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Public - Appendix A 1 - Northampton Air Permit
Public - Appendix A 1 - Northampton Air Permit
and
Supplemental Filing
July 28, 2017
APPENDIX A-1
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE: April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Solar Turbines Taurus 70-10802S EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, KKKK NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42 1.92 8.41 1.92 8.41 1.92 8.41
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42 1.92 8.41 1.92 8.41 1.92 8.41
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42 1.92 8.41 1.92 8.41 1.92 8.41
SULFUR DIOXIDE (SO2) AP-42 0.33 1.43 0.33 1.43 0.33 1.43
NITROGEN OXIDES (NOx) Mfg 1.91 8.35 3.41 14.95 1.91 8.35
CARBON MONOXIDE (CO) Mfg 2.99 13.08 7.33 32.11 2.99 13.08
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg 0.18 0.78 0.33 1.46 0.18 0.78
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
1,3-Butadiene 106-99-0 AP-42 0.00002 0.0001 0.00003 0.0001 0.00002 0.0001
Acetaldehyde 75-07-0 AP-42 0.002 0.01 0.003 0.01 0.002 0.01
Acrolein 107-02-8 AP-42 0.0003 0.001 0.0005 0.002 0.0003 0.001
Benzene 71-43-2 AP-42 0.0005 0.002 0.001 0.004 0.0005 0.002
Ethylbenzene 100-41-4 AP-42 0.001 0.01 0.003 0.01 0.001 0.01
Formaldehyde 50-00-0 Mfg. 0.11 0.50 0.23 0.99 0.11 0.50
Naphthalene 91-20-3 AP-42 0.0001 0.0002 0.0001 0.0004 0.0001 0.0002
PAH AP-42 0.0001 0.0004 0.0002 0.001 0.0001 0.0004
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
1,3-Butadiene 106-99-0 AP-42 0.00002 0.0004 0.15
Acetaldehyde 75-07-0 AP-42 0.002 0.04 13.78
Acrolein 107-02-8 AP-42 0.0003 0.01 2.20
Ammonia 7664-41-7 Mfg. 1.32 31.68 11,563.20
Benzene 71-43-2 AP-42 0.0005 0.01 4.13
Formaldehyde 50-00-0 Mfg. 0.11 2.72 992.03
Toluene 108-88-3 AP-42 0.005 0.12 44.78
Xylene 1330-20-7 AP-42 0.003 0.06 22.05
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how
these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: CT-01
Taurus 70-10802S Compressor Turbine, continued CONTROL DEVICE ID NO(S): CT-01-SCR and CT-01-OC
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-01
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired compressor turbine used to boost the pressure of natural gas in a transmission pipeline.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE: April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Solar Turbines Taurus 70-10802S EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, KKKK NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Propylene oxide 75-56-9 AP-42 0.001 0.005 0.002 0.01 0.001 0.005
Toluene 108-88-3 AP-42 0.005 0.02 0.010 0.04 0.005 0.02
Xylene 1330-20-7 AP-42 0.003 0.01 0.005 0.02 0.003 0.01
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how
these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B2
EMISSION SOURCE (INTERNAL COMBUSTION ENGINES/GENERATORS)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B2
EMISSION SOURCE DESCRIPTION: Taurus 70-10802S Compressor Turbine EMISSION SOURCE ID NO: CT-01
CONTROL DEVICE ID NO(S): CT-01-SCR and CT-01-OC
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-01
CHECK ALL THAT APPLY EMERGENCY SPACE HEAT ELECTRICAL GENERATION
PEAK SHAVER OTHER (DESCRIBE): Natural Gas Compressor Turbine
GENERATOR OUTPUT (KW): N/A ANTICIPATED ACTUAL HOURS OF OPERATION AS PEAK SHAVER (HRS/YR): N/A
ENGINE OUTPUT (HP): 11,107 horsepower output ISO
TYPE ICE: GASOLINE ENGINE DIESEL ENGINE UP TO 600 HP DIESEL ENGINE GREATER THAN 600 HP DUAL FUEL ENGINE
OTHER (DESCRIBE): Natural Gas Compressor Turbine (complete below)
ENGINE TYPE RICH BURN LEAN BURN
EMISSION REDUCTION MODIFICATIONS INJECTION TIMING RETARD PREIGNITION CHAMBER COMBUSTION OTHER _________
OR STATIONARY GAS TURBINE (complete below) NATURAL GAS PIPELINE COMPRESSOR OR TURBINE (complete below)
FUEL: NATURAL GAS OIL ENGINE TYPE: 2-CYCLE LEAN BURN 4-CYCLE LEAN TURBINE
OTHER (DESCRIBE):____________ 4-CYCLE RICH BURN OTHER (DESCRIBE): _______________
CYCLE: COGENERATION SIMPLE CONTROLS: COMBUSTION MODIFICATIONS (DESCRIBE): __________________
REGENERATIVE COMBINED NONSELECTIVE CATALYTIC REDUCTION SELECTIVE CATALYTIC REDUCTION
CONTROLS: WATER-STEAM INJECTION CLEAN BURN AND PRECOMBUSTION CHAMBER UNCONTROLLED
UNCONTROLLED LEAN-PREMIX and oxidation catalyst
FUEL USAGE (INCLUDE STARTUP/BACKUP FUEL)
MAXIMUM DESIGN REQUESTED CAPACITY
FUEL TYPE UNITS CAPACITY (UNIT/HR) LIMITATION (UNIT/HR)
DESCRIBE METHODS TO MINIMIZE VISIBLE EMISSIONS DURING IDLING, OR LOW LOAD OPERATIONS:
COMMENTS:
CONTROL DEVICE ID NO: CT-01-SCR and CT-01-OC CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): CT-01
EMISSION POINT (STACK) ID NO(S): EP-01 POSITION IN SERIES OF CONTROLS 1 NO. OF UNITS 1
CAPTURE EFFICIENCY: % % % %
PRESSURE DROP (IN. H2O): MIN MAX OUTLET TEMPERATURE (oF): MIN MAX
o
INLET TEMPERATURE ( F): MIN MAX RESIDENCE TIME (SECONDS):
ATTACH A DIAGRAM OF THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE: April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Solar Turbines Centaur 50-6200LS EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, KKKK NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42 1.20 5.26 1.20 5.26 1.20 5.26
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42 1.20 5.26 1.20 5.26 1.20 5.26
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42 1.20 5.26 1.20 5.26 1.20 5.26
SULFUR DIOXIDE (SO2) AP-42 0.20 0.89 0.20 0.894 0.20 0.89
NITROGEN OXIDES (NOx) Mfg 1.19 5.20 2.13 9.31 1.19 5.20
CARBON MONOXIDE (CO) Mfg 1.87 8.19 4.57 20.04 1.87 8.19
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg 0.11 0.48 0.20 0.89 0.11 0.48
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
1,3-Butadiene 106-99-0 AP-42 0.00001 0.00005 0.00002 0.0001 0.00001 0.00005
Acetaldehyde 75-07-0 AP-42 0.001 0.005 0.002 0.01 0.001 0.005
Acrolein 107-02-8 AP-42 0.0002 0.001 0.0003 0.001 0.0002 0.001
Benzene 71-43-2 AP-42 0.0003 0.001 0.001 0.003 0.0003 0.001
Ethylbenzene 100-41-4 AP-42 0.0008 0.004 0.002 0.01 0.001 0.004
Formaldehyde 50-00-0 Mfg. 0.08 0.33 0.15 0.66 0.08 0.33
Naphthalene 91-20-3 AP-42 0.00003 0.0002 0.0001 0.0003 0.00003 0.0002
PAH AP-42 0.0001 0.0003 0.0001 0.001 0.0001 0.0003
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
1,3-Butadiene 106-99-0 AP-42 0.00001 0.0003 0.10
Acetaldehyde 75-07-0 AP-42 0.001 0.03 9.23
Acrolein 107-02-8 AP-42 0.0002 0.004 1.48
Ammonia 7664-41-7 Mfg. 0.82 19.63 7,165.68
Benzene 71-43-2 AP-42 0.0003 0.008 2.77
Formaldehyde 50-00-0 Mfg. 0.08 1.82 664.78
Toluene 108-88-3 AP-42 0.003 0.12 44.78
Xylene 1330-20-7 AP-42 0.002 0.06 22.05
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how
these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: CT-02
Centaur 50-6200LS Compressor Turbine CONTROL DEVICE ID NO(S): CT-02-SCR and CT-02-OC
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-02
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired compressor turbine used to boost the pressure of natural gas in a transmission pipeline.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Solar Turbines Centaur 50-6200LS EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, KKKK NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Propylene oxide 75-56-9 AP-42 0.001 0.003 0.002 0.01 0.001 0.003
Toluene 108-88-3 AP-42 0.003 0.02 0.01 0.03 0.003 0.02
Xylene 1330-20-7 AP-42 0.002 0.01 0.003 0.01 0.002 0.01
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how
these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B2
EMISSION SOURCE (INTERNAL COMBUSTION ENGINES/GENERATORS)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B2
EMISSION SOURCE DESCRIPTION: Centaur 50-6200LS Compressor Turbine EMISSION SOURCE ID NO: CT-02
CONTROL DEVICE ID NO(S): CT-02-SCR and CT-02-OC
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-02
CHECK ALL THAT APPLY EMERGENCY SPACE HEAT ELECTRICAL GENERATION
PEAK SHAVER OTHER (DESCRIBE): Natural Gas Compressor Turbine
GENERATOR OUTPUT (KW): N/A ANTICIPATED ACTUAL HOURS OF OPERATION AS PEAK SHAVER (HRS/YR): N/A
ENGINE OUTPUT (HP): 6,276 horsepower output ISO
TYPE ICE: GASOLINE ENGINE DIESEL ENGINE UP TO 600 HP DIESEL ENGINE GREATER THAN 600 HP DUAL FUEL ENGINE
OTHER (DESCRIBE): Natural Gas Compressor Turbine (complete below)
ENGINE TYPE RICH BURN LEAN BURN
EMISSION REDUCTION MODIFICATIONS INJECTION TIMING RETARD PREIGNITION CHAMBER COMBUSTION OTHER _________
OR STATIONARY GAS TURBINE (complete below) NATURAL GAS PIPELINE COMPRESSOR OR TURBINE (complete below)
FUEL: NATURAL GAS OIL ENGINE TYPE: 2-CYCLE LEAN BURN 4-CYCLE LEAN TURBINE
OTHER (DESCRIBE):____________ 4-CYCLE RICH BURN OTHER (DESCRIBE): _______________
CYCLE: COGENERATION SIMPLE CONTROLS: COMBUSTION MODIFICATIONS (DESCRIBE): __________________
REGENERATIVE COMBINED NONSELECTIVE CATALYTIC REDUCTION SELECTIVE CATALYTIC REDUCTION
CONTROLS: WATER-STEAM INJECTION CLEAN BURN AND PRECOMBUSTION CHAMBER UNCONTROLLED
UNCONTROLLED LEAN-PREMIX and oxidation catalyst
FUEL USAGE (INCLUDE STARTUP/BACKUP FUEL)
MAXIMUM DESIGN REQUESTED CAPACITY
FUEL TYPE UNITS CAPACITY (UNIT/HR) LIMITATION (UNIT/HR)
DESCRIBE METHODS TO MINIMIZE VISIBLE EMISSIONS DURING IDLING, OR LOW LOAD OPERATIONS:
COMMENTS:
CONTROL DEVICE ID NO: CT-02-SCR and CT-02-OC CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): CT-02
EMISSION POINT (STACK) ID NO(S): EP-02 POSITION IN SERIES OF CONTROLS 1 NO. OF UNITS 1
CAPTURE EFFICIENCY: % % % %
PRESSURE DROP (IN. H2O): MIN MAX OUTLET TEMPERATURE (oF): MIN MAX
o
INLET TEMPERATURE ( F): MIN MAX RESIDENCE TIME (SECONDS):
ATTACH A DIAGRAM OF THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE: April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Solar Turbines Centaur 40-4700S EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, KKKK NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42 1.02 4.47 1.02 4.47 1.02 4.47
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42 1.02 4.47 1.02 4.47 1.02 4.47
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42 1.02 4.47 1.02 4.47 1.02 4.47
SULFUR DIOXIDE (SO2) AP-42 0.17 0.76 0.17 0.76 0.17 0.76
NITROGEN OXIDES (NOx) Mfg 1.01 4.44 5.02 22.01 1.01 4.44
CARBON MONOXIDE (CO) Mfg 1.66 7.29 6.92 30.31 1.66 7.29
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg 0.09 0.41 0.17 0.76 0.09 0.41
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
1,3-Butadiene 106-99-0 AP-42 0.00001 0.00004 0.00002 0.0001 0.00001 0.00004
Acetaldehyde 75-07-0 AP-42 0.001 0.004 0.002 0.01 0.001 0.004
Acrolein 107-02-8 AP-42 0.0001 0.0006 0.0003 0.001 0.0001 0.001
Benzene 71-43-2 AP-42 0.0003 0.001 0.001 0.002 0.0003 0.001
Ethylbenzene 100-41-4 AP-42 0.001 0.003 0.001 0.01 0.001 0.003
Formaldehyde 50-00-0 Mfg. 0.06 0.27 0.12 0.54 0.06 0.27
Naphthalene 91-20-3 AP-42 0.00003 0.0001 0.0001 0.0002 0.00003 0.0001
PAH AP-42 0.00005 0.0002 0.0001 0.000 0.0000 0.0002
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
1,3-Butadiene 106-99-0 AP-42 0.00001 0.0002 0.08
Acetaldehyde 75-07-0 AP-42 0.0009 0.02 7.51
Acrolein 107-02-8 AP-42 0.0001 0.003 1.20
Ammonia 7664-41-7 Mfg. 0.69 16.56 6,044.40
Benzene 71-43-2 AP-42 0.0003 0.006 2.25
Formaldehyde 50-00-0 Mfg. 0.062 1.48 541.00
Toluene 108-88-3 AP-42 0.003 0.07 24.42
Xylene 1330-20-7 AP-42 0.001 0.03 12.02
