WT series CHAIN SAW, TRIMMER AND BLOWER CARBURETOR SERVICE MANUAL WALBRO 009 Ar Page + ing Soren Renee Bing - Shalt etaner Cover = Metering Diapagm ovr Prnor ‘++ Cap Lier kt ‘Gig Stat Fetaine Sw! Assontiy ako Choke Sl Any = Paste + vane lt Henge (Govercr - Check Va Seat Assemty «Chace Vaio ‘Sect hesemtly Chose Varo Soren le Aue Ki Soe Wetenng Cover (4 Sow ee oe Shing. ease (ae eee Sore: Nas bay 'Sprng - Ide Screw Friction ce on Sprig -Trotle Pte Ye o-? tt fi a re ca Maser ose Sor Aeleabrkt o—: See, 8. ete 5 ‘seen “check vate ro Nene. chee S>- * Soeen Pasta 2 Pane sbae ‘Coments in Repair Ke ‘Contents n GasketDaphragm Xii +4 Cortents in Needle Kit a page Pintodin USA -594 Ferm C-10a8 sectionACOLOR CODE eo Crankcase Impulse Air Alt OPERATING FUNCTIONS 1. Fuel Int: Fuel drawn from iank enters neve. 2. Pump Daphragm: Flustuates by ongino pulos to sctvate fue pump. 13. ute Check Vato: Coses during vacuum pulse, opens ‘org pressure puse. 4. Pulte Channel: Crankesse puse enters here 5, Fuel net Screen: Fits Tue! before entexng metering chamber 6. Inlet Neodte: Lits of seat to allow contet amount ‘af fuel o enter metering system, 7. Inlet Check Valve: Opens during vacuum pulse to draw fie’, closes curing pressure pulse 8 Throlle Valve Assembly: Allows correct airtel ratio trom idle wide open trate 3 the ice postion, 9. Primary ile Hel: Main fuel eoure 419. Second ldle Hole: Allows addtional fuel to tow hry progression. page2 n 2. 13. 4 15. 16. wm. Third Idle Holo: Alows acdifonal fuel to flow thru progression defore wide open tote, Wolsh Plug: Cover che packet Ide Needle: Ajusts amour ot et entering de pocke's. Metering Lever Lits inlet neaco of seat Metering Serina: When ccmoressed alons lever to Itt ‘net noedo. NMeterng Diaphragm: Drawn onto lever 10 tit inet neoale off sac ‘Aimospherte Ven: Alows atmospheric pressure onto cry sie of metering diaphragm. High Speed Needle: Adjusts amount of tuel entering the nezzle at hich speec. Nozzle: Meters correct amount ol fue crawn info engine align speed. ‘Choke Vee Assembly: Closer off outside air trom ‘entering cao at the sta positon.WT Starting Circuit Choke Ass'y Throttle Ass'y__f Second Idle Hole Primary Idle Hole Nozzle Ass'y Third Idle Hol STARTING PROCEDURE: 1. Close cerburetor choke completely. 2. Set at part-throtte position or as recommended by engine manufacturer. 3, Start engine 4, Aiter the engines initial fire, disengage choke and repeat step 2 and 3. Page 3WT Idle Circuit Throttle Valve — Primary idle Hole Idle Neodio Idle Take Off —] Inlet Needle Metering Diaphragm NOTE: The idle and high speed adjusiment needles are pre-set by the engine manufacturer to their respective engine requirements therefore any carburetor adjustments must comply with the ‘engines service manual spectfications IDLE NEEDLE ADJUSTMENT ‘With both the idle and high speed needles set at 174 turns open proceed as follows: 1. Start engine and adjust idle speed screw so thai engine idles slightly less than clutch engagement, 2. Tum idle needle clockwise (Jean) until engine runs smocthly. 8. Readjust idle speed screw to specified engine idle RPM. 4. Continue turing idle needle clockwise slowly until idle PM begins to decrease. STOP. 5. Tum idle needle counter-ciockwise for an optimum idle adjusiment. 6. Record the needle setting for your future reference: ~ page 4WT High Speed Circuit Idle Needie Wa HIGH SPEED NEEDLE ADJUSTMENT NOTE: Special care must be taken when adjusting the high speed needle. An over-lean setting can severely damage an engine. Refer to owners manual for additional instructions. 1. With the high speed needle at 14 turns open the engine should run at w.o.t, ata slightly richer condition. 2. With the engine running at w.o.t turn the high speed needle slowly clockwise unti the engine obtains a smooth (2-cycle) running speed. 8. Optimum adjustment is obtained when a very slight 4-cycle sound at w.o.t. is heard. NOTE II: Que to variations in altitudes readjustments to the high speed needie may be required upon receiving the engine. W.O.T. = Wide Open Thott pagesWalbro Model WT (maintenance instructions) DISASSEMBLY 1. Remove fuel pump cover screw and pump cover 9. Inspect metering daphragm for holes, dnt nd foreign smateral Remove fuel pump daphragm and fuel pump gaskot 10. Remove metering lever, pin, spring end init rede Inspect diaphragm for fatness and continuity. The flapper vals should be fat ang fee rem curing 11. Cleaninlet seat byairtioning, wipeire! ned tip clean 4, Blow through external pulse ncle on body casting 12, Inspect lever ana spring for damage. to fnsuro that there are no cbstnictons 18, Romove idle and high speed need. {ow trough iceral tut hole on body casting to insure that there are no obstructions 14, Caratuly remove welch pug coverng ide pocket 16. Remove and aiscard lve inet screen. 415, Thoroughy inspect and sloan the earburtor, expecially al sal eices ard openings, using @ sovert wash an 7. Remove the four screws and metering diaphragm cover ‘an airgun 8, Remove metering daptragm and gasket 16. Dry carburetor with ar andcheck operation ofthe throtle assomby, RE-ASSEMBLY Install the correct now Sitar eereen using the appropiate tol. Walbro too! no, 600-15 is designed for intaling the rune screen. Inctall anow wolch pug. Welch plug mustoeflatiened sos rottoirtrtere withthe operation ofthe meteringckaphragm, ‘Asedantsvch as ingerral potsh mey be used bu wiped af remediate. Tool no.500-15mey also be used or istaling tne welch pug, 3. Insta high and cle needias and sot at approxmatly 1% tme open 4. Install he metering dianhagm and related components 2s fellows: Instat the gasket over the lcalor pins cr he metering side o! the casing. Nox, place the meleting dlaphragmassombly ‘ontoo of he casket, Nex, addna metering cover wih the our Screws. Not, over ighiening ofthese screws may cause them to et |Win the large cover sere, install tne puma cover wh the purrp dlahagm in contact with the casting suriace. Next 284 the fuel pump gasket over the cizphregm ©. Visually inspect the carburetor and lighten al screns ADJUSTING THE METERING LEVER REMOVING THE WELCH PLUG Using too!no, $0016, tp into welen lug untli penetrates and pope Wa-wr-wrA eg cs cue ny ar ‘Sovpesare mite barr ow Note: Be ceretul not to darrage casting and idle hoes. WALBRO CORPORATION page 6 CASS CITY, MICHIGAN 48726 U.S.A.