Zinc Clad Iii HS: Organic Zinc-Rich Epoxy Primer Industrial & Marine Coatings Product Information

Module 10: Navigating Coating Specifications
Industrial 6.07
& ZINC CLAD® III HS
Marine ORGANIC ZINC-RICH EPOXY PRIMER
Coatings PART A
PART B
B69A100
B69V100
BASE
HARDENER
PART F B69D11 ZINC DUST
PRODUCT INFORMATION Revised 6/05
PRODUCT DESCRIPTION RECOMMENDED USES

ZINC CLAD III HS is a three-component, polyamide epoxy, For use over properly prepared blasted steel.
zinc-rich coating. It has a low VOC level and contains 90.5% • Fabrication Shops
by weight of zinc dust pigment in its dried film. • Bridge and Highway Structures
• Meets Class B requirements for Slip Coefficient and Creep • Stadiums and Sports Complexes
Resistance, .52 • Drilling Rigs
• Provides cathodic protection • Piping
• Damaged film exhibits "self-healing" properties • Refineries
• Fast Recoat Time • Barges and Ships
• Shop or Field Applications
• Not recommended for immersion service.
PRODUCT CHARACTERISTICS PERFORMANCE CHARACTERISTICS
Finish: Flat System Tested: (unless otherwise indicated)
Substrate: Steel
Color: Gray-green
Surface Preparation: SSPC-SP10
Volume Solids: 60% ± 2%, mixed 1 ct. Zinc Clad III HS @ 5.0 mils dft
1 ct. Macropoxy 646 @ 5.0-10.0 mils dft
Weight Solids: 90% ± 2%, mixed 1 ct. Acrolon 218 HS @ 5.0 mils dft
VOC (EPA Method 24): Unreduced: <340 g/L; 2.80 lb/gal
mixed Reduced 5%: <360 g/L; 3.00 lb/gal
Adhesion:
Method: ASTM D4541
Zinc Content in Dry Film: 90.5% by weight Result: 975 psi
Mix Ratio: 3 components, premeasured Corrosion Weathering

3.25 gallons total
Method: ASTM D5894, 13 cycles, 2016 hours
Recommended Spreading Rate per coat: Result: Rating 10 per ASTM D610 for rusting
Wet mils: 5.0 - 8.0 Rating 10 per ASTM D714 for blistering
Dry mils: 3.0 - 5.0
Coverage: 190 - 320 sq ft/gal approximate Dry Heat Resistance, zinc only:
Note: Brush application is for stripe coating and small areas only. Method: ASTM D2485
Drying Schedule @ 5.0 mils wet @ 50% RH: Result: 300°F
@ 40°F @ 77°F @ 120°F
To touch: 45 minutes 30 minutes 10 minutes Moisture Condensation Resistance:
To handle: 2 hours 1 hour 30 minutes Method: ASTM D4585, 100°F, 4000 hours
To recoat*: Result: Rating 10 per ASTM D610 for rusting
minimum: 4 hours 2 hours 1 hour
maximum: 1 year 1 year 1 year Rating 10 per ASTM D714 for blistering
To cure: 10 days 7 days 7 days
Pot Life: 6 hours 4 hours 2 hours Pencil Hardness, zinc only:
Sweat-in-Time: 1 hour 30 minutes 15 minutes Method: ASTM D3363
Result: 2H
Drying time is temperature, humidity, and film thickness dependent.
*NOTE: Film must be free of solvent, hard and firm. When rubbed with
the face of a coin or knife the film should polish but not flake or chip. Salt Fog Resistance:
Method: ASTM B117, 4500 hours
Shelf Life: Parts A, B, & F - 24 months, unopened Result: Rating 10 per ASTM D610 for rusting
Store indoors at 40°F to 100°F Rating 10 per ASTM D714 for blistering
Flash Point: 58°F, Seta Flash, mixed
Slip Coefficient, zinc only:
Reducer/Clean Up: Method: AISC Specification for Structural Joints Using
Below 80°F: MEK, R6K10 ASTM A325 or ASTM A490 Bolts
Above 80°F: Reducer #58 (R7K58) or Result: Class B, 0.52
MEK (R6K10)
Zinc Rich 6.07 continued on back
Protective Coatings Inspector Training

