Hcr1200-Edii 917200-D302010 en

917200-D302010
Hydraulic Crawler Drill
HCR1200-EDⅡ
ワークショップマニュアル
Adjustment and Test
適用号機
1353xxx～
Contents
1-Summary Section
Introduction............................................................................................................................................................ 1-1
Labeling Symbols.................................................................................................................................................. 1-2

Safety Warning Symbols........................................................................................................................................................ 1-2
Tool Symbols.......................................................................................................................................................................... 1-3
Precautions for Adjustment Tasks (for the Operator)............................................................................................ 1-4

■ Follow Safety Warning Decals.............................................................................................................................................1-4
■ The Workplace.................................................................................................................................................................... 1-4
■ Adjustment Tasks Should be Performed by 2 or More People............................................................................................1-4
■ Warm the Hydraulic Oil........................................................................................................................................................1-4
■ Clean the Crawler Drill.........................................................................................................................................................1-4
■ Wear Protective Gear.......................................................................................................................................................... 1-5
■ Risk of Falling...................................................................................................................................................................... 1-5
■ When Removing Hydraulic and Pneumatic Equipment.......................................................................................................1-5
■ Risk of Burns....................................................................................................................................................................... 1-5
■ Care with Rotating and Moving Parts.................................................................................................................................. 1-5
■ Beware of Fire..................................................................................................................................................................... 1-6
■ Use Appropriate Tools.........................................................................................................................................................1-6
■ Seal Replacement............................................................................................................................................................... 1-6
■ Handling Heavy Objects...................................................................................................................................................... 1-6
■ Disposal of Waste Materials................................................................................................................................................ 1-6
Orientation of the Hydraulic Crawler Drill...............................................................................................................1-7
Special Tools......................................................................................................................................................... 1-8

1. Pressure Gauge..................................................................................................................................................................1-8
2. Revolution Counter............................................................................................................................................................. 1-9
3. Hydraulic Hose Plugs and Union Caps.............................................................................................................................1-10
Hydraulic Hose Plug....................................................................................................................................................... 1-10
Union Caps.....................................................................................................................................................................1-11
Tightening Torques..............................................................................................................................................1-12
1. Regulation Tightening Torque Values for Bolts and Nuts (Metric)....................................................................................1-12
2. Regulation Tightening Torques for Hydraulic Hose Pipe Joints....................................................................................... 1-14
3. Tightening Torques for GPF Plugs................................................................................................................................... 1-15
2-Hydraulic Device Adjustment
Locations of Hydraulic Devices and Hydraulic Pressure Measuring Ports............................................................ 2-2

1. Locations of Hydraulic Devices...........................................................................................................................................2-2
2. Locations of Hydraulic Pressure Measuring Ports..............................................................................................................2-5
P1 Pump Cut-Off Pressure Adjustment................................................................................................................. 2-7

Before Adjusting..................................................................................................................................................................... 2-7
Adjustment Procedure............................................................................................................................................................ 2-8
After Adjusting...................................................................................................................................................................... 2-10
P2 Pump Cut-Off Pressure Adjustment............................................................................................................... 2-11

Before Adjusting................................................................................................................................................................... 2-11
Adjustment Procedure.......................................................................................................................................................... 2-12
1
Contents
After Adjusting...................................................................................................................................................................... 2-16
P3 Relief Pressure Adjustment............................................................................................................................2-17


After Adjusting...................................................................................................................................................................... 2-24

After Adjusting...................................................................................................................................................................... 2-28
Pilot Pressure Adjustment................................................................................................................................... 2-29

Percussion Pressure Adjustment.........................................................................................................................2-32

Collaring Percussion Pressure Adjustment......................................................................................................... 2-35

Forward Rotation Speed Adjustment (N-Mode)...................................................................................................2-38

Feed Forward Maximum Pressure Adjustment................................................................................................... 2-41

After Adjusting...................................................................................................................................................................... 2-46
Feed Reverse Relief Pressure Adjustment..........................................................................................................2-47

After Adjusting...................................................................................................................................................................... 2-50
Forward Rotation Relief Pressure Adjustment.....................................................................................................2-51

After Adjusting...................................................................................................................................................................... 2-54
Reverse Rotation Relief Pressure Adjustment.................................................................................................... 2-55

After Adjusting...................................................................................................................................................................... 2-58
Forward Rotation H-Mode Relief Pressure Adjustment.......................................................................................2-59

After Adjusting...................................................................................................................................................................... 2-62
Boom and Rod Changer Relief Pressure Adjustment......................................................................................... 2-63
2
Contents

Damper Maximum Pressure Adjustment............................................................................................................. 2-66

Damper Control Pressure Adjustment................................................................................................................. 2-70

Feed Slow Reverse Speed Adjustment............................................................................................................... 2-73

Forward Rotation Speed H-Mode Adjustment..................................................................................................... 2-77

Dust Collector Fan Rotation Speed Adjustment.................................................................................................. 2-80

Boom Speed Adjustment (Slow Mode)................................................................................................................2-84

Feed Pressure Control Adjustment......................................................................................................................2-87

Percussion Pressure Control Adjustment............................................................................................................ 2-89

RP (Reverse Percussion) Pressure Adjustment..................................................................................................2-91

After Adjusting...................................................................................................................................................................... 2-95
3-Pneumatic Device Adjustment
Locations of Pneumatic Devices............................................................................................................................3-2
Compressor Regulator Pressure Adjustment........................................................................................................ 3-4

Low Flushing Flow Rate Adjustment..................................................................................................................... 3-7

Dust Collector Regulator Pressure Adjustment..................................................................................................... 3-9

Hydraulic Oil Tank Pressure Adjustment............................................................................................................. 3-12

3
Contents
Lubricator Hydraulic Oil Drop Adjustment............................................................................................................3-15

4-Rod Changer Adjustment
Rod Changer Part Names..................................................................................................................................... 4-1
Adjustment Procedure........................................................................................................................................... 4-3
Foot Pad Centering................................................................................................................................................4-4

Slide Arm Gap Adjustment.................................................................................................................................... 4-7

After Adjusting........................................................................................................................................................................ 4-9
Clamp Aperture Adjustment.................................................................................................................................4-10

After Adjusting...................................................................................................................................................................... 4-12
Clamp Closure Adjustment.................................................................................................................................. 4-13

Rod Drilling Center Position Adjustment..............................................................................................................4-17

Magazine Rotation Speed Adjustment................................................................................................................ 4-26

Magazine Indexing Position Adjustment..............................................................................................................4-30

Arm Slide Proximity Switch Adjustment...............................................................................................................4-37

Swing Proximity Switch Adjustment.....................................................................................................................4-40

Swing (in) Timing Adjustment.............................................................................................................................. 4-44

4
Contents
Clamp Closure Timing Adjustment When Unscrewing........................................................................................ 4-48

Automatic Screw Tightening Pressure Adjustment..............................................................................................4-53

Grease Nozzle Adjustment.................................................................................................................................. 4-58

5-Hydraulic and Pneumatic Circuit Diagrams
Hydraulic Circuit Diagram (1/2)..............................................................................................................................5-2
Hydraulic Circuit Diagram (2/2)..............................................................................................................................5-4
Rod Changer Hydraulic Circuit Diagram................................................................................................................5-6
Pneumatic Circuit Diagram.................................................................................................................................... 5-8
5
Contents
6
1-Summary Section
1-Summary Section
Introduction
1-Summary Section
This Shop Manual describes methods for adjusting the HCR1200-ED II hydraulic crawler drill.
Even service engineers with maintenance experience must thoroughly read and understand the safety rules and
working procedures in this manual before starting to make adjustments, and follow their instructions.
In addition to this manual, there is also an operation manual that explains how to operate the crawler drill, and a
safety manual (published by the Japan Construction Equipment Manufacturers Association), which provides gen-
eral rules for safety.
Reading these manuals together will provide a much higher level of understanding.
The content of this manual
･ This manual uses the International System of Units (SI unit system) as its basic units.
･ The illustrations and photographs in this manual describe the pull-drilling lever method.
The content differs from the push-drilling lever method, so check the specification of your machine before
starting work.
･ The specifications, content, illustrations, and other content in this manual are subject to change without no-
tice, due to product improvements.
Warning
Incorrect adjustment can cause the crawler drill to break down, and risks causing
serious injury and death
･ This manual should be stored by the person responsible for management and maintenance of the crawler
drill, so that it is available for reference by the operator whenever required.
･ Follow the safety rules and working procedures in this manual when adjusting the crawler drill.
･ This manual follows Japanese rules and regulations.
Outside Japan, follow rules and regulations which apply in the country or region to which the machine is
delivered.
1-1
1-Summary Section
Labeling Symbols
Safety Warning Symbols
The following safety warning symbols are used.
These symbols, in this manual or affixed to the machine, warn of hazards.
Be sure to read and follow the warnings and precautions.
Warning
Failure to correctly observe this content can lead to death or serious injury.
Caution
Failure to correctly observe this content can lead to light or moderate injury, and
damage the machine or cause it to break down
1-2
1-Summary Section
Tool Symbols
These symbols indicate the tools to use.
1-Summary Section
： Single or double spanner wrench, box wrench
： Allen wrench
： Screwdriver
： Pressure gauge
： Revolution counter
1-3
1-Summary Section
Precautions for Adjustment Tasks (for the Operator)

■ Follow Safety Warning Decals
Follow the precautions indicated by the safety warning decals affixed to the machine.
■ The Workplace
Choose an area with a solid, level surface, with the necessary equipment.
Do not work close to the working face, or on sloping or unstable ground.
■ Adjustment Tasks Should be Performed by 2 or More People

Operators must be educated in advance in crawler drill maintenance and safety.
･ Work with at least 2 operators at all times, and make 1 of them the instructor/supervisor who ensures safety.
･ Hang a “warning sign” on the crawler drill, and do not allow anyone other than the operators to enter during
adjustment work.
･ The instructor/supervisor and the person performing the task should agree a set of signals and remain in
close contact as they work.
･ The instructor should sit in the operator's seat and be ready to stop the engine at any time.
･ On a crawler drill equipped with an emergency shutdown system, check the location of the system and its
operation in advance.
■ Warm the Hydraulic Oil

Always raise the temperature of hydraulic oil to at least 25°C before adjusting hydraulic devices or the rod chang-
er.
If the viscosity of the hydraulic oil is high, the pump may fail to take it in, or valves may not operate correctly.
Pressure loss can also prevent proper pressure adjustment.
■ Clean the Crawler Drill

Clean the crawler drill before and after adjustment work.
Clean dirt and debris away from oil filling and greasing locations and level gauges.
Take care to prevent dirt and debris etc. getting in when hydraulic hoses, fittings and related parts are detached.
When washing the machine, take care to avoid wetting the control box, battery, and electrical parts.
1-4
1-Summary Section
■ Wear Protective Gear

Wear appropriate protective gear while working.
1-Summary Section
･ Wear well-fitting working clothes to avoid getting trapped or tangled on control levers or projecting parts.
Do not wear oily working clothes, because they are easily flammable.
･ Wear a helmet, protective goggles, ear plugs, dust-preventive respirator, safety shoes, etc.
･ Wear gear such as protective gloves and a safety belt if the work requires it.
■ Risk of Falling
Always keep secure footing when mounting or dismounting the crawler drill.
Falling from the crawler drill can cause serious injury.
･ When mounting or dismounting, use the handrails and steps and make sure that you are supported by at
least 3 points of contact at all times.
･ Do not hold parts such as the driving controls or hydraulic hoses when mounting or dismounting.
･ Do not jump onto or off the crawler drill.
･ Wipe the handrails, steps, and your safety shoes clean of any grease, oil, mud, or other slippery substances.
■ When Removing Hydraulic and Pneumatic Equipment

･ The engine must be stopped when you attach or detach hydraulic and pneumatic equipment, hydraulic hoses,
fittings and related parts, and pressure gauges.
･ Trapped pressure is high within hydraulic circuits, and may penetrate the skin on contact.
When detaching hydraulic hoses or plugs, loosen their fixtures first to thoroughly release trapped pressure.
･ When the compressor stops, pressure in the receiver tank is released to atmosphere by the auto relief valve.
Before you attach or detach pneumatic devices, air hoses, fittings and related parts, stop the engine and wait
for at least 5 minutes, then release the pressure from the receiver tank until it drops to 0 MPa.
■ Risk of Burns
During or immediately after drilling, parts of the machine (drifter, engine, compressor, receiver tank, etc.) will be
hot, and could cause burns, so do not touch them.
■ Care with Rotating and Moving Parts

Rotating or moving parts (the fan, fan belt, carriage, bit, rod, coupling sleeve, shank rod, feed chain, centralizer,
rod changer, etc.) can trap, crush, and sever hands.
･ Never touch rotating or moving parts while they are in operation.
･ Stay well clear of moving parts when moving the rod changer, boom, and other parts.
1-5
1-Summary Section
■ Beware of Fire
Observe the following precautions to prevent fire.
･ Do not allow lit cigarettes or other sources of ignition close to flammable fuel or oil.
･ Use nonflammable cleaning solvent for washing parts.
･ Use anti-explosion light fixtures.
･ Thoroughly wipe the machine clean of spilled oil.
･ Have a fire extinguisher available at all times.
■ Use Appropriate Tools

･ Keep tools regularly inspected.
Do not use any tool that is worn or has any parts missing.
･ Use tools that are appropriate for the task.
Using tools of the wrong size could damage parts and cause injury.
･ Where a special tool is specified for a task, be sure to use the specified tool.
Using a different tool could damage parts and cause injury.
･ Check that the readings of measurement tools such as pressure gauges and revolution counters are correct.
Proper adjustment is impossible if measurement tools are faulty.
■ Seal Replacement
When a place using an O-ring, back-up ring, oil seal or similar part is disassembled, always replace the seal with a
new one after first cleaning the seal attachment face.
■ Handling Heavy Objects

Use a crane or other hoisting equipment when handling rods and other heavy objects.
■ Disposal of Waste Materials

Illegal disposal of waste materials damages the environment.
Dispose of waste materials in accordance with applicable laws and rules.
･ Always collect hydraulic oil and other drain oil in containers.
Do not spill drain oil directly onto the ground.
･ Never release hydraulic oil and other waste fluids into rivers or drains.
･ Do not carelessly burn or dispose of rags contaminated with oil or grease.
1-6
1-Summary Section
Orientation of the Hydraulic Crawler Drill

In this manual, the orientation of the crawler drill is determined by looking in the direction of forward travel from the
1-Summary Section
cab.
*1
*2 *3
88824D50 *4
*1 Front *3 Right
*2 Left *4 Rear
1-7
1-Summary Section
Special Tools
1. Pressure Gauge
Use a pressure gauge when adjusting the pressure of hydraulic components.
Purchase from us.
No. Part name Part No. Q'ty Notes

025104-16050 1 Marked with 40 MPa and 5,800 PSI
1 Pressure gauge
025104-16049 1 Marked with 16 MPa and 2,300 PSI
090012-84004 1 1 m long*
2 High-pressure hose
090012-84006 1 3 m long*
3 Adapter 090012-84005 1 　
* Select and use either.
692D315C
1-8
1-Summary Section
2. Revolution Counter
Use a revolution counter to measure the rotation speed of the shank rod, fan, etc.
1-Summary Section
This manual refers to a contactless digital revolution counter.
Use a commercially-available revolution counter.
375D4BF9
1-9
1-Summary Section
3. Hydraulic Hose Plugs and Union Caps

Use hydraulic hose plugs and union caps to prevent impurities from entering hydraulic hoses and pipes when hy-
draulic hoses are detached from, or attached to, the machine.
Purchase from us.
Caution
Always clean hydraulic hose plugs and union caps before using them
Impurities which enter hydraulic hoses and pipes contaminate the oil and cause the machine to break down, so
always clean these parts.
Hydraulic Hose Plug
8E963D2D
A hydraulic hose plug is a plug that prevents impurities from entering hydraulic hoses.
The hydraulic hose plugs used in this manual are listed in the table below.
Hose size mm (inch) Part No. Part name
9 (3/8) 084899-03000 9 hose plug
12 (1/2) 084899-04000 12 hose plug
19 (3/4) 084899-06000 19 hose plug
25 (1) 084899-10000 25 hose plug
1-10
1-Summary Section
Union Caps
1-Summary Section
8DADA4FD
A union cap is a plug that prevents impurities from entering the pipes of the machine.
The union caps used in this manual are listed in the table below.
Hose size mm (inch) Part No. Part name
9 (3/8) 084898-03000 9 union cap
12 (1/2) 084898-04000 12 union cap
19 (3/4) 084898-06000 19 union cap
25 (1) 084898-10000 25 union cap
1-11
1-Summary Section
Tightening Torques
1. Regulation Tightening Torque Values for Bolts and Nuts (Metric)
Warning
When tightening bolts and nuts, always use an appropriate tool matching the width
across flats
Using tools of the wrong size could damage nuts and bolts, and could cause injury if the tool slips.
Tighten nuts and bolts to the regulation tightening torques in the table below.
For some tasks, the tightening torque may be specified separately.
In such cases, tighten to the specified tightening torque.
Strength classes are stamped in the heads of bolts.
Hexagonal bolt Socket bolt
61BC54D2 7FC7DF23
　 Regulation Tightening Torque (unit: N-m)

Hexagonal bolt Socket bolt
Strength class Tool width Strength class Tool width
Size
across flats across flats
4.6 8.8 10.9 10.9
mm mm
M6 3.5 9 13 10 13 5
M8 8.5 22 32 13 32 6
M10 19 49 69 17 69 8
M12 32 83 110 19 110 10
M14 51 130 180 22 180 12
M16 78 200 280 24 280 14
M18 100 270 390 27 390 14
M20 150 390 560 30 560 17
M22 200 530 760 32 760 17
M24 260 680 970 36 970 19
M27 390 1000 1440 41 1440 19
M30 520 1360 1950 46 1950 22
M33 730 1890 2710 50 2710 24
M36 940 2440 3490 55 3490 27
M39 1190 3080 4410 60 4410 27
1-12
1-Summary Section
　 Tightening Sequence
Tighten bolts and nuts in alternating pairs between left and right, top and bottom, so that their tightening force
is applied evenly.
1-Summary Section
Alternating top to bottom On diagonals
ᵏ
ᵏᵌᾃ
ᵔ ᵑ
ᵒ ᵓ
ᵐᵌᵑ
7E6C1F84 C74CD819
On diagonals from the center 　

　
ᵏᵐ ᵗ ᵒ ᵏ ᵔ ᵕ ᵏᵒ
ᵏᵑ ᵖ ᵓ ᵐ ᵑ ᵏᵎ ᵏᵏ
C9B85E5B
1-13
1-Summary Section
2. Regulation Tightening Torques for Hydraulic Hose Pipe Joints
Warning
When tightening hydraulic hoses, always use an appropriate tool matching the width
across flats of the nut
Using tools of the wrong size could damage the hydraulic hose, and could cause injury if the tool slips.
Union joints
Tighten hydraulic hose nuts to the regulation tightening torques in the table below.
007185B4
A Nut
Regulation Tightening Torques

mm 3 6 9 12 19 25 32 38
Hose size
inch 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2
Tightening torques N-m 15 25 34 59 118 137 167 206
Tool width across flats mm 14 19 22 27 36 41 50 60
1-14
1-Summary Section
3. Tightening Torques for GPF Plugs
1-Summary Section
Warning
When tightening GPF plugs, always use an appropriate tool matching the width across
flats of the GPF plug
Using tools of the wrong size could damage the GPF plug, and could cause injury if the tool slips.
Tighten GPF plugs to the regulation tightening torques in the table below.
764E70CA
Regulation Tightening Torques

Nominal screw size G1/8 G1/4 G3/8 G1/2 G3/4 G1
Tightening torques N-m 25 45 80 120 200 300
Tool width across flats mm 5 6 8 10 12 17
1-15
1-Summary Section
1-16

Warning
Do not touch highly pressured oil

When detaching hydraulic hoses or hydraulic hose plugs, loosen their fixtures gradually and check that trapped
pressure has been fully released before detaching.
If highly pressured oil touches skin or eyes, it can lead to gangrene or blindness.
Get examined by a doctor immediately if you have come into contact with highly pressured oil.
Warning
Avoid burns
Warning
Do not touch moving parts
Never touch moving parts, including, but not limited to, bits, rods, coupling sleeves, shank rods, and fans.
Getting caught in such parts can lead to death or serious injury.
Warning
Avoid falling
Falling from the machine can lead to death or serious injury.
･ Do not jump onto or off the machine.
Caution
Raise the temperature of hydraulic oil before adjusting hydraulic devices
Always raise the temperature of hydraulic oil to at least 25°C before adjusting hydraulic devices.
Caution
Always adjust to the specifications
Failure to adjust to specifications can lead to failures in devices.
2-1
Locations of Hydraulic Devices and Hydraulic Pressure Measuring

Ports
1. Locations of Hydraulic Devices
1
5 2
3 6
A993FE8D
2-2

7 8
F627D0C8
From the right-side door of the machine
No. Machine name No. Machine name No. Machine name

1 Drilling block 4 Feed forward reducing valve 7 Dust collector modular valve
2 Pilot modular valve 5 Damper modular valve 8 RP modular valve
3 Rotation modular valve 6 Anti-jamming block 　　
2-3
10
F77C2196
Inside cab
No. Machine name No. Machine name

9 Pressure adjustment knob 10 Forward feed pressure adjustment knob
2-4
2. Locations of Hydraulic Pressure Measuring Ports
*3

4
T P
*2 *1
3 2
1
6
7
1DF9E145
From the right-side door of the machine
2-5
Port Port Port

No. Measured pressure No. Measured pressure No. Measured pressure
name name name
1 P1 P1 circuit pressure 4 P4 P4 circuit pressure 7 DD Damper pressure
2 P2 P2 circuit pressure 5 P5 P5 circuit pressure 　　　
3 P3 P3 circuit pressure 6 PP Pilot circuit pressure 　　　
*1 Close to the pilot modular valve

*2 Dust collector modular valve
*3 Relief valve assembly
2-6
P1 Pump Cut-Off Pressure Adjustment

Warning

Warning
Avoid burns
During or immediately after operation, the oil will be hot, and could cause burns.
Wait for the oil temperature to cool before detaching hydraulic hoses or hydraulic hose plugs.
Caution
Adjustment position: DR valve of the P1 pump (ar-

rowed)
DB3B2A2E
Before Adjusting
1. Park the crawler drill in a flat, safe location.
2. Perform oscillation to make the machine level.
3. Stop the engine.
2-7
Adjustment Procedure
1. Detach the 2 hydraulic hoses (1) of the outsides
of the left and right drive motors.
Attach a hydraulic hose plug and union cap.
Right side
: 36 mm
1
: 30 mm
Left side
2643933F-en
2. Attach a pressure gauge to the P1 port.

: 40 MPa
7A064466
3. Start the engine.

Adjust engine speed to 2,500 min-1.
4. Lower the safety lock lever (2).
8FEA0FBD
5. Move the travel lever (3) either forward or back-

ward to raise pressure in the P1 line.
3 3
B7F2291A
2-8
6. Adjust the DR valve (4) next to the P1 pump, as

in step 7 below.

CBB948A0
7. Remove the cap (5).

Loosen the lock nut (6).
5
Turn the adjustment screw (7) to adjust pressure
to the specification stated below. 7
Turn clockwise: Raise pressure
Turn counterclockwise: Reduce pressure
Specification: 27 MPa 6
: 13 mm
FA093CB7
: 4 mm
8. Tighten the lock nut (6) after finishing the adjust-

ment.
Attach the cap (5).
9. Return the travel lever (3) to the neutral position.
10. Lower engine speed to 1,250 min-1.
Wait for 2 - 3 minutes, then stop the engine.
11. Raise the safety lock lever (2).
12. Remove the pressure gauge.
13. Return the hydraulic hose (1) detached in step 1
to its original position.
Thoroughly wipe the machine clean of spilled oil.
Tightening torque: 118 N-m
2-9
After Adjusting
1. Check hydraulic oil level.
3. Check that no oil leaks from the hydraulic hose.
4. Stop the engine.
2-10
P2 Pump Cut-Off Pressure Adjustment

Warning

Warning
Avoid burns
Caution
Adjustment position: DR valve of the P2 pump (ar-

rowed)
4D35B5BC
Before Adjusting
3. Move the guide shell into a horizontal position (maintenance position).
4. Stop the engine.
2-11
1. Detach the hydraulic hose (1) (forward rotation
side) of the drifter rotation motor.
: 36 mm
1
: 30 mm
3074871E
2. Attach a pressure gauge to the P2 port of the

drilling block.
: 40 MPa
35A0212D
3. Adjust the relief valve (2) of the drilling block, as

in step 4 below.
2
4482C722
4. Loosen the lock nut (3).

Turn the adjustment screw (4) clockwise as far
as it will go. 3
: 17 mm
4
: 5 mm
1D7318D5
2-12
5. Adjust the R2 relief valve (5) of the drilling block,

as in step 6 below.

5
DE365E15

Turn the adjustment screw (7) clockwise as far 6
as it will go.
: 17 mm
7
: 5 mm
3578C32D

8. Press the forward rotation switch (8) once to
raise pressure in the P2 line. 8
85AF076C
9. Adjust the DR valve (9) next to the P2 pump, as

in step 10 below.
9
A5068537
2-13

10
Turn the adjustment screw (12) to adjust pres-
sure to the specification stated below.
12
11
Specification: 27 MPa
: 13 mm
F9786560
: 4 mm
11. Tighten the lock nut (11) after finishing the ad-
justment.
Attach the cap (10).
12. Readjust the R2 relief valve (5) of the drilling
block, to the specification stated below.
5
Specification: 20.6 MPa
5
: 17 mm
: 5 mm
DE365E15
ment.
14. Readjust the relief valve (2) of the drilling block,
to the specification stated below.
: 17 mm
2
: 5 mm
4482C722
ment.
16. Press the forward rotation switch (8) once to re-
duce pressure to 0.
2-14

2-15
After Adjusting
4. Stop the engine.
2-16
P3 Relief Pressure Adjustment

Warning

Warning
Avoid burns
Caution
Warning
Avoid falling
Adjustment position: Relief valve of the dust collector

modular valve (arrowed)
08094B73
Before Adjusting
3. Stop the engine.
2-17
1. Detach the hydraulic hose (IN side) (1) of the
dust collector motor.
: 36 mm
1
: 30 mm
2D479B2E

dust collector modular valve.
: 40 MPa
4F42677F
3. Adjust the flow control valve (2) of the dust col-

lector modular valve, as in step 4 below.
9F4E5EF7

Turn the adjustment screw (4) counterclockwise
4
as far as it will go.
: 11 mm
1DE58C51

2-18
6. Move the flushing lever (5) to the right to raise

pressure in the P3 line.

A98BD0A2
7. Adjust the relief valve (6) of the dust collector

modular valve, as in step 8 below.
32528215

8
: 13 mm
: 4 mm F1F57F0D

ment.
10. Return the flushing lever (5) to the neutral posi-
tion.
2-19
14. Readjust the flow control valve (2) of the dust

collector modular valve.
* See “Dust Collector Fan Rotation Speed Ad-
justment” on 2-80.
2
9F4E5EF7
2-20

Warning

Warning
Avoid burns
Caution
Adjustment position: P4 relief valve (arrowed)
ED4EA2A9
Before Adjusting
3. Stop the engine.
2-21
1. Detach the hydraulic hose (IN side) (1) of the oil
cooler fan motor.
: 27 mm
: 22 mm
0B19265E

: 40 MPa
A98ADE2E

4. Adjust the P4 relief valve (2), as in step 5 below.
0E138D29

Turn the adjustment screw (4) to adjust pressure 4 3
: 17 mm
: 6 mm 5E322CD3
2-22

ment.

2-23
After Adjusting
4. Stop the engine.
2-24

Warning

Warning
Avoid burns
Caution
Adjustment position: P5 relief valve (arrowed)
A6D293CE
Before Adjusting
Caution
Take care to avoid overheating the engine
Adjust P5 relief pressure with the radiator fan stopped.
To avoid overheating the engine, do not run it for more than 3 minutes.
If the process takes longer, stop the engine and leave it to cool before continuing with adjustment.

3. Stop the engine.
4. Prepare 1 coupling sleeve (084804-04000).
2-25
1. Detach the hydraulic hoses (IN side) (1) and (2)
of the radiator fan motor.
Connect both hoses with the coupling sleeve.
1
: 27 mm
: 22 mm
2
A048FA73

: 40 MPa
1096892C

4. Adjust the P5 relief valve (3), as in step 5 below.
BC595FDE

Turn the adjustment screw (5) to adjust pressure 4
　
: 17 mm
D71C3D34
: 6 mm
2-26

ment.

9. Return the hydraulic hoses (1) and (2) detached
in step 1 to their original positions.
2-27
After Adjusting
4. Stop the engine.
2-28
Pilot Pressure Adjustment

Adjustment position: Reducing valve of the pilot modu-
lar valve (arrowed)

1237FBA1
Before Adjusting
3. Stop the engine.
2-29
1. Attach a pressure gauge to pilot pressure meas-
urement port (PP) of the pilot modular valve.
: 16 MPa
10CB5DB0

80D515BC
4. Adjust the reducing valve (2) of the pilot modular

valve, as in step 5 below.
F3BB4228

Loosen the lock nut (4). 3
Turn counterclockwise: Reduce pressure 5
4
: 19 mm
B0FB671C
: 3/16 inch
2-30
6. After adjusting, move the drill control lever (6)

forward and backward, checking that there is no
pressure change.

C70496DF
7. Tighten the lock nut (4).

Attach the cap (3).
2-31
Percussion Pressure Adjustment

Warning
Warning
Wear protective gear while drilling
Wear the following protective gear while drilling:
･ Ear plugs
Noise could damage your hearing.
･ Dust-preventive respirator
Inhaling dust could cause pneumoconiosis or other harm to your health.
Caution
Adjust percussion pressure by adjusting to a suitable pressure while drilling.
1. The percussion pressure must be adjusted to suit the bedrock and rock characteristics on the site.
Adjust to a suitable pressure (14 MPa - 17.5 MPa) while actually drilling.
The factory default setting is 17.5 MPa.
2. Do not raise the percussion pressure above 17.5 MPa.
If the percussion pressure is not set to a suitable pressure, the drilling speed may be drastically reduced,
and shank rod, coupling sleeve and internal parts of the drifter may wear out more rapidly.
Adjustment position: Percussion pressure adjustment

knob (arrowed)
B85CF394
2-32
1. Perform actual drilling.
Move the drill control lever (1) into the 2nd feed
forward position and perform percussion. 1

14813254
2. Move the mode selector switch (2) towards you

to change the rotation mode to N-mode.
16A161C2
3. Turn the anti-jamming switch (3) to the “O” posi-

tion.
3406D0D8
4. Adjust the percussion pressure adjustment knob

(4) while drilling, as in step 5 below. 4
44470589
2-33

Turn the knob (6) to adjust pressure to the spec-
ification stated below. 6
Specification (maximum): 17.5 MPa 5
2B3A5B85
6. Use the percussion pressure gauge (7) in the

cab to check that the pressure is suitable.
4DDD20A1

ment.
8. Finish drilling.
2-34
Collaring Percussion Pressure Adjustment

Warning

Warning
･ Ear plugs
Caution
Adjust collaring percussion pressure by adjusting to a suitable pressure while drilling.
The collaring percussion pressure must be adjusted to suit the bedrock and rock characteristics on the site.
Adjust to a suitable pressure (10 MPa - 14 MPa) while actually drilling.
The factory default setting is 14 MPa.
Adjustment position: Collaring percussion pressure ad-

justment knob (arrowed)
51C467E1
Move the drill control lever (1) into the 1st feed
forward position and perform collaring percus-
1
sion.
39BB7F6E
2-35

16A161C2

tion.
5A59977E
4. Adjust the collaring percussion pressure adjust-

ment knob (4) while drilling, as in step 5 below.
8A747165

Turn the knob (6) to adjust pressure.
Turn clockwise: Raise pressure 6
968EFD0F
2-36
6. Use the percussion pressure gauge (7) in the

cab to check that the pressure is suitable.

7
E2CE531F

ment.
8. Finish drilling.
2-37
Forward Rotation Speed Adjustment (N-Mode)

Warning
Warning
･ Ear plugs
Caution
Adjust forward rotation speed (N-mode) by adjusting to a suitable rotation speed while
drilling.
The forward rotation speed (N-mode) must be adjusted to suit the bit diameter and the bedrock and rock
characteristics on the site.
Adjust to a suitable rotation speed while actually drilling.
If the rotation speed is incorrect, it leads to drastically reduced drilling speed, more rapid bit wear, and screw
damage.
The factory default settings are as stated in the table below, depending on the rod size.
Rod size T38 T45 T51
Rotation speed
160 140 120
(min-1)
Adjustment position: Rod rotation speed adjustment

knob (arrowed)
C39D94D7
2-38
1. Affix reflective tape to the shank rod.

071480FE

F7F26CA3

4. Aim the detector of the revolution counter at the
reflective tape to measure the rotation speed of
the shank rod.
B1B02CC3
5. Adjust the rod rotation speed adjustment knob

(2) while drilling, as in step 6 below.
A2FF866A
2-39

Turn the knob (4) to adjust rotation speed.
Turn clockwise: Increase speed
4
Turn counterclockwise: Decrease speed
Guideline rotation speed for each bit diameter
(reference values) 3
Bit diame- mm 64 76 89 102
ter inch 2-1/2 3 3-1/2 4
Rotation
min-1 150 130 110 95
speed
C6391632

ment.
8. Finish drilling.
2-40
Feed Forward Maximum Pressure Adjustment

Warning
Do not touch high pressure oil

If high pressure oil touches skin or eyes, it can lead to gangrene or blindness.
Get examined by a doctor immediately if you have come into contact with high pressure oil.
Warning
Avoid burns
Caution
Adjustment position:
　 (1) Relief valve of the drilling block (arrowed)
　 (2) Feed forward reducing valve (arrowed)
4C8C145B EED1B774
(1) Relief valve of the drilling block (arrowed) (2) Feed forward reducing valve (arrowed)
Before Adjusting
4. Turn the manual-auto selector switch of the rod changer to the automatic position.
5. Move the rod changer to the “swing (out)” position.
6. Stop the engine.
2-41
1. Detach the hydraulic hose (forward side) (1) of
the feed motor.
: 27 mm
: 22 mm
0084E0FD

: 40 MPa
7A064466

8FEA0FBD
5. Move the drill control lever (3) into the 3rd feed
forward position to raise pressure in the P1 line.
0F4D51A2
2-42

in step 7 below.

4
24E09A1E

: 17 mm
: 5 mm 1AE6BA35

ment.
9. Move the drill control lever (3) into the 2nd feed
forward position.
3039735E
10. Before adjusting, record the current feed set

pressure.
Turn the forward feed pressure adjustment knob 7
(7) clockwise as far as it will go.
Lift the knob to unlock it.
431D8E00
2-43
11. Adjust the feed forward reducing valve (8), as in

step 12 below. 8
6E93014E

Turn the knob (10) to adjust pressure to the
specification stated below. 10
: 14 mm
49967F16
13. Use the feed pressure gauge (11) in the cab to

check that the pressure is correct.
11
5F5B0FD4
ment.
15. Turn the forward feed pressure adjustment knob
(7) counterclockwise to lower the feed pressure
to the set pressure it had before adjustment. 7
431D8E00
16. Return the drill control lever (3) to the neutral po-
sition.
2-44


2-45
After Adjusting
4. Stop the engine.
2-46
Feed Reverse Relief Pressure Adjustment

Warning

Warning
Avoid burns
Caution
Adjustment position: Relief valve of the drilling block

(arrowed)
2C619232
Before Adjusting
6. Stop the engine.
2-47
1. Detach the hydraulic hose (reverse side) (1) of
the feed motor.
: 27 mm
: 22 mm
1
061F898E

: 40 MPa
14F7157D

48CF4BE1
reverse position to raise pressure in the P1 line.
3
C52EDF2B
2-48

in step 7 below.

4
CB118BFE

: 17 mm
: 5 mm F2A876EE

ment.
sition.
2-49
After Adjusting
4. Stop the engine.
2-50
Forward Rotation Relief Pressure Adjustment

Warning

Warning
Avoid burns
Caution

(arrowed)
600CFCD5
Before Adjusting
4. Stop the engine.
2-51
1. Detach the hydraulic hose (1) (forward rotation
: 36 mm
: 30 mm
1464D0FC

3. Press the forward rotation switch (2) once to
18F8E6BF

5D4CB381

in step 6 below.
4
4
662527D5
2-52


: 17 mm
: 5 mm DC3C975F
7. Use the rotation pressure gauge (7) in the cab to

check that the set pressure is correct.
F1B59CB9

ment.
duce pressure to 0.
2-53
After Adjusting
4. Stop the engine.
2-54
Reverse Rotation Relief Pressure Adjustment

Warning

Warning
Avoid burns
Caution

(arrowed)
3225E31E
Before Adjusting
4. Stop the engine.
2-55
1. Detach the hydraulic hose (1) (reverse rotation
: 36 mm
1
: 30 mm
29C55348

drilling block.
: 40 MPa
41BF1BCA

4. Press the reverse rotation switch (2) to raise
pressure in the P2 line.
Keep pressing the reverse rotation switch (2). 2
7B5C2ACB

in step 6 below. 3
3
BDC919D3
2-56


: 17 mm
: 5 mm 07BDE300

ment.
8. Release the reverse rotation switch (2).
2-57
After Adjusting
4. Stop the engine.
2-58
Forward Rotation H-Mode Relief Pressure Adjustment

Warning

Warning
Avoid burns
Caution

(arrowed)
BB60A463
Before Adjusting
4. Move the rod changer to the "swing (out)" position.
5. Stop the engine.
2-59
1. Detach the hydraulic hose (RFH) (1) of the rota-
tion modular valve.
: 27 mm
: 22 mm
1
2AA8546E

: 40 MPa
53559512

4. Press the forward rotation switch (2) once to turn
forward rotation on.
2
8769B926
5. Move the mode selector switch (3) forward (H-

mode) to raise pressure in the P1 line.
A5B444E3
2-60

in step 7 below. 4

4
B45C09C5

: 17 mm
: 5 mm E355F2B9

ment.
duce pressure to 0.
5D4CB381

2-61
After Adjusting
4. Stop the engine.
2-62
Boom and Rod Changer Relief Pressure Adjustment

(arrowed)

520D1A48
Before Adjusting
4. Move the rod changer to the "swing (out)" position.
5. Stop the engine.
2-63
1. Attach a pressure gauge to the P1 pressure
port.
: 40 MPa
50313AFD

3. Turn the boom main switch (1) on.
339DE03C
4. Move the operation speed selector switch (2) to

the left to change the boom speed mode to fast
mode. 2
B5B77B49
5. Press the guide slide reverse switch (3) to raise

pressure in the P1 line. 3
Reverse the guide shell (5) until the guide slide
cylinder (4) is fully extended.
Keep pressing the guide slide reverse switch (3).
5
4
A59DA19B
2-64

in step 7 below.
6 6

F4224129

: 17 mm
: 5 mm A39CBE6B

ment.
9. Release the guide slide reverse switch (3).
2-65
Damper Maximum Pressure Adjustment

Warning
Adjustment position: Reducing valve of the damper

8C9B0F49
Before Adjusting
1. Adjust the percussion pressure to 17.5 MPa (See “Percussion Pressure Adjustment” 2-32).
4. Detach the start rod from the drifter.
5. Move the guide shell into a vertical position.
Caution
Before beginning adjustment, adjust the percussion pressure to 17.5 MPa
If the percussion pressure is not set to 17.5 MPa, the maximum damper pressure cannot be adjusted correctly.
2-66
1. Attach a pressure gauge to the pressure meas-
urement port of the damper modular valve.
: 40 MPa

354F5952

3. Move the hood & centralizer lever (1) to the left
side to open the centralizer.
4A36D74C
66A04EAD
2-67
5. Move the drill control lever (3) to the 2nd feed

forward position, then move the drifter (6) for-
ward until the carriage (4) touches the stopper 3
(5) at the forward end of the guide shell.
Leave the drill control lever (3) inclined.
5 4
9C694F55
6. Before adjusting, record the current feed set

pressure.
Turn the forward feed pressure adjustment knob 7
(7) in the cab clockwise as far as it will go.
Lift the knob to unlock it.
AF316732

forward rotation on. 8
C0F77A5C
8. Press the percussion switch (9) once to turn per-

cussion on.
Confirm that the percussion pressure is 17.5
MPa. 9
If percussion pressure is below 17.5 MPa, adjust
it to 17.5 MPa.
EF042542
2-68
9. Adjust the reducing valve (10) of the damper

10

F2DA71F3

Turn the adjustment screw (12) to adjust pres- 12
11
: 13 mm
: 5 mm D4CBEEDD
justment.
cussion off.
forward rotation off.
(7) counterclockwise to lower the feed pressure
to the set pressure it had before adjustment.
15. Move the drill control lever (3) to the 2nd feed
reverse position, then move the drifter (6) to the
rear end of the guide shell.
16. Move the hood & centralizer lever (1) to the right
side to close the centralizer.
2-69
Damper Control Pressure Adjustment

Warning
Warning
･ Ear plugs
Caution
To adjust damper control pressure, adjust to a suitable pressure while drilling
The damper control pressure must be adjusted to suit the bedrock and rock characteristics on the site.
While actually drilling, adjust the damper control pressure until the protrusion of the shank rod is at the optimum 4
mm.
If the protrusion of the shank rod is incorrect, the drilling speed may be drastically reduced, and shank rod,
coupling sleeve and internal parts of the drifter may wear out more rapidly.
Adjustment position: Relief valve of the damper modu-

lar valve (arrowed)
24DCF684
1. Attach a pressure gauge to the pressure meas-
urement port of the damper modular valve.
: 40 MPa
3426077A
2-70

Move the drill control lever (1) into the 2nd feed
forward position and perform percussion.
1

6B306C62

tion.
2
820617FE

8A66C3EA

(4) to adjust the feed pressure.
Lift the knob to unlock it. 4
Adjust the feed pressure to the guideline figure
for the rock characteristics in the table below.
Medi-
Soft Hard
Rock characteristics um-hard
rock rock
rock
Feed pressure (MPa) 2-3 3-4 4-5
8AF8FCA2
2-71
6. Adjust the relief valve (5) of the damper modular

valve while drilling, as in step 7 below.
8E6666A3

Turn clockwise: Raise pressure (the shank rod is
pushed out)
Turn counterclockwise: Reduce pressure (the
shank rod is drawn in)
: 24 mm 6
: 8 mm E85D631C
Specification:
The taper of the shank rod must protrude
by 4 mm from the front of the front cap
during drilling (see diagram on right).
Guidelines for Feed and Damper Pressures for

Each Type of Rock Characteristics
Medi-
Soft Hard
Rock characteristics um-hard
rock rock
rock
Damper pressure
8 10 12
(MPa)
Feed pressure (MPa) 2-3 3-4 4-5
D7E2F810

ment.
9. Finish drilling.
2-72
Feed Slow Reverse Speed Adjustment

lar valve (arrowed)

191C3CC6
Before Adjusting
4. Prepare a spare coupling sleeve.
2-73
2. Attach the spare coupling sleeve (1) to the cen-
tralizer (2). 1
397B1623
477DF7F9

4
4B7ABC6A
forward position and connect the shank rod (6)
and coupling sleeve (1). 6
Once the screw of the shank rod (6) has
screwed into the coupling sleeve (1) by 3 - 4
screw threads, press the forward rotation switch 5
(4) once to turn forward rotation off.
1
6B366DEE

sition.
2-74
7. Move the drill control lever (5) into the 1st feed
reverse position, then press the reverse rotation
switch (7). 7
5
Result: The shank rod (6) and the coupling

sleeve (1) separate.
Adjust the feed speed while unscrewing the
shank rod from the coupling sleeve.
Repeat steps 4 - 7 during adjustment.
6E3AAD8D

8
B2B2F3DD
2-75

Turn the adjustment screw (11) to adjust feed
speed to match the reverse rotation speed of the
shank rod. 11
Turn counterclockwise: Decrease speed 10
: 19 mm
: 3/16 inch E9A74D8B
(A)
During unscrewing, the speed is suitable if the
play dimension (A) of the shank rod remains
constant (see diagram on right).
BB5A9A0C
justment.
Attach the cap (9).
11. Detach the coupling sleeve (1) from the central-
izer (2).
2-76
Forward Rotation Speed H-Mode Adjustment

Warning

Adjustment position: Flow control valve of the rotation

B489F200
Before Adjusting
5. Stop the engine.
2-77
1. Affix reflective tape to the shank rod.
071480FE

1
3C4D08A0
4. Move the mode selector switch (2) forward to

change the rotation mode to H-mode.
456DAC7A

the shank rod.
4D3C8511
2-78
6. Adjust the flow control valve (3) of the rotation


C7893050

Turn the adjustment screw (6) to adjust rotation 4
speed to the specification stated below.
Turn clockwise: Decrease speed
6
Turn counterclockwise: Increase speed
Specification:
5
Using a T38 rod: 250 min-1
Using a T45 rod: 210 min-1
Using a T51 rod: 190 min-1 5991A46B
: 19 mm
: 3/16 inch

ment.
Attach the cap (4).
16A161C2

2-79
Dust Collector Fan Rotation Speed Adjustment

Warning
Avoid falling
Warning
Do not touch the dust collector fan while it is moving.
Do not insert a finger or anything else through the fan cover while the dust collector fan is moving.
Caution
Stop the dust collector while adjusting the dust collector fan rotation speed
The flow control valve might break if it is adjusted while the dust collector is running.
Adjustment position: Flow control valve of the dust col-

lector modular valve (arrowed)
2490072C
Before Adjusting
3. Stop the engine.
2-80
1. Remove the fan rotation speed measurement
cover (1) of the top of the dust collector.
: 13 mm

1
0BE088E8
2. Turn the fan through one rotation and check that

no reflective tape is attached to the fan.
Attach reflective tape to the fan if there is none
already attached.
23963FE8
3. Detach the suction hose (2) from the dust collec-

tor. 2
328C3880

5. Move the flushing lever (3) to the right to run the
dust collector.
359B2B14
2-81
6. Use a piece of cardboard, plank, or similar mate-

rial to cover half of the intake of the dust collec-
tor inlet pipe (4).
4
4E5492C3
7. Check that the vacuum rubber (5) is thoroughly

closed.
If the vacuum rubber (5) is broken or damaged,
be sure to replace it with a new one.
5457ACF1

the fan.
613FD0FD

tion, and stop the fan.
AC3BDDEE
2-82
10. Adjust the flow control valve (6) of the dust col-
lector modular valve, as in step 11 below.

6
E46E9691

Turn the adjustment screw (8) to adjust fan rota-
8
tion speed to the specification stated below.
Turn clockwise: Decrease speed
Turn counterclockwise: Increase speed 7
Specification: 2,800 min-1
: 11 mm
83CA7F32
ment.
tion.
14. Remove the material that was blocking the in-
take of the dust collector inlet pipe (4).
16. Attach the suction hose (2) to the dust collector.
17. Stop the dust collector fan, then attach the fan
rotation speed measurement cover (1).
2-83
Boom Speed Adjustment (Slow Mode)

lar valve (arrowed)
AD601B5E
Before Adjusting
2-84
2. Turn the boom main switch (1) on.

1
F5327A86
3. Move the operation speed selector switch (2) to

the right to change the boom speed mode to
slow mode.
2
16474E11

3A310BE8
2-85

Turn the adjustment screw (6) to adjust the
boom speed to the specification stated below.
6
5475FBEE

Turn counterclockwise: Decrease speed
Specification: Boom swing must move
slowly.
: 19 mm
: 3/16 inch
5A1B1362

ment.
Attach the cap (4).
2-86
Feed Pressure Control Adjustment

Caution
Adjust IDS (the anti-jamming function) by adjusting to a suitable pressure while drilling.

IDS (anti-jamming function) must be adjusted to suit the bedrock and rock characteristics on the site.
In addition to trying hard rock with stable rock characteristics, also choose locations with poor conditions, such as
soft rock or fracture zones, to drill in, controlling feed pressure and percussion pressure to obtain suitable drilling
in each situation.
The factory default setting is adjusted 5-3/4 turns back from the fully screwed-in position.
Adjustment position: Relief valve of the anti-jamming

block (arrowed)
6558B8B6
Turn the anti-jamming switch (1) to the “III” posi-
tion.
1
0F620F3D

82707C00
2-87
3. Adjust the relief valve (3) of the anti-jamming

block while drilling, as in step 4 below.
AED5C979

Turn the adjustment screw (5) to adjust feed
5
control pressure.
Turn clockwise: Feed pressure drop increases
as forward rotation pressure rises.
Turn counterclockwise: Feed pressure drop de- 4
creases as forward rotation pressure rises.
: 24 mm
: 8 mm 7E90BBC4
*2
Feed pressure (MPa)
*1
Forward rotation pressure (MPa)

CADAA246-en
*1 Maximum screw stroke

*2 Minimum screw stroke

ment.
6. Finish drilling.
2-88
Percussion Pressure Control Adjustment

Caution
Adjust IDS (the anti-jamming function) by adjusting to a suitable pressure while drilling.

IDS (anti-jamming function) must be adjusted to suit the bedrock and rock characteristics on the site.
In addition to trying hard rock with stable rock characteristics, also choose locations with poor conditions, such as
soft rock or fracture zones, to drill in, controlling feed pressure and percussion pressure to obtain suitable drilling
in each situation.
The factory default setting is adjusted as below.
When feed pressure is 0 MPa, percussion pressure is 15MPa.
Adjustment position: Relief valve of the anti-jamming

block (arrowed)
594F327C
Turn the anti-jamming switch (1) to the “III” posi-
tion.
1
299C57D3

545AFAAA
2-89
3. Adjust the relief valve (3) of the anti-jamming

block while drilling, as in step 4 below.
C0E938E4

Turn the adjustment screw (5) to adjust percus-
5
sion control pressure.
A97993DC
Turn clockwise: Percussion pressure becomes

Percussion pressure (MPa)
higher relative to feed pressure. *2

Turn counterclockwise: Percussion pressure be-
comes lower relative to feed pressure.
: 24 mm
*1
: 8 mm
Feed pressure (MPa)

E1423FC8-en
*1 Minimum screw stroke

*2 Maximum screw stroke

ment.
6. Finish drilling.
2-90
RP (Reverse Percussion) Pressure Adjustment

Warning
Do not touch high pressure oil

If high pressure oil touches skin or eyes, it can lead to gangrene or blindness.
Get examined by a doctor immediately if you have come into contact with high pressure oil.
Warning
Avoid burns
Adjustment position: Reducing valve of the RP modular

valve (arrowed)
6FFDE27D
Before Adjusting
Caution
Observe the following precautions when adjusting RP pressure
The RP equipment stops automatically after it has run for 20 seconds.
To carry on adjustment, return all levers and switches to their OFF positions once, then adjust again.
If adjustment takes a long time, pause the operation until the oil temperature drops.
If the RP equipment is used continuously, it risks raising the oil temperature, which can reduce drifter
performance or cause a breakdown.

3. Move the guide shell into a horizontal position
(maintenance position).
5. Stop the engine.
2-91
6. Prepare the pressure gauge attachment fixture

(see diagram on right). 4
No. Part No. Part name Q'ty 2
1 084861-02000 Male connector 1
2 161011-00011 O-ring (1B-P11) 1
3 084802-02000 Male union adapter 1 5

4 166182-02000 Socket 1
3 1
5 025110-03009 Adapter 1
0D548171
2-92
1. In the next step, attach a pressure gauge to the
drifter RP port (1).
1
: 40 MPa

37CB89FE
2. Remove the GPF plug (2).

Check that the O-ring is correctly attached to the
3
male connector (3), then attach the male con-
nector (3).
: 17 mm
: 6 mm
2
3EBA805E
3. Attach the prepared pressure gauge attachment

fixture to the male connector (3).
Attach the pressure gauge to the adapter (4).
: 19 mm
5C3FF677

cussion on.
7BB3E7B9
2-93
6. Turn the anti-jamming switch (6) to the “RP” po-

sition to operate the RP system.
6
E0901FE3
7. Adjust the reducing valve (7) of the RP modular

EC0EE79E

9
8
: 13 mm
: 4 mm 96654DBC

ment.
cussion off.
tion.
13. Detach the pressure gauge and the pressure
gauge attachment fixture.
14. Attach the GPF plug (2) in its original position.
2-94
After Adjusting
3. Check that no oil leaks from the GPF plug.

4. Stop the engine.
2-95
2-96

Warning
Avoid burns

Warning
Warning
Avoid falling
Caution
Always adjust to the specifications
3-1
Locations of Pneumatic Devices
2
3
AB8D1018
From the left-side door of the machine
5 6
4
BA0A44AF A5EB45EE
From the rear door of the machine From the right-side door of the machine
3-2

D32C19F8
　 From the front of the machine

1 Receiver tank 4 Air filter 7 Lubricator
2 Compressor regulator 5 Dust collector regulator 　　
3 Needle valve 6 Hydraulic oil tank regulator 　　
3-3
Compressor Regulator Pressure Adjustment

Adjustment position: Adjustment bolt of the compressor
regulator (arrowed)
6A19BAEB
Before Adjusting
3-4
2. Turn the compressor switch (1) on.

1
AF94D316
3. When the dust collector pulsejet activates, ad-

just the adjustment bolt (2) of the compressor
regulator, as in step 4 below.
D31C563A

Turn the adjustment bolt (2) to adjust pressure 2
3
: 19 mm
C2552DBA
5. Use the pressure gauge (4) on top of the receiv-

er tank to check that the set pressure is correct.
EB405AF6

ment.
3-5
7. Turn the compressor switch (1) off.

8. Stop the engine.
3-6
Low Flushing Flow Rate Adjustment

Caution
Adjust low flushing flow rate to match the bedrock conditions on site.
Low flushing flow rate must be adjusted to match the bedrock on site.
Adjust to a suitable air flow rate (guideline pressure: 0.1 MPa - 0.4 MPa) while actually drilling bedrock.

The factory default setting is 0.35 MPa.
Adjustment position: Needle valve of the pneumatic

BC0A8743
72EC8BB1
3. Once the receiver tank pressure reaches 1.03

MPa, move the flushing lever (2) to the upper
side to release air. 2
C9C27A99
3-7
4. Adjust the needle valve (3) of the pneumatic

3
DDD44D0A

Turn the knob (5) to adjust air flow rate. 4
Turn clockwise: Decrease flow rate 5
Turn counterclockwise: Increase flow rate
: 23 mm
BA0B5426
6. Check the guideline pressure from the flushing

pressure gauge (6).
FC4557F7

ment.
tion.
10. Wait for 2 - 3 minutes, then stop the engine.
3-8
Dust Collector Regulator Pressure Adjustment

Adjustment position: Dust collector regulator (arrowed)

03CD8A06
Before Adjusting
2. Perform oscillation to lower the rear of the machine.
3-9
72EC8BB1
3. When the dust collector pulsejet activates, ad-

just the regulator (2), as in step 4 below.
90E27139
4. Pull the knob (3) down to unlock it.

ification stated below.
00EDE29F
5. Use the pressure gauge (4) for the regulator (2)

to check that the set pressure is correct.
9D8C0C0E
6. After adjusting, move the knob (3) up to lock it.

3-10
8. Stop the engine.
3-11
Hydraulic Oil Tank Pressure Adjustment

Adjustment position: Regulator (arrowed)
F767326C
Before Adjusting
3-12
2. Check that the pressure in the receiver tank is
0.6 - 0.7 MPa.

7144F256
3. Check that the cock (1) on top of the hydraulic

oil tank is closed.
1
82C45FF8
4. Adjust the regulator (2), as in step 5 below.
B639E980

ification stated below.
Specification: 0.015 - 0.02 MPa

3
: 8 mm
53FACB10
3-13
6. Use the pressure gauge (5) for the regulator (2)

to check that the set pressure is correct.
B5202F82

ment.
8. Stop the engine.
3-14
Lubricator Hydraulic Oil Drop Adjustment

Warning
Avoid falling

Adjustment position: Lubricator screw (arrowed)
3413A0F6 77B63BD3
Before Adjusting
3-15
72EC8BB1
3. Once the receiver tank pressure reaches 1.03

MPa, move the flushing lever (2) to the left side
to release air.
A59F55CD
4. Adjust the lubricator (3), as in step 5 below.
B284FD62
5. Turn the screw (4) to adjust hydraulic oil drop

volume to the specification stated below.
Turn clockwise: Reduce drop volume
4
Turn counterclockwise: Increase drop volume
Specification: 60 - 120 drops/minute
: Straight
FE47B4D8
3-16
6. From the sight dome (5), check that the hydraul-

ic oil drop volume is correct.

27575283

tion.
9. Wait for 2 - 3 minutes, then stop the engine.
3-17
3-18

Warning
Do not touch rotating or moving parts
Do not touch rotating or moving parts (the fan, fan belt, carriage, bit, rod, coupling sleeve, feed chain, centralizer,
rod changer, etc.) while the machine is in operation.
Getting caught in moving or rotating parts of the rod changer can lead to death or serious injury.

Warning
Avoid burns
Caution
Observe the following precautions when adjusting the rod changer
1. Warm the hydraulic oil.
Always raise the temperature of hydraulic oil to at least 25°C before adjusting hydraulic devices.
2. Use appropriate tools.
Use an extension rod and coupling sleeve that are free of bending or screw wear.
If these are damaged, it will not be possible to adjust the rod changer correctly.
3. Adjust to the specification value.
Rod Changer Part Names

1
2 8
3 5 6
4
3EE45463 521D78EF
4-1
10
9 11
12
13
6513CD7E 90C3B632
14
15
A73E81EA

Swing position detection proximity
1 Clamp R 6 Clamp cylinder 11
switch
Arm slide position detection proximity Magazine position detection proximity
2 Clamp F 7 12
switch switch
3 Magazine 8 Arm slide cylinder 13 Magazine motor
4 Carrier 9 Swing cylinder 14 Rod changer valve block
Drifter position detection proximity
5 Magazine open/close cylinder 10 Grease nozzle 15
switch
4-2
The entire rod changer must be adjusted after it has been disassembled for maintenance, or when a major part
has been replaced.
Follow the sequence of steps stated below when fully adjusting the rod changer from the beginning.
Refer to each adjustment item if you want to perform a partial adjustment.
Working procedure 　 Adjustment items

1 ... Foot Pad Adjustment

↓次の手順へ
2 ... Slide Arm Gap Adjustment
↓次の手順へ
3 ... Clamp Aperture Adjustment
↓次の手順へ
4 ... Clamp Closure Adjustment
↓次の手順へ
5 ... Drilling Center Position Adjustment
↓次の手順へ
6 ... Magazine Rotation Speed Adjustment
↓次の手順へ
7 ... Magazine Indexing Position Adjustment
↓次の手順へ
8 ... Arm Slide Proximity Switch Adjustment
↓次の手順へ
9 ... Swing Proximity Switch Adjustment
↓次の手順へ
10 ... Swing (in) Timing Adjustment
↓次の手順へ
11 ... Clamp Closure Timing Adjustment When Unscrewing
↓次の手順へ
12 ... Automatic Screw Tightening Pressure Adjustment
↓次の手順へ
13 ... Grease Nozzle Adjustment
4-3
Foot Pad Centering

Warning
Observe the following precautions when hoisting the foot pad
･ Always use a crane or other hoisting equipment when hoisting the foot pad.
･ Do not completely remove the foot pad mounting bolts.
The foot pad could slip and fall.
･ Watch your step when hoisting the foot pad.
If the foot pad falls, it could cause serious injury.
Warning
Avoid trapping your hand or other parts in the centralizer
When attaching the coupling sleeve to the centralizer, proceed with caution, following signals agreed in advance
between the instructor/supervisor (operator), and the person performing the task.
Getting a hand caught in the centralizer can lead to serious injury.
Before Adjusting
5. Prepare a spare coupling sleeve.
4-4
tralizer (2). 1

2
3E922144
3. Move the drifter forward so that the gap (A) be-

1 3
tween the drifter shank rod (3) and the coupling
sleeve (1) is 10 - 20 mm.
(A)
0FF7B821
4. Check that the centers of the shank rod (3) and

the coupling sleeve (1) are aligned.
1
Look from the suction cap side to check that
there is no misalignment.
If the centers are not aligned, adjust the foot pad
as in step 5.
1E54866C
Centers are aligned
38EDC043
Centers are not aligned
5. Stop the engine.
4-5
6. Tie a rope to the foot pad (4) and use a crane to

hoist it gently.
Foot pad weight: Approximately 150 kg
4
FF2C5858
7. Loosen the 6 foot pad mounting bolts (5).

Do not completely remove the mounting bolts
(5).
: 24 mm
895F5326
8. Operate the crane to adjust the position of the

1 3
foot pad (4) so that the centers of the shank rod
(3) and the coupling sleeve (1) are aligned. (See
step 4)
4
FB6457B6
9. Tighten the 6 foot pad mounting bolts (5) after

finishing the adjustment.
10. Detach the crane and rope.
izer (2).
13. Stop the engine.
4-6
Slide Arm Gap Adjustment

Adjust the gap between the slide arm and the outer case (bush).
Adjust 2 locations - clamp F and clamp R.
Adjustment position: bushings (arrowed) (12 locations/
slide arm)

0B41DE21
Before Adjusting
4. Retract the slide arm.
4-7
1. Adjust 2 locations - clamp F and clamp R.
Loosen the 12 M30 nuts (1).
: 46 mm 1
B2D6D166
2. Turn the bushing (2) and adjust so that the

clearance (A) between the bushing (2) and the
slide arm (3) is 1 mm or less.
Guideline: Turn the bushing (2) back 1/2 a turn (A)
from the position where it touches the slide arm
(3). 3
(A)
3C791C45
3. Tighten the M30 nuts (1) (12 in all) after finishing

the adjustment.
4-8
After Adjusting
1. Extend the slide arm.
4-9
Clamp Aperture Adjustment

Adjust the maximum aperture of the clamp.
589136C5
　 Adjustment position: Adjustment bolts (arrowed) (2 locations/clamp)
86102ED2 D42FD455
Clamp F Clamp R
Before Adjusting
4. Retract the slide arm.
4-10
Loosen the 4 nuts (2) of the adjustment bolts (1).
: 17 mm

2
0FE27E38
2. Adjust the positions of the adjustment bolts (1)

until the bottoms of the adjustment bolts (1) are
on the same plane as the end surfaces of the
nuts (2).
Guideline: Distance (A) is 30 mm.
(A)
22083BE3
3. Tighten the 4 lock nuts (2) after finishing the ad-

justment.
4-11
After Adjusting
1. Extend the slide arm.
4-12
Clamp Closure Adjustment

Adjust the stopper plate position.
　 Adjustment position: Adjustment bolts of the stopper plate (arrowed) (2 locations/clamp)

2F9ACCE4 93B0623F
Clamp F Clamp R
Before Adjusting
4. Prepare 1 spare coupling sleeve and 1 extension rod.
4-13
2. Attach the extension rod (1) to the rod changer.
Move the extension rod (1) to the drilling center
position.
58A3E3CF
3. Turn the manual-auto selector switch of the rod

changer to the manual position.
1F582EA1
4. Press the bottom side (close side) of the switch

(3) for clamp F and clamp R to grip the exten-
sion rod (1).
3
5F4CA45D
5. Adjustment on the clamp F side:

Loosen the 8 mounting bolts (5) of the stopper
plate (4).
5
: 19 mm
4
B2247484
4-14
6. Loosen the 2 nuts (7) of the adjustment bolts (6).

: 19 mm 6

7
3851FA57
7. Extend the adjustment bolts (6) and place the

stopper plate (4) against the extension rod (1).
1 6
: 19 mm
4
47D9D342
8. Tighten the 4 nuts (7) and the 8 mounting bolts

(5) of the stopper plate (4) after finishing the ad-
justment.
9. Adjustment on the clamp R side:
Loosen the 2 mounting bolts (9) of the stopper
plate (8). 9
: 19 mm
8
EA4309DE
Clamp R
10. Loosen the 2 nuts (11) of the adjustment bolts

(10).
10
: 19 mm
11
8F6E6776
4-15
11. Extend the adjustment bolts (10) and place the

stopper plate (8) against the coupling sleeve 12 10
(12).
: 19 mm
B9A81253
12. Tighten the 2 nuts (11) and the 2 mounting bolts

(9) of the stopper plate (8) after finishing the ad-
justment.
13. Return the switch (3) for clamp F and clamp R to
the neutral position.
14. Remove the extension rod (1).
changer to the automatic position.
4-16
Rod Drilling Center Position Adjustment

Warning
Avoid trapping your hand or other parts in the moving parts of the rod changer or
centralizer
When operating the rod changer or centralizer, the instructor/supervisor (operator) and the person performing the
task should agree a set of signals and remain in close contact as they work.
Getting a hand caught in the moving parts of the rod changer or centralizer can lead to serious injury.

Adjust the drilling center position when extension rods are added.
Adjust the drilling center position at 2 locations, on the front side and the rear side.
16790D9B 218CC3C5
Front side Rear side
　 Front side adjustment position:

Vertical adjustment: Stopper bolts on the swing (in) side (arrowed)
Horizontal adjustment: Adjustment bolts on the end plate of the arm slide cylinder (2 locations)
2C141EB7 6C16D8F1
Vertical adjustment Horizontal adjustment
4-17
　 Rear side adjustment position:

Vertical adjustment: Mounting bolts on the clamp shaft (arrowed)
Horizontal adjustment: Adjustment bolts on the end plate of the arm slide cylinder (2 locations)
9FCDFA56 B5AE93D4
Vertical adjustment Horizontal adjustment
Before Adjusting
4. Remove the start rod from the drifter.
5. Prepare 2 spare coupling sleeves and 1 extension rod.
4-18
tralizer (2). 1

2
3E922144

position.
3BFC6BF0
4. Front side drilling center position adjustment:

Move the extension rod (3) closer to the cou-
pling sleeve (1) so that the gap (A) between the
3
extension rod (3) and the coupling sleeve (1) is
10 - 20 mm.
(A)
1
04131165

changer to the manual position. 4
0927176B
4-19
6. Press the bottom side (close side) of the switch

(5) for clamp F and clamp R to grip the exten-
sion rod (3).
5
25842811
7. Check that the centers of the extension rod (3)

and the coupling sleeve (1) are aligned.
1
Look from the suction cap side to check that
there is no misalignment.
If the centers are not aligned, adjust the drilling
center position as in step 8.
1E54866C
Centers are aligned
38EDC043
Centers are not aligned
4-20
8. Vertical adjustment:
While pressing the top side (retract side) of the 6
slide switch (6), press the bottom side (swing
(out)) of the swing switch (7) to move the exten-
sion rod (3) to the magazine side.

7
3053D19D
4EFAA817
9. Adjust the height of the stopper bolts (8) on the

swing (in) side, as in step 10 below.
45BD329E
4-21
10. Loosen the 2 lock nuts (9) of the stopper bolts

(8) on the swing (in) side.
Adjust the height of the stopper bolts (8) on the 8
swing (in) side so that the heights of the exten-
sion rod (3) and the coupling sleeve (1) match.
: 24 mm 9
　 If the bolt is lowered: The extension rod po-

sition moves to the upper side.
45C922C9
　 If the bolt is raised: The extension rod posi-
tion moves to the lower side.
5357BA15
11. While pressing the top side (retract side) of the

slide switch (6), press the top side (swing (in)) of
the swing switch (7) to move the extension rod 7 6
(3) to the drilling center position.
Check that the heights of the extension rod (3)
and the coupling sleeve (1) match (see step 7).
25C34B17
12. Horizontal adjustment:

Adjust the adjustment bolts (10) of the end plate,
10
as in step 13 below (2 locations).
5696C240
4-22
13. Turn lock nuts (A) and (B) of the adjustment

bolts (10), then align the centers of the coupling 10
sleeve (1) and the extension rod (3).
　 When nuts (A) are tightened: The slide arm
extends.
A B
　 When nuts (B) are tightened: The slide arm
retracts.
: 24 mm

10
5A700CB7
59E42DCE
14. Looking from the suction cup side, check that

the centers of the extension rod (3) and the cou-
1 3
pling sleeve (1) are aligned.
6EFFE93B
15. Tighten lock nuts (A) and (B) on end plate ad-
justment bolt (10) after finishing the adjustment.
Tighten the 2 lock nuts (9) of the stopper bolts
(8) on the swing (in) side.
16. Rear side drilling center position adjustment:
Move the drifter forward so that the gap (B) be-
11
tween the drifter shank rod (11) and the coupling
sleeve (12) is 10 - 20 mm.
(B)
12
7C11B7F5
4-23
17. Check that the centers of the shank rod (11) and
the coupling sleeve (12) are aligned.
If the centers are not aligned, adjust the drilling
center position, as in step 18.
18. Horizontal adjustment:
Adjust the adjustment bolts (13) of the end plate,
as in step 19 below (2 locations). 13
71881510
19. Turn lock nuts (C) and (D) of the adjustment bolt
(13), then align the horizontal position of the 13
coupling sleeve (12) with the center of the shank
rod (11).
　 When nuts (C) are tightened: The slide arm
C D
extends
　 When nuts (D) are tightened: The slide arm
retracts
: 24 mm 13
9FAD8293
11
12
6F0BED51
20. Vertical adjustment:

Loosen 4 mounting bolts (14) on the clamp
shaft.
: 24 mm 14
8F06AA7E
4-24
21. Engage a prybar (15) on the slide arm and ad-

just the slide arm height.
Align the position of the coupling sleeve (12)
with the center of the shank rod (11).
Tighten 4 mounting bolts (14) on the clamp shaft 15
after finishing the adjustment.

B0D41D38
22. Tighten lock nuts (C) and (D) on the end plate
adjustment bolts (13).
23. Return the switch (5) for clamp F and clamp R to
the neutral position.
izer (2).
4-25
Magazine Rotation Speed Adjustment

Adjust the magazine rotation speed.
Adjust 2 directions: forward rotation and reverse rota-
tion.
26D7B1B0
　 Adjustment position: Flow control valve of the rod changer valve block (arrowed)
6AAB181F 85E37B26
Rod changer valve block 　
Before Adjusting
4. Remove all extension rods from the magazine.
4-26
1. Remove the connectors (1) of the magazine
proximity switch (2 locations).

1
1
4AAA1D08

61A171E3
4. Press the top side (retract) of the slide switch (3)

to retract the slide arm.
3
5B01A82F
5. Adjustment in the forward rotation direction:

Press the top side (forward rotation side) of the
rotation switch (4).
Keep pressing the rotation switch (4).
4
6BE03E85
4-27
6. Adjust the flow control valve (5) of the rod

changer valve block, as in step 7 below. 5
E2AE2DFC
7. Loosen the lock nut (6) on the A port side (top

side) of the flow control valve (5).
Turn the adjustment screw (7) to adjust maga- 7
zine rotation speed to the specification stated
below.
Clockwise direction: Reduce speed 6
Counterclockwise direction: Increase speed
Specification: The magazine must take 5
seconds to make 1 rotation.
8280B596
: 13 mm
: 4 mm

ment.
9. Adjustment in the reverse rotation direction:
Press the bottom side (reverse rotation side) of
the rotation switch (4).
Keep pressing the rotation switch (4).
4
BA41A859
10. Adjust the flow control valve (5) of the rod

changer valve block, as in step 11 below.
BCD56326
4-28
11. Loosen the lock nut (7) on the B port side (bot-
tom side) of the flow control valve (5).
Turn the adjustment screw (8) to adjust maga- 8
zine rotation speed to the specification stated
below.
Clockwise direction: Reduce speed 7
Counterclockwise direction: Increase speed
Specification: The magazine must take 5

seconds to make 1 rotation.
E6156615
: 13 mm
: 4 mm
ment.
13. Return the rotation switch (4) to the neutral posi-
tion.
14. Press the bottom side (extension side) of the
slide switch (3) to extend the slide arm.
17. Put the connectors (1) of the magazine proximity
switch, which were removed in step 1, back in
place (2 locations).
4-29
Magazine Indexing Position Adjustment

Adjust the arm swing (out) stop position and the maga-
zine stop position.
2AA97283
Adjustment position:
　 (1) Swing (out) position: Stopper bolts on the
swing (out) side (arrowed)
8BDA2578
Stopper bolts on the swing (out) side
　 (2) Reverse rotation indexing position: Proximity

switch mounting bracket (arrowed)
B45C4438
Proximity switch mounting bracket
　 (3) Forward rotation indexing position: Forward

rotation detection proximity switch (arrowed)
BD1B5FE1
Forward rotation detection proximity switch
4-30
Before Adjusting
4. Remove all extension rods from the magazine.
4-31
B4747DE7

E21A7A8C
4. Swing (out) stop position adjustment:

While pressing the top side (retract side) of the
slide switch (3), press the top side (swing (in)) of
the swing switch (4) to move the extension rod
(3) to the drilling center position.
4 3
0F687AB5
5. Adjust the height of the stopper bolts (5) on the

swing (out) side, as in step 6 below.
145FB602
4-32
6. Loosen the 2 lock nuts (6) of the stopper bolts

(5) on the swing (out) side.
Adjust the height of the stopper bolts (5) on the 5
swing (out) side so that stop position of the ex-
tension rod (1) is at the center of the magazine
opening (A). 6
: 24 mm

　 If the bolt is lowered: The extension rod
4BD2286C
position moves to the magazine side.
　 If the bolt is raised: The extension rod
position moves to the drilling center side.
Magazine side Drilling center side

(A)
4A6A1AED-en

(out)) of the swing switch (4) to move the exten-
sion rod (1) to the magazine side.
Check that the extension rod (1) stops at the
center of the magazine opening.
4 3
CC73D6D6
8. Tighten the 2 lock nuts (6) of the stopper bolts

(5) on the swing (out) side after finishing the ad-
justment.
9. Reverse rotation indexing position adjustment:
Adjust the distance between the reverse rotation
detection proximity switch (7) and the detent ring 7
(8), as in step 10 below.
8
6022F78D
4-33
10. Loosen the 2 lock nuts (9) of the reverse rotation

detection proximity switch (7). (B)
Adjust the distance (B) between the detent ring 7
(8) and the proximity switch (7) so that the light
on the reverse rotation detection proximity
switch (7) lights green.
: 24 mm
8
9
6D3298B8
11. Tighten the 2 lock nuts (9) of the reverse rotation

detection proximity switch (7) after finishing the
adjustment.
12. Adjust the magazine reverse rotation indexing
position, as in step 13 below.
13. Loosen the 2 mounting bolts (11) of the proximi-
ty switch mounting bracket (10). 10
: 13 mm
11
7EF485FC
14. Press the bottom side (reverse rotation side) of

the rotation switch (12) to rotate the magazine.
Adjust the position of the proximity switch
mounting bracket (10) so that the recessed part
of the set plate (13) stops at the position of the
extension rod (1).
　 Move the proximity switch mounting
bracket up: The recessed part of the set
plate moves inward. 10 12
　 Move the proximity switch mounting 969149EA
bracket down: The recessed part of the

set plate moves outward.
Outer side Inner side
9EF02B1F-en
13
4-34
15. Tighten the 2 mounting bolts (11) of the proximi-

ty switch mounting bracket (10) after finishing
the adjustment.
16. Forward rotation indexing position adjustment:
Adjust the distance between the forward rotation
8
detection proximity switch (14) and the detent
ring (8), as in step 17 below.

14
C1B272FC
17. Loosen the 2 lock nuts (15) of the forward rota-

tion detection proximity switch (14). 15
Adjust the distance (C) between the detent ring 15
(8) and the forward rotation detection proximity
switch (14) so that the light on the forward rota- 8
tion detection proximity switch (14) lights green.
: 24 mm
(C)
14
C2206260
18. Temporarily tighten the 2 lock nuts (15) of the

forward rotation detection proximity switch (14)
by hand after finishing the adjustment.
19. Adjust the magazine forward rotation indexing
position, as in step 20 below.
4-35
20. Press the top side (forward rotation side) of the

rotation switch (12) to rotate the magazine.
Adjust the position of the forward rotation detec- 12
tion proximity switch (14) so that the recessed
part of the set plate (13) stops at the position of
the extension rod (1).
　 Move the forward rotation proximity
switch up: The recessed part of the set
plate moves inward. 14
　 Move the forward rotation proximity D67A4DB0
switch down: The recessed part of the

set plate moves outward.
Outer side Inner side
13
F5221559-en
21. Tighten the 2 lock nuts (15) of the forward rota-

tion detection proximity switch (14) after finishing
the adjustment.
22. Return the rotation switch (12) to the neutral po-
sition.
4-36
Arm Slide Proximity Switch Adjustment

Adjust the 2 arm slide proximity switches.
　 Adjustment position: Proximity switches (ar-
rowed) (2 locations/slide arm)

E5390B8F
Before Adjusting
4-37
423B2284
3. Arm slide (retraction) proximity switch adjust-

ment:
Press the top side (retract side) of the slide
switch (2) to retract the slide arm.
2
2F9B92A6

Loosen the 2 lock nuts (4) of the arm slide (re- (A)
traction) detection proximity switch (3). 4
Adjust the distance (A) between the sensor plate
5
(5) and the arm slide (retraction) detection prox-
imity switch (3) so that the light on the arm slide
(retraction) detection proximity switch (3) lights
green.
: 24 mm
3
5E6102B5
5. Tighten the 2 lock nuts (4) of the arm slide (re-

traction) detection proximity switch (3) after fin-
ishing the adjustment.
4-38
6. Arm slide (extension) proximity switch adjust-

ment:
Press the bottom side (extension side) of the

2
6E49A0EF

(B)
Loosen the 2 lock nuts (7) of the arm slide (ex-
tension) detection proximity switch (6). 6
Adjust the distance (B) between the sensor plate 5
(5) and the arm slide (extension) detection prox-
imity switch (6) so that the light on the arm slide
(extension) detection proximity switch (6) lights
green.
: 24 mm 7 7
7DBBE14D
8. Tighten the 2 lock nuts (7) of the arm slide (ex-

tension) detection proximity switch (6) after fin-
ishing the adjustment.
4-39
Swing Proximity Switch Adjustment

Adjust the swing proximity switch.
Adjust 2 locations - swing (in) and swing (out).
　 Adjustment position: Proximity switches (ar-
rowed) (2 switches)
F0A69DAF
Before Adjusting
4-40

1
5401DC5F
3. Swing (in) proximity switch adjustment:

slide switch (2), press the top side (swing (in)
side) of the swing switch (3) and move the rod
changer to the drilling center position.
3 2
1DEB9464
4. Loosen the 2 lock nuts (5) of the swing (in) de-

tection proximity switch (4). 6
Adjust the distance (A) between the sensor plate
(6) and the swing (in) detection proximity switch
(4) so that the light on the swing (in) detection
(A)
proximity switch (4) lights green.
: 24 mm 5
4
2DABF87A

swing (in) detection proximity switch (4) by hand
4-41
6. Move swing (in) and swing (out) alternately, and

adjust the timing at which the swing (in) detec-
7
tion proximity switch turns on.
Use the slot of the sensor bracket (9) to adjust
the position of the swing (in) detection proximity 8
switch (4) so that the swing (in) detection prox-
imity switch (4) turns on at the position where
the stopper (7) touches the stopper bolt (8) on
the swing (in) side.
60A43CBF
9
70D82C80
7. Tighten the 2 lock nuts (5) of the swing (in) de-

tection proximity switch (4) after finishing the ad-
justment.
8. Swing (out) proximity switch adjustment:
(out) side) of the swing switch (3) to move the
rod changer to the magazine side.
2
3
7717EDC6
9. Loosen the 2 lock nuts (11) of the swing (out)

detection proximity switch (10). 6
Adjust the distance (B) between the sensor plate
(6) and the swing (out) detection proximity
switch (10) so that the light on the swing (out) (B)
detection proximity switch (10) lights green.
11
: 24 mm
10
AED0E767

swing (out) detection proximity switch (10) by
hand after finishing the adjustment.
4-42
11. Move swing (in) and swing (out) alternately, and

adjust the timing at which the swing (out) detec-
7
tion proximity switch (10) turns on.
Use the slot of the sensor bracket (13) to adjust 12
the position of the swing (out) detection proximi-
ty switch (10) so that the swing (out) detection
proximity switch (10) turns on at the position
where the stopper (7) touches the stopper bolt

(12) on the swing (out) side.
C2274AB5
13
10
EF8B5760
12. Tighten the 2 lock nuts (11) of the swing (out)

detection proximity switch (10) after finishing the
adjustment.
(out) side) of the swing switch (3) to move the
rod changer to the magazine side.
2
3
7717EDC6
14. Press the bottom side (extension side) of the

8A5A6578

4-43
Swing (in) Timing Adjustment

Adjust the timing at which swing (in) starts when exten-
sion rods are added.
7C4006B9
　 Adjustment position: Guide shell rear end prox-

imity switch (arrowed (rear))
CDBA47BC
Before Adjusting
4-44
position.

1
A1B68659
3. Move the drifter so that the distance (A) between

the drifter shank rod (2) and the coupling sleeve
2
(3) is 100 mm.
(A)
35307D3B
4. Loosen the 2 lock nuts (5) of the guide shell rear

end proximity switch (rear) (4).
Adjust the distance (B) between the dog (6) and 6
the guide shell rear end proximity switch (rear)
(4) so that the light on the guide shell rear end
proximity switch (rear) (4) lights green. (B)
: 24 mm
5
4
49B2AD3B
5. Use the slot on the sensor bracket (7) to hori-

zontally adjust the guide shell rear end proximity
switch (rear) (4) so that it turns on at the rear
6
end position of the dog (6).
7
4FEA7A54
4-45

guide shell rear end proximity switch (rear) (4)
by hand after finishing the adjustment.
C0612CA6
8. Move the rod changer control lever (9) to the

right to make the extension rod (1) move to the
magazine side (swing (out) state).
CF976672
9. Move the drifter temporarily close to the guide

shell front end. 10
Next, move the drill control lever (10) to the 2nd
feed reverse position, then move the drifter to
the end of the guide shell.
Move the rod changer control lever (9) to the left
while the drifter is reversing.
Result:
Swing (in) activates when the guide shell rear
end proximity switch (rear) (4) turns on. E9A8816C
Adjust the timing of swing (in) activation, as in

step 10 below.
F1A3962E
4-46
10. Use the slot on the sensor bracket (7) to adjust

the position of the guide shell rear end proximity
switch (rear) (4) according to the specification
below.
Repeat steps 8 - 10 during adjustment. 4
Move the proximity switch forward: Swing (in)
timing is earlier.
Move the proximity switch back: Swing (in) tim-

ing is later. 7
Specification: The distance (A) between D2CE8318
the shank rod (2) and the coupling sleeve

(3) must be 100 mm when the extension
rod has moved to the drilling center posi- 2
tion.
(A)
286B5047
11. Tighten the 2 lock nuts (5) of the guide shell rear
end proximity switch (rear) (4) after finishing the
adjustment.
4-47
Clamp Closure Timing Adjustment When Unscrewing

Adjust the timing at which the clamp closes when re-
verse threading.
8CA90596
　 Adjustment position: Guide shell rear end prox-

imity switch (arrowed (front))
CCC5D547
Before Adjusting
4-48
tralizer (2). 1

2
09E02F6D

position.
5AED53B1

2A1EEE12
76CDD2D2
4-49

6
A9333541
forward position and connect the extension rod
(3) and shank rod (8). 8
Once the screw at the front of the extension rod 7
(3) has screwed into the coupling sleeve (1) by 3
- 4 screw threads, press the forward rotation
switch (6) once to turn forward rotation off.
3
08AE2C68
CCB17535

sition.
9. Loosen the 2 lock nuts (10) of the guide shell
rear end proximity switch (front) (9).
11
Adjust the distance (A) between the dog (11)
and the guide shell rear end proximity switch
(front) (9) so that the light on the guide shell rear
end proximity switch (front) (9) lights green. (A)
Temporarily tighten the 2 lock nuts (10) of the 10
guide shell rear end proximity switch (front) (9)
by hand after finishing the adjustment. 10
9
: 24 mm 80831312
4-50
10. Move the rod changer control lever (12) down to

tighten the screw between the shank rod (8) and
the extension rod (3). 8

12 3
EC6FEECB
11. Return the rod changer control lever (12) to the

neutral position.
reverse position, then press the reverse rotation
13
switch (13).
Result: The extension rod (3) and the shank rod 7
(8) separate.
Also both clamps close when the guide shell
rear end proximity switch (front) (9) turns from
on to off.
Adjust the timing of both clamps closing, as in
step 13 below. F9730E59
13. Use the slot on the sensor bracket (14) to adjust

the position of the guide shell rear end proximity
switch (front) (9) according to the specification
below.
9
Repeat steps 6 - 13 (excluding step 9) during
adjustment.
Move the proximity switch forward: Clamp
(close) timing is earlier.
Move the proximity switch back: Clamp (close) 14
timing is later. E5ABD2B6
Specification:
When both clamps are closed, the gap (B)
between the screw at the front of the ex-
tension rod and the magazine holder
must be 20 mm.
(B)
F94E1691
14. Tighten the 2 lock nuts (10) of the guide shell

rear end proximity switch (front) (9) after finish-
ing the adjustment.
4-51

izer (2).
4-52
Automatic Screw Tightening Pressure Adjustment

Adjust rotation pressure during automatic screw tightening.
　 Adjustment position: Relief valve of the rotation

7FDB40CC
Before Adjusting
4-53
drilling block.
365A880A

tralizer (2). 1
7064977F

position.
22B82972

4
342D180B
4-54

5B45A22A

forward rotation on. 6
660E4993
forward position and connect the extension rod
(3) and shank rod (8). 8
Once the screw at the front of the extension rod 7
(3) has screwed into the coupling sleeve (1) by 3
- 4 screw threads, press the forward rotation
switch (6) once to turn forward rotation off.
3
08AE2C68
9D6D9C81

sition.
4-55
10. Move the rod changer control lever (9) up to

Leave the rod changer control lever (9) inclined.
Perform “Clamp Closure Adjustment” if the ex-
tension rod (3) rotates at this stage.
CCB63676
11. Adjust the relief valve (10) of the rotation modu-

lar valve, as in step 12 below. 10
F33C9D2B
Rotation Modular Valve

11
Turn the adjustment screw (13) to adjust pres-
Turn clockwise: Raise pressure 13
Specification:
12
Using a T38 rod: 8 MPa
D0B9F5E0
: 19 mm
: 3/16 inch
justment.
Attach the cap (11).
14. Return the rod changer control lever (9) to the
neutral position.
4-56
reverse position, then press the reverse rotation 7
switch (14). 14
Separate the shank rod (8) and the coupling
sleeve (15).

EEDF11CB
15
EFF5D61D

izer (2).
4-57
Grease Nozzle Adjustment

Warning
Caution
Adjust the gap between the nozzle position of the grease nozzle and the shank rod.
Adjustment position: Nozzle mounting position and the air cylinder
7A2CD025 B3B4E2A7
Nozzle Mounting Position Air cylinder
Before Adjusting
6. Stop the engine.
4-58
1. Detach the hydraulic hose (1) of the grease noz-
zle.
: 14 mm
: 19 mm

1
4B5738CC

3. Move the drifter (3) forward until the screw of the
drifter shank rod (2) reaches the nozzle position.
3
071E382B
4-59
4. Incline the nozzle (5) by hand until the air cylin-

der piston rod (4) is extended to the limit, mov-
ing the nozzle (5) closer to the shank rod (2).
Adjust the air cylinder piston rod (4), as in step 5
below.
0CF43B3C
5
2
3FE3A188
5. Loosen the lock nut (6) of the air cylinder.

Fit a spanner onto the flat part of the piston rod
(4) and turn it.
Adjust the screwing amount of the piston rod (4)
to bring the rubber part of the nozzle (5) closer
to the shank rod (2). 4
Turn clockwise: The nozzle (5) moves away
from the shank rod (2) 6
Turn counterclockwise: The nozzle (5) moves to-
wards the shank rod (2) 5FDEE222
: 17 mm The piston rod of the air cylinder
: 10 mm

7
8B3356A8
4-60
7. Loosen the 2 mounting bolts (8) of the nozzle

(5).
Finely adjust the position of the nozzle (5) until
the gap (A) between the shank rod (2) and the
rubber part of the nozzle is 1 - 2 mm.
Tighten the 2 mounting bolts (8) of the nozzle (5)
8

: 13 mm
924DF543
5
(A)
B4406D4E
8. Tighten the lock nut (6) of the piston rod (4).

10. Move the drifter (3) to the guide shell rear end
position. 3
DF36D63A

4-61
4-62
5-1
Hydraulic Circuit Diagram (1/2)
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BD91A81C
5-2
No. Item name (page reference)

1 P1 Pump Cut-Off Pressure Adjustment(2-7)
2 P2 Pump Cut-Off Pressure Adjustment(2-11)
6 Pilot Pressure Adjustment(2-29)
7 Collaring Percussion Pressure Adjustment(2-35)
8 Percussion Pressure Adjustment(2-32)
9 Forward Rotation Speed Adjustment (N-Mode)(2-38)
10 Feed Forward Maximum Pressure Adjustment(2-41)

11 Feed Reverse Relief Pressure Adjustment(2-47)
12 Forward Rotation Relief Pressure Adjustment(2-51)
13 Reverse Rotation Relief Pressure Adjustment(2-55)
14 Forward Rotation H-Mode Relief Pressure Adjustment(2-59)
15 Boom and Rod Changer Relief Pressure Adjustment(2-63)
16 Damper Maximum Pressure Adjustment(2-66)
17 Damper Control Pressure Adjustment(2-70)
18 Feed Slow Reverse Speed Adjustment(2-73)
19 Forward Rotation Speed H-Mode Adjustment(2-77)
21 Boom Speed Adjustment (Slow Mode)(2-84)
22 Feed Pressure Control Adjustment(2-87)
23 Percussion Pressure Control Adjustment(2-89)
24 RP (Reverse Percussion) Pressure Adjustment(2-91)
25 Automatic Screw Tightening Pressure Adjustment(4-53)
5-3
Hydraulic Circuit Diagram (2/2)
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5-4

3 P3 Relief Pressure Adjustment(2-17)
20 Dust Collector Fan Rotation Speed Adjustment(2-80)
5-5
Rod Changer Hydraulic Circuit Diagram
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5-6

1 Magazine Rotation Speed Adjustment(4-26)
5-7
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5-8

1 Compressor Regulator Pressure Adjustment(3-4)
2 Low Flushing Flow Rate Adjustment(3-7)
3 Dust Collector Regulator Pressure Adjustment(3-9)
4 Hydraulic Oil Tank Pressure Adjustment(3-12)
5 Lubricator Hydraulic Oil Drop Adjustment(3-15)
5-9
5-10
不　　許　　複　　製
Hydraulic Crawler Drill
HCR1200-EDⅡ
ワークショップマニュアル
Adjustment and Test
資料 No. 917200-D302010
発　　行 2015 年 08 月
古河ロックドリル株式会社

Hcr1200-Edii 917200-D302010 en

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Hcr1200-Edii 917200-D302010 en

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917200-D302010

Hydraulic Crawler Drill

Labeling Symbols.................................................................................................................................................. 1-2

Precautions for Adjustment Tasks (for the Operator)............................................................................................ 1-4

Orientation of the Hydraulic Crawler Drill...............................................................................................................1-7

Special Tools......................................................................................................................................................... 1-8

2-Hydraulic Device Adjustment

Locations of Hydraulic Devices and Hydraulic Pressure Measuring Ports............................................................ 2-2

P1 Pump Cut-Off Pressure Adjustment................................................................................................................. 2-7

P2 Pump Cut-Off Pressure Adjustment............................................................................................................... 2-11

After Adjusting...................................................................................................................................................................... 2-16

P3 Relief Pressure Adjustment............................................................................................................................2-17

P4 Relief Pressure Adjustment............................................................................................................................2-21

P5 Relief Pressure Adjustment............................................................................................................................2-25

Pilot Pressure Adjustment................................................................................................................................... 2-29

Percussion Pressure Adjustment.........................................................................................................................2-32

Collaring Percussion Pressure Adjustment......................................................................................................... 2-35

Forward Rotation Speed Adjustment (N-Mode)...................................................................................................2-38

Feed Forward Maximum Pressure Adjustment................................................................................................... 2-41

Feed Reverse Relief Pressure Adjustment..........................................................................................................2-47

Forward Rotation Relief Pressure Adjustment.....................................................................................................2-51

Reverse Rotation Relief Pressure Adjustment.................................................................................................... 2-55

Forward Rotation H-Mode Relief Pressure Adjustment.......................................................................................2-59

Boom and Rod Changer Relief Pressure Adjustment......................................................................................... 2-63

Before Adjusting................................................................................................................................................................... 2-63

Damper Maximum Pressure Adjustment............................................................................................................. 2-66

Damper Control Pressure Adjustment................................................................................................................. 2-70

Feed Slow Reverse Speed Adjustment............................................................................................................... 2-73

Forward Rotation Speed H-Mode Adjustment..................................................................................................... 2-77

Dust Collector Fan Rotation Speed Adjustment.................................................................................................. 2-80

Boom Speed Adjustment (Slow Mode)................................................................................................................2-84

Feed Pressure Control Adjustment......................................................................................................................2-87

Percussion Pressure Control Adjustment............................................................................................................ 2-89

RP (Reverse Percussion) Pressure Adjustment..................................................................................................2-91

3-Pneumatic Device Adjustment

Locations of Pneumatic Devices............................................................................................................................3-2

Compressor Regulator Pressure Adjustment........................................................................................................ 3-4

Low Flushing Flow Rate Adjustment..................................................................................................................... 3-7

Dust Collector Regulator Pressure Adjustment..................................................................................................... 3-9

Hydraulic Oil Tank Pressure Adjustment............................................................................................................. 3-12

Adjustment Procedure.......................................................................................................................................................... 3-13

Lubricator Hydraulic Oil Drop Adjustment............................................................................................................3-15

4-Rod Changer Adjustment

Rod Changer Part Names..................................................................................................................................... 4-1

Adjustment Procedure........................................................................................................................................... 4-3

Foot Pad Centering................................................................................................................................................4-4

Slide Arm Gap Adjustment.................................................................................................................................... 4-7

Clamp Aperture Adjustment.................................................................................................................................4-10

Clamp Closure Adjustment.................................................................................................................................. 4-13

Rod Drilling Center Position Adjustment..............................................................................................................4-17

Magazine Rotation Speed Adjustment................................................................................................................ 4-26

Magazine Indexing Position Adjustment..............................................................................................................4-30

Arm Slide Proximity Switch Adjustment...............................................................................................................4-37

Swing Proximity Switch Adjustment.....................................................................................................................4-40

Swing (in) Timing Adjustment.............................................................................................................................. 4-44

Clamp Closure Timing Adjustment When Unscrewing........................................................................................ 4-48

Automatic Screw Tightening Pressure Adjustment..............................................................................................4-53

Grease Nozzle Adjustment.................................................................................................................................. 4-58

5-Hydraulic and Pneumatic Circuit Diagrams

Hydraulic Circuit Diagram (1/2)..............................................................................................................................5-2

Hydraulic Circuit Diagram (2/2)..............................................................................................................................5-4

Rod Changer Hydraulic Circuit Diagram................................................................................................................5-6

　 Regulation Tightening Torque (unit: N-m)

On diagonals from the center 　