................................................................. 1 2
7 580073337 Plate ........................................................................................................... 1 1
8 449015014 Nut .............................................................................................................. 3 6
9 449022016 Lockwasher ................................................................................................ 2 4
10 504226242 Washer ....................................................................................................... 1 2
11 013405600 Fitting ......................................................................................................... 2 4
12 449001050 Capscrew ................................................................................................... 2 4
13 505962578 Clamp ......................................................................................................... 2 4
13 580068221 Clamp (Optional) ........................................................................................ 2 4
14 312850046 Strap Clamp ............................................................................................... .. 2
a 449001134 Capscrew ................................................................................................... 1 ..

FOOTNOTES:
a Not Illustrated

A976 ©2011 Yale Europe Materials Handling Limited 12-35


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-19)


TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 10594304)

12-36 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 10594304)
KEY:
A: D507, Three Function
B: D507, Four Function
C: D562, Three Function
D: D562, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039424 Cap ........................................................................................... 2 2 2 2
2 a 580039394 Fitting ........................................................................................ 2 2 2 2
2 504155200 O-Ring .................................................................................. 2 2 2 2
3 580056588 Bracket ...................................................................................... 2 2 2 2
4 580056743 Tube Assy ................................................................................. 1 .. .. ..
4 580056747 Tube Assy ................................................................................. .. .. 1 ..
5 580056744 Tube .......................................................................................... 1 .. .. ..
5 580056748 Tube Assy ................................................................................. .. .. 1 ..
6 580056745 Tube Assy ................................................................................. .. 1 .. ..
6 580056749 Tube Assy ................................................................................. .. .. .. 1
7 580056746 Tube Assy ................................................................................. .. 1 .. ..
7 580056750 Tube Assy ................................................................................. .. .. .. 1
8 524147486 Fitting ........................................................................................ 2 2 2 2
8 504155200 O-Ring .................................................................................. 2 2 2 2
8 580039385 O-Ring .................................................................................. 2 2 2 2
9 580018834 Quick Disconnect Fitting ........................................................... 2 2 2 2
10 580018835 Fitting ........................................................................................ 2 2 2 2
11 580018833 Dust Cap ................................................................................... 2 2 2 2
12 580019808 Fitting ........................................................................................ 2 2 2 2
12 580039385 O-Ring .................................................................................. 1 1 1 1
12 504155200 O-Ring .................................................................................. 1 1 1 1
13 580066043 Drain Valve ............................................................................... 1 1 1 1
14 052643200 Connector ................................................................................. 1 1 1 1
14 052645200 O-Ring .................................................................................. 1 1 1 1

FOOTNOTES:
a Used without quick disconnect fittings

A976 ©2011 Yale Europe Materials Handling Limited 12-37


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-20)


TWO STAGE LIMITED FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)

12-38 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039394 Fitting ........................................................................................ 1 2 1 2
2 580056588 Bracket ...................................................................................... 1 2 1 2
3 580082105 Capscrew .................................................................................. 1 2 1 2
4 580056746 Tube Assy ................................................................................. .. 1 .. ..
4 580056750 Tube Assy ................................................................................. .. .. .. 1
5 580056745 Tube Assy ................................................................................. .. 1 .. ..
5 580056749 Tube Assy ................................................................................. .. .. .. 1
6 580056744 Tube .......................................................................................... 1 1 .. ..
6 580056748 Tube Assy ................................................................................. .. .. 1 1
7 580056743 Tube Assy ................................................................................. 1 1 .. ..
7 580056747 Tube Assy ................................................................................. .. .. 1 1

A976 ©2011 Yale Europe Materials Handling Limited 12-39


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-21)


TWO STAGE LIMITED FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)

12-40 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019808 Fitting ........................................................................................ 2 4 2 4
2 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
3 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
4 580018833 Dust Cap ................................................................................... 2 4 2 4
5 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
6 580067676 Locknut ..................................................................................... 2 4 2 4
7 580056588 Bracket ...................................................................................... 1 2 1 2
8 580056750 Tube Assy ................................................................................. .. .. .. 1
8 580056746 Tube Assy ................................................................................. .. 1 .. ..
9 580056749 Tube Assy ................................................................................. .. .. .. 1
9 580056745 Tube Assy ................................................................................. .. 1 .. ..
10 580082105 Capscrew .................................................................................. 1 2 1 2
11 580056748 Tube Assy ................................................................................. .. .. 1 1
11 580056744 Tube .......................................................................................... 1 1 .. ..
12 580056747 Tube Assy ................................................................................. .. .. 1 1
12 580056743 Tube Assy ................................................................................. 1 1 .. ..

A976 ©2011 Yale Europe Materials Handling Limited 12-41


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-22)


TWO STAGE LIMITED FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)

12-42 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019897 Fitting ........................................................................................ 2 4 2 4
2 582007874 Hose Assy ................................................................................. .. 1 .. 1
3 582007873 Hose Assy ................................................................................. .. 1 .. 1
4 580019805 Fitting ........................................................................................ 2 4 2 4
5 582006458 Hook ......................................................................................... 2 2 2 2
6 449001273 Capscrew .................................................................................. 2 2 2 2
7 582005381 Bracket ...................................................................................... 1 1 1 1
8 580097368 Valve (Single Auxiliary) ............................................................. 1 .. 1 ..
8 580097369 Valve (Dual Auxiliary) ............................................................... .. 1 .. 1
9 582007874 Hose Assy ................................................................................. 1 1 1 1
10 582007872 Hose Assy ................................................................................. 1 1 1 1
11 449015135 Nut ............................................................................................ 4 4 4 4
12 580086384 Washer ..................................................................................... 2 2 2 2
13 059726400 Fitting ........................................................................................ 1 1 1 1
14 582007871 Capscrew .................................................................................. 2 2 2 2
15 580019808 Fitting ........................................................................................ 2 4 2 4
16 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
17 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
18 580018833 Dust Cap ................................................................................... 2 4 2 4
19 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
20 580056588 Bracket ...................................................................................... 1 2 1 2
21 580082105 Capscrew .................................................................................. 1 2 1 2
22 580056743 Tube Assy ................................................................................. 1 1 .. ..
22 580056747 Tube Assy ................................................................................. .. .. 1 1
23 580056744 Tube .......................................................................................... 1 1 .. ..
23 580056748 Tube Assy ................................................................................. .. .. 1 ..
24 900017217 Hose ......................................................................................... 1 1 1 1
25 580076302 Clamp ....................................................................................... 1 1 1 1
26 580064599 Clamp ....................................................................................... 1 1 1 1
27 580080018 Fitting ........................................................................................ 1 1 1 1
28 ..... Fitting ........................................................................................ 1 1 1 1
29 580093418 Adapter ..................................................................................... 1 1 1 1
30 580056746 Tube Assy ................................................................................. .. 1 .. ..
30 580056750 Tube Assy ................................................................................. .. .. .. 7
31 580056745 Tube Assy ................................................................................. .. 1 .. ..
31 580056749 Tube Assy ................................................................................. .. .. .. 1
32 580052736 Hose Clamp .............................................................................. 2 2 2 2

A976 ©2011 Yale Europe Materials Handling Limited 12-43


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-23)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)

12-44 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)
KEY:
A: D507 4 Function
B: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580039394 Fitting ......................................................................................................... 2 2
2 580056586 Bracket ....................................................................................................... 1 ..
2 580056587 Bracket ....................................................................................................... .. 1
3 580056746 Tube Assy .................................................................................................. 1 ..
3 580056750 Tube Assy .................................................................................................. .. 1
4 580056745 Tube Assy .................................................................................................. 1 ..
4 580056749 Tube Assy .................................................................................................. .. 1

A976 ©2011 Yale Europe Materials Handling Limited 12-45


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-24)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (PENDING PER ECN 10594304 →)

12-46 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (PENDING PER ECN 10594304 →)
KEY:
A: D507 4 Function
B: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019808 Fitting ......................................................................................................... 2 2
2 580018835 Fitting (Quick Disconnect) .......................................................................... 2 2
3 580018834 Quick Disconnect Fitting ............................................................................ 2 2
4 580018833 Dust Cap .................................................................................................... 2 2
5 582003625 Bulkhead (Fitting) ....................................................................................... 2 2
6 580056586 Bracket ....................................................................................................... 1 1
7 580067676 Locknut ....................................................................................................... 2 2
8 580056746 Tube Assy .................................................................................................. 1 ..
8 580056750 Tube Assy .................................................................................................. .. 1
9 580056745 Tube Assy .................................................................................................. 1 ..
9 580056749 Tube Assy .................................................................................................. .. 1

A976 ©2011 Yale Europe Materials Handling Limited 12-47


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-25)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →)

12-48 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →)
KEY:
A: D507 4 Function
B: D532 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019895 Fitting ......................................................................................................... 2 2
2 582005259 Hose Assy .................................................................................................. 1 1
3 582005090 Hose Assy .................................................................................................. 1 1
4 580019805 Fitting ......................................................................................................... 2 2
5 582006458 Hook ........................................................................................................... 2 2
6 449001273 Capscrew ................................................................................................... 2 2
7 582005381 Bracket ....................................................................................................... 1 1
8 580097368 Valve (Single Auxiliary) .............................................................................. 1 1
9 449015135 Nut .............................................................................................................. 4 4
10 580086384 Washer ....................................................................................................... 2 2
11 580052736 Hose Clamp ............................................................................................... 2 2
12 580055983 Capscrew ................................................................................................... 2 2
13 580076302 Clamp ......................................................................................................... 1 1
14 580064599 Clamp ......................................................................................................... 1 1
15 900017217 Hose ........................................................................................................... 1 1
16 580080018 Fitting ......................................................................................................... 1 1
17 ..... Fitting ......................................................................................................... 1 1
18 580093418 Adapter ....................................................................................................... 1 1
19 580056745 Tube Assy .................................................................................................. 1 ..
19 580056749 Tube Assy .................................................................................................. .. 1
20 580056746 Tube Assy .................................................................................................. 1 ..
20 580056750 Tube Assy .................................................................................................. .. 1
21 580056587 Bracket ....................................................................................................... 1 1
22 580018833 Dust Cap .................................................................................................... 2 2
23 582003625 Bulkhead (Fitting) ....................................................................................... 2 2
23 580067676 Locknut ....................................................................................................... 2 2
24 580018835 Fitting (Quick Disconnect) .......................................................................... 2 2
25 580018834 Quick Disconnect Fitting ............................................................................ 2 2
26 580019808 Fitting ......................................................................................................... 2 2

A976 ©2011 Yale Europe Materials Handling Limited 12-49


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-26)


TWO AND THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 10594304)

12-50 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 10594304)
KEY:
A: D508, D509 Three Function, Class II
B: D508, D509 Four Function, Class II
C: D563, D564 Three Function, Class III
D: D563, D564 Four Function, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039424 Cap ........................................................................................... 2 4 2 4
2 d 580039394 Fitting ........................................................................................ 2 4 2 4
3 c 580056588 Bracket (LH) .............................................................................. 1 1 1 1
3 a 580056741 Bracket (RH) ............................................................................. 1 1 .. ..
3 a 580056586 Bracket (LH) .............................................................................. .. 1 .. ..
3 a 580056742 Bracket (RH) ............................................................................. .. .. 1 1
3 a 580056587 Bracket (LH) .............................................................................. .. .. .. 1
4 580065003 Tube Assy (RH) ........................................................................ 1 1 .. ..
4 580065007 Tube Assy (RH) ........................................................................ .. .. 1 1
5 580065004 Tube Assy (RH) ........................................................................ 1 1 .. ..
5 580065008 Tube Assy (RH) ........................................................................ .. .. 1 1
6 580065009 Tube Assy (LH) ......................................................................... .. .. .. 1
6 580065006 Tube Assy (LH) ......................................................................... .. 1 .. ..
7 580065010 Tube Assy (LH) ......................................................................... .. .. .. 1
7 580065005 Tube Assy (LH) ......................................................................... .. 1 .. ..
8 b 524147486 Fitting ........................................................................................ 2 4 2 4
8 b 580039385 O-Ring .................................................................................. 2 4 2 4
8 b 504155200 O-Ring .................................................................................. 2 4 2 4
9 b 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
10 b 580018835 Fitting ........................................................................................ 2 4 2 4
11 b 580018833 Dust Cap ................................................................................... 2 4 2 4
12 b 580019808 Fitting ........................................................................................ 2 4 2 4
12 b 580039385 O-Ring .................................................................................. 1 1 1 1
12 b 504155200 O-Ring .................................................................................. 1 1 1 1
13 b 580066043 Drain Valve ............................................................................... 1 2 1 2
14 052643200 Connector ................................................................................. 1 2 1 2
14 052645200 O-Ring .................................................................................. 1 1 1 1

FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect

A976 ©2011 Yale Europe Materials Handling Limited 12-51


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-27)


TWO AND THREE STAGE FULL FREE-LIFT (PENDING PER ECN 10594304 →)

12-52 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT (PENDING PER ECN 10594304 →)
KEY:
A: D508, D509 Three Function, Class 2
B: D508, D509 Four Function, Class 2
C: D563, D564 Three Function, Class 3
D: D563, D564 Four Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 b 580019808 Fitting ........................................................................................ 2 4 2 4
2 b 580018835 Fitting ........................................................................................ 2 4 2 4
3 b 580018833 Dust Cap ................................................................................... 2 4 2 4
4 b 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
5 b 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
6 c 580056588 Bracket ...................................................................................... 1 2 1 2
6 a 580056586 Bracket ...................................................................................... .. 1 .. ..
6 a 580056587 Bracket ...................................................................................... .. .. .. 1
7 580065005 Tube Assy ................................................................................. .. 1 .. ..
7 580065010 Tube Assy ................................................................................. .. .. .. 1
8 580065006 Tube Assy ................................................................................. .. 1 .. ..
8 580065009 Tube Assy ................................................................................. .. .. .. 1
9 580065004 Tube Assy ................................................................................. 1 1 .. ..
9 580065008 Tube Assy ................................................................................. .. .. 1 1
10 580065003 Tube Assy ................................................................................. 1 1 .. ..
10 580065007 Tube Assy ................................................................................. .. .. 1 1
11 d 580039394 Fitting ........................................................................................ 2 4 2 4

FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect

A976 ©2011 Yale Europe Materials Handling Limited 12-53


OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 12-28)


TWO AND THREE STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)

12-54 ©2011 Yale Europe Materials Handling Limited A976


OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(PENDING PER ECN 10594304 →)
KEY:
A: D508 3 Function, Class 2
B: D508 4 Function, Class 2
C: D563 3 Function, Class 3
D: D563 4 Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019895 Fitting ........................................................................................ 2 4 2 4
2 582005259 Hose Assy ................................................................................. .. 1 .. 1
3 582005090 Hose Assy ................................................................................. .. 1 .. 1
4 580019805 Fitting ........................................................................................ 2 4 2 4
5 449001273 Capscrew .................................................................................. 2 2 2 2
6 580097368 Valve (Single Auxiliary) ............................................................. 1 .. 1 ..
6 580097369 Valve (Dual Auxiliary) ............................................................... .. 1 .. 1
7 582005091 Hose Assy ................................................................................. 1 1 1 1
8 582005089 Hose Assy ................................................................................. 1 1 1 1
9 449015135 Nut ............................................................................................ 4 4 4 4
10 059726400 Fitting ........................................................................................ 1 1 1 1
11 580086384 Washer ..................................................................................... 2 2 2 2
12 580052736 Hose Clamp .............................................................................. 2 2 2 2
13 580019808 Fitting ........................................................................................ 2 4 2 4
14 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
15 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
16 580018833 Dust Cap ................................................................................... 2 4 2 4
17 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
18 580067676 Locknut ..................................................................................... 2 4 2 4
19 580056588 Bracket ...................................................................................... 1 2 1 2
19 a 580056586 Bracket ...................................................................................... .. 1 .. ..
19 a 580056587 Bracket ...................................................................................... .. 1 .. 1
20 580082105 Capscrew .................................................................................. 1 2 1 2
21 582007875 Hose ......................................................................................... 1 1 1 1
22 580076302 Clamp ....................................................................................... 1 1 1 1
23 580064599 Clamp ....................................................................................... 1 1 1 1
24 582006762 T-Fitting ..................................................................................... 1 1 1 1
25 580065003 Tube Assy ................................................................................. 1 1 .. ..
25 580065007 Tube Assy ................................................................................. .. .. 1 1
26 580065004 Tube Assy ................................................................................. 1 1 .. ..
26 580065008 Tube Assy ................................................................................. .. .. 1 1
27 580065006 Tube Assy ................................................................................. .. 1 .. ..
27 580065010 Tube Assy ................................................................................. .. .. .. 1
28 580065005 Tube Assy ................................................................................. .. 1 .. ..
28 580065009 Tube Assy ................................................................................. .. .. .. 1
29 582007871 Capscrew .................................................................................. 2 2 2 2
30 582005381 Bracket ...................................................................................... 1 1 1 1
31 580055983 Capscrew .................................................................................. 2 2 2 2
32 580080018 Fitting ........................................................................................ 1 1 1 1

A976 ©2011 Yale Europe Materials Handling Limited 12-55


OPTIONS

FOOTNOTES:
a Use with Integral Sideshift Carriage

12-56 ©2011 Yale Europe Materials Handling Limited A976


SECTION 13

13 FIELD SERVICE KITS


CONTENTS

SECTION 13
FIELD SERVICE KITS

DESCRIPTION PAGE

ADD ON OPTION KITS ................................................................................................................................... 13-2


AUXILIARY EXTENSION TUBES ................................................................................................................... 13-3
CAB KITS ........................................................................................................................................................ 13-4
DIRECTIONAL CONTROL CONVERSION KIT .............................................................................................. 13-3
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-7
TWO STAGE FULL FREE- LIFT ................................................................................................................. 13-9
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-5
HYDRAULIC VALVE CONVERSION KIT ....................................................................................................... 13-2
LIGHT CONVERSION KITS ............................................................................................................................ 13-2
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 13-3

A976 ©2011 Yale Europe Materials Handling Limited 13-1


FIELD SERVICE KITS

HYDRAULIC VALVE CONVERSION KIT

DESCRIPTION PART NUMBER


Kit Manual lever 3 way w/o clamping to with clamping a524333848
Kit-Hyd Valve 3 to 4 Way (without Clamp to 4 Way with Clamp) a550004320
Kit-Hyd Valve 3 to 4 Way (without Clamp to 4 Way with Clamp) a550004321
Kit-E-Hyd Valve 3 to 4 Way (without Clamp to 4 Way with Clamp) a550004421
Kit-Hyd Valve 3 to 4 Way (without Clamp to 4 Way without Clamp) 550004323
Kit-Hyd Valve 3 to 4 Way (without Clamp to 4 Way without Clamp) 550004324
Kit-E-Hyd Valve 3 to 4 Way (without Clamp to 4 Way without Clamp) a550004389
Kit-E-Hyd Valve 3 to 4 Way (without Clamp to 4 Way without Clamp) a550004428
Kit Manual Lever Conversion 4 Way w/o clamping to with clamping a524333861

FOOTNOTES:
a Kits require software that must be dealer installed

LIGHT CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Tail Light (With Lights W/o Tail lights) 550009046
Kit-Worklight (12V With Glass Lens) 550009429
Kit-Worklight (LED With Plastic Lens) 550009430
Kit-Strobe Light (With Lights) 550009582
Kit-Strobe Light (Without Lights) 550009583
Kit-Turn Light Switch without Telescopic Steering 550004245
Kit-Turn Light Switch with Telescopic Steering 550004246
Kit-Worklight (LED Mast) 550030984
Kit-Worklight (LED Mast w/OHG) 550030985

ADD ON OPTION KITS

DESCRIPTION PART NUMBER


Kit-Back-UP Alarm (87DB With Primary DC-DC Converter) 550004383
Kit-Back-UP Alarm (97DB With Primary DC-DC Converter) 550004384
Kit-Back-UP Alarm (102DB With Primary DC-DC Converter) 550004385
Kit-Back-UP Alarm (82-102DB With Primary DC-DC Converter) 550004386
Kit-Back-UP Alarm (97DC) 550004287
Kit-Back-UP Alarm (102DB) 550004288
Kit-Back-UP Alarm (82-102DB) 550004289
Kit-Back-UP Alarm (87DB with Auxiliary DC-DC Converter) 550004581
Kit-Back-UP Alarm (97DB With Auxiliary DC-DC Converter) 550004582
Kit-Back-UP Alarm (102DB With Auxiliary DC-DC Converter) 550004583

13-2 ©2011 Yale Europe Materials Handling Limited A976


FIELD SERVICE KITS

ADD ON OPTION KITS (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Back-UP Alarm (82-102DB With Auxiliary DC-DC Converter) 550004584
Kit (Telescopic Steering) 550003900
Kit Keyless Start with Key Switch 550004536
Kit Keyless Start without Key Switch 550009546

DIRECTIONAL CONTROL CONVERSION KIT

DESCRIPTION PART NUMBER


Kit-Fdc to Fwd/Rev Lever (E-Hydraulics) 524333764
Kit-Fwd/Rev Lever to Fdc (Manual Hydraulics) 524333632
Kit-Fdc to Fwd/Rev Lever (Manual Hydraulics) 524333818
Kit-Fwd/Rev Lever to Fdc (E-Hydraulics) 524333687

MISCELLANEOUS CONVERSION KITS

DESCRIPTION PART NUMBER


DC-DC Converter (72/80V Kit) 550004314
Kit (Dual Mirrors) 550004397
Kit (Panoramic Mirrors) 550004398
Kit-Impact Monitoring (Kits require software that must be dealer installed) 550004502
Kit (Return to set Tilit)(Kits require software that must be dealer installed) 550004434
Kit (12V Power Outlet) 550004432

AUXILIARY EXTENSION TUBES

DESCRIPTION PART NUMBER


Kit-Quick Disconnect Fitting (Manual Hydraulic) 524147488
Kit-Aux Tube Extension (3 Function, Class II Std Carriage, 2 and 3 Stg FFL) 524147631
Kit-Aux Tube Extension (4 Function, Class II Std Carriage, 2 and 3 Stg FFL) 524147632
Kit-Aux Tube Extension (3 Function, Class II Integral Side-Shift Carriage, 2 and 3 Stg 524147635
FFL)
Kit-Aux Tube Extension (4 Function, Class II Integral Side-Shift Carriage, 2 and 3 Stg 524147636
FFL)
Kit-Aux Tube Extension (3 Function, Class III Std Carriage, 2 and 3 Stg FFL) 524147633
Kit-Aux Tube Extension (4 Function, Class III Std Carriage, 2 and 3 Stg FFL) 524147634
Kit-Aux Tube Extension (3 Function, Class III Integral Side-Shift Carriage, 2 and 3 Stg 524147637
FFL)
Kit-Aux Tube Extension (4 Function, Class III Integral Side-Shift Carriage, 2 and 3 Stg 524147638
FFL)
Kit-Aux Tube Extension (3 Function, Class II Std Carriage, 2 Stg LFL) 524198191

A976 ©2011 Yale Europe Materials Handling Limited 13-3


FIELD SERVICE KITS

AUXILIARY EXTENSION TUBES (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (4 Function, Class II Std Carriage, 2 Stg LFL) 524198192
Kit-Aux Tube Extension (3 Function, Class II Integral Side-Shift Carriage, 2 Stg LFL) 524198195
Kit-Aux Tube Extension (4 Function, Class III Integral Side-Shift Carriage, 2 Stg LFL) 524198196
Kit-Aux Tube Extension (3 Function, Class III Std Carriage, 2 Stg LFL) 524198193
Kit-Aux Tube Extension (4 Function, Class III Std Carriage, 2 Stg LFL) 524198194
Kit-Aux Tube Extension (3 Function, Class III Integral Side-Shift Carriage, 2 Stg LFL) 524198197
Kit-Aux Tube Extension (4 Function, Class III Integral Side-Shift Carriage, 2 Stg LFL) 524198198
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) 550017704
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) 550017705
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) 550018310

CAB KITS

DESCRIPTION PART NUMBER


Screen (Front) a580091043
Kit-Top Screen a580096325
Kit-Rear Screen a580092028
Kit-Door (Vertical Battery) a524329716
Kit-Door (Horizontal Battery) a524329717
Headliner a580096356
Kit-Wiper (Washer) a580094660
Kit-Cab Heater a580094661
a582008459
Kit (Mounting Front Screen) a550005618
Kit (Mounting Top Screen) a550005619
Kit (Mounting Rear Screen) a550005620
Kit (Mounting Steel Doors) a550005621
Kit (Mounting Roof Liner) a550005623
Kit (Mounting Front Wiper/Washer) a550005624
Kit (Mounting Heater) a550005627
Kit (Dome Light Cab Only) a550005628
Kit (Rear Wiper Switch Mounting Without Head Liner) a550005629
Kit (PVC Door Mounting) 550005622

FOOTNOTES:
a See General Truck Parts Information for Separate Items.

13-4 ©2011 Yale Europe Materials Handling Limited A976


FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE-LIFT

THREE TO FOUR FUNCTION - D507

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
DESCRIPTION (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
Kit-Hose Group 3 to 4 524229038 550005057 524243828 524243832 524243836
Way

THREE TO FOUR FUNCTION - D562

LIFT HEIGHT TO BOTTOM OF FORKS


3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
DESCRIPTION (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
Kit-Hose Group 3 to 4 524229038 550005057 524243828 524243832 524243836
Way

TWO TO FOUR FUNCTION - D507

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
DESCRIPTION (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
Kit-Hose Group 2 to 4 524229039 550005058 550005341 550005342 524334768
Way

TWO TO FOUR FUNCTION - D562

LIFT HEIGHT TO BOTTOM OF FORKS


3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
DESCRIPTION (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
Kit-Hose Group 2 to 4 524229039 550005058 550005341 550005342 524334768
Way

A976 ©2011 Yale Europe Materials Handling Limited 13-5


FIELD SERVICE KITS

TWO TO THREE FUNCTION - D507

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3552 mm 3752 mm 4292 mm 4792 mm
DESCRIPTION (132.0 in.) (139.8 in.) (147.7 in.) (169.0 in.) (188.7 in.)
Mast D507 D507 D507 D507 D507
Group Number 3352 3552 3752 4292 4792
Kit-Hose Group 2 to 3 524229037 550005056 524243827 524243831 524243835
Way

TWO TO THREE FUNCTION - D562

LIFT HEIGHT TO BOTTOM OF FORKS


3159 mm 3359 mm 3559 mm 4059 mm 4559 mm
DESCRIPTION (124.4 in.) (132.2 in.) (140.1 in.) (159.8 in.) (179.5 in.)
Mast D562 D562 D562 D562 D562
Group Number 3159 3359 3559 4059 4559
Kit-Hose Group 2 to 3 524229037 550005056 524243827 524243831 524243835
Way

13-6 ©2011 Yale Europe Materials Handling Limited A976


FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT

THREE TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4910 mm 5210 mm 5510 mm 5960 mm
DESCRIPTION (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Kit-Hose Group 3 to 4 524229320 524243844 524229326 524334613
Way

THREE TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4568 mm 4868 mm 5168 mm 5768 mm
DESCRIPTION (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Kit-Hose Group 3 to 4 524229320 524243844 524229326 524229332
Way

TWO TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4910 mm 5210 mm 5510 mm 5960 mm
DESCRIPTION (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Kit-Hose Group 2 to 4 524229321 550005284 524229327 524334770
Way

TWO TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4568 mm 4868 mm 5168 mm 5768 mm
DESCRIPTION (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Kit-Hose Group 2 to 4 524229321 550005284 524229327 524229333
Way

A976 ©2011 Yale Europe Materials Handling Limited 13-7


FIELD SERVICE KITS

TWO TO THREE FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4910 mm 5210 mm 5510 mm 5960 mm
DESCRIPTION (193.3 in.) (205.1 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508
Group Number 4910 5210 5510 5960
Kit-Hose Group 2 to 3 524229319 524243843 524229325 524334769
Way

TWO TO THREE FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4568 mm 4868 mm 5168 mm 5768 mm
DESCRIPTION (179.8 in.) (191.7 in.) (203.5 in.) (227.1 in.)
Mast D563 D563 D563 D563
Group Number 4568 4868 5168 5768
Kit-Hose Group 2 to 3 524229319 524243843 524229325 524229331
Way

