99 Polaris Scrambler Manual

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1999
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SCRAMBLER 500
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Model #A99BG50AA
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Rev. 01
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PARTS MANUAL PN 9914971 and MICROFICHE PN 9915651 1/99

 
 
      
TABLE OF CONTENTS
Scrambler 500 A99BG50AA
Parts Manual

A G
A–ARM/STRUT MOUNTING . . . . . . . . . B8 GEAR SELECTOR . . . . . . . . . . . . . . . . . . C10
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . C6 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . C11-12
GEARCASE/BRAKE and CHAIN
C COVER MOUNTING . . . . . . . . . . . . . C1
CARBURETOR . . . . . . . . . . . . . . . . . . . . . D7-8
CLUTCH COVER . . . . . . . . . . . . . . . . . . . C7
H
CONTROL PANEL . . . . . . . . . . . . . . . . . . A8 HANDLEBAR/HEADLIGHT . . . . . . . . . . B9
CONTROLS – MASTER CYLINDER/ I
BRAKE LINE . . . . . . . . . . . . . . . . . . . B12 INTAKE and EXHAUST . . . . . . . . . . . . . D5
CONTROLS – THROTTLE ASM./ M
CABLE . . . . . . . . . . . . . . . . . . . . . . . . . B11
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . D12
COOLING SYSTEM . . . . . . . . . . . . . . . . A9
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . D3 O
CRANKSHAFT and PISTON . . . . . . . . . D4 OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . D11
CV JOINT . . . . . . . . . . . . . . . . . . . . . . . . . . B4 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . D10
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . D1-2 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . A13
D P
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 PART NUMBER INDEX . . . . . . . . . . . . . . E2-7
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . B13 PROP SHAFT . . . . . . . . . . . . . . . . . . . . . . B2
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . B14 R
E REAR BRAKE MASTER CYLINDER . . C3
REAR CAB . . . . . . . . . . . . . . . . . . . . . . . . A6
ELECTRICAL/TAILLIGHT . . . . . . . . . . . C8
REAR CALIPER MOUNTING . . . . . . . . . C2
ENGINE MOUNTING . . . . . . . . . . . . . . . . A11-12
REAR WHEEL DRIVE . . . . . . . . . . . . . . . C4
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . A10
RECOIL STARTER . . . . . . . . . . . . . . . . . . D6
F S
FOX SHOCK, GAS, RESERVOIR . . . . . C13 SHOCK VALVING . . . . . . . . . . . . . . . . . . . C14
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . B7 STARTING MOTOR . . . . . . . . . . . . . . . . . D13
FRONT BUMPER and SHIELDS . . . . . . A7 STEERING POST . . . . . . . . . . . . . . . . . . . B10
FRONT CAB . . . . . . . . . . . . . . . . . . . . . . . A5 SWING ARM/SHOCK MOUNTING . . . . C9
FRONT HOUSING . . . . . . . . . . . . . . . . . . B3
FRONT STRUT . . . . . . . . . . . . . . . . . . . . . B5
T
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . B6 TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . E1
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . D14 W
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . A14 WATER PUMP . . . . . . . . . . . . . . . . . . . . . . D9

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not
to be used for assembly.
1999 SCRAMBLER 500 SPECIFICATIONS
BRAKES ENGINE
Type - Front Hydraulic Disc Engine Model Number EH50PLE04
Type - Rear Hydraulic Disc Engine Type 4 Cycle, Single Cylinder
Type - Auxiliary Hydraulic Disc Lubrication Type Dry Sump
Type - Parking Hydraulic Lock, All Wheel Bore & Stroke (mm) 92.0x75
Displacement (cc’s) 499
CAPACITIES Compression Ratio 10:2 Full Stroke
Coolant Capacity (quarts) 2.25 Cooling Liquid
Fuel Tank (gallon) 3.5 Alternator Output 250W
Gearcase Oil (ounces) 16 Elec. Start w/Recoil Back Up Standard
Engine Counter Balance 10W30 NA Carburetors (no. of/size) 1/BST34 (CV Type)
Oil (quarts) Injector NA Main Jet 155
Oil (quarts) Engine (OW40) 2 Pilot Jet 40
Rack, Front (pounds) Accessory 30 Needle Jet Y-0
Rack, Rear (pounds) Accessory 60 Cut Away NA
Tongue Weight 30 Air Screw 2.0 Turn
Tow Hitch Accessory Jet Needle 6H25-94-3
Tow Weight 850 Ignition CDI
Ignition (Type & Deg. BTDC) 30 @ 3500
DRIVE TRAIN Spark Plug Gap (inches) .028
Spark Plug (Type) NGKBKR5E
Type PVT
Exhaust USFS Approved
DRIVE CLUTCH GRAPHICS
Center Distance (inches) 10
Bumper Caps/Polyprop. N/A
Clutch Offset (inches) 1/2
Cargo Box or Bed N/A
Clutch Weight 10 WH
Fender, Front/HDPE Blazing Red
Spring Color Blue/Green
Fender, Rear/HDPE Blazing Red
DRIVEN CLUTCH Footwell Black
Frame/Steel Black
Helix Angle 40° Front Cover Blazing Red
Spring Position 1-1 Grips/TPR Black
DIMENSIONAL FEATURES Handlebar/Steel Black
Handlebar Cover/TPE Black/White
Approx. Turning Radius (inches) 60 Headlight Pod/HDPE N/A
Box, Cargo Bed N/A Rack, Front/Steel N/A
Box, Tool (cubic feet) 77 Rack, Rear/Steel N/A
Ground Clearance (inches) 6.5 Rims/Steel Aluminum
Height (inches) 47 Seat, Vinyl Black
Length (inches) 74.5 Side Panel/HDPE N/A
Seat Height (inches) 33 Spring, Front/Steel Fire Red
Weight (dry) 542 Spring, Rear/Steel Fire Red
Wheel Base (inches) 48.50 Tank Cover/HDPE N/A
Width (inches) 45.5 Tool Box Cover/HDPE N/A
w/lettering Color N/A
GEARCASE
Trans. Number and Type PRD
LIGHTS/BATTERY
Shift Type Side Lever Headlight (watts) 2 Dual Beam, 30/30 W
Gear Reduction - Low N/A Taillight (watts) 12 V/8.26 W
Gear Reduction - Reverse 4.74/1 Brake Light (watts) 12 V/26.9 W
Gear Reduction - High 3.06/1 Indicator Bulb 12 V/1 W
Front Drive (ratio) 2:1
Final Drive (ratio) 13/36 76P SUSPENSION
Center Drive (ratio) N/A Front Type - MacPherson Strut
Axle to Axle N/A Front Travel (inches) 8.2
Chain Type 520 O-Ring Adjustment –––––
Rear Type - Progressive Rate Swing Arm
TIRES & WHEELS Rear Travel (inches) 8.8
Tire Manufacturer Titan Shock Gas Charged w/Remote
Tire Size - Front 23x7x10 Reservoir
Tire Size - Rear 22x11x10 Adjustment Threaded Adjuster
Tire Size - Center N/A
Tire Pressure - Front 4
Tire Pressure - Rear 3
Tire Pressure - Center N/A
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products
without notice.
1999 SCRAMBLER 500 ATV PUBLICATION NUMBERS
MODEL MODEL NO. OWNER’S OWNER’S PARTS PARTS ASSEMBLY
MANUAL MANUAL MANUAL MICROFICHE INSTRUCTIONS
SUPPLEMENT
Scrambler 500 A99BG50AA 9914905 9914970 9914971 9915651 9914973
FRONT CAB
Scrambler 500 A99BG50AA

5
1
6

4
2
1

3
8

10 11
12

7 13
23 15 14

15
24 22 16
14
21
17
7

20 18
19 14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7670060 4 Nut, Speed, U-Clip 13 7621471 2 Rivet
2 5224718-067 2 Bracket, Mount, Cab 14 7542122 24 Nut, Nylok
3 7517386 2 Screw 15 7555859 16 Washer, Flat
4 1012845-067 1 Frame 16 5211131-067 2 Bracket, Mudflap, LH (3 Hole)
5 7621432 2 Rivet, Pop 17 5811831 1 Mudflap, Front, LH
6 5211547-067 1 Strap, Fuel Pump Mounting 5850150 1 Mudflap, Front, RH
7 7512282 24 Bolt 18 1040691-067 2 Footpad
8 5432553-288 1 Cover, Front, Blazing Red 19 7661825 8 Rivet
9 2631988-288 1 Cab, Front, Blazing Red 20 5431484 2 Trim, Footrest
(w/Warning Decals) 21 5242525-067 2 Bracket, Cleat, Heel
10 7522026 2 Screw 22 7621472 6 Rivet
11 7558301 2 Washer 23 5432763 1 Guard, Rock
12 7558201 2 Washer 24 7515179 6 Screw
1/99

A5
REAR CAB
Scrambler 500 A99BG50AA

7
6
5 9
12
11
13 10
3 4
2 2
14
1

15
16 17
32
18

31

30
2
19

20
26 21
2 21 2 20
23
24
22
28
29
27
26

25

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7621472 4 Rivet 18 7670057 2 Nut, Speed, U-Type
2 7555859 16 Washer, Flat 19 5433105-070 1 Shield, Muffler
3 7512232 2 Screw 5811676 1 Foil, Foam
4 7512242 2 Screw 20 7542122 17 Nut, Nylok
5 7041607 1 Spring, Latch, Light 21 7517264 4 Screw
6 1040412 1 Latch, Seat 22 5432831 2 Plug, End Cap, Ribbed
7 5411392 1 Cap, Seat Latch 23 5241403-067 1 Guard, Clutch
8 2682453-070 1 Seat, Black 24 7661638 4 Rivet
2681769-070 1 Covering, Seat, Black 25 2670133 2 Reflector, Red
9 5431986 1 Tongue, Seat 26 7512282 16 Bolt
10 7621479 2 Rivet 27 ––––––– 2 Footpad
11 5410414 6 Bumper, Rubber (See Front Cab Pg. A5, Ref. 18)
12 5211033 2 Bracket, Lever Retainer 28 5850147 1 Mudflap, Rear, LH
5850148 1 Mudflap, Rear, RH
13 7621403 1 Rivet
29 5211131-067 2 Bracket, Mudflap
14 5810991 1 Foil, Rear Cab, Small
30 5810957 1 Foil, Rear Cab
15 7073761 1 Decal - Carb Information
31 5220880 2 Bracket, Rear Seat Holddown
16 7077446 1 Decal - Filter Element
32 7072791 1 Decal - Filter Element
17 5432820-288 1 Cab, Rear, Blazing Red
6/98

A6
FRONT BUMPER and SHIELDS
Scrambler 500 A99BG50AA

2
1

19 7
20 13 8
25
11 9
24

23 7 8
11 18

17
21

10
16
15
22
11
14
13

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7558402 2 Washer 14 7558201 2 Washer
2 7512329 2 Bolt 15 5242997-067 1 Shield, Radiator Side, RH
3 5811675 1 Plug, Frame 16 7515399 2 Screw
4 7547071 2 U-Nut 17 5242996-067 1 Shield, Radiator Side, LH
5 5850141 2 Shield, Deflector 18 7512252 2 Screw
6 1040725-067 1 Bumper, Front 19 7670088 4 Clip, Dart
7 7542122 4 Nut, Nylok 20 5242683-067 1 Shield, Upper Radiator
8 7555859 4 Washer 21 2670134 2 Reflector, Amber
9 5432378-070 1 Plate, Skid, Bumper 22 7621467 2 Rivet
10 7517264 4 Screw 23 7512018 3 Screw
11 7517561 7 Screw 24 4060173 1 Regulator, Rectifier
12 5242694-067 2 Bracket, Radiator Shield 25 5131036 1 Heat Sink
13 7547085 7 Nut, U-Type
1/99

A7
CONTROL PANEL
Scrambler 500 A99BG50AA

7
1
2
3
6

4 8 9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5430967 1 Plug 5 5431976 1 Panel, Control, Outer
2 4040054 1 Indicator, Neutral/Reverse 6 7512026 2 Screw
3 4040053 1 Indicator, Hot Temperature 7 2460664 1 Harness, Control Panel
4 4110209 1 Switch, Ignition (Incl. Key) 8 5431975 1 Panel, Control, Inner
4110141 1 Key, Ignition 9 7080746 1 Cable, Choke
4110148 1 Key, Ignition NOTE: Ignition key
blank may be ordered by using the
four digit number on the key.
1/99

A8
COOLING SYSTEM
Scrambler 500 A99BG50AA

22
23
24
25
11

1
2
26
27
28
21 8 9
10

12
13

3 7
6
4 14
5
20 19

18

17
16

15

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542122 2 Nut, Nylok 16 7517475 3 Screw
2 7558301 2 Washer, Flat 17 7512232 4 Screw
3 4170013 1 Fan Motor 18 5410584 2 Bushing, Mount, Lower Radiator
4 5241355-067 1 Bracket, Cooling Fan 19 7558201 3 Washer
5 7052181 1 Valve, Drain Cock 20 7547004 3 Nut, Nylok
6 5020937 2 Spacer, Mount, Radiator 21 5432593 1 Shroud, Fan, ATV
7 3110032 2 Mount, Rubber, Radiator 22 5430743 1 Cap, Overflow, Drilled
8 8450050-63 1 Hose, Engine, Lower 23 5810279 1 Gasket, Overflow Cap
9 5411108 1 Hose, Engine, Upper 24 5431895 1 Plug, Cap
10 7080614 2 Clamp, Hose 25 5431673 1 Tank, Surge (Built Before 12-14-98)
11 4010202 1 Switch, Thermal 5433410 1 Tank, Surge (Built After 12-14-98)
2520165 1 Asm., Surge Tank w/Fitting
12 2511189 1 Cap, Pressure
26 8450003-1525 1 Line, Fuel
13 1240015 1 Radiator, U-Flow
27 7052065 1 Fitting, Barbed, 90 Degree
14 7515133 2 Bolt
28 7512084 2 Screw
15 5242550 1 Blade, Fan
1/99

A9
EXHAUST SYSTEM
Scrambler 500 A99BG50AA

2
3

4
16
15
14
5

6
13
7
5

12 7
11
5
10

9 8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7515316 2 Bolt 9 5242344-067 1 Bracket, Exhaust
2 5410241 2 Dampener, Vibration 10 7542301 1 Nut
3 5010192 2 Bushing 11 3110064 1 Mount, Torque Stop
4 1260903-029 1 Silencer 12 7042029 1 Spring, Exhaust
5 7042031 2 Spring, Exhaust 13 7512666 2 Bolt
6 1260904-029 2 Pipe, Exhaust 14 7542324 2 Nut
7 5242571 1 Seal, Exhaust 15 7555716 2 Washer
8 7512232 2 Screw 16 5410436 2 Washer, Rubber
6/98