©2013 SSPC W10-11
Industrial 6.07
PART A B69A100 BASE
Coatings PART B B69V100 HARDENER
PRODUCT INFORMATION
RECOMMENDED SYSTEMS SURFACE PREPARATION
Steel, polyurethane topcoat: Surface must be clean, dry, and in sound condition. Remove
1 ct. Zinc Clad III HS @ 3.0 - 5.0 mils dft all oil, dust, grease, dirt, loose rust, and other foreign material
1-2 cts. Acrolon 218 HS @ 3.0 - 6.0 mils dft/ct to ensure adequate adhesion.
Steel, catalyzed epoxy topcoat: Refer to product Application Bulletin for detailed surface prepa-
ration information.
1 ct. Zinc Clad III HS @ 3.0 - 5.0 mils dft
1-2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
Minimum recommended surface preparation:
Iron & Steel: SSPC-SP6/NACE 3, 2 mil
Steel, catalyzed epoxy topcoat: profile
1 ct. Zinc Clad III HS @ 3.0 - 5.0 mils dft Galvanizing: SSPC-SP7
1-2 cts. Tile-Clad HS @ 2.5 - 4.0 mils dft Weathered Zinc Rich Primer: Clean, dry, sound
Steel, acrylic topcoat: TINTING

2 cts. DTM Acrylic Coating @ 2.5 - 4.0 mils dft/ct Do not tint.
or
1 ct. Fast Clad HB Acrylic @ 5.0 - 8.0 mils dft APPLICATION CONDITIONS
Temperature: 40°F minimum, 120°F maximum
Steel, water based epoxy topcoat: (air, surface, and material)
1 ct. Zinc Clad III HS @ 3.0 - 5.0 mils dft At least 5°F above dew point
2 cts. Waterbased Tile-Clad Epoxy @ 2.0 - 4.0 mils dft/ct Relative humidity: 85% maximum
Steel, water-based polyurethane topcoat: Refer to product Application Bulletin for detailed application
1 ct. Zinc Clad III HS @ 3.0 - 5.0 mils dft information.
1 ct. Waterbased Tile-Clad Epoxy @ 2.0 - 4.0 mils dft ORDERING INFORMATION
1-2 cts. Centurion WB Urethane @ 2.0 - 3.0 mils dft/ct
or Packaging: 3.25 gallons mixed
1-2 cts. Hydrogloss@ 2.0-4.0 mills dft/ct Part A 1 gallon
Part B 1 gallon
Steel, Class B Compliant System: Part F 73 lb Zinc Dust
1 ct Zinc Clad III HS @ 3.0-5.0 mils dft
Weight per gallon: 27.63 ± 0.2 lb, mixed
1 ct Steel Spec Epoxy Primer (red) @4.0-6.0 mils dft
SAFETY PRECAUTIONS
Refer to the MSDS sheet before use.
The systems listed above are representative of the product's Published technical data and instructions are subject to
use. Other systems may be appropriate. change without notice. Contact your Sherwin-Williams repre-
sentative for additional technical data and instructions.
DISCLAIMER WARRANTY
The Sherwin-Williams Company warrants our products to be free of manufactur-
The information and recommendations set forth in this Product Data Sheet are ing defects in accord with applicable Sherwin-Williams quality control procedures.
based upon tests conducted by or on behalf of The Sherwin-Williams Company. Liability for products proven defective, if any, is limited to replacement of the
Such information and recommendations set forth herein are subject to change defective product or the refund of the purchase price paid for the defective
and pertain to the product offered at the time of publication. Consult your product as determined by Sherwin-Williams. NO OTHER WARRANTY OR GUAR-
Sherwin-Williams representative to obtain the most recent Product Data Infor- ANTEE OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR
mation and Application Bulletin. IMPLIED, STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUD-
ING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

©2013 SSPC W10-12
Industrial 6.07A
Coatings PART A
PART B
B69A100
B69V100
BASE
HARDENER
APPLICATION BULLETIN Revised 6/05
SURFACE PREPARATION APPLICATION CONDITIONS

