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Barrier Based Risk Management Workshop

11 October 2016
Wing WTW

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Agenda
08:30 Welcome: coffee / tea

09:00 The BowTie method in Risk Management

10:00 Interactive Workshop building BowTie Diagrams; step by step diagram building

11:00 Coffee break

11:20 Group exercise applying the BowTie method

12:15 Lunch

13:15 Group exercise applying the BowTie method

14:00 Three simple questions & knowing your barrier state

15:15 Coffee break followed by a Q&A session

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Bowtie history

1979

1988

90’s

00’s
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Barrier thinking

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BowTie analysis in 8 steps

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Integrate with management system

H S E Q
Policy Activity Procedure Standard Policy

Procedure Standard Policy Procedure Activity

Integrated Management System

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Bowtie uses

We use it to Structure thinking

We use it for Risk based decision making

We use it for Communication & Training

We use it for Monitoring barrier performance

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4 very specific advantages of a BowTie

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1

VS.

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2 Proactive or Reactive

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3 Reduces complexity

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4 Risk based Management System

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Workshop BowTie Building

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HAZOP HAZID as starting point
Pick out the high potential hazards to do a Bowtie on

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Application Overview

Tree
view

Diagram

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Step 1. Identify Hazards

Hazard

Anything that has the potential to cause harm


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Odd one out

Uncontrolled Birds around


H2S
Fire aerodrome

Explosives in
Negative
underground Driving a car
stories in press
mine

Landing
Hydrocarbons Derailment
aircraft

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Step 2. Define Top Event

Top
Event

The point in time when control over


the Hazard is lost

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Top Event

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Define a top event for each hazard below:
(operational department)

Storage of Storage of Helicopter Confined Space


Working at Height
Flammable Liquids Toxic Chemicals transport Entry

1. 2. 3. 4. 5.

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Storage of Storage of Helicopter Confined Space
Working at Height
Flammable Liquids Toxic Chemicals transport Entry

Fall from (Inadvertent)


Ignition of Loss of Entry into
Height / Lack of
Flammable Containment Icing
Dropped Oxygen
Liquids Conditions
objects

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Step 3. Define Threats

Threat

A possible cause for


the Top Event

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Identifying Threats
Review past incidents
Checklists and industry guidelines
Check rules – direct, barrier failure
Consider frequency – is it credible?
Can you control it?
Not too broad or narrow
Inclusive? “What about…?”

Tip: Draw the situation

23
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Threats
Threats should lead to
the Top Event directly

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Independent Threats

Threshold
level to cause
Beer available Top Event
Intoxicated
driving
Driver
disposition to
drink

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Barrier Failures

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Threat or Barrier failure?

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Tip: Threat categories

People
Primary equipment
Environment
Concurrent operations

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Step 4. Define Consequences

Consequence

An unwanted event caused by the Top Event


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Consequences

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Damage vs. Events

Injury / fatality Smoke inhalation /


Equipment damage blunt impact
Environmental damage Object impacts live
Reputation damage equipment
Oil spill into sea

Go into Risk matrices on


Consequences

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Step 5 & 6. Defining Barriers

Barrier

Measures taken to prevent or mitigate events


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Barrier Function

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Barrier Function

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Barrier Function

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Barrier systems
Barriers systems are the implementation of the barrier function.
How does the barrier eliminate, prevent, control or mitigate?

Detect Decide Act

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Barrier Perspective

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Can a Barrier appear on both sides?

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Tip: Split long chains

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Proactive or reactive?

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Step 7. Define Escalation Factors

Escalation
Factor

A condition that defeats or reduces the effectiveness of a


Barrier
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Escalation Factor

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Four main categories

There are four main Escalation Factor categories:

Human Factors
Mechanical Failures
Abnormal Conditions
Loss of Critical Services

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Define an escalation factor for the following diagram:

Crude oil in
storage tank

Tank Overfilling
Pressure Relief Valve Loss of
(PRV) containment /
200 barrels

1.

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Crude oil in
storage tank

Tank Overfilling
Pressure Relief Valve Loss of
(PRV) containment /
200 barrels

PRV removed for


maintenance

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Step 8. Defining EF Barriers

A Barrier for an
Escalation Factor
EF Barrier

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Escalation Factor Barrier

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Define an escalation factor and an escalation factor barrier for the following
diagram:

LPG in refinery

Fire

Release of Non smoking policy


LPG

1.

2.

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LPG in refinery

Fire

Release of Non smoking policy


LPG

Not aware of non-


smoking area
“No smoking
allowed” signs

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Time for a short break

50

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Group Exercise

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Group Exercise

Take all the pieces Work out what is a


and build a bowtie. threat, consequence,
Hazard & Top event escalation factor,
are below barriers, escalation
factor barriers
Put together each
threat & consequence
line as a team.

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Time for a lunch break

53

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Demo

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Basic view of Risk Management

THREE SIMPLE QUESTIONS TO


ANSWER

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Why do
something?
Video is taken from the Press
Statement post the conclusion of
the Buncefield court case.
Gordon MacDonald HID, HSE UK
making the statement.
We took his statement to our
hearts.

Do we Do we know Do we have
understand what our information to
what can go systems are to assure us they
wrong? prevent this are working
happening? effectively?

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Managing Risk by answering the three simple questions

UNTYING THE KNOT -


ANSWERING THE THREE SIMPLE
QUESTIONS WITH BOWTIES
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The data you need exists already
Hazard identification
HAZOP details
Past Incidents

Understand

Audit
Learning from Incidents Assure
PSM Performance Indicators
HAZOPs
Maintenance System Data
Know Corporate Standards/ good practice
Risk assessments

But we struggle to make sense of it


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Mapping all your data on to a BowTie
Hazard identification
HAZOP details
Past Incidents

Understand

Assure

Know

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Mapping all your data on to a BowTie
Hazards, Top Events,
Threats & Consequences

Understand

Assure

Know

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Mapping all your data on to a BowTie
Hazards, Top Events,
Threats & Consequences

Understand

Assure
HAZOPs
Know Corporate Standards/ good practice
Risk assessments

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Mapping all your data on to a BowTie
Hazards, Top Events,
Threats & Consequences

Understand

Assure

Know
What barriers are needed?
Are they there in place?

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Mapping all your data on to a BowTie
Hazards, Top Events,
Threats & Consequences

Understand

Audit
Learning from Incidents Assure
PSM Performance Indicators
Maintenance System Data
Know
What barriers are needed?
Are they there in place?

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Mapping all your data on to a BowTie
Hazards, Top Events,
Threats & Consequences

Understand

Assure

Barrier Performance Know


Learning from Incidents What barriers are needed?
PSM Performance Indicators Are they there in place?

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Knowing the actual state of your barriers
– Advanced Barrier Management

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Traditional audit

Maintenance
Competency
Training &

Work procedures

Time scheduling
Management system
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Barrier-based audit

Easy to spot weak spots


Intuitive display
Results focus on risks, not categories

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Audit approaches

Traditional Barrier-based

Maintenance Training

Compliance Compliance

95% 90%

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Learning from Incidents

Incidents tend treated in silos


No theme trending or collating what multiple
incidents mean to an organisation
Lack of a big picture

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Feedback incident data on to your barriers

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Mapping all your data on to a BowTie
Hazards, Top Events,
Threats & Consequences

Understand

Assure

Barrier Performance Know


Learning from Incidents What barriers are needed?
PSM Performance Indicators Are they there in place?

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Q&A Session

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Risk Management

Risk Assessment Incident Investigation & Analysis

The visual risk analysis tool BSCAT | Tripod Beta | BFA | RCA
Advanced | Standard | Navigator

Investigate & analyse incidents

Quantify a Bowtie with BowTieXL Short & easy minor


incident analysis

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Our clients (1300+)

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