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ERP22VL, 25VL, 30VL, 35VL (A976) Parts Manual: Yale Europe Materials Handling Limited
ERP22VL, 25VL, 30VL, 35VL (A976) Parts Manual: Yale Europe Materials Handling Limited
ERP22VL, 25VL, 30VL, 35VL (A976) Parts Manual: Yale Europe Materials Handling Limited
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE SYSTEM
6 HYDRAULIC SYSTEM
12 OPTIONS
14 NUMERICAL INDEX
This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL ASSEMBLY (FOOT DIRECTIONAL CONTROL) ................................................... 5-3
ACCELERATOR PEDAL ASSEMBLY (STANDARD) ..................................................................................... 5-2
ACCUMULATOR ............................................................................................................................................. 12-2
ADD ON OPTION KITS ................................................................................................................................... 13-2
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-62
9/2010 → .................................................................................................................................................... 1-64
AUXILIARY EXTENSION TUBES ................................................................................................................... 13-3
AUXILIARY HOSES
WITH ELECTRO-HYDRAULIC VALVE ....................................................................................................... 12-32
WITH MANUAL-HYDRAULIC VALVE ......................................................................................................... 12-34
AUXILIARY PLUG AND WIRE HARNESS ...................................................................................................... 2-4
AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 10594304) ................................. 12-50
TWO AND THREE STAGE FULL FREE-LIFT (PENDING PER ECN 10594304 →) ................................. 12-52
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-54
TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 10594304) ................................................. 12-36
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-38
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-40
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-42
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (PENDING PER ECN 10594304 →) ......................................................................................... 12-44
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (PENDING PER ECN 10594304 →) ................................................................ 12-46
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (PENDING PER ECN 10594304 →) ................................................................ 12-48
B
BATTERY CONNECTOR ................................................................................................................................ 2-28
BATTERY REMOVAL ..................................................................................................................................... 1-10
BATTERY RETENTION AND SPACERS ....................................................................................................... 1-12
BRAKE ASSEMBLY ........................................................................................................................................ 3-18
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-4
C
CAB
DOOR INSTALLATION ............................................................................................................................... 1-28
FRONT PANEL AND WIPER ...................................................................................................................... 1-26
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-30
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-32
FULL STEEL ............................................................................................................................................... 1-22
HEATER ASSEMBLY ................................................................................................................................. 2-20
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-34
REAR PANEL AND WIPER ........................................................................................................................ 1-44
DESCRIPTION PAGE
REAR PANEL ASSEMBLY ......................................................................................................................... 1-46
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-36
ROOF PANEL ASSEMBLY ......................................................................................................................... 1-42
TOP PANEL AND ROOF LINER ................................................................................................................. 1-38
TOP PANEL ASSEMBLY ............................................................................................................................ 1-40
WINDOW - LH DOOR ................................................................................................................................. 1-48
WINDOW - RH DOOR ................................................................................................................................ 1-50
WITH PVC DOORS ..................................................................................................................................... 1-24
CAB HEATER .................................................................................................................................................. 2-18
CAB KITS ........................................................................................................................................................ 13-4
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
CONTACTOR .................................................................................................................................................. 2-14
CONTACTOR ASSEMBLY ............................................................................................................................. 2-12
CONTROL PANEL ASSEMBLY ...................................................................................................................... 2-8
CONTROL PANELS ........................................................................................................................................ 2-6
CONTROLLER ASSEMBLY (TRACTION MOTOR) ....................................................................................... 2-10
COUNTERWEIGHT ........................................................................................................................................ 1-6
D
DC-DC CONVERTER ..................................................................................................................................... 12-4
DIRECTIONAL CONTROL CONVERSION KIT .............................................................................................. 13-3
DISC BRAKE ASSEMBLY .............................................................................................................................. 3-24
DOME LIGHT .................................................................................................................................................. 12-6
DRIVE TIRE AND WHEEL .............................................................................................................................. 3-2
E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-2
F
FENDER .......................................................................................................................................................... 1-20
FORKS ............................................................................................................................................................ 11-4
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
H
HEADER HOSE CONVERSION KITS
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506) ....................................................... 10-4
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-8
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-2
HOOD .............................................................................................................................................................. 1-4
DESCRIPTION PAGE
HUB HOUSING (LEFT AND RIGHT HAND) ................................................................................................... 3-8
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-30
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-22
HYDRAULIC CONTROL VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-32
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-26
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-42
HYDRAULIC HOSES
HOIST, TILT AND MAST ............................................................................................................................ 6-8
STEER AXLE .............................................................................................................................................. 6-6
STEERING .................................................................................................................................................. 6-4
SUPPLY AND RETURN .............................................................................................................................. 6-2
HYDRAULIC PUMP
19 CC .......................................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR ASSEMBLY
72/80 VOLT ................................................................................................................................................. 6-12
HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 6-10
HYDRAULIC VALVE CONVERSION KIT ....................................................................................................... 13-2
I
IMPACT SENSOR ........................................................................................................................................... 12-8
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 12-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 12-24
FORK POSITIONER - TWO STAGE FULL FREE-LIFT ............................................................................. 12-26
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-18
TWO STAGE FULL FREE-LIFT .................................................................................................................. 12-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-16
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 12-30
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 12-29
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-28
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
L
LABELS
EXTERIOR .................................................................................................................................................. 1-56
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-60
INTERIOR ................................................................................................................................................... 1-58
LIGHT CONVERSION KITS ............................................................................................................................ 13-2
LIGHTS
STOP, TAIL, TURN, BACK-UP, AND STROBE - WITH OVERHEAD GUARD .......................................... 2-30
DESCRIPTION PAGE
LOAD BACKREST EXTENSION ..................................................................................................................... 11-2
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
MANUAL CONTROL LEVERS ........................................................................................................................ 6-18
MASTER CYLINDER ...................................................................................................................................... 5-6
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-32
4 FUNCTION ............................................................................................................................................... 2-34
MIRROR (PANORAMIC) ................................................................................................................................. 12-12
MIRROR (STANDARD) ................................................................................................................................... 12-10
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 13-3
O
OPERATOR COMPARTMENT ....................................................................................................................... 1-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-2
P
PARK BRAKE ACTUATOR ............................................................................................................................. 3-20
PARK BRAKE RELEASE ................................................................................................................................ 5-8
PARKING BRAKE VALVE ............................................................................................................................... 5-10
POWER CABLES ............................................................................................................................................ 2-24
PUMP MOTOR
72/80 VOLT ................................................................................................................................................. 6-16
R
REAR DRIVE HANDLE ................................................................................................................................... 12-14
S
SEATS
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-18
FULL SUSPENSION - SHEET 1 OF 2 ........................................................................................................ 1-52
NON SUSPENSION .................................................................................................................................... 1-16
SERVICE BRAKE ACTUATOR ....................................................................................................................... 3-22
SIDE PANELS ................................................................................................................................................. 1-8
SPUR GEAR SET ........................................................................................................................................... 3-10
STEER COLUMN
FIXED .......................................................................................................................................................... 4-6
DESCRIPTION PAGE
TELESCOPIC .............................................................................................................................................. 4-8
STEER PUMP ASSEMBLY ............................................................................................................................. 4-12
STEER TIRE AND WHEEL ............................................................................................................................. 4-14
STEERING ACCUMULATOR ......................................................................................................................... 4-10
STEERING AXLE ............................................................................................................................................ 4-2
STEERING CYLINDER ................................................................................................................................... 4-4
T
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-36
TILT CYLINDERS
ERP22-25VL ............................................................................................................................................... 6-38
ERP22-25VL ............................................................................................................................................... 11-8
ERP30-35VL ............................................................................................................................................... 6-40
ERP30-35VL ............................................................................................................................................... 11-10
TILT SENSOR GROUP ................................................................................................................................... 2-16
TRACTION MOTOR
80 VOLT ...................................................................................................................................................... 3-12
TRACTION MOTOR HOUSING
LEFT HAND ................................................................................................................................................ 3-14
RIGHT HAND .............................................................................................................................................. 3-16
TRANSAXLE AND ATTACHING PARTS ........................................................................................................ 3-4
TRANSAXLE ASSEMBLY ............................................................................................................................... 3-6
TRANSAXLE OUTPUT ASSEMBLY ............................................................................................................... 3-11
TURN SIGNAL ................................................................................................................................................ 2-22
V
VALVE ASSEMBLY
INLET SECTION - MANUAL AND ELECTRONIC ...................................................................................... 6-24
LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC .............................................................................. 6-28
LIFT, TILT, AND AUXILIARY - ELECTRIC HYDRAULIC ........................................................................... 6-34
W
WIPER HARNESS SYSTEM ........................................................................................................................... 2-23
WIRE HARNESS
BACK-UP ALARM STROBE - WITHOUT CONVERTER ............................................................................ 2-76
EMERGENCY DISCONNECT .................................................................................................................... 2-84
FAN ADAPTOR ........................................................................................................................................... 2-80
FAN ADAPTOR - ALTERNATE PART ........................................................................................................ 2-82
FRONT WIPER ........................................................................................................................................... 2-40
HEATER - 80V ............................................................................................................................................ 2-73
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND ................................................................................ 2-65
LIGHTS WITH OVERHEAD GUARD - LEFT HAND ................................................................................... 2-66
LIGHTS WITH OVERHEAD GUARD - LEFT HAND, WITH TURN SIGNAL .............................................. 2-68
MAIN LIGHTS SYSTEM .............................................................................................................................. 2-63
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 2 ...................................................................... 2-50
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 2 ...................................................................... 2-54
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 .............................................................................. 2-42
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 .............................................................................. 2-46
MANUAL INTERLOCK ................................................................................................................................ 2-75
REAR WIPER .............................................................................................................................................. 2-39
DESCRIPTION PAGE
SEAT - MANUAL HYDRAULICS ................................................................................................................. 2-57
SEAT - ELECTRONIC HYDRAULICS ........................................................................................................ 2-58
STEERING COLUMN ................................................................................................................................. 2-60
SYNCHRONOUS STEERING ..................................................................................................................... 2-62
TURN SIGNAL ............................................................................................................................................ 2-72
TURN SIGNAL ............................................................................................................................................ 2-78
WIRE HARNESS (LIGHTS)
WITH OVERHEAD GUARD AND TURN SIGNALS - WITH DROP-DOWN BATTERY BOX ..................... 2-70
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTES
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 550012092 Overhead Guard (Standard) ............................................................................... 1
1 550012093 Overhead Guard (Raised) .................................................................................. 1
2 580090886 Hole Plug ............................................................................................................ 37