Zinc rich coatings require direct contact between the zinc pig- Temperature: 40°F minimum, 120°F maximum
ment in the coating and the metal substrate for optimum per- (air, surface, and material)
formance. Surface must be dry, free from oil, dirt, dust, mill At least 5°F above dew point
scale or other contaminants to ensure adequate adhesion.
Relative humidity: 85% maximum
Iron & Steel (atmospheric service)
Remove all oil and grease from surface by Solvent Cleaning
per SSPC-SP1. Minimum surface preparation is Commercial APPLICATION EQUIPMENT
Blast Cleaning per SSPC-SP6/NACE 3. For better perform-
ance, use Near White Metal Blast Cleaning per SSPC-SP10/ The following is a guide. Changes in pressures and tip sizes
NACE 2. Blast clean all surfaces using a sharp, angular abra- may be needed for proper spray characteristics. Always purge
sive for optimum surface profile (2 mils). Coat any bare steel spray equipment before use with listed reducer. Any reduc-
the same day as it is cleaned or before flash rusting occurs. tion must be compliant with existing VOC regulations and
compatible with the existing environmental and application
Galvanized Steel conditions.
Allow to weather a minimum of six months prior to coating.
Solvent Clean per SSPC-SP1 (recommended solvent is VM&P Reducer/Clean Up
Naphtha). When weathering is not possible, or the surface has Below 80°F ................... MEK, R6K10
been treated with chromates or silicates, first Solvent Clean Above 80°F ................... Reducer #58, R7K58 or
per SSPC-SP1 and apply a test patch. Allow paint to dry at MEK, R6K10
least one week before testing adhesion. If adhesion is poor, Airless Spray
brush blasting per SSPC-SP7 is necessary to remove these (use Teflon packings and continuous agitation)
treatments. Rusty galvanizing requires a minimum of Hand Tool Pressure ....................... 2000 - 2300 psi
Cleaning per SSPC-SP2, prime the area the same day as Hose ............................. 3/8" ID
cleaned or before flash rusting occurs. Tip ................................ .019"
Filter ............................. none
Weathered Zinc-Rich Primer Reduction ..................... As needed up to 5% by volume
Remove zinc salts by either high pressure water washing and
scrubbing with stiff bristle brush or sweep blast followed by Conventional Spray
water flush. Allow to dry. (continuous agitation required)
Gun ............................... Binks 95
Note: If blast cleaning with steel media is used, an appropri- Fluid Nozzle .................. 68
ate amount of steel grit blast media may be incorporated into Air Nozzle ..................... 68P
the work mix to render a dense, angular 1.5 - 2.0 mil surface Atomization Pressure .. 50 psi
profile. This method may result in improved adhesion and per- Fluid Pressure .............. 10 - 20 psi
formance. Reduction ..................... As needed up to 5% by volume
Keep pressure pot at level of applicator to avoid blocking of

fluid line due to weight of material. Blow back coating in fluid
line at intermittent shutdowns, but continue agitation at pres-
sure pot.
Brush
Brush ............................ Small areas only; natural bristle
Reduction ..................... Not recommended
If specific application equipment is not listed above, equiva-