13-8 ©2011 Yale Europe Materials Handling Limited A976


FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE- LIFT

THREE TO FOUR FUNCTION - D509

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3562 mm 3762 mm 4382 mm
DESCRIPTION (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Kit-Hose Group 3 to 4 524243840 550005067 550005388 550005394
Way

THREE TO FOUR FUNCTION - D564

LIFT HEIGHT TO BOTTOM OF FORKS


3160 mm 3360 mm 3860 mm 4360 mm
DESCRIPTION (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Kit-Hose Group 3 to 4 524243840 550005067 550005391 550005397
Way

TWO TO FOUR FUNCTION - D509

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3562 mm 3762 mm 4382 mm
DESCRIPTION (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Kit-Hose Group 2 to 4 524334773 550005068 550005389 550005395
Way

TWO TO FOUR FUNCTION - D564

LIFT HEIGHT TO BOTTOM OF FORKS


3160 mm 3360 mm 3860 mm 4360 mm
DESCRIPTION (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Kit-Hose Group 2 to 4 524334773 550005520 550005392 550005398
Way

A976 ©2011 Yale Europe Materials Handling Limited 13-9


FIELD SERVICE KITS

TWO TO THREE FUNCTION - D509

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3562 mm 3762 mm 4382 mm
DESCRIPTION (132.4 in.) (140.2 in.) (148.1 in.) (172.5 in.)
Mast D509 D509 D509 D509
Group Number 3362 3562 3762 4382
Kit-Hose Group 2 to 3 524243839 550005066 550005387 550005393
Way

TWO TO THREE FUNCTION - D564

LIFT HEIGHT TO BOTTOM OF FORKS


3160 mm 3360 mm 3860 mm 4360 mm
DESCRIPTION (124.4 in.) (132.3 in.) (152.0 in.) (171.7 in.)
Mast D564 D564 D564 D564
Group Number 3160 3360 3860 4360
Kit-Hose Group 2 to 3 524243839 550005519 550005390 550005396
Way

13-10 ©2011 Yale Europe Materials Handling Limited A976


SECTION 14

14 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 14
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012472000 2-38 15 8-3 8 052645600 6-11 5 2-47 3


2-38 16 8-5 8 7-7 15 2-47 15
2-38 18 8-9 3 9-7 8 2-48 18
2-38 19 8-27 3 052645700 6-13 10 2-51 4
2-38 20 9-3 8 052645900 6-11 7 2-51 17
2-38 21 9-5 3 055160000 6-35 5 2-52 19
012824300 7-3 3 12-19 3 056363300 5-11 8 2-52 25
8-3 3 015916500 7-15 4 6-9 18 2-52 26
8-5 3 9-21 3 6-25 5 2-52 27
9-3 3 12-17 8 6-35 11 2-55 4
012827100 7-12 12 12-21 3 059726400 12-43 13 2-55 15
8-16 15 015918200 4-3 23 12-55 10 2-56 25
012828000 6-37 11 019324800 6-37 11 061278200 11-3 4 10-18 29
11-7 11 11-7 11 0620533AK 2-29 1 312850042 12-28 3
013405600 12-33 11 022784400 4-3 30 2-29 1 12-29 3
12-35 11 023021000 1-53 10 062151600 1-54 17 312850046 12-35 14
015415900 7-7 5 023604600 1-17 2 1-63 19 315976062 6-25 5
7-15 10 051740800 6-41 6 1-65 16 6-35 11
8-12 19 11-11 6 062159500 6-3 17 6-43 7
8-20 20 052643200 12-37 14 6-11 16 315976070 6-25 12
8-27 10 12-51 14 062159700 6-3 16 6-29 1
9-14 25 052645200 4-10 5 6-11 21 6-35 1
9-21 10 6-7 3 062254800 6-23 3 449001013 1-45 3
12-17 1 6-25 12 6-31 5 449001014 1-29
12-19 17 6-29 1 065000900 4-3 19 1-47 19
12-21 17 6-35 1 065001000 4-3 18 2-37 11
015492900 7-12 12 12-37 14 080437000 9-7 7 449001050 12-33 12
8-16 15 12-51 14 203081600 1-54 15 12-35 12
9-9 9 052645300 6-25 9 203081800 1-54 15 449001121 1-39 3
9-11 7 6-35 10 203142800 1-54 16 449001134 1-27 4
015493400 6-39 7 052645400 6-13 11 1-63 17 1-29 22
11-9 7 6-29 4 1-65 19 12-35
015493500 8-24 12 6-35 4 253937205 11-4 1 449001166 5-5 8
9-18 12 6-35 5 253937208 11-4 1 449001170 1-29 19
015627900 7-3 10 7-7 10 253937218 11-4 1 449001273 2-29 2
8-3 10 7-7 12 258743277 1-27 5 12-43 6
9-3 10 8-11 4 1-29 23 12-49 6
015628700 6-37 6 8-11 6 1-45 2 12-55 5
11-7 6 8-19 12 258979300 1-5 3 449001343 6-11 1
12-17 14 9-7 2 296321162 2-15 1 449001393 1-11 16
12-19 11 9-7 4 311207098 1-53 9 449001400 12-21 10
12-21 11 9-7 10 311323023 4-3 3 449001410 4-3 40
015630900 6-39 13 9-13 2 4-3 47 449001412 1-27 9
11-9 13 9-13 14 312850034 2-43 2 1-41 8
015631300 6-41 17 052645500 6-11 3 2-43 17 449002040 3-17 6
11-11 17 6-23 3 2-43 18 449007004 2-13 7
015631500 4-3 22 6-31 5 2-44 21 2-19 5
015916300 7-3 8 8-11 12 2-44 27 449007014 2-13 5
7-5 3 9-7 7 2-44 28 449007018 1-37 14

A976 ©2011 Yale Europe Materials Handling Limited 14-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

449007033 2-13 11 449029003 7-15 501904909 2-79 502895203 8-16 4


449007034 1-11 20 449034001 1-7 3 501924912 2-37 1 502978552 7-7 10
449007040 2-22 8 449034021 7-5 9 2-37 1 8-11 4
2-79 14 8-5 9 2-37 2 502978553 7-7 10
449015002 1-11 14 449034054 8-20 23 2-37 3 8-11 4
1-39 5 9-14 24 2-37 3 9-7 10
1-41 10 10-6 33 2-37 9 503891203 2-13 16
1-43 10 10-9 19 2-37 10 504017203 9-9 5
12-12 1 10-13 19 2-37 12 9-11 4
449015012 2-19 7 10-18 32 2-37 13 504024202 7-12 3
449015014 2-13 9 449034074 1-7 3 2-38 14 8-16 3
12-33 8 500136913 2-16 7 501924913 2-25 1 504024203 7-12 3
12-35 8 500167920 9-9 10 2-25 1 8-16 3
449015024 2-19 8 9-11 8 2-25 2 504024210 8-23 8
449015036 5-9 5 500227907 7-7 1 2-25 3 9-17 8
6-20 56 7-15 5 2-25 3 504060717 6-19 12
449015044 6-17 16 8-11 1 2-25 9 504063749 9-5 1
449015098 1-9 4 8-20 40 2-25 10 504064701 2-39 1
449015112 2-16 4 8-27 8 2-25 12 2-40 7
5-9 18 9-7 18 2-25 13 2-48 18
449015115 1-5 13 9-13 3 2-26 14 2-63 1
449015135 5-9 2 9-21 8 502011903 4-5 6 2-63 8
12-43 11 12-17 3 6-41 10 2-80 3
12-49 9 12-19 12 8-24 13 12-9 8
12-55 9 12-21 12 9-18 13 504064714 7-7 4
449021001 1-27 3 500227910 8-20 22 11-11 10 504064715 8-20 37
1-29 21 9-14 23 502011914 6-39 8 504064718 8-19 4
1-45 4 500343914 7-5 8 11-9 8 9-13 6
449021003 1-27 10 8-5 12 502011929 8-24 13 504064725 7-7 4
1-29 18 8-5 13 9-18 13 504064734 8-19 10
1-33 12 8-20 21 502029902 4-3 10 9-13 12
1-35 25 9-13 22 502029903 4-3 9 504064739 7-8 19
1-37 16 500348901 8-24 12 502056904 6-3 3 8-11 16
1-37 16 9-18 12 6-11 23 9-7 13
1-39 4 500383916 2-4 3 502097909 1-53 11 504064742 8-11 10
1-41 9 500903103 2-4 5 502398907 1-53 13 504064746 8-11 18
1-43 9 2-13 14 502566901 1-9 13 504064751 8-12 24
1-47 24 501702902 1-29 502566903 12-21 9 504064758 7-7 8
6-17 23 501749901 11-3 2 502637902 6-39 2 8-12 22
449021006 6-20 44 501753904 8-23 2 11-9 2 8-19 17
449021010 6-11 14 9-17 2 502687901 8-23 3 9-14 26
449021019 1-5 6 501753914 9-9 2 9-9 3 504064764 8-20 26
1-5 6 9-11 2 9-11 3 504064767 7-7 2
449021042 1-5 28 501802906 6-39 3 9-17 3 8-11 2
449022013 6-17 15 11-9 3 502787901 7-12 13 9-7 17
449022016 2-37 11 501802908 7-12 12 8-16 13 504064769 7-7 2
6-11 2 501802909 4-5 5 502787902 7-12 13 8-11 2
12-33 9 501850904 7-12 7 502787903 8-24 14 9-7 16
12-35 9 8-16 8 9-18 14 504064778 8-19 7
449025008 4-3 14 8-23 4 502895201 8-16 4 504064780 8-11 18
449025042 8-12 25 9-17 4 9-9 4 504064782 8-20 37

14-2 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

504064787 8-20 26 504069791 7-7 2 504075781 7-15 7 504229225 6-39 14


504064789 8-11 18 8-11 2 12-17 5 6-41 15
504064795 8-19 11 9-7 16 504148200 7-12 6 7-3 9
9-13 13 504069792 10-5 21 8-16 7 8-3 9
504065700 9-13 21 504070716 10-3 18 8-23 5 9-3 9
504065701 8-20 26 10-6 26 9-17 5 11-9 14
9-13 21 10-9 25 504154200 7-12 14 11-11 15
504065733 8-20 26 10-14 25 8-16 14 504229233 6-41 2
504065743 8-11 18 10-18 26 9-9 11-11 2
504065759 7-7 4 504070721 10-5 19 9-11 504229241 6-41 3
504066700 7-3 2 10-9 17 504155200 4-10 5 11-11 3
7-5 2 10-13 17 6-5 14 504229298 1-43 5
8-3 2 10-17 11 6-7 3 1-47 13
8-5 2 504070735 10-5 21 6-9 17 504230271 1-63 7
8-9 2 10-10 34 12-37 2 1-65 6
8-27 1 10-14 34 12-37 8 1-65 12
8-27 1 504070756 10-5 20 12-37 12 504231204 2-71 7
9-3 2 10-9 18 12-51 8 504231209 2-29 1
9-5 2 10-13 18 12-51 12 504231235 1-59 8
504066717 8-11 18 10-17 12 504160200 7-12 2 504231285 1-13 16
504066718 8-11 18 504071702 8-27 7 8-16 2 504232202 6-37 8
504066733 8-20 26 9-21 7 504161200 7-12 1 11-7 8
504066737 9-13 21 12-19 16 7-12 14 504232230 7-12 5
504066744 7-7 4 12-21 16 8-16 1 8-23 6
504066775 7-7 4 504071721 9-21 1 504163200 7-13 16 9-17 6
504066783 8-11 18 9-21 1 8-16 17 504232259 4-5 7
504066784 7-7 4 504071766 10-5 6 9-9 11 6-41 9
504066788 8-11 18 504071779 7-15 6 9-11 11 11-11 9
504066791 9-13 21 9-21 4 504223295 8-20 27 504232266 6-37 10
504068705 10-3 11 12-17 9 504224217 4-3 11 11-7 10
10-10 33 12-21 5 504224218 4-3 15 504232275 2-26 25
10-14 33 504071785 1-63 9 504224222 4-3 33 2-38 25
504068772 10-3 11 1-65 26 504224226 5-5 6 504232281 2-39 3
504068794 10-3 8 5-9 6 504224231 4-3 20 2-40 6
10-5 15 6-31 22 504224232 4-3 32 2-43 3
10-9 15 504072717 7-15 3 504224242 4-3 28 2-47 2
10-13 15 9-21 5 504224266 4-3 17 2-51 10
10-18 14 12-17 7 504224285 4-3 35 2-55 5
504069702 7-7 2 12-21 2 504224292 4-3 31 2-61 5
8-11 2 504072726 9-5 1 504224298 4-3 21 2-68 2
9-7 16 504073725 9-5 1 504225236 4-3 29 2-71 9
504069707 10-3 5 504073742 9-5 1 504225240 1-11 17 2-72 3
504069711 10-3 5 504074726 9-5 1 504225257 6-5 5 2-83 1
504069724 9-13 17 9-5 1 504226242 1-9 3 504232297 2-31 14
504069740 10-5 16 504074799 9-5 1 1-43 4 504233232 7-3 7
10-9 16 9-5 1 1-47 5 7-5 4
10-13 16 504075721 8-20 26 2-37 11 8-3 7
504069761 10-5 13 9-13 21 6-9 12 8-5 7
10-9 13 504075722 7-7 4 12-33 10 8-9 4
10-13 13 504075767 8-12 24 12-35 10 8-27 4
504069765 7-8 23 504075780 7-7 4 504227283 4-3 4 9-3 7

A976 ©2011 Yale Europe Materials Handling Limited 14-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-5 4 9-13 22 9-9 12 10-14 29


