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Dokumen - Tips Copy of Internship Report 5584606d564cb
Dokumen - Tips Copy of Internship Report 5584606d564cb
First of all I will thank my ALLAH ALMIGHTY Who enables me to make this
project. Second, I will thank to college authorities which make the internship
compulsory in any corporate body in order to make us able to get know-how
about the practical work. Third, I will thank to the teacher who provides me the
guidelines about the format of internship report. In the last, I will thank to my all
the teachers who teach me throughout the session, explore and enhance my
abilities, and make me able to work efficiently throughout internship period with
experienced persons.
At last, I would like to thank all those other persons who helped me in
completing this report.
1
I am also thankful to following persons:
Furthermore all the other executives and staff members of Almoiz Industries Limited, Head
Office and Site deserve my thankfulness for their co-operation and guidance during the course
my internship at Almoiz Industries Limited. Finally I would like acknowledging the contributions
by many other sources of information used in preparation of this report.
MAJID NADEEM
Contents Page#
2
Executive Summary 4
History 5
Introduction 6
Overview of Organization 9
Detail of Sugar Mills in Pakistan 11
History of Organization 14
Company Information 15
Mission Statement 17
Organization Structure 17
Activities Performed 18
Ration Analysis 20
Liquidity Ratio 20
Debt Ratio 21
Time Interest Earned Ratio 22
Gross Profit Margin 23
Operating Profit Margin 24
Net Profit Margin 25
Earning Per Share 26
Return on Asset 27
Return on Equity 28
Inventory Turnover 29
Avg. Collection Period 30
Asset Turnover 31
Avg. Payment Period 32
Interpretation & Analysis 33
SWOT Analysis 40
Strengths 40
Weaknesses 42
Opportunities 44
Threats 46
Conclusion 53
Recommendation 53
Skills Acquired 54
Bibliography 55
Encl. Detail 55
Executive Summary
3
This report is based on the activities performed during the internship at ALMOIZ
INDUSTREIS LIMITED. Internship duration was 6 weeks and it provided practical
knowledge of working in professional environment. This learning experience is
described in detail n the various sections of this report.
In the first section, there is some detail about the company. The history and present
status of the company is explained. The organization structure and the details of its
management along with its location are also discussed.
The second section provides information about the activities that I performed during the
internship. I worked as an internee mainly in Finance/Accounts department.
The third section included the Ratio Analysis of 2 years and the interpretation of the
Ratio. There is also the SWOT analysis of the sugar industry and of the company.
The fourth and last section includes Conclusion and the recommendations.
Pakistan is the 15th largest producer of sugar in the world, 5th largest in terms of area
under sugar cultivation and 60th in yield. The sugar industry is the 2 nd largest agro
4
based industry which comprises of 81 sugar mills. With this scenario, Pakistan has to
import sugar which exposes it to the effects of shortage and rising prices in the world.
The present sugar crisis has opened up new avenues for researcher to analyze the
performance and efficiency of the firms in this sector. Total factor productivity plays a
significant role in measuring the performance of a firm which ultimately affects the
shareholder’s value. This paper analyzes the performance of sugar firms in Pakistan
and estimate/calculate the Malmquist total factor productivity growth indices using non-
parametric approach. TFP growth is further decomposed into technical, scale and
managerial efficiency change using balanced panel data of 20 sugar firms listed on
Karachi Stock Exchange for the period 1998 to 2007. The results reflect a tormenting
picture for the sugar industry. Overall sugar industry improved technological progress by
0.8% while managerial efficiency change put a negative effect on the productivity by a
same percentage; as a result the overall total factor productivity during 1998-2007
remained almost static with a decline of 0.1%. If we see the TFP and its components in
individual year for overall sugar industry, it presents divergent trend. The research
suggests that sugar industry is facing serious productivity growth problems where no
increase is recorded in total factor productivity during 1998 to 2007. The sugar industry
is lacking in terms of managerial efficiency which could be explained by a general
reduction in the quality of managerial decision making among the best practice firms,
Regardless of the reason for this decline, it has potentially serious implications for the
longer-term financial viability of these sugar firms. The pattern of TFP growth tends to
be driven more by technical change (or technical progress) rather than improvements in
technical efficiency.
Introduction
Sugarcane is among the most valuable crops of Pakistan. It is a source of raw material
for entire sugar industry. At present, the sugar industry is second largest agro-based
industry in Pakistan. Production efficiency has become an important determinant for the
future of this industry in Pakistan due to declining competitiveness of the domestic
5
sugar industry because of increasing imports, and high costs of production. The
Development and adoption of new production technologies can improve productive
efficiency. But at present it is difficult due to limited income and credit to the out
growers. Therefore, this industry can improve the efficiency of its operations using
currently available technology. Measures of productivity, its growth and sources for the
sugar industry of Pakistan play a significant role for policy development. Productivity
growth can be decomposed into three components: technical change, scale effects, and
changes in the degree of technical efficiency (Coelli et al 2005). Technical change
means progress in technology not only physically in the form of improved machinery but
also innovations in the knowledge base. Regarding scale effects, it relate to economies
in production. If there exist increasing economies of scale it indicates that the production
of additional outputs will require a less than proportional increase in inputs.
Improvements in the degree of technical efficiency arise from situations where
resources can be used more efficiently by applying practices from the present stock of
knowledge.