lent equipment may be substituted.
Zinc Rich 6.07A continued on back

©2013 SSPC W10-13
Industrial 6.07A
PART A B69A100 BASE
Coatings PART B B69V100 HARDENER
APPLICATION BULLETIN
APPLICATION PROCEDURES PERFORMANCE TIPS
Surface preparation must be completed as indicated. Stripe coat all crevices, welds, and sharp angles to prevent
Zinc Clad III HS comes in 3 premeasured containers which early failure in these areas.
when mixed provides 3.25 gallons of ready-to-apply material.
Mixing Instructions: When using spray application, use a 50% overlap with each
Mix contents of component A and B thoroughly with power pass of the gun to avoid holidays, bare areas, and pinholes. If
agitator. Make certain no pigment remains on the bottom of necessary, cross spray at a right angle.
the can. Then combine 1 part by volume of Part A with 1 part by
volume of Part B, then add Part F (73 lb zinc dust). Thoroughly Spreading rates are calculated on volume solids and do not
agitate the mixture with power agitation. After mixing, pour include an application loss factor due to surface profile, rough-
through a 30-60 mesh screen. Allow the material to sweat-in ness or porosity of the surface, skill and technique of the ap-
as indicated. Re-stir before using. plicator, method of application, various surface irregularities,
If reducer solvent is used, add only after components have material lost during mixing, spillage, overthinning, climatic
been thoroughly mixed, after sweat-in. conditions, and excessive film build.
Continuous agitation of mixture during application is required,
otherwise zinc dust will quickly settle out. Excessive reduction of material can affect film build, appear-
Apply paint at the recommended film thickness and spread- ance, and performance.
ing rate as indicated below:
Recommended Spreading Rate per coat: Do not mix previously catalyzed material with new.
Wet mils: 5.0 - 8.0
Dry mils: 3.0 - 5.0 Do not apply the material beyond recommended pot life.
Coverage: 190 - 320 sq ft/gal approximate
Note: Brush application is for stripe coating and small areas only. In order to avoid blockage of spray equipment, clean equip-
ment before use or before periods of extended downtime with
Drying Schedule @ 5.0 mils wet @ 50% RH: MEK, R6K10.
@ 40°F @ 77°F @ 120°F
To touch: 45 minutes 30 minutes 10 minutes Keep pressure pot at level of applicator to avoid blocking of
To handle: 2 hours 1 hour 30 minutes fluid line due to weight of material. Blow back coating in fluid
To recoat*: line at intermittent shutdowns, but continue agitation at pres-
minimum: 4 hours 2 hours 1 hour sure pot.
maximum: 1 year 1 year 1 year
To cure: 10 days 7 days 7 days Application above recommended film thickness may result in
Pot Life: 6 hours 4 hours 2 hours mud cracking.
Sweat-in-Time: 1 hour 30 minutes 15 minutes
Refer to Product Information sheet for additional performance
Drying time is temperature, humidity, and film thickness dependent. characteristics and properties.
*NOTE: Film must be free of solvent, hard and firm. When rubbed with
the face of a coin or knife the film should polish but not flake or chip.
Application of coating above maximum or below minimum

recommended spreading rate may adversely affect coating
performance.
CLEAN UP INSTRUCTIONS SAFETY PRECAUTIONS
Clean spills and spatters immediately with MEK, R6K10. Clean Refer to the MSDS sheet before use.
tools immediately after use with MEK, R6K10. Follow
manufacturer's safety recommendations when using any sol- Published technical data and instructions are subject to
vent. change without notice. Contact your Sherwin-Williams repre-
sentative for additional technical data and instructions.
DISCLAIMER WARRANTY

©2013 SSPC W10-14
Industrial 4.53
& MACROPOXY® 646
Marine FAST CURE EPOXY
Coatings PART A B58-600 SERIES
PART B B58V600 HARDENER
PRODUCT INFORMATION Revised 8/05
PRODUCT DESCRIPTION RECOMMENDED USES