3 524201323 Grommet ............................................................................................................. 3
4 580049229 Capscrew ............................................................................................................ 2
5 580091639 Handle ................................................................................................................ 1
6 580044860 Insert ................................................................................................................... 2
7 580051800 Nut ...................................................................................................................... 2
8 580090557 Cover (Display) ................................................................................................... 1
9 580049011 Capscrew ............................................................................................................ 2
10 580056667 Capscrew ............................................................................................................ 4
11 580010740 Plug ..................................................................................................................... 2
12 580023056 Plug ..................................................................................................................... 4
13 580066681 Capscrew ............................................................................................................ 4
14 582004425 Shim (0.5 mm) .................................................................................................... AR
14 582004426 Shim (1.0 mm) .................................................................................................... AR
15 580017101 Washer ............................................................................................................... 2
582001304 Plug (Not Illustrated) ........................................................................................... 2
HOOD
ITEM PART NO. DESCRIPTION QTY
1 580090503 Handle (Hood) .................................................................................................... 1
2 910792100 Clip ...................................................................................................................... 1
3 258979300 Plug ..................................................................................................................... 2
4 524240692 Plug ..................................................................................................................... 1
5 550014186 Hood ................................................................................................................... 1
6 b 449021019 Washer ............................................................................................................... 6
6 d 449021019 Washer ............................................................................................................... 4
7 582000745 Bolt ...................................................................................................................... 2
8 b 580090208 Ball Stud ............................................................................................................. 4
8 d 582011621 Ball Stud ............................................................................................................. 4
9 580090209 Clip ...................................................................................................................... 4
10 582001880 Gas Spring (Suspension Seat) ........................................................................... 2
10 582003916 Gas Spring (Non-Suspension Seat) ................................................................... 2
11 580056527 Capscrew ............................................................................................................ 4
12 580056528 Nut (Shoulder) .................................................................................................... 4
13 449015115 Locknut ............................................................................................................... 2
14 580004592 Nut ...................................................................................................................... 4
15 580058383 Bumper (Hood) ................................................................................................... 2
16 580044861 Insert ................................................................................................................... 2
17 c 582003604 Crossmember (Standard Hood) .......................................................................... 1
17 e 582004722 Crossmember (Standard Hood) .......................................................................... 1
17 f 582004723 Crossmember (Raised Hood) ............................................................................. 1
18 582001022 Hood Latch ......................................................................................................... 1
19 580038355 Capscrew ............................................................................................................ 4
20 905049102 Rivet .................................................................................................................... 2
21 a 582001805 Plate .................................................................................................................... 1
22 a 582001806 Spacer ................................................................................................................ 3
23 a 520037891 Capscrew ............................................................................................................ 3
24 a 582001777 Washer ............................................................................................................... 1
25 a 580051178 Washer ............................................................................................................... 1
26 a 582004924 Snap Ring ........................................................................................................... 1
27 a 582001803 Plate .................................................................................................................... 1
28 a 449021042 Washer ............................................................................................................... 1
29 a 582001773 Locknut ............................................................................................................... 1
30 a 582001772 Plunger ............................................................................................................... 1
31 a 582001804 Bushing ............................................................................................................... 1
32 a 582001775 Washer ............................................................................................................... 2
33 640136901 Grommet ............................................................................................................. 1
34 582001881 Padlock ............................................................................................................... 1
35 582004925 Bracket (Padlock) ............................................................................................... 1
FOOTNOTES:
a E-Hydraulics, Mini-Lever Option d PENDING PER ECN 10636922 →
b → PENDING PER ECN 10636922 e S/N A976B01501G →
c → S/N A976B01500G f S/N A976B01583H →
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 582000332 Tow Pin (Standard) ............................................................................................. 1
1 582000333 Tow Pin (Side Rem) ............................................................................................ 1
1 582000330 Tow Pin (Standard) ........................................................................................ 1
1 582000331 Tow Pin (Side Rem) ....................................................................................... 1
2 580078475 Handle ........................................................................................................ 1
3 449034074 Spring Pin ................................................................................................... 1
3 449034001 Roll Pin ............................................................................................................... 1
4 b 524302325 Counterweight (ERP22-25VL) ............................................................................ 1
4 a 524302326 Counterweight (ERP25-30VL) ............................................................................ 1
4 524302327 Counterweight (ERP35VL) ................................................................................. 1
5 940102912 Washer ............................................................................................................... 7
6 580087336 Capscew ............................................................................................................. 3
7 937300924 Nut ...................................................................................................................... 2
8 582000812 Bracket ................................................................................................................ 1
9 931019907 Capscrew ............................................................................................................ 2
FOOTNOTES:
a Long Wheel Base b Short Wheel Base
SIDE PANELS
ITEM PART NO. DESCRIPTION QTY
1 580032377 Capscrew ............................................................................................................ 2
2 580086081 Pin ....................................................................................................................... 2
3 504226242 Washer ............................................................................................................... 6
4 449015098 Nut ...................................................................................................................... 2
5 580039438 Capscrew ............................................................................................................ 4
6 580047919 Nut ...................................................................................................................... 12
7 582001303 Bracket ................................................................................................................ 2
8 580096550 Isolator ................................................................................................................ 4
9 580081502 Tube (Locator Side Panel) .................................................................................. 2
10 580048227 Capscrew ............................................................................................................ 2
11 580096118 Trim ..................................................................................................................... 4
12 582006487 Bumper ............................................................................................................... 4
13 502566901 Washer ............................................................................................................... 4
14 940400908 Washer ............................................................................................................... 4
15 580032375 Capscrew ............................................................................................................ 4
16 524301983 Side Panel (Raised - Left Hand) (Horizontal Removal) ...................................... 1
16 524298852 Side Panel (Standard - Left Hand) (Vertical Removal) ....................................... 1
16 524301984 Side Panel (Raised - Right Hand) (Horizontal Removal) .................................... 1
16 524298853 Side Panel (Standard - Right Hand) (Vertical Removal) ..................................... 1
17 580092374 Clip (Side Panel) ................................................................................................. 4
BATTERY REMOVAL
ITEM PART NO. DESCRIPTION QTY
1 550002048 Gate (Low Wheel-base) ...................................................................................... 1
1 550002047 Gate (Standard Wheel-base) .............................................................................. 1
2 580087919 Roller .................................................................................................................. 14
3 580096550 Isolator ................................................................................................................ 2
4 580047919 Nut ...................................................................................................................... 4
5 580027573 Nut (Flange) ........................................................................................................ 4
6 582001236 Bracket ................................................................................................................ 2
7 580049231 Capscrew ............................................................................................................ 4
8 a 582001218 Plate Wldmt ........................................................................................................ 1
8 b 582005691 Handle ................................................................................................................ 1
8 b 582005690 Plate Wldmt .................................................................................................... 1
8 b 582002649 Bushing .......................................................................................................... 1
9 582005640 Plate .................................................................................................................... 1
10 580039438 Capscrew ............................................................................................................ 2
11 580041768 Cap ..................................................................................................................... 1
12 582001215 Pin ....................................................................................................................... 1
13 582001216 Lever ................................................................................................................... 1
14 449015002 Nut ...................................................................................................................... 1
15 580088665 Spring ................................................................................................................. 1
16 449001393 Capscrew ............................................................................................................ 1
17 504225240 Nut ...................................................................................................................... 4
18 580026812 Clip ...................................................................................................................... 1
19 524303892 Fastener .............................................................................................................. 1
20 449007034 Screw (M3 x .05 x 12) ......................................................................................... 4
21 580057864 Nut ...................................................................................................................... 1
22 580051442 Magnet ................................................................................................................ 1
23 900010285 Grommet ............................................................................................................. 1
24 580071587 Switch ................................................................................................................. 1
FOOTNOTES:
a → S/N A976B01582H (Riased Hood) (Raised b S/N A976B01583H → (Raised Hood)
Hood)
FOOTNOTES:
a → S/N A976B01582H (Raised Hood) b S/N A976B01583H → (Raised Hood)
OPERATOR COMPARTMENT
KEY:
A: Vertical Battery Removal
B: Horizontal Battery Removal
QTY
ITEM PART NO. DESCRIPTION A B
1 550012177 Cowl ........................................................................................................... 1 ..
1 550012176 Cowl ........................................................................................................... .. 1
2 580056667 Capscrew ................................................................................................... 4 4
3 550008080 Bulkhead .................................................................................................... 1 ..
3 550015349 Bulkhead .................................................................................................... .. 1
4 550002378 Side Plate Wldmt ........................................................................................ 1 ..
4 550002379 Side Plate Wldmt ........................................................................................ .. 1
5 582002218 Capscrew ................................................................................................... 1 1
6 582002219 Tube ........................................................................................................... 1 1
7 580044860 Insert .......................................................................................................... 6 6
8 580032374 Capscrew ................................................................................................... 4 4
9 580056528 Nut (Shoulder) ............................................................................................ 6 6
10 580093935 Capscrew ................................................................................................... 5 5
11 550002376 Side Plate Wldmt ........................................................................................ 1 ..
11 550002377 Side Plate Wldmt ........................................................................................ .. 1
SEATS
NON SUSPENSION
SEATS
FULL SUSPENSION – SHEET 2 OF 2
FENDER
ITEM PART NO. DESCRIPTION QTY
1 524293909 Fender Extension (LH) (Wide Tread) .................................................................. 1
2 524293910 Fender Extension (RH) (Wide Tread) ................................................................. 1
3 580056527 Capscrew ............................................................................................................ 6
4 580056528 Nut (Shoulder) .................................................................................................... 6
CAB
FULL STEEL
CAB
WITH PVC DOORS
CAB
FRONT PANEL AND WIPER
CAB
DOOR INSTALLATION
FOOTNOTES:
a Not Illustrated c With Vertical Battery Removal
b With Horizontal Battery Removal
CAB
FRONT PANEL ASSEMBLY
CAB
FRONT WIPER ASSEMBLY
CAB
LEFT HAND DOOR ASSEMBLY
KEY:
A: With Vertical Battery Removal
B: With Horizontal Battery Removal
QTY
ITEM PART NO. DESCRIPTION A B
524312141 Door ........................................................................................................... .. 1
524297842 Door ........................................................................................................... 1 ..
1 580032669 Seal ............................................................................................................ AR AR
2 580015055 Seal ............................................................................................................ AR AR
3 580016583 Screw ......................................................................................................... 1 1
4 580048656 Washer ....................................................................................................... 1 1
5 580021028 Cover .......................................................................................................... 1 ..
5 582001079 Lockplate .................................................................................................... .. 1
6 580048655 Plate ........................................................................................................... 1 1
7 580092801 Rod ............................................................................................................. 1 1
8 580092796 Tube ........................................................................................................... 1 1
9 580092800 Screw ......................................................................................................... 1 1
10 580092798 Washer ....................................................................................................... 1 1
11 580092797 Door Handle ............................................................................................... 1 1
12 580062102 Fastener ..................................................................................................... 6 6
13 580092802 Cover (Door) .............................................................................................. 1 1
14 580048658 Lock ............................................................................................................ 1 1
15 580092794 Plate ........................................................................................................... 1 1
16 580029110 Screw ......................................................................................................... 4 4
17 580092795 Screw ......................................................................................................... 2 2
18 580048678 Latch .......................................................................................................... 1 1
19 580092789 Door ........................................................................................................... 1 1
20 580092793 Seal ............................................................................................................ 1 ..