The most comprehensive measure of aggregate or sectoral productivity is Total Factor
Productivity (TFP). However, given the paucity of good data, this area of research has
remained quite limited in Pakistan (Ali, 2004). There are some studies on manufacturing
sector of Pakistan which include Raheman et. al. (2008), where total factor productivity
and its components are estimated using Malmquist Productivity growth index for major
manufacturing industries of Pakistan using aggregate firm level financial data but sugar
industry is not among the industries analyzed. The results of the study highlighted the
role of efficiency change in the TFP growth while deficiencies in terms of technological
progress. The efficiency of the large scale manufacturing sector of Pakistan was
examined by Mahmood et. al. (2007) using the stochastic production frontier approach
for periods 1995-96 and 2000-01. The results of this study showed that there was some
improvement in the efficiency of the large scale manufacturing sector, although the
magnitude was small. The results were mixed at the disaggregated level, whereas a
majority of industries had gained in terms of technical efficiency and some industries
were also weaker in terms of their efficiency level. , Afzal (2006) also estimated total
factor productivity for the large scale manufacturing sector from 1975 to 2001 using
6
three different approaches. Overall results showed that productivity was affected by
many factors like labor, capital, Gross National Product and per capita income. Further,
different economic models were applicable and predictable to the data of large scale
manufacturing sector of Pakistan and macroeconomic policies might help in improving
productivity of large scale manufacturing sector. Burki and Khan (2005) analyzed the
implications of allocative efficiency on resource allocation and energy substitutability for
large scale manufacturing. There are no reported productivity efficiency studies for the
sugar industry in Pakistan This study attempts to fill this gap by estimating firm level
efficiency and total factor productivity growth and its components for a sample of twenty
sugar firms in the sugar industry and to assess the variations in TFP growth between
firms and over Time. The
TFP growth is estimated for the period 1998 to 2007 using improved ideas of output and
inputs measures. This study, therefore, would provide a fresh perspective on the growth
of TFP in sugar sector for use in developing appropriate policy responses towards this
sector of Pakistan’s economy.
There are several techniques available, parametric and non-parametric, to estimate
total factor productivity. The most widely used example of a non-parametric technique is
DEA (Coelli, 1995; Seiford, 1996). Parametric techniques encompass stochastic frontier
techniques and Bayesian methods (Kalirajan and Shand 1999). In this paper we employ
DEA to estimate Malmquist TFP indices from panel data set. The reason for the choice
of DEA as the method of estimation is that the methodology has been employed widely
to conduct benchmarking analysis (for example, see Jaforullah and Whiteman 1999).
Most
of the existing studies that employs panel data for estimation of efficiency and
productivity change reports estimates for the entire data period, while in the present
study our focus is on the annual estimates because we wish to examine how
productivity changes through time at the firm level. The basic objective of this paper is
to use the data envelopment analysis as a tool for the measurement of total factor
productivity growth for sugar industry and sugar firms. The
objective is also to decompose TFP growth into technical change, technical efficiency
change and scale efficiency change for understanding the source of productivity for
7
Pakistani sugar firms listed at Karachi Stock Exchange. This decomposition enables
policymakers to trace lagging productivity to particular factors. For example, if slowing
technical progress causes declining TFP growth, the production frontier can be shifted
upward through investment in research and development (R&D); if slow productivity
growth is traced primarily to deteriorating technical efficiency (TE), learning-by-doing
processes and managerial practices can be targeted for this purpose; if there will be
benefits from SE, production scales should be adjusted toward optimum values. The
specific objective of the study is to consider implications for policy and strategies for
improving sugar firm’s production efficiency. Policymakers can recommend policies that
improve the productivity of firms only if they understand the sources of variation in
productivity growth. Studies on Productivity growth at the country level are usually
based on the overall or aggregate data; therefore, results of those studies are average
of the overall economy which comprises of different sectors. Hence contribution in each
country’s productivity has different proportion of sectors. This study uses financial data
of sugar firms extracted from annual reports obtained from different sources. This data
allows examination of the TFP performance of individual firms, which was not previously
done. The structure of this article is as follows. In the following section, an overview of
sugar industry of Pakistan is presented followed by the third section which describes the
data used in the analysis and methodology opted for analysis including discussion of
input and
output variables. Then the results of our Malmquist TFP estimates are presented. In the
final section we discuss the results presented and provide conclusions.
8
direct contribution to GDP because of it’s backward (sugarcane growers) and forward
linkages (food processors) in the economy.
Egypt is the highest in terms of sugarcane yield per hector which is 110.8 tons per
hector while the Pakistan is the lowest in terms of this yield. As far as the sugar
recovery is concerned, Brazil has the highest percentage and again Pakistan is at the
lowest. If we analyze the sugar yield from sugarcane, Australia has the highest sugar
yield in these countries and again Pakistan is at the lowest with 3.54 tons per hector. It
indicates that in Pakistan, improvements can be made in terms of sugarcane yield,
sugar recovery and sugar yield.
During the year 2007/08 production of sugar was estimated at 61.5Million Metric Ton
(MMT), an increase of 12% over previous year due to increase in area under cultivation
and yield. While during 2008/09 sugar production is estimated at 5MMT a decline of
10% over the previous year. According to press reports, Pakistan's 2009-10 sugar
production is expected around 3 millions tons as against 3.2 million tons in the last year.
The country's annual sugar consumption fluctuates between 3.6 to 4.2 million tons, but
industry's officials say it has gone down since October, because of higher prices and an
economic slowdown that resulted in lower demand from industries such as drink
producers. According to farmers association, the area under sugarcane cultivation has
gone down slightly, but they are expecting better yield because of the better varieties of
seeds. With this scenario, Pakistan has to import sugar which exposes it to the effects
of shortage and rising prices in the world.
