Field Service Ver.1.0 May. 2008 14.

PARTS LAYOUT DRAWING

APPENDIX

14. PARTS LAYOUT DRAWING

14.1 Main body
14.1.1 Switch/sensor
A. Main body rear side



  



[1] Toner bottle sensor (PS4) [3] Humidity sensor (HUMS)

[2] Toner bottle position sensor (PS28) [4] Toner remaining sensor (PZS)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

B. Main body front side









[1] Power switch (SW2) [3] Main power switch (SW1)

[2] Interlock switch (MS)

C. Main body upper surface










[1] APS timing sensor (PS31) [3] DF open/close switch (SW3)

[2] APS sensor (PS32) [4] Scanner home sensor (PS30)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

D. Developing section





[1] TCR sensor (TCRS)

E. Paper feed section

(1) Tray 1

  




 

[1] Upper limit sensor /1 (PS6) [4] Paper size sensor /Rr1 (PS10)
[2] Paper empty sensor /1 (PS5) [5] Tray set sensor /1 (PS8)
[3] Paper size sensor /Fr1 (PS11) [6] Near-empty sensor /1 (PS9)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

(2) Tray 2

  




 

 

[1] Vertical conveyance sensor (PS2) [5] Paper size sensor /Fr2 (PS17)
[2] Feed door open/close sensor (PS7) [6] Paper size sensor /Rr2 (PS16)
[3] Paper empty sensor /2 (PS12) [7] Tray set sensor /2 (PS14)
[4] Upper limit sensor /2 (PS13) [8] Near-empty sensor /2 (PS15)

(3) Registration

 

[1] Registration sensor (PS1)

Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

F. Bypass tray section

   

   

[1] Paper size VR/BP (VR1) [5] Paper size sensor /BP4 (PS22)
[2] Paper empty sensor /BP (PS18) [6] Paper size sensor /BP2 (PS20)
[3] Lift sensor (PS23) [7] Paper size sensor /BP1 (PS19)
[4] Paper size sensor /BP3 (PS21)

G. ADU section









[1] ADU open/close sensor (PS26) [3] ADU conveyance sensor /2 (PS25)
[2] ADU conveyance sensor /1 (PS24)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

H. Fusing section

 

 


[1] Fusing exit sensor (PS3) [3] Thermistor /1 (TH1)

[2] Thermistor /2 (TH2) [4] Thermostat (TS)

I. Reverse/paper exit section





[1] Reverse sensor (PS27)

Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

14.1.2 Load
A. Main body rear side
(1) Lower aria





  



[1] Power supply cooling fan (FM1) [3] Developing cooling fan (FM7)
[2] Overall control board cooling fan (FM10) [4] CPU cooling fan (FM11)

(2) Upper aria



[1] Toner supply motor (M4) [5] Developing motor (M3)

[2] Toner bottle motor (M10) [6] Drum motor (M1)
[3] Toner solenoid (SD5) [7] Fusing motor (M11)
[4] Feed motor (M9) [8] Scanner motor (M2)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

B. Main body inside









[1] Fusing cooling fan /Rr (FM8) [3] Drum cooling fan (FM4)
[2] Fusing cooling fan /Fr (FM2) [4] Developing suction fan (FM6)

C. Main body right side







[1] Web solenoid (SD4) [2] Coveyance suction fan (FM5)

Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

D. Write section





[1] Polygon motor (M5)

E. Photo conductor section





[1] Drum claw solenoid (SD2)

14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

F. Paper feed section

(1) Tray 1

 



[1] Feed clutch /1 (CL4) [2] Paper lift motor /1 (M7)

(2) Tray 2

 

 

[1] Vertical conveyance clutch (CL3) [3] Paper lift motor /2 (M8)
[2] Feed clutch /2 (CL5)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

(3) Registration







[1] Registration clutch (CL1) [2] Loop clutch (CL2)

G. Bypass tray section


 

[1] Feed clutch /BP (CL6) [2] Pick-up solenoid /BP (SD1)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

H. ADU section



[1] ADU conveyance clutch /Up (CL7) [2] ADU conveyance clutch /Lw (CL8)

I. Reverse/paper exit section


   

[1] Reverse motor (M6) [3] Exhaust fan /Rr (FM9)

[2] Reverse solenoid (SD3) [4] Exhaust fan /Fr (FM3)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

14.1.3 Boards and others

A. Main body rear side





















[1] L1 inverter (L1 INVB) [6] Paper size board /2 (PSB/2)

[2] Scanner drive board (SDB) [7] Paper size board /1 (PSB/1)
[3] Printer control board (PRCB) [8] NVRAM board (NRB)
[4] Circuit breaker /1 (CBR1) [9] Overall control board (OACB)
[5] Circuit breaker /2 (CBR2) [10] Standard memory (DIMM)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

B. Main body front side





[1] Total counter (TCT)

C. Main body inside







[1] DC power supply (DCPS) [2] Hight voltage unit (HV2)

Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

D. Operation panel and main body upper surface











 