20 582001078 Seal ............................................................................................................ .. 1
21 580092792 Grip ............................................................................................................ 1 1
22 580092791 Window (LH Door Bottom) ......................................................................... 1 1
23 580048647 Seal ............................................................................................................ AR AR
24 580092790 Window (LH Door) (FPage 1-48).............................................................. 1 1
25 449021003 Washer ....................................................................................................... .. 3
26 580097084 Screw ......................................................................................................... .. 1
CAB
RIGHT HAND DOOR ASSEMBLY
KEY:
A: With Vertical Battery Removal
B: With Horizontal Battery Removal
QTY
ITEM PART NO. DESCRIPTION A B
524312514 Door ........................................................................................................... .. 1
524297843 Door ........................................................................................................... 1 ..
1 580092804 Window .................................................................................................. 1 1
2 580048647 Seal ........................................................................................................ AR AR
3 580092792 Grip ........................................................................................................ 1 1
4 580092793 Seal ........................................................................................................ 1 ..
4 582001078 Seal ........................................................................................................ .. 1
5 580092803 Door ....................................................................................................... 1 1
6 580062025 Screw ..................................................................................................... 4 4
7 580062032 Handle ................................................................................................... 1 1
8 580092794 Plate ....................................................................................................... 1 1
9 580029110 Screw ..................................................................................................... 4 4
10 580092807 Cover ..................................................................................................... 1 1
11 580032669 Seal ........................................................................................................ AR AR
12 580015055 Seal ........................................................................................................ AR AR
13 580022274 Nut ......................................................................................................... 2 2
14 449007018 Screw ..................................................................................................... 2 2
15 580062036 Lever ...................................................................................................... 1 1
16 449021003 Washer .................................................................................................. 2 ..
16 449021003 Washer .................................................................................................. .. 11
17 580092806 Rod ........................................................................................................ 1 1
18 580062102 Fastener ................................................................................................. 7 7
19 580048654 Latch ...................................................................................................... 1 1
20 580092795 Screw ..................................................................................................... 2 2
21 580064169 Screw ..................................................................................................... .. 6
22 580097103 Plate ....................................................................................................... .. 1
23 580097102 Plate ....................................................................................................... .. 1
24 580097100 Cover ..................................................................................................... .. 1
25 580097100 Cover ..................................................................................................... .. 1
26 580014813 Screw ..................................................................................................... .. 6
27 580097101 Clamp .................................................................................................... .. 1
CAB
TOP PANEL AND ROOF LINER
FOOTNOTES:
a Not Illustrated
CAB
TOP PANEL ASSEMBLY
CAB
ROOF PANEL ASSEMBLY
FOOTNOTES:
a Not Illustrated
CAB
REAR PANEL AND WIPER
CAB
REAR PANEL ASSEMBLY
CAB
WINDOW – LH DOOR
CAB
WINDOW – RH DOOR
SEATS
FULL SUSPENSION – SHEET 1 OF 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
580086312 Seat Assembly (Cloth-Maxium Travel) (Full Suspension) .......................... 1 1
580086313 Seat Assembly (Vinyl-Maxium Travel) (Full Suspension) .......................... 1 1
580086311 Seat Assembly (Vinyl w/Swivel) (Full Suspension) .................................... 1 1
580086310 Seat Assembly (Cloth w/Swivel) (Full Suspension) ................................... 1 1
582005762 Seat-Full Suspension (Vinyl) (High Back) .................................................. 1 1
582005761 Seat-Full Suspension (Cloth) (High Back) ................................................. 1 1
1 580095476 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
1 580095473 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
2 580095474 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 580095471 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 580057271 Screw ............................................................................................ 2 2
3 580095475 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 580095472 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 580073651 Spring ............................................................................................ 2 2
3 580032260 Cotter Pin (Hair) ............................................................................ 2 2
4 580095462 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
4 ..... U-Joint ................................................................................................... 1 1
5 580095464 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 580095463 Kit-Service (Front Panel) (Without Swivel) ............................................ 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
6 580095477 Kit-Seat Rail ........................................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 580057307 Nut ..................................................................................................... 4 4
7 580084952 Armrest (LH) ............................................................................................... 1 1
8 580057451 Washer ....................................................................................................... 2 1
9 311207098 Screw ......................................................................................................... 2 1
10 023021000 Roll Pin ....................................................................................................... 1 1
11 502097909 Locknut ....................................................................................................... 2 2
12 580062078 Kit-Seat Belt (Black) ................................................................................... 1 1
13 502398907 Washer ....................................................................................................... 3 3
14 580056005 Washer ....................................................................................................... 3 3
SEATS
FULL SUSPENSION – SHEET 1 OF 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
15 203081600 Capscrew ................................................................................................... 2 1
15 203081800 Capscrew ................................................................................................... .. 1
16 203142800 Capscrew ................................................................................................... 2 1
17 062151600 Capscrew ................................................................................................... 2 1
18 580092600 Block .......................................................................................................... 2 1
18 582002535 Spacer (Alternate Part) .............................................................................. 2 1
19 582004554 Plate (Max Travel Mounting) ...................................................................... 2 2
20 580056815 Capscrew (Max Travel Seat Mount) ........................................................... 4 4
21 518803677 Nut .............................................................................................................. 4 2
22 580093020 Bracket ....................................................................................................... 1 ..
23 580084954 Armrest (RH) .............................................................................................. 1 ..
23 580096837 Armrest (RH) (Electro-Hydraulic Control) (FPage 1-62)........................... .. 1
a 580084955 Seat Cover (Right-Hand Side) ................................................................... 1 ..
a 580093325 Spacer ........................................................................................................ .. 1
a 580049884 Sensor (Operator Presence) ...................................................................... 1 1
a 580091801 Wire Harness ............................................................................................. 1 1
a 580014465 Information Case (Kit) ................................................................................ 1 1
28 580018616 Plate (Book Box) .................................................................................... 1 1
28 580018613 Box (Book) ............................................................................................. 1 1
28 580018614 Cover ..................................................................................................... 1 1
28 580018567 Screw ..................................................................................................... 4 4
a 582012046 Bracket (Angle Controller) .......................................................................... 1 1
580095465 Kit-Service Internal Tether-80 MM Travel (Max Travel) ............................. 1 1
580095466 Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................ 1 1
580095467 Kit-Service Internal Tether-40 MM Travel (Low Profile) ............................. 1 1
a 582014270 Kit (Mechanical Lumbar) ............................................................................ 1 1
FOOTNOTES:
a Not Illustrated
NOTES
LABELS
EXTERIOR
LABELS
INTERIOR
LABELS
HYDRAULIC CONTROL FUNCTIONS
FOOTNOTES:
a Not Illustrated
NOTES
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL ARRANGEMENT
KEY:
A: With Manual Hydraulics
B: With Electro-Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 580088723 Wire Harness (Seat) (FPage 2-57)........................................................... 1 ..
1 580088670 Wire Harness (Seat) ................................................................................... .. 1
2 582004739 Wire Harness (Synchronous Steering) (FPage 2-62)............................... 1 1
3 580047200 Screw ......................................................................................................... 2 2
4 580093617 Wire Harness (Steering Column) (FPage 2-60)........................................ 1 1
5 580092987 Cover (Seat Side Electrical) ....................................................................... 1 1
6 580092732 Capscrew ................................................................................................... 2 2
7 580079741 Grommet .................................................................................................... 1 1
8 580078476 Display ....................................................................................................... 1 1
8 580087593 Ignition Switch ........................................................................................ 1 1
9 580087963 Wire Harness Assembly (FPage 2-65)..................................................... 1 1
10 580027573 Nut (Flange) ............................................................................................... 1 1
11 580030966 Capscrew ................................................................................................... 1 1
12 580090485 Horn ........................................................................................................... 1 1
13 582005078 Connector ................................................................................................... 1 1
14 580042567 Clamp ......................................................................................................... 2 2
15 580041370 Clamp ......................................................................................................... 2 2
16 580097314 Wire Harness (Main) (FPage 2-42, FPage 2-46)..................................... 1 ..
16 580097315 Wire Harness (Main) (FPage 2-50, FPage 2-54)..................................... .. 1
17 582003754 Relay .......................................................................................................... 1 1
17 582010004 Relay (Alternate Part) ................................................................................. 1 1
18 580085375 Relay .......................................................................................................... .. 2
19 580008220 Capscrew ................................................................................................... 2 3
20 582007762 Clip ............................................................................................................. 3 4
21 940400903 Washer ....................................................................................................... 2 2
22 582000787 Bracket ....................................................................................................... 1 1
22 582013729 Bracket ....................................................................................................... 1 1
23 580025914 Clip ............................................................................................................. 3 3
504240712 Key Set ....................................................................................................... 1 1
NOTES
CONTROL PANELS
ITEM PART NO. DESCRIPTION QTY
1 580047714 Capscrew ............................................................................................................ 2
2 580026621 Nut ...................................................................................................................... 3
3 582000321 Contactor (FPage 2-12)..................................................................................... 1
4 580089953 Cover .................................................................................................................. 1
5 580049231 Capscrew ............................................................................................................ 1
6 580074868 Master Controller (VSM) (Manual Hydraulic) ...................................................... 1
6 580074863 Master Controller (VSM) (Electro-Hydraulic) ...................................................... 1
7 582004351 Bracket ................................................................................................................ 1
8 580087337 Capscew ............................................................................................................. 1
9 580056528 Nut (Shoulder) .................................................................................................... 1
10 ..... Control (Traction Motor) (FPage 2-10).............................................................. 1
11 580090672 Bolt ...................................................................................................................... 3
12 580090805 Mounting Weldment (Heat Sink) ......................................................................... 1
13 ..... Control Panel Assembly (FPage 2-8)................................................................ 1
14 580077405 Capscrew ............................................................................................................ 1
15 580027572 Nut ...................................................................................................................... 1
CONTACTOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
582000321 Contactor ............................................................................................................ 1
1 582000322 Contactor (FPage 2-14)................................................................................ 1
2 580096191 Buss Bar ......................................................................................................... 1
3 580035780 Thermistor ...................................................................................................... 1
3 580088826 Thermistor .................................................................................................. 2
3 582001171 Thermistor .................................................................................................. 2
3 580035779 E-Ring ........................................................................................................ 2
3 580060043 Heat Shrink ................................................................................................ AR
4 940400906 Washer ........................................................................................................... 2
5 449007014 Screw ............................................................................................................. 2
6 582000483 Buss Bar ......................................................................................................... 1
7 449007004 Screw ............................................................................................................. 4
8 580001385 Terminal Post ................................................................................................. 2
9 449015014 Nut .................................................................................................................. 2
10 504235284 Fuse (500 Amp) .............................................................................................. 1
11 449007033 Screw ............................................................................................................. 2
12 940004902 Washer ........................................................................................................... 2
13 580062127 Fuse (5 Amp) .................................................................................................. 1
14 500903103 Fuse (15 Amp) ................................................................................................ 3
15 580046783 Fuse Connector .............................................................................................. 3
16 503891203 Fuse Block ...................................................................................................... 1
17 582000175 Wire ................................................................................................................ 1
17 518807689 E-Spade ..................................................................................................... 1
18 582000170 Bracket ........................................................................................................... 1
19 580047714 Capscrew ............................................................................................................ 2
20 580026621 Nut ...................................................................................................................... 2
CONTACTOR
ITEM PART NO. DESCRIPTION QTY
582000322 Contactor ............................................................................................................ 1
1 296321162 Screw ............................................................................................................. 2
2 582000829 Cover .............................................................................................................. 1
3 580095967 Return Spring ................................................................................................. 1
4 580095966 Contact ........................................................................................................... 1
5 580095965 Washer ........................................................................................................... 1
6 580095964 Plunger ........................................................................................................... 1
7 580095963 Coil And Frame .............................................................................................. 1
8 580001246 End Cap ......................................................................................................... 1
NOTES
CAB HEATER
ITEM PART NO. DESCRIPTION QTY
1 580094661
582008459 Kit-Cab Heater (FPage 2-20)............................................................................. 1
2 580096533 Wire Harness (Heater) (FPage 2-73)................................................................ 1
3 580095953 Contactor (48 Volt) .............................................................................................. 1
4 505970552 Boot .................................................................................................................... 2
5 449007004 Screw .................................................................................................................. 2
6 940004903 Washer ............................................................................................................... 2
7 449015012 Nut ...................................................................................................................... 2
8 449015024 Nut ...................................................................................................................... 2
9 940004902 Washer ............................................................................................................... 2
10 580049624 Capscrew ............................................................................................................ 2
11 580096409 Plate Wldmt ........................................................................................................ 1
CAB
HEATER ASSEMBLY
FOOTNOTES:
a Not Illustrated
POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 580091587 Power Cable (Contactor) ............................................................................ 1 ..