Sugar consumption has been showing an increasing trend for the last 15 years. It has
increased from 2.89 million tons in 1995-96 to 3.95 million tons in 2005-06. One of the
many reasons behind this increase is rise in the total population of the country, which
has reached 170 million. For 2008-09, the overall sugar consumption is forecast at over
4 million tons, which is less than the target production. According to a rough estimate,
the country will need approximately 5.5 million tons of sugar to meet the local demand
by year 2020. It will require about 1.5 million hectares of area under cultivation which is
at present about 1 hector. The per capita sugar consumption is around 25kg per year
which is highest in the developing countries. The demand of sugar will increase in the
coming years at the rate of about 2.3% because of growth in the population which is
9
about 2.3%. The sugarcane production in terms of sugarcane crushed, sugar made and
recovery percentage is presented in the table 3 for period 1997-98 to 2006-07.
PUNJAB
10
Haseeb Waqas Mirajabad Nankana Sahib
Pattoki Pattoki Ka
11
SINDH
12
Larkana Naudero Larkana
N.W.F.P
AZAD KASHMIR
Introduction/Historical Overview
The name of the company is “ALMOIZ INDUSTRIES LIMITED” having its registered
office in the province of Punjab at 12-D-1 Gulberg III Lahore Pakistan. The Company
has incorporated on 5th of May, 2005 under company ordinance 1984 as a public
unlisted limited by shares. The company is engaged in production and sale of ultra
refined sugar and electricity.
Authorized capital
Main product:
The main product of the Almoiz Industries Limited is white crystalline sugar.
13
BY PRODUCT:
1…………… BAGGASSES
2…………… MALLASSES
4…………… PULP
5………….. ELECTRICITY
I) Cane/ Agriculture
II) Mechanical
III) Chemical
IV) Electrical
v) Finance/ Accounts
VI) Administration
Company’s Information:
BOARD OF DIRECTORS:
DIRECTORS:
14
Mrs. Samreen khan
AUDIT COMMITTEE:
AUDITORS:
M/s.Rahman Sarfaraz Rahim Iqbal Rafiq Chartered Accountants
BANKERS:
JS Bank Limited
Email: info@almoiz.com
Head Office:
2D-1, Gulberg III,
Lahore 54660
Pakistan.
15
Ph: 92-423-5771066- 71
Fax: 92-423-5756687
Mills Site:
Almoiz Industries Limited,
26-KM Chashma Road,
Dera Ismail Khan
Pakistan
Ph: 92-454-720063 to 66
Fax: 92-454-720880
Mission Statement
ORGANIZATIONAL STRUCTURE
CHAIRMAN
│
│
│
M.D. (Managing Director)
│
│
│
Board of Directors
│
│
│
│
G.M.
│
│
┌-------------┬----------┼-----------------┐
││││
││││
G.M. G.M. G.M. G.M.
(Cane) (Tech.) Production Administration
│
│
│
┌-------------┘
│
│
Technical Commercial Plant Production Electrical
Manager Manager Manager Manager Manager
16
│
│
│
Chief Engineer
│
│
┌--------------┴--------------┐
│
│
Shift Engineer Senior Engineer
ACTIVITIES PERFORMED
Record Keeping;
Sales;
17
o Maintained the sales record of company and liaison with Marketing Department
for reconciliation.
o Maintained the Sales tax Invoices of Sugar
o Maintained the Sales tax Invoices of Pulp
o Maintained the Sales tax Invoices of Molasses
o Maintained the Sales tax Invoices of Mud
o Maintained the Sales tax Invoices of Scrap
o Maintained the Sales tax Invoices of Electricity
o Correspondence with Sugar & Molasses Debtors
o Correspondence with banks regarding Sales Payments
Tax;
o Weekly updating of advance tax deducted on payments in online portal of
Federal Board of Revenue.
o Filing Monthly Return
o Learned how to calculate the Employees Salary Tax
Finance;
o Liaoning with Banks for confirmation of amounts due from debtors and
preparation of reconciliations.
o Preparing Bank Reconciliations Statements at the end of the Month of more than
5 Banks.
o Posting all kinds of Vouchers
18
Ratio Analysis
Liquidity Ratio
Liquidity Ratio
Ratio 2010 2009
Current 1.08 1.04
Quick 0.58 0.46
19
Liquidity Ratio
1.20
1.00
0.80
0.60
Current
0.40 Quick
0.20
-
2010
2009
Debt Ratio
What Does Debt Ratio Mean?
A ratio that indicates what proportion of debt a company has relative to its assets. The
measure gives an idea to the leverage of the company along with the potential risks the
company faces in terms of its debt-load.
A debt ratio of greater than 1 indicates that a company has more debt than assets,
meanwhile, a debt ratio of less than 1 indicates that a company has more assets than
debt. Used in conjunction with other measures of financial health, the debt ratio can
help investors determine a company's level of risk.
Debt Ratio
Ratio 2010 2009
Debt Ratio 80 82
20
Debt Ratio
82.5
82
81.5
81 Debt Ratio
80.5
80
79.5
79
2010 2009
A lower times interest earned ratio means fewer earnings are available to meet interest
payments. Failing to meet these obligations could force a company into bankruptcy. It is
used by both lenders and borrowers in determining a company’s debt capacity .
Debt Ratio
Ratio 2010 2009
Time Interest Earned
Ratio 1.82 2.65
21
Time Interest Earned Ratio
3.00
2.50
2.00
1.50
1.00
Time Interest
Earned Ratio
0.50
-
2010 2009
Profitability Ratio
For example, suppose that ABC Corp. earned $20 million in revenue from producing
widgets and incurred $10 million in COGS-related expense. ABC's gross profit margin
would be 50%. This means that for every dollar that ABC earns on widgets, it really has
only $0.50 at the end of the day.
Profitability Ratio
Ratio 2010 2009
22
Gross Profit Margin (In %)
20
18
16
14
12
10
8
Gross
6 Profit
4 Margin
2
0
2010 2009
Profitability Ratio
Ratio 2010 2009
Operating Profit Margin 8.1 13.65
23
Operating Profit Margin (In %)
16
14
12
10
8
6
4 Operating
Profit
2 Margin
0
2010 2009
Looking at the earnings of a company often doesn't tell the entire story. Increased
earnings are good, but an increase does not mean that the profit margin of a company
is improving. For instance, if a company has costs that have increased at a greater rate
than sales, it leads to a lower profit margin. This is an indication that costs need to be
under better control.
Profitability Ratio
Ratio 2010 2009
Net Profit Margin 3.59 8.07
24
Net Profit Margin (In %)
9
8
7
6
5
4
3
2
Net Profit
1 Margin
0
2010 2009
Profitability Ratio
Ratio 2010 2009
Earning Per Share 7.93 13.04
25
Earning Per Share
14
12
10
2 Earnin
g Per
0 Share
2010 2009
A profitability measure that indicates how well a company uses its capital resources to
generate income. To calculate after-tax return on assets, divide the company's total
after-tax income by the value of its total assets. The resulting figure, multiplied by
100, will be a percentage; the higher the percentage, the more efficiently the company
uses its assets.
The after-tax return on assets ratio can be helpful in comparing the profitability of
different-sized companies because it allows investors to see how efficiently a company
works with what it has, regardless of how big the company is. If a company has $20
million in net income and $100 million in total assets, its after-tax return on assets would
be 20%. A smaller company might only bring in $5 million after taxes, but if its assets
totaled $20 million, it would have a superior after-tax return on assets of 25%.
Profitability Ratio
Ratio 2010 2009
Return on Asset 3.96 6.59
26
Return on Asset (In %)
7
2
Return
1 on
Asset
0
2010 2009
The ROE is useful for comparing the profitability of a company to that of other firms in
the same industry.
Profitability Ratio
Ratio 2010 2009
Return on Common Equity 19.53 37.60
27
Return on Common Equity (In %)
40
35
30
25
20
15
10
Return
5 on
Commo
0 n Equity
2010 2009
Activity Ratio
What Does Inventory Turnover Mean?
A ratio showing how many times a company's inventory is sold and replaced over a
period.
The days in the period can then be divided by the inventory turnover formula to
calculate the days it takes to sell the inventory on hand or "inventory turnover days".
Although the first calculation is more frequently used, COGS (cost of goods sold) may
be substituted because sales are recorded at market value, while inventories are
usually recorded at cost. Also, average inventory may be used instead of the ending
inventory level to minimize seasonal factors.
Activity Ratio
Ratio 2010 2009
Inventory Turnover 9.73 4.52
28
Inventory Turnover
12
10
2
Inventory
Turnover
0
2010 2009
The approximate amount of time that it takes for a business to receive payments owed,
in terms of receivables, from its customers and clients.
Due to the size of transactions, most businesses allow customers to purchase goods or
services via credit, but one of the problems with extending credit is not knowing when
the customer will make cash payments. Therefore, possessing a lower average
collection period is seen as optimal, because this means that it does not take a
company very long to turn its receivables into cash. Ultimately, every business needs
cash to pay off its own expenses (such as operating and administrative expenses).
Activity Ratio
Ratio 2010 2009
Avg. Collection Period 11 10
29
Avg. Collection Period (In Days)
11.2
11
10.8
10.6
10.4
10.2
10
9.8
Avg.
9.6 Collectio
9.4 n Period
2010 2009
A financial ratio of net sales to fixed assets. The fixed-asset turnover ratio measures a
company's ability to generate net sales from fixed-asset investments - specifically
property, plant and equipment (PP&E) - net of depreciation. A higher fixed-asset
turnover ratio shows that the company has been more effective in using the investment
in fixed assets to generate revenues.
his ratio is often used as a measure in manufacturing industries, where major purchases
are made for PP&E to help increase output. When companies make these large
purchases, prudent investors watch this ratio in following years to see how effective the
investment in the fixed assets was.
Activity Ratio
Ratio 2010 2009
Asset Turnover 2.17 1.28
30
Asset Turnover
2.5
1.5
1
Asset
Turnover
0.5
0
2010 2009
The approximate amount of time that it takes for a business to receive payments owed,
in terms of receivables, from its customers and clients.
Due to the size of transactions, most businesses allow customers to purchase goods or
services via credit, but one of the problems with extending credit is not knowing when
the customer will make cash payments. Therefore, possessing a lower average
collection period is seen as optimal, because this means that it does not take a
company very long to turn its receivables into cash. Ultimately, every business needs
cash to pay off its own expenses (such as operating and administrative expenses).
Activity Ratio
Ratio 2010 2009
Avg. Payment Period 13 11
31
Avg. Payment Period
13.5
13
12.5
12
11.5
11
10.5 Avg.
Payment
10 Period
2010 2009
FINANCIAL HIGHLIGHTS
The pretax profit during the fourth quarter was recorded at Rs. 130.882 million as compared
to the third quarter pretax profit of Rs. 13.596 million. This increase in the profit was mainly
attributed to increase in the sugar price in local market & as well as in international market.
During the financial year under review the company earned pretax profit of Rs. 234.591
million and after tax profit of Rs. 119.191 million as compared to last year pretax profit of
Rs. 307.071 million and after tax profit of Rs. 195.874.
32
The installed capacity, its actual utilization and reasons of variance between the two
The statement of quantity and cost of each item included in stock at the year end
distinguishing between;
1) Capacity:
a. Licensed installed and utilized capacities of the factory for the products under reference.
b. If the company is engaged in other activities besides the manufacture of the product
under reference, give a brief note on the nature of such other activities.
Brief comments on the cost accounting system and its adequacy or otherwise to determine
correctly the cost of products under reference
3) Production:
ii. Percentage of production of the product under reference in relation to installed capacity. If
there is any shortfall in production as compared to capacity, brief comments as to the
reasons for shortfall.
iii. If there is any addition to the production capacity during the year under review or in the
immediately preceding two years this may also be mentioned.
33
4) Raw materials:
a. The cost of major raw material consumed in terms of both quantity and value. Where the
cost of transport etc. of raw material is significant, specify the same separately.
b. Consumption of major raw material per unit of production compared with the standard
requirement, if any.
c. Explanation for variances, if any, in the consumption of major raw material per unit of
production as compared to the preceding two years, and with standard requirement, if any.
d. Comments on method of accounting followed for recording the quantities and values of
the
Receipts, issues and balances of all material directly used in production.
a. Total wages and salaries paid for all categories of employees, separately in respect of
each of the following namely:
c. Total man-days of direct labor available and actually worked for the year.
34
d. Average number of workers employed for the year.
e. Direct labor cost per ton of output of product (give information in respect of each).
a. The expenditure per unit of output on stores, etc. b. Comments on the system of stores
accounting for recording receipts, issues and balances, both in quantities and values. c. If
practicable, the proportion of closing inventory of stores representing items, which have not
moved for over twenty four months.
7) Depreciation:
a. The method of depreciation adopted by the company, e.g., straight line or diminishing
balance, etc. b. The basis of allocation of depreciation on common assets to the different
departments. c. The basis of charging depreciation to the cost of products.
8) Overheads:
a. The total amount of the following overheads and a break-up of items (i), (ii) and (iii)
below: i. Factory overheads. ii. Administration overheads. iii. Selling and distribution
overheads. iv. Financial Charges. b. Reasons for any significant variances in the
expenditure incurred against the item, included in the overheads as compared with previous
two years. c. The basis of allocation of overheads to cost centers and absorption to
products with brief comments, if any, on the basis of allocation adopted by the company. d.
Cost of packing, if any, of the products under reference to be shown separately with details
to the extent possible.
35
The total amount of royalty / technical aid fees payable for the year and the amount
chargeable per unit of the product.
a. If there were any abnormal features affecting production during the year, e.g. strikes,
lockouts, major breakdown in the plant, substantial power cuts, serious accidents, they
shall, wherever practicable, be briefly mentioned indicating their impact on the cost of
production.
b. If there are special expenses which have been directly allocated to products under
reference, the total amount as also incidence per unit of product shall be shown.
The cost per unit of different categories, or qualities of each of the products under reference
with comparative figures for the previous year and comments on the reasons of difference.
12) Sales:
a. The sales in quantities and net sales realization of the different categories, varieties or
quantities of product under reference showing the average sales realization per unit.
b. If product under reference is exported, quantity exported, net realization per unit,
countries to which exported, indicating the profit or loss incurred in export.
13) Profitability:
The profit per unit earned on each category, variety or quantity of the products, comments
on the comparative profits of different categories of the products per unit as well as in term
of per machine hour etc. and comments on the adequacy or otherwise of product for
maximization of profit.
36
PRODUCTION
Scope:
Production in quantities of each type of product under reference.
Percentage of production of the product under reference in relation to installed capacity.
If there is any shortfall in production as compared to installed capacity, brief comments
as to the reasons for shortfall.
If there is any addition to the production capacity during the year under review or in the
immediately preceding two years this may also be mentioned.
i. Cost reduction;
ii. Increased productivity;
iii. Key limiting factors causing production bottle-necks;
iv. Improved inventory policies; or
v. Energy conservancy.
iv. State of technology, whether modern or obsolete.
Plant, whether new or second hand when installed.
RAW MATERIAL
Scope:
The cost of major raw material consumed in terms of both quantity and value. Where the
cost of the transport, etc., of raw material is significant, specify the same separately.
Consumption of major raw material per unit of production compared with the standard
requirements, if any.
37
Explanations for variances, if any, in the consumption of major raw material per unit of
production as compared to the preceding two years, and with standard requirement, if
any.
Comments on the method of accounting followed for recording the quantities and values
of the receipts, issues and balances of all material directly used in production.
Scope:
Total wages and salaries paid for all categories of employees, separately in respect of
each of the following namely:
38
SWOT ANALYSIS
STRENGTHS
40
very important in terms of capital. These strategies will improve the technical change as
well which also
relies on managing technology and adoption capability of firms. The research and
development (R & D) activities can play a vital role to bring technological progress.
Although there is very little increase in the technical change but for further considerable
increase in the productivity, efforts could be made to increase the research and
development (R & D) activities in this industry. Therefore firms in the sugar industry
need greater investment in (R & D) activities and adoption of new technologies.
Increase in skilled worker through human resource development reduces skills shortage
which hampers technological adoption.
WEAKNESSES
Sugarcane is an important crop of Pakistan. It occupies about 4 per cent of the cropped
area and contributes about 14 per cent to the value added by the crop sector in the
gross domestic product. This crop is the main supplier of sweeteners to the country's
population and is one of the major cash crop for the farmers. Except the southern zone,
the other parts of the country are not ideally suited to the cultivation of sugarcane but it
suits well in the crop rotations.
Sugarcane production has, since after independence been increasing at a rate which
favourably matched with the growth rate of the population. However, during the decade
ending 1989-90, its production has slowed down to about one per cent a year, on an
average, against the population growth of 3 per cent per annum. It is, therefore, quite
evident that the per capita production of sugarcane has been going down by about 2 per
cent a year during this period. This is a matter which merits concern for the policy
makers to review options in the matter. Should the domestic sugarcane production be
increased or greater reliance be placed on the import of sugar? If local production is the
option, should it be realised through accent on expansion in area or yield per acre? If
the answer lies in the area, to what extent the area should be allowed to increase so
that the areas under competing crops like cotton, rice and even wheat and oilseeds,
which are also important in their own rights, are not adversely effected? If only the yield
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per acre is to be raised, what measures are necessary to achieve this objective without
allowing the mis-allocation of area to take place if at, all this would be possible? In this
article, an attempt is made to discuss and raise some of the issues that need careful
attention of the policy makers in the national interest.
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that during 1989-90, the imports would be over 50 thousand tonnes; the exact quantity
to be imported would depend on the quantities domesitically produced during the
current crushing season and the volume of stocks to be maintained.
With the fast expansion of the refined sugar industry, when sugarcane production was
increasing only nominally, the availability of sugarcane for converting it to sugar,
"shakkar" and khandsari has been decreasing. According to an estimate, the annual
average availability of these three sweeteners has halved to about 10 kgs. per head as
compared with about
OPPORTUNITIES
The sugar industry plays an important role in the economy of the country. It is the
second largest industry after textiles. At the time of independence in 1947, there were
only two sugar factories in Pakistan. The output of these factories was not sufficient for
meeting the domestic requirements. The country started to import sugar from other
countries and huge foreign exchange was spent on this item. Need was felt to increase
the production of sugar. Keeping in view the importance of sugar industry, the
Government setup a commission in 1957 to frame a scheme for the development of
sugar industry. In this way the first sugar mill was established at Tando Muhammad
Khan in Sindh province in the year 1961. At present there are 76 sugar mills operating
in Pakistan.
The Sugar industry employs over 75000 people, including management experts,
technologists, engineers, financial experts, skilled, semiskilled and unskilled workers. It
contributes around 4 billion rupees only under the head of excise duty and other levies
to the Government are also paramount significance.
This research article firstly describes introduction, secondly cultivated area, production
and per hectare yield of sugar cane, thirdly examines per hectare yield with other
countries, fourthly crushing capacity of sugar mills, output and recovery percent of
sugar, fifthly projection of sugar demand with the increasing of population and lastly
conclusion.
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At the time of independence in 1947, Pakistan got two sugar mills as its share. The
output of these mills was not sufficient for meeting the domestic requirements. Huge
amount of foreign exchange was being spent on the import of sugar. The cane
commission was setup in 1957 to form plan for increasing the output of cane and
establishing sugar mill in the country.
This research article analyses the position of sugar industry during the period 1990/91-
1999/2000. During this period the cultivated area under cane increased at average rate
of 10.7 percent, output of cane production rose at average rate of 24 percent and the
yield per hectare went up at the average rate 11.7 percent. But the per hectare yield
was lower in the country as compared to other cane growing countries.
Looking at Table 3, it was pointed out that the existing number of operating mills
reached to 71 in the year 1998-99 but again declined to 67 due to closure of certain
units. The crushing capacity of cane and production of sugar increased up to 1998-99
and again decreased which created shortage of sugar. This can be increased by
introducing new varieties of cane as well as starting the closure units.
THREATS
The sugar industry in Pakistan has continued to expand heavily in spite of negative
fundamentals and continuous advice of Pakistan Sugar Mills Association to the contrary
for the last six years. New units have been established and the number increased from
52 mills in 1991-92 to 74 in the current season which has commenced last month.
Besides, the mills already in operation have enhanced their sugarcane crushing and
sugar refining capacities through BMR. The increase in the number of sugar mills, in
such an unplanned manner, has been blamed by many on the government and the
financial institutions who have provided long-term loans and wasted limited resources.
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Initially the sugar mills in the country were established by the business community but
during the last 8 to 10 years establishment of sugar mills has become a prerogative of
people indulging in politics directly or indirectly. They were not only able to get the
permissions to establish sugar mills but to acquire huge credits from the financial
institutions as well. The cost of projects established after the mid-eighties was not only
very high but credits were disbursed at 80:20 resulting in very high financial cost.
All these new mills have been established in prime sugarcane growing areas where the
operating mills had spent resources to educate farmers in ahieving better yields and
had arranged soft-term credits for the farmers for the procurement of seed, fertilizer and
agricultural implements. With the establishment of mills by people enjoying political clout
and power, the growers were forced to sell their produce to these mills. During the last
season, industry sources said, one of the politicians ownng sugar mills was instrumental
in closure of a sugar mill as it was paying higher prices to the growers.
Cost of production
Since the nature of production is seasonal and consumption continues throughout the
year, the financial cost incurred on carrying for over six months squeezes profit margins
or increases accumulated losses of the mills.
Not only the government has been increasing sugarcane support price, the growers
have also started demanding prices higher than those fixed by the government.
Knowing the limited availability of sugarcane, the growers either completely stop the
supplies or curtail them to a large extent.
Succumbing to pressure from the growers, the mills are forced to pay price for
sugarcane much higher than those fixed by the government. The situation further
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aggravates the mills' position as they are not in a position to recover even the season's
variable cost which affects repayment of loan installments and interest charges to the
financial institutions.
Over the years many factors have been responsible for shortfall in sugarcane supply. They
include increased consumption by the mills and failure of the growers to increase sugarcane
production. Production could be increased either by increasing the area under sugarcane
cultivation or more importantly by improving the yield per acre substantially.
A comparative analysis of sugarcane yield and recovery between India and Pakistan prepared
by the Pakistan Sugar Mills Association indicates that Pakistan is far behind India. While in
Pakistani Punjab farmers are able to get a yield of only 43 tonnes per acre, in the Indian
Punjabthe yield is over 63 tonnes per acre. The average recovery is 9.39% in Indian Punjab as
compared to an average recovery of 8.44% attained in the Pakistani Punjab.
Similarly, the average yield and recovery in Indian Gujrat is 89.6 tonnes per acre and 11.34%
respectively ascompared to 57.3 tonnes per acre and 9% recovery in Sindh.
In both the provinces, Sindh and Punjab, the sugarcane cultivation directly competes with
cotton. If the prices of cotton are better, the farmers switch over to it, or vice versa. When the
CLV attacks on cotton were common, a large number of farmers, originally growing cotton,
switched over to sugarcane cultivation. But with the improvement in cotton prices and
availability of virus resistant varieties, the farmers have gone back to cotton cultivation.
The area as well as production of sugarcane shrank by 5 and 4 percent respectively in 1995-96
as compared to last year.
In the past, the provincial governments used to ban production of 'gur ' during sugarcane
crushing season but lately its production has increased manifold. The percentage of sugarcane
consumed by the sugar mills in Sindh is still the highest as compared to the other two provinces.
'gur' making has progressed without paying any taxes and has therefore been consuming more
sugarcane to the detriment of the sugar industry.
The average utilization of sugarcane on countrywide basis touched the highest - 76.93% in
1993-94 but has gone down during the last two years.
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In the Punjab the maximum utilisation was 81.87% in the same year but came down to 63.22%
during 1995-96. But the consumption of sugarcane by mills is NWFP was reduced to only 17%
in 1995-96. Contrary to this, Sindh has the highest sugarcane consumption record. The
maximum consumption touched 93.85% in 1992-93 and came down to 75.28% in 1995-96.
Over the last few years most of the existing mills have enhanced their crushing
capacities 2- to 3-fold. They give two reasons for this: expansion is much cheaper as
compared to establishing new mills of equivalent size and they also want to achieve
better recovery by curtailing the number of crushing days. The recovery at the beginning
and at the tail-end of the season is low. Therefore it was considered to restrict the
crushing period to about 150 days to achieve a better rate of recovery and reduce the
variable cost of the season.
Incidentally, the hypothesis got some proof last year. Delay in commencement of
crushing in Sindh has been instrumental in achieving a higher recovery rate. Mills in
Sindh are thinking about beginning the crushing in November rather than in October.
Liquidity crunch
The commercial banks were directed by the State Bank of Pakistan to adjust by August
20, 1996, the balances of credit made available to the sugar industry against sugar
stocks. The action was based on information that the mills were hoarding the stocks.
Industry sources, however say that they prepare fortnightly reports pertaining to sugar
production, its lifting and stocks. Besides, the mills would never like to hoard the stocks
and their priority was to empty their godowns as quickly as possible as carrying a huge
inventory meant huge financial cost.
Existing problems
Sugar mills in Sindh pay quality premium regularly - while the mills located in the other
two province do not pay such premium - and paid Rs. 733 million to the farmers in
1995-96 alone resulting in additional cost of production.
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Oblivious of the difficult situation faced by the sugar industry, federal, provincial and
local levels, persistently keep hanking for more revenue. Some of the revenue
measures imposed in Sindh lately are, imposition of market committee fee, road cess,
surcharge on sugarcane cess, varying rates of octroi, export tax and rawangi mahsool.
Although the Sindh High Court declared collection of rawangi mahsool unconstitutional,
bad in law and without authority, and the Supreme Court also dismissed the appeal, yet
the district councils recover this tax by a novel procedure.
New deterrents
The central excise division of the Central Board of Revenue vide SRO 329(I)96 dated
May 30, 1996 curtailed the period of sugar storage, without payment of duty, to six
months from the date of production. However, the collectorate has been given discretion
to extend the period.
The custom & central excise division of the CBR during June 1996 directed the sugar
industry to manage clearance of sugar on the basis of 'first-in-first-out'. According to the
Association sources, stacking of sugar bags and clearance strictly on the prescribed
lines is not manageable and practical. The instructions seem to have been issued by
error of judgment and common sense. It looks as if the person who has issued the
directive has never visited a sugar mill and does not understand its operation.
While sugar production is primarily confined to two provinces, Sindh and Punjab, and a
small quantity in the NWFP, the product is consumed in all the four provinces and Azad
Jammun and Kashmir. Every year a substantial quantity is smuggled to Iran and
Afghanistan and even goes as far as the newly- liberated Central Asian states.
Traditionally, Sindh has always had surplus production and fed Balochistan, lower
Punjab and at times supplies were made to the NWFP, upper Punjab and Azad
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Kashmir. However, over the years Punjab has attained self-sufficiency. Since the price
of sugar is more or less uniform throughout the country, higher cost of freight incurred
on dispatches to far-flung areas squeezes the profit margins of mills located in Sindh.
Imported sugar also enters Pakistan via Karachi, Sindh and since most of the quantity is
sold in the wholesale markets in Karachi, the prices remain subdued in the province.
Although a number of new mills with large capacities have been established in the
Punjab the fact remains that cultivation of sugarcane and production of sugar in the
province involves higher costs. The yield per acre and recovery are also low. It is mainly
because the climatic conditions are not conducive for cultivation of sugarcane in the
province. The climate in Punjab is dry and the average temperature is high which
reduces the moisture content in the standing crop.
Sugarcane needs high temperature and humid atmosphere. The conditions prevailing in
the lower Sindh are most conducive and therefore the yield per acre and average sugar
recovery percentage is the highest in the province.
The industry experts and agriculturists are strongly of the view that shift of sugar
production from Sindh to Punjab is one of the major reasons for increase in its cost of
production in the country.
Key players
The sugar mills in Punjab which produced over 60,000 tonnes of sugar in 1995-96
included the names of Brothers, waqas, Shakarganj, Tandlianwal and Shahtaj. Waqas
crushed the highest quaintly of sugarcane and also produced the highest quantity of
sugar.
In Sindh, Dewan crushed the highest quantity of sugarcane and also produced the
largest quantity of sugar exceeding 100,000 tonnes. The other mills which produced
over 50,000 tonnes were Bawany, Faran, Habib, Shahmurad and Sindh Aabadgar.
Dewan Sugar Mills started sugarcane crushing on October 18 and ended April 14
during the last season. By crushing 983,489 tonnes sugarcane during the period with an
average recovery of 10.15% it produced 100,008 tonnes of sugar. In the half-yearly
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report the directors' review expressed on the increase of sugarcane prices which
touched new heights as most of the mills entered into an open warfare for procurement
of sugarcane. Dewan has been declaring modest cash dividend in the past in spite of
persistent increase in the procurement prices of sugarcane. The mills located in prime
sugarcane growing area of Sindh was established in 1987.
Habib Sugar Mills established in Nawabshah in 1963 has not only tripled its crushing
capacity using in-house expertise but is among the few sugar mills which have been
declaring handsome dividends in the past. During 143 days of crushing during 1995-96
season it produced over 60,000 tonnes of sugar with an average recovery of 9.2%. It
also produces industrial alcohol. The modifications in the distillery has helped to
streamline its operating efficiency.
Shahtaj Sugar Mills worked for 157 days during the last season and achieved the
highest level of crushing and sugar production since the unit was established. According
to directors' report the company could have crushed larger quantity had there been no
shortage of sugarcane. The unit is located in Punjab and also suffered from shortage of
sugarcane and increase in sugarcane support price.
Mirpurkhas Sugar Mills also suffered from the shortage of sugarcane and the number of
days it worked was reduced to 157 as against 178 days during the last season. The
company exported 14,600 tonnes of sugar from last year production and earned over
half a million dollars.
Noon Sugar Mills produced lesser quantity of sugar mainly due to limited availability of
sugarcane and disruption of supplies for two weeks. The company supplied 59,000
bags of 50 kg each to the government for sale through utility stores during the last
season.
Import of sugar
Import of sugar is a short-term measure to ensure availability and stabilize its price in
the domestic market. However, the recent experiment proved a futile effort. In spite of
import of sugar, the government failed in arresting the upward trend of sugar prices.
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The industry experts have a valid point that increase in support price and quality
premium have failed in increasing yield per acre and recovery percentage but the cost
of sugarcane per tonne has been increasing over the years pushing up the cost of
production of sugar. Therefore, the farmers should improve yield per acre or the
industry would not be able to sustain further losses.
Conclusion
At present there is no such organization in the world that is free from problem and
challenges. Every concern has to strive and struggle a lot to be more profitable and to
get more competitive edge.
Recommendations
There should be a safety department in the company to assure the safety of the
workers.
A regular training program should be a permanent policy of the management so
as to provide not only the required skill to employees but also to help them
keeping their skills up to date.
Balance should be at a distance of 5 kilo-meters from the cutters
There should be card system for every employee from helper to manager for
punctuality.
Wages of workers should not be less than Rs3000 per month.
There should be family quarters for all married workers.
There should be a high school and a college as well for boys and girls in the
factory area.
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There should be transport facility for workers within the district.
All the employees especially those associated with production should be
encouraged, and should be involved in decision making and empowered to make
innovative decisions. In this way employees can add to the organization, a lot.
e.g. a new cost effective production technique can result in comparatively huge
profits
SKILLS AQUIERED
During my internship program I learned many things. I leaned about the practical life. By
working with the professionals I learned how to communicate to the officials. I have also learned
the following skills;
Message Construction
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Knowledgeable of conflict management techniques
Technology
Ability to use specific features of software in interesting ways (e.g. mail merge,
video clips on web pages, email survey research, etc.)
Performance Ability
Personal
BIBLIOGRAPHY
Accounts Department
Finance Department
http://www.investopedia.com/terms/f/fixed-asset-turnover.asp#axzz1VS8QYT7Q
Business Finance by Gitman
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Encl:
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