12-19 5 504282702 7-5 8 9-11 9 505962533 10-3 17
504233265 9-13 21 8-5 13 505587501 7-12 15 10-6 25
504233271 11-3 3 504282703 7-5 8 8-16 16 10-9 30
504233279 7-3 5 8-5 12 505657502 9-9 7 10-14 30
8-3 5 504288733 2-43 17 9-9 7 505962578 10-3 3
8-5 5 2-51 17 9-11 6 12-33 13
9-3 5 504288741 2-61 4 9-11 6 12-35 13
504234265 7-3 4 504297796 6-13 5 505657511 9-9 7 505965586 10-17 2
8-3 4 504301785 8-19 1 9-11 6 505965599 10-17 9
8-5 4 9-13 4 505657512 7-12 10 505966510 8-20 34
9-3 4 504305701 6-39 4 7-12 10 505966522 2-40 9
504234266 7-7 9 11-9 4 7-12 10 505966598 5-5 7
8-12 23 504305702 4-5 9 7-12 10 505967551 6-25 9
8-19 16 6-41 5 7-12 10 6-35 10
9-14 27 11-11 5 7-12 10 505968501 2-43 6
504235239 7-12 4 504308701 11-4 1 505657522 8-16 11 2-51 11
8-16 5 504308702 11-4 1 8-16 11 2-64 12
8-23 7 504308703 11-4 1 8-16 11 2-76 8
9-17 7 504450732 8-24 10 8-16 11 2-80 4
504235278 8-27 5 9-18 10 505657523 8-16 11 2-80 6
12-19 2 504450733 7-12 1 8-16 11 12-5 7
504235284 2-13 10 8-16 1 505657528 9-9 7 505968505 2-48 19
504236269 5-5 20 504450734 8-23 9 9-9 7 505968511 2-40 9
504238219 1-59 1 9-17 9 9-11 6 505968514 2-4 8
504238223 2-26 15 504450739 12-5 11 9-11 6 2-16 8
2-26 16 504450753 7-13 16 505657536 8-16 11 2-40 2
2-26 18 504450754 8-23 9 8-16 11 2-66 1
2-26 19 9-17 9 8-16 11 2-68 1
2-26 20 504450755 7-12 2 8-16 11 2-71 1
2-26 21 8-16 2 505657584 8-16 11 2-72 1
504240712 2-3 504450756 8-24 10 8-16 11 2-72 5
504240791 2-25 5 9-18 10 505959500 10-17 8 2-83 2
2-37 5 504450757 8-23 8 505959529 2-25 1 2-83 7
504258232 7-12 10 9-17 8 2-25 1 2-83 8
7-12 10 504450758 8-24 15 2-25 10 505968519 2-47 10
7-12 10 9-18 15 2-25 12 2-55 12
7-12 10 504586201 7-12 10 2-25 13 2-58 1
504281792 7-5 7 7-12 10 2-26 14 2-63 7
8-5 11 504955200 1-59 9 2-29 1 2-76 5
504281793 7-5 8 505064747 12-5 7 2-29 1 505968533 2-4 8
8-5 13 505136036 7-13 2-37 1 2-40 2
504281794 7-5 8 505136037 8-17 2-37 1 2-80 5
8-5 12 505136039 7-13 2-37 10 2-80 7
504281795 8-19 2 505136040 7-13 2-37 12 505968535 2-43 6
9-13 5 505136041 8-17 2-38 13 2-51 11
504281796 8-20 21 505136046 8-24 2-38 14 2-64 12
504281797 8-20 21 9-18 17 505960578 11-3 2 2-76 8
9-13 22 505136047 8-24 505961505 10-18 13 2-80 4
504281799 8-20 21 9-18 505961568 10-3 15 2-80 6
504282701 8-20 21 505587500 8-16 16 10-9 29 12-5 7

14-4 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

505968536 2-51 14 505972565 4-3 24 506410501 7-12 15 2-38 15


505968538 2-39 2 505972566 1-57 5 8-16 16 2-38 16
505968540 2-4 8 505972589 2-58 3 514454800 6-29 4 2-38 18
2-40 2 505972590 4-3 26 6-35 4 2-38 19
2-80 5 505972593 2-63 3 518790655 10-18 16 2-38 20
2-80 7 2-66 1 518791631 9-13 21 2-38 21
2-83 7 2-68 1 518791679 7-7 4 518807642 2-63 11
2-83 8 2-76 1 518794659 7-12 11 12-5 9
505968558 2-47 10 2-84 3 8-16 12 518807689 2-13 17
2-55 12 505973524 1-59 11 9-9 2-43 16
2-58 1 505973527 9-13 9 9-11 2-52 18
2-63 7 505973558 7-7 4 518795660 6-37 9 518831610 7-12 9
2-76 5 8-20 26 11-7 9 7-12 9
505968566 2-63 1 505974501 6-37 9 518796632 2-25 1 518831612 7-12 9
2-63 3 11-7 9 2-25 1 7-12 9
2-65 1 505974557 1-57 2 2-25 9 518831614 7-12 9
2-76 1 505974563 6-37 10 2-25 10 7-12 9
2-76 5 11-7 10 2-37 1 518835602 7-12 9
505968568 2-39 1 505974597 1-57 3 2-37 1 7-12 9
2-40 7 505976502 10-18 16 2-37 9 518835607 7-12 9
2-63 1 10-18 16 2-37 10 7-12 9
2-63 7 505976512 10-17 10 518797639 10-5 23 518852600 6-39 11
2-63 8 505976524 10-18 16 10-9 29 11-9 11
2-63 12 505976530 1-59 4 10-14 29 518895609 8-16 10
2-72 2 505976533 10-18 16 518797644 1-59 7 8-16 10
2-76 5 10-18 16 518801615 7-7 7 518895611 8-16 10
2-76 8 505976557 10-18 16 8-12 21 8-16 10
2-83 3 505976559 10-17 10 8-20 18 518895613 8-16 10
2-83 4 505976596 10-17 10 9-14 29 8-16 10
505968588 2-51 14 505978527 7-15 8 518801644 7-7 7 518895617 8-16 10
505970500 1-47 23 8-27 6 8-12 21 8-16 10
505970552 2-19 4 9-21 6 8-20 18 518938600 8-24 16
505970567 6-37 8 12-17 4 518801662 7-5 6 9-18 16
11-7 8 12-19 15 8-5 10 518941611 9-18 11
505970586 2-44 29 12-21 15 518802686 2-43 11 518941612 8-24 11
2-53 35 505978539 10-17 10 2-51 15 518941613 9-18 11
2-55 6 505978544 8-27 6 518803652 5-9 16 518941615 8-24 11
2-68 4 9-21 6 518803677 1-54 21 518941617 8-24 11
505971501 6-3 12 12-17 4 1-63 18 518941619 9-18 11
6-11 19 12-19 15 1-65 21 518941622 8-24 11
505971507 4-3 7 12-21 15 518803687 2-65 1 518941624 9-18 11
505971516 4-3 8 506002500 6-39 5 2-80 1 518988610 9-11 5
505971539 6-11 5 11-9 5 518806635 2-65 1 9-11 5
505972507 2-63 3 506045501 7-13 15 2-72 1 518988612 9-11 5
2-66 1 506251501 6-39 6 2-80 1 9-11 5
2-68 1 11-9 6 518807637 2-26 15 518988614 9-11 5
2-71 1 506251502 6-39 6 2-26 16 518988616 9-11 5
2-76 1 11-9 6 2-26 18 518988619 9-11 5
2-83 2 506395532 2-22 6 2-26 19 518988621 9-11 5
2-84 3 506409501 7-13 15 2-26 20 519244834 3-9 3
505972544 2-58 3 506410500 8-16 16 2-26 21 519457610 7-12 9

A976 ©2011 Yale Europe Materials Handling Limited 14-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-12 9 2-44 23 520045672 2-48 16 524141793 10-17 10


519457612 7-12 9 2-47 11 2-55 19 524146878 9-13 1
7-12 9 2-51 3 520045804 2-44 18 9-13 1
519457614 7-12 9 2-55 3 2-52 19 524146880 9-13 1
7-12 9 2-71 2 520045874 2-74 7 9-13 1
519457620 7-12 9 520038872 2-16 8 520052844 2-39 4 524146882 9-13 1
7-12 9 2-72 5 2-40 8 524146884 9-13 1
519461601 7-12 9 520039810 10-5 11 520052846 2-39 4 524146887 9-13 1
7-12 9 520039848 8-9 1 2-40 8 524146889 9-13 1
519465609 8-16 10 8-9 1 520053804 10-5 22 524147486 12-37 8
8-16 10 520039852 8-9 1 10-9 26 12-51 8
519465611 8-16 10 8-9 1 10-14 26 524147648 8-20 32
8-16 10 520039872 10-5 11 520202601 2-43 2 8-20 32
519465613 8-16 10 520039880 2-74 1 2-44 27 524147680 8-20 32
8-16 10 520039884 8-9 1 2-44 28 8-20 32
519465616 8-16 10 8-9 1 2-48 15 524147682 8-20 32
8-16 10 520040801 8-9 1 2-51 4 8-20 32
519492611 8-24 11 520040853 8-9 1 2-52 25 524147685 8-20 32
9-18 11 520040899 7-5 8 2-52 26 524147686 8-20 32
519492613 9-18 11 8-5 12 2-55 4 524147801 7-7 15
519492614 8-24 11 8-5 13 2-65 4 8-11 11
519492615 9-18 11 8-20 21 520202602 2-43 2 524147802 7-7 15
519492619 8-24 11 9-14 22 2-47 15 8-11 11
519492621 9-18 11 520041843 2-31 25 2-51 4 9-7 8
519492639 8-24 11 520041894 2-31 3 2-55 4 524148239 8-20 29
519493600 8-24 16 2-31 3 520202603 2-65 4 524157560 8-23 1
9-18 16 520042832 1-31 9 520202604 2-43 2 9-17 1
519680610 9-9 6 520043811 2-25 2 2-44 27 524157562 9-17 1
9-9 6 2-25 3 2-44 28 524157563 8-23 1
519680612 9-9 6 2-25 3 2-48 15 524157564 9-17 1
9-9 6 2-25 9 2-51 4 524157565 8-23 1
519680614 9-9 6 2-29 1 2-52 25 524157568 8-23 1
519680616 9-9 6 2-29 1 2-52 26 524157570 9-17 1
519680619 9-9 6 2-37 2 2-55 4 524157609 9-17 1
519680621 9-9 6 2-37 3 2-65 4 524157610 8-23 1
520036816 7-15 2 2-37 3 520202606 2-44 27 524157611 9-17 1
9-21 2 2-37 9 2-52 25 524157613 8-23 1
12-17 6 520044803 7-7 14 524135278 4-7 12 524157615 8-23 1
12-21 1 9-7 6 4-9 14 524157617 9-17 1
520036837 7-3 6 520044815 4-3 13 524141696 6-9 2 524157620 8-23 1
7-5 5 520044855 2-29 7 10-3 6 524157622 9-17 1
8-3 6 520045068 2-48 19 10-5 17 524162256 1-59 6
8-5 6 520045069 2-43 17 10-10 36 524168509 8-16 9
8-9 5 2-48 19 10-14 36 524168511 8-16 9
9-3 6 2-51 17 10-18 17 524168513 8-16 9
9-5 5 520045070 2-48 19 12-33 4 524168517 8-16 9
520036852 8-27 2 520045074 2-43 17 12-35 4 524168559 8-16 9
12-19 1 2-51 17 524141786 8-11 12 524168561 8-16 9
520037804 8-3 4 520045571 2-25 2 524141792 10-17 10 524168563 8-16 9
520037891 1-5 23 2-37 2 10-17 10 524168567 8-16 9
520038855 2-40 4 520045581 1-13 11 10-17 10 524169410 7-12 8

14-6 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524169412 7-12 8 524177814 9-11 1 524302326 1-7 4 550005520


524169414 7-12 8 524177816 9-11 1 524302327 1-7 4 550008080 1-15 3
524169422 7-12 8 524177819 9-11 1 524303892 1-11 19 550012092 1-3 1
524169427 7-12 8 524177821 9-11 1 524309148 1-57 8 550012093 1-3 1
524169460 7-12 8 524177910 9-9 1 524310197 11-3 1 550012176 1-15 1
524169462 7-12 8 9-9 1 524310266 11-3 1 550012177 1-15 1
524169464 7-12 8 524177912 9-9 1 524312141 1-29 2 550014186 1-5 5
524169472 7-12 8 9-9 1 1-35 550015349 1-15 3
524169477 7-12 8 524177914 9-9 1 524312514 1-29 1 580000067 1-13 2
524169510 7-12 8 524177916 9-9 1 1-37 580000868 6-20 47
524169512 7-12 8 524177919 9-9 1 524329712 1-29 16 580001246 2-15 8
524169514 7-12 8 524177921 9-9 1 524329714 1-25 2 580001385 2-13 8
524169519 7-12 8 524201323 1-3 3 524329716 1-23 2 580001849 2-39 1
524169531 7-12 8 524208880 1-57 1 1-29 2-40 7
524169560 7-12 8 524214603 4-5 3 524329717 1-23 2 2-48 18
524169562 7-12 8 524220529 1-59 3 1-29 2-55 15
524169564 7-12 8 524229037 524333036 1-59 5 2-63 1
524169569 7-12 8 524229038 524333037 1-59 5 2-63 8
524169581 7-12 8 524229039 524334613 2-80 3
524171801 6-41 1 524229319 524334768 12-9 8
11-11 1 524229320 524334769 580002046 4-3 48
524171802 6-41 1 524229321 524334770 580003473 2-25 7
11-11 1 524229325 524334773 2-37 7
524171806 6-41 1 524229326 550002047 1-11 1 580003569 12-12 7
11-11 1 524229327 550002048 1-11 1 580004501 6-25 5
524171807 6-41 1 524229331 550002376 1-15 11 6-35 11
11-11 1 524229332 550002377 1-15 11 580004592 1-5 14
524172001 6-41 7 524229333 550002378 1-15 4 580006935 4-10 2
11-11 7 524240692 1-5 4 550002379 1-15 4 580008064 1-59 2
524172002 6-41 7 524243827 550005056 580008220 2-3 19
11-11 7 524243828 550005057 580008949 1-45 8
524172601 6-39 1 524243831 550005058 580008988 2-26 23
11-9 1 524243832 550005066 2-38 23
524172602 6-39 1 524243835 550005067 6-9 10
11-9 1 524243836 550005068 580009061 6-17 17
524172605 6-39 1 524243839 550005284 580009067 2-44 30
11-9 1 524243840 550005341 2-53 33
524172606 6-39 1 524243843 550005342 2-83 5
11-9 1 524243844 550005387 580009068 2-44 30
524176009 8-16 9 524287557 5-3 1 550005388 2-53 33
524176011 8-16 9 524293909 1-21 1 550005389 2-83 5
524176013 8-16 9 524293910 1-21 2 550005390 580009288 10-6 28
524176016 8-16 9 524297842 1-29 2 550005391 10-9 27
524176059 8-16 9 1-35 550005392 10-14 27
524176061 8-16 9 524297843 1-29 1 550005393 10-18 22
524176063 8-16 9 1-37 550005394 580009289 10-6 32
524176066 8-16 9 524298852 1-9 16 550005395 10-9 21
524177810 9-11 1 524298853 1-9 16 550005396 10-14 21
9-11 1 524301983 1-9 16 550005397 10-18 28
524177812 9-11 1 524301984 1-9 16 550005398 580009290 10-6 29
9-11 1 524302325 1-7 4 550005519 10-9 22

A976 ©2011 Yale Europe Materials Handling Limited 14-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-14 22 6-11 25 2-44 22 2-81 7


10-18 23 580016583 1-35 3 2-47 1 2-83 7
580009799 1-13 16 580016584 1-29 5 2-47 6 2-83 8
580010740 1-3 11 580016589 1-31 11 2-47 12 2-83 9
580010741 1-23 10 1-47 3 2-48 24 12-9 9
1-25 10 580016727 11-4 4 2-52 23 12-9 10
580011167 7-12 5 580016728 11-4 3 2-55 1 580019139 2-47 7
8-16 6 580016736 11-4 3 2-55 20 2-52 27
580012279 1-63 13 580017101 1-3 15 2-56 23 2-56 24
1-65 14 1-43 7 2-57 1 2-68 3
580012382 8-19 5 580017695 3-9 6 2-58 4 2-71 3
9-13 8 3-15 8 2-66 3 2-71 6
580012852 2-26 16 580018567 1-54 28 2-66 4 580019140 2-47 7
2-26 18 580018613 1-54 28 2-67 5 2-52 27
2-26 20 580018614 1-54 28 2-68 5 2-56 24
2-26 21 580018616 1-54 28 2-68 7 2-68 3
2-38 16 580018642 1-19 4 2-68 8 2-71 3
2-38 18 580018643 1-19 6 2-69 10 2-71 6
2-38 20 580018833 12-37 11 2-69 11 580019245 2-44 21
2-38 21 12-41 4 2-71 10 2-47 6
580012987 2-25 8 12-43 18 2-71 11 2-52 24
2-37 8 12-47 4 2-71 13 2-66 4
6-3 5 12-49 22 2-71 14 2-69 10
6-5 10 12-51 11 2-84 4 2-71 11
6-7 8 12-53 3 12-9 8 2-84 4
6-11 26 12-55 16 12-9 9 580019246 2-44 21
6-19 28 580018834 12-37 9 580019119 2-43 15 2-47 6
6-31 18 12-41 3 2-44 22 2-52 24
580013339 4-13 1 12-43 17 2-48 24 2-66 4
580013347 4-13 6 12-47 3 2-51 14 2-69 10
580013348 4-13 23 12-49 25 2-52 23 2-71 11
580013351 4-13 12-51 9 2-55 1 2-84 4
580014009 1-29 15 12-53 4 2-57 1 580019353 2-57 3
1-47 15 12-55 15 2-57 3 2-58 3
580014465 1-54 580018835 12-37 10 2-58 1 2-65 2
580014764 1-33 9 12-41 2 2-58 3 2-84 1
580014765 1-31 6 12-43 16 2-58 4 2-84 3
580014766 1-31 5 12-47 2 2-61 8 12-9 10
1-47 7 12-49 24 2-65 2 580019387 7-7 10
580014767 1-31 4 12-51 10 2-66 3 7-7 12
1-47 6 12-53 2 2-67 5 7-8 15
580014768 1-31 3 12-55 14 2-68 7 7-8 16
1-47 10 580019056 1-13 16 2-68 8 8-11 4
580014769 1-31 10 580019097 2-47 1 2-69 11 580019805 12-43 4
1-29 14 2-55 14 2-71 10 12-49 4
580014780 1-45 13 2-72 6 2-71 13 12-55 4
580014783 1-33 8 580019098 2-47 1 2-71 14 580019806 6-23 5
580014813 1-37 26 2-55 14 2-72 1 6-31 6
580015055 1-35 2 2-72 6 2-72 6 580019808 6-23 2
1-37 12 580019107 2-43 15 2-79 9 6-31 4
580015170 6-3 9 2-44 21 2-80 5 12-37 12

14-8 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-41 1 12-21 18 580022508 6-41 11 2-84 2


12-43 15 580020727 12-17 11 11-11 11 580025560 2-4 7
12-47 1 12-19 18 580022514 6-39 10 2-43 9
12-49 26 12-21 18 11-9 10 2-51 7
12-51 12 580020741 12-31 5 580022804 1-33 7 2-61 3
12-53 1 580020942 2-72 1 580022805 1-33 6 2-63 10
12-55 13 580020943 2-72 2 580022847 1-43 11 2-76 6
580019810 6-23 9 580020944 2-72 2 580022891 2-40 1 580025561 2-44 26
6-31 11 580021028 1-35 5 2-67 5 2-53 34
580019817 6-23 11 580021087 2-43 4 2-68 5 2-55 7
6-31 3 2-43 10 2-68 7 580025717 1-49 11
9-7 2 2-47 8 2-71 14 1-51 10
580019822 6-13 11 2-48 20 580022892 2-40 1 580025914 2-3 23
580019838 7-8 16 2-51 5 2-67 5 2-63 4
8-11 13 2-51 6 2-68 5 580026118 7-13
9-7 9 2-56 21 2-68 7 580026621 2-7 2
580019860 6-9 18 2-65 5 2-71 14 2-13 20
580019861 12-28 4 2-66 2 580022893 2-83 7 2-25 4
12-29 4 2-68 6 2-83 8 2-29 5
580019865 6-7 3 2-69 9 12-15 4 2-31 19
580019895 12-49 1 2-71 8 580022894 2-16 8 2-37 4
12-55 1 2-71 12 2-72 5 6-3 13
580019896 12-3 5 2-83 3 580022901 1-47 14 6-5 9
580019897 6-23 8 2-83 4 580022962 3-15 5 6-7 6
6-31 10 580021088 2-43 4 3-17 5 6-9 6
12-43 1 2-43 10 580022964 6-17 27 6-11 20
580019985 12-23 1 2-47 8 580023056 1-3 12 12-5 14
12-23 2 2-48 20 580023124 10-3 16 580026649 2-44 18
12-25 1 2-51 5 10-5 24 2-52 19
12-25 2 2-51 6 10-6 30 580026720 12-17 15
12-27 1 2-56 21 10-9 23 12-19 13
12-27 2 2-65 5 10-14 23 12-21 13
580019988 6-11 31 2-66 2 10-18 24 580026721 12-17 20
580020708 12-17 10 2-68 6 580023194 1-13 11 12-19 19
12-19 4 2-69 9 580023784 12-17 13 12-21 19
12-21 4 2-71 8 12-19 7 580026723 12-17 19
12-31 2-71 12 12-21 7 12-19 20
580020709 12-17 10 2-83 3 580023800 12-17 13 12-21 20
12-19 4 2-83 4 12-19 7 580026724 12-31 4
12-21 4 580021466 1-31 2 12-21 7 580026725 12-31
12-31 1-47 2 580023845 2-43 17 580026749 11-4 5
580020719 12-31 3 580022274 1-37 13 2-51 17 580026751 11-4 5
580020721 12-31 2 580022411 6-39 580023947 2-61 4 580026808 2-63 5
580020724 12-17 21 11-9 580025048 9-9 580026809 2-48 21
12-19 21 580022491 6-41 8 9-11 2-52 22
12-21 21 11-11 8 580025558 2-62 3 2-55 17
580020725 12-17 21 580022502 8-16 13 580025559 2-40 5 2-76 2
12-19 21 9-9 8 2-44 24 580026810 2-43 8
12-21 21 9-11 10 2-48 23 2-47 9
580020726 12-17 11 580022505 6-39 9 2-51 13 2-51 9
12-19 18 11-9 9 2-55 2 2-56 22

A976 ©2011 Yale Europe Materials Handling Limited 14-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-63 2 580029727 1-13 13 9-14 28 580036023 6-11 9


580026812 1-11 18 580029990 12-12 3 9-21 9 580036517 6-41
2-9 6 580030876 4-3 36 12-17 20 11-11
2-11 6 580030966 2-3 11 12-19 14 580036535 6-37 10
2-31 33 2-26 24 12-21 14 11-7 10
2-79 16 2-38 24 580034016 6-37 2 580036662 2-9 10
12-9 2 4-10 3 11-7 2 6-19 21
580027008 6-17 4 5-9 12 580034495 8-23 6-31 14
580027206 2-83 9 6-3 8 9-17 580036981 2-47 12
580027207 2-83 9 6-5 12 580034496 9-17 580036986 2-47 12
580027357 7-3 11 6-7 9 580034497 8-23 580037209 2-31 2
8-3 11 6-9 11 580034586 2-51 2 580037805 2-44 32
9-3 11 6-11 24 2-74 1 2-47 3
580027520 12-31 6-19 25 580034999 11-4 2 2-52 29
580027572 1-13 8 6-31 17 580035000 11-4 6 2-56 25
1-13 17 6-31 17 580035001 11-4 580037807 2-44 32
2-7 15 12-9 6 580035002 11-4 2-47 3
2-26 17 580030967 2-11 11 580035011 11-4 6 2-52 29
2-26 27 580030969 6-9 5 580035017 11-4 2-55 14
2-38 17 580030970 2-26 26 580035031 2-43 12 2-56 25
2-38 27 2-38 26 2-47 13 580037894 3-5 5
580027573 1-11 5 4-7 23 2-51 16 580038063 6-19 30
2-3 10 4-9 33 2-55 10 580038105 8-23
4-10 4 6-13 13 580035032 2-43 13 580038106 9-17
5-2 3 6-37 3 2-47 14 580038108 8-23
5-3 3 11-7 3 2-51 12 580038109 9-17
5-5 12 580031077 6-9 9 2-55 8 580038207 9-17
5-9 9 580031494 6-17 10 580035034 2-52 28 580038208 8-23
6-13 3 580032260 1-53 3 580035466 7-3 580038209 9-17
6-20 49 580032373 5-9 12 7-5 580038211 8-23
6-31 20 580032374 1-15 8 580035468 7-3 580038213 8-23
580027620 2-74 5 580032375 1-9 15 7-5 580038215 9-17
580027878 8-27 6 580032377 1-9 1 580035470 7-3 580038218 8-23
9-21 6 1-63 6 7-5 580038220 9-17
12-17 4 1-65 7 580035475 7-3 580038290 2-63 3
12-19 15 580032475 6-37 1 7-5 2-65 1
12-21 15 11-7 1 580035480 7-3 2-66 1
580027880 7-15 8 580032669 1-35 1 7-5 2-68 1
8-27 6 1-37 11 580035505 7-3 2-71 1
9-21 6 580032779 6-27 9 7-5 2-76 1
12-17 4 6-29 15 580035507 7-3 2-80 1
12-19 15 580033391 4-3 49 7-5 2-80 5
12-21 15 580033516 2-43 18 580035509 7-3 2-81 7
580028804 1-31 14 2-52 19 7-5 580038355 1-5 19
580028816 1-29 10 580033537 2-43 18 580035514 7-3 580038470 9-11
580028817 1-29 9 2-52 19 7-5 580038472 9-11
580028818 1-29 8 580033718 7-7 6 580035519 7-3 580038474 9-11
580029110 1-35 16 7-15 9 7-5 580038479 9-11
1-37 9 8-12 20 580035563 4-3 44 580038502 9-9
580029621 3-9 5 8-20 19 580035779 2-13 3 580038504 9-9
3-15 7 8-27 9 580035780 2-13 3 580038506 9-9

14-10 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580038511 9-9 580039425 12-33 1 11-9 15 580044129 6-19 23


580038661 2-47 5 12-35 1 11-11 14 6-31 16
2-55 13 580039438 1-9 5 580040850 2-31 28 580044274 7-12
580038675 9-11 1-11 10 580041195 2-39 6 580044288 7-12
580038677 9-11 12-5 2 2-61 8 580044311 7-12
580038681 9-11 580039490 2-57 3 2-62 1 580044313 7-12
580038686 9-11 580039491 2-57 3 2-79 8 580044315 7-12
580038834 6-20 43 580039492 2-84 1 580041208 6-25 16 580044320 7-12
580039158 2-47 5 580039499 2-43 15 580041360 2-31 26 580044335 7-12
2-55 13 2-57 1 580041370 2-3 15 580044337 7-12
580039183 7-7 12 2-58 4 580041704 1-29 24 580044339 7-12
8-11 6 2-66 3 1-45 6 580044349 7-12
9-7 4 2-68 8 1-63 11 580044416 7-12
580039194 2-61 6 2-69 11 1-65 8 580044418 7-12
580039345 6-23 4 2-71 10 2-29 3 580044420 7-12
6-31 2 2-71 13 12-15 6 580044434 7-12
580039347 4-10 5 580039500 2-43 15 580041768 1-11 11 580044436 7-12
580039349 6-23 10 2-57 1 580041805 4-3 37 580044438 7-12
6-31 8 2-58 4 580042219 2-61 8 580044443 7-12
580039356 6-23 6 2-66 3 2-65 2 580044448 7-12
6-31 7 2-68 8 12-9 10 580044463 7-12
580039382 8-20 33 2-69 11 580042220 2-61 8 580044468 7-12
580039385 6-9 18 2-71 10 2-65 2 580044519 6-5 11
12-37 8 2-71 13 12-9 10 580044571 2-29 1
12-37 12 580039513 2-40 1 580042221 2-44 22 2-29 1
12-51 8 2-47 6 2-48 24 580044576 2-25 12
12-51 12 2-71 11 2-52 23 2-25 13
580039388 8-11 6 2-72 6 2-55 1 2-26 15
8-11 13 580039602 2-44 32 2-55 20 2-26 19
9-7 2 2-47 3 12-9 9 2-37 12
9-7 4 2-52 29 580042222 2-44 22 2-38 13
9-7 8 2-56 25 2-48 24 2-38 15
9-7 10 580039799 2-48 17 2-52 23 2-38 19
580039389 8-20 33 2-55 18 2-52 24 580044625 8-16
580039390 8-11 12 580040332 9-9 2-55 1 580044627 8-16
8-20 33 580040334 9-9 2-55 20 580044629 8-16
9-13 2 580040338 9-9 2-56 23 580044632 8-16
580039392 9-7 9 580040343 9-9 12-9 9 580044658 8-16
580039394 12-37 2 580040456 2-43 12 580042330 12-15 580044660 8-16
12-39 1 2-43 13 580042341 7-7 11 580044662 8-16
12-45 1 2-47 13 8-11 5 580044665 8-16
12-51 2 2-47 14 9-7 3 580044691 8-16
12-53 11 2-51 12 580042343 8-19 12 580044693 8-16
580039409 6-5 14 2-51 16 580042344 9-13 14 580044695 8-16
580039424 10-3 19 2-52 28 580042485 9-13 2 580044699 8-16
10-6 35 2-55 8 580042567 2-3 14 580044715 8-16
10-9 3 2-55 10 12-5 5 580044717 8-16
10-13 3 580040489 6-37 5 580043644 5-11 7 580044719 8-16
10-18 33 6-39 15 6-25 15 580044723 8-16
12-37 1 6-41 14 580044127 2-44 19 580044773 2-25 3
12-51 1 11-7 5 2-52 20 2-25 3

A976 ©2011 Yale Europe Materials Handling Limited 14-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-26 14 580045492 10-3 1 8-5 7-5 1


2-37 3 10-3 1 8-9 580046016 7-5 1
2-37 3 580045494 10-3 1 580045805 8-3 7-5 1
2-38 14 10-3 1 8-5 580046018 7-5 1
580044785 5-9 20 580045499 10-3 1 8-9 7-5 1
580044860 1-3 6 10-3 1 580045810 8-3 580046023 7-5 1
1-15 7 580045504 10-3 1 8-5 7-5 1
1-27 2 10-3 1 8-9 580046028 7-5 1
1-29 17 580045513 10-5 1 580045866 9-3 7-5 1
1-45 15 10-5 1 9-5 580046050 8-5 1
5-5 19 580045515 10-5 1 580045870 9-3 8-5 1
6-31 18 10-5 1 9-5 580046052 8-5 1
580044861 1-5 16 580045520 10-5 1 580045877 9-3 8-5 1
1-45 5 10-5 1 9-5 580046054 8-5 1
2-31 12 580045524 10-5 1 580045886 9-3 8-5 1
12-9 6 10-5 1 9-5 580046057 8-5 1
580044862 1-13 8 580045567 10-17 4 580045923 9-3 580046058 8-5 1
1-13 17 10-17 4 9-5 580046139 1-63 20
580044908 2-39 5 580045569 10-17 4 580045927 9-3 580046399 4-7 4
2-40 3 10-17 4 9-5 4-9 4
2-43 5 580045571 10-17 4 580045931 9-3 580046463 6-17 7
2-47 4 580045575 10-17 4 9-5 580046726 2-9 2
2-51 8 580045579 10-17 4 580045941 9-3 2-11 2
2-55 16 580045581 10-17 4 9-5 580046783 2-13 15
2-71 4 580045599 10-17 7 580045971 8-3 1 580047034 2-16 3
2-79 10 10-17 7 8-3 1 5-9 21
2-80 2 580045601 10-17 7 580045972 7-3 1 580047195 12-5 10
2-83 6 10-17 7 7-3 1 580047197 2-63 9
580045132 2-31 31 580045603 10-17 7 9-3 1 12-5 10
580045207 10-18 20 580045604 10-17 7 9-3 1 580047199 12-5 1
10-18 20 580045605 10-17 7 580045974 7-3 1 580047200 2-3 3
580045210 10-18 20 580045609 10-17 7 7-3 1 4-7 24
10-18 20 580045653 6-9 3 8-3 1 4-9 34
580045212 10-18 20 12-33 3 8-3 1 580047562 6-3 6
580045214 10-18 20 12-35 3 9-3 1 6-11 30
580045217 10-18 20 580045737 8-3 9-3 1 580047597 5-7 14
580045219 10-18 20 8-5 580045976 7-3 1 580047600 5-7 15
580045237 10-18 19 8-9 7-3 1 580047673 5-7 10
10-18 19 580045740 8-3 8-3 1 580047714 2-7 1
580045239 10-18 19 8-5 8-3 1 2-13 19
10-18 19 8-9 9-3 1 2-25 6
580045241 10-18 19 580045744 8-3 580045979 8-3 1 2-37 6
580045243 10-18 19 8-5 9-3 1 6-3 14
580045246 10-18 19 8-9 580045980 8-3 1 6-7 4
580045274 10-18 19 580045751 8-3 580045982 7-3 1 6-11 18
580045338 4-7 4 8-5 7-3 1 12-5 13
4-9 4 8-9 9-3 1 12-9 5
580045478 10-5 1 580045797 8-3 580045984 9-3 1 580047919 1-9 6
10-5 1 8-5 580045987 7-3 1 1-11 4
580045490 10-3 1 8-9 7-3 1 2-31 30
10-3 1 580045801 8-3 580046014 7-5 1 12-5 3

14-12 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580047940 12-33 2 2-11 4 8-20 28 580055981 10-3 9


12-35 2 580051703 2-61 6 9-7 5 580055982 8-11 7
580048227 1-9 10 580051704 2-61 7 10-3 4 9-7 19
580048272 2-44 28 580051800 1-3 7 10-5 2 10-5 5
2-52 26 580051876 10-6 10-9 2 580055983 7-8 21
580048647 1-35 23 10-10 37 10-13 2 8-20 30
1-37 2 10-14 37 10-13 2 10-3 12
580048654 1-37 19 580052203 1-13 7 10-17 3 10-9 7
580048655 1-35 6 580052324 6-13 10 580055652 9-13 16 10-13 7
580048656 1-35 4 580052344 3-21 6 10-5 8 12-49 12
580048658 1-35 14 3-23 1 10-9 8 12-55 31
580048678 1-35 18 580052360 4-3 27 10-13 8 580055988 9-13 20
580049011 1-3 9 580052367 6-37 4 580055733 10-10 580055989 10-5 14
2-31 32 6-39 12 10-14 10-9 14
6-5 7 11-7 4 580055734 8-20 36 10-13 14
580049229 1-3 4 11-9 12 10-5 4 10-18 30
5-5 11 580052511 4-5 4 10-9 4 580055990 10-18 30
6-13 9 580052512 4-5 10-13 4 580056001 6-37 12
6-19 19 580052736 12-43 32 10-14 39 7-8 17
580049231 1-11 7 12-49 11 10-17 5 8-11 14
2-7 5 12-55 12 580055735 10-3 2 8-19 14
2-25 11 580053487 6-39 580055740 9-13 18 9-7 11
2-29 8 11-9 580055741 10-5 10 9-13 11
2-37 11 580054028 6-15 5 580055743 8-20 25 10-6 34
5-5 18 580054548 6-39 9-14 30 10-18 27
5-9 4 11-9 580055745 6-37 14 11-7 12
6-3 4 580054992 6-11 4 11-7 14 580056002 8-20 31
6-11 29 580055312 1-59 10 580055814 12-3 4 580056003 10-5 7
6-13 2 580055631 7-8 22 580055863 10-18 15 580056004 2-62 1
6-20 45 8-11 8 580055864 10-9 31 2-75 2
580049321 4-5 2 8-20 35 10-14 31 580056005 1-53 14
580049387 5-5 4 9-7 20 580055869 5-9 7 6-37 13
580049559 12-5 4 580055632 9-13 19 580055974 8-19 6 7-8 18
580049602 6-11 11 580055633 10-5 9 580055975 8-19 6 8-11 15
580049624 2-19 10 580055634 8-19 13 9-13 7 9-7 12
580049810 4-7 6 9-13 10 580055976 7-8 20 11-7 13
4-9 6 580055636 10-6 31 8-11 17 580056006 2-62 1
580049815 2-62 3 10-9 24 8-20 39 2-75 2
580049840 5-9 13 10-14 24 9-7 14 580056008 12-17 17
6-19 29 10-18 25 580055977 10-3 13 12-19 9
580049879 4-3 46 580055649 8-20 24 10-6 27 580056337 6-11 3
580049884 1-54 9-14 31 10-9 20 580056527 1-5 11
580050334 6-41 10-3 14 10-14 20 1-21 3
11-11 10-9 28 10-18 21 5-5 16
580050335 6-41 10-14 28 580055978 10-5 12 580056528 1-5 12
11-11 580055650 8-20 28 10-9 12 1-13 1
580050959 12-15 2 10-3 10 10-13 12 1-15 9
580051178 1-5 25 10-9 32 580055979 8-19 9 1-21 4
580051432 1-13 14 10-14 32 9-13 15 2-7 9
580051442 1-11 22 580055651 7-7 13 580055980 12-17 18 5-5 17
580051609 2-9 4 8-11 9 12-19 10 580056586 12-45 2

A976 ©2011 Yale Europe Materials Handling Limited 14-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-47 6 12-47 8 580058269 6-31 14 2-51 5


12-51 3 12-49 20 580058314 2-31 6 2-51 6
12-53 6 580056747 12-37 4 580058383 1-5 15 2-51 11
12-55 19 12-39 7 580058447 12-15 3 2-51 14
580056587 12-45 2 12-41 12 580058597 6-13 7 2-52 24
12-49 21 12-43 22 580058598 6-13 5 2-52 27
12-51 3 580056748 12-37 5 580058820 1-57 4 2-55 12
12-53 6 12-39 6 580058844 2-4 1 2-55 15
12-55 19 12-41 11 580059356 2-16 6 2-56 21
580056588 12-37 3 12-43 23 580059753 6-17 1 2-56 24
12-39 2 580056749 12-37 6 580059762 6-17 8 2-58 1
12-41 7 12-39 5 580059789 1-57 6 2-61 6
12-43 20 12-41 9 580060018 6-19 38 2-65 5
12-51 3 12-43 31 580060019 5-9 3 2-66 2
12-53 6 12-45 4 6-19 24 2-68 3
12-55 19 12-47 9 580060020 1-13 6 2-68 6
580056613 2-9 7 12-49 19 5-5 3 2-69 9
2-11 7 580056750 12-37 7 580060021 1-13 6 2-71 3
2-31 34 12-39 4 580060043 2-13 3 2-71 6
6-19 27 12-41 8 580060918 4-7 13 2-71 8
12-9 4 12-43 30 4-9 13 2-71 12
580056666 6-19 22 12-45 3 580061267 6-11 31 2-80 3
6-31 15 12-47 8 6-13 11 2-80 4
580056667 1-3 10 12-49 20 580061342 4-3 12 2-80 6
1-15 2 580056815 1-54 20 580061836 1-31 8 580062520 8-27 1
580056705 6-37 7 2-31 4 580061837 1-31 7 580062989 12-21 6
11-7 7 2-31 18 580062025 1-37 6 580062991 12-17 12
580056706 6-37 7 580056840 5-9 14 580062032 1-37 7 580063029 12-19 6
11-7 7 6-19 35 580062036 1-37 15 580063033 12-19 6
580056741 12-51 3 580056845 6-41 4 580062078 1-53 12 580063251 12-21 6
580056742 12-51 3 11-11 4 580062102 1-35 12 580063286 12-21
580056743 12-37 4 580056846 6-41 12 1-37 18 580063289 12-19
12-39 7 11-11 12 580062118 2-52 28 580063290 12-17 12
12-41 12 580057260 1-19 9 580062119 2-43 12 580063291 12-17
12-43 22 580057266 1-19 11 2-43 13 580063292 12-19
580056744 12-37 5 580057271 1-53 2 2-47 13 580063293 12-21
12-39 6 580057307 1-19 7 2-47 14 580063294 12-17
12-41 11 1-19 10 2-51 12 580063390 12-15 7
12-43 23 1-53 6 2-51 16 580063437 9-21 1
580056745 12-37 6 580057451 1-53 8 2-52 28 580063438 9-21
12-39 5 580057864 1-11 21 2-55 8 580063445 8-27
12-41 9 580058009 6-39 16 2-55 10 580063446 7-15 1
12-43 31 6-41 13 580062127 2-13 13 580063449 7-15
12-45 4 11-9 16 580062388 2-43 4 580063455 7-15 1
12-47 9 11-11 13 2-43 6 580063456 7-15
12-49 19 580058078 4-7 4 2-43 10 580063457 8-27 1
580056746 12-37 7 4-9 4 2-47 7 580063458 8-27
12-39 4 580058188 2-31 7 2-47 8 580063473 9-21 1
12-41 8 580058189 12-11 4 2-47 10 580063474 9-21
12-43 30 580058194 5-5 2 2-48 18 580063957 2-79 7
12-45 3 580058212 12-11 5 2-48 20 2-84 1

14-14 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580064169 1-37 21 10-18 18 6-27 580081830 10-9 10


580064599 12-43 26 12-35 13 580078604 6-23 1 10-13 10
12-49 14 580068222 10-18 31 6-27 580081886 1-33 13
12-55 23 580068284 8-19 15 580078605 6-23 1 580081898 1-33 11
580064733 6-23 12 580068286 8-19 15 6-27 580082105 12-39 3
580065003 12-51 4 580068288 8-19 15 580078620 2-9 3 12-41 10
12-53 10 580068291 8-19 15 580078624 2-9 9 12-43 21
12-55 25 580069348 2-76 7 580078626 2-9 9 12-55 20
580065004 12-51 5 580069355 6-15 7 580078668 3-5 1 580082123 3-15 2
12-53 9 580069356 6-15 6 580078669 3-6 4 3-17 2
12-55 26 580071010 6-11 7 3-13 580082333 2-31 8
580065005 12-51 7 580071066 12-5 8 3-15 580082528 4-13
12-53 7 580071585 2-62 3 580078670 3-6 2 580082529 4-13
12-55 28 580071587 1-11 24 3-13 580083301 1-63 12
580065006 12-51 6 580071962 2-71 1 3-17 580083302 1-63 2
12-53 8 2-83 2 580078742 5-2 1 1-65 1
12-55 27 580072264 6-13 4 580078920 2-31 5 1-65 9
580065007 12-51 4 580072354 12-3 1 580079372 2-79 5 580083421 2-31 22
12-53 10 580072682 4-3 38 580079615 2-31 5 580083617 6-23 1
12-55 25 580072736 2-76 3 580079741 2-3 7 6-27
580065008 12-51 5 580072787 12-33 6 2-31 23 580083618 6-23 1
12-53 9 580072792 12-33 5 2-31 23 6-27
12-55 26 580072793 12-35 5 580079935 2-11 9 580083835 2-31 3
580065009 12-51 6 580072794 12-35 6 580080018 12-43 27 580083836 2-31 22
12-53 8 580073148 6-9 4 12-49 16 580083837 2-31 22
12-55 28 580073337 12-33 7 12-55 32 580084066 1-49 1
580065010 12-51 7 12-35 7 580080319 2-56 23 1-51 5
12-53 7 580073651 1-53 3 580080516 1-13 12 580084426 6-3 10
12-55 27 580074863 2-7 6 580080533 1-47 4 580084493 6-9 17
580065421 12-3 3 580074868 2-7 6 580080890 2-39 6 580084603 6-11 8
580065475 10-17 1 580074941 7-12 11 580080891 2-39 6 580084793 5-5 14
580066043 12-37 13 580075139 1-49 3 580080926 6-3 2 5-7
12-51 13 1-51 7 6-11 27 580084947 12-23 5
580066681 1-3 13 580075519 10-5 3 580080927 6-3 15 12-25 5
580067209 8-23 7 10-9 5 6-11 22 12-27 5
9-17 7 10-13 5 580080928 6-11 31 580084952 1-53 7
580067370 2-16 2 10-17 6 580080929 6-3 1 580084954 1-54 23
580067649 1-57 7 580076302 12-43 25 6-11 28 580084955 1-54
580067676 12-41 6 12-49 13 580080931 6-9 14 580085282 2-44 31
12-47 7 12-55 22 580080942 6-9 1 2-53 31
12-49 23 580077405 2-7 14 580080946 6-9 7 2-53 32
12-55 18 580077853 1-33 11 580081078 5-9 8 2-63 6
580068172 8-19 15 580077907 8-24 15 580081105 2-63 2-72 4
580068174 8-19 15 9-18 15 580081111 10-13 4 2-76 4
580068176 8-19 15 580077908 6-11 10 580081134 6-3 2 580085375 2-3 18
580068181 8-19 15 6-43 6-11 27 580085584 1-17 1
580068208 2-11 13 580078475 1-7 2 580081135 6-3 1 580085585 1-17 1
580068221 10-3 7 580078476 2-3 8 6-11 28 580085603 5-7 11
10-5 18 580078602 6-23 1 580081348 1-13 9 580085604 5-7 12
10-10 35 6-27 580081502 1-9 9 580085606 5-7 13
10-14 35 580078603 6-23 1 580081792 6-19 33 580085607 5-7 16

A976 ©2011 Yale Europe Materials Handling Limited 14-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580085608 5-7 17 580087586 6-43 5 3-15 6 580091422 6-17 14


580085610 5-7 580087593 2-3 8 580089702 6-23 13 580091425 6-17 11
580085612 2-75 580087646 2-44 20 6-31 12 580091429 6-17 19
6-19 16 2-51 1 580089786 3-2 2 580091430 6-17 2
580085613 2-75 1 580087649 2-44 19 580089787 3-2 3 580091437 4-9 27
6-19 4 2-44 20 580089788 3-2 2 580091582 2-25 1
580085995 6-3 11 2-51 1 580089789 3-2 3 2-37 1
6-11 17 2-52 20 580089790 2-43 7 580091587 2-25 1
580086081 1-9 2 580087763 2-44 20 2-55 9 2-37 1
580086209 2-79 6 2-51 1 2-62 2 580091589 2-25 14
580086220 5-9 17 580087764 2-44 19 580089953 2-7 4 2-38 14
580086232 2-65 3 2-52 20 580089973 3-2 4 580091590 2-25 13
580086310 1-53 580087769 6-31 1 580089974 3-2 5 2-37 13
580086311 1-53 6-33 580089975 3-2 580091591 2-25 12
580086312 1-53 580087770 6-31 1 580090208 1-5 8 2-37 12
580086313 1-53 6-33 580090209 1-5 9 580091592 2-26 15
580086327 1-17 3 580087774 6-31 1 580090466 6-11 15 2-38 15
580086384 8-20 35 6-33 580090485 2-3 12 580091593 2-26 16
12-23 4 580087775 6-31 1 580090503 1-5 1 2-38 16
12-25 4 6-33 580090523 1-13 10 580091594 2-26 18
12-27 4 580087919 1-11 2 580090557 1-3 8 2-38 18
12-43 12 580087963 2-3 9 580090635 6-19 36 580091595 2-26 21
12-49 10 2-65 580090636 1-13 15 2-38 21
12-55 11 580088100 2-31 24 580090637 1-13 11 580091596 2-26 20
580086581 6-19 9 2-66 580090639 2-63 9 2-38 20
580086638 4-3 42 580088320 4-3 25 12-5 10 580091597 2-26 19
580086874 4-7 4 580088323 4-3 6 580090672 2-7 11 2-38 19
4-9 4 580088324 4-3 5 6-11 13 580091639 1-3 5
580086875 4-7 4 580088325 4-3 41 580090805 2-7 12 580091801 1-54
4-9 4 580088326 4-3 45 580090806 2-9 1 580092028 1-45 1
580086876 4-7 4 580088377 5-5 5 2-11 1 1-47
4-9 4 580088380 5-5 10 580090879 12-5 6 580092120 2-33 12
580086893 6-15 8 580088381 5-5 9 580090886 1-3 2 2-35 12
580086895 6-15 580088504 4-3 580091042 6-11 6 6-20 57
580086939 6-20 48 580088505 4-3 1 580091043 1-27 1 580092289 2-31 3
580087332 6-11 12 580088507 4-3 2 1-31 580092290 2-31 22
580087336 1-7 6 4-5 580091166 6-19 18 580092291 2-31 22
580087337 2-7 8 580088640 6-19 2 580091167 6-19 40 580092294 2-16 5
580087338 1-61 1 580088641 6-19 5 580091168 6-19 40 580092374 1-9 17
580087404 6-39 6-19 6 580091170 6-20 53 580092463 12-9 7
11-9 580088643 6-19 3 580091171 6-19 18 580092485 2-22 4
580087405 6-39 580088665 1-11 15 580091333 6-13 12 580092519 2-84
11-9 580088670 2-3 1 6-15 6-19 20
580087406 6-41 2-58 580091334 6-13 1 580092525 6-20 42
11-11 580088723 2-3 1 6-17 580092526 6-19 37
580087407 6-41 2-57 580091335 6-13 1 580092600 1-54 18
11-11 580088826 2-13 3 6-17 1-63 21
580087465 6-41 16 580089125 5-7 580091403 2-44 30 580092619 6-20 51
11-11 16 580089427 3-21 5 2-53 33 580092620 6-20 52
580087580 6-43 1 3-23 3 2-83 5 580092632 6-19 39
580087581 6-43 580089531 3-9 4 580091411 5-5 15 580092678 4-7 1

14-16 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-9 1 580093383 6-20 54 580093974 2-31 13 580095117 2-22 11


580092732 2-3 6 580093418 12-43 29 580093985 1-23 9 2-79 15
6-19 11 12-49 18 1-25 9 580095227 6-27 5
580092734 4-3 43 580093449 6-17 12 580094130 1-27 8 6-29 2
580092748 4-7 3 580093451 6-17 28 1-45 10 6-33 2
4-9 3 580093492 6-17 9 2-23 2 6-35 12
580092789 1-35 19 580093493 6-17 6 580094141 6-19 7 580095228 6-33 4
580092790 1-35 24 580093494 6-17 13 580094142 6-19 8 580095229 6-33 12
1-49 580093496 6-17 20 580094205 1-45 12 580095236 6-33 5
580092791 1-35 22 580093497 6-17 26 580094284 2-22 10 580095237 6-33
580092792 1-35 21 580093498 6-17 25 2-79 13 580095238 6-33 10
1-37 3 580093499 6-17 29 580094353 2-57 2 580095239 6-27 7
580092793 1-35 20 580093500 6-17 22 2-58 2 6-33 3
1-37 4 580093501 6-17 21 580094577 1-29 20 580095241 6-25
580092794 1-35 15 580093512 2-76 1-39 2 6-33 6
1-37 8 580093519 1-27 11 580094608 12-15 4 580095242 6-33 7
580092795 1-35 17 580093529 6-17 580094658 1-25 2 6-35
1-37 20 580093530 6-17 6 580094659 1-25 2 580095243 6-33 8
580092796 1-35 8 580093531 6-17 26 580094660 1-27 7 6-35
580092797 1-35 11 580093542 2-35 1 1-33 580095244 6-33 1
580092798 1-35 10 580093543 2-35 1 580094706 5-11 6 6-35
580092800 1-35 9 580093544 2-33 1 580094708 5-11 3 580095245 6-33 5
580092801 1-35 7 580093546 2-35 1 580094710 5-11 2 580095249 6-27 7
580092802 1-35 13 580093547 2-35 1 580094711 5-11 4 6-33 3
580092803 1-37 5 580093549 2-35 1 580094712 5-11 9 580095250 6-25
580092804 1-37 1 580093550 2-33 1 580094713 5-11 5 6-33 6
1-51 580093551 2-35 1 580094714 5-11 5 580095251 6-33 8
580092806 1-37 17 580093559 2-33 1 580094715 5-11 9 6-35
580092807 1-37 10 580093561 2-35 1 580094716 5-11 4 580095270 6-33 11
580092815 1-63 8 580093562 2-33 1 580094721 5-11 4 580095272 6-25
1-65 27 580093563 2-35 1 580094902 6-19 17 580095273 6-35
580092816 1-63 4 580093617 2-3 4 580094903 6-19 14 580095327 6-27 9
580092930 2-61 1 2-61 580094904 6-19 15 6-29 15
580092983 4-3 16 580093663 6-5 6 580094905 6-19 13 580095329 6-25 13
580092984 4-3 39 580093718 1-23 6 580095033 2-44 31 580095335 6-25 2
580092987 2-3 5 1-25 6 2-53 31 6-27 5
580092988 2-31 15 2-31 11 2-53 32 6-29 3
580092989 2-31 21 12-6 3 2-63 6 6-29 8
580093015 6-19 34 580093735 1-23 7 2-72 4 6-35 2
580093016 6-19 32 1-25 7 2-76 4 580095369 1-33 1
580093017 6-19 31 580093745 2-33 20 580095052 12-12 8 580095370 1-33 2
580093020 1-54 22 2-35 20 580095068 8-19 8 580095371 1-29 13
580093212 6-19 10 580093848 1-39 8 580095072 6-20 46 580095372 1-29 13
580093230 6-19 18 2-9 5 580095093 2-31 29 580095376 1-33 3
580093231 6-19 18 580093935 1-15 10 580095094 2-31 13 580095406 1-31 13
580093288 2-22 1 580093965 1-27 6 580095095 6-15 1 580095407 1-31 12
2-68 2-23 3 580095096 6-15 9 580095409 1-47 9
580093297 2-33 5 2-40 580095115 2-22 7 580095410 1-47 8
580093324 2-31 17 580093968 1-45 9 2-79 12 580095414 1-47 11
580093325 1-54 2-23 1 580095116 2-22 9 580095415 1-47 17
580093382 6-20 54 2-39 2-79 11 580095416 1-47 18

A976 ©2011 Yale Europe Materials Handling Limited 14-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580095417 1-47 16 580095706 6-29 5 1-65 2 580097005 3-13 2


580095418 1-47 21 580095849 2-33 13 1-65 10 580097008 3-13 4
580095419 1-47 27 2-35 13 580096325 1-39 1 580097009 3-13 6
580095420 1-47 29 580095850 2-33 14 1-41 580097010 3-13 7
580095421 1-47 28 2-35 14 580096349 4-13 580097011 3-13 8
580095422 1-47 25 580095864 6-29 7 580096356 1-39 6 580097012 3-13 9
580095423 1-47 20 580095888 2-79 3 580096409 2-19 11 580097013 3-13 10
580095424 1-47 30 580095953 2-19 3 580096411 2-33 19 580097084 1-35 26
580095426 1-47 31 580095963 2-15 7 2-35 19 580097100 1-37 24
580095427 1-47 22 580095964 2-15 6 580096412 2-33 18 1-37 25
580095428 1-45 14 580095965 2-15 5 2-35 18 580097101 1-37 27
580095429 1-47 26 580095966 2-15 4 580096533 2-19 2 580097102 1-37 23
580095460 1-19 8 580095967 2-15 3 2-74 580097103 1-37 22
580095461 1-19 1 580095977 6-27 1 580096538 4-7 2 580097245 1-63 3
580095462 1-53 4 6-29 12 4-9 2 1-65 3
580095463 1-53 5 580096037 1-33 11 580096546 1-39 1-65 11
580095464 1-53 5 580096080 6-23 7 580096547 1-39 580097314 2-3 16
580095465 1-54 6-31 9 580096548 1-39 2-43
580095466 1-54 580096096 6-29 580096550 1-9 8 2-47
580095467 1-54 580096097 6-25 1-11 3 580097315 2-3 16
580095471 1-53 2 6-27 8 580096645 2-74 3 2-51
580095472 1-53 3 580096098 6-27 6 580096665 6-19 1 2-55
580095473 1-53 1 6-29 580096675 2-22 3 580097322 4-14 1
580095474 1-53 2 580096099 6-27 4 2-79 1 580097323 3-2 1
580095475 1-53 3 6-29 580096712 2-79 2 580097368 12-43 8
580095476 1-53 1 580096100 6-27 2 580096731 2-74 4 12-49 8
580095477 1-53 6 6-29 580096769 4-9 19 12-55 6
580095545 6-33 5 580096101 6-27 4 580096770 4-9 7 580097369 12-43 8
580095546 6-33 5 6-29 580096771 4-9 31 12-55 6
580095547 6-33 5 580096102 6-27 3 580096772 4-9 21 580097386 2-33 9
580095549 6-25 3 6-29 580096773 4-7 22 2-35 9
6-29 10 580096104 6-25 4-9 26 580097387 2-33 11
6-35 6 6-27 8 580096774 4-9 22 2-35 11
580095550 6-25 4 580096105 6-27 10 580096775 4-9 24 580097388 2-33 7
6-29 9 6-33 9 580096776 4-9 25 2-35 7
6-35 7 580096118 1-9 11 580096777 4-9 28 580097389 2-33 17
580095557 6-25 7 580096147 2-33 580096778 4-7 15 2-35 17
580095558 6-25 8 2-35 4-9 16 580097432 2-33 8
6-29 11 580096191 2-13 2 580096779 4-7 7 2-35 8
6-35 9 580096199 1-29 12 580096780 4-7 18 580097446 2-33 6
580095559 6-25 11 580096227 2-33 2 580096781 4-7 20 2-35 6
580095560 6-25 10 2-33 3 580096782 4-7 19 580097447 2-33 16
580095561 6-25 14 2-33 4 580096783 4-7 21 2-35 16
580095562 6-25 6 2-35 2 580096835 4-9 5 580097448 2-33 10
6-35 8 2-35 3 580096836 4-7 5 2-35 10
580095679 4-10 1 2-35 4 580096837 1-54 23 580097452 4-14 2
580095683 6-27 2-35 5 1-63 1 580097453 4-14 3
6-29 15 580096228 2-35 5 580096841 5-5 13 580097501 5-9 10
580095685 6-27 11 580096229 2-33 3 580096842 6-23 12 580097502 5-9 22
6-29 15 2-35 3 6-31 13 580097506 1-39 7
580095702 6-29 6 580096260 1-63 1 580097004 3-13 1 2-31 10

14-18 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-6 1 582001181 2-4 4 2-37 9 1-47 33


580097523 4-14 582001182 2-4 6 582002765 2-29 1 582003208 1-29 6
582000170 2-13 18 582001203 1-13 4 582002766 2-25 3 582003209 1-29 6
582000175 2-13 17 582001204 1-13 3 2-37 3 582003210 1-29 7
582000176 2-11 10 582001205 1-13 5 582002767 2-25 3 582003211 1-29 7
582000178 2-9 8 582001215 1-11 12 2-37 3 582003212 1-29 4
582000179 2-11 12 582001216 1-11 13 582002812 2-29 1 582003213 1-29 3
582000180 2-11 8 582001218 1-11 8 582002905 2-25 10 582003217 1-29 11
582000243 2-44 27 582001236 1-11 6 2-37 10 582003218 1-29 11
2-44 28 582001303 1-9 7 582002912 6-13 99 582003281 12-11 3
2-52 25 582001304 1-3 582002918 3-17 7 582003282 6-9 15
2-52 26 582001306 2-31 20 582002919 3-19 2 582003283 6-9 16
582000244 2-47 15 582001307 2-31 16 582002920 3-19 1 6-9 16
2-51 4 582001342 4-5 8 3-21 582003332 6-20 53
2-55 4 582001343 4-5 1 582002921 3-19 4 582003478 4-10 6
582000321 2-7 3 582001345 1-13 7 3-23 582003535 1-49 12
2-13 582001501 2-79 4 582002922 3-19 3 582003536 1-49 8
582000322 2-13 1 582001502 6-20 55 3-24 582003537 1-49 4
2-15 582001674 12-12 5 582002923 3-15 4 582003538 1-49 10
582000330 1-7 1 582001764 12-9 1 582002924 3-21 3 1-51 8
582000331 1-7 1 582001772 1-5 30 582002925 3-21 2 582003539 1-49 6
582000332 1-7 1 582001773 1-5 29 582002929 3-23 7 1-51 6
582000333 1-7 1 582001775 1-5 32 582002932 3-24 2 582003540 1-49 7
582000367 2-16 1 582001777 1-5 24 582002933 3-10 1-51 2
582000401 2-29 4 582001803 1-5 27 582002934 3-5 582003541 1-49 5
582000402 2-29 4 582001804 1-5 31 3-9 1-51 11
582000483 2-13 6 582001805 1-5 21 3-11 582003542 1-49 2
582000684 6-13 8 582001806 1-5 22 3-15 1-51 4
582000685 6-13 6 582001880 1-5 10 582002935 3-10 1 582003581 6-17 26
582000739 2-4 5 582001881 1-5 34 582002936 3-10 2 582003604 1-5 17
582000745 1-5 7 582001995 2-31 1 582002937 3-10 3 582003625 12-41 5
582000772 2-74 2 582002103 2-21 1 582002938 3-10 4 12-43 19
582000773 2-74 6 582002104 2-21 2 582002939 3-10 5 12-47 5
582000787 2-3 22 582002109 2-21 3 582002940 3-10 6 12-49 23
582000812 1-7 8 582002110 2-21 8 582002941 3-10 7 12-53 5
582000819 2-4 2 582002112 2-21 6 582002942 3-10 9 12-55 17
582000829 2-15 2 582002218 1-15 5 582002943 3-10 10 582003674 2-33 6
582000833 5-9 23 582002219 1-15 6 582002945 3-5 7 2-35 6
582000834 5-9 15 582002417 2-25 2 3-11 5 582003682 1-65 18
582000836 5-9 11 2-37 2 582002946 3-5 8 582003730 1-63 14
582000850 6-5 3 582002418 2-11 14 3-11 13 1-65 22
582000852 6-5 3 582002430 5-9 1 582002968 6-13 12 582003731 1-63 16
582000908 12-5 12 582002534 1-65 20 582003150 2-29 1 1-65 24
582000910 6-9 13 582002535 1-54 18 582003199 1-33 10 582003735 6-7 1
582001022 1-5 18 1-65 17 582003200 1-33 4 582003736 6-7 2
582001078 1-35 20 582002564 1-65 582003201 1-33 5 582003737 6-7 1
1-37 4 582002565 1-63 5 582003203 1-47 1 582003738 6-7 2
582001079 1-35 5 1-65 4 582003204 1-47 32 582003754 2-3 17
582001130 1-23 5 582002619 1-65 15 582003205 1-45 11 582003916 1-5 10
1-25 5 582002649 1-11 8 582003206 1-47 12 582004012 6-5 2
582001171 2-13 3 582002714 2-25 9 582003207 1-45 7 582004013 6-5 1

A976 ©2011 Yale Europe Materials Handling Limited 14-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582004014 6-5 4 582004944 4-14 582006458 12-43 5 582008568 5-11


582004015 6-5 2 582004945 3-2 12-49 5 582008569 5-11 8
582004016 6-5 1 582004946 3-2 582006466 2-80 582009140 10-9 1
582004017 6-5 4 582004947 3-2 582006487 1-9 12 10-13 1
582004182 12-9 3 582004948 3-2 582006585 5-2 1 10-13 1
582004183 12-15 1 582004949 4-14 582006587 5-2 1 582009142 10-9 1
582004184 12-15 1 582005015 5-5 1 582006661 8-24 14 10-13 1
582004283 1-41 3 582005058 6-29 15 9-18 14 582009144 10-9 1
582004284 1-41 1 582005078 2-3 13 582006762 12-55 24 10-13 1
582004285 1-41 5 582005089 12-55 8 582006919 5-11 582009147 10-9 1
582004286 1-41 7 582005090 12-49 3 582006974 6-23 1 10-13 1
1-43 12-55 3 6-27 582009148 10-9 1
582004287 1-41 6 582005091 12-55 7 582006975 6-23 1 10-13 1
582004288 1-43 1 582005215 2-25 8 6-27 582009175 10-10 38
582004289 1-43 2 2-37 8 582006976 6-23 1 10-14 38
582004290 1-43 3 6-7 7 6-27 10-14 38
582004291 1-43 12 582005216 2-26 22 582006977 6-23 1 582009177 10-13 1
582004292 1-43 8 2-38 22 6-27 10-10 38
582004293 1-43 13 582005253 2-38 29 582006980 6-23 1 10-14 38
582004294 1-43 14 582005259 12-49 2 6-27 10-14 38
582004295 1-43 15 12-55 2 582006981 6-23 1 582009179 10-13 1
582004296 1-43 582005269 1-51 12 6-27 10-10 38
582004297 1-43 6 582005270 1-49 9 582007046 6-9 13 10-14 38
582004301 1-31 1 1-49 9 582007121 6-11 4 10-14 38
582004304 1-41 4 1-51 12 582007239 6-19 18 582009182 10-10 38
582004350 6-5 8 582005282 1-51 9 582007417 5-5 6 10-14 38
582004351 2-7 7 582005283 1-51 1 582007418 5-5 582009183 10-10 38
582004425 1-3 14 582005284 1-51 3 582007419 5-5 6 10-14 38
582004426 1-3 14 582005381 12-43 7 582007762 2-3 20 582009202 3-6
582004427 6-31 19 12-49 7 2-22 5 582009203 3-6
582004430 6-31 21 12-55 30 582007786 2-71 582009204 3-6
582004475 6-20 50 582005596 2-25 2 582007871 12-43 14 3-13 11
582004554 1-54 19 2-37 2 12-55 29 582009558 2-83
582004722 1-5 17 2-37 9 582007872 12-43 10 582009864 2-22 2
582004723 1-5 17 582005640 1-11 9 582007873 12-43 3 2-72
582004726 3-13 3 582005690 1-11 8 582007874 12-43 2 582010004 2-3 17
582004727 3-13 3 582005691 1-11 8 12-43 9 582010026 8-20 36
582004730 6-9 8 582005761 1-53 582007875 12-55 21 582010036 2-21 4
582004731 6-9 8 582005762 1-53 582007924 3-6 4 582010037 2-21 7
582004736 5-9 19 582005789 6-3 7 3-13 582010038 2-21 9
582004738 6-37 10 582005904 2-11 3 3-15 582010039 2-21 10
11-7 10 582005905 2-11 5 582007925 3-5 1 582010040 2-21 5
582004739 2-3 2 582005940 2-33 15 582007926 3-6 2 582010041 2-21
2-62 2-35 15 3-13 582010042 2-21
582004839 6-5 13 582006345 1-13 5 3-17 582010043 2-21
582004889 4-14 1 582006346 1-13 3 582008063 3-6 4 582010051 8-20 29
582004890 3-2 1 582006410 3-21 18 3-13 3 582010052 8-20 27
582004891 4-14 1 582006411 3-23 6 582008064 3-6 2 582010243 8-20 34
582004892 3-2 1 582006412 3-23 2 3-13 3 582010269 10-9 11
582004924 1-5 26 582006413 3-23 4 582008459 2-19 1 10-13 11
582004925 1-5 35 582006414 3-23 5 2-21 582010270 10-9 11

14-20 ©2011 Yale Europe Materials Handling Limited A976


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-13 11 582012663 12-23 6 640136901 1-5 33 3-17 3


582010438 12-11 1 12-25 6 900002253 9-13 21 932727901 6-19 41
582010439 12-11 2 12-27 6 900002259 8-20 38 932728908 12-12 4
582010536 8-19 8 582013094 12-29 2 900002264 8-20 26 12-15 5
582010540 10-9 6 582013095 12-29 1 900004220 10-18 16 932728910 1-63 15
10-13 6 582013097 12-29 2 900010285 1-11 23 1-65 23
582011094 6-7 3 582013098 12-29 1 900014292 1-63 2-29 2
582011621 1-5 8 582013327 12-25 2 5-9 4 932729905 5-2 2
582011694 12-28 2 582013328 12-25 1 900015238 6-7 5 5-3 2
582011695 12-28 1 582013473 12-23 2 900017217 12-43 24 12-12 6
582011696 12-28 2 582013474 12-23 1 12-49 15 937300924 1-7 7
582011697 12-28 1 582013557 12-23 2 902136802 4-14 4 3-5 4
582012046 1-54 582013558 12-23 1 902136803 4-14 5 940004902 2-13 12
582012185 12-23 3 582013729 2-3 22 903259104 10-9 9 2-19 9
12-25 3 582014270 1-54 10-13 9 940004903 2-19 6
12-27 3 582014300 12-3 2 905049102 1-5 20 940102912 1-7 5
582012213 12-17 16 582014307 10-13 5 909882404 1-63 10 3-5 2
12-19 8 582015139 12-23 7 1-65 25 940400903 2-3 21
12-21 8 12-25 7 909882405 11-3 5 940400906 2-13 4
582012597 6-17 3 12-27 7 910065119 2-43 14 940400908 1-9 14
582012636 12-17 582015140 12-23 7 2-48 22 1-63 7
12-19 12-25 7 2-52 21 1-65 5
12-21 12-27 7 2-55 11 1-65 13
12-23 7 582015311 10-10 2-71 5 940600905 1-23 8
12-25 7 10-14 910792100 1-5 2 1-25 8
12-27 7 582015816 3-5 931014904 4-3 34 940600907 12-12 2
582012638 12-17 3-9 9 931019907 1-7 9 940600908 1-63 18
12-19 3-11 931019923 3-5 3 2-29 6
12-21 582016100 6-27 4 931109909 2-22 8 940600909 2-26 28
12-23 7 6-29 2-31 9 2-38 28
12-25 7 582016101 6-27 4 2-79 14 952405902 2-44 25
12-27 7 6-29 12-6 2 2-53 30
582012652 12-27 2 582016102 6-27 10 932200902 6-17 24 952408901 2-44 25
582012653 12-27 1 640046913 6-17 5 932205904 3-15 3 2-53 30
582012661 6-17 18

A976 ©2011 Yale Europe Materials Handling Limited 14-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

14-22 ©2011 Yale Europe Materials Handling Limited A976


SECTION 15

15 USER SUPPORT INFORMATION


CONTENTS

SECTION 15
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 15-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 15-2

A976 ©2011 Yale Europe Materials Handling Limited 15-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is


available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

15-2 ©2011 Yale Europe Materials Handling Limited A976


Yale Europe Materials Handling Limited 524319745
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 06/2011
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702

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