1 501924913 Terminal ................................................................................................. 1 ..
1 505959529 Cable ..................................................................................................... AR ..
1 518796632 E-Ring .................................................................................................... 1 ..
1 580091582 Power Cable (Contactor) ............................................................................ .. 1
1 501924913 Terminal ................................................................................................. .. 1
1 505959529 Cable ..................................................................................................... .. AR
1 518796632 E-Ring .................................................................................................... .. 1
2 582002417 Power Cable (Contactor) ............................................................................ 1 1
2 501924913 Terminal ................................................................................................. 1 1
2 520045571 E-Ring .................................................................................................... 1 1
2 582005596 Boot ....................................................................................................... 1 1
2 520043811 Cable ..................................................................................................... AR AR
3 582002767 Power Cable (Contactor) ............................................................................ 1 ..
3 501924913 Terminal ................................................................................................. 1 ..
3 580044773 E-Ring .................................................................................................... 1 ..
3 520043811 Cable ..................................................................................................... AR ..
3 582002766 Power Cable (Contactor) ............................................................................ .. 1
3 501924913 Terminal ................................................................................................. .. 1
3 580044773 E-Ring .................................................................................................... .. 1
3 520043811 Cable ..................................................................................................... .. AR
4 580026621 Nut .............................................................................................................. 2 4
5 504240791 Clamp ......................................................................................................... 2 2
6 580047714 Capscrew ................................................................................................... 1 3
7 580003473 Clamp ......................................................................................................... 1 ..
8 580012987 Nut .............................................................................................................. 1 ..
8 582005215 Clamp ......................................................................................................... .. 2
9 582002714 Power Cable (Contactor) ............................................................................ 1 1
9 518796632 E-Ring .................................................................................................... 1 1
9 501924913 Terminal ................................................................................................. 1 1
9 ..... Boot ....................................................................................................... 1 1
9 520043811 Cable ..................................................................................................... AR AR
10 582002905 Power Cable (Contactor) ............................................................................ 1 1
10 501924913 Terminal ................................................................................................. 1 1
10 518796632 E-Ring .................................................................................................... 1 1
10 505959529 Cable ..................................................................................................... AR AR
11 580049231 Capscrew ................................................................................................... 17 16
12 580091591 Power Cable (Pump Motor) ........................................................................ 1 1
12 501924913 Terminal ................................................................................................. 1 1
12 580044576 E-Ring .................................................................................................... 1 1
12 505959529 Cable ..................................................................................................... AR AR
13 580091590 Power Cable (Pump Motor) ........................................................................ 1 1
13 501924913 Terminal ................................................................................................. 1 1
13 580044576 E-Ring .................................................................................................... 1 1
13 505959529 Cable ..................................................................................................... AR AR
14 580091589 Power Cable (Pump Motor) ........................................................................ 1 1
POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
14 501924913 Terminal ................................................................................................. 1 1
14 580044773 E-Ring .................................................................................................... 1 1
14 505959529 Cable ..................................................................................................... AR AR
15 580091592 Power Cable (Pump Motor) ........................................................................ 1 1
15 504238223 E-Ring .................................................................................................... 1 1
15 580044576 E-Ring .................................................................................................... 1 1
15 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
16 580091593 Power Cable (Pump Motor) ........................................................................ 1 1
16 504238223 E-Ring .................................................................................................... 1 1
16 580012852 Terminal ................................................................................................. 1 1
16 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
17 580027572 Nut .............................................................................................................. 6 6
18 580091594 Power Cable (Traction Motor) .................................................................... 1 1
18 504238223 E-Ring .................................................................................................... 1 1
18 580012852 Terminal ................................................................................................. 1 1
18 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
19 580091597 Power Cable (Traction Motor) .................................................................... 1 1
19 504238223 E-Ring .................................................................................................... 1 1
19 580044576 E-Ring .................................................................................................... 1 1
19 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
20 580091596 Power Cable (Traction Motor) .................................................................... 1 1
20 504238223 E-Ring .................................................................................................... 1 1
20 580012852 Terminal ................................................................................................. 1 1
20 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
21 580091595 Power Cable (Traction Motor) .................................................................... 1 1
21 504238223 E-Ring .................................................................................................... 1 1
21 580012852 Terminal ................................................................................................. 1 1
21 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
22 582005216 Drip Shield .................................................................................................. 1 1
23 580008988 Nut .............................................................................................................. 2 2
24 580030966 Capscrew ................................................................................................... 2 2
25 504232275 Static Strap ................................................................................................. 1 1
26 580030970 Capscrew ................................................................................................... 1 1
27 580027572 Nut .............................................................................................................. 1 1
28 940600909 Washer ....................................................................................................... 1 1
NOTES
BATTERY CONNECTOR
KEY:
A: SBE 80V
B: DIN 72/80V
QTY
ITEM PART NO. DESCRIPTION A B
1 582002812 Battery Connector (SBE 80 Volt) ............................................................... 1 ..
1 504231209 Battery Connector .................................................................................. 1 ..
1 0620533AK Terminal ................................................................................................. 1 ..
1 580044571 E-Ring .................................................................................................... 1 ..
1 505959529 Cable ..................................................................................................... AR ..
1 520043811 Cable ..................................................................................................... AR ..
1 a 582002765 Battery Connector (DIN 72/80 Volt) ........................................................... .. 1
1 0620533AK Terminal ................................................................................................. .. 1
1 580044571 E-Ring .................................................................................................... .. 1
1 582003150 Plug ........................................................................................................ .. 1
1 505959529 Cable ..................................................................................................... .. AR
1 520043811 Cable ..................................................................................................... .. AR
2 932728910 Capscrew ................................................................................................... 2 ..
2 449001273 Capscrew ................................................................................................... .. 2
3 580041704 Insert .......................................................................................................... 2 2
4 582000402 Bracket (Horizontal Removal) .................................................................... 1 1
4 582000401 Bracket (Vertical Removal) ........................................................................ 1 1
5 580026621 Nut .............................................................................................................. 3 3
6 940600908 Washer ....................................................................................................... 1 1
7 520044855 Tab ............................................................................................................. 1 1
8 580049231 Capscrew ................................................................................................... 3 3
FOOTNOTES:
a Not Illustrated
LIGHTS
STOP, TAIL, TURN, BACK-UP, AND STROBE – WITH OVERHEAD GUARD
MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093559 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093562 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093544 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093550 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 580097446 Armrest (Without Holes) ....................................................... 1 1 .. ..
6 582003674 Armrest (With Holes) ............................................................ .. .. 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 580095849 Push Button .......................................................................... .. .. 1 1
14 580095850 Wire Harness ........................................................................ .. .. 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8
a 580096147 Cover (Push Button) ............................................................. .. .. 1 1
FOOTNOTES:
a Not Illustrated
MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: With Directional Control Switch, With Clamping
D: Without Directional Control Switch, With Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093542 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 b 580093561 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093547 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 b 580093563 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093549 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 b 580093551 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093543 Mini-Lever Assembly ................................................................ .. .. .. 1
1 b 580093546 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 b 580096229 Lever (With Override) ....................................................... 1 1 1 1
3 d 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 e 580097446 Armrest (Without Holes) ....................................................... 1 1 .. ..
6 c 582003674 Armrest (With Holes) ............................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 c 580095849 Push Button .......................................................................... 1 1 1 1
14 c 580095850 Wire Harness ........................................................................ 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 1 ..
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. .. 1
20 580093745 Capscrew .............................................................................. 8 8 8 8
ac 580096147 Cover (Push Button) ............................................................. 1 1 1 1
FOOTNOTES:
a Not Illustrated d Without RTST
b With RTST e Without RTST, without clamping.
c With RTST, with clamping.
POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 580091587 Power Cable (Contactor) ............................................................................ 1 ..
1 501924912 Fitting ..................................................................................................... 1 ..
1 505959529 Cable ..................................................................................................... AR ..
1 518796632 E-Ring .................................................................................................... 1 ..
1 580091582 Power Cable (Contactor) ............................................................................ .. 1
1 501924912 Fitting ..................................................................................................... .. 1
1 505959529 Cable ..................................................................................................... .. AR
1 518796632 E-Ring .................................................................................................... .. 1
2 582002417 Power Cable (Contactor) ............................................................................ 1 1
2 501924912 Fitting ..................................................................................................... 1 1
2 520045571 E-Ring .................................................................................................... 1 1
2 582005596 Boot ....................................................................................................... 1 1
2 520043811 Cable ..................................................................................................... AR AR
3 582002767 Power Cable (Contactor) ............................................................................ 1 ..
3 501924912 Fitting ..................................................................................................... 1 ..
3 580044773 E-Ring .................................................................................................... 1 ..
3 520043811 Cable ..................................................................................................... AR ..
3 582002766 Power Cable (Contactor) ............................................................................ .. 1
3 501924912 Fitting ..................................................................................................... .. 1
3 580044773 E-Ring .................................................................................................... .. 1
3 520043811 Cable ..................................................................................................... .. AR
4 580026621 Nut .............................................................................................................. 2 4
5 504240791 Clamp ......................................................................................................... 2 2
6 580047714 Capscrew ................................................................................................... 1 3
7 580003473 Clamp ......................................................................................................... 1 ..
8 580012987 Nut .............................................................................................................. 1 ..