A10
ENGINE MOUNTING
Scrambler 500 A99BG50AA

1 2
4
9
11
10
5
6 8 9

12
7 13
1 14
47 48 49
46 15
17 16
45
44 42
19 18 1
2
10 19
19
43
10
42 21 20
22 19
24 23
41 25
26
40 29
2 27
30
28 31

32

34
39 12

38
35
33
36
1

37

A11
ENGINE MOUNTING
Scrambler 500 A99BG50AA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542403 5 Nut, FLEXLOC 29 5430261 1 Bushing
2 7555801 3 Washer, Wrought 30 5210748 1 Washer, Clutch Retainer
3 4010132 1 Cable, Ground/Engine 31 7575202 1 Washer, Interlock
4 7512232 1 Screw 32 7512566 1 Bolt
5 3110044 1 Mount, Rubber, Top 33 ––––––– 1 Asm., Drive Clutch, ATV-06
6 5242674-067 1 Bracket, Mount, Engine, Top (See Drive Clutch Pg. B13, Ref. 14)
7 7552901 2 Washer, Spring Lock 34 ––––––– 1 Bracket, Retainer, Seal
(See Clutch Cover Pg. C7, Ref. 21)
8 7512315 2 Bolt
35 1040688-067 1 Engine Mount
9 7080307 2 Clamp, Hose, Large Green
36 7555806 2 Washer
10 8450083-60 1 Line,Impulse, Fuel
5811373 1 Tape, Foil 37 7515398 2 Screw
11 8450003-1525 AR Fuel Line 38 7542324 2 Nut
12 3084205 2 Screw and Washer 39 3110067 1 Mount, Rubber Front
13 3110032 2 Mount, Radiator 40 7552603 1 Washer, Spring Lock
14 5242258-067 1 Bracket, Carburetor Mount 41 7515438 1 Screw
15 7552605 2 Washer, Split Lock 42 7080696 2 Clamp
16 7542105 2 Nut 43 ––––––– AR Hose, Engine, Lower (See Cooling-
System Pg. A9, Ref. 8)
17 ––––––– 1 Asm., Carburetor
(See Carburetor Pg. D8, Ref. 18) 44 ––––––– 2 Nut (See Cylinder Pg. D2, Ref. 23)
18 7542459 1 Nut, Flange 45 ––––––– 2 Washer, Lock
(See Cylinder Pg. D2, Ref. 22)
19 7080003 4 Clamp, Hose, Red
46 1260872-029 1 Manifold, Black
20 8360009-600 AR Line, Fuel
47 ––––––– 1 Gasket, Exhaust
21 8450080-58 1 Sheath, Foil, Laminated (See Cylinder Pg. D2, Ref. 20)
22 1012883-067 1 Mount, Rear Motor 48 3085822 1 Engine, EH50PLE04 Short Block
23 7547089 2 Nut, Flange, Lock NOTE: The Short Block assembly
24 3110046 2 Mount, Rubber contains a crankcase assembly,
cylinder and cylinder head assem-
25 7517289 1 Screw bly, and a piston & crankshaft as-
26 7555815 2 Washer sembly. Prior authorization re-
27 5410421 1 Boot, Clutch Intake quired for warranty consideration.
28 7080511 1 Clamp, Narrow Band 49 ––––––– AR Hose, Engine, Upper (See
Cooling System Pg. A9, Ref. 9)
1/99

A12
OIL TANK
Scrambler 500 A99BG50AA

6
5

4 10
7
8
3
11

2 9

25

12

24 13
14

15

16
23
17
6

18
19
20
21
22

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7511848 2 Screw 14 7052106 1 Fitting, 1/4” to 3/8”
2 5211523 1 Plate, Vent, Oil Tank 15 2530014 1 Screen, Oil Filter
3 5830053 1 Gasket, Oil Reservoir 16 5131785 1 Tank, Oil, LH
4 7052163 1 Fitting 17 7542122 1 Nut, Nylok
5 5411346 1 Line, Breather 18 5411042 1 Grommet
6 7051524 2 Plug 19 5410828 2 Grommet, Mounting, Reservoir
7 7517102 1 Bolt, Banjo 20 5333204 2 Bushing
8 7555896 2 Washer, Copper 21 7558301 2 Washer
9 7052213 1 Tube, Banjo Return 22 7512130 2 Screw
10 5432289 1 Dipstick 23 5850135 1 Washer
11 5410889 1 O-Ring 24 7515158 9 Screw
12 5411036 AR Hose, Formed 25 5131255 1 Tank, Oil, RH
13 7080474 1 Clamp, Hose
1/99

A13
FUEL TANK
Scrambler 500 A99BG50AA
5

6
4
7
8
3
9
2 10

1 11

12

13
27

26
25
21
23 14
24
21 19 15
18 16
24
21 23 21 20 17

22

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2511342 1 Asm., Fuel Tank (Incl. 7,20,25,26) 14 7555726 1 Washer
5432879 1 Tank, Fuel 15 5431021 1 Lever, Fuel
2 5811527 1 Seal, Foam 16 7511840 1 Screw
3 5410842 1 Grommet, Fuel Tank 17 5432291 1 Grommet
4 5810144 1 Gasket, Fuel Cap 18 7041209 1 Spring, Lever, Compression
5 5430725 1 Cap, Gas Tank 19 5431391 1 Extension, Fuel Lever
6 8360009-600 AR Fuel Line 20 7515136 2 Screw
7 5431053 1 Vent, Gas Tank 21 7080003 6 Clamp, Hose, Red
8 7512249 2 Screw 22 2530009 1 Filter
9 7552801 2 Washer, Spring Lock 23 8450080-27 1 Sheath, Foil, Laminated
10 7555859 2 Washer, Flat 24 8450040-600 1 Line, Fuel
11 5811526 1 Seal, Foam 25 7052190 1 Valve, Fuel
12 5333206 2 Spacer, Fuel Tank 26 5810859 1 Gasket, Fuel Valve
13 7542143 2 Insert 27 8360026 2 Foam, Tape, Black
1/99

A14
DECALS
Scrambler 500 A99BG50AA
4

1 2 3
5
6
7

10 9
8

RH

14 2 15 16
13
12
7
11

17

18 LH

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7072786 1 Decal - Warning, Heavy Loads 10 7077791 1 Decal - Concentric Drive System
2 7077799 1 Decal - “4x4” 11 7077797 1 Decal - Front Cover
3 7077802 1 Decal - Tank Side, RH 12 7076273 1 Decal - Switch, Override, AWD
4 7078020 1 Decal - “POLARIS” 13 7078253 1 Decal - Age Warning
5 7074935 1 Decal - Warning, AWD Switch 14 7077801 1 Decal - Tank Side, LH
6 7078315 1 Logo - “45th Anniversary” 15 7077920 1 Decal - Passenger Warning
7 7077798 2 Decal - “Scrambler” 16 7074690 1 Decal - Caution, Tire Pressure
8 7078354 1 Decal - Warning, Discretionary 17 7077919 1 Decal - Warning, General
9 7075741 1 Decal - Drain, Recoil 18 7077365 1 Decal - Fuel Lever
1/99

B1
PROP SHAFT
Scrambler 500 A99BG50AA

3
1

11
2

5 4
8 7
9 6

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5433207 1 Guard, Prop Shaft, Side 7 3260104 2 Kit - Cross and Bearing
2 7512232 6 Screw 8 3260133 1 Yoke, Front Gear Case
3 5433154 1 Guard, Prop Shaft, Front 9 1380124 1 Asm., Shaft, Prop (Incl. 5-8)
4 5411092 1 O-Ring 10 7661913 1 Pin, Spring
5 3260131 1 Yoke, Prop Shaft, Transmission 11 7558301 2 Washer
6 3260139 1 Shaft, Prop
1/99

B2
FRONT HOUSING
Scrambler 500 A99BG50AA

13

14

15
11 12
9 10
16

8
7 17
6
5
4 18
3 19
2 25 20
1 24 21

2
1

23
22

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1341276 1 Asm., Front Gearcase 13 7080409 2 Clamp
(Incl. 1-12,15-25) 14 8450003-1525 AR Line
1 3233252 12 Screw 15 3233524 1 Tube, Vent
2 3233248 2 Seal 16 3233696 1 Gearcase, Front Housing
3 3233701 1 Cover, Input, Front Housing 17 3233710 1 SubAsm., Output Shaft, Front
4 3233700 1 O-Ring Housing
5 3233699 1 Ring, Retaining 18 3233020 1 Bearing, Ball
6 3233589 1 Bearing 19 3233554 AR Shim
7 3233698 1 Pinion, Input 20 3233693 1 O-Ring
8 3233697 1 Bushing 21 3233692 1 Cover, Output, Front Housing
9 3233319 1 Seal, Oil 22 3233583 AR Shim
10 3233541 1 Bushing 23 3233702 1 Button, Thrust
11 3233324 1 Washer 24 3233253 1 Plug, Drain
12 3233325 1 Plug 25 3233254 1 Washer
+1/99

B3
CV JOINT - NEAPCO
Scrambler 500 A99BG50AA

Brand Designated

3 6
2 4 5 10
1 8 9

11

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1380118 2 Asm., CV Housing w/Sleeve (Incl 7 1380061 1 Cardan Replacement (Incl. 4,6,8,9)
1-12) 8 3260104 1 Kit - Cross and Bearing
1 ––––––– 1 Asm., Drive Shaft, Splined 9 3260101 1 Yoke, Splined
2 5222299 1 Sleeve, Drive Shaft Seal 10 7661913 2 Pin, Spring
3 3260121 1 Clamp, Band 11 3260123 1 Clamp, Band, Small
4 7670092 1 Circlip 12 2200960 2 Kit - Drive Shaft Asm. w/Sleeve
5 2201015 1 Kit - Boot, Replacement Neapco
6 1380060 1 Shaft Replacement (Incl. 4)
1/99

B4
FRONT STRUT
Scrambler 500 A99BG50AA

26
1
25
24
23 2
4

3 7
6
5

21 22

20 10
11 8

5
9
19 18
13
17
12
15
14 11
16
10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5411468 2 Bumper, Strut (For Strut 7041604) 15 2201311 1 Asm., Hubstrut, LH (Incl. 8,12-15)
5411608 2 Bumper, Strut (For Strut 7041762) 2201312 1 Asm., Hubstrut, RH (Incl. 8,12-15)
2 7041604 2 Strut, Front, Arvin 16 7041603-067 2 Spring, Coil, Strut
7041762 2 Strut, Front, Sachs 17 5220602 2 Retainer, Spring (For Strut 7041604)
3 5211115 2 Washer 5243364 2 Retainer, Spring (For Strut 7041762)
4 7080573 2 Clamp, Rubber Coated 18 5430807 2 Pivot Ball, Bottom
5 7558402 6 Washer 19 7515339 4 Bolt
6 7542303 4 Nut, FLEXLOC 20 5130668 2 Spacer (For Strut 7041604)
7 7517445 4 Screw 5132062 2 Spacer (For Strut 7041762)
8 5810439 2 Retainer, Strut Casting Wire 21 ––––––– 1 Kit - Drive Shaft w/Sleeve(See
CV Joint - Neapco Pg. B4, Ref.12)
9 ––––––– 1 Asm., Front Brake Caliper, RH (See
Front Brake Pg. B7 for Details) 22 3610028 2 Seal, Hubstrut
10 3554509 4 Bearing, Tapered Roller Cone 23 5430806 2 Pivot Ball, Top
11 3554507 4 Bearing, Tapered Roller Cup 24 5810291 2 Spacer, Rubber
12 5222193 2 Sleeve, Hubstrut Seal 25 7555749 2 Washer
13 7080306 2 Fitting, Lubrication 26 7542507 2 Nut, FLEXLOC (For Strut 7041604)
7547104 Nut, Nylok (For Strut 7041762)
14 2410133 2 Coil, Magnetic
1/99

B5
FRONT WHEEL
Scrambler 500 A99BG50AA

1
2

3
4 11
5 13 14
6 12
7 10
DETAIL A
9

15

16
25

24 7 18
6
17
19
20

22 21
23

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512325 8 Bolt 13 1321814 2 Spacer
2 5211869 2 Disc, Brake 14 3250030 2 Cam
3 3610019 2 Seal, Front Hub 15 7052045 2 Plug, Magnetic Drain
4 5211148 2 Plate, Armature 16 5411264 2 Tire, Titan (23x7-10)
5 1520281 2 Asm. Clutch, Front Hub, Elec./Mech. 17 7556004 2 Washer
(Splined Drive Shaft) 18 7661401 2 Pin, Cotter
6 3554506 4 Bearing, Tapered Roller Cone 19 5410470 2 O-Ring
7 3554507 4 Bearing, Tapered Roller Cup 20 5432611 2 Cap, Hub
8 7515523 8 Stud 21 7512027 6 Screw
9 1520248 2 Asm. Hub, 4WD (Incl. 3,7,8) 22 7542810 2 Nut
10 3250028 2 Cage, Roll 23 7542459 8 Nut, Lock
11 3250010 12 Rolls 24 1520207-117 2 Rim, Front
12 3250032 2 Spring, Garter 25 1525017 2 Valve, Rim
1/99

B6
FRONT BRAKE
Scrambler 500 A99BG50AA

2 3

1 8
4 5 6
7

13

12

11

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1910271 1 Asm., Front Brake Caliper, LH 7 5910026 1 Insulator, Caliper
(Incl. 1-12) 8 1930665 1 Kit - Piston and Insulator Seal
1910264 1 Asm., Front Brake Caliper, RH (Incl. 4-7)
(Incl. 1-12)
9 2200901 1 Kit - Severe Duty Brake Pad, Front
1 7080352 2 Screw, Bleeder (Complete set of 2 pads)
2 7515489 2 Screw, Socket Set 2201149 1 Kit - Brake Pad, Soft, Front
3 5131115 1 Caliper, Brake, LH 2200465 1 Kit - Brake Pad, General
5131116 1 Caliper, Brake, RH 10 1910265 2 Mount, Caliper
1930642 1 Kit - Front Brake Boot (Incl. 11,12) 11 5410495 1 Boot, Bushing
4 5410779 1 Square Ring, Molded (.094) 12 5410494 1 Boot, Pin Seal
5 5410780 1 Square Ring, Molded (.103 x .134) 13 ––––––– 4 Screw
6 5020506 1 Piston, Caliper (See Front Strut Pg. B5, Ref. 7)