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how
these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: CT-03
Centaur 40-4700S Compressor Turbine CONTROL DEVICE ID NO(S): CT-03-SCR and CT-03-OC
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-03
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired compressor turbine used to boost the pressure of natural gas in a transmission pipeline.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Solar Turbines Centaur 40-4700S EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, KKKK NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Propylene oxide 75-56-9 AP-42 0.001 0.003 0.001 0.01 0.001 0.003
Toluene 108-88-3 AP-42 0.003 0.01 0.01 0.02 0.003 0.01
Xylene 1330-20-7 AP-42 0.001 0.01 0.003 0.01 0.001 0.01
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B2
EMISSION SOURCE (INTERNAL COMBUSTION ENGINES/GENERATORS)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B2
EMISSION SOURCE DESCRIPTION: Centaur 40-4700S Compressor Turbine EMISSION SOURCE ID NO: CT-03
CONTROL DEVICE ID NO(S): CT-03-SCR and CT-03-OC
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-03
CHECK ALL THAT APPLY EMERGENCY SPACE HEAT ELECTRICAL GENERATION
PEAK SHAVER OTHER (DESCRIBE): Natural Gas Compressor Turbine
GENERATOR OUTPUT (KW): N/A ANTICIPATED ACTUAL HOURS OF OPERATION AS PEAK SHAVER (HRS/YR): N/A
ENGINE OUTPUT (HP): 4,427 horsepower output ISO
TYPE ICE: GASOLINE ENGINE DIESEL ENGINE UP TO 600 HP DIESEL ENGINE GREATER THAN 600 HP DUAL FUEL ENGINE
OTHER (DESCRIBE): Natural Gas Compressor Turbine (complete below)
ENGINE TYPE RICH BURN LEAN BURN
EMISSION REDUCTION MODIFICATIONS INJECTION TIMING RETARD PREIGNITION CHAMBER COMBUSTION OTHER _________
OR STATIONARY GAS TURBINE (complete below) NATURAL GAS PIPELINE COMPRESSOR OR TURBINE (complete below)
FUEL: NATURAL GAS OIL ENGINE TYPE: 2-CYCLE LEAN BURN 4-CYCLE LEAN TURBINE
OTHER (DESCRIBE):____________ 4-CYCLE RICH BURN OTHER (DESCRIBE): _______________
CYCLE: COGENERATION SIMPLE CONTROLS: COMBUSTION MODIFICATIONS (DESCRIBE): __________________
REGENERATIVE COMBINED NONSELECTIVE CATALYTIC REDUCTION SELECTIVE CATALYTIC REDUCTION
CONTROLS: WATER-STEAM INJECTION CLEAN BURN AND PRECOMBUSTION CHAMBER UNCONTROLLED
UNCONTROLLED LEAN-PREMIX and oxidation catalyst
FUEL USAGE (INCLUDE STARTUP/BACKUP FUEL)
MAXIMUM DESIGN REQUESTED CAPACITY
FUEL TYPE UNITS CAPACITY (UNIT/HR) LIMITATION (UNIT/HR)
DESCRIBE METHODS TO MINIMIZE VISIBLE EMISSIONS DURING IDLING, OR LOW LOAD OPERATIONS:
COMMENTS:
CONTROL DEVICE ID NO: CT-03-SCR and CT-03-OC CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): CT-03
EMISSION POINT (STACK) ID NO(S): EP-03 POSITION IN SERIES OF CONTROLS 1 NO. OF UNITS 1
CAPTURE EFFICIENCY: % % % %
PRESSURE DROP (IN. H2O): MIN MAX OUTLET TEMPERATURE (oF): MIN MAX
o
INLET TEMPERATURE ( F): MIN MAX RESIDENCE TIME (SECONDS):
ATTACH A DIAGRAM OF THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE: April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Caterpillar G3516B EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42 0.638 0.032 0.638 0.032 0.638 0.032
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42 0.638 0.032 0.638 0.032 0.638 0.032
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42 0.638 0.032 0.638 0.032 0.638 0.032
SULFUR DIOXIDE (SO2) AP-42 0.008 3.88E-04 0.008 3.88E-04 0.008 3.88E-04
NITROGEN OXIDES (NOx) Mfg 2.00 0.100 2.00 0.100 2.00 0.100
CARBON MONOXIDE (CO) Mfg 9.98 0.499 9.98 0.499 9.98 0.499
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg 2.16 0.108 2.16 0.108 2.16 0.108
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
1,1,2,2-Tetrachloroethane 79-34-5 AP-42 0.0003 0.00002 0.0003 0.00002 0.0003 0.00002
1,1,2-Trichloroethane 79-00-5 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
1,1-Dichloroethane 75-34-3 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
1,2-Dichloroethane 107-06-2 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
1,2-Dichloropropane 78-87-5 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
1,3-Butadiene 106-99-0 AP-42 0.004 0.0002 0.004 0.0002 0.004 0.0002
1,3-Dichloropropene 542-75-6 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
2,2,4-Trimethylpentane 540-84-1 AP-42 0.004 0.0002 0.004 0.0002 0.004 0.0002
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
1,1,2,2-Tetrachloroethane 79-34-5 AP-42 0.0003 0.01 0.03
1,2-Dichloroethane 107-06-2 AP-42 0.0002 0.00 0.02
1,3-Butadiene 106-99-0 AP-42 0.004 0.09 0.38
Acetaldehyde 75-07-0 AP-42 0.04 0.86 3.59
Acrolein 107-02-8 AP-42 0.04 0.86 3.60
Benzene 71-43-2 AP-42 0.009 0.22 0.90
Benzo(a)pyrene 50-32-8 AP-42 0.00000003 0.0000006 2.63E-06
Carbon Tetrachloride 56-23-5 AP-42 0.0003 0.01 0.03
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: EG-01
Caterpillar G3516B Emergency Generator CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-04
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired emergency generator used to provide power during emergency periods when the primary source of power to the facility is unavailable.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Caterpillar G3516B EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Acetaldehyde 75-07-0 AP-42 0.04 0.002 0.04 0.002 0.04 0.002
Acrolein 107-02-8 AP-42 0.04 0.002 0.04 0.002 0.04 0.002
Benzene 71-43-2 AP-42 0.01 0.0004 0.01 0.0004 0.01 0.0004
Biphenyl 92-52-4 AP-42 0.00002 0.000001 0.00002 0.000001 0.00002 0.000001
Carbon Tetrachloride 56-23-5 AP-42 0.0003 0.00001 0.0003 0.00001 0.0003 0.00001
Chlorobenzene 108-90-7 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
Chloroform 67-66-3 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
Ethylbenzene 100-41-4 AP-42 0.0005 0.00002 0.00 0.00002 0.0005 0.00002
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
Chlorobenzene 108-90-7 AP-42 0.0002 0.005 0.02
Chloroform 67-66-3 AP-42 0.0002 0.005 0.02
Ethylene Dibromide 106-93-4 AP-42 0.0003 0.0081 0.03
Formaldehyde 50-00-0 AP-42 0.26 6.13 25.53
Hexane (or n-Hexane) 110-54-3 AP-42 0.002 0.05 0.21
Methylene Chloride 75-09-2 AP-42 0.0007 0.02 0.07
Phenol 108-95-2 AP-42 0.0002 0.005 0.02
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: EG-01
Caterpillar G3516B Emergency Generator CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-04
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired emergency generator used to provide power during emergency periods when the primary source of power to the facility is unavailable.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Caterpillar G3516B EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Ethylene Dibromide 106-93-4 AP-42 0.0003 0.00002 0.0003 0.00002 0.0003 0.00002
Formaldehyde 50-00-0 AP-42 0.26 0.01 0.26 0.01 0.26 0.01
Hexane (or n-Hexane) 110-54-3 AP-42 0.002 0.0001 0.002 0.0001 0.002 0.0001
Methanol 67-56-1 AP-42 0.011 0.0006 0.01 0.0006 0.01 0.0006
Methylene Chloride 75-09-2 AP-42 0.001 0.00003 0.001 0.00003 0.001 0.00003
Naphthalene 91-20-3 AP-42 0.0004 0.00002 0.0004 0.00002 0.0004 0.00002
PAH AP-42 0.0006 0.00003 0.0006 0.00003 0.0006 0.00003
Phenol 108-95-2 AP-42 0.0002 0.00001 0.0002 0.00001 0.0002 0.00001
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
Styrene 100-42-5 AP-42 0.0003 0.006 0.03
Toluene 108-88-3 AP-42 0.004 0.11 0.45
Vinyl Chloride 75-01-4 AP-42 0.0001 0.003 0.01
Xylene 1330-20-7 AP-42 0.001 0.03 0.12
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: EG-01
Caterpillar G3516B Emergency Generator CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-04
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired emergency generator used to provide power during emergency periods when the primary source of power to the facility is unavailable.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Caterpillar G3516B EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Styrene 100-42-5 AP-42 0.0003 0.00001 0.0003 0.00001 0.0003 0.00001
Toluene 108-88-3 AP-42 0.004 0.0002 0.004 0.0002 0.004 0.0002
Vinyl Chloride 75-01-4 AP-42 0.0001 0.000006 0.0001 0.000006 0.0001 0.000006
Xylene 1330-20-7 AP-42 0.001 0.00006 0.001 0.00006 0.001 0.00006
See Form B, Pages 1-3, for TAP totals for this source
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B2
EMISSION SOURCE (INTERNAL COMBUSTION ENGINES/GENERATORS)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B2
EMISSION SOURCE DESCRIPTION: Caterpillar G3516B Emergency Generator EMISSION SOURCE ID NO: EG-01
CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-04
CHECK ALL THAT APPLY EMERGENCY SPACE HEAT ELECTRICAL GENERATION
PEAK SHAVER OTHER (DESCRIBE):
GENERATOR OUTPUT (KW): 1,300 ANTICIPATED ACTUAL HOURS OF OPERATION AS PEAK SHAVER (HRS/YR): N/A
ENGINE OUTPUT (HP): 1,818
TYPE ICE: GASOLINE ENGINE DIESEL ENGINE UP TO 600 HP DIESEL ENGINE GREATER THAN 600 HP DUAL FUEL ENGINE
OTHER (DESCRIBE): NG SI ICE emergency generator (complete below)
ENGINE TYPE RICH BURN LEAN BURN
EMISSION REDUCTION MODIFICATIONS INJECTION TIMING RETARD PREIGNITION CHAMBER COMBUSTION OTHER Air/fuel ratio
OR STATIONARY GAS TURBINE (complete below) NATURAL GAS PIPELINE COMPRESSOR OR TURBINE (complete below)
FUEL: NATURAL GAS OIL ENGINE TYPE: 2-CYCLE LEAN BURN 4-CYCLE LEAN TURBINE
OTHER (DESCRIBE):____________ 4-CYCLE RICH BURN OTHER (DESCRIBE): _______________
CYCLE: COGENERATION SIMPLE CONTROLS: COMBUSTION MODIFICATIONS (DESCRIBE): __________________
REGENERATIVE COMBINED NONSELECTIVE CATALYTIC REDUCTION SELECTIVE CATALYTIC REDUCTION
CONTROLS: WATER-STEAM INJECTION CLEAN BURN AND PRECOMBUSTION CHAMBER UNCONTROLLED
UNCONTROLLED LEAN-PREMIX
FUEL USAGE (INCLUDE STARTUP/BACKUP FUEL)
MAXIMUM DESIGN REQUESTED CAPACITY
FUEL TYPE UNITS CAPACITY (UNIT/HR) LIMITATION (UNIT/HR)
DESCRIBE METHODS TO MINIMIZE VISIBLE EMISSIONS DURING IDLING, OR LOW LOAD OPERATIONS:
COMMENTS:
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE: April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Generac SG100 EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) AP-42 0.052 0.003 0.052 0.003 0.052 0.003
PARTICULATE MATTER<10 MICRONS (PM10) AP-42 0.052 0.003 0.052 0.003 0.052 0.003
PARTICULATE MATTER<2.5 MICRONS (PM2.5) AP-42 0.052 0.003 0.052 0.003 0.052 0.003
SULFUR DIOXIDE (SO2) AP-42 0.001 3.18E-05 0.001 3.18E-05 0.001 3.18E-05
NITROGEN OXIDES (NOx) Mfg 0.001 4.92E-05 0.001 4.92E-05 0.001 4.92E-05
CARBON MONOXIDE (CO) Mfg 0.020 0.001 0.020 0.001 0.020 0.001
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg 0.056 0.003 0.056 0.003 0.056 0.003
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
1,1,2,2-Tetrachloroethane 79-34-5 AP-42 2.51E-05 1.26E-06 2.51E-05 1.26E-06 2.51E-05 1.26E-06
1,1,2-Trichloroethane 79-00-5 AP-42 2.00E-05 9.98E-07 2.00E-05 9.98E-07 2.00E-05 9.98E-07
1,1-Dichloroethane 75-34-3 AP-42 1.48E-05 7.41E-07 1.48E-05 7.41E-07 1.48E-05 7.41E-07
1,2-Dichloroethane 107-06-2 AP-42 1.60E-05 7.99E-07 1.60E-05 7.99E-07 1.60E-05 7.99E-07
1,2-Dichloropropane 78-87-5 AP-42 1.69E-05 8.45E-07 1.69E-05 8.45E-07 1.69E-05 8.45E-07
1,3-Butadiene 106-99-0 AP-42 3.11E-04 1.55E-05 3.11E-04 1.55E-05 3.11E-04 1.55E-05
1,3-Dichloropropene 542-75-6 AP-42 1.66E-05 8.30E-07 1.66E-05 8.30E-07 1.66E-05 8.30E-07
2,2,4-Trimethylpentane 540-84-1 AP-42 3.21E-04 1.60E-05 3.21E-04 1.60E-05 3.21E-04 1.60E-05
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
1,1,2,2-Tetrachloroethane 79-34-5 AP-42 2.51E-05 6.03E-04 0.003
1,2-Dichloroethane 107-06-2 AP-42 1.60E-05 3.84E-04 0.002
1,3-Butadiene 106-99-0 AP-42 3.11E-04 0.007 0.031
Acetaldehyde 75-07-0 AP-42 0.003 0.071 0.294
Acrolein 107-02-8 AP-42 0.003 0.071 0.295
Benzene 71-43-2 AP-42 7.35E-04 0.018 0.073
Benzo(a)pyrene 50-32-8 AP-42 2.15E-09 5.16E-08 2.15E-07
Carbon Tetrachloride 56-23-5 AP-42 2.81E-04 0.007 0.028
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: EG-02
Generac SG100 Emergency Generator CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-05
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired emergency generator used to provide power during emergency periods when the primary source of power to the facility is unavailable.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Generac SG100 EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Acetaldehyde 75-07-0 AP-42 0.003 1.47E-04 0.003 1.47E-04 0.003 1.47E-04
Acrolein 107-02-8 AP-42 0.003 1.47E-04 0.003 1.47E-04 0.003 1.47E-04
Benzene 71-43-2 AP-42 7.35E-04 3.67E-05 7.35E-04 3.67E-05 7.35E-04 3.67E-05
Biphenyl 92-52-4 AP-42 1.50E-06 7.48E-08 1.50E-06 7.48E-08 1.50E-06 7.48E-08
Carbon Tetrachloride 56-23-5 AP-42 2.30E-05 1.15E-06 2.30E-05 1.15E-06 2.30E-05 1.15E-06
Chlorobenzene 108-90-7 AP-42 1.68E-05 8.41E-07 1.68E-05 8.41E-07 1.68E-05 8.41E-07
Chloroform 67-66-3 AP-42 1.78E-05 8.92E-07 1.78E-05 8.92E-07 1.78E-05 8.92E-07
Ethylbenzene 100-41-4 AP-42 4.09E-05 2.05E-06 4.09E-05 2.05E-06 4.09E-05 2.05E-06
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
Chlorobenzene 108-90-7 AP-42 1.68E-05 4.04E-04 0.002
Chloroform 67-66-3 AP-42 1.78E-05 4.28E-04 0.002
Ethylene Dibromide 106-93-4 AP-42 3.40E-04 0.008 0.003
Formaldehyde 50-00-0 AP-42 0.021 0.502 2.091
Hexane (or n-Hexane) 110-54-3 AP-42 1.69E-04 0.004 0.017
Methylene Chloride 75-09-2 AP-42 5.57E-05 0.001 0.006
Phenol 108-95-2 AP-42 1.59E-05 3.83E-04 0.002
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: EG-02
Generac SG100 Emergency Generator CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-05
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired emergency generator used to provide power during emergency periods when the primary source of power to the facility is unavailable.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Generac SG100 EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Ethylene Dibromide 106-93-4 AP-42 2.78E-05 1.39E-06 2.78E-05 1.39E-06 2.78E-05 1.39E-06
Formaldehyde 50-00-0 AP-42 0.021 0.001 0.021 0.001 0.021 0.001
Hexane (or n-Hexane) 110-54-3 AP-42 1.69E-04 8.43E-06 1.69E-04 8.43E-06 1.69E-04 8.43E-06
Methanol 67-56-1 AP-42 9.40E-04 4.70E-05 9.40E-04 4.70E-05 9.40E-04 4.70E-05
Methylene Chloride 75-09-2 AP-42 5.57E-05 2.78E-06 5.57E-05 2.78E-06 5.57E-05 2.78E-06
Naphthalene 91-20-3 AP-42 3.65E-05 1.82E-06 3.65E-05 1.82E-06 3.65E-05 1.82E-06
PAH AP-42 5.08E-05 2.54E-06 5.08E-05 2.54E-06 5.08E-05 2.54E-06
Phenol 108-95-2 AP-42 1.59E-05 7.97E-07 1.59E-05 7.97E-07 1.59E-05 7.97E-07
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
Styrene 100-42-5 AP-42 2.08E-05 4.98E-04 0.002
Toluene 108-88-3 AP-42 3.65E-04 0.009 0.036
Vinyl Chloride 75-01-4 AP-42 9.36E-06 2.25E-04 9.36E-04
Xylene 1330-20-7 AP-42 1.02E-04 0.002 0.010
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: EG-02
Generac SG100 Emergency Generator CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-05
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired emergency generator used to provide power during emergency periods when the primary source of power to the facility is unavailable.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Generac SG100 EXPECTED OP. SCHEDULE: 100 HR/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): Yes, JJJJ NESHAP (SUBPART?): No MACT (SUBPART?): Yes, ZZZZ
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 100 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) Mfg/AP-42
PARTICULATE MATTER<10 MICRONS (PM10) Mfg/AP-42
PARTICULATE MATTER<2.5 MICRONS (PM2.5) Mfg/AP-42
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) Mfg See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) Mfg
VOLATILE ORGANIC COMPOUNDS (VOC) Mfg
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Styrene 100-42-5 AP-42 2.08E-05 1.04E-06 2.08E-05 1.04E-06 2.08E-05 1.04E-06
Toluene 108-88-3 AP-42 3.65E-04 1.82E-05 3.65E-04 1.82E-05 3.65E-04 1.82E-05
Vinyl Chloride 75-01-4 AP-42 9.36E-06 4.68E-07 9.36E-06 4.68E-07 9.36E-06 4.68E-07
Xylene 1330-20-7 AP-42 1.02E-04 5.08E-06 1.02E-04 5.08E-06 1.02E-04 5.08E-06
See Form B, Pages 1-3, for TAP totals for this source
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B2
EMISSION SOURCE (INTERNAL COMBUSTION ENGINES/GENERATORS)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B2
EMISSION SOURCE DESCRIPTION: Generac SG100 Emergency Generator EMISSION SOURCE ID NO: EG-02
CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-05
CHECK ALL THAT APPLY EMERGENCY SPACE HEAT ELECTRICAL GENERATION
PEAK SHAVER OTHER (DESCRIBE):
GENERATOR OUTPUT (KW): 100 ANTICIPATED ACTUAL HOURS OF OPERATION AS PEAK SHAVER (HRS/YR): N/A
ENGINE OUTPUT (HP): 148.9
TYPE ICE: GASOLINE ENGINE DIESEL ENGINE UP TO 600 HP DIESEL ENGINE GREATER THAN 600 HP DUAL FUEL ENGINE
OTHER (DESCRIBE): NG SI ICE emergency generator (complete below)
ENGINE TYPE RICH BURN LEAN BURN
EMISSION REDUCTION MODIFICATIONS INJECTION TIMING RETARD PREIGNITION CHAMBER COMBUSTION OTHER Air/fuel ratio
OR STATIONARY GAS TURBINE (complete below) NATURAL GAS PIPELINE COMPRESSOR OR TURBINE (complete below)
FUEL: NATURAL GAS OIL ENGINE TYPE: 2-CYCLE LEAN BURN 4-CYCLE LEAN TURBINE
OTHER (DESCRIBE):____________ 4-CYCLE RICH BURN OTHER (DESCRIBE): _______________
CYCLE: COGENERATION SIMPLE CONTROLS: COMBUSTION MODIFICATIONS (DESCRIBE): __________________
REGENERATIVE COMBINED NONSELECTIVE CATALYTIC REDUCTION SELECTIVE CATALYTIC REDUCTION
CONTROLS: WATER-STEAM INJECTION CLEAN BURN AND PRECOMBUSTION CHAMBER UNCONTROLLED
UNCONTROLLED LEAN-PREMIX
FUEL USAGE (INCLUDE STARTUP/BACKUP FUEL)
MAXIMUM DESIGN REQUESTED CAPACITY
FUEL TYPE UNITS CAPACITY (UNIT/HR) LIMITATION (UNIT/HR)
DESCRIBE METHODS TO MINIMIZE VISIBLE EMISSIONS DURING IDLING, OR LOW LOAD OPERATIONS:
COMMENTS:
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DATE: April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Hurst LPW-G-125-60W EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) AP-42 0.039 0.171 0.039 0.171 0.039 0.171
PARTICULATE MATTER<10 MICRONS (PM10) AP-42 0.039 0.171 0.039 0.171 0.039 0.171
PARTICULATE MATTER<2.5 MICRONS (PM2.5) AP-42 0.039 0.171 0.039 0.171 0.039 0.171
SULFUR DIOXIDE (SO2) AP-42 0.003 0.014 0.003 0.014 0.003 0.014
NITROGEN OXIDES (NOx) AP-42 0.257 1.13 0.257 1.13 0.257 1.13
CARBON MONOXIDE (CO) AP-42 0.432 1.89 0.432 1.89 0.432 1.89
VOLATILE ORGANIC COMPOUNDS (VOC) AP-42 0.028 0.124 0.028 0.124 0.028 0.124
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Benzene 71-43-2 AP-42 1.08E-05 4.73E-05 1.08E-05 4.73E-05 1.08E-05 4.73E-05
Dichlorobenzene 106-46-7 AP-42 6.18E-06 2.71E-05 6.18E-06 2.71E-05 6.18E-06 2.71E-05
Formaldehyde 50-00-0 AP-42 3.86E-04 0.002 3.86E-04 0.002 3.86E-04 0.002
Hexane (or n-Hexane) 110-54-3 AP-42 0.009 0.041 0.009 0.041 0.009 0.041
Naphthalene 91-20-3 AP-42 3.14E-06 1.38E-05 3.14E-06 1.38E-05 3.14E-06 1.38E-05
Toluene 108-88-3 AP-42 1.75E-05 7.67E-05 1.75E-05 7.67E-05 1.75E-05 7.67E-05
Arsenic Compounds AP-42 1.03E-06 4.51E-06 1.03E-06 4.51E-06 1.03E-06 4.51E-06
Beryllium 7440-41-7 AP-42 6.18E-08 2.71E-07 6.18E-08 2.71E-07 6.18E-08 2.71E-07
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE lb/hr lb/day lb/yr
Benzene 71-43-2 AP-42 1.08E-05 2.59E-04 0.095
Dichlorobenzene 106-46-7 AP-42 6.18E-06 1.48E-04 0.054
Formaldehyde 50-00-0 AP-42 3.86E-04 0.009 3.38
Hexane (or n-Hexane) 110-54-3 AP-42 0.009 0.222 81.2
Toluene 108-88-3 AP-42 1.75E-05 4.20E-04 0.153
Arsenic Compounds AP-42 1.03E-06 2.47E-05 0.009
Beryllium 7440-41-7 AP-42 6.18E-08 1.48E-06 5.41E-04
Cadmium 7440-43-9 AP-42 5.66E-06 1.36E-04 0.050
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: WH-01
Hurst LPW-G-125-60W Hot Water Boiler CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): EP-06
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
Natural gas fired hot water boiler used to provide building heat
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: Hurst LPW-G-125-60W EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) AP-42
PARTICULATE MATTER<10 MICRONS (PM10) AP-42
PARTICULATE MATTER<2.5 MICRONS (PM2.5) AP-42
SULFUR DIOXIDE (SO2) AP-42
NITROGEN OXIDES (NOx) AP-42 See Form B, Page 1, for criteria pollutant totals for this source
CARBON MONOXIDE (CO) AP-42
VOLATILE ORGANIC COMPOUNDS (VOC) AP-42
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Cadmium 7440-43-9 AP-42 5.66E-06 2.48E-05 5.66E-06 2.48E-05 5.66E-06 2.48E-05
Chromium Compounds AP-42 7.21E-06 3.16E-05 7.21E-06 3.16E-05 7.21E-06 3.16E-05
Cobalt 7440-48-4 AP-42 4.32E-07 1.89E-06 4.32E-07 1.89E-06 4.32E-07 1.89E-06
Manganese Compounds AP-42 1.96E-06 8.57E-06 1.96E-06 8.57E-06 1.96E-06 8.57E-06
Mercury 7439-97-6 AP-42 1.34E-06 5.86E-06 1.34E-06 5.86E-06 1.34E-06 5.86E-06
Nickel 7440-02-0 AP-42 1.08E-05 4.73E-05 1.08E-05 4.73E-05 1.08E-05 4.73E-05
Selenium 7782-49-2 AP-42 1.24E-07 5.41E-07 1.24E-07 5.41E-07 1.24E-07 5.41E-07
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B1
EMISSION SOURCE (WOOD, COAL, OIL, GAS, OTHER FUEL-FIRED BURNER)
REVISED 09/22/16 NCDEQ/Division of Air Quality - Application for Air Permit to Construct/Operate B1
EMISSION SOURCE DESCRIPTION: Hurst LPW-G-125-60W Hot Water Boiler
EMISSION SOURCE ID NO: WH-01
CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO: _____________1_ OF _1_____________ EMISSION POINT (STACK) ID NO(S): EP-06
FUEL FEED METHOD: HEAT TRANSFER MEDIA: STEAM AIR OTHER (DESCRIBE) ________________
COAL-FIRED BURNER
NO FLYASH REINJECTION
OIL/GAS-FIRED BURNER
TYPE OF BOILER: UTILITY INDUSTRIAL x COMMERCIAL INSTITUTIONAL
TYPE OF FIRING: NORMAL TANGENTIAL x LOW NOX BURNERS NO LOW NOX BURNER
OTHER FUEL-FIRED BURNER
TYPE(S) OF FUEL: ____________________________
COMMENTS:
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: NA EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) - - - - - - -
PARTICULATE MATTER<10 MICRONS (PM10) - - - - - - -
PARTICULATE MATTER<2.5 MICRONS (PM2.5) - - - - - - -
SULFUR DIOXIDE (SO2) - - - - - - -
NITROGEN OXIDES (NOx) - - - - - - -
CARBON MONOXIDE (CO) - - - - - - -
VOLATILE ORGANIC COMPOUNDS (VOC) Mass balance 0.033 0.145 0.033 0.145 0.033 0.145
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
NA
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B3
EMISSION SOURCE (LIQUID STORAGE TANK)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B3
EMISSION SOURCE DESCRIPTION: Pipeline Liquids Storage Tank EMISSION SOURCE ID NO: TK-1
CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): NA
EACH STORAGE TANK
DESCRIBE IN DETAIL THE STORAGE TANK (ATTACH FLOW DIAGRAM):
TK-1 will have a capacity of 1,000 gallons and will receive liquids from the compressor engine fluids filter.
LIQUID STORED: Liquids from compressor engine fluids filter LIQUID MOLECULAR WEIGHT (LB/LB-MOLE): TBD
TANK CAPACITY (GAL): 1,000 VAPOR MOLECULAR WEIGHT (LB/LB-MOLE): TBD
AVERAGE LIQUID SURFACE TEMPERATURE (F): 77 VAPOR PRESSURE AT AVE. LIQUID SURFACE TEMP (PSIA): 7.70 (Reid)
MIN. LIQUID SURFACE TEMP (F): 44 MAX. LIQUID SURFACE TEMP (F): 80 MAX. TRUE VAPOR PRESS. (PSIA): 7.70 (Reid)
BULK LIQUID TEMPERATURE (F): BREATHER VENT SETTINGS (PSIG) ____ VACUUM ____ PRESSURE
SHELL DIAMETER (FT): 4.12 SHELL CONDITION: X GOOD ___ POOR IS TANK HEATED: ___ YES X NO
SHELL COLOR: Grey/Light MAXIMUM THROUGHPUT (GAL/YR): 5,000 MAXIMUM TURNOVERS PER YEAR: 5.00
WORKING VOLUME (GAL): 1,000 ACTUAL THROUGHPUT (GAL/YR): 5,000 ACTUAL TURNOVERS PER YEAR: 5.00
MAX. FILLS PER DAY: TBD MAX. FILLING RATE (GAL/MIN): TBD MIN. DURATION OF FILL (HR/FILL): TBD
VERTICAL FIXED ROOF TANKS
SHELL HEIGHT (FT): 10 ROOF TYPE: X CONE OR ___ DOME ROOF HEIGHT (FT): 4.12
AVERAGE LIQUID HEIGHT (FT): 5 ROOF CONDITION: X GOOD OR _____ POOR
MAXIMUM LIQUID HEIGHT (FT): 10 ROOF COLOR: Grey
HORIZONTAL TANKS
SHELL LENGTH (FT): NA IS TANK UNDERGROUND ?: ___ YES X NO
FLOATING ROOF TANKS
DESCRIBE PERTINENT TANK DATA SUCH AS DECKS, RIM-SEALS, LIQUID DENSITY @ 60 DEG F:
NA
DESCRIBE ANY MONITORING OR WARNING DEVICES (SUCH AS LEAK AND FUME DETECTION INSTRUMENTATION):
NA
COMMENTS:
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: NA EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) - - - - - - -
PARTICULATE MATTER<10 MICRONS (PM10) - - - - - - -
PARTICULATE MATTER<2.5 MICRONS (PM2.5) - - - - - - -
SULFUR DIOXIDE (SO2) - - - - - - -
NITROGEN OXIDES (NOx) - - - - - - -
CARBON MONOXIDE (CO) - - - - - - -
VOLATILE ORGANIC COMPOUNDS (VOC) Mass balance 5.01E-06 2.19E-05 5.01E-06 2.19E-05 5.01E-06 2.19E-05
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
NA
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B3
EMISSION SOURCE (LIQUID STORAGE TANK)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B3
EMISSION SOURCE DESCRIPTION: Hydrocarbon Waste Tank EMISSION SOURCE ID NO: TK-2
CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): NA
EACH STORAGE TANK
DESCRIBE IN DETAIL THE STORAGE TANK (ATTACH FLOW DIAGRAM):
TK-2 will have a capacity of 1,000 gallons and will store waste oil.
SHELL COLOR: Grey/Light MAXIMUM THROUGHPUT (GAL/YR): 12,500 MAXIMUM TURNOVERS PER YEAR: 5.00
WORKING VOLUME (GAL): 2,500 ACTUAL THROUGHPUT (GAL/YR): 12,500 ACTUAL TURNOVERS PER YEAR: 5.00
MAX. FILLS PER DAY: TBD MAX. FILLING RATE (GAL/MIN): TBD MIN. DURATION OF FILL (HR/FILL): TBD
VERTICAL FIXED ROOF TANKS
SHELL HEIGHT (FT): 20 ROOF TYPE: X CONE OR ___ DOME ROOF HEIGHT (FT): 4.6
AVERAGE LIQUID HEIGHT (FT): 10 ROOF CONDITION: X GOOD OR _____ POOR
MAXIMUM LIQUID HEIGHT (FT): 20 ROOF COLOR: Grey
HORIZONTAL TANKS
SHELL LENGTH (FT): NA IS TANK UNDERGROUND ?: ___ YES X NO
FLOATING ROOF TANKS
DESCRIBE PERTINENT TANK DATA SUCH AS DECKS, RIM-SEALS, LIQUID DENSITY @ 60 DEG F:
NA
DESCRIBE ANY MONITORING OR WARNING DEVICES (SUCH AS LEAK AND FUME DETECTION INSTRUMENTATION):
NA
COMMENTS:
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: NA EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) - - - - - - -
PARTICULATE MATTER<10 MICRONS (PM10) - - - - - - -
PARTICULATE MATTER<2.5 MICRONS (PM2.5) - - - - - - -
SULFUR DIOXIDE (SO2) - - - - - - -
NITROGEN OXIDES (NOx) - - - - - - -
CARBON MONOXIDE (CO) - - - - - - -
VOLATILE ORGANIC COMPOUNDS (VOC) - - - - - - -
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
NA
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B3
EMISSION SOURCE (LIQUID STORAGE TANK)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B3
EMISSION SOURCE DESCRIPTION: Ammonia Tank EMISSION SOURCE ID NO: TK-3
CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO 1 of 1 EMISSION POINT (STACK) ID NO(S): NA
EACH STORAGE TANK
DESCRIBE IN DETAIL THE STORAGE TANK (ATTACH FLOW DIAGRAM):
TK-3 will have a capacity of 13,000 gallons and store aqueous ammonia.
SHELL COLOR: Grey/Light MAXIMUM THROUGHPUT (GAL/YR): NA MAXIMUM TURNOVERS PER YEAR: NA
WORKING VOLUME (GAL): 13,400 ACTUAL THROUGHPUT (GAL/YR): NA ACTUAL TURNOVERS PER YEAR: NA
MAX. FILLS PER DAY: NA MAX. FILLING RATE (GAL/MIN): NA MIN. DURATION OF FILL (HR/FILL): NA
VERTICAL FIXED ROOF TANKS
SHELL HEIGHT (FT): ROOF TYPE: X CONE OR ___ DOME ROOF HEIGHT (FT):
AVERAGE LIQUID HEIGHT (FT): ROOF CONDITION: X GOOD OR _____ POOR
MAXIMUM LIQUID HEIGHT (FT): ROOF COLOR: Grey
HORIZONTAL TANKS
SHELL LENGTH (FT): 32.9 IS TANK UNDERGROUND ?: ___ YES X NO
FLOATING ROOF TANKS
DESCRIBE PERTINENT TANK DATA SUCH AS DECKS, RIM-SEALS, LIQUID DENSITY @ 60 DEG F:
NA
DESCRIBE ANY MONITORING OR WARNING DEVICES (SUCH AS LEAK AND FUME DETECTION INSTRUMENTATION):
NA
COMMENTS:
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: NA EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) - - - - - - -
PARTICULATE MATTER<10 MICRONS (PM10) - - - - - - -
PARTICULATE MATTER<2.5 MICRONS (PM2.5) - - - - - - -
SULFUR DIOXIDE (SO2) - - - - - - -
NITROGEN OXIDES (NOx) - - - - - - -
CARBON MONOXIDE (CO) - - - - - - -
VOLATILE ORGANIC COMPOUNDS (VOC) Mass balance 4.30 18.84 4.30 18.84 4.30 18.84
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Hexane 110-54-3 Mass balance 0.24 1.06 0.24 1.06 0.24 1.06
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B9
EMISSION SOURCE (OTHER)
REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B9
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: Fug-01
Fugitive Leaks - Blowdowns CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO: 1 of 1 EMISSION POINT (STACK) ID NO(S): NA
DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM):
Fugitive Emissions from station blowdowns.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
Coal,wood,oil, gas, other burner (Form B1) Woodworking (Form B4) Manufact. of chemicals/coatings/inks (Form B7)
Int.combustion engine/generator (Form B2) Coating/finishing/printing (Form B5) Incineration (Form B8)
Liquid storage tanks (Form B3) Storage silos/bins (Form B6) Other (Form B9)
START CONSTRUCTION DAT April 2017 OPERATION DATE: November 2018 DATE MANUFACTURED: 2016 or Later
MANUFACTURER / MODEL NO.: NA EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 52 WK/YR
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No
PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR-MAY 25 JUN-AUG 25 SEP-NOV 25
EXPECTED ANNUAL HOURS OF OPERATION: 8,760 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
AIR POLLUTANT EMITTED FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
PARTICULATE MATTER (PM) - - - - - - -
PARTICULATE MATTER<10 MICRONS (PM10) - - - - - - -
PARTICULATE MATTER<2.5 MICRONS (PM2.5) - - - - - - -
SULFUR DIOXIDE (SO2) - - - - - - -
NITROGEN OXIDES (NOx) - - - - - - -
CARBON MONOXIDE (CO) - - - - - - -
VOLATILE ORGANIC COMPOUNDS (VOC) EPA 0.080 0.352 0.080 0.352 0.080 0.352
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
SOURCE OF EXPECTED ACTUAL POTENTIAL EMSSIONS
EMISSION (AFTER CONTROLS / LIMITS) (BEFORE CONTROLS / LIMITS) (AFTER CONTROLS / LIMITS)
HAZARDOUS AIR POLLUTANT AND CAS NO. FACTOR lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr
Hexane 110-54-3 Mass Balance 0.005 0.020 0.005 0.020 0.005 0.020
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and
describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
FORM B9
EMISSION SOURCE (OTHER)
REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B9
EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: Fug-02
Fugitive Leaks - Piping CONTROL DEVICE ID NO(S): NA
OPERATING SCENARIO: 1 of 1 EMISSION POINT (STACK) ID NO(S): NA
DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM):
Fugitive Emissions from station piping leaks.
COMMENTS:
Note 1: The combustion sources proposed for the Northampton Compressor Station are exempt from NC DENR Air Toxics permitting requirements per 15A
NCAC 02Q.0702(a)(25), as the aggregate allowable natural gas heat input value for these sources is less than 450 MMBtu/hr, and they will be the only source
of benzene at the facility.
FORM D1
FACILITY-WIDE EMISSIONS SUMMARY
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D1
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION - FACILITY-WIDE
EXPECTED ACTUAL EMISSIONS POTENTIAL EMISSIONS POTENTIAL EMISSIONS
(AFTER CONTROLS / (BEFORE CONTROLS / (AFTER CONTROLS /
LIMITATIONS) LIMITATIONS) LIMITATIONS)
AIR POLLUTANT EMITTED tons/yr tons/yr tons/yr
PARTICULATE MATTER (PM)
PARTICULATE MATTER < 10 MICRONS (PM10)
PARTICULATE MATTER < 2.5 MICRONS (PM2.5)
SULFUR DIOXIDE (SO2)
NITROGEN OXIDES (NOx) See Form D1, Page 1, for criteria pollutant totals.
CARBON MONOXIDE (CO)
VOLATILE ORGANIC COMPOUNDS (VOC)
LEAD
OTHER
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION - FACILITY-WIDE
EXPECTED ACTUAL EMISSIONS POTENTIAL EMISSIONS POTENTIAL EMISSIONS
(AFTER CONTROLS / (BEFORE CONTROLS / (AFTER CONTROLS /
LIMITATIONS) LIMITATIONS) LIMITATIONS)
HAZARDOUS AIR POLLUTANT EMITTED CAS NO. tons/yr tons/yr tons/yr
Vinyl Chloride 75-01-4 6.18E-06 6.18E-06 6.18E-06
Xylene 1330-20-7 0.024 0.049 0.024
Arsenic Compounds 4.51E-06 4.51E-06 4.51E-06
Beryllium 7440-41-7 2.71E-07 2.71E-07 2.71E-07
Cadmium 7440-43-9 2.48E-05 2.48E-05 2.48E-05
Chromium Compounds 3.16E-05 3.16E-05 3.16E-05
Cobalt 7440-48-4 1.89E-06 1.89E-06 1.89E-06
Manganese Compounds 8.57E-06 8.57E-06 8.57E-06
Mercury 7439-97-6 5.86E-06 5.86E-06 5.86E-06
Nickel 7440-02-0 4.73E-05 4.73E-05 4.73E-05
Selenium 7782-49-2 5.41E-07 5.41E-07 5.41E-07
COMMENTS:
Note 1: The combustion sources proposed for the Northampton Compressor Station are exempt from NC DENR Air Toxics permitting requirements per 15A
NCAC 02Q.0702(a)(25), as the aggregate allowable natural gas heat input value for these sources is less than 450 MMBtu/hr, and they will be the only source
of benzene at the facility.
FORM D2
AIR POLLUTANT NETTING WORKSHEET
Revised:12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D2
PURPOSE OF NETTING: X AIR TOXICS PSD (100/250 tons per year) PSD SIGNIFICANT LEVELS
MODIFICATION
DECREASE
NET CHANGE
FROM MODIFICATION
CREDITABLE
DECREASE
NET CREDITABLE
CHANGE
The combustion sources proposed for the Northampton Compressor Station are exempt from NC DENR Air Toxics
permitting requirements per 15A NCAC 02Q.0702(a)(25), as the aggregate allowable natural gas heat input value for these
sources is less than 450 MMBtu/hr, and they will be the only source of benzene at the facility.
FORM D4
EXEMPT AND INSIGNIFICANT ACTIVITIES SUMMARY
REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D4
ACTIVITIES EXEMPTED PER 2Q .0102 OR
INSIGNIFICANT ACTIVITIES PER 2Q .0503 FOR TITLE V SOURCES
2. TK-1, Pipeline Liquids Storage Tank, will receive and store pipeline 1,000 gallons Per 15A NCAC 02Q.0102(g)(14)(B), sources for which there
liquids captured by the station’s separators and filter-separator. are no applicable requirements.
3. TK-2, Hydrocarbon Waste Tank, will receive and store used oil 2,500 gallons Per 15A NCAC 02Q.0102(g)(4), storage tanks with no
used in oil-filled operational equipment throughout the facility. applicable requirements other than Stage I controls pursuant
to 15A NCAC 02D.0928, Gasoline Service Stations Stage I.
4. TK-3, Aqueous Ammonia Storage Tank, will be used to supply 13,400 gallons Per 15A NCAC 02Q.0102(g)(4), storage tanks with no
aqueous ammonia to the SCRs. applicable requirements other than Stage I controls pursuant
to 15A NCAC 02D.0928, Gasoline Service Stations Stage I.
5. TK-4, Odorant Storage Tank 6,000 gallons Per 15A NCAC 02Q.0102(g)(14)(B), sources for which there
are no applicable requirements.
6.
7.
8.
9.
10.
ATTACHMENT C
Emission Rated
Source Manufacturer Model/Type
Point ID Capacity
CT-01 Compressor Turbine Solar Turbines Taurus 70-10802S 10,915 hp
CT-02 Compressor Turbine Solar Turbines Centaur 50-6200LS 6,200 hp
CT-03 Compressor Turbine Solar Turbines Centaur 40-4700S 4,700 hp
EG-01 Emergency Generator Caterpillar G3516B 1,818 hp
EG-02 Emergency Generator Generac SG100 148.9 hp
WH-01 Boiler Hurst LPW-G-125-60W 5.25 MMBtu/hr
FUG-01 Fugitive Leaks - Blowdowns - - -
FUG-02 Fugitive Leaks - Piping - - -
TK-1 Pipeline Liquids Tank - - 1,000 gal
TK-2 Hydrocarbon (Waste Oil) Tank -- -- 2,500 gal
TK-3 Ammonia Tank -- -- 13,400 gal
Table C-2 Potential Emissions From Combustion Sources
ACP Compressor Station 3 - Northampton County, North Carolina
Turbine Operational Parameters: Emergency Generator Operational Hours: Boiler/Heater Operational Parameters:
Normal Hours of Operation: 8,677 Normal Hours of Operation: 100 Normal Hours of Operation: 8,760
Hours at Low Load (<50%) 0
Hours of Low Temp. (< 0 deg. F) 50
Hours of Start-up/Shut-down 33.3
Total Hours of Operation (hr/yr): 8,760
Power Criteria Pollutants (tpy) GHG Emissions (tpy) Ammonia (tpy) HAP (tpy)
Combustion Sources Rating Units Fuel NOx CO VOC SO2 Total PM Total PM10 Total PM2.5 PMF PMF-10 PMF-2.5 PMC CO2 CH4 N2O CO2e NH3 Total HAP
Solar Taurus 70 Turbine 10,915 hp Natural Gas 14.9 23.8 1.36 1.43 8.41 8.41 8.41 2.42 2.42 2.42 5.99 49,980 3.62 1.26 50,446 5.77 0.525
Solar Centaur 50L Turbine 6,200 hp Natural Gas 9.25 14.8 0.834 0.894 5.26 5.26 5.26 1.51 1.51 1.51 3.74 31,295 2.26 0.788 31,587 3.58 0.352
Solar Centaur 40 Turbine 4,700 hp Natural Gas 22.0 25.6 0.702 0.760 4.47 4.47 4.47 1.29 1.29 1.29 3.18 26,718 1.92 0.671 26,966 3.02 0.286
Caterpillar G3516B Egen 1,818 hp Natural Gas 0.100 0.499 0.108 3.88E-04 0.032 0.032 0.032 0.025 0.025 0.025 0.007 101 0.859 0 122 0 0.018
Generac SG100 Egen 148.9 hp Natural Gas 4.92E-05 9.85E-04 0.003 3.18E-05 0.003 0.003 0.003 0.002 0.002 0.002 0.001 759 0.015 0 759 0 0.002
Boiler 5.25 MMBtu/hr Natural Gas 1.13 1.89 0.124 0.014 0.171 0.171 0.171 0.043 0.043 0.043 0.129 2,705 0.052 0.050 2,721 0 0.043
Total (tons/yr) 47.3 66.6 3.13 3.10 18.3 18.3 18.3 5.29 5.29 5.29 13.1 111,559 8.72 2.77 112,602 12.4 1.23
Power Criteria Pollutants (tpy) GHG Emissions (tpy) Ammonia (tpy) HAP (tpy)
Combustion Sources Rating Units Fuel NOx CO VOC SO2 Total PM Total PM10 Total PM2.5 PMF PMF-10 PMF-2.5 PMC CO2 CH4 N2O CO2e NH3 Total HAP
Solar Taurus 70 Turbine 10915 hp Natural Gas 8.25 4.76 0.680 1.43 8.41 8.41 8.41 2.42 2.42 2.42 5.99 49,980 3.62 1.26 50,446 5.77 0.525
Solar Centaur 50L Turbine 6200 hp Natural Gas 5.14 2.96 0.417 0.894 5.26 5.26 5.26 1.51 1.51 1.51 3.74 31,295 2.26 0.788 31,587 3.58 0.352
Solar Centaur 40 Turbine 4700 hp Natural Gas 4.39 2.56 0.351 0.760 4.47 4.47 4.47 1.29 1.29 1.29 3.18 26,718 1.92 0.671 26,966 3.02 0.286
Caterpillar G3516B Egen 1818 hp Natural Gas 0.100 0.499 0.108 3.88E-04 0.032 0.032 0.032 0.025 0.025 0.025 0.007 101 0.859 0 122 0 0.018
Generac SG100 Egen 148.9 hp Natural Gas 4.92E-05 9.85E-04 0.003 3.18E-05 0.003 0.003 0.003 0.002 0.002 0.002 0.001 759 0.015 0 759 0 0.002
Boiler 5.25 MMBtu/hr Natural Gas 1.13 1.89 0.124 0.014 0.171 0.171 0.171 0.043 0.043 0.043 0.129 2,705 0.052 0.050 2,721 0 0.043
Total (tons/yr) 19.0 12.7 1.68 3.10 18.3 18.3 18.3 5.29 5.29 5.29 13.1 111,559 8.72 2.77 112,602 12.4 1.23
Notes:
(1) Turbine emissions are calculated by the following formula: ER * Run Hours / 2000 * (1 - Control Efficiency)
Shutdown Emissions
Power Shutdown Criteria Pollutants (tpy) GHG Emissions (tpy)
Combustion Sources Rating Units Fuel Events NOx CO VOC CO2 CH4 CO2e
Solar Taurus 70 Turbine 10,915 hp Natural Gas 100 0.055 4.67 0.053 28.8 0.212 34.1
Solar Centaur 50L Turbine 6,200 hp Natural Gas 100 0.020 1.770 0.020 10.85 0.080 12.85
Solar Centaur 40 Turbine 4,700 hp Natural Gas 100 0.015 1.510 0.017 9.05 0.068 10.75
Total (tons/yr) 0.090 7.950 0.090 48.7 0.360 57.7
Total SUSD Emissions (tons/yr) 0.205 18.28 0.209 117.7 0.836 139
Blowdown from Start-up 38000 scf/event Blowdown from Shutdown 63000 scf/event
Volumetric flow rate 385 scf-lbmol Volumetric flow rate 385 scf-lbmol
Methane Molecular Weight 16 lb-lbmol Methane Molecular Weight 16 lb-lbmol
Methane Percent Weight 93% % Methane Percent Weight 93% %
Start-up Blowdown 1691 lb/event Shutdown Blowdown 2803 lb/event
Gas Composition
Molar
Molecular
(Volume) Wt. Fraction[1]
Pollutant Weight
Fraction (wt. %)
(lb/lb-mol)
(mol%)
Total Stream Molecular Weight 16.89
Non-VOC
Carbon Dioxide 44.01 1.041% 2.71%
Nitrogen 28.01 0.994% 1.65%
Methane 16.04 94.21% 89.47%
Ethane 30.07 2.923% 5.20%
VOC
Propane 44.10 0.546% 1.43%
n-Butane 58.12 0.084% 0.29%
IsoButane 58.12 0.079% 0.27%
n-Pentane 72.15 0.022% 0.09%
IsoPentane 72.15 0.024% 0.10%
n-Hexane 78.11 0.032% 0.15%
n-Heptane 100.21 0.049% 0.29%
Total VOC Fraction 2.62%
Total HAP Fraction 0.15%
Notes
(1) Pre-Control low temperature Emission Rates for NOx, CO, VOC. Conservatively assume 120 ppm NOx, 150 ppm CO, and 5 ppm VOC (10% of UHC) per Table 2 of Solar PIL 167
(2) Pre-Control low load Emission Rates for NOx, CO, VOC. Conservatively assume 70 ppm NOx, 10,000 ppm CO, and 100 ppm VOC (10% of UHC) per Table 4 of Solar PIL 167
Notes
(1) Start-up and Shutdown Emissions based on Solar Turbines Incorporated Product Information Letter 170: Emission Estimates at Start-up, Shutdown, and Commissioning for
SoLoNOx Combustion Products (13 June 2012). Emission Estimates do not include SO2, PM, N2O, or any HAPs.
(2) VOCs assumed to be 20% of UHC and CH4 assumed to be 80% of UHC.
(3) CO2e emission rate calculated by multiplying each GHG (CO2, CH4) by its Global Warming Potential (GWP) and adding them together
(4) CO2 GWP = 1; CH4 GWP = 25; [40 CFR Part 98]
Notes
(1) Emission factors for natural gas boilers taken from AP-42 Tables 1.4-1 & 1.4-2
(2) Boiler assumed to have low-NOx burners
(3) Emission Factors for Space & Water Heaters taken from AP-42 Tables 1.4-1 & 1.4-2
(4) Emission Factors for 2 SLB engine taken from AP-42 Table 3.2-1
(5) NOx, CO, VOC, CO2, and CH4 emission factors for Caterpillar Egens taken from Caterpillar Manufacturer data
(6) NOx, CO, and VOC emission factors for Generac Egens taken from Generac manufacturer statement of exhaust emissions for SCAQMD certification
(7) SO2, PMF, PMF-10, PMF-2.5, PMC, and N2O Emission factors for Caterpillar Egens taken from AP-42 Table 3.2-1 and converted using manufacturer fuel data
(8) SO2, PMF, PMF-10, PMF-2.5, PMC, and N2O Emission factors for Generac Egens taken from AP-42 for natural gas combustion
(9) Assume PMF=PMF-10=PMF-2.5
(10) CO2e emission rate calculated by multiplying each GHG (CO2, CH4, N2O) by its Global Warming Potential (GWP) and adding them together
(11) CO2 GWP = 1; CH4 GWP = 25; N2O GWP = 298 [40 CFR 98]
Table C-5 Hazardous Air Pollutant (HAP) Emissions From Combustion Sources
ACP Compressor Station 3 - Northampton County, North Carolina
Annual HAP Emissions (lb/yr)
Quantity @ ACP-3 1 1 1 1 1 1
1300 KW
Solar Centaur Solar Centaur Solar Taurus Boiler < 100 100 kW
Caterpillar
40 Turbine 50L Turbine 70 Turbine MMBtu Generac Egen
Egen
Pollutant HAP? 4700 6200 10915 5.25 1818 148.9
hp hp hp MMBTU/hr hp hp
9125 8500 7205
Btu/hp-hr Btu/hp-hr Btu/hp-hr
1,1,2,2-Tetrachloroethane Yes 0.031 0.003
1,1,2-Trichloroethane Yes 0.024 0.002
1,1-Dichloroethane Yes 0.018 0.001
1,2,3-Trimethylbenzene No 0.016 0.001
1,2,4-Trimethylbenzene No 0.051 0.004
1,2-Dichloroethane Yes 0.020 0.002
1,2-Dichloropropane Yes 0.021 0.002
1,3,5-Trimethylbenzene No 0.008 0.001
1,3-Butadiene Yes 0.379 0.031
1,3-Dichloropropene Yes 0.020 0.002
2,2,4-Trimethylpentane Yes 0.391 0.032
2-Methylnaphthalene No 0.001 0.010 0.001
3-Methylchloranthrene No 0.000
7,12-Dimethylbenz(a)anthracene No 0.001
Acenaphthene No 0.000 0.001 0.000
Acenaphthylene No 0.000 0.001 0.000
Acetaldehyde Yes 3.590 0.294
Acrolein Yes 3.599 0.295
Anthracene No 0.000 0.000 0.000
Benz(a)anthracene No 0.000 0.000 0.000
Benzene Yes 0.095 0.897 0.073
Benzo(a)pyrene No 0.000 0.000 0.000
Benzo(b)fluoranthene No 0.000 0.000 0.000
Benzo(e)pyrene No 0.000 0.000
Benzo(g,h,i)perylene No 0.000 0.000 0.000
Benzo(k)fluoranthene No 0.000 0.000 0.000
Biphenyl Yes 0.002 0.000
Butane No 94.685 2.197 0.180
Butyr/Isobutyraldehyde No 0.202 0.017
Carbon Tetrachloride Yes 0.028 0.002
Chlorobenzene Yes 0.021 0.002
Chloroethane Yes
Chloroform Yes 0.0218 0.002
Chrysene No 0.000 0.000 0.000
Cyclohexane No 0.142 0.012
Cyclopentane No 0.044 0.004
Dibenzo(a,h)anthracene No 0.000
Dichlorobenzene Yes 0.054
Ethane No 139.774 32.796 2.686
Ethylbenzene Yes 0.050 0.004
Ethylene Dibromide Yes 0.034 0.003
Fluoranthene No 0.000 0.000 0.000
Fluorene No 0.000 0.001 0.000
Formaldehyde Yes 541.000 664.779 992.029 3.382 25.534 2.091
Hexane (or n-Hexane) Yes 81.159 0.206 0.017
Indeno(1,2,3-c,d)pyrene No 0.000 0.000 0.000
Isobutane No 1.735 0.142
Methanol Yes 1.147 0.094
Methylcyclohexane No 0.156 0.013
Methylene Chloride Yes 0.068 0.006
n-Nonane No 0.014 0.001
n-Octane No 0.034 0.003
Naphthalene Yes 0.028 0.045 0.004
PAH Yes 0.062 0.005
Pentane (or n-Pentane) No 117.229 0.708 0.058
Perylene No 0.000 0.000
Phenanthrene No 0.001 0.002 0.000
Phenol Yes 0.019 0.002
Propane No 72.141 13.276 1.087
Propylene Oxide Yes
Pyrene No 0.000 0.000 0.000
Styrene Yes 0.025 0.002
Tetrachloroethane No
Toluene Yes 0.153 0.445 0.036
Vinyl Chloride Yes 0.011 0.001
Xylene Yes 0.124 0.010
Arsenic Yes 0.009
Barium No 0.198
Beryllium Yes 0.001
Cadmium Yes 0.050
Chromium Yes 0.063
Cobalt Yes 0.004
Copper No 0.038
Manganese Yes 0.017
Mercury Yes 0.012
Molybdenum No 0.050
Nickel Yes 0.095
Selenium Yes 0.001
Vanadium No 0.104
Zinc No 1.308
Lead Yes 0.023
Total HAPs 572.934 704.019 1050.586
Total HAP/unit (lb/yr) 573 704 1051 85.1 36.8 3.02
Total HAP/unit (TPY) 0.286 0.352 0.525 0.043 0.018 0.002
Notes:
(1) Emissions above are on a per unit basis
(2) Calculations for the Caterpillar emergency generator assume 100 hours of operation; all other calculations assume 8,760 hours of operation
(3) Heat rates for Solar Turbines taken from Solar Datasheets
(4) Solar turbines have a 50% HAP control efficiency due to the Oxidation Catalyst
Table C-6 Combustion Source HAP Emission Factors
ACP Compressor Station 3 - Northampton County, North Carolina
Emission Factors
1300 KW 100 kW
Solar Centaur Solar Centaur Solar Taurus Boiler < 100
Pollutant HAP? Caterpillar Generac
40 Turbine 50L Turbine 70 Turbine MMBtu
Egen Egen
lb/MMBtu lb/MMBtu lb/MMBtu lb/MMscf lb/hp-hr lb/hp-hr
1,1,2,2-Tetrachloroethane Yes 1.7E-07 1.7E-07
1,1,2-Trichloroethane Yes 1.3E-07 1.3E-07
1,1-Dichloroethane Yes 9.9E-08 9.9E-08
1,2,3-Trimethylbenzene No 9.0E-08 9.0E-08
1,2,4-Trimethylbenzene No 2.8E-07 2.8E-07
1,2-Dichloroethane Yes 1.1E-07 1.1E-07
1,2-Dichloropropane Yes 1.1E-07 1.1E-07
1,3,5-Trimethylbenzene No 4.6E-08 4.6E-08
1,3-Butadiene Yes 2.1E-06 2.1E-06
1,3-Dichloropropene Yes 1.1E-07 1.1E-07
2,2,4-Trimethylpentane Yes 2.2E-06 2.2E-06
2-Methylnaphthalene No 2.4E-05 5.4E-08 5.4E-08
3-Methylchloranthrene No 1.8E-06
7,12-Dimethylbenz(a)anthracene No 1.6E-05
Acenaphthene No 1.8E-06 3.4E-09 3.4E-09
Acenaphthylene No 1.8E-06 8.1E-09 8.1E-09
Acetaldehyde Yes 2.0E-05 2.0E-05
Acrolein Yes 2.0E-05 2.0E-05
Anthracene No 2.4E-06 1.8E-09 1.8E-09
Benz(a)anthracene No 1.8E-06 8.5E-10 8.5E-10
Benzene Yes 2.1E-03 4.9E-06 4.9E-06
Benzo(a)pyrene No 1.2E-06 1.4E-11 1.4E-11
Benzo(b)fluoranthene No 1.8E-06 2.2E-11 2.2E-11
Benzo(e)pyrene No 6.0E-11 6.0E-11
Benzo(g,h,i)perylene No 1.2E-06 6.3E-11 6.3E-11
Benzo(k)fluoranthene No 1.8E-06 1.1E-11 1.1E-11
Biphenyl Yes 1.0E-08 1.0E-08
Butane No 2.1E+00 1.2E-05 1.2E-05
Butyr/Isobutyraldehyde No 1.1E-06 1.1E-06
Carbon Tetrachloride Yes 1.5E-07 1.5E-07
Chlorobenzene Yes 1.1E-07 1.1E-07
Chloroethane Yes
Chloroform Yes 1.2E-07 1.2E-07
Chrysene No 1.8E-06 1.7E-09 1.7E-09
Cyclohexane No 7.8E-07 7.8E-07
Cyclopentane No 2.4E-07 2.4E-07
Dibenzo(a,h)anthracene No 1.2E-06
Dichlorobenzene Yes 1.2E-03
Ethane No 3.1E+00 1.8E-04 1.8E-04
Ethylbenzene Yes 2.7E-07 2.7E-07
Ethylene Dibromide Yes 1.9E-07 1.9E-07
Fluoranthene No 3.0E-06 9.2E-10 9.2E-10
Fluorene No 2.8E-06 4.3E-09 4.3E-09
Formaldehyde Yes 2.9E-03 2.9E-03 2.9E-03 7.5E-02 1.4E-04 1.4E-04
Hexane (or n-Hexane) Yes 1.8E+00 1.1E-06 1.1E-06
Indeno(1,2,3-c,d)pyrene No 1.8E-06 2.5E-11 2.5E-11
Isobutane No 9.5E-06 9.5E-06
Methanol Yes 6.3E-06 6.3E-06
Methylcyclohexane No 8.6E-07 8.6E-07
Methylene Chloride Yes 3.7E-07 3.7E-07
n-Nonane No 7.8E-08 7.8E-08
n-Octane No 1.9E-07 1.9E-07
Naphthalene Yes 6.1E-04 2.5E-07 2.5E-07
PAH Yes 3.4E-07 3.4E-07
Pentane (or n-Pentane) No 2.6E+00 3.9E-06 3.9E-06
Perylene No 1.3E-11 1.3E-11
Phenanthrene No 1.7E-05 9.0E-09 9.0E-09
Phenol Yes 1.1E-07 1.1E-07
Propane No 1.6E+00 7.3E-05 7.3E-05
Propylene Oxide Yes
Pyrene No 5.0E-06 1.5E-09 1.5E-09
Styrene Yes 1.4E-07 1.4E-07
Tetrachloroethane No
Toluene Yes 3.4E-03 2.5E-06 2.5E-06
Vinyl Chloride+A32 Yes 6.3E-08 6.3E-08
Xylene Yes 6.8E-07 6.8E-07
Arsenic Yes 2.0E-04
Barium No 4.4E-03
Beryllium Yes 1.2E-05
Cadmium Yes 1.1E-03
Chromium Yes 1.4E-03
Cobalt Yes 8.4E-05
Copper No 8.5E-04
Manganese Yes 3.8E-04
Mercury Yes 2.6E-04
Molybdenum No 1.1E-03
Nickel Yes 2.1E-03
Selenium Yes 2.4E-05
Vanadium No 2.3E-03
Zinc No 2.9E-02
Lead Yes 5.0E-04
Total HAPs 3.1E-03 3.1E-03 3.1E-03
Notes:
(1) Emission factors for Solar and Capstone natural gas turbines from AP-42 Table 3.1-3
(2) Emission factors for natural gas boilers from AP-42 Tables 1.4-2, 1.4-3, and 1.4-4
(3) Emission factors for 2 SLB natural gas engines and Caterpillar and Generac natural gas emergency generators taken from AP-42 Table 3.2-1
(4) Emission factors for Solar natural gas turbines and Caterpillar and Generac natural gas emergency generators converted using 1 KWh = 3412 Btu and 1 kw = 1.341 hp
(5) Emission Factors (lb/MMBtu) for Formaldehyde and Total HAPs for Solar Turbines from Solar PIL 168
Table C-7 Potential Emissions From Fugitive Leaks
ACP Compressor Station 3 - Northampton County, North Carolina
Fugitive Emissions (FUG)
Operational Parameters:
1. Default methane basis and emission factor taken from Table 6-6 of Compendium of Greenhouse Gas Emissions Methodologies for the Oil and Gas Industry, API, August 2009.
2. Sample calculations: Hours of operation (hr/yr) * EF (ton / compressor -hr) / Methane Fraction
Emission Factor[1] Total HC Potential Emissions VOC Weight VOC Emissions CO2 Weight CO2 Emissions CH4 Weight CH4 Emissions HAP Weight HAP Emissions
Equipment Service Source Count[2]
lb/hr/source lb/hr tpy Fraction tpy Fraction tpy Fraction tpy Fraction tpy
Valves Gas 4.50E-03 646 2.91 12.7 0.026 0.334 0.0271 0.345 0.895 11.4 1.48E-03 1.88E-02
Pump Seals Gas 2.40E-03 0.00 0.00 0.026 0.00 0.0271 0.00 0.895 0.00 1.48E-03 0.00E+00
Others (compressors and others) Gas 8.80E-03 3 0.03 0.12 0.026 0.00 0.0271 0.00 0.895 0.10 1.48E-03 1.71E-04
Connectors Gas 2.00E-04 1 2.00E-04 8.76E-04 0.026 2.30E-05 0.0271 2.38E-05 0.895 7.84E-04 1.48E-03 1.30E-06
Flanges Gas 3.90E-04 340 0.133 0.581 0.026 0.015 0.0271 0.016 0.895 0.520 1.48E-03 8.59E-04
Open-ended lines Gas 2.00E-03 0.00 0.00 0.026 0.00 0.0271 0.00 0.895 0.00 1.48E-03 0.00E+00
Total 3 13 - 0.4 - 0.4 - 12.015 - 0.02
1. EPA Protocol for Equipment Leaks Emissions Estimate (EPA-453/R-95-017) Table 2-4: Oil and Gas Production Operations Emission Factors.
2. Component count based on Basic Systems Engineering Estimate.
Sample Calculations:
Potential Emissions (lb/hr) = Emission Factor (lb/hr/source) * Source Count
Potential Emissions (tons/yr) = (lb/hr)Potential × Hours of Operation (hr/yr) × (1 ton/2,000 lb).
Table C-8 Tank Emissions
ACP Compressor Station 3 - Northampton County, North Carolina
Tank Parameters
Capacity Throughput Tank Diam. Tank Length Paint
Source Type of Tank Contents Paint Color
(gal) gal/yr ft ft Condition
TK-1 Horizontal, fixed Produced Fluids 1,000 5,000 4.12 10 Light Grey Good
TK-2 Horizontal, fixed Lube Oil 2,500 12,500 4.61 20 Light Grey Good
Total Emissions
VOC Emissions
Source Flashing Losses Working Losses Breathing Losses Total Losses
lb/hr tpy lb/hr tpy lb/hr tpy lb/hr tpy
[1]
TK-1 -- -- -- -- -- -- 0.033 0.145
TK-2[2] NA NA 1.29E-06 5.65E-06 3.72E-06 1.63E-05 5.01E-06 2.19E-05
1. Losses were calculated for TK-1 using E&P Tanks Software. See attached for output.
2. Losses were calculated for TK-2 using EPA's TANKS 4.09d software with default breather vent settings.
3. Losses (Emissions) from TK-3 13,400-gallon Ammonia tank assumed to be insignficant.
Table C-9 Project Potential Emissions
ACP Compressor Station 3 - Northampton County, North Carolina
Criteria Pollutants (tpy) GHG Emissions (tpy) Ammonia (tpy) HAP (tpy)
Combustion Sources ID NOx CO VOC SO2 PMF PMF-10 PMF-2.5 PMC CO2 CH4 N2O CO2e NH3 Total HAP
Solar Taurus 70 Turbine CT-01 8.35 13.1 0.775 1.43 2.42 2.42 2.42 5.99 50,035 4.00 1.26 50,511 5.77 0.525
Solar Centaur 50L Turbine CT-02 5.20 8.19 0.477 0.894 1.51 1.51 1.51 3.74 31,329 2.50 0.788 31,627 3.58 0.352
Solar Centaur 40 Turbine CT-03 4.44 7.29 0.405 0.760 1.29 1.29 1.29 3.18 26,747 2.14 0.671 27,000 3.02 0.286
Caterpillar G3516B Egen EG-01 0.100 0.499 0.108 3.88E-04 0.025 0.025 0.025 0.007 101 0.859 0 122 0 0.018
Generac SG100 Egen EG-02 4.92E-05 0.001 0.003 3.18E-05 0.002 0.002 0.002 0.001 759 0.015 0 759 0 0.002
Boiler WH-01 1.13 1.89 0.124 0.014 0.043 0.043 0.043 0.129 2,705 0.052 0.050 2,721 0 0.043
Fugitive Leaks - Blowdowns FUG-01 - - 18.8 - - - - - 19.5 643 16,092 - 1.06
Fugitive Leaks - Piping FUG-02 - - 0.352 - - - - - 0.4 12 - 301 - 0.02
Pipeline Liquids Tank TK-1 - - 0.145 - - - - - - - - - - -
Hydrocarbon (Waste Oil) Tank TK-2 - - 2.19E-05 - - - - - - - - - - -
Total (tons/yr) 19.2 31.0 21.2 3.10 5.29 5.29 5.29 13.1 111,696 664 2.77 129,133 12.4 2.31
Tank 1 Emissions.txt
************************************************************************************
******
* Project Setup Information
*
************************************************************************************
******
Project File : M:\0345197 DRS ATL Coast Pipe.PR\T501 Air Permit\ACP &
SHP-Permitting\Air Permitting Round 2\Round 5\ACP-1 - Marts\Aug 2016 - EG and Tank
Replacements\TK-1 - 05152017 Update to Throughput.ept
Flowsheet Selection : Oil Tank with Separator
Calculation Method : AP42
Control Efficiency : 100.0%
Known Separator Stream : Low Pressure Gas
Entering Air Composition : No
Date : 2017.06.05
************************************************************************************
******
* Data Input
*
************************************************************************************
******
************************************************************************************
******
* Calculation Results
*
************************************************************************************
******
-- Emission Summary
----------------------------------------------------------------------
Item Uncontrolled Uncontrolled
[ton/yr] [lb/hr]
Total HAPs 0.000 0.000
Total HC 0.174 0.040
VOCs, C2+ 0.157 0.036
VOCs, C3+ 0.145 0.033
-- Emission Composition
------------------------------------------------------------------
No Component Uncontrolled Uncontrolled
[ton/yr] [lb/hr]
1 H2S 0.001 0.000
2 O2 0.000 0.000
3 CO2 0.009 0.002
4 N2 0.000 0.000
5 C1 0.017 0.004
6 C2 0.013 0.003
7 C3 0.032 0.007
8 i-C4 0.013 0.003
9 n-C4 0.042 0.010
10 i-C5 0.017 0.004
11 n-C5 0.020 0.005
Page 2
Tank 1 Emissions.txt
12 C6 0.006 0.001
13 C7 0.006 0.001
14 C8 0.002 0.000
15 C9 0.000 0.000
16 C10+ 0.000 0.000
17 Benzene 0.000 0.000
18 Toluene 0.000 0.000
19 E-Benzene 0.000 0.000
20 Xylenes 0.000 0.000
21 n-C6 0.004 0.001
22 224Trimethylp 0.000 0.000
Total 0.182 0.042
-- Stream Data
---------------------------------------------------------------------------
No. Component MW LP Oil Flash Oil Sale Oil Flash Gas W&S Gas
Total Emissions
mol % mol % mol % mol % mol %
mol %
1 H2S 34.80 0.0508 0.0349 0.0010 0.6834 0.0657
0.5435
2 O2 32.00 0.0000 0.0000 0.0000 0.0000 0.0000
0.0000
3 CO2 44.01 0.2437 0.0907 0.0000 6.3467 0.0001
4.9092
4 N2 28.01 0.0102 0.0005 0.0000 0.3990 0.0001
0.3087
5 C1 16.04 0.9543 0.1475 0.0000 33.1362 0.0001
25.6311
6 C2 30.07 0.6701 0.3531 0.0000 13.3133 0.0001
10.2979
7 C3 44.10 2.1827 1.7648 0.3098 18.8508 12.6125
17.4378
8 i-C4 58.12 1.1269 1.0450 0.5408 4.3934 9.3522
5.5165
9 n-C4 58.12 4.6091 4.4100 2.8709 12.5490 34.3185
17.4797
10 i-C5 72.15 3.1066 3.0997 2.7402 3.3810 13.0110
5.5621
11 n-C5 72.15 5.0558 5.0823 4.7421 4.0000 16.4491
6.8196
12 C6 86.16 4.1726 4.2520 4.3903 1.0044 4.6741
1.8355
13 C7 100.20 10.3655 10.6043 11.2777 0.8388 4.1346
1.5853
Page 2---------------------------------------------------------------- E&P TANK
Page 4
TANKS 4.0 Report Page 1 of 6
TANKS 4.0.9d
Emissions Report - Detail Format
Tank Indentification and Physical Characteristics
Identification
User Identification: TK-2
City:
State: West Virginia
Company:
Type of Tank: Horizontal Tank
Description: Used Oil Aboveground Storage Tank
Tank Dimensions
Shell Length (ft): 20.00
Diameter (ft): 4.61
Volume (gallons): 2,500.00
Turnovers: 5.00
Net Throughput(gal/yr): 12,500.00
Is Tank Heated (y/n): N
Is Tank Underground (y/n): N
Paint Characteristics
Shell Color/Shade: Gray/Light
Shell Condition Good
Meterological Data used in Emissions Calculations: Charleston, West Virginia (Avg Atmospheric Pressure = 14.25 psia)
file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm 6/5/2017
TANKS 4.0 Report Page 2 of 6
TANKS 4.0.9d
Emissions Report - Detail Format
Liquid Contents of Storage Tank
Liquid
Daily Liquid Surf. Bulk Vapor Liquid Vapor
Temperature (deg F) Temp Vapor Pressure (psia) Mol. Mass Mass Mol. Basis for Vapor Pressure
Mixture/Component Month Avg. Min. Max. (deg F) Avg. Min. Max. Weight. Fract. Fract. Weight Calculations
Used Oil All 61.57 52.97 70.18 57.22 0.0001 0.0001 0.0001 380.0000 200.00 Option 1: VP60 = .0001 VP70 = .0001
file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm 6/5/2017
TANKS 4.0 Report Page 3 of 6
TANKS 4.0.9d
Emissions Report - Detail Format
Detail Calculations (AP-42)
Vapor Density
Vapor Density (lb/cu ft): 0.0000
Vapor Molecular Weight (lb/lb-mole): 380.0000
Vapor Pressure at Daily Average Liquid
Surface Temperature (psia): 0.0001
Daily Avg. Liquid Surface Temp. (deg. R): 521.2427
Daily Average Ambient Temp. (deg. F): 54.9833
Ideal Gas Constant R
(psia cuft / (lb-mol-deg R)): 10.731
Liquid Bulk Temperature (deg. R): 516.8933
Tank Paint Solar Absorptance (Shell): 0.5400
Daily Total Solar Insulation
Factor (Btu/sqft day): 1,250.5726
file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm 6/5/2017
TANKS 4.0 Report Page 4 of 6
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TANKS 4.0 Report Page 5 of 6
TANKS 4.0.9d
Emissions Report - Detail Format
Individual Tank Emission Totals
Losses(lbs)
Components Working Loss Breathing Loss Total Emissions
Used Oil 0.01 0.03 0.04
file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm 6/5/2017
TANKS 4.0 Report Page 6 of 6
file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm 6/5/2017
ATTACHMENT D
VENDOR SPECIFICATIONS
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 8912 76.91 29.49 9 2.8 25 4.7 25 2.7 2.5 0.3 10063 0.02 1.7 898 224,735
59 8145 68.47 30.27 9 2.5 25 4.2 25 2.4 2.5 0.2 8905 0.02 1.5 957 194,658
100 6512 59.08 28.05 9 2.1 25 3.5 25 2.0 2.5 0.2 7544 0.02 1.3 1019 165855
100% load
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 11882 87.27 34.64 9 3.2 25 5.3 25 3.1 2.5 0.3 11411 0.02 1.9 864 366,922
59 10860 79.24 34.87 9 2.8 25 4.8 25 2.8 2.5 0.3 10301 0.02 1.7 908 334,207
100 8683 68.40 32.30 9 2.4 25 4.1 25 2.3 2.5 0.2 8730 0.02 1.5 945 298619
Solar Turbines Emissions Estimates
Centaur 50-6200LS
Assumptions: pipeline natural gas, 150' elevation, 5"/8" inlet/outlet losses, nominal performance
50% load
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 3321 39.27 21.54 9 1.4 25 2.4 25 1.4 2.5 0.1 5155 0.02 0.9 837 139,384
59 3006 35.20 21.73 9 1.3 25 2.1 25 1.2 2.5 0.1 4591 0.02 0.8 915 119,683
100 2426 30.76 20.06 9 1.1 25 1.8 25 1.0 2.5 0.1 3938 0.02 0.7 966 103305
75% load
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 4981 47.21 26.85 9 1.7 25 2.9 25 1.6 2.5 0.2 6189 0.02 1.0 849 152,889
59 4509 42.05 27.29 9 1.5 25 2.5 25 1.5 2.5 0.2 5479 0.02 0.9 908 133,124
100 3639 36.70 25.23 9 1.3 25 2.2 25 1.2 2.5 0.1 4695 0.02 0.8 959 115664
100% load
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 6642 54.55 30.98 9 2.0 25 3.3 25 1.9 2.5 0.2 7145 0.02 1.2 871 161,184
59 6012 50.72 30.16 9 1.8 25 3.1 25 1.7 2.5 0.2 6603 0.02 1.1 956 144,840
100 4852 44.43 27.78 9 1.6 25 2.6 25 1.5 2.5 0.2 5679 0.02 1.0 1004 127484
Solar Turbines Emissions Estimates
Centaur 40-4700S
Assumptions: pipeline natural gas, sea level, 4"/4" inlet/outlet losses, nominal performance
50% load
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 2511 32.29 19.78 25 3.2 50 3.9 25 1.1 2.5 0.1 4259 0.02 0.7 726 140,550
59 2278 29.85 19.41 25 3.0 50 3.6 25 1.0 2.5 0.1 3911 0.02 0.7 818 122,244
100 1735 26.09 16.92 25 2.6 50 3.1 25 0.9 2.5 0.1 3355 0.02 0.6 876 106980
75% load
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 3767 39.31 24.39 25 3.9 50 4.8 25 1.4 2.5 0.1 5177 0.02 0.9 736 156,668
59 3417 35.41 24.55 25 3.5 50 4.3 25 1.2 2.5 0.1 4635 0.02 0.8 810 136,464
100 2602 30.78 21.51 25 3.0 50 3.7 25 1.0 2.5 0.1 3955 0.02 0.7 873 117366
100% load
fuel flow, Thermal NOx NOx CO CO UHC UHC VOC VOC CO2 PM10/2.5 PM10/2.5 Exhaust Exhaust Flow
Temp, F HP mmbtu/hr LHV Eff, % (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) (ppm) (lb/hr) lb/hr lb/mmbtu lb/hr Temp (F) (lb/hr)
0 5023 46.39 30.23 25 4.7 50 5.7 25 1.6 2.5 0.2 6100 0.02 1.0 779 164,995
59 4556 42.27 29.51 25 4.2 50 5.1 25 1.5 2.5 0.2 5526 0.02 0.9 840 148,793
100 3470 35.07 27.45 25 3.4 50 4.2 25 1.2 2.5 0.1 4503 0.02 0.8 873 127331
Solar Turbines Incorporated Product Information Letter 167
PIL 167
Product Information Letter
SoLoNOx Products:
Emissions in Non-SoLoNOx Modes
Leslie Witherspoon
Solar Turbines Incorporated
PURPOSE
Solar’s gas turbine dry low NOx emissions combustion systems, known as SoLoNOx™,
have been developed to provide the lowest emissions possible during normal operating
conditions. In order to optimize the performance of the turbine, the combustion and fuel
systems are designed to reduce NOx, CO and unburned hydrocarbons (UHC) without
penalizing stability or transient capabilities. At very low load and cold temperature
extremes, the SoLoNOx system must be controlled differently in order to assure stable
operation. The required adjustments to the turbine controls at these conditions cause
emissions to increase.
The purpose of this Product Information Letter is to provide emissions estimates, and in
some cases warrantable emissions for NOx, CO and UHC, at off-design conditions.
Historically, regulatory agencies have not required a specific emissions level to be met at
low load or cold ambient operating conditions, but have asked what emissions levels are
expected. The expected values are necessary to appropriately estimate emissions for
annual emissions inventory purposes and for New Source Review applicability
determinations and permitting.
Table 2 summarizes “expected” emissions levels for ambient temperatures below 0°F
(–20°C) for Solar’s SoLoNOx turbines that do not have current production hardware or for
new production hardware that is not equipped with the cold ambient fuel control logic.
The emissions levels are extrapolated from San Diego factory tests and may vary at
extreme temperatures and as a result of variations in other parameters, such as fuel
composition, fuel quality, etc.
For more conservative NOx emissions estimate for new equipment, customers can refer
to the New Source Performance Standard (NSPS) 40CFR60, subpart KKKK, where the
allowable NOx emissions level for ambient temperatures < 0°F (–20°F) is 150 ppm NOx
at 15% O2. For pre-February 18, 2005, SoLoNOx combustion turbines subject to
40CFR60 subpart GG, a conservative estimate is the appropriate subpart GG emissions
level. Subpart GG levels range from 150 to 214 ppm NOx at 15% O2 depending on the
turbine model.
Table 3 summarizes emissions levels for ambient temperatures below –20°F (–29°C) for
the Titan 250.
Table 3. Expected Emissions below –20°F (–29°C) for the Titan 250 SoLoNOx
Combustion Turbine
Turbine Applicable NOx, CO, UHC,
Fuel System Fuel
Model Load ppm ppm ppm
Titan 250 Gas Only Gas 40 to 100% load 70 150 50
in the exhaust stream is unstable and very diffi- Factors for Stationary Combustion Turbines,
cult to measure. In addition to turbine characte- 8/22/03.” The memo presents hazardous air pol-
ristics including combustor design, size, main- lutant (HAP) emission factor data in several cat-
tenance history, and load profile, the formalde- egories including: mean, median, maximum,
hyde emission level is also affected by: and minimum. The emission factors in the
memo are a compilation of the HAP data EPA
• Ambient temperature collected during the Maximum Achievable Con-
• Humidity trol Technology (MACT) standard development
process. The emission factor documentation
• Atmospheric pressure shows there is a high degree of variability in
• Fuel quality formaldehyde emissions from gas turbines, de-
• Formaldehyde concentration in pending on the manufacturer, rating size of
the ambient air equipment, combustor design, and testing
events. To estimate formaldehyde emissions
• Test method measurement variability
from gas turbines, users should use the emis-
• Operational factors sion factor(s) that best represent the gas tur-
bines actual / planned operating profile. Refer to
The emission factor data in Table 1 is an excerpt the memo for alternative emission factors.
from an EPA memo: “Revised HAP Emission
Table 1. EPA’s Total HAP and Formaldehyde Emission Factors for <50 MW Lean-Premix
Gas Turbines burning Natural Gas
(Source: Revised HAP Emission Factors for Stationary Combustion Turbines, OAR-2002-0060, IV-B-09, 8/22/03)
PIL 170
Product Information Letter
PURPOSE
The purpose of this Product Information Letter (PIL) is to provide emission estimates for
start-up and shutdown events for Solar® gas turbines with SoLoNOx™ dry low emissions
combustion systems. The commissioning process is also discussed.
INTRODUCTION
The information presented in this document is representative for both generator set (GS)
and compressor set/mechanical drive (CS/MD) combustion turbine applications. Opera-
tion of duct burners and/or any add-on control equipment is not accounted for in the
emissions estimates. Emissions related to the start-up, shutdown, and commissioning of
combustion turbines will not be guaranteed or warranted.
Combustion turbine start-up occurs in one of three modes: cold, warm, or hot. On large,
utility size, combustion turbines, the start-up time varies by the “mode”. The start-up dura-
tion for a hot, warm, or cold Solar turbine is less than 10 minutes in simple-cycle and
most combined heat and power applications.
Heat recovery steam generator (HRSG) steam pressure is usually 250 psig or less. At
250 psig or less, thermal stress within the HRSG is minimized and, therefore, firing ramp-
up is not limited. However, some combined heat and power plant applications will desire
or dictate longer start-up times, therefore emissions assuming a 60-minute start are also
estimated.
A typical shutdown for a Solar turbine is <10 minutes. Emissions estimates for an elon-
gated shutdown, 30-minutes, are also included.
Start-up and shutdown emissions estimates for the Mercury™ 50 engine are found in PIL
205.
For start-up and shutdown emissions estimates for conventional combustion turbines,
landfill gas, digester gas, or other alternative fuel applications, contact Solar’s Environ-
mental Programs Department.
START-UP SEQUENCE
The start-up sequence, or getting to SoLoNOx combustion mode, takes three steps:
1. Purge-crank
2. Ignition and acceleration to idle
3. Loading / thermal stabilization
During the “purge-crank” step, rotation of the turbine shaft is accomplished with a starter
motor to remove any residual fuel gas in the engine flow path and exhaust. During “igni-
tion and acceleration to idle,” fuel is introduced into the combustor and ignited in a diffu-
sion flame mode and the engine rotor is accelerated to idle speed.
The third step consists of applying up to 50% load 1 while allowing the combustion flame
to transition and stabilize. Once 50% load is achieved, the turbine transitions to SoLoNOx
combustion mode and the engine control system begins to hold the combustion primary
zone temperature and limit pilot fuel to achieve the targeted nitrogen oxides (NOx), car-
bon monoxide (CO), and unburned hydrocarbons (UHC) emission levels.
Steps 2 and 3 are short-term transient conditions making up less than 10 minutes.
SHUTDOWN PROCESS
Normal, planned cool down/shutdown duration varies by engine model. The Centaur® 40,
Centaur 50, Taurus™ 60, and Taurus 65 engines take about 5 minutes. The Taurus 70,
Mars® 90 and 100, Titan™ 130 and Titan 250 engines take about 10 minutes. Typically,
once the shutdown process starts, the emissions will remain in SoLoNOx mode for ap-
proximately 90 seconds and move into a transitional mode for the balance of the esti-
mated shutdown time (assuming the unit was operating at full-load).
COMMISSIONING EMISSIONS
Commissioning generally takes place over a two-week period. Static testing, where no
combustion occurs, usually requires one week and no emissions are expected. Dynamic
testing, where combustion will occur, will see the engine start and shutdown a number of
times and a variety of loads will be placed on the system. It is impossible to predict how
long the turbine will run and in what combustion / emissions mode it will be running. The
dynamic testing period is generally followed by one to two days of “tune-up” during which
the turbine is running at various loads, most likely within low emissions mode (warranted
emissions range).
1
40% load for the Titan 250 engine on natural gas. 65% load for all engines on liquid fuel (except
80% load for the Centaur 40).
Table 1. Estimation of Start-up and Shutdown Emissions (lbs/event) for SoLoNOx Generator Set Applications
10 Minute Start-up and 10 Minute Shutdown
Natural Gas Fuel
Table 2. Estimation of Start-up and Shutdown Emissions (lbs/event) for SoLoNOx Generator Set Applications
60 Minute Start-up and 30 Minute Shutdown
Natural Gas Fuel
Table 3. Estimation of Start-up and Shutdown Emissions (lbs/event) for SoLoNOx CS/MD Applications
10 Minute Start-up and 10 Minute Shutdown
Natural Gas Fuel
Table 4. Estimation of Start-up and Shutdown Emissions (lbs/event) for SoLoNOx Generator Set
10 Minute Start-up and 10 Minute Shutdown
Liquid Fuel (Diesel #2)
Table 5. Estimation of Start-up and Shutdown Emissions (lbs/event) for SoLoNOx Generator Set
60 Minute Start-up and 30 Minute Shutdown
Liquid Fuel (Diesel #2)
PROCESS DATA
Design Case Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12
Customer Design Case Centaur 40 Centaur 40 Centaur 50L Centaur 50L Taurus 60 Taurus 60 Taurus 70 Taurus 70 Mars 100 Mars 100 Titan 130 Titan 130
Percent Load Percent 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Fuel Case Percent NG NG NG NG NG NG NG NG NG NG NG NG
EXHAUST GAS EMISSIONS DATA (BEFORE COOLING)
Exhaust Gas Mass Flowrate, Wet lb/h 164994 127403 161184 127484 186880 151704 247255 179824 367228 289445 437956 341226
Exhaust Gas Volumetric Flowrate, Wet ACFM 87269 73508 91761 80971 107807 96052 139492 112383 207193 177388 254955 215260
Exhaust Gas Temperature degrees F 779.0 873.0 871.0 1004.0 888.0 999.0 858.0 980.0 859.0 953.0 900.0 993.0
Particulates kg/h 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Trace Elements mg/Nm3 (dry) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
VOC ppmvd 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Nox Reduction Percent 80.00 80.00 44.44 44.44 66.67 66.67 66.67 66.67 66.67 66.67 66.67 66.67
Dilution Air Required lb/h 327 327 327 327 327 327 327 327 327 327 655 327
Dilution Air Required SCFM 68 68 68 68 68 68 68 68 68 68 135 68
Aqueous Ammonia Requirement lb/h 11 8 6 5 10 8 14 10 20 15 25 19
Aqueous Ammonia Requirement gal/month 1046 772 569 452 989 787 1331 941 1873 1429 2354 1841
Total Mass injected by SCR lb/h 338 335 333 332 337 335 341 337 347 342 680 346
Exhaust Gas Mass Flowrate, Wet at SCR catalyst lb/h 172513.1 155538.2 190787.8 185260.6 225922.6 219052.2 287673.0 253534.1 427649.1 394024.5 537229.4 488671.5
Exhaust Gas Vol Flowrate, Wet at SCR Catalyst ACFM 89073 81113 98556 96465 116734 114095 148729 132120 220965 205373 277594 254645
69
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STATEMENT OF EXHAUST EMISSIONS
2015 SPARK-IGNITED, SCAQMD CERTIFIED
Grams/bhp-hr.
EPA Engine CAT SCAQMD EPA Rated Fuel Flow
Model Engine Fuel BHP
Family Req'd CEP # Cert # RPM (lb/hr)
THC NOx CO
QTA25 2.4 FGNXB02.42NN NG No NR FGNXB02.42NN-005 2.14 2.37 93.95 1800 38.39 16.52
QTA25 2.4 FGNXB02.42NL LPG No NR FGNXB02.42NL-006 1.43 4.38 86.18 1800 43.29 17.59
SG035 5.4 FGNXB05.42L1 NG Yes 530212 FGNXB05.42L1-019 0.38 0.22 0.64 1800 81.95 24.91
SG035 5.4 FGNXB05.42L2 LPG Yes 530215 FGNXB05.42L2-020 0.04 0.10 0.70 1800 81.70 29.13
SG040 5.4 FGNXB05.42L1 NG Yes 530212 FGNXB05.42L1-019 0.38 0.22 0.64 1800 81.95 24.91
Small Spark Ignited Engines - SSIE (SORE)
SG040 5.4 FGNXB05.42L2 LPG Yes 530215 FGNXB05.42L2-020 0.04 0.10 0.70 1800 81.70 29.13
SG045 5.4 FGNXB05.42L1 NG Yes 530212 FGNXB05.42L1-019 0.38 0.22 0.64 1800 81.95 24.91
SG045 5.4 FGNXB05.42L2 LPG Yes 530215 FGNXB05.42L2-020 0.04 0.10 0.70 1800 81.70 29.13
SG050 5.4 FGNXB05.42L1 NG Yes 530212 FGNXB05.42L1-019 0.38 0.22 0.64 1800 81.95 24.91
SG050 5.4 FGNXB05.42L2 LPG Yes 530215 FGNXB05.42L2-020 0.04 0.10 0.70 1800 81.70 29.13
SG050 6.8 FGNXB06.82L5 NG Yes 470347 FGNXB06.82L5-025 0.21 0.02 0.19 1800 85.65 33.10
SG050 6.8 FGNXB06.82L6 LPG Yes 470347 FGNXB06.82L6-026 0.01 0.05 0.50 1800 85.92 34.14
SG060 6.8 FGNXB06.82L5 NG Yes 468721 FGNXB06.82L5-025 0.22 0.02 0.35 1800 99.58 37.58
SG060 6.8 FGNXB06.82L6 LPG Yes 468721 FGNXB06.82L6-026 0.01 0.01 0.76 1800 99.15 38.69
SG070 6.8 FGNXB06.82L3 NG Yes 470208 FGNXB06.82L3-023 0.20 0.04 0.49 1800 110.64 41.00
SG070 6.8 FGNXB06.82L4 LPG Yes 470208 FGNXB06.82L4-024 0.08 0.07 0.91 1800 112.42 42.35
SG080 8.0 FGNXB08.02L1 NG Yes 575822 FGNXB08.02L1-027 0.42 0.51 0.07 1800 125.69 39.76
SG080 8.0 FGNXB08.02L2 LPG Yes 575823 FGNXB08.02L2-028 0.04 0.13 0.30 1800 127.89 44.69
SG080 9.0 FGNXB08.92L1 NG Yes 543428 FGNXB08.92L1-029 0.38 0.76 0.41 1800 126.31 39.71
SG080 9.0 FGNXB08.92L2 LPG Yes 543429 FGNXB08.92L2-030 0.06 0.68 0.30 1800 126.40 44.34
SG130 (DF) 6.8 FGNXB06.82C3 NG & LP Yes 480473 FGNXB06.82C3-033 0.06 0.05 0.92 3000 193.49 72.31
SG150 (DF) 6.8 FGNXB06.82C3 NG & LP Yes 480069 FGNXB06.82C3-033 0.18 0.14 1.54 3600 231.00 91.34
SG100 9.0 FGNXB08.92C1 NG Yes 543423 FGNXB08.92C1-035 0.17 0.003 0.06 1800 148.90 46.86
SG100 (LPF) 9.0 FGNXB08.92C1 NG Yes 573274 FGNXB08.92C1-035 0.06 0.240 0.01 1800 156.00 43.83
SG100 (DF) 9.0 FGNXB08.92C1 NG/LPV Yes 543425 FGNXB08.92C1-035 0.30 0.400 0.79 1800 133.16 45.36
SG100 (DF) 9.0 FGNXB08.92C1 NG/LPL Yes 543424 FGNXB08.92C1-035 0.34 0.006 1.10 1800 135.75 45.47
SG100 9.0 FGNXB08.92C2 LPV Yes 543426 FGNXB08.92C2-036 0.03 0.08 0.13 1800 157.67 53.08
SG100 9.0 FGNXB08.92C2 LPL Yes 543427 FGNXB08.92C2-036 0.07 0.04 0.30 1800 156.15 54.47
SG130,150 9.0 FGNXB08.92C3 NG Yes 573276 FGNXB08.92C3-053 0.10 0.03 0.02 1800 230.30 71.97
SG130,150 (DF) 9.0 FGNXB08.92C3 NG/LPV Yes 573273 FGNXB08.92C3-053 0.10 0.03 0.02 1800 230.30 71.97
SG130,150 (DF) 9.0 FGNXB08.92C3 NG/LPL Yes 573271 FGNXB08.92C3-053 0.10 0.03 0.02 1800 230.30 71.97
SG130, 150 9.0 FGNXB08.92C4 LPV Yes 573267 FGNXB08.92C4-054 0.02 0.57 1.30 1800 230.30 75.43
SG130, 150 9.0 FGNXB08.92C4 LPL Yes 573269 FGNXB08.92C4-054 0.02 0.57 1.30 1800 230.30 75.43
Large Spark Ignited Engines (LSIE)
SG150 12.9 FGNXB12.92C2 NG Yes 532838 FGNXB12.92C2-042 0.53 0.13 0.53 1800 307.87 107.99
MG150 12.9 FGNXB12.92C2 NG Yes 532839 FGNXB12.92C2-042 0.53 0.13 0.53 1800 307.87 107.99
SG175 12.9 FGNXB12.92C2 NG Yes 532838 FGNXB12.92C2-042 0.53 0.13 0.53 1800 307.87 107.99
SG200 12.9 FGNXB12.92C2 NG Yes 532838 FGNXB12.92C2-042 0.53 0.13 0.53 1800 307.87 107.99
MG200 12.9 FGNXB12.92C2 NG Yes 532839 FGNXB12.92C2-042 0.53 0.13 0.53 1800 307.87 107.99
SG230 12.9 FGNXB12.92C2 NG Yes 536816 FGNXB12.92C2-042 0.38 0.03 0.53 1800 379.10 125.30
SG250 12.9 FGNXB12.92C2 NG Yes 536816 FGNXB12.92C2-042 0.38 0.03 0.53 1800 379.10 125.30
MG250 12.9 FGNXB12.92C2 NG Yes 536818 FGNXB12.92C2-042 0.38 0.03 0.53 1800 379.10 125.30
SG275 12.9 FGNXB12.92C3 NG Yes 557131 FGNXB12.92C3-043 0.06 0.06 0.81 2150 477.00 164.20
SG300 12.9 FGNXB12.92C3 NG Yes 557131 FGNXB12.92C3-043 0.06 0.06 0.81 2150 477.00 164.20
MG300 12.9 FGNXB12.92C3 NG Yes 557132 FGNXB12.92C3-043 0.06 0.06 0.81 2150 477.00 164.20
SG150,175,200 14.2L FGNXB14.22C1 NG Yes 575824 FGNXB14.22C1-047 0.06 0.05 0.39 1800 304.00 98.54
SG230, 250 14.2L FGNXB14.22C1 NG Yes 575826 FGNXB14.22C1-047 0.06 0.05 0.39 1800 304.00 98.54
SG275, 300 14.2L FGNXB14.22C1 NG Yes 575828 FGNXB14.22C1-047 0.04 0.02 0.23 1800 374.00 120.84
WARRANTY & CERTIFICATES
MG150, 200 14.2L FGNXB14.22C1 NG Yes 575825 FGNXB14.22C1-047 0.04 0.02 0.23 1800 374.00 120.84
MG250 14.2L FGNXB14.22C1 NG Yes 575827 FGNXB14.22C1-047 0.03 0.03 0.17 1800 460.00 142.87
MG300 14.2L FGNXB14.22C1 NG Yes 575829 FGNXB14.22C1-047 0.03 0.03 0.17 1800 460.00 142.87
SG350, 400 21.9 FGNXB21.92C1 NG Yes 558477 FGNXB21.92C1-037 0.18 0.14 0.82 1800 636.00 201.17
MG350, 400 21.9 FGNXB21.92C1 NG Yes 558478 FGNXB21.92C1-037 0.18 0.14 0.82 1800 636.00 201.17
SG350,400 (LPF) 21.9 FGNXB21.92C1 NG Yes 573266 FGNXB21.92C1-037 0.18 0.14 0.82 1800 636.00 201.17
MG350,400 (LPF) 21.9 FGNXB21.92C1 NG Yes 573265 FGNXB21.92C1-037 0.18 0.14 0.82 1800 636.00 201.17
Effective since 2009, the EPA has implemented exhaust emissions regulations on stationary spark-ignited (gaseous) engine generators for emergency applications.
All Generac spark-ignited gensets, including SG, MG, QTA and QT series gensets, that are built with engines manufactured in 2009 and later meet the requirements
of 40CFR part 60 subpart JJJJ and are EPA certified. These generator sets are labeled as EPA Certified with decals affixed to the engines’ valve covers.
The attached documents summarize the general information relevant to EPA certification on these generator sets. This information can be used for submittal data and for permitting
purposes, if required. These documents include the following information:
EPA Engine Family
The EPA Engine Family is assigned by the Manufacturer under EPA guidelines for certification purposes and appears on the EPA certificate.
Catalyst Required
Indicates whether an exhaust catalyst and Air/Fuel Ratio control system are required on the generator set to meet EPA certification requirements.
Generally, units rated 80kW and smaller do not require a catalyst to meet EPA certification requirements. Please note that some units that do not
require a catalyst to meet EPA requirements do need a catalyst if the California SCAQMD option is selected. Please see
"California SCAQMD" below for additional information on this option.
• Values are official data of record as submitted to the EPA and SCAQMD for certification purposes. Testing was conducted in accordance with prevailing EPA
protocols, which are typically accepted by SCAQMD and other regional authorities.
• No emission values provided are to be construed as guarantees of emissions levels for any given Generac generator unit.
• Generac Power Systems reserves the right to revise this information without prior notice.
• Consult state and local regulatory agencies for specific permitting requirements.
WARRANTY & CERTIFICATES
• The emissions performance data supplied by the equipment manufacturer is only one element required toward completion of the permitting and installation
process. State and local regulations may vary on a case-by-case basis and must be consulted by the permit applicant/equipment owner prior to equipment
purchase or installation. The data supplied herein by Generac Power Systems cannot be construed as a guarantee of installability of the generator set.
• The emission values provided are the result of multi-mode, weighted scale testing in accordance with EPA testing regulations, and may not be representative of
any specific load point.
2 OF 2
Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 Bulletin 0L2042
P: (262) 544-4811 © 2015 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without
. notice. Rev. B 07/22/15