8 582005215 Clamp ......................................................................................................... .. 2
9 582002714 Power Cable (Contactor) ............................................................................ 1 1
9 518796632 E-Ring .................................................................................................... 1 1
9 501924912 Fitting ..................................................................................................... 1 1
9 582005596 Boot ....................................................................................................... 1 1
9 520043811 Cable ..................................................................................................... AR AR
10 582002905 Power Cable (Contactor) ............................................................................ 1 1
10 501924912 Fitting ..................................................................................................... 1 1
10 518796632 E-Ring .................................................................................................... 1 1
10 505959529 Cable ..................................................................................................... AR AR
11 580049231 Capscrew ................................................................................................... 17 16
11 449001014 Screw (Alternate Part) ................................................................................ 17 16
11 504226242 Washer (Alternate Part) ............................................................................. 17 16
11 449022016 Lockwasher (Alternate Part) ....................................................................... 17 16
12 580091591 Power Cable (Pump Motor) ........................................................................ 1 1
12 501924912 Fitting ..................................................................................................... 1 1
12 580044576 E-Ring .................................................................................................... 1 1
12 505959529 Cable ..................................................................................................... AR AR
13 580091590 Power Cable (Pump Motor) ........................................................................ 1 1
13 501924912 Fitting ..................................................................................................... 1 1
POWER CABLES
KEY:
A: 717 mm Battery Compartment
B: 861 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
13 580044576 E-Ring .................................................................................................... 1 1
13 505959529 Cable ..................................................................................................... AR AR
14 580091589 Power Cable (Pump Motor) ........................................................................ 1 1
14 501924912 Fitting ..................................................................................................... 1 1
14 580044773 E-Ring .................................................................................................... 1 1
14 505959529 Cable ..................................................................................................... AR AR
15 580091592 Power Cable (Pump Motor) ........................................................................ 1 1
15 012472000 Terminal ................................................................................................. 1 1
15 580044576 E-Ring .................................................................................................... 1 1
15 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
16 580091593 Power Cable (Pump Motor) ........................................................................ 1 1
16 012472000 Terminal ................................................................................................. 1 1
16 580012852 Terminal ................................................................................................. 1 1
16 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
17 580027572 Nut .............................................................................................................. 6 6
18 580091594 Power Cable (Traction Motor) .................................................................... 1 1
18 012472000 Terminal ................................................................................................. 1 1
18 580012852 Terminal ................................................................................................. 1 1
18 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
19 580091597 Power Cable (Traction Motor) .................................................................... 1 1
19 012472000 Terminal ................................................................................................. 1 1
19 580044576 E-Ring .................................................................................................... 1 1
19 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
20 580091596 Power Cable (Traction Motor) .................................................................... 1 1
20 012472000 Terminal ................................................................................................. 1 1
20 580012852 Terminal ................................................................................................. 1 1
20 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
21 580091595 Power Cable (Traction Motor) .................................................................... 1 1
21 012472000 Terminal ................................................................................................. 1 1
21 580012852 Terminal ................................................................................................. 1 1
21 518807637 Cable-Bulk (FT) ..................................................................................... AR AR
22 582005216 Drip Shield .................................................................................................. 1 1
23 580008988 Nut .............................................................................................................. 6 6
24 580030966 Capscrew ................................................................................................... 6 6
25 504232275 Static Strap ................................................................................................. 1 1
26 580030970 Capscrew ................................................................................................... 1 1
27 580027572 Nut .............................................................................................................. 1 1
28 940600909 Washer ....................................................................................................... 1 1
29 582005253 Drip Shield .................................................................................................. 2 2
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2
NOTES
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 2
NOTES
WIRE HARNESS
STEERING COLUMN
NOTES
WIRE HARNESS
TURN SIGNAL
FOOTNOTES:
a Not Illustrated c With Telescopic Column
b With Fixed Column
WIRE HARNESS
FAN ADAPTOR – ALTERNATE PART
3 DRIVE UNIT
CONTENTS
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
KEY:
A: Pneumatic
B: Pneumatic-Solid (Snap On Tire)
C: Pneumatic-Solid (Non-Marking)
QTY
ITEM PART NO. DESCRIPTION A B C
..... Wheel And Tire (Standard Tread) ..................................................... 2 .. ..
..... Wheel And Tire (Wide Tread) ............................................................ 2 .. ..
582004947 Wheel And Tire (Standard Tread) ..................................................... .. 2 ..
582004948 Wheel And Tire (Wide Tread) ............................................................ .. 2 ..
582004945 Wheel And Tire (Standard Tread) ..................................................... .. .. 2
582004946 Wheel And Tire (Wide Tread) ............................................................ .. .. 2
1 580097323 Tire And Tube ............................................................................... 1 .. ..
1 582004890 Solid Pneumatic Tire ..................................................................... .. 1 ..
1 582004892 Solid Pneumatic Tire ..................................................................... .. .. 1
2 580089786 Wheel Assy (Standard Tread) ....................................................... 1 .. ..
2 580089788 Wheel Assy (Wide Tread) ............................................................. 1 .. ..
3 580089787 Wheel (Standard Tread) ........................................................... 1 1 1
3 580089789 Wheel (Wide Tread) .................................................................. 1 1 1
4 580089973 Wheel Side Ring ....................................................................... 1 .. ..
5 580089974 Shoulder Ring ........................................................................... 1 .. ..
a 580089975 Wheel Lock Ring ....................................................................... 1 .. ..
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →
FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →
NOTES
FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →
FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →
FOOTNOTES:
a → S/N A976B02189J b S/N A976B02190J →
BRAKE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
..... Brake Assembly .................................................................................................. 1
1 582002920 Kit-Repair Park Brake Actuator (FPage 3-20)............................................... 1
2 582002919 Kit-Repair Ball Ramp Actuator ....................................................................... 1
3 582002922 Kit-Repair Disc Set (FPage 3-24).................................................................. 1
4 582002921 Kit-Repair Service Brake Actuator (FPage 3-22).......................................... 1
4 STEERING SYSTEM
CONTENTS
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEER COLUMN
FIXED .......................................................................................................................................................... 4-6
TELESCOPIC .............................................................................................................................................. 4-8
STEER PUMP ASSEMBLY ............................................................................................................................. 4-12
STEER TIRE AND WHEEL ............................................................................................................................. 4-14
STEERING ACCUMULATOR ......................................................................................................................... 4-10
STEERING AXLE ............................................................................................................................................ 4-2
STEERING CYLINDER ................................................................................................................................... 4-4
STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
580088504 Steering Axle (Assembly) ................................................................................... 1
1 580088505 Steering Axle .................................................................................................. 1
2 580088507 Steering Cylinder (Assembly) (FPage 4-4)................................................... 1
3 311323023 Capscrew ....................................................................................................... 8
4 504227283 Cap ................................................................................................................. 2
5 580088324 Hub (Assembly) .............................................................................................. 2
6 580088323 Hub ............................................................................................................. 1
7 505971507 Bearing Cup ............................................................................................... 1
8 505971516 Bearing Cone ............................................................................................. 1
9 502029903 Bearing Cup ............................................................................................... 1
10 502029902 Bearing Cone ............................................................................................. 1
11 504224217 Wear Sleeve ............................................................................................... 1
12 580061342 Wheel Stud ................................................................................................. 6
13 520044815 Nut .................................................................................................................. 2
14 449025008 Cotter Pin ....................................................................................................... 2
15 504224218 Seal ................................................................................................................ 2
16 580092983 Spindle ........................................................................................................... 1
17 504224266 Plug ................................................................................................................ 1
18 065001000 Bearing Cone ................................................................................................. 4
19 065000900 Bearing Cup ................................................................................................... 4
20 504224231 Wear Sleeve ................................................................................................... 2
21 504224298 Seal ................................................................................................................ 2
22 015631500 Grease Fitting ................................................................................................. 6
23 015918200 Snap Ring ....................................................................................................... 8
24 505972565 Bushing .......................................................................................................... 4
25 580088320 Tie Rod ........................................................................................................... 2
26 505972590 Spherical Washer ........................................................................................... 8
27 580052360 Pin .................................................................................................................. 4
28 504224242 Seal ................................................................................................................ 2
29 504225236 O-Ring ............................................................................................................ 2
30 022784400 Grease Fitting ................................................................................................. 2
31 504224292 Shim (0.508 mm) ............................................................................................ 2
32 504224232 Shim (0.178 mm) ............................................................................................ 2
33 504224222 Shim (0.127 mm) ............................................................................................ 2
34 931014904 Capscrew ....................................................................................................... 6
35 504224285 Bearing Cap ................................................................................................... 2
36 580030876 Clip ................................................................................................................. 2
37 580041805 Capscrew ....................................................................................................... 1
38 580072682 Magnet ........................................................................................................... 1
39 580092984 Cap ................................................................................................................. 1
40 449001410 Capscrew ....................................................................................................... 4
41 580088325 Sensor (Steering) ........................................................................................... 1
42 580086638 Cover .............................................................................................................. 1
43 580092734 Spindle ........................................................................................................... 1
44 580035563 Rubber Mount ..................................................................................................... 2
45 580088326 Plate .................................................................................................................... 1
46 580049879 Washer ............................................................................................................... 6
47 311323023 Capscrew ............................................................................................................ 4
48 580002046 Rubber Mount ..................................................................................................... 2
49 580033391 Wheel Nut ........................................................................................................... 12
STEER COLUMN
FIXED
STEER COLUMN
TELESCOPIC
NOTES
KEY:
A: Pneumatic
B: Pneumatic-Solid (Snap On Tire)
C: Pneumatic-Solid (Non-Marking)
QTY
ITEM PART NO. DESCRIPTION A B C
580097523 Wheel And Tire .................................................................................. 2 .. ..
582004949 Wheel And Tire .................................................................................. .. 2 ..
582004944 Wheel And Tire .................................................................................. .. .. 2
1 580097322 Tire And Tube ............................................................................... 1 .. ..
1 582004889 Solid Pneumatic Tire ..................................................................... .. 1 ..
1 582004891 Solid Pneumatic Tire ..................................................................... .. .. 1
2 580097452 Wheel Assy ................................................................................... 1 .. ..
3 580097453 Wheel ........................................................................................ 1 1 1
4 902136802 Ring .......................................................................................... 1 .. ..
5 902136803 Lockring .................................................................................... 1 .. ..