6/98

B7
A–ARM/STRUT MOUNTING
Scrambler 500 A99BG50AA

4
1 5
6

7
2
8
9
3

29
28

10
27
26 11
12

21
22 13
27 14
25
26
23 15
22 24
21 17
18
20
16
19 12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542403 2 Nut, FLEXLOC 16 7512284 4 Screw
2 5333367 1 Bushing 17 5410548 2 Boot, Rubber
3 1820567 2 Asm., Tie Rod (Incl. 4-9) 18 7542438 2 Nut, Castle
4 5411291 2 Boot, Seal, Rod End 19 7512084 4 Screw
5 7061034 2 Rod End, RH 20 5431150 1 Shield, CV Joint, LH
6 7542711 2 Nut 5431149 1 Shield, CV Joint, RH
7 5020926 2 Tie Rod 21 5431596 4 Bushing, A-Arm, Long
8 7547028 2 Nut, LH 22 5020677 4 Bushing
9 7061033 2 Rod End w/Fitting, LH 23 5020681 2 Shaft, A-Arm
10 7555806 4 Washer 24 2201157 1 Kit - A-Frame, LH
2201158 1 Kit - A-Frame, RH
11 7546904 2 Nut
25 7080433 2 Fitting, Lubrication
12 7661203 4 Pin, Cotter
26 7552603 4 Washer, Spring Lock
13 ––––––– 1 Asm., Hubstrut
(See Front Strut Pg. B5, Ref. 15) 27 7512492 4 Screw
14 7080673 2 Joint, Ball 28 7517527 1 Bolt
15 5211121 2 Bracket, Ball Joint 29 7515415 1 Screw

6/98

B8
HANDLEBAR/HEADLIGHT
Scrambler 500 A99BG50AA

2 3
4
5
13 6 9
8 10
7
23

11

13
22 12
21

16

14
15
20
17
18

19
17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2200774 1 Kit - Handlebar Block (Incl. 3,17,23) 11 5431030 2 Grip, Handlebar
1 ––––––– 1 Asm., Throttle Control (See Con- 12 7080303 2 Polyclamp
trols-Throttle Asm./Cable Pg. B11, 13 7080138 4 Cable Tie
Ref. 5)
14 7542324 2 Nut, Nylok
2 1820594-067 1 Handlebar
15 7558402 2 Washer
3 7515189 4 Screw
16 7558301 2 Washer
4 5521181 1 Pad, Handlebar
17 7542122 6 Nut, Nylok
5 2682454 1 Cover Pad, Handlebar
18 5241973-067 1 Bracket, Headlight
6 ––––––– 1 Asm., Master Cylinder
(See Controls-Master Cylinder/ 19 7080631 1 Clip, Tinnerman
Brake Line Pg. B12, Ref. 1) 20 2431016 2 Headlight
4030061 1 Bulb, Headlamp, Hi/Low Beam
7 5432926 1 Spacer, Switch, LH
21 1040579-067 1 Guard, Headlight
8 4010262 1 Switch, Handlebar, LH, Hi/Lo/Rev./
Override 22 7512111 2 Bolt
9 7517625 1 Screw, Set 23 5630616-067 2 Block, Handlebar Retainer
10 5432952 1 Plug
1/99

B9
STEERING POST
Scrambler 500 A99BG50AA

16

2 15

14

13
12
5
6 11

10

6
5
7
5
8
9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1843051 1 Asm., Steering Post (Incl. 12,13) 9 7661633 1 Pin, Cotter
2 5431573 1 Bushing, Steering 10 5431570 1 Bushing, Steering, Lower
3 7080510 1 Fitting, Lubrication, 90 Degree 11 7661632 2 Rivet,
4 7515321 2 Bolt 12 5431574 1 Plug, Grease, Steering
5 7555878 3 Washer 13 7080433 1 Fitting, Lubrication
6 5410772 2 O-Ring 14 5431572 1 Bushing, Steering, Console
7 5431571 1 Spacer, Steering Post 15 5222999-067 1 Bracket, Upper Steering Bushing
8 7543203 1 Nut 16 7542324 2 Nut, Nylok
6/98

B10
CONTROLS – THROTTLE ASM./CABLE
Scrambler 500 A99BG50AA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5432721 1 Cover 4 7080709 1 Cable, Throttle Control
2 5410193 1 O-Ring 5 2010188 1 Asm., Throttle Control (Incl.1,3,6)
3 5411439 1 O-Ring 6 2010191 1 Asm., Throttle Clamp
1/99

B11
CONTROLS – MASTER CYLINDER/BRAKE LINE
Scrambler 500 A99BG50AA
2

1 5

14

13 6

15
7
16 12
26 17
25

18 24 19 20
18
8

21
22 9

11

23 10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2200809 1 Kit - Master Cylinder Reservoir 13 1930805 1 Screw
(Incl. 2,3,4,14) 14 ––––––– 1 Ring, Square
2050073 1 Asm., Master Cylinder (Incl. 1-14)
15 1930762 1 Line, Brake, Upper w/Fittings
2 1930797 2 Screw, Cap
16 4110164 1 Switch
3 1930796 1 Cap, Reservoir
17 1930873 1 Line, Brake, Hand, Rear
4 1930795 1 Diaphragm
18 7080138 8 Cable Tie
5 2200808 1 Kit - Clamp
19 7080539 1 Clamp
6 1930799 1 Asm., Piston, Master Cylinder
20 7621462 1 Rivet, Pop
7 1930804 1 Rivet
21 1930809 1 Line, Brake, Left Front w/Fittings
8 2201034 1 Kit - Brake Lever w/Parking Brake
Latch (Incl. 7, 9,11) 22 8360031-30 1 Conduit
9 ––––––– 1 Spring, Flat 23 7512024 2 Screw
10 1930806 1 Nut 24 8360011-38 1 Tubing, Convoluted
11 2201090 1 Kit - Park Brake Lever (Incl. 7,9) 25 1930812 1 Line, Brake, Right Front w/Fittings
12 1930792 2 Screw 26 7052237 1 Fitting, Cross

1/99

B12
DRIVE CLUTCH
Scrambler 500 A99BG50AA

10
6 9
5 7
1 2
3 4
8

12
13
7 11

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512176 6 Bolt 9 5630710 3 Weight, Shift (10-WH)
2 7552801 6 Washer, Spring Lock 10 7512266 3 Bolt, Shoulder
3 3576510 1 Cover, Bearing 11 7541906 3 Nut, FLEXLOC
4 7041157 1 Clutch, Spring 12 3576504 1 Bearing, Moveable, 1/2”
5 5430945 6 Washer, Multilube 13 5020422 3 Pin, Roller
6 1321457 3 Roller and Bushing 14 1321632 1 Asm., Drive Clutch, ATV-06
7 5431936 6 Button, Clutch, Stemless (Incl. All, Less 4,9)
8 5210752 AR Spacer (.020)
5242981 AR Spacer (.025)
5210753 AR Spacer (.032)
5210754 AR Spacer (.050)
6/98

B13
DRIVEN CLUTCH
Scrambler 500 A99BG50AA

2
1

16
17

3
4
6 5

15
14

13

12

11

10
9
8
2 7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7556120 AR Bushing 9 7556804 AR Washer
2 1321798 1 Asm., Driven Clutch, 3-Angle, 10 3576504 1 Bearing, Moveable, (1/2”)
Heavy Retainer (Incl. 7-17) 11 3576511 1 Bearing, Moveable, (1”)
3 5220646 1 Washer, Domed 12 7041499 1 Spring, Clutch
4 7552901 1 Washer, Spring Lock 13 5131446 1 Ramp, Stationary
5 7515382 1 Bolt 14 5210752 1 Spacer
6 3211077 1 Belt, Drive 15 7710448 1 Ring, Retaining
7 7555898 AR Washer (.020 Spacer) 16 7511854 3 Bolt
8 7556076 AR Washer (.025 Spacer) 17 5430766 3 Button, Ramp
1/99

B14
GEARCASE MOUNTING
Scrambler 500 A99BG50AA

1 3
4
7
2

7
12

11
10 9

7 7
4 8
5
6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517632 2 Screw 8 7517646 1 Screw
2 5242456-067 2 Bracket, Transmission 9 3221041 1 Sprocket, 13T
3 7542423 4 Nut, Flange 10 7710434 1 Ring, Retaining
4 7515458 2 Screw 11 5211065 AR Shim (.010”)
5 5433109 1 Guide, Chain, Transmission 5210764 AR Shim (.020”)
5211517 AR Shim (.030”)
6 7512232 2 Screw
12 7517640 1 Screw
7 7555806 4 Washer
1/99

C1
REAR CALIPER MOUNTING
Scrambler 500 A99BG50AA

Frame
4
1 6
3 5
4
2 7
5
3

17
8

16
9
15

14

13

10
11

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517231 2 Screw 9 5131759 1 Bushing, Caliper Mount
2 1910270 1 Caliper, Rear 10 7558402 2 Washer
2201180 1 Kit - Caliper Seal 11 7552901 2 Washer, Spring Lock
2201428 2 Kit - Bleeder Replacement
2201467 1 Piston, Caliper, Rear 12 7512312 2 Bolt
3 5410988 4 Seal 13 5131786 1 Mount, Caliper, Lower
4 1930873 1 Line, Brake, Hand, Rear 14 5131787 1 Mount, Caliper, Upper
5 1930872 1 Line, Brake, Foot, Rear 15 7512325 3 Bolt
6 4020139 2 Clip, Rosebud 16 5242291-067 1 Guard, Brake Disk
7 7670102 2 Clip, Silencer Box 17 2201189 1 Kit - Brake Pad (Incl. Spacer and Pin)
1910339 1 Spacer
8 1930674 2 Bolt, Banjo 1930860 1 Pin
1/99

C2
REAR BRAKE MASTER CYLINDER
Scrambler 500 A99BG50AA

2
21

3 8
20

19 4 7
6

18
5
9
14
3
17 13
12
15
16 10
11

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512247 2 Bolt 12 7080644 1 Clevis
2 1930854 1 Reservoir 13 7542129 1 Nut
3 7080003 2 Clamp, Red 14 5243066 1 Plunger
4 1930889 1 Hose 15 7080654 1 Retainer
5 7661011 1 Pin, Cotter 16 7511862 1 Screw
6 7041769 1 Spring 17 7542122 2 Nut, Nylok
7 7555919 2 Washer 18 1930899 1 Asm., Master Cylinder, Brake, Foot
8 7661401 1 Pin, Cotter 19 7512208 1 Screw
9 5431107 2 Bushing 20 8360012 1 Trim, Edge
10 1012844-067 1 Brake, Foot 21 5243220-067 1 Bracket, Reservoir
11 7661843 1 Pin, Clevis
1/99

C3
REAR WHEEL
Scrambler 500 A99BG50AA

2
1

4 6
5
7
9
8

6
12

11

7
5 9
4
8
10
2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512673 8 Bolt 7 5411164 2 Dust Cover, Hub
2 2200341 2 Kit - Hub, Rear (Incl. 1,4,6,10) 8 7555745 2 Washer, Flat
3 7547037 8 Nut, Flange 9 1525017 2 Valve, Rim
4 7555796 2 Washer, Cone 10 7670081 8 Pushnut
5 7543005 2 Nut, Castle 11 1520204-117 2 Rim, Rear
6 7661404 2 Pin, Cotter 12 5411266 2 Tire (22x11-10)
1/99

C4
REAR HOUSING
Scrambler 500 A99BG50AA
1
2 4 5
3
6

7
8
9
10
11
12
13
14 15
16

17

24 18
23
14
13
12
11 19
7
5
20
22
4
3
5 21 2
1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7710472 2 Ring, Retaining 13 3554518 2 Bearing, Cone, Tapered
2 5510313 2 Retainer, Nut 14 3554517 2 Bearing, Cup, Tapered
3 7547031 2 Nut, Jam 15 5132098 1 Housing, Axle, Rear
4 5411555 2 Seal, Foam 16 7080306 1 Fitting, Lubrication
5 7542439 9 Nut, Nylok 17 3225027 1 Link, Connector, 520 Regina
6 5211849 1 Disk, Brake 18 5020944 1 Axle, Rear
7 7515513 6 Stud 19 3221111-076 1 Drive Chain, 520 O-Ring
8 1520259 1 Hub, Brake Disc (Incl. 7) 20 5211585-067 1 Guard, Sprocket
9 7710405 1 Ring, Retaining 21 5630586 1 Spacer
10 5010462 1 Spacer, Axle 22 3222109 1 Sprocket, 36T
11 5410889 2 O-Ring 23 1520258 1 Asm., Hub, Sprocket (Incl. 7)
12 3610070 2 Seal 24 7515540 3 Bolt
1/99

C5
AIR BOX
Scrambler 500 A99BG50AA

28
2

5
6
7

27

8
15
26 9
18 10
25 9
17
16
24
15 11
12
23 14
13
19
22
21

18
20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517541 4 Screw 16 5432473 1 Duct, Carb, Inlet
2 5432859 1 Duct, Inlet 17 5830128 1 Gasket, Duct
3 5411422 1 Gasket, Intake 18 7080699 2 Clamp
4 5432868 1 Cover, Air Box 19 5432774 1 Air Box
5 5811482 1 Seal, Cover 20 ––––––– 1 Line, Breather, Oil Tank (See Oil
6 7515180 2 Screw Tank Pg. A13, Ref. 5)
7 7558301 2 Washer, Flat 21 5811650 1 Foil, Airbox
8 8450073-600 AR Tube, Breather, Engine 22 5432377 1 Plug
9 7080544 2 Clamp 23 8450059-150 AR Line, Fuel
10 2530029 1 Filter, Breather 24 7080650 1 Clamp, Hose
11 7080694 1 Clamp 25 5243694 6 Clip
12 5411509 1 Hose, Breather 26 5432601 1 Collar, Inlet, Carb
13 7080511 1 Clamp 27 7080595 1 Filter, Air
14 5411414 1 Boot, Carb 28 5811633 1 Filter, Sleeve, Precleaner
15 7080413 2 Clamp
1/99

C6
CLUTCH COVER
Scrambler 500 A99BG50AA

3 6
7
4 5 8 10 11
9
12

13

28

23 22 14
21
20
19
18
15
27 17 16

26
25
24 3 3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7547067 3 Nutsert 16 7512094 2 Screw
2 5242208-067 1 Bracket, Clutch Cover 17 7080761 2 Cable Tie
3 7512232 3 Screw 18 5411489 1 Boot, Duct
4 5432698 1 Duct, Down Tube, Inlet 19 5432951 1 Duct, Clutch, Air Outlet
5 5411553 1 Seal, Cover (Built Before 12-14-98)
5433409 1 Duct, Clutch, Hi-Flow
6 2201160 1 Kit - Inner Clutch Cover (Built After 12-14-98)
(Incl. 12,16,24)
20 ––––––– 3 Screw and Washer
7 7555748 3 Washer (See Crankcase Pg. D3, Ref. 6)
8 7512278 3 Screw 21 5240409-067 1 Bracket, Retainer, Seal
9 5521301 1 Seal, Clutch Cover 22 5410575 1 Seal, Cover, Case
10 5432849 1 Cover, Clutch, Outer 23 7555932 1 Washer
11 7670051 1 Clip, Clutch Cover 24 7512098 1 Screw
12 7512093 5 Screw 25 7555935 1 Washer
13 7074946 1 Decal - Clutch Cover 26 5242693-067 1 Bracket, Clutch Cover
14 7077377 1 Decal - Eng/Clutch Modification 27 7661638 2 Rivet
15 7074782 1 Decal - Automatic Transmission 28 7080511 1 Clamp, Narrow Band
1/99

C7
ELECTRICAL/TAILLIGHT
Scrambler 500 A99BG50AA

4 5

1 6
7
2 3 8 13
16
9 17
10 14 18
19
26
11 15
12
24 22
27 11 20
24
23 21
25

28 29
33
32
34
30

28 31

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2460657 1 Harness, Main Wire 19 5410424 1 Strap, Battery Holddown
2 7080138 3 Cable Tie 20 5432077 1 Line, Vent
3 2434012 1 Circuit Breaker, 20 AMP 21 4140006 1 Battery
4 2432038 1 Light, Tail/Brake (Incl. 5-9) 22 4010094 1 Cable, Battery/Solenoid, Red
5 7512088 2 Screw 23 4010093 1 Cable, Solenoid/Starter
6 4032085 1 Lens 24 7541925 4 Nut, Nylok
7 4030043 1 Bulb 25 7512007 2 Bolt
8 4032086 1 Gasket 26 7670109 2 Clip, Routing
9 4032087 1 Backing 27 2460741 1 Harness, Resistor
10 7670093 2 Clip 28 7512024 3 Screw
11 7571602 3 Washer 29 4010195 1 Limiter, RPM, LR-83-3
12 7512027 2 Screw 30 5810317 1 Pad
13 5810290 3 Pad, Battery 31 5241416 1 Bracket, CDI
14 7072606 1 Decal - Battery 32 8360012 1 Trim, Edge
15 5431769 1 Cover, Battery 33 2620087 1 Asm., Tool Box
16 2200361 2 Kit - Battery Bolt 5431973 1 Lid Cover, Tool Box
5811079 1 Gasket
17 4010095 1 Cable, Battery/Engine, Black
34 7512232 2 Screw
18 7010032 2 Hook, Battery Strap
1/99

C8
SWING ARM/SHOCK MOUNTING
Scrambler 500 A99BG50AA

1
8
2
7

6
9
3
5 10
4

12
13
11 14
15
11

29
28
27
1
17
18 16
26 15

19
25 22
23
24 21
20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542439 2 Nut, Nylok 16 5131696 1 Bushing, Pivot, RH
2 7041691-067 1 Spring, Compression 17 1580111 1 Asm., Swing Arm (Incl. 11,14,28)
3 7075343 1 Decal - Warning, Fox Shock 18 7077618 1 Decal - “Chain Free Play”
4 5431734 2 Ring, Spring Preload, Adjustable 19 5432854 1 Guard, Chain
5 1500063 2 Retainer, Spring, Body, Threaded 20 7515304 1 Screw
6 7041682 1 Shock, Gas, Reservoir 21 5332828 1 Bushing
7 5630885 1 Retainer, Spring 22 7558402 1 Washer
8 7515415 1 Screw 23 7542321 1 Nut
9 7661046 2 Rivet 24 7542503 2 Nut
10 5432727 1 Guide, Pad, Chain 25 7555883 4 Washer
11 7080510 2 Fitting, Lubrication 26 7512576 2 Bolt
12 7547082 1 Nut 27 7515438 1 Screw
13 7556035 1 Washer 28 5432636 1 Bushing, Swing Arm, LH
14 5432637 2 Bushing, Swing Arm, RH 29 5131695 1 Bushing, Pivot, LH
15 5131697 2 Bolt, Pivot, Swing Arm
1/99

C9
GEAR SELECTOR
Scrambler 500 A99BG50AA

14

7 6

12
11
8 10
13

9
7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5411006 1 Cover 8 7061014 1 Rod End, 6mm, RH
2 7512024 1 Screw 9 7546701 1 Nut, RH
3 5411007 1 Knob, Gear Selector 10 5020955 1 Rod, Shift Linkage
4 5411008 1 Grommet, Shifter, Gear 11 7546702 1 Nut. LH
5 5131976 2 Spacer, Shifter 12 7061013 1 Rod End, 6mm, LH
6 5433103 2 Mount, Gear Selector 13 7515133 2 Bolt
7 7546707 2 Nut, FLEXLOC 14 1012797-067 1 Handle, Gear Selector
6/98

C10
GEARCASE
Scrambler 500 A99BG50AA

24
25
1 23 26
5960 2 22
3 10
21
4
5 6
4 7 17 18 19 20
34 8 16 27
15 9 11 12 32
58 55 28 29
13 31
54 40 30
57 15
56 2
46 47 14
32 48
49 41 16 39
50 34 33
51 35
52 53
36
41
37
45
44
43
42 38
41
34

C11
GEARCASE
Scrambler 500 A99BG50AA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1341284 1 Asm., Gearcase (Incl. 1-59) 31 3233556 1 Cover, Snorkel
1 3233632 1 Gearcase, LH Mach 32 3233539 11 Screw
2 3233018 3 Bearing, Ball 33 3233555 1 O-Ring
3 3233557 1 Shaft, Reverse 31T 34 3233248 3 Seal
4 3233012 2 Washer, Thrust 35 3233554 1 Shim
5 3233014 1 Bearing, Needle 36 3233553 1 Subassembly, Snorkel Gear
6 3233532 1 Sprocket, 24T 37 3233552 1 Bushing, Garlock
7 3233029 1 Ring, Retaining 38 3233634 1 Gearcase, RH Mach
8 3233533 1 Engagement Dog 39 3233037 1 Tube, Vent
9 3233010 1 Washer, Thrust 8360009-600 AR Line, Fuel
10 3233633 1 Fork, Shift High/Rev. Mach 40 3233636 1 Decal - Switch
11 3233534 1 Bushing, Garlock 41 3233020 3 Bearing, Ball
12 3233535 1 Gear, 30T 42 3233546 1 Chain, Roller 26P
13 3233176 1 Washer, Thrust 43 3233545 1 Sprocket, 16/26T
14 3233177 1 Ring, Retaining 44 3233544 1 Shaft, Output
15 3233019 1 Bearing, Ball 45 3233558 1 Gear, 98T
16 3233033 4 Screw 46 3233537 1 Ring, Retaining
17 3233309 1 Bracket, Interlock 47 3233538 1 Sprocket, 14/22T
18 3233550 1 Spring, Shifting Interlock 48 3233263 1 Bearing, Cover, Center Drive
19 3233308 2 Pin, Interlock 49 3233306 1 Ring, Retaining
20 3233559 1 Shaft, Shift 50 3233540 1 Shaft, Pinion 13T
21 3233040 1 Washer 51 3233541 1 Bushing, Garlock
22 3233547 1 Bellcrank 52 3233542 1 Washer, Thrust Button Pinion
23 3233055 1 Nut, FLEXLOC 53 3233043 1 Deflector, Oil
24 3233054 1 Washer 54 3233036 1 Chain, Silent
25 3233045 1 Ring, Retaining 55 3233536 1 Shaft, Input
26 3233548 1 O-Ring 56 3233529 2 Pipe, Knock
27 3233616 4 Screw and Washer 57 3233252 11 Screw
28 3233635 1 H/R Switch 58 3233527 1 Bushing, Pivot
29 3233325 1 Plug 59 3233448 1 Plug
30 3233324 1 Washer 60 3233035 1 Washer

6/98

C12
FOX SHOCK, GAS, RESERVOIR
Scrambler 500 A99BG50AA

1
6 9

2 8
7 24
3 11 10

12

13

15 14
25

16 18
20 23
17 22
21 24

19

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
7041682 1 Shock, Gas, Reservoir 13 1500098 1 O-Ring
1 1500024 1 Wiper, Clear, Outer 14 1500013 1 Eyelet
2 1500025 1 Wiper, Inner 15 1500102 1 Sleeve
3 1500020 1 O-Ring 16 1500103 2 Bushing, Eyelet
4 1500009 1 Bearing w/DU 17 5410987 1 Bumper, Compression
5 1500021 1 O-Ring 18 5020657 1 Bushing
6 1500018 1 Screw 19 1500101 1 Asm., Cap, Body
1500023 1 O-Ring 20 1500017 1 Plate, Top-Out
7 1500006 1 Bearing, Ring 21 1500002 1 Ring, Piston
8 1500003 1 O-Ring, End Cap 22 1500015 1 Bushing, Back-up
9 1500011 1 Piston, IFP 23 1500016 1 Nut, Lock
10 1500099 1 Asm., Cap, Reservoir 24 1500004 1 O-Ring
(Incl. 11,12,13)
25 1500104 2 Bushing, Eyelet
11 1500097 1 Retaining Ring
12 1500072 1 Asm., Air Valve
1500019 1 Screw
1500022 1 O-Ring
6/98

C13
SHOCK VALVING
Scrambler 500 A99BG50AA

Shaft

3
4
5
6

7
8

Piston 9

10
11

12
13

Nut
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1500033 1 Valve, Shock (.90 x .375 x .008) 8 1500052 1 Valve, Shock (1.3 x .375 x .006)
2 1500032 1 Valve, Shock (1.0 x .375 x .008) 9 1500095 2 Valve, Shock (1.25 x .375 x .012)
3 1500031 1 Valve, Shock (1.1 x .375 x .008) 10 1500060 1 Valve, Shock (1.1 x .375 x .012)
4 1500026 1 Valve, Shock (1.25 x .375 x .010) 11 1500096 1 Valve, Shock (1.0 x .375 x .015)
5 1500047 1 Valve, Shock (.80 x .375 x .010) 12 1500094 1 Valve, Shock (.90 x .375 x .015)
6 1500046 1 Valve, Shock (.90 x .375 x .010) 13 1500057 1 Valve, Shock (.80 x .375 x .012)
7 1500049 1 Valve, Shock (1.1 x .375 x .006)
6/98

C14
CYLINDER
Scrambler 500 A99BG50AA

2 8 9
1
3
4 7
6 10
5 12

38 11

36 36
37

13

5
14

17 16 15

36
18
35 19

20 24
34

21
22
23 25
26
27
9
28

29

18
33

30

31

32
13

D1
CYLINDER
Scrambler 500 A99BG50AA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084045 1 Asm., Band, Adapter (Incl. 2) 21 3085326 2 Stud
2 3081497 1 Screw 22 3080530 2 Washer, Lock
3 3081330 2 Bolt, Socket Head 23 3080285 2 Nut
4 3084857 2 Pin, Straight 24 3085854 1 Bolt, Rocker Shaft
5 3084994 4 Guide, Valve 25 3084876 4 Bolt
6 3084858 2 Seal, Intake Valve 26 3084864 1 Support, Valve Rocker Shaft (PTO)
7 3084867 1 O-Ring 27 3084863 1 Support, Valve Rocker Shaft (MAG)
8 3085072 1 Adapter, Water Out 28 3084838 2 Pin, Straight
9 3084877 10 Bolt, Flange 29 3084849 1 Union, Oil Pump
10 3084866 1 Adapter, Camshaft 30 3084873 4 Bolt, Flange
11 3085074 1 Gasket, Rocker Cover 31 3085634 1 Cylinder (Incl. 32)
12 3085073 1 Cover, Rocker 32 3084130 1 Pipe 2, Elbow
13 3084874 10 Bolt, Flange 33 3085370 1 Gasket, Cylinder
14 3084859 2 Seal, Exhaust Valve 34 3084868 1 Cover, Camshaft
15 3084875 4 Asm., Bolt, Cylinder Head 35 3084869 1 Gasket, Cover, Cam
16 3084860 1 Plug 36 3085527 1 Cylinder Head,
17 3084861 1 Gasket (Incl. 4-6,14,16-18,21)
18 3084862 1 Plug, Blind 37 3085371 1 Gasket, Head
19 3084215 2 Bolt, Flange 38 3085809 1 Adapter
20 3085075 1 Gasket, Exhaust
6/98

D2
CRANKCASE
Scrambler 500 A99BG50AA

6
2
7

5
3

8
2
1
4
9

22

10

11
21 5

20

19

12
13
14
16
17 15
18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3083669 1 Bushing, Starter 12 3084845 1 Plug
2 3085808 1 Asm., Crankcase 13 3084846 1 Gasket, Aluminum
(Incl. 1,4,5,7,8,10,11,16,19,20,22) 14 3084844 1 Spring, Valve, One Way
3 3084838 2 Pin, Straight 15 3084843 1 Valve, One Way
4 3080676 1 Bearing, Ball 16 3084841 10 Bolt, Flange
5 3084840 2 Pin, Dowel 17 3082956 1 Gasket
6 3084205 5 Screw and Washer 18 3083453 1 Plug
7 3084839 1 Seal, Oil 19 3084837 1 Seal, Mechanical
8 3085525 1 Pipe, Air Breather 20 3084836 1 Seal, Oil
9 3084842 2 Union 21 3084847 1 O-Ring
10 3084834 2 Bearing, Ball 22 3080103 2 Pin, Dowel
11 3084835 1 Bearing, Ball
6/98

D3
CRANKSHAFT and PISTON
Scrambler 500 A99BG50AA

1
3

2
1

7 6
22

8
9
21
10
11

20

12

15
13
16
17
18
19 14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3085534 2 Clip 11 3085861 1 Asm., Crankshaft (Incl. 2,5-12,20)
2 3080676 1 Bearing, Ball 3085945 1 Crankshaft 1
3 3085866 1 Asm., Piston Set (Std) (Incl. 1) 12 3085852 1 Gear 1, Balancer
3085867 1 Asm., Piston Set 13 3085814 1 Shaft, Balancer
(0.25 O/S) (Incl. 1) 14 3084895 1 Spacer (0.8)
3085868 1 Asm., Piston Set 3084896 1 Spacer (1.0)
(0.50 O/S) (Incl. 1) 3084897 1 Spacer (1.2)
4 3085379 1 Piston Ring Set (Std) 15 3240088 1 Spacer (0.6)
3085380 1 Piston Ring Set 3084892 1 Spacer (0.8)
(0.25 O/S) 3084893 1 Spacer (1.0)
3085381 1 Piston Ring Set 3084894 1 Spacer (1.2)
(0.50 O/S)
16 3084882 1 Sprocket 1
5 3085815 1 Bearing, Ball
17 3085528 1 Nut, Slit
6 3085812 1 Crankshaft 2
18 3083904 1 Washer
7 3085341 1 Pin, Crank
19 3083905 1 Nut, Lock
8 3085813 1 Rod, Connecting
20 3085346 1 Pin, Dowel
9 3085400 1 Bearing, End, Large
21 3081447 1 Key
10 3085024 1 Ball, Steel
22 3240168 1 Key, Woodruff
6/98

D4
INTAKE and EXHAUST
Scrambler 500 A99BG50AA

9 10
8
6
9
8
1
2 11
12
3
13 14 15
27 4
6 7
8
9 16
5 17

26 18
13
12 11

25

24

23

20
19
21
22

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084845 1 Plug 14 3085855 1 Camshaft (Incl. 15-18)
2 3084920 1 Gasket, Plug 15 3080103 1 Pin, Dowel
3 3084919 1 Spring, Tensioner 16 3085348 1 Lever, Release
4 3084918 1 Asm., Tensioner (Incl. 1-3) 17 3085076 1 Spring, Return
5 3084922 1 Gasket, Tensioner 18 3084899 1 Pin, Dowel
6 3084910 2 Asm., Rocker Arm, Intake (Incl. 8,9) 19 3084914 1 Sprocket 2
7 3084913 1 Asm., Rocker Arm, Exhaust 20 3081657 3 Asm., Bolt and Washer
(Incl. 8,9) 21 3084916 1 Guide, Chain
8 3084912 4 Nut 22 3084915 1 Chain, Timing
9 3084911 4 Screw, Adjusting 23 3084924 1 Bolt, Pivot
10 3084909 1 Shaft, Rocker 24 3084917 1 Lever
11 3084908 8 Collet, Valve 25 3085349 2 Valve, Intake
12 3084907 4 Retainer, Spring 26 3084905 2 Valve, Exhaust
13 3084906 4 Spring, Valve 27 3084874 2 Bolt, Flange
6/98

D5
RECOIL STARTER
Scrambler 500 A99BG50AA
5
3 4
2 6
1

15

11 10

12
14

8
13
7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084822 1 Reel 9 3083669 1 Bushing, Starter
2 3083463 1 Spring, Return 10 3083185 1 Spring, Spiral
3 3083378 1 Ratchet 11 3084750 1 Bushing
4 3083379 1 Spring, Friction 12 3084933 1 Gasket, Recoil
5 3084744 1 Plate, Friction 13 3084877 9 Bolt, Flange
6 3085266 1 Asm., Bolt and Washer 14 3085856 1 Asm., Recoil (Incl.1-6,9-11,14,15)
7 3083453 2 Plug 3084976 1 Starter Case (Incl. 11)
8 3082956 2 Gasket 15 3085083 1 Asm., Rope

6/98

D6
CARBURETOR
Scrambler 500 A99BG50AA

2
1
19

3
20

21
4
22
18 25
5
24
6 23
26
7 27
28

17
8 30
29
16
36 31
35
9 15 34
14 39 33
29 38 37
13 32
12

53
11

10
40
52
41
51
42
50

43 49
14 48
44 45
47

46

D7
CARBURETOR
Scrambler 500 A99BG50AA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3130821 2 Screw 28 3130517 1 Packing
2 3130914 1 Cover, Diaphragm 29 3130515 2 Seal
3 3130911 1 Spring 30 3130906 2 Screw
4 3130913 1 Ring 31 3130907 1 Valve, Throttle (120)
5 3130908 1 E-Ring 32 3130905 1 Plug
6 3130915 1 Ring 33 3130934 1 Adjuster
7 3130918 1 Needle, Jet 34 3130525 1 Spring
8 3130910 1 Diaphragm 35 3130523 1 Washer
9 3130912 1 Valve, Piston 36 3130522 1 O-Ring
10 3130543 1 Cable Guide 37 3130624 1 Jet, Pilot (#40)
11 3130931 1 Asm., Throttle Shaft 38 3130922 1 Valve, Needle (1.5)
12 3130932 1 Ring 39 3130928 1 O-Ring
13 3130927 1 Spring 40 3130929 1 O-Ring
14 3130933 4 Screw 41 3130930 1 Cover
15 3130926 2 Washer 42 3130924 3 Screw
16 3130925 1 Case 43 3130010 1 Spring
17 3130619 1 Air Jet 44 3130938 1 Asm., Adjuster, Cable
18 3130903 1 Asm., Carburetor (Incl. 1-53) 45 3130937 1 Clip
19 3130920 1 Jet, Needle 46 3130321 1 Screw, Guide
20 3130909 1 Block, Jet 47 3130239 1 O-Ring
21 3130916 1 O-Ring 48 3130571 1 Main Jet (#155)
22 3130936 1 Cap 49 3130919 1 Ring
23 3130593 1 Asm., Plunger 50 3130935 1 Screw
24 3130538 1 Spring 51 3130923 1 Asm., Float Body
25 3130199 1 Guide Holder 52 3130917 1 Seal
26 3130519 1 Cap 53 3130921 1 Asm., Float
27 3130518 1 E-Ring
6/98

D8
WATER PUMP
Scrambler 500 A99BG50AA

3 11
12
8
10
9

6
5

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084940 1 Thermostat 8 3084937 1 Gasket, Water Pump
2 3085352 1 Switch, Thermostat 9 3085077 1 Nut, Self Lock
3 3084191 2 Clamp, Hose 10 3083138 1 Gasket, Aluminum
4 3085857 1 Hose, Main 11 3084935 1 Impeller
5 3085359 1 Bolt, Flange 12 3084942 1 Washer, Seal
6 3082758 1 Gasket, Aluminum 13 3084877 4 Bolt, Flange
7 3085351 1 Cover, Water Pump
6/98

D9
OIL PUMP
Scrambler 500 A99BG50AA

3
2
1
5

10

9
11
6
12
7 8

13
15
18 14

17

16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084946 1 Oil Pump, Case 2 10 3084947 1 Oil Pump, Case 3
2 3084949 1 Rotor, Outer (Feed) 11 3084950 1 Rotor, Inner
3 3084948 1 Rotor, Inner (Feed) 12 3084951 1 Rotor, Outer
4 3085817 1 Asm., Oil Pump 13 3084956 1 Oil Strainer Unit
(Incl. 1-8,10-15) 14 3084205 3 Asm., Screw and Washer
3084945 1 Oil Pump, Case 1
15 3085858 1 Pump Shaft
5 3085535 1 Screw
16 3085859 1 Pump Gear 2
6 3084955 2 Pin, Dowel
17 3085820 2 Bolt, Flange
7 3084954 2 Pin, Dowel
18 3084959 AR Spacer (0.8)
8 3084953 1 Washer 3084960 AR Spacer (1.0)
9 3084962 3 Asm., Bolt and Washer 3084961 AR Spacer (1.2)
6/98

D10
OIL FILTER
Scrambler 500 A99BG50AA

2 2

4 3

3
2 2
3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084963 1 Oil Filter 4 3084964 1 Pipe, Oil Delivery 1
2 3084846 8 Gasket, Aluminum 5 3085638 1 Pipe, Oil Delivery 2
3 3084966 4 Bolt, Banjo
6/98

D11
MAGNETO
Scrambler 500 A99BG50AA

1
3

16
15 4
17
18 13
19

12 14
5

11
10 8 6
20
7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084690 1 Asm., Ignition Coil (Incl. 1,2) 10 3085563 3 Asm., Screw and Washer
3084979 1 Ignition Coil 11 3085554 1 Band, Pulse
2 3084980 1 Cap, Spark Plug 12 3084976 2 Asm., Screw and Washer
3 3070172 1 Plug, Spark, NGK BKR6E 13 3085360 1 Pulser Coil
4 3084978 1 O-Ring 14 3084977 1 Clamp
5 3084972 1 Metal, Bearing 15 3081256 3 Asm., Screw and Washer
6 3085559 1 Asm., Plate (Incl. 5,6,8-15) 16 3085639 1 CDI System
3085560 1 Plate
17 3083073 2 Nut
7 3081657 5 Asm., Bolt and Washer
18 3080077 2 Washer, Spring
8 3084973 1 Seal, Oil
19 3085521 1 Switch, Magnetic
9 3085561 1 Stator (Incl. 13)
20 3085558 1 Flywheel w/Ring Gear
1/99
D12
STARTING MOTOR
Scrambler 500 A99BG50AA

2 4

1
5
6

8 12

10 11 13
9
14

15

16

17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
3084981 1 Starting Motor (Incl. 1-4,6-10,12) 9 3240114 1 O-Ring
1 3084982 1 Washer Set 10 3084983 2 Asm., Set Bolt (Incl. 4)
2 3084406 1 Carbon Brush Set 11 3085394 1 Asm., Gear Shaft (Incl. 13-17)
3 3083649 2 Nut, Flange 12 3084405 2 Ring, Rubber
4 3084408 3 O-Ring 13 3083737 1 Washer, Gear Shaft
5 3082038 2 Asm., Bolt and Washer 14 3084412 1 Clip
6 3085034 1 Asm., Bracket, Rear 15 3084411 1 Spring, Weight
7 3085353 1 Asm., Armature 16 3084410 1 Spring, Return
8 3085033 1 Asm., Bracket, Front 17 3084409 1 Clip
6/98
D13
FUEL PUMP
Scrambler 500 A99BG50AA

3 2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
3085275 1 Asm., Fuel Pump (Incl. 1-4) 3 3084591 4 Asm., Screw and Washer
1 3084999 1 Asm., Screw and Washer 4 3084998 1 Diaphragm Gasket Set
2 3085356 2 Asm., Screw and Washer
6/98

D14
TOOL KIT
Scrambler 500 A99BG50AA

1
4

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 9914905 1 Owner’s Manual, ’99 ATV 6 3085568 1 Wrench, Box
9914970 1 Supplement, Owner’s Manual, ’99 7 3085569 1 Puller, Spark Plug (Wrench Handle)
Scrambler 500
8 3082657 1 Screwdriver
2 3085383 1 Asm., Tool Kit (Incl. 3-10)
9 2690016 1 Pouch, Tool Kit
3 2870725 1 Gauge, Tire Pressure
10 5211627 1 Wrench, Spanner
4 3085001 1 Wrench, Open 8-10mm
5 3085002 1 Wrench, Open 12-14mm
6/98

E1
PART NUMBER INDEX
Scrambler 500 A99BG50AA
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
1012797-067 . . 14 . . C10 1500104 . . . . . . 25 . . C13 2410133 . . . . . . 14 . . . B5
1012844-067 . . 10 . . . C3 1520204-117 . . 11 . . . C4 2431016 . . . . . . 20 . . . B9
1012845-067 . . . 4 . . . A5 1520207-117 . . 24 . . . B6 2432038 . . . . . . . 4 . . . C8
1012883-067 . . 22 . . A12 1520248 . . . . . . . 9 . . . B6 2434012 . . . . . . . 3 . . . C8
1040412 . . . . . . . 6 . . . A6 1520258 . . . . . . 23 . . . C5 2460657 . . . . . . . 1 . . . C8
1040579-067 . . 21 . . . B9 1520259 . . . . . . . 8 . . . C5 2460664 . . . . . . . 7 . . . A8
1040688-067 . . 35 . . A12 1520281 . . . . . . . 5 . . . B6 2460741 . . . . . . 27 . . . C8
1040691-067 . . 18 . . . A5 1525017 . . . . . . . 25 . . . B6 2511189 . . . . . . . 12 . . . A9
1040725-067 . . . 6 . . . A7 9 . . . C4 2511342 . . . . . . . 1 . . A14
1240015 . . . . . . 13 . . . A9 1580111 . . . . . . . 17 . . . C9 2520165 . . . . . . 25 . . . A9
1260872-029 . . 46 . . A12 1820567 . . . . . . . 3 . . . B8 2530009 . . . . . . 22 . . A14
1260903-029 . . . 4 . . A10 1820594-067 . . . 2 . . . B9 2530014 . . . . . . 15 . . A13
1260904-029 . . . 6 . . A10 1843051 . . . . . . . 1 . . B10 2530029 . . . . . . 10 . . . C6
1321457 . . . . . . . 6 . . B13 1910264 . . . . . . . . . . . . . B7 2620087 . . . . . . 33 . . . C8
1321632 . . . . . . 14 . . B13 1910265 . . . . . . 10 . . . B7 2631988-288 . . . 9 . . . A5
1321798 . . . . . . . 2 . . B14 1910270 . . . . . . . 2 . . . C2 2670133 . . . . . . 25 . . . A6
1321814 . . . . . . 13 . . . B6 1910271 . . . . . . . . . . . . . B7 2670134 . . . . . . 21 . . . A7
1341276 . . . . . . . . . . . . . B3 1910339 . . . . . . 17 . . . C2 2681769-070 . . . 8 . . . A6
1341284 . . . . . . . . . . . . C12 1930665 . . . . . . . 8 . . . B7 2682453-070 . . . 8 . . . A6
1380060 . . . . . . . 6 . . . B4 1930674 . . . . . . . 8 . . . C2 2682454 . . . . . . . 5 . . . B9
1380061 . . . . . . . 7 . . . B4 1930762 . . . . . . 15 . . B12 2690016 . . . . . . . 9 . . . E1
1380118 . . . . . . . . . . . . . B4 1930792 . . . . . . 12 . . B12 2870725 . . . . . . . 3 . . . E1
1380124 . . . . . . . 9 . . . B2 1930795 . . . . . . . 4 . . B12 3070172 . . . . . . . 3 . . D12
1500002 . . . . . . 21 . . C13 1930796 . . . . . . . 3 . . B12 3080077 . . . . . . 18 . . D12
1500003 . . . . . . . 8 . . C13 1930797 . . . . . . . 2 . . B12 3080103 . . . . . . . 22 . . . D3
1500004 . . . . . . 24 . . C13 1930799 . . . . . . . 6 . . B12 15 . . . D5
1500006 . . . . . . . 7 . . C13 1930804 . . . . . . . 7 . . B12 3080285 . . . . . . 23 . . . D2
3080530 . . . . . . 22 . . . D2
1500009 . . . . . . . 4 . . C13 1930805 . . . . . . 13 . . B12
3080676 . . . . . . . . 4 . . . D3
1500011 . . . . . . . 9 . . C13 1930806 . . . . . . 10 . . B12
2 . . . D4
1500013 . . . . . . 14 . . C13 1930809 . . . . . . 21 . . B12
3081256 . . . . . . 15 . . D12
1500015 . . . . . . 22 . . C13 1930812 . . . . . . 25 . . B12
3081330 . . . . . . . 3 . . . D2
1500016 . . . . . . 23 . . C13 1930854 . . . . . . . 2 . . . C3
3081447 . . . . . . 21 . . . D4
1500017 . . . . . . 20 . . C13 1930860 . . . . . . 17 . . . C2
3081497 . . . . . . . 2 . . . D2
1500018 . . . . . . . 6 . . C13 1930872 . . . . . . . 5 . . . C2
3081657 . . . . . . . 20 . . . D5
1500019 . . . . . . 12 . . C13 1930873 . . . . . . . 17 . . B12
7 . . D12
1500020 . . . . . . . 3 . . C13 4 . . . C2 3082038 . . . . . . . 5 . . D13
1500021 . . . . . . . 5 . . C13 1930889 . . . . . . . 4 . . . C3 3082657 . . . . . . . 8 . . . E1
1500022 . . . . . . 12 . . C13 1930899 . . . . . . 18 . . . C3 3082758 . . . . . . . 6 . . . D9
1500023 . . . . . . . 6 . . C13 2010188 . . . . . . . 5 . . B11 3082956 . . . . . . . 17 . . . D3
1500024 . . . . . . . 1 . . C13 2010191 . . . . . . . 6 . . B11 8 . . . D6
1500025 . . . . . . . 2 . . C13 2050073 . . . . . . . 1 . . B12 3083073 . . . . . . 17 . . D12
1500026 . . . . . . . 4 . . C14 2200341 . . . . . . . 2 . . . C4 3083138 . . . . . . 10 . . . D9
1500031 . . . . . . . 3 . . C14 2200361 . . . . . . 16 . . . C8 3083185 . . . . . . 10 . . . D6
1500032 . . . . . . . 2 . . C14 2200465 . . . . . . . 9 . . . B7 3083378 . . . . . . . 3 . . . D6
1500033 . . . . . . . 1 . . C14 2200774 . . . . . . . . . . . . . B9 3083379 . . . . . . . 4 . . . D6
1500046 . . . . . . . 6 . . C14 2200808 . . . . . . . 5 . . B12 3083453 . . . . . . . 18 . . . D3
1500047 . . . . . . . 5 . . C14 2200809 . . . . . . . 1 . . B12 7 . . . D6
1500049 . . . . . . . 7 . . C14 2200901 . . . . . . . 9 . . . B7 3083463 . . . . . . . 2 . . . D6
1500052 . . . . . . . 8 . . C14 2200960 . . . . . . 12 . . . B4 3083649 . . . . . . . 3 . . D13
1500057 . . . . . . 13 . . C14 2201015 . . . . . . . 5 . . . B4 3083669 . . . . . . . . 1 . . . D3
1500060 . . . . . . 10 . . C14 2201034 . . . . . . . 8 . . B12 9 . . . D6
1500063 . . . . . . . 5 . . . C9 2201090 . . . . . . 11 . . B12 3083737 . . . . . . 13 . . D13
1500072 . . . . . . 12 . . C13 2201149 . . . . . . . 9 . . . B7 3083904 . . . . . . 18 . . . D4
1500094 . . . . . . 12 . . C14 2201157 . . . . . . 24 . . . B8 3083905 . . . . . . 19 . . . D4
1500095 . . . . . . . 9 . . C14 2201158 . . . . . . 24 . . . B8 3084045 . . . . . . . 1 . . . D2
1500096 . . . . . . 11 . . C14 2201160 . . . . . . . 6 . . . C7 3084130 . . . . . . 32 . . . D2
1500097 . . . . . . 11 . . C13 2201180 . . . . . . . 2 . . . C2 3084191 . . . . . . . 3 . . . D9
1500098 . . . . . . 13 . . C13 2201189 . . . . . . 17 . . . C2 3084205 . . . . . . . 12 . . A12
1500099 . . . . . . 10 . . C13 2201311 . . . . . . 15 . . . B5 6 . . . D3
1500101 . . . . . . 19 . . C13 2201312 . . . . . . 15 . . . B5 14 . . D10
1500102 . . . . . . 15 . . C13 2201428 . . . . . . . 2 . . . C2 3084215 . . . . . . 19 . . . D2
1500103 . . . . . . 16 . . C13 2201467 . . . . . . . 2 . . . C2 3084405 . . . . . . 12 . . D13

E2
PART NUMBER INDEX
Scrambler 500 A99BG50AA
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
3084406 ....... 2 . . D13 3084910 . . . . . . . 6 . . . D5 3085266 . . . . . . . 6 . . . D6
3084408 ....... 4 . . D13 3084911 . . . . . . . 9 . . . D5 3085275 . . . . . . . . . . . . D14
3084409 . . . . . . 17 . . D13 3084912 . . . . . . . 8 . . . D5 3085326 . . . . . . 21 . . . D2
3084410 . . . . . . 16 . . D13 3084913 . . . . . . . 7 . . . D5 3085341 . . . . . . . 7 . . . D4
3084411 . . . . . . 15 . . D13 3084914 . . . . . . 19 . . . D5 3085346 . . . . . . 20 . . . D4
3084412 . . . . . . 14 . . D13 3084915 . . . . . . 22 . . . D5 3085348 . . . . . . 16 . . . D5
3084591 ....... 3 . . D14 3084916 . . . . . . 21 . . . D5 3085349 . . . . . . 25 . . . D5
3084690 ....... 1 . . D12 3084917 . . . . . . 24 . . . D5 3085351 . . . . . . . 7 . . . D9
3084744 ....... 5 . . . D6 3084918 . . . . . . . 4 . . . D5 3085352 . . . . . . . 2 . . . D9
3084750 . . . . . . 11 . . . D6 3084919 . . . . . . . 3 . . . D5 3085353 . . . . . . . 7 . . D13
3084822 ....... 1 . . . D6 3084920 . . . . . . . 2 . . . D5 3085356 . . . . . . . 2 . . D14
3084834 . . . . . . 10 . . . D3 3084922 . . . . . . . 5 . . . D5 3085359 . . . . . . . 5 . . . D9
3084835 . . . . . . 11 . . . D3 3084924 . . . . . . 23 . . . D5 3085360 . . . . . . 13 . . D12
3084836 . . . . . . 20 . . . D3 3084933 . . . . . . 12 . . . D6 3085370 . . . . . . 33 . . . D2
3084837 . . . . . . 19 . . . D3 3084935 . . . . . . 11 . . . D9 3085371 . . . . . . 37 . . . D2
3084838 . . . . . . . 28 . . . D2 3084937 . . . . . . . 8 . . . D9 3085379 . . . . . . . 4 . . . D4
3 . . . D3 3084940 . . . . . . . 1 . . . D9 3085380 . . . . . . . 4 . . . D4
3084839 ....... 7 . . . D3 3084942 . . . . . . 12 . . . D9 3085381 . . . . . . . 4 . . . D4
3084840 ....... 5 . . . D3 3084945 . . . . . . . 4 . . D10 3085383 . . . . . . . 2 . . . E1
3084841 . . . . . . 16 . . . D3 3084946 . . . . . . . 1 . . D10 3085394 . . . . . . 11 . . D13
3084842 ....... 9 . . . D3 3084947 . . . . . . 10 . . D10 3085400 . . . . . . . 9 . . . D4
3084843 . . . . . . 15 . . . D3 3084948 . . . . . . . 3 . . D10 3085521 . . . . . . 19 . . D12
3084844 . . . . . . 14 . . . D3 3084949 . . . . . . . 2 . . D10 3085525 . . . . . . . 8 . . . D3
3084845 . . . . . . . 12 . . . D3 3084950 . . . . . . 11 . . D10 3085527 . . . . . . 36 . . . D2
1 . . . D5 3084951 . . . . . . 12 . . D10 3085528 . . . . . . 17 . . . D4
3084846 . . . . . . . 13 . . . D3 3084953 . . . . . . . 8 . . D10 3085534 . . . . . . . 1 . . . D4
2 . . D11 3084954 . . . . . . . 7 . . D10 3085535 . . . . . . . 5 . . D10
3085554 . . . . . . 11 . . D12
3084847 . . . . . . 21 . . . D3 3084955 . . . . . . . 6 . . D10
3085558 . . . . . . 20 . . D12
3084849 . . . . . . 29 . . . D2 3084956 . . . . . . 13 . . D10
3085559 . . . . . . . 6 . . D12
3084857 ....... 4 . . . D2 3084959 . . . . . . 18 . . D10
3085560 . . . . . . . 6 . . D12
3084858 ....... 6 . . . D2 3084960 . . . . . . 18 . . D10
3085561 . . . . . . . 9 . . D12
3084859 . . . . . . 14 . . . D2 3084961 . . . . . . 18 . . D10
3085563 . . . . . . 10 . . D12
3084860 . . . . . . 16 . . . D2 3084962 . . . . . . . 9 . . D10
3085568 . . . . . . . 6 . . . E1
3084861 . . . . . . 17 . . . D2 3084963 . . . . . . . 1 . . D11
3085569 . . . . . . . 7 . . . E1
3084862 . . . . . . 18 . . . D2 3084964 . . . . . . . 4 . . D11
3085634 . . . . . . 31 . . . D2
3084863 . . . . . . 27 . . . D2 3084966 . . . . . . . 3 . . D11 3085638 . . . . . . . 5 . . D11
3084864 . . . . . . 26 . . . D2 3084972 . . . . . . . 5 . . D12 3085639 . . . . . . 16 . . D12
3084866 . . . . . . 10 . . . D2 3084973 . . . . . . . 8 . . D12 3085808 . . . . . . . 2 . . . D3
3084867 ....... 7 . . . D2 3084976 . . . . . . . 14 . . . D6 3085809 . . . . . . 38 . . . D2
3084868 . . . . . . 34 . . . D2 12 . . D12 3085812 . . . . . . . 6 . . . D4
3084869 . . . . . . 35 . . . D2 3084977 . . . . . . 14 . . D12 3085813 . . . . . . . 8 . . . D4
3084873 . . . . . . 30 . . . D2 3084978 . . . . . . . 4 . . D12 3085814 . . . . . . 13 . . . D4
3084874 . . . . . . . 13 . . . D2 3084979 . . . . . . . 1 . . D12 3085815 . . . . . . . 5 . . . D4
27 . . . D5 3084980 . . . . . . . 2 . . D12 3085817 . . . . . . . 4 . . D10
3084875 . . . . . . 15 . . . D2 3084981 . . . . . . . . . . . . D13 3085820 . . . . . . 17 . . D10
3084876 . . . . . . 25 . . . D2 3084982 . . . . . . . 1 . . D13 3085822 . . . . . . 48 . . A12
3084877 ........ 9 . . . D2 3084983 . . . . . . 10 . . D13 3085852 . . . . . . 12 . . . D4
13 . . . D6 3084994 . . . . . . . 5 . . . D2 3085854 . . . . . . 24 . . . D2
13 . . . D9 3084998 . . . . . . . 4 . . D14 3085855 . . . . . . 14 . . . D5
3084882 . . . . . . 16 . . . D4 3084999 . . . . . . . 1 . . D14 3085856 . . . . . . 14 . . . D6
3084892 . . . . . . 15 . . . D4 3085001 . . . . . . . 4 . . . E1 3085857 . . . . . . . 4 . . . D9
3084893 . . . . . . 15 . . . D4 3085002 . . . . . . . 5 . . . E1 3085858 . . . . . . 15 . . D10
3084894 . . . . . . 15 . . . D4 3085024 . . . . . . 10 . . . D4 3085859 . . . . . . 16 . . D10
3084895 . . . . . . 14 . . . D4 3085033 . . . . . . . 8 . . D13 3085861 . . . . . . 11 . . . D4
3084896 . . . . . . 14 . . . D4 3085034 . . . . . . . 6 . . D13 3085866 . . . . . . . 3 . . . D4
3084897 . . . . . . 14 . . . D4 3085072 . . . . . . . 8 . . . D2 3085867 . . . . . . . 3 . . . D4
3084899 . . . . . . 18 . . . D5 3085073 . . . . . . 12 . . . D2 3085868 . . . . . . . 3 . . . D4
3084905 . . . . . . 26 . . . D5 3085074 . . . . . . 11 . . . D2 3085945 . . . . . . 11 . . . D4
3084906 . . . . . . 13 . . . D5 3085075 . . . . . . 20 . . . D2 3110032 . . . . . . . . 7 . . . A9
3084907 . . . . . . 12 . . . D5 3085076 . . . . . . 17 . . . D5 13 . . A12
3084908 . . . . . . 11 . . . D5 3085077 . . . . . . . 9 . . . D9 3110044 . . . . . . . 5 . . A12
3084909 . . . . . . 10 . . . D5 3085083 . . . . . . 15 . . . D6 3110046 . . . . . . 24 . . A12

E3
PART NUMBER INDEX
Scrambler 500 A99BG50AA
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
3110064 . . . . . . 11 . . A10 3233014 ....... 5 . . C12 3233559 . . . . . . 20 . . C12
3110067 . . . . . . 39 . . A12 3233018 ....... 2 . . C12 3233583 . . . . . . 22 . . . B3
3130010 . . . . . . 43 . . . D8 3233019 . . . . . . 15 . . C12 3233589 ....... 6 . . . B3
3130199 . . . . . . 25 . . . D8 3233020 . . . . . . . 18 . . . B3 3233616 . . . . . . 27 . . C12
3130239 . . . . . . 47 . . . D8 41 . . C12 3233632 ....... 1 . . C12
3130321 . . . . . . 46 . . . D8 3233029 ....... 7 . . C12 3233633 . . . . . . 10 . . C12
3130515 . . . . . . 29 . . . D8 3233033 . . . . . . 16 . . C12 3233634 . . . . . . 38 . . C12
3130517 . . . . . . 28 . . . D8 3233035 . . . . . . 60 . . C12 3233635 . . . . . . 28 . . C12
3130518 . . . . . . 27 . . . D8 3233036 . . . . . . 54 . . C12 3233636 . . . . . . 40 . . C12
3130519 . . . . . . 26 . . . D8 3233037 . . . . . . 39 . . C12 3233692 . . . . . . 21 . . . B3
3130522 . . . . . . 36 . . . D8 3233040 . . . . . . 21 . . C12 3233693 . . . . . . 20 . . . B3
3130523 . . . . . . 35 . . . D8 3233043 . . . . . . 53 . . C12 3233696 . . . . . . 16 . . . B3
3130525 . . . . . . 34 . . . D8 3233045 . . . . . . 25 . . C12 3233697 ....... 8 . . . B3
3130538 . . . . . . 24 . . . D8 3233054 . . . . . . 24 . . C12 3233698 ....... 7 . . . B3
3130543 . . . . . . 10 . . . D8 3233055 . . . . . . 23 . . C12 3233699 ....... 5 . . . B3
3130571 . . . . . . 48 . . . D8 3233176 . . . . . . 13 . . C12 3233700 ....... 4 . . . B3
3130593 . . . . . . 23 . . . D8 3233177 . . . . . . 14 . . C12 3233701 ....... 3 . . . B3
3130619 . . . . . . 17 . . . D8 3233248 ........ 2 . . . B3 3233702 . . . . . . 23 . . . B3
3130624 . . . . . . 37 . . . D8 34 . . C12 3233710 . . . . . . 17 . . . B3
3130821 . . . . . . . 1 . . . D8 3233252 ........ 1 . . . B3 3240088 . . . . . . 15 . . . D4
3130903 . . . . . . 18 . . . D8 57 . . C12 3240114 ....... 9 . . D13
3130905 . . . . . . 32 . . . D8 3233253 . . . . . . 24 . . . B3 3240168 . . . . . . 22 . . . D4
3130906 . . . . . . 30 . . . D8 3233254 . . . . . . 25 . . . B3 3250010 . . . . . . 11 . . . B6
3130907 . . . . . . 31 . . . D8 3233263 . . . . . . 48 . . C12 3250028 . . . . . . 10 . . . B6
3130908 . . . . . . . 5 . . . D8 3233306 . . . . . . 49 . . C12 3250030 . . . . . . 14 . . . B6
3130909 . . . . . . 20 . . . D8 3233308 . . . . . . 19 . . C12 3250032 . . . . . . 12 . . . B6
3130910 . . . . . . . 8 . . . D8 3233309 . . . . . . 17 . . C12 3260101 ....... 9 . . . B4
3260104 ........ 7 . . . B2
3130911 . . . . . . . 3 . . . D8 3233319 ....... 9 . . . B3
8 . . . B4
3130912 . . . . . . . 9 . . . D8 3233324 . . . . . . . 11 . . . B3
3260121 ....... 3 . . . B4
3130913 . . . . . . . 4 . . . D8 30 . . C12
3260123 . . . . . . 11 . . . B4
3130914 . . . . . . . 2 . . . D8 3233325 . . . . . . . 12 . . . B3
3260131 ....... 5 . . . B2
3130915 . . . . . . . 6 . . . D8 29 . . C12
3260133 ....... 8 . . . B2
3130916 . . . . . . 21 . . . D8 3233448 . . . . . . 59 . . C12
3260139 ....... 6 . . . B2
3130917 . . . . . . 52 . . . D8 3233524 . . . . . . 15 . . . B3
3554506 ....... 6 . . . B6
3130918 . . . . . . . 7 . . . D8 3233527 . . . . . . 58 . . C12
3554507 . . . . . . . 11 . . . B5
3130919 . . . . . . 49 . . . D8 3233529 . . . . . . 56 . . C12 7 . . . B6
3130920 . . . . . . 19 . . . D8 3233532 ....... 6 . . C12 3554509 . . . . . . 10 . . . B5
3130921 . . . . . . 53 . . . D8 3233533 ....... 8 . . C12 3554517 . . . . . . 14 . . . C5
3130922 . . . . . . 38 . . . D8 3233534 . . . . . . 11 . . C12 3554518 . . . . . . 13 . . . C5
3130923 . . . . . . 51 . . . D8 3233535 . . . . . . 12 . . C12 3576504 . . . . . . . 12 . . B13
3130924 . . . . . . 42 . . . D8 3233536 . . . . . . 55 . . C12 10 . . B14
3130925 . . . . . . 16 . . . D8 3233537 . . . . . . 46 . . C12 3576510 ....... 3 . . B13
3130926 . . . . . . 15 . . . D8 3233538 . . . . . . 47 . . C12 3576511 . . . . . . 11 . . B14
3130927 . . . . . . 13 . . . D8 3233539 . . . . . . 32 . . C12 3610019 ....... 3 . . . B6
3130928 . . . . . . 39 . . . D8 3233540 . . . . . . 50 . . C12 3610028 . . . . . . 22 . . . B5
3130929 . . . . . . 40 . . . D8 3233541 . . . . . . . 10 . . . B3 3610070 . . . . . . 12 . . . C5
3130930 . . . . . . 41 . . . D8 51 . . C12 4010093 . . . . . . 23 . . . C8
3130931 . . . . . . 11 . . . D8 3233542 . . . . . . 52 . . C12 4010094 . . . . . . 22 . . . C8
3130932 . . . . . . 12 . . . D8 3233544 . . . . . . 44 . . C12 4010095 . . . . . . 17 . . . C8
3130933 . . . . . . 14 . . . D8 3233545 . . . . . . 43 . . C12 4010132 ....... 3 . . A12
3130934 . . . . . . 33 . . . D8 3233546 . . . . . . 42 . . C12 4010195 . . . . . . 29 . . . C8
3130935 . . . . . . 50 . . . D8 3233547 . . . . . . 22 . . C12 4010202 . . . . . . 11 . . . A9
3130936 . . . . . . 22 . . . D8 3233548 . . . . . . 26 . . C12 4010262 ....... 8 . . . B9
3130937 . . . . . . 45 . . . D8 3233550 . . . . . . 18 . . C12 4020139 ....... 6 . . . C2
3130938 . . . . . . 44 . . . D8 3233552 . . . . . . 37 . . C12 4030043 ....... 7 . . . C8
3211077 . . . . . . . 6 . . B14 3233553 . . . . . . 36 . . C12 4030061 . . . . . . 20 . . . B9
3221041 . . . . . . . 9 . . . C1 3233554 . . . . . . . 19 . . . B3 4032085 ....... 6 . . . C8
3221111-076 . . . 19 . . . C5 35 . . C12 4032086 ....... 8 . . . C8
3222109 . . . . . . 22 . . . C5 3233555 . . . . . . 33 . . C12 4032087 ....... 9 . . . C8
3225027 . . . . . . 17 . . . C5 3233556 . . . . . . 31 . . C12 4040053 ....... 3 . . . A8
3233010 . . . . . . . 9 . . C12 3233557 ....... 3 . . C12 4040054 ....... 2 . . . A8
3233012 . . . . . . . 4 . . C12 3233558 . . . . . . 45 . . C12 4060173 . . . . . . 24 . . . A7

E4
PART NUMBER INDEX
Scrambler 500 A99BG50AA
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
4110141 . . . . . . . 4 . . . A8 5241403-067 . . 23 . . . A6 5411439 . . . . . . . 3 . . B11
4110148 . . . . . . . 4 . . . A8 5241416 . . . . . . 31 . . . C8 5411468 . . . . . . . 1 . . . B5
4110164 . . . . . . 16 . . B12 5241973-067 . . 18 . . . B9 5411489 . . . . . . 18 . . . C7
4110209 . . . . . . . 4 . . . A8 5242208-067 . . . 2 . . . C7 5411509 . . . . . . 12 . . . C6
4140006 . . . . . . 21 . . . C8 5242258-067 . . 14 . . A12 5411553 . . . . . . . 5 . . . C7
4170013 . . . . . . . 3 . . . A9 5242291-067 . . 16 . . . C2 5411555 . . . . . . . 4 . . . C5
5010192 . . . . . . . 3 . . A10 5242344-067 . . . 9 . . A10 5411608 . . . . . . . 1 . . . B5
5010462 . . . . . . 10 . . . C5 5242456-067 . . . 2 . . . C1 5430261 . . . . . . 29 . . A12
5020422 . . . . . . 13 . . B13 5242525-067 . . 21 . . . A5 5430725 . . . . . . . 5 . . A14
5020506 . . . . . . . 6 . . . B7 5242550 . . . . . . 15 . . . A9 5430743 . . . . . . 22 . . . A9
5020657 . . . . . . 18 . . C13 5242571 . . . . . . . 7 . . A10 5430766 . . . . . . 17 . . B14
5020677 . . . . . . 22 . . . B8 5242674-067 . . . 6 . . A12 5430806 . . . . . . 23 . . . B5
5020681 . . . . . . 23 . . . B8 5242683-067 . . 20 . . . A7 5430807 . . . . . . 18 . . . B5
5020926 . . . . . . . 7 . . . B8 5242693-067 . . 26 . . . C7 5430945 . . . . . . . 5 . . B13
5020937 . . . . . . . 6 . . . A9 5242694-067 . . 12 . . . A7 5430967 . . . . . . . 1 . . . A8
5020944 . . . . . . 18 . . . C5 5242981 . . . . . . . 8 . . B13 5431021 . . . . . . 15 . . A14
5020955 . . . . . . 10 . . C10 5242996-067 . . 17 . . . A7 5431030 . . . . . . 11 . . . B9
5130668 . . . . . . 20 . . . B5 5242997-067 . . 15 . . . A7 5431053 . . . . . . . 7 . . A14
5131036 . . . . . . 25 . . . A7 5243066 . . . . . . 14 . . . C3 5431107 . . . . . . . 9 . . . C3
5131115 . . . . . . . . 3 . . . B7 5243220-067 . . 21 . . . C3 5431149 . . . . . . 20 . . . B8
5131116 . . . . . . . . 3 . . . B7 5243364 . . . . . . 17 . . . B5 5431150 . . . . . . 20 . . . B8
5131255 . . . . . . 25 . . A13 5243694 . . . . . . 25 . . . C6 5431391 . . . . . . 19 . . A14
5131446 . . . . . . 13 . . B14 5332828 . . . . . . 21 . . . C9 5431484 . . . . . . 20 . . . A5
5131695 . . . . . . 29 . . . C9 5333204 . . . . . . 20 . . A13 5431570 . . . . . . 10 . . B10
5131696 . . . . . . 16 . . . C9 5333206 . . . . . . 12 . . A14 5431571 . . . . . . . 7 . . B10
5131697 . . . . . . 15 . . . C9 5333367 . . . . . . . 2 . . . B8 5431572 . . . . . . 14 . . B10
5131759 . . . . . . . 9 . . . C2 5410193 . . . . . . . 2 . . B11 5431573 . . . . . . . 2 . . B10
5431574 . . . . . . 12 . . B10
5131785 . . . . . . 16 . . A13 5410241 . . . . . . . 2 . . A10
5431596 . . . . . . 21 . . . B8
5131786 . . . . . . 13 . . . C2 5410414 . . . . . . 11 . . . A6
5431673 . . . . . . 25 . . . A9
5131787 . . . . . . 14 . . . C2 5410421 . . . . . . 27 . . A12
5431734 . . . . . . . 4 . . . C9
5131976 . . . . . . . 5 . . C10 5410424 . . . . . . 19 . . . C8
5431769 . . . . . . 15 . . . C8
5132062 . . . . . . 20 . . . B5 5410436 . . . . . . 16 . . A10
5431895 . . . . . . 24 . . . A9
5132098 . . . . . . 15 . . . C5 5410470 . . . . . . 19 . . . B6
5431936 . . . . . . . 7 . . B13
5210748 . . . . . . 30 . . A12 5410494 . . . . . . 12 . . . B7
5431973 . . . . . . 33 . . . C8
5210752 . . . . . . . . 8 . . B13 5410495 . . . . . . 11 . . . B7
5431975 . . . . . . . 8 . . . A8
14 . . B14 5410548 . . . . . . 17 . . . B8
5431976 . . . . . . . 5 . . . A8
5210753 . . . . . . . 8 . . B13 5410575 . . . . . . 22 . . . C7 5431986 . . . . . . . 9 . . . A6
5210754 . . . . . . . 8 . . B13 5410584 . . . . . . 18 . . . A9 5432077 . . . . . . 20 . . . C8
5210764 . . . . . . 11 . . . C1 5410772 . . . . . . . 6 . . B10 5432289 . . . . . . 10 . . A13
5211033 . . . . . . 12 . . . A6 5410779 . . . . . . . 4 . . . B7 5432291 . . . . . . 17 . . A14
5211065 . . . . . . 11 . . . C1 5410780 . . . . . . . 5 . . . B7 5432377 . . . . . . 22 . . . C6
5211115 . . . . . . . . 3 . . . B5 5410828 . . . . . . 19 . . A13 5432378-070 . . . 9 . . . A7
5211121 . . . . . . . 15 . . . B8 5410842 . . . . . . . 3 . . A14 5432473 . . . . . . 16 . . . C6
5211131-067 . . . . 16 . . . A5 5410889 . . . . . . 11 . . A13 5432553-288 . . . 8 . . . A5
29 . . . A6 11 . . . C5 5432593 . . . . . . 21 . . . A9
5211148 . . . . . . . . 4 . . . B6 5410987 . . . . . . 17 . . C13 5432601 . . . . . . 26 . . . C6
5211517 . . . . . . 11 . . . C1 5410988 . . . . . . . 3 . . . C2 5432611 . . . . . . 20 . . . B6
5211523 . . . . . . . 2 . . A13 5411006 . . . . . . . 1 . . C10 5432636 . . . . . . 28 . . . C9
5211547-067 . . . 6 . . . A5 5411007 . . . . . . . 3 . . C10 5432637 . . . . . . 14 . . . C9
5211585-067 . . 20 . . . C5 5411008 . . . . . . . 4 . . C10 5432698 . . . . . . . 4 . . . C7
5211627 . . . . . . 10 . . . E1 5411036 . . . . . . 12 . . A13 5432721 . . . . . . . 1 . . B11
5211849 . . . . . . . 6 . . . C5 5411042 . . . . . . 18 . . A13 5432727 . . . . . . 10 . . . C9
5211869 . . . . . . . 2 . . . B6 5411092 . . . . . . . 4 . . . B2 5432763 . . . . . . 23 . . . A5
5220602 . . . . . . 17 . . . B5 5411108 . . . . . . . . 9 . . . A9 5432774 . . . . . . 19 . . . C6
5220646 . . . . . . . 3 . . B14 5411164 . . . . . . . . 7 . . . C4 5432820-288 . . 17 . . . A6
5220880 . . . . . . 31 . . . A6 5411264 . . . . . . 16 . . . B6 5432831 . . . . . . 22 . . . A6
5222193 . . . . . . 12 . . . B5 5411266 . . . . . . 12 . . . C4 5432849 . . . . . . 10 . . . C7
5222299 . . . . . . . 2 . . . B4 5411291 . . . . . . . 4 . . . B8 5432854 . . . . . . 19 . . . C9
5222999-067 . . 15 . . B10 5411346 . . . . . . . 5 . . A13 5432859 . . . . . . . 2 . . . C6
5224718-067 . . . 2 . . . A5 5411392 . . . . . . . 7 . . . A6 5432868 . . . . . . . 4 . . . C6
5240409-067 . . 21 . . . C7 5411414 . . . . . . 14 . . . C6 5432879 . . . . . . . 1 . . A14
5241355-067 . . . 4 . . . A9 5411422 . . . . . . . 3 . . . C6 5432926 . . . . . . . 7 . . . B9

E5
PART NUMBER INDEX
Scrambler 500 A99BG50AA
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
5432951 . . . . . . 19 . . . C7 7052181 ....... 5 . . . A9 7080644 . . . . . . 12 . . . C3
5432952 . . . . . . 10 . . . B9 7052190 . . . . . . 25 . . A14 7080650 . . . . . . 24 . . . C6
5433103 . . . . . . . 6 . . C10 7052213 ....... 9 . . A13 7080654 . . . . . . 15 . . . C3
5433105-070 . . 19 . . . A6 7052237 . . . . . . 26 . . B12 7080673 . . . . . . 14 . . . B8
5433109 . . . . . . . 5 . . . C1 7061013 . . . . . . 12 . . C10 7080694 . . . . . . 11 . . . C6
5433154 . . . . . . . 3 . . . B2 7061014 ....... 8 . . C10 7080696 . . . . . . 42 . . A12
5433207 . . . . . . . 1 . . . B2 7061033 ....... 9 . . . B8 7080699 . . . . . . 18 . . . C6
5433409 . . . . . . 19 . . . C7 7061034 ....... 5 . . . B8 7080709 ....... 4 . . B11
5433410 . . . . . . 25 . . . A9 7072606 . . . . . . 14 . . . C8 7080746 ....... 9 . . . A8
5510313 . . . . . . . 2 . . . C5 7072786 ....... 1 . . . B1 7080761 . . . . . . 17 . . . C7
5521181 . . . . . . . 4 . . . B9 7072791 . . . . . . 32 . . . A6 7511840 . . . . . . 16 . . A14
5521301 . . . . . . . 9 . . . C7 7073761 . . . . . . 15 . . . A6 7511848 ....... 1 . . A13
5630586 . . . . . . 21 . . . C5 7074690 . . . . . . 16 . . . B1 7511854 . . . . . . 16 . . B14
5630616-067 . . 23 . . . B9 7074782 . . . . . . 15 . . . C7 7511862 . . . . . . 16 . . . C3
5630710 . . . . . . . 9 . . B13 7074935 ....... 5 . . . B1 7512007 . . . . . . 25 . . . C8
5630885 . . . . . . . 7 . . . C9 7074946 . . . . . . 13 . . . C7 7512018 . . . . . . 23 . . . A7
5810144 . . . . . . . 4 . . A14 7075343 ....... 3 . . . C9 7512024 . . . . . . . 23 . . B12
5810279 . . . . . . 23 . . . A9 7075741 ....... 9 . . . B1 28 . . . C8
5810290 . . . . . . 13 . . . C8 7076273 . . . . . . 12 . . . B1 2 . . C10
5810291 . . . . . . 24 . . . B5 7077365 . . . . . . 18 . . . B1 7512026 . . . . . . . 6 . . . A8
5810317 . . . . . . 30 . . . C8 7077377 . . . . . . 14 . . . C7 7512027 . . . . . . . 21 . . . B6
5810439 . . . . . . . 8 . . . B5 7077446 . . . . . . 16 . . . A6 12 . . . C8
5810859 . . . . . . 26 . . A14 7077618 . . . . . . 18 . . . C9 7512084 . . . . . . . 28 . . . A9
5810957 . . . . . . 30 . . . A6 7077791 . . . . . . 10 . . . B1 19 . . . B8
5810991 . . . . . . 14 . . . A6 7077797 . . . . . . 11 . . . B1 7512088 . . . . . . . 5 . . . C8
5811079 . . . . . . 33 . . . C8 7077798 ....... 7 . . . B1 7512093 . . . . . . 12 . . . C7
5811373 . . . . . . 10 . . A12 7077799 ....... 2 . . . B1 7512094 . . . . . . 16 . . . C7
7512098 . . . . . . 24 . . . C7
5811482 . . . . . . . 5 . . . C6 7077801 . . . . . . 14 . . . B1
7512111 . . . . . . . 22 . . . B9
5811526 . . . . . . 11 . . A14 7077802 ....... 3 . . . B1
7512130 . . . . . . 22 . . A13
5811527 . . . . . . . 2 . . A14 7077919 . . . . . . 17 . . . B1
7512176 . . . . . . . 1 . . B13
5811633 . . . . . . 28 . . . C6 7077920 . . . . . . 15 . . . B1
7512208 . . . . . . 19 . . . C3
5811650 . . . . . . 21 . . . C6 7078020 ....... 4 . . . B1
7512232 . . . . . . . . 3 . . . A6
5811675 . . . . . . . 3 . . . A7 7078253 . . . . . . 13 . . . B1
17 . . . A9
5811676 . . . . . . 19 . . . A6 7078315 ....... 6 . . . B1
8 . . A10
5811831 . . . . . . 17 . . . A5 7078354 ....... 8 . . . B1
4 . . A12
5830053 . . . . . . . 3 . . A13 7080003 . . . . . . . 19 . . A12 2 . . . B2
5830128 . . . . . . 17 . . . C6 21 . . A14 6 . . . C1
5850135 . . . . . . 23 . . A13 3 . . . C3 3 . . . C7
5850141 . . . . . . . 5 . . . A7 7080138 . . . . . . . 13 . . . B9 34 . . . C8
5850147 . . . . . . 28 . . . A6 18 . . B12 7512242 . . . . . . . 4 . . . A6
5850148 . . . . . . 28 . . . A6 2 . . . C8 7512247 . . . . . . . 1 . . . C3
5850150 . . . . . . 17 . . . A5 7080303 . . . . . . 12 . . . B9 7512249 . . . . . . . 8 . . A14
5910026 . . . . . . . 7 . . . B7 7080306 . . . . . . . 13 . . . B5 7512252 . . . . . . 18 . . . A7
7010032 . . . . . . 18 . . . C8 16 . . . C5 7512266 . . . . . . 10 . . B13
7041157 . . . . . . . 4 . . B13 7080307 ....... 9 . . A12 7512278 . . . . . . . 8 . . . C7
7041209 . . . . . . 18 . . A14 7080352 ....... 1 . . . B7 7512282 . . . . . . . . 7 . . . A5
7041499 . . . . . . 12 . . B14 7080409 . . . . . . 13 . . . B3 26 . . . A6
7041603-067 . . 16 . . . B5 7080413 . . . . . . 15 . . . C6 7512284 . . . . . . 16 . . . B8
7041604 . . . . . . . 2 . . . B5 7080433 . . . . . . . 25 . . . B8 7512312 . . . . . . 12 . . . C2
7041607 . . . . . . . 5 . . . A6 13 . . B10 7512315 . . . . . . . 8 . . A12
7041682 . . . . . . . 6 . . . C9 7080474 . . . . . . 13 . . A13 7512325 . . . . . . . . 1 . . . B6
. . . . . . . . . . . . . . . . . . . . . C13 7080510 ........ 3 . . B10 15 . . . C2
7041691-067 . . . 2 . . . C9 11 . . . C9 7512329 . . . . . . . 2 . . . A7
7041762 . . . . . . . 2 . . . B5 7080511 . . . . . . . 28 . . A12 7512492 . . . . . . 27 . . . B8
7041769 . . . . . . . 6 . . . C3 13 . . . C6 7512566 . . . . . . 32 . . A12
7042029 . . . . . . 12 . . A10 28 . . . C7 7512576 . . . . . . 26 . . . C9
7042031 . . . . . . . 5 . . A10 7080539 . . . . . . 19 . . B12 7512666 . . . . . . 13 . . A10
7051524 . . . . . . . 6 . . A13 7080544 ....... 9 . . . C6 7512673 . . . . . . . 1 . . . C4
7052045 . . . . . . 15 . . . B6 7080573 ....... 4 . . . B5 7515133 . . . . . . . 14 . . . A9
7052065 . . . . . . 27 . . . A9 7080595 . . . . . . 27 . . . C6 13 . . C10
7052106 . . . . . . 14 . . A13 7080614 . . . . . . 10 . . . A9 7515136 . . . . . . 20 . . A14
7052163 . . . . . . . 4 . . A13 7080631 . . . . . . 19 . . . B9 7515158 . . . . . . 24 . . A13

E6
PART NUMBER INDEX
Scrambler 500 A99BG50AA
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
7515179 . . . . . . 24 . . . A5 7542507 . . . . . . 26 . . . B5 7558402 . . . . . . . . 1 . . . A7
7515180 ....... 6 . . . C6 7542711 ....... 6 . . . B8 5 . . . B5
7515189 ....... 3 . . . B9 7542810 . . . . . . 22 . . . B6 15 . . . B9
7515304 . . . . . . 20 . . . C9 7543005 ....... 5 . . . C4 10 . . . C2
7515316 ....... 1 . . A10 7543203 ....... 8 . . B10 22 . . . C9
7515321 ....... 4 . . B10 7546701 ....... 9 . . C10 7571602 . . . . . . 11 . . . C8
7515339 . . . . . . 19 . . . B5 7546702 . . . . . . 11 . . C10 7575202 . . . . . . 31 . . A12
7515382 ....... 5 . . B14 7546707 ....... 7 . . C10 7621403 . . . . . . 13 . . . A6
7515398 . . . . . . 37 . . A12 7546904 . . . . . . 11 . . . B8 7621432 . . . . . . . 5 . . . A5
7515399 . . . . . . 16 . . . A7 7547004 . . . . . . 20 . . . A9 7621462 . . . . . . 20 . . B12
7515415 . . . . . . . 29 . . . B8 7547028 ....... 8 . . . B8 7621467 . . . . . . 22 . . . A7
8 . . . C9 7547031 ....... 3 . . . C5 7621471 . . . . . . 13 . . . A5
7515438 . . . . . . . 41 . . A12 7547037 ....... 3 . . . C4 7621472 . . . . . . . 22 . . . A5
27 . . . C9 7547067 ....... 1 . . . C7 1 . . . A6
7515458 ....... 4 . . . C1 7547071 ....... 4 . . . A7 7621479 . . . . . . 10 . . . A6
7515489 ....... 2 . . . B7 7547082 . . . . . . 12 . . . C9 7661011 . . . . . . . 5 . . . C3
7515513 ....... 7 . . . C5 7547085 . . . . . . 13 . . . A7 7661046 . . . . . . . 9 . . . C9
7515523 ....... 8 . . . B6 7547089 . . . . . . 23 . . A12 7661203 . . . . . . 12 . . . B8
7515540 . . . . . . 24 . . . C5 7547104 . . . . . . 26 . . . B5 7661401 . . . . . . . 18 . . . B6
7517102 ....... 7 . . A13 7552603 . . . . . . . 40 . . A12 8 . . . C3
7517231 ....... 1 . . . C2 26 . . . B8 7661404 . . . . . . . 6 . . . C4
7517264 . . . . . . . 21 . . . A6 7552605 . . . . . . 15 . . A12 7661632 . . . . . . 11 . . B10
10 . . . A7 7552801 ........ 9 . . A14 7661633 . . . . . . . 9 . . B10
7517289 . . . . . . 25 . . A12 2 . . B13 7661638 . . . . . . . 24 . . . A6
7517386 ....... 3 . . . A5 7552901 ........ 7 . . A12 27 . . . C7
7517445 ....... 7 . . . B5 11 . . . C2 7661825 . . . . . . 19 . . . A5
7517475 . . . . . . 16 . . . A9 4 . . B14 7661843 . . . . . . 11 . . . C3
7517527 . . . . . . 28 . . . B8 7555716 . . . . . . 15 . . A10
7661913 . . . . . . 10 . . . B2
7517541 ....... 1 . . . C6 7555726 . . . . . . 14 . . A14
10 . . . B4
7517561 . . . . . . 11 . . . A7 7555745 ....... 8 . . . C4
7670051 . . . . . . 11 . . . C7
7517625 ....... 9 . . . B9 7555748 ....... 7 . . . C7
7670057 . . . . . . 18 . . . A6
7517632 ....... 1 . . . C1 7555749 . . . . . . 25 . . . B5
7670060 . . . . . . . 1 . . . A5
7517640 . . . . . . 12 . . . C1 7555796 ....... 4 . . . C4
7670081 . . . . . . 10 . . . C4
7517646 ....... 8 . . . C1 7555801 ....... 2 . . A12
7670088 . . . . . . 19 . . . A7
7522026 . . . . . . 10 . . . A5 7555806 . . . . . . . 36 . . A12
7670092 . . . . . . . 4 . . . B4
7541906 . . . . . . 11 . . B13 10 . . . B8
7541925 . . . . . . 24 . . . C8 7 . . . C1 7670093 . . . . . . 10 . . . C8
7542105 . . . . . . 16 . . A12 7555815 . . . . . . 26 . . A12 7670102 . . . . . . . 7 . . . C2
7542122 . . . . . . . 14 . . . A5 7555859 . . . . . . . 15 . . . A5 7670109 . . . . . . 26 . . . C8
20 . . . A6 2 . . . A6 7710405 . . . . . . . 9 . . . C5
7 . . . A7 8 . . . A7 7710434 . . . . . . 10 . . . C1
1 . . . A9 10 . . A14 7710448 . . . . . . 15 . . B14
17 . . A13 7555878 ....... 5 . . B10 7710472 . . . . . . . 1 . . . C5
17 . . . B9 7555883 . . . . . . 25 . . . C9 8360009-600 . . . 20 . . A12
17 . . . C3 7555896 ....... 8 . . A13 6 . . A14
7542129 . . . . . . 13 . . . C3 7555898 ....... 7 . . B14 39 . . C12
7542143 . . . . . . 13 . . A14 7555919 ....... 7 . . . C3 8360011-38 . . . . 24 . . B12
7542301 . . . . . . 10 . . A10 7555932 . . . . . . 23 . . . C7 8360012 . . . . . . . 20 . . . C3
7542303 ....... 6 . . . B5 7555935 . . . . . . 25 . . . C7 32 . . . C8
7542321 . . . . . . 23 . . . C9 7556004 . . . . . . 17 . . . B6 8360026 . . . . . . 27 . . A14
7542324 . . . . . . . 14 . . A10 7556035 . . . . . . 13 . . . C9 8360031-30 . . . 22 . . B12
38 . . A12 7556076 ....... 8 . . B14 8450003-1525 . . 26 . . . A9
14 . . . B9 7556120 ....... 1 . . B14 11 . . A12
16 . . B10 7556804 ....... 9 . . B14 14 . . . B3
7542403 ....... 1 . . A12 7558201 . . . . . . . 12 . . . A5 8450040-600 . . 24 . . A14
1 . . . B8 14 . . . A7 8450050-63 . . . . 8 . . . A9
7542423 ....... 3 . . . C1 19 . . . A9 8450059-150 . . 23 . . . C6
7542438 . . . . . . 18 . . . B8 7558301 . . . . . . . 11 . . . A5 8450073-600 . . . 8 . . . C6
7542439 ........ 5 . . . C5 2 . . . A9 8450080-27 . . . 23 . . A14
1 . . . C9 21 . . A13 8450080-58 . . . 21 . . A12
7542459 . . . . . . . 18 . . A12 11 . . . B2 8450083-60 . . . 10 . . A12
23 . . . B6 16 . . . B9 9914905 . . . . . . . 1 . . . E1
7542503 . . . . . . 24 . . . C9 7 . . . C6 9914970 . . . . . . . 1 . . . E1

E7
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POLARIS SALES INC.
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ATTN: TECHNICAL PUBLICATIONS


POLARIS SALES INC.
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relay a suggestion relative to any Polaris Publication. 218-463-4580

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FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA

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