 




[1] CCD board (CCDB) [7] LCD board (LCDB)

[2] VR board(PWB4) [8] USB I/F board (USBIFB)
[3] OB inverter (OB INVB) [9] Speaker (SP)
[4] Operation key board/3 (PWB3) [10] Status indicator LED board (SILB)
[5] Operation key board/2 (PWB2) [11] Exposure lamp (L1)
[6] Operation board/1 (PWB1) [12] L1 relay board (L1 RLB)

E. Write section







[1] Index board (INDEXB) [2] Laser drive board (LDB)

14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

F. Photo conductor section






[1] IDC sensor (IDCS) [2] Erase lamp (EL)

G. ADU section





[1] Transfer exposure lamp (TSL)

Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

H. Fusing section







[1] Fusing heater lamp /2 (L3) [2] Fusing heater lamp /1 (L2)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

14.2 DF
A. Front side





[1] Pressure roller release solenoid (SD1)

B. Rear side




 




[1] Cover open/close sensor (PS7) [4] Cooling fan (FM3)

[2] Original conveyance motor (M2) [5] DF control board (DFCB)
[3] Original feed motor (M1)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

C. Upper surface

    

     



[1] Original size sensor /2 (PS2) [7] Original empty sensor (PS5)
[2] Stamp solenoid (SD2) [8] Original registration sensor (PS9)
[3] Original exit sensor (PS10) [9] Original size sensor /1 (PS1)
[4] Original detection sensor (PS8) [10] Original size sensor /3 (PS3)
[5] Original feed sensor (PS6) [11] Original size sensor /4 (PS4)
[6] Mix original size detection board (MOSDB)

D. Paper feed tray







[1] Tray board (TB) [2] Original size VR (VR1)

14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

14.3 PC
14.3.1 PC-206



 
 
 
 
 











 






[1] Vertical conveyance sensor /4 (PS126) [14] Paper size detect board /3 (PSDB3)
[2] Paper feed sensor /4 (PS125) [15] Paper size sensor /Rr3 (PS118)
[3] Paper empty sensor /4 (PS124) [16] Paper size sensor /Fr3 (PS119)
[4] Upper limit sensor /4 (PS123) [17] Tray set sensor /3 (PS112)
[5] Vertical conveyance motor /4 (M121) [18] Near-empty sensor /3 (PS113)
[6] Paper feed motor /4 (M123) [19] Paper lift motor /3 (M124)
[7] Paper lift motor /4 (M125) [20] Paper feed motor /3 (M122)
[8] Near-empty sensor /4 (PS122) [21] Vertical conveyance motor /3 (M120)
[9] Paper size sensor /Fr4 (PS128) [22] Right door open/close sensor (PS111)
[10] Paper size sensor /Rr4 (PS127) [23] Upper limit sensor /3 (PS114)
[11] Paper size detect board /4 (PSDB4) [24] Vertical conveyance sensor /3 (PS117)
[12] Tray set sensor /4 (PS121) [25] Paper feed sensor /3 (PS116)
[13] PC control board (PCCB) [26] Paper empty sensor /3 (PS115)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

14.3.2 PC-407


 





















 

 



[1] Paper empty sensor (PS3) [13] Shift gate motor (M3)
[2] Main tray empty board (MEB) [14] Shift gate position sensor (PS14)
[3] Paper lift motor (M5) [15] Rely board (RLB)
[4] Paper lift motor encoder sensor (PS10) [16] PC control board (PCCB)
[5] Lower limit over run sensor (PS7) [17] Tray lock solenoid (SD1)
[6] Shft motor encoder sensor (PS8) [18] Tray set sensor (PS6)
[7] Shift motor (M4) [19] Paper feed motor (M1)
[8] Tray release switch (SW1) [20] Vertical conveyance motor (M2)
[9] Shift position sensor (PS11) [21] Right door open/close sensor (PS5)
[10] Lower limit sensor (PS13) [22] Vertical conveyance sensor (PS2)
[11] Sub tray empty sensor (PS9) [23] Upper limit sensor (PS4)
[12] Shift home sensor (PS12) [24] Paper feed sensor (PS1)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

14.4 LU

  


 








 





[1] Remaining paper sensor /1 (PS154) [7] Upper limit sensor (PS152)
[2] Remaining paper sensor /2 (PS151) [8] Feed clutch (CL151)
[3] Dehumidifier heater (HTR101) [9] LU set sensor (PS156)
(Service parts setting
P/N 56AA-710# ) [10] Paper lift motor (M151)
[4] Pick-up solenoid (SD151) [11] Feed motor (M150)
[5] Paper empty sensor (PS153) [12] LU drive board (LUDB)
[6] LU exit sensor (PS155) [13] Upper door interlock switch (MS151)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

14.5 FS
14.5.1 FS-522




 
 

 

 









 
 
 
  





[1] Registration clutch (CL1) [16] Tray lift motor (M11)

[2] Guide plate switch (SW4) [17] Lower limit sensor (PS14)
[3] Door switch (SW1) [18] Upper limit sensor (PS15)
[4] Stacker paddle solenoid (SD1) [19] Shutter switch (SW2)
[5] FS control board (FSCB) [20] Tray overrun switch (SW3)
[6] Exit motor (M1) [21] Shutter home sensor (PS16)
[7] Stapler movement motor (M7) [22] Shutter motor (M12)
[8] Alignment sensor /Fr (PS7) [23] Conveyance motor (M2)
[9] Alignment motor /Fr (M5) [24] Exit roller release motor (M6)
[10] Alignment motor /Rr (M4) [25] Alignment sensor /Rr (PS6)
[11] Exit paddle home sensor (PS11) [26] Exit roller home sensor (PS12)
[12] Stapler home sensor (PS10) [27] Conveyance sensor (PS5)
[13] Exit paddle solenoid (SD2) [28] Entrance motor (M3)
[14] Tray lift board (TLB) [29] Stacker sensor (PS8)
[15] Tray position sensor (PS3) [30] Entrance sensor (PS4)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

14.5.2 FS-523
A. Front side







 

[1] Main gate solenoid (SD2) [3] Tray lift motor (M7)
[2] Front door sensor (PS17) [4] Main tray upper limit LED (LED19)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

B. Rear side

    






 

 







[1] Main tray lower limit switch (SW3) [8] Bypass gate solenoid (SD1)
[2] Main tray upper limit sensor (PS19) [9] Entrance conveyance motor (M1)
[3] Paddle motor /Up (M15) [10] Conveyance motor /Up (M4)
[4] Paper exit motor (M3) [11] Conveyance motor /Lw (M2)
[5] FS control board (FSCB) [12] Paper exit roller release motor (M13)
[6] Interlock switch (SW1) [13] Main tray full sensor (PS7)
[7] Intermediate conveyance roller release [14] Paddle solenoid /Up (SD3)
motor (M12)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

C. Punch section

 

 

[1] Punch motor (M11) [3] Punch encoder sensor (PS15)

[2] Punch clutch (CL1)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

D. Conveyance section



 










 












[1] Hole punch position switch (SW4) [9] Paddle motor /Lw (M9)
[2] Hole punch selector motor (M14) [10] Roller release home sensor (PS12)
[3] Intermediate conveyance sensor (PS3) [11] Main route conveyance sensor (PS4)
[4] Alignment tray sensor (PS5) [12] Exit roller home sensor (PS13)
[5] Main tray reset sensor (PS8) [13] Upper door sensor (PS18)
[6] Alignment home sensor (PS9) [14] Sub tray full sensor (PS6)
[7] Main tray upper limit switch (SW2) [15] Sub tray exit sensor (PS1)
[8] Alignment motor (M5) [16] Bypass route conveyance sensor (PS2)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

E. Stapler section






[1] Stapler home sensor (PS14) [2] Stapler moving motor (M6)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

F. Main tray section

 





[1] Shift home sensor (PS10) [3] Shift motor (M8)

[2] Shift encoder sensor (PS11)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

14.6 PU-501











[1] Punch scraps full sensor (PS1) [4] Encoder sensor (PS4)
[2] Punch position sensor /1 (PS2) [5] Punch motor (M1)
[3] Punch position sensor /2 (PS3)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

14.7 SD-507


















 


[1] Folding motor (M10) [8] Tray empty sensor (PS21)

[2] Folding roller home sensor (PS22) [9] Paper guide motor (M13)
[3] SD interlock switch (SW4) [10] Exit motor encoder sensor (PS25)
[4] Staple guide home sensor (PS26) [11] Conveyance motor (M8)
[5] Paper guide home sensor (PS23) [12] Saddle exit home sensor (PS18)
[6] Exit sensor (PS20) [13] Exit open/close motor (M9)
[7] Staple guide motor (M14) [14] SD control board (SDCB)
14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

14.8 MT-502

 

 


 













[1] Conveyance sensor /Up (PS9) [9] Gate solenoid /2 (SD2)

[2] Paper full sensor /1 (PS5) [10] Conveyance motor (M1)
[3] Conveyance sensor /Lw (PS10) [11] Gate solenoid /3 (SD3)
[4] Paper detection sensor /1 (PS1) [12] Right door open/close sensor (PS11)
[5] Paper detection sensor /2 (PS2) [13] Paper full sensor /4 (PS8)
[6] Paper detection sensor /3 (PS3) [14] Paper detection sensor /4 (PS4)
[7] Gate solenoid /1 (SD1) [15] Paper full sensor /3 (PS7)
[8] MT control board (MTCB) [16] Paper full sensor /2 (PS6)
Field Service Ver.1.0 May. 2008 14. PARTS LAYOUT DRAWING

14.9 RU-507

 



[1] Path sensor (PS2) [2] Door sensor (PS1)

14. PARTS LAYOUT DRAWING Field Service Ver.1.0 May. 2008

14.10 JS-502







[1] Paper full sensor (PS1) [2] Not used