5 BRAKE SYSTEM
CONTENTS
SECTION 5
BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → S/N A976B02025J c S/N A976B02026J →
b PENDING PER ECN 13802702 →
MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580084793 Master Cylinder (Assembly) ................................................................................ 1
1 ..... Master Cylinder .............................................................................................. 1
2 ..... Piston Assembly ............................................................................................. 1
3 ..... Cup ............................................................................................................. 1
4 ..... Piston ......................................................................................................... 1
5 ..... Spacer ........................................................................................................ 1
6 ..... Cup ............................................................................................................. 1
7 ..... Retainer ...................................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ................................................................................................ 1
10 580047673 Boot ................................................................................................................ 1
11 580085603 Push Rod ........................................................................................................ 1
12 580085604 Nut .................................................................................................................. 1
13 580085606 Pin .................................................................................................................. 1
14 580047597 Yoke ............................................................................................................... 1
15 580047600 Washer ........................................................................................................... 1
16 580085607 Split Pin .......................................................................................................... 1
17 580085608 Clamp ............................................................................................................. 1
18 ..... Reservoir ........................................................................................................ 1
19 ..... Gasket ............................................................................................................ 1
20 ..... Cap ................................................................................................................. 1
a 580089125 Switch ............................................................................................................. 1
580085610 Repair Kit ........................................................................................................ 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → PENDING PER ECN 10636918 b PENDING PER ECN 10636918 →
FOOTNOTES:
a Not Illustrated
NOTES
6 HYDRAULIC SYSTEM
CONTENTS
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC HOSES
SUPPLY AND RETURN
HYDRAULIC HOSES
STEERING
KEY:
A: With Sync/Telescopic Steering
B: Without Sync/Telescopic Steering
QTY
ITEM PART NO. DESCRIPTION A B
1 582004016 Hose Assy (Steer Column) ......................................................................... 1 ..
1 582004013 Hose Assy (Steer Column) ......................................................................... .. 1
2 582004015 Hose Assy (Steer Column) ......................................................................... 1 ..
2 582004012 Hose Assy (Steer Column) ......................................................................... .. 1
3 582000852 Hose Assy (Steer Column) ......................................................................... 2 ..
3 582000850 Hose Assy (Steer Column) ......................................................................... .. 2
4 582004017 Hose Assy (Steer Column) ......................................................................... 1 ..
4 582004014 Hose Assy (Steer Column) ......................................................................... .. 1
5 504225257 Nut .............................................................................................................. 2 2
6 580093663 Bracket (Steer Hose) .................................................................................. 2 2
7 580049011 Capscrew ................................................................................................... 2 2
8 582004350 Bracket ....................................................................................................... 1 1
9 580026621 Nut .............................................................................................................. 2 2
10 580012987 Nut .............................................................................................................. 1 1
11 580044519 Clamp ......................................................................................................... 1 1
12 580030966 Capscrew ................................................................................................... 5 5
13 582004839 Plate ........................................................................................................... 1 1
14 580039409 Fitting ......................................................................................................... 2 2
14 504155200 O-Ring ................................................................................................... 2 2
15 ..... Bracket ....................................................................................................... 1 1
HYDRAULIC HOSES
STEER AXLE
HYDRAULIC HOSES
HOIST, TILT AND MAST
HYDRAULIC PUMP
19 CC
PUMP MOTOR
72/80 VOLT
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a ERP22-30VL d 11/2008 →
b ERP35VL e S/N A976B01611H →
c → S/N A976B01611H
VALVE ASSEMBLY
INLET SECTION – MANUAL AND ELECTRONIC
FOOTNOTES:
a Electronic b Manual
FOOTNOTES:
a ERP22-30VL c → S/N A976B01611H
b ERP35VL d S/N A976B01611H →
VALVE ASSEMBLY
LIFT, TILT, AND AUXILIARY – MANUAL HYDRAULIC
FOOTNOTES:
a → S/N A976B01611H b S/N A976B01612H →
FOOTNOTES:
a With Clamping c 11/2008 →
b Without Clamping
FOOTNOTES:
a ERP22-30VL c Not Illustrated
b ERP35VL
VALVE ASSEMBLY
LIFT, TILT, AND AUXILIARY – ELECTRIC HYDRAULIC
FOOTNOTES:
a 5° Forward/5° Back, 5° Forward/4° Back b 5° Forward/8° Back, 10° Forward/5° Back,
TILT CYLINDERS
ERP22-25VL
FOOTNOTES:
a 10° Forward/5° Back b 5° Forward/4° Back
TILT CYLINDERS
ERP30-35VL
FOOTNOTES:
a 10° Forward/5° Back b 5° Forward/4° Back
NOTES
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.508 mm) ................................................................................... AR AR
5 504233279 Wear Strip .............................................................................................. 2 2
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
7 504233232 Shim (0.508 mm) ................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 2 2
9 504229225 Bushing .................................................................................................. 2 2
10 015627900 Grease Fitting ........................................................................................ 2 2
11 580027357 Bushing .................................................................................................. 2 2
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 015916300 Snap Ring .............................................................................................. 2 2
4 504233232 Shim (0.508 mm) ................................................................................... AR AR
5 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
6 518801662 Pin .......................................................................................................... 2 2
7 504281792 Spacer ................................................................................................... 4 4
8 504281794 Chain Sheave ........................................................................................ 2 ..
8 504281793 Chain Sheave Assembly ........................................................................ .. 2
8 504282703 Chain Sheave .................................................................................... 1 ..
8 504282702 Chain Sheave .................................................................................... .. 1
8 500343914 Snap Ring .......................................................................................... 1 1
8 520040899 Ball Bearing ....................................................................................... 1 1
9 449034021 Roll Pin .................................................................................................. 2 2
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: ERP22-25VL
B: ERP60-70VL
QTY
ITEM PART NO. DESCRIPTION A B
1 500227907 Snap Ring .................................................................................................. 2 2
2 504064767 Washer (1.500 mm) ................................................................................... 2 2
2 504064769 Washer (0.254 mm) ................................................................................... AR AR
2 504069791 Washer (0.762 mm) ................................................................................... AR AR
2 504069702 Washer (1.524 mm) ................................................................................... AR AR
3 ..... Main Lift Cylinders (FPage 7-10).............................................................. 2 2
4 a. . . . . Chain .......................................................................................................... 1 1
5 015415900 Cotter Pin ................................................................................................... 2 2
6 580033718 Pin .............................................................................................................. 2 2
7 518801644 Chain Anchor ............................................................................................. 2 ..
7 518801615 Chain Anchor ............................................................................................. .. 2
8 504064758 Ring ............................................................................................................ 2 2
9 504234266 Nut .............................................................................................................. 2 2
10 502978552 Hyd Velocity Fuse ...................................................................................... 2 ..
10 502978553 Hyd Velocity Fuse ...................................................................................... .. 2
10 052645400 O-Ring ................................................................................................... 1 1
10 580019387 O-Ring ................................................................................................... 1 1
11 580042341 Hose Assy .................................................................................................. 2 2
12 580039183 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
12 580019387 O-Ring ................................................................................................... 2 2
13 580055651 Nut .............................................................................................................. 2 2
14 520044803 Housing (Lowering Control) ....................................................................... 1 1
15 524147801 Lowering Control Valve .............................................................................. 1 ..
15 524147802 Lowering Control Valve .............................................................................. .. 1
15 052645600 O-Ring ................................................................................................... 1 1
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP60-70VL
QTY
ITEM PART NO. DESCRIPTION A B
15 580019387 O-Ring ................................................................................................... 1 1
16 580019838 Fitting ......................................................................................................... 1 1
16 580019387 O-Ring ................................................................................................... 2 2
17 580056001 Nut .............................................................................................................. 2 2
18 580056005 Washer ....................................................................................................... 4 4
19 504064739 Spacer ........................................................................................................ 2 2
20 580055976 Capscrew ................................................................................................... 2 2
21 580055983 Capscrew ................................................................................................... 2 2
22 580055631 Washer ....................................................................................................... 2 2
23 504069765 Side Plate ................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
NOTES
KEY:
A: ERP22-25VL (LH)
B: ERP22-25VL (RH)
C: ERP30-35VL (LH)
D: ERP30-35VL (RH)
QTY
ITEM PART NO. DESCRIPTION A B C D
a. . . . . Cylinder Assy ............................................................................ 1 1 1 1
1 504450733 Back-Up Ring ....................................................................... 1 1 .. ..
1 504161200 Back-Up Ring ....................................................................... .. .. 1 1
2 504450755 Rod Seal ............................................................................... 1 1 .. ..
2 504160200 Rod Seal ............................................................................... .. .. 1 1
3 504024203 Wear Ring ............................................................................. 1 1 .. ..
3 504024202 Wear Ring ............................................................................. .. .. 1 1
4 504235239 Check Valve ......................................................................... 1 1 1 1
5 580011167 O-Ring .................................................................................. 1 1 1 1
5 504232230 O-Ring (3159, 3359, 3559 mm) ............................................ .. .. 1 1
6 504148200 Washer ................................................................................. 1 1 1 1
7 501850904 Snap Ring ............................................................................. 1 1 1 1
8 a. . . . . Tube Wldmt-Cylinder ............................................................ 1 1 1 1
9 a. . . . . Cylinder Rod ......................................................................... 1 1 1 1
10 a. . . . . Spacer .................................................................................. 1 1 1 1
11 518794659 Wear Ring ............................................................................. 1 1 1 1
11 580074941 Wear Ring (4792, 4059, 4559 mm) ...................................... 1 1 1 1
12 012827100 O-Ring .................................................................................. 1 1 .. ..
12 015492900 O-Ring .................................................................................. .. .. 1 1
12 501802908 O-Ring (4792 mm) ................................................................ 1 1 .. ..
13 502787901 Rod Seal ............................................................................... 1 1 1 1
13 502787902 Rod Seal (4792, 4059, 4559 mm) ........................................ 1 1 1 1
14 504154200 Back-Up Ring ....................................................................... 1 1 1 1
14 504161200 Back-Up Ring (4972, 4059, 4559 mm) ................................. 1 1 1 1
15 506410501 Gland .................................................................................... 1 1 .. ..
15 505587501 Gland .................................................................................... .. .. 1 1
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063449 Carriage ..................................................................................................... 1 ..
580063456 Carriage ..................................................................................................... .. 1
1 580063446 Carriage Wldmt ...................................................................................... 1 ..
1 580063455 Carriage Wldmt ...................................................................................... .. 1
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.508 mm) ................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 580027880 Chain Anchor (Single Hole) ................................................................... 2 2
8 505978527 Chain Anchor (Dual Hole) ...................................................................... 2 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
a 449029003 Snap Ring .............................................................................................. 6 6
FOOTNOTES:
a Not Illustrated
NOTES
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Intermediate Mast .................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.508 mm) ................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 4 4
7 504233232 Shim (0.508 mm) ................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 4 4
9 449034021 Roll Pin .................................................................................................. 2 2
10 518801662 Pin .......................................................................................................... 2 2
11 504281792 Spacer ................................................................................................... 4 4
12 504281794 Chain Sheave ........................................................................................ 2 ..
12 504282703 Chain Sheave .................................................................................... 1 ..
12 500343914 Snap Ring .......................................................................................... 1 ..
12 520040899 Ball Bearing ....................................................................................... 1 ..
13 504281793 Chain Sheave Assembly ........................................................................ .. 2
13 504282702 Chain Sheave .................................................................................... .. 1
13 500343914 Snap Ring .......................................................................................... .. 1
13 520040899 Ball Bearing ....................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
INNER MAST
THREE STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
ERP30-35VL
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
LEFT HAND
KEY:
A: ERP20-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
7 504148200 Washer .................................................................................................. 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 a. . . . . Cylinder Rod .......................................................................................... 1 1
11 a. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
13 580022502 Rod Seal ............................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
16 506410500 Gland ..................................................................................................... 1 ..