MACROPOXY 646 FAST CURE EPOXY is a high solids, high • Marine applications
build, fast drying, polyamide epoxy designed to protect steel • Fabrication shops • Refineries
and concrete in industrial exposures. Ideal for maintenance • Pulp and paper mills • Chemical plants
painting and fabrication shop applications. The high solids • Power plants • Tank exteriors
content ensures adequate protection of sharp edges, corners, • Offshore platforms • Water treatment plants
and welds. This product can be applied directly to marginally • Mill White and Black are acceptable for immersion use for
prepared steel surfaces. salt water and fresh water, not acceptable for potable water
• Low VOC • Chemical resistant • Suitable for use in USDA inspected facilities
• Low odor • Abrasion resistant
Conforms to AWWA D102-03 OCS #5
PRODUCT CHARACTERISTICS PERFORMANCE CHARACTERISTICS
Finish: Semi-Gloss System Tested: (unless otherwise indicated)
Substrate: Steel
Surface Preparation: SSPC-SP10
Color: Mill White, Black and a wide range
1 ct. Macropoxy 646 Fast Cure @ 6.0 mils dft
of colors available through tinting Abrasion Resistance:
Method: ASTM D4060, CS17 wheel, 1000 cycles, 1 kg load
Volume Solids: 72% ± 2%, mixed Result: 84 mg loss
Mill White Accelerated Weathering - QUV, Zinc Clad II Plus Primer:
Weight Solids: 85% ± 2%, mixed Method: ASTM D4587, QUV-A, 12,000 hours
Mill White Results: passes
VOC (EPA Method 24): Unreduced: <250 g/L; 2.08 lb/gal Adhesion:
mixed Reduced 10%: <300 g/L; 2.50 lb/gal Method: ASTM D4541
Result: 1,037 psi
Mix Ratio: 1:1 by volume Corrosion Weathering, Zinc Clad II Plus Primer:
Method: ASTM D5894, 36 cycles, 12,000 hours
Recommended Spreading Rate per coat: Result: Rating 10 per ASTM D714 for blistering
Wet mils: 7.0 - 13.5 Rating 9 per ASTM D610 for rusting
Dry mils: 5.0 - 10.0* Direct Impact Resistance:
Coverage: 116 - 232 sq ft/gal approximate Method: ASTM D2794
Result: 30 in. lb.
NOTE: Brush or roll application may require multiple coats to achieve Dry Heat Resistance:
maximum film thickness and uniformity of appearance. Method: ASTM D2485
* See Recommended Systems Result: 250°F
Exterior Durability:
Drying Schedule @ 7.0 mils wet and 50% RH: Method: 1 year at 45° South
@ 40°F @ 77°F @ 100°F Result: Excellent, chalks
To touch: 4-5 hours 2 hours 1½ hours Flexibility:
To handle: 48 hours 8 hours 4½ hours Method: ASTM D522, 180° bend, 3/4" mandrel
To recoat: Result: Passes
minimum: 48 hours 8 hours 4½ hours Immersion:
maximum: 3 months 3 months 3 months Method: 1 year fresh and salt water
Cure for Result: Passes, no rusting, blistering, or loss of adhesion
service: 10 days 7 days 4 days Irradiation-Effects on Coatings used in Nuclear Power Plants
immersion: 14 days 7 days 4 days Method: ANSI 5.12 / ASTM D4082-89
If maximum recoat time is exceeded, abrade surface before recoating. Result: Passes
Drying time is temperature, humidity and film thickness dependent. Pencil Hardness:
Method: ASTM D3363
Pot Life: 10 hours 4 hours 2 hours Result: 3H
Permeability Rating:
Sweat-in-time: 30 minutes 30 minutes 15 minutes Method: ASTM D1653
Result: 0.154 mg/cm²
Shelf Life: 36 months, unopened Salt Fog Resistance, Zinc Clad II Plus Primer::
Store indoors at 40°F to 100°F. Method: ASTM B117, 6,500 hours
Result: Rating 10 per ASTM D610 for rusting
Flash Point: 60°F, TCC, mixed Rating 9 per ASTM D1654 for corrosion
Slip Coefficient, Mill White:
Method: AISC Specification for Structural Joints Using ASTM A325
Reducer/Clean Up: Reducer, R7K15 or ASTM A490 Bolts
In California: Reducer R7K111 or Oxsol 100 Result: Class A, 0.36
Epoxy coatings may darken or discolor following application and curing.
Epoxy 4.53 continued on back

©2013 SSPC W10-15
Industrial 4.53
& MACROPOXY® 646
PRODUCT INFORMATION
RECOMMENDED SYSTEMS SURFACE PREPARATION
Immersion and atmospheric: Surface must be clean, dry, and in sound condition. Remove all oil,
dust, grease, dirt, loose rust, and other foreign material to ensure
Steel: good adhesion.
2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct Refer to product Application Bulletin for detailed surface preparation
information.
Concrete/Masonry, smooth: Minimum recommended surface preparation:
2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct Iron & Steel
Atmospheric: SSPC-SP2/3
Concrete Block:
1 ct. Kem Cati-Coat HS Epoxy Filler/Sealer Immersion: SSPC-SP10/NACE 2, 2-3 mil profile
@ 10.0 - 20.0 mils dft, as needed to fill voids and provide Aluminum: SSPC-SP1
a continuous substrate. Galvanizing: SSPC-SP1
2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct Concrete & Masonry
Atmospheric: SSPC-SP13/NACE 6, or ICRI 03732, CSP
1-3
Atmospheric: Immersion: SSPC-SP13/NACE 6-4.3.1 or 4.3.2, or
*Steel: ICRI 03732, CSP 1-3
(Shop applied system, new construction, AWWA D102-03, can also
be used at 3 mils minimum dft when used as an intermediate coat TINTING
as part of a multi-coat system)
1 ct. Macropoxy 646 Fast Cure Epoxy Tint Part Awith 844 Colorants at 150% strength. Five minutes minimum
@ 3.0 - 6.0 mils dft mixing on a mechanical shaker is required for complete mixing of
1-2 cts. of recommended topcoat color.
Steel:
1 ct. Recoatable Epoxy Primer @ 4.0 - 6.0 mils dft Tinting is not recommended for immersion service.
2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
APPLICATION CONDITIONS
*Steel:
1 ct. Macropoxy 646 @ 4.0 - 6.0 mils dft Temperature: 40°F minimum, 140°F maximum
1-2 cts. Acrolon 218 Polyurethane @ 3.0 - 6.0 mils dft/ct (air, surface, and material)
or Hi-Solids Polyurethane @ 3.0 - 5.0 mils dft/ct At least 5°F above dew point
or SherThane 2K Urethane @ 2.0 - 4.0 mils dft/ct Relative humidity: 85% maximum
Steel:
2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct Refer to product Application Bulletin for detailed application informa-
1-2 cts. Tile-Clad HS Epoxy @ 2.5 - 4.0 mils dft/ct tion.
Steel: ORDERING INFORMATION

1 ct. Zinc Clad II Plus @ 3.0 - 6.0 mils dft
1 ct. Macropoxy 646 @ 5.0 - 10.0 mils dft Packaging:
1-2 cts. Acrolon 218 Polyurethane @ 3.0 - 6.0 mils dft/ct Part A: 1 and 5 gallon containers
Steel: Part B: 1 and 5 gallon containers
or Zinc Clad IV @ 3.0 - 5.0 mils dft Weight per gallon: 12.7 ± 0.2 lb
1 ct. Macropoxy 646 @ 5.0 - 10.0 mils dft mixed, may vary by color
1-2 cts. Acrolon 218 Polyurethane @ 3.0 - 6.0 mils dft/ct
SAFETY PRECAUTIONS
Aluminum:
2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct Refer to the MSDS sheet before use.
Galvanizing:
2 cts. Macropoxy 646 @ 5.0 - 10.0 mils dft/ct Published technical data and instructions are subject to change with-
out notice. Contact your Sherwin-Williams representative for addi-
tional technical data and instructions.
The systems listed above are representative of the product's use.
Other systems may be appropriate.
DISCLAIMER WARRANTY

©2013 SSPC W10-16
Industrial 4.53A
& MACROPOXY® 646
APPLICATION BULLETIN Revised 8/05
SURFACE PREPARATION APPLICATION CONDITIONS

Surface must be clean, dry, and in sound condition. Remove all oil, Temperature: 40°F minimum, 140°F maximum
dust, grease, dirt, loose rust, and other foreign material to ensure (air, surface, and material)
adequate adhesion. At least 5°F above dew point
Iron & Steel, Atmospheric Service:
Minimum surface preparation is Hand Tool Clean per SSPC-SP2. Re- Relative humidity: 85% maximum
move all oil and grease from surface by Solvent Cleaning per SSPC-
SP1. For better performance, use Commercial Blast Cleaning per SSPC-
SP6/NACE 3, blast clean all surfaces using a sharp, angular abrasive
for optimum surface profile (2 mils). Prime any bare steel within 8
hours or before flash rusting occurs.
Iron & Steel, Immersion Service:
APPLICATION EQUIPMENT
Remove all oil and grease from surface by Solvent Cleaning per SSPC-
The following is a guide. Changes in pressures and tip sizes
SP1. Minimum surface preparation is Near White Metal Blast Cleaning
may be needed for proper spray characteristics. Always purge
per SSPC-SP10/NACE 2. Blast clean all surfaces using a sharp, angu-
spray equipment before use with listed reducer. Any reduction
lar abrasive for optimum surface profile (2-3 mils). Remove all weld
spatter and round all sharp edges by grinding. Prime any bare steel must be compliant with existing VOC regulations and com-
the same day as it is cleaned. patible with the existing environmental and application condi-
Aluminum tions.
Remove all oil, grease, dirt, oxide and other foreign material by Solvent
Cleaning per SSPC-SP1. Reducer/Clean Up ........... Reducer R7K15
Galvanized Steel In California .................. Reducer R7K111
Allow to weather a minimum of six months prior to coating. Solvent
Clean per SSPC-SP1 (recommended solvent is VM&P Naphtha). When Airless Spray
weathering is not possible, or the surface has been treated with Pump ............................ 30:1
chromates or silicates, first Solvent Clean per SSPC-SP1 and apply a Pressure ...................... 2800 - 3000 psi
test patch. Allow paint to dry at least one week before testing adhe- Hose ............................ 1/4" ID
sion. If adhesion is poor, brush blasting per SSPC-SP7 is necessary to Tip ................................ .017" - .023"
remove these treatments. Rusty galvanizing requires a minimum of Filter ............................. 60 mesh
Hand Tool Cleaning per SSPC-SP2, prime the area the same day as Reduction ..................... As needed up to 10% by volume
cleaned.
Concrete and Masonry, Atmospheric Service:
Conventional Spray
For surface preparation, refer to NACE 6/SSPC-SP13, or ICRI 03732,
Gun ............................... DeVilbiss MBC-510
CSP 1-3. Surfaces should be thoroughly clean and dry. Concrete and
Fluid Tip ....................... E
mortar must be cured at least 28 days @ 75°F. Remove all loose
mortar and foreign material. Surface must be free of laitance, con- Air Nozzle ...................... 704
crete dust, dirt, form release agents, moisture curing membranes, Atomization Pressure .. 60-65 psi
loose cement and hardeners. Fill bug holes, air pockets and other Fluid Pressure ............. 10-20 psi
voids with a cement patching compound. Weathered masonry and Reduction ..................... As needed up to 10% by volume
soft or porous cement board must be brush blasted or power tool Requires oil and moisture separators
cleaned to remove loosely adhering contamination and to get to a
hard, firm surface. Laitance must be removed by etching with a 10% Brush
muriatic acid solution and thoroughly neutralized with water. Brush ............................ Nylon/Polyester or Natural Bristle
Concrete and Masonry, Immersion Service: Reduction ..................... Not recommended
For surface preparation, refer to SSPC-SP13/NACE 6, Section 4.3.1
or 4.3.2, or ICRI 03732, CSP 1-3. Roller
Previously Painted Surfaces Cover ............................ 3/8" woven with phenolic core
If in sound condition, clean the surface of all foreign material. Smooth, Reduction ..................... Not recommended
hard or glossy coatings and surfaces should be dulled by abrading
the surface. Apply a test area, allowing paint to dry one week before If specific application equipment is listed above, equivalent
testing adhesion. If adhesion is poor, or if this product attacks the equipment may be substituted.
previous finish, removal of the previous coating may be necessary. If
paint is peeling or badly weathered, clean surface to sound substrate
and treat as a new surface as above.
Epoxy 4.53A continued on back

©2013 SSPC W10-17
Industrial 4.53A
& MACROPOXY® 646
APPLICATION BULLETIN
APPLICATION PROCEDURES PERFORMANCE TIPS
Surface preparation must be completed as indicated. Stripe coat all crevices, welds, and sharp angles to prevent
early failure in these areas.
Mix contents of each component thoroughly with power agita-
tion. Make certain no pigment remains on the bottom of the When using spray application, use a 50% overlap with each
can. Then combine one part by volume of Part A with one part pass of the gun to avoid holidays, bare areas, and pinholes. If
by volume of Part B. Thoroughly agitate the mixture with power necessary, cross spray at a right angle
agitation. Allow the material to sweat-in as indicated prior to
application. Re-stir before using. Spreading rates are calculated on volume solids and do not
include an application loss factor due to surface profile, rough-
If reducer solvent is used, add only after both components ness or porosity of the surface, skill and technique of the ap-
have been thoroughly mixed, after sweat-in. plicator, method of application, various surface irregularities,
material lost during mixing, spillage, overthinning, climatic con-
Apply paint to the recommended film thickness and spreading ditions, and excessive film build.
rate as indicated below:
Recommended Spreading Rate per coat: Excessive reduction of material can affect film build, appear-
Wet mils: 7.0 - 13.5 ance, and adhesion.
Dry mils: 5.0 - 10.0*
Coverage: 116 - 232 sq ft/gal approximate Do not mix previously catalyzed material with new.
NOTE: Brush or roll application may require multiple coats to achieve
maximum film thickness and uniformity of appearance.
Do not apply the material beyond recommended pot life.
* See Recommended Systems
In order to avoid blockage of spray equipment, clean equip-
Drying Schedule @ 7.0 mils wet and 50% RH:
@ 40°F @ 77°F @ 100°F ment before use or before periods of extended downtime with
To touch: 4-5 hours 2 hours 1½ hours Reducer R7K15. In California use Reducer R7K111.
To handle: 48 hours 8 hours 4½ hours
To recoat: Tinting is not recommended for immersion service.
minimum: 48 hours 8 hours 4½ hours
maximum: 3 months 3 months 3 months Use only Mil White and Black for immersion service.
Cure for
service: 10 days 7 days 4 days
immersion: 14 days 7 days 4 days Quik-Kick Epoxy Accelerator is acceptable for use. See data
If maximum recoat time is exceeded, abrade surface before recoating. page 4.99 for details.
Drying time is temperature, humidity and film thickness dependent.
Refer to Product Information sheet for additional performance
Pot Life: 10 hours 4 hours 2 hours characteristics and properties.
Sweat-in-time: 30 minutes 30 minutes 15 minutes
Application of coating above maximum or below minimum rec-

ommended spreading rate may adversely affect coating per-
formance.
CLEAN UP INSTRUCTIONS SAFETY PRECAUTIONS
Clean spills and spatters immediately with Reducer R7K15. Refer to the MSDS sheet before use.
Clean tools immediately after use with Reducer R7K15. In
California use Reducer R7K111. Follow manufacturer's safety Published technical data and instructions are subject to change
recommendations when using any solvent. without notice. Contact your Sherwin-Williams representative
for additional technical data and instructions.

©2013 SSPC W10-18

Zinc Clad Iii HS: Organic Zinc-Rich Epoxy Primer Industrial & Marine Coatings Product Information

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Module 10: Navigating Coating Specifications

PRODUCT INFORMATION Revised 6/05

PRODUCT DESCRIPTION RECOMMENDED USES

Mix Ratio: 3 components, premeasured Corrosion Weathering

Zinc Rich 6.07 continued on back

Protective Coatings Inspector Training

Steel, acrylic topcoat: TINTING

Protective Coatings Inspector Training

APPLICATION BULLETIN Revised 6/05

SURFACE PREPARATION APPLICATION CONDITIONS

Keep pressure pot at level of applicator to avoid blocking of

If specific application equipment is not listed above, equiva-

Zinc Rich 6.07A continued on back

Protective Coatings Inspector Training

Application of coating above maximum or below minimum

Protective Coatings Inspector Training

PRODUCT INFORMATION Revised 8/05

PRODUCT DESCRIPTION RECOMMENDED USES

Epoxy 4.53 continued on back

Protective Coatings Inspector Training

Steel: ORDERING INFORMATION

Protective Coatings Inspector Training

APPLICATION BULLETIN Revised 8/05

SURFACE PREPARATION APPLICATION CONDITIONS

Epoxy 4.53A continued on back

Protective Coatings Inspector Training

Sweat-in-time: 30 minutes 30 minutes 15 minutes

Application of coating above maximum or below minimum rec-

Protective Coatings Inspector Training

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