16 505587500 Gland ..................................................................................................... .. 1
17 504163200 Rod Wiper .............................................................................................. 1 1
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
1 504301785 Chain Guard ............................................................................................... 2 2
2 504281795 Crosshead .................................................................................................. 1 1
3 ..... Free-Lift Cylinder (FPage 8-22)................................................................ 1 1
4 504064718 Spacer ........................................................................................................ 2 2
5 580012382 Tie Down .................................................................................................... 1 1
6 580055974 Capscrew ................................................................................................... 2 ..
6 580055975 Capscrew ................................................................................................... .. 2
7 504064778 Spacer ........................................................................................................ 2 2
8 b 580095068 Bracket ....................................................................................................... 1 1
8 c 582010536 Bracket Wldmt ............................................................................................ 1 1
9 580055979 Capscrew ................................................................................................... 4 4
10 504064734 Washer (Special) ........................................................................................ 1 1
11 504064795 Spring ......................................................................................................... 1 1
12 580042343 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
13 580055634 Washer ....................................................................................................... 8 8
14 580056001 Nut .............................................................................................................. 6 6
15 a. . . . . Hose Assy .................................................................................................. 1 1
16 504234266 Nut .............................................................................................................. 2 2
17 504064758 Ring ............................................................................................................ 2 2
FREE-LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
18 518801644 Chain Anchor ............................................................................................. 2 ..
18 518801615 Chain Anchor ............................................................................................. .. 2
19 580033718 Pin .............................................................................................................. 2 2
20 015415900 Cotter Pin ................................................................................................... 2 2
21 504281796 Chain Sheave Assembly ............................................................................ 2 ..
21 504281797 Chain Sheave Assembly ............................................................................ .. 2
21 504281799 Chain Sheave ........................................................................................ 1 ..
21 504282701 Chain Sheave ........................................................................................ .. 1
21 500343914 Snap Ring .......................................................................................... 1 1
21 520040899 Ball Bearing ....................................................................................... 1 1
22 500227910 Snap Ring .................................................................................................. 2 2
23 449034054 Roll Pin ....................................................................................................... 2 2
24 580055649 Lockwasher ................................................................................................ 3 3
25 580055743 Capscrew ................................................................................................... 2 2
26 a. . . . . Chain .......................................................................................................... 2 2
27 504223295 Spacer ........................................................................................................ AR AR
27 582010052 Spacer (Alternate Part) .............................................................................. AR AR
28 580055651 Nut .............................................................................................................. 4 4
28 580055650 Nut (Alternate Part) .................................................................................... 6 6
29 524148239 Bracket ....................................................................................................... 1 1
29 582010051 Bracket (Alternate Part) .............................................................................. 1 1
30 580055983 Capscrew ................................................................................................... 2 2
31 580056002 Washer ....................................................................................................... 1 1
32 a. . . . . Tube Assy .................................................................................................. 1 1
33 580039382 Fitting ......................................................................................................... 1 1
33 580039390 O-Ring ................................................................................................... 1 1
33 580039389 O-Ring ................................................................................................... 1 1
34 505966510 Clamp ......................................................................................................... 1 1
34 582010243 Clamp (Alternate Part) ............................................................................... 1 1
35 580055631 Washer ....................................................................................................... 2 2
35 580086384 Washer (Alternate Part) ............................................................................. 4 4
36 580055734 Capscrew ................................................................................................... 2 2
36 582010026 Capscrew (Alternate Part) .......................................................................... 2 2
37 504064782 Hose Sheave .............................................................................................. 1 1
37 504064715 Bushing .................................................................................................. 1 1
38 900002259 Stubshaft .................................................................................................... 1 1
39 580055976 Capscrew ................................................................................................... 1 1
40 500227907 Snap Ring .................................................................................................. 1 1
FOOTNOTES:
a Refer to Table c PENDING PER ECN 106506 →
b → PENDING PER ECN 106506
NOTES
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504024210 Wear Ring .............................................................................................. 1 ..
8 504450757 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 519493600 Gland ..................................................................................................... 1 ..
16 518938600 Gland ..................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063458 Carriage ..................................................................................................... .. 1
580063445 Carriage ..................................................................................................... 1 ..
1 580063457 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
1 580062520 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
2 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ................................................ 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.508 mm) ................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
NOTES
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
OUTER MAST
TWO STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE FULL FREE-LIFT
KEY:
A: ERP22-35VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 502895201 Piston Ring ............................................................................................ 1 1
5 504017203 Wear Ring .............................................................................................. 1 1
6 b. . . . . Cylinder Rod .......................................................................................... 1 1
7 b. . . . . Spacer ................................................................................................... 1 1
8 580022502 Rod Seal ................................................................................................ 1 1
9 015492900 O-Ring ................................................................................................... 1 1
10 500167920 Back-Up Ring ......................................................................................... 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
12 505587500 Gland ..................................................................................................... 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated b Refer to Table
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 504017203 Wear Ring .............................................................................................. 1 1
5 b. . . . . Cylinder Rod .......................................................................................... 1 1
6 b. . . . . Spacer ................................................................................................... 1 1
7 015492900 O-Ring ................................................................................................... 1 1
8 500167920 Back-Up Ring ......................................................................................... 1 1
9 505587500 Gland ..................................................................................................... 1 1
10 580022502 Rod Seal ................................................................................................ 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated b Refer to Table
FREE-LIFT
TWO STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
FREE-LIFT
TWO STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504450757 Wear Ring .............................................................................................. 1 ..
8 504024210 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 518938600 Gland ..................................................................................................... .. 1
16 519493600 Gland ..................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
17 505136046 Kit-Seal ....................................................................................................... 1 ..
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: ERP22-25VL
B: ERP30-35VL
QTY
ITEM PART NO. DESCRIPTION A B
580063474 Carriage ..................................................................................................... 1 ..
580063438 Carriage ..................................................................................................... .. 1
1 580063473 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 580063437 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.508 mm) ................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
NOTES
SECTION 10
HEADER HOSE GROUP
DESCRIPTION PAGE
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506) ....................................................... 10-4
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-8
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →) ....................................................... 10-12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-2
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055735 Capscrew ................................................................................................... 4 8
3 505962578 Clamp ......................................................................................................... 2 4
4 580055651 Nut .............................................................................................................. 6 12
5 504069707 Bracket (RH) .............................................................................................. 1 ..
5 504069711 Bracket (LH) ............................................................................................... 1 1
6 524141696 Hose Clamp ............................................................................................... 4 8
7 580068221 Clamp ......................................................................................................... 2 4
8 504068794 Clamp ......................................................................................................... 1 2
9 580055981 Capscrew ................................................................................................... 2 4
10 580055650 Nut .............................................................................................................. 2 4
11 504068772 Bracket (RH) .............................................................................................. 1 ..
11 504068705 Bracket (LH) ............................................................................................... 1 1
12 580055983 Capscrew ................................................................................................... 2 4
13 580055977 Capscrew ................................................................................................... 1 2
14 580055649 Lockwasher ................................................................................................ 1 2
15 505961568 Stubshaft .................................................................................................... 1 2
16 580023124 Hose Sheave .............................................................................................. 1 2
17 505962533 Spacer ........................................................................................................ 1 2
18 504070716 Washer ....................................................................................................... 1 2
19 580039424 Cap ............................................................................................................. 2 4
FOOTNOTES:
a Refer to Table
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506)
ERP22-25VL
ERP30-35VL
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580075519 Hose Clamp ............................................................................................... 1 2
4 580055734 Capscrew ................................................................................................... 4 6
5 580055982 Capscrew ................................................................................................... 1 2
6 504071766 Spacer ........................................................................................................ 1 2
7 580056003 Washer ....................................................................................................... 1 2
8 580055652 Nut .............................................................................................................. 1 2
9 580055633 Washer ....................................................................................................... 1 2
10 580055741 Capscrew ................................................................................................... 1 2
11 520039810 Hose Guide (RH) ........................................................................................ 1 1
11 520039872 Hose Guide (LH) ........................................................................................ .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp ......................................................................................................... 1 2
16 504069740 Plate ........................................................................................................... 1 1
17 524141696 Hose Clamp ............................................................................................... 2 4
18 580068221 Clamp ......................................................................................................... 2 4
19 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
20 504070756 Hose Guide ................................................................................................ 2 4
21 504070735 Bracket (RH) .............................................................................................. 1 1
21 504069792 Bracket (LH) ............................................................................................... .. 1
22 520053804 Nut .............................................................................................................. 2 4
23 518797639 Stubshaft .................................................................................................... 1 2
24 580023124 Hose Sheave .............................................................................................. 2 4
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 106506)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
25 505962533 Spacer ........................................................................................................ 1 2
26 504070716 Washer ....................................................................................................... 2 4
27 580055977 Capscrew ................................................................................................... 2 4
28 580009288 Bracket (RH) .............................................................................................. 1 1
29 580009290 Stubshaft .................................................................................................... 1 2
30 580023124 Hose Sheave .............................................................................................. 1 2
31 580055636 Washer ....................................................................................................... 1 2
32 580009289 Bracket (LH) ............................................................................................... .. 1
33 449034054 Roll Pin ....................................................................................................... 1 2
34 580056001 Nut .............................................................................................................. 2 4
35 580039424 Cap ............................................................................................................. 2 4
580051876 Cap (Not Illustrated) ................................................................................... 1 1
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
D563
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580039424 Cap ............................................................................................................. 2 4
4 580055734 Capscrew ................................................................................................... 4 6
5 580075519 Hose Clamp ............................................................................................... 1 2
6 582010540 Spacer ........................................................................................................ 1 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055652 Nut .............................................................................................................. 1 2
9 903259104 Strap Clamp ............................................................................................... .. 1
10 580081830 Capscrew ................................................................................................... 1 2
11 582010269 Casting -Header Hose Turnaround Guide (RH) ......................................... 1 1
11 582010270 Casting -Header Hose Turnaround Guide (LH) ......................................... .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp ......................................................................................................... 2 4
16 504069740 Plate ........................................................................................................... 1 1
17 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
18 504070756 Hose Guide ................................................................................................ 2 4
19 449034054 Roll Pin ....................................................................................................... 1 2
20 580055977 Capscrew ................................................................................................... 2 4
21 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
22 580009290 Stubshaft .................................................................................................... 1 2
23 580023124 Hose Sheave .............................................................................................. 2 4
24 580055636 Washer ....................................................................................................... 1 2
25 504070716 Washer ....................................................................................................... 2 4
26 520053804 Nut .............................................................................................................. 2 4
27 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
28 580055649 Lockwasher ................................................................................................ .. 1
29 518797639 Stubshaft .................................................................................................... 1 1
29 505961568 Stubshaft .................................................................................................... .. 1
30 505962533 Spacer ........................................................................................................ 1 2
31 580055864 Capscrew ................................................................................................... .. 2
32 580055650 Nut .............................................................................................................. .. 2
HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
33 504068705 Bracket ....................................................................................................... .. 1
34 504070735 Bracket ....................................................................................................... 1 1
35 580068221 Clamp ......................................................................................................... 1 2
36 524141696 Hose Clamp ............................................................................................... 1 2
37 580051876 Cap ............................................................................................................. 1 2
38 b. . . . . Hose Assy .................................................................................................. .. 2
a 582010539
582015311 Bracket ....................................................................................................... 1 1
a 580055733 Capscrew ................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
D508
D563
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
2 580055651 Nut .............................................................................................................. 2 4
3 580039424 Cap ............................................................................................................. 2 4
4 580055734 Capscrew ................................................................................................... 4 6
4 580081111 Capscrew ................................................................................................... 2 4
5 580075519 Hose Clamp ............................................................................................... 1 2
5 582014307 Clamp ......................................................................................................... 1 2
6 582010540 Spacer ........................................................................................................ 1 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055652 Nut .............................................................................................................. 1 2
9 903259104 Strap Clamp ............................................................................................... .. 1
10 580081830 Capscrew ................................................................................................... 1 2
11 582010269 Casting -Header Hose Turnaround Guide (RH) ......................................... 1 1
11 582010270 Casting -Header Hose Turnaround Guide (LH) ......................................... .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 6
15 504068794 Clamp ......................................................................................................... 2 4
16 504069740 Plate ........................................................................................................... 1 1
17 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
18 504070756 Hose Guide ................................................................................................ 2 4
19 449034054 Roll Pin ....................................................................................................... 1 2
HEADER HOSES
THREE STAGE FULL FREE-LIFT (PENDING PER ECN 106506 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
20 580055977 Capscrew ................................................................................................... 2 4
21 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
22 580009290 Stubshaft .................................................................................................... 1 2
23 580023124 Hose Sheave .............................................................................................. 2 4
24 580055636 Washer ....................................................................................................... 1 2
25 504070716 Washer ....................................................................................................... 2 4
26 520053804 Nut .............................................................................................................. 2 3
27 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
28 580055649 Lockwasher ................................................................................................ .. 1
29 518797639 Stubshaft .................................................................................................... 1 1
29 505961568 Stubshaft .................................................................................................... .. 1
30 505962533 Spacer ........................................................................................................ 1 2
31 580055864 Capscrew ................................................................................................... .. 2
32 580055650 Nut .............................................................................................................. .. 2
33 504068705 Bracket ....................................................................................................... .. 1
34 504070735 Bracket ....................................................................................................... 1 1
35 580068221 Clamp ......................................................................................................... 1 2
36 524141696 Hose Clamp ............................................................................................... 1 2
37 580051876 Cap ............................................................................................................. 1 2
38 b. . . . . Hose Assy .................................................................................................. .. 2
39 580055734 Capscrew ................................................................................................... 2 2
a 582010539
582015311 Bracket ....................................................................................................... 1 1
a 580055733 Capscrew ................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
HEADER HOSES
TWO STAGE FULL FREE-LIFT
ERP22-25VL
ERP30-35VL
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 580055651 Nut .............................................................................................................. 2 4
4 a. . . . . Hose Assy .................................................................................................. 2 2
5 580055734 Capscrew ................................................................................................... 2 4
6 580075519 Hose Clamp ............................................................................................... 1 2
7 a. . . . . Hose Assy .................................................................................................. 2 2
8 505959500 Clamp ......................................................................................................... 2 2
9 505965599 Clamp ......................................................................................................... 2 2
10 a. . . . . Hose Guard ................................................................................................ 1 1
11 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
12 504070756 Hose Guide ................................................................................................ 2 4
HEADER HOSES
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
13 505961505 Bracket ....................................................................................................... 1 1
14 504068794 Clamp ......................................................................................................... 3 6
15 580055863 Capscrew ................................................................................................... 2 4
16 a. . . . . Hose Guard ................................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 a. . . . . Tube Assy .................................................................................................. 1 1
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 580055977 Capscrew ................................................................................................... 1 2
22 580009288 Bracket ....................................................................................................... 1 1
23 580009290 Stubshaft .................................................................................................... 1 2
24 580023124 Hose Sheave .............................................................................................. 1 2
25 580055636 Washer ....................................................................................................... 1 2
26 504070716 Washer ....................................................................................................... 1 2
27 580056001 Nut .............................................................................................................. 1 2
28 580009289 Bracket ....................................................................................................... .. 1
29 312850034 Strap Clamp ............................................................................................... 1 2
30 580055989 Capscrew ................................................................................................... 4 ..
30 580055990 Capscrew ................................................................................................... .. 4
31 580068222 Clamp ......................................................................................................... 2 ..
32 449034054 Roll Pin ....................................................................................................... 1 2
33 580039424 Cap ............................................................................................................. 2 4
FOOTNOTES:
a Refer to Table
SECTION 11
FORKS, LOAD BACKREST, AND MAST INSTALLATION
DESCRIPTION PAGE
ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 580072354 Accumulator ........................................................................................................ 1
2 582014300 Strap Clamp ........................................................................................................ 2
3 580065421 Spacer ................................................................................................................ 2
4 580055814 Hose Assy ........................................................................................................... 1
5 580019896 Fitting .................................................................................................................. 1
DC-DC CONVERTER
ITEM PART NO. DESCRIPTION QTY
1 580047199 DC-DC Converter ............................................................................................... 1
2 580039438 Capscrew ............................................................................................................ 2
3 580047919 Nut ...................................................................................................................... 2
4 580049559 Clamp (Swivel) .................................................................................................... 1
5 580042567 Clamp ................................................................................................................. 1
6 580090879 Wire Harness ...................................................................................................... 1
7 ..... Connector Assembly ...................................................................................... 2
7 505968501 Connector ................................................................................................... 1
7 505968535 Connector (Secondary Lock) ..................................................................... 1
7 505064747 Terminal ..................................................................................................... 2
8 580071066 Connector ....................................................................................................... 1
9 518807642 E-Spade ......................................................................................................... 1
10 ..... Connector Assembly ...................................................................................... 1
10 580090639 Terminal ..................................................................................................... 2
10 580047195 Terminal ..................................................................................................... 2
10 580047197 Connector ................................................................................................... 1
11 504450739 E-Ring ............................................................................................................ 1
12 582000908 Bracket ................................................................................................................ 1
13 580047714 Capscrew ............................................................................................................ 3
14 580026621 Nut ...................................................................................................................... 3
NOTES
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 582001764 Sensor ................................................................................................................ 1
2 580026812 Clip ...................................................................................................................... 1
3 582004182 Bracket ................................................................................................................ 1
4 580056613 Fastener .............................................................................................................. 1
5 580047714 Capscrew ............................................................................................................ 2
6 580044861 Insert ................................................................................................................... 2
6 580030966 Capscrew ............................................................................................................ 2
7 580092463 Wire Harness ...................................................................................................... 1
8 ..... To Impact Sensor ........................................................................................... 1
8 504064701 Connector ................................................................................................... 1
8 580001849 Connector ................................................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 4
9 ..... To Main Harness ............................................................................................ 1
9 580019119 Plug ............................................................................................................ 1
9 580019107 Terminal (Socket) ....................................................................................... 7
9 580042222 Connector ................................................................................................... 1
9 580042221 Connector ................................................................................................... 1
10 ..... To Display Harness ........................................................................................ 1
10 580019119 Plug ............................................................................................................ 1
10 580019353 Terminal (Pin) ............................................................................................. 7
10 580042220 Connector ................................................................................................... 1
10 580042219 Connector ................................................................................................... 1
MIRROR (STANDARD)
ITEM PART NO. DESCRIPTION QTY
1 582010438 Bracket ................................................................................................................ 1
2 582010439 Bracket ................................................................................................................ 1
3 582003281 Mirror .................................................................................................................. 2
4 580058189 Metric Nut ........................................................................................................... 4
5 580058212 Capscrew ............................................................................................................ 4
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Class II b Class III
INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Class II b Class III
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE FULL FREE-LIFT
FOOTNOTES:
a Class II b Class III
KEY:
A: ERP20 - 25VL
B: ERP30 - 35VL
QTY
ITEM PART NO. DESCRIPTION A B
1 582011697 Hose Assy .................................................................................................. 1 ..
1 582011695 Hose Assy .................................................................................................. .. 1
2 582011696 Hose Assy .................................................................................................. 1 ..
2 582011694 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019861 Fitting ......................................................................................................... 2 2
KEY:
A: ERP20 - 25VL
B: ERP30 - 35VL
QTY
ITEM PART NO. DESCRIPTION A B
1 582013098 Hose Assy .................................................................................................. 1 ..
1 582013095 Hose Assy .................................................................................................. .. 1
2 582013097 Hose Assy .................................................................................................. 1 ..
2 582013094 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019861 Fitting ......................................................................................................... 2 2
FOOTNOTES:
a Not Illustrated
AUXILIARY HOSES
WITH ELECTRO-HYDRAULIC VALVE
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580039425 Fitting ......................................................................................................... 2 4
2 580047940 Fitting ......................................................................................................... 2 4
3 580045653 Clamp ......................................................................................................... 1 2
4 524141696 Hose Clamp ............................................................................................... 1 2
5 580072792 Hose Assy .................................................................................................. 1 2
6 580072787 Hose Assy .................................................................................................. 1 2
7 580073337 Plate ........................................................................................................... 1 1
8 449015014 Nut .............................................................................................................. 3 6
9 449022016 Lockwasher ................................................................................................ 2 4
10 504226242 Washer ....................................................................................................... 1 2
11 013405600 Fitting ......................................................................................................... 2 4
12 449001050 Capscrew ................................................................................................... 2 4
13 505962578 Clamp ......................................................................................................... 2 4
AUXILIARY HOSES
WITH MANUAL-HYDRAULIC VALVE
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580039425 Fitting ......................................................................................................... 2 4
2 580047940 Fitting ......................................................................................................... 2 4
3 580045653 Clamp ......................................................................................................... 1 2
4 524141696 Hose Clamp ............................................................................................... 1 2
5 580072793 Hose Assy .................................................................................................. 1 2
6 580072794 Hose Assy .................................................................................................. 1 2
7 580073337 Plate ........................................................................................................... 1 1
8 449015014 Nut .............................................................................................................. 3 6
9 449022016 Lockwasher ................................................................................................ 2 4
10 504226242 Washer ....................................................................................................... 1 2
11 013405600 Fitting ......................................................................................................... 2 4
12 449001050 Capscrew ................................................................................................... 2 4
13 505962578 Clamp ......................................................................................................... 2 4
13 580068221 Clamp (Optional) ........................................................................................ 2 4
14 312850046 Strap Clamp ............................................................................................... .. 2
a 449001134 Capscrew ................................................................................................... 1 ..
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Used without quick disconnect fittings
FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect
FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect
FOOTNOTES:
a Use with Integral Sideshift Carriage
SECTION 13
FIELD SERVICE KITS
DESCRIPTION PAGE
FOOTNOTES:
a Kits require software that must be dealer installed
CAB KITS
FOOTNOTES:
a See General Truck Parts Information for Separate Items.
14 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 14
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
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PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
SECTION 15
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives: