1.

INTRODUCTION OF HIVD-700GS INVERTER

The Layout of Motor Drive Unit (Inverter) is as following figure 4.1.

Figure 4.1 Layout of Motor Drive Unit (Inverter)

The main circuit includes the converter as a rectifier of AC power, the reactor to decrease
ripples of DC power, the condenser of big capacity and device to absorb the regenerating
current on braking resistor, and IPM DSP (Digital Signal Processing) inverter changing from
DC voltage to AC voltage of variable voltage(VV) and variable Frequency(VF).
And the control circuit consists of the vector operation part using the micro-processor and
sine wave PWM (Pulse Width Modulation).

VVVF (Variable Voltage Variable Frequency) elevator system adopted the inverter unit with
the micro-processor based PWM (Pulse Width Modulation) control system for its
simultaneous control of the voltage and frequency.

With VVVF elevator system, the power consumption especially during the acceleration is
greatly reduced compared to the primary voltage control elevator system of the conventional
AC elevators.
As the VVVF elevator system supplies the most optimum voltage and frequency to the motor
continuously, the efficiency of the motor in speed and torque has been highly improved.

4-1
On Board Power Supply : 3 Phase-440V-60Hz

(Input Power Waveform)

Elevator
Control Panel
INVERTER

(Output Power Waveform)

Traction Motor
(3 Phase-360V-51Hz)

Figure 4.2 Configuration of Output Power Waveform by Inverter

2. HIVD-700GS INVERTER CHECK-UP

Before checking the inverter, turn off NFB1 for main power feeding and confirm that the
discharge lamp in the inverter is Off.

2.1 Check-Up of Wiring at Motor Drive Unit

1) Verify that the input power (3 phase 440V, 60Hz) is same as incoming power to Inverter
(Terminal Name R, S, T).
2) Be careful for wiring of input line R.S.T and output line U.V.W not to be changed and
check the wiring and connection.

4-2
Figure 4.3 Wiring of Inverter Input / Output Cable

4-3
 2.2 Wiring for Rotary Encoder
1) For wiring of rotary encoder lines, confirm the signal of each line and do wiring.

ENCODER

TO MCPU BOARD
MOTOR
PGM PGP PB PA
(CM2-4) (CM2-1) (CM2-3) (CM2-2)

CONTROL PANEL MOTOR TERMINAL BOX

INVERTER TERMINAL BLOCKS
TERMINAL
PA PA (TM02) A+
PB PB (TM03) B+
PGP PGP (TM01) PGP
PGM PGM (TM04) PGM
SHIELD GND
SHIELDED ENCODER
TB2 FLEXIBLE CONDUIT
LINE LEAD CABLE

SHIELDED
LINE

BUS-BAR FOR GROUNDING

GROUNDING
AT ON-BOARD BULKHEAD

Figure 4.4 Wiring between Encoder & Control Panel

Cautions : Be careful that changing the wiring of encoder cable lines (+15VDC―PGP,
GND―PGM), can cause the encoder unit to be damaged.

4-4
 SHIELDED WIRE SHIELDED WIRE

(O) (X)
The shielded wire from one end of the shield cable should be earthed (grounded).
2) If the phase lines for encoder signal (PA, PB) are inter-changed, speed feedback
and rotation of motor shall not enable.
Reconfirm the wiring of encoder cable lines before electrical power On.
3) Shielded cable should be connected to the bus-bar for field ground in control
panel.

2.3 Wiring for Thermistor in Motor

1) NTC (Negative Thermo Coupler) Thermistors are provided in the motor winding
for vector controlling by inverter.
2) If the thermistor line (THC, TH1) is not connected, starting shock of traction
motor may be happened.
Confirm the wiring of thermistor line before electrical power On.

Figure 4.5 Wiring between Thermistor and Inverter

4-5
3. DESCRIPTION OF TERMINAL FUNCTIONS
3.1 Input Terminals for HIVD-700GS Inverter

Item Label Function Description

Common for
CM Common terminal for contacts input
contact input
UP Forward operation Terminal of FWD - CM
(FWD) and stop command → ON : Forward, OFF : Stop
DN Backward operation Terminal of REV - CM
(REV) and stop command → ON : Reverse, OFF : Stop
Terminal of RST - CM
Control RST Alarm reset ․ON : Reset of the activated error after
input removing of fault condition
signal LU(X1) Selective input 1
Multi-purpose control input selection
(Contact) LD(X2) Selective input 2
: Multi-speed Selection
HU(X3) Selective input 3
(Speed 1, Speed 2 and Speed 4)
Selective input 4
HD(X4) and
(not used)
Torque Bias Switch
Selective input 5
MD(X5) (TQ＿BIAS＿1, TQ＿BIAS＿2)
(not used) (Marine elevator shall apply Multi-speed
Selective input 6 Selection by using LU, LD, HU)
AT(X6)
(not used)
Motor TH1
Terminals for motor
thermistor Terminals for motor NTC thermistor
THC thermistor
input
PGM Common for encoder Terminal for common of PGP, PA, and PB
PGP Power for encoder Terminal for Encoder power (+15V DC)
Encoder A-phase signal of
PA
input encoder Terminals for Encoder A-phase and
B-phase signal of B-phase signal
PB
encoder

4-6
3.2 Output Terminals for HIVD-700GS Inverter

Item Label Function Description

Common of
CME Common terminal for Y1, Y2, and Y3
transistor output
Open-collector output 1
Y1
(Speed existing) Multi-purpose control input selection
Open-collector output 2No zero speed (ZERO_SPEED) Allowable load
Y2
(Speed agreement) Speed agreement (SPEED_AGREE) : 27V DC,
Control Open-collector output 3Motor Run (RUN) max. 50mA
Y3
output (Inverter operation) Pre-detection of overload (INV_OL)
(Contact) Pre-detection of motor over heat
RYA Relay output of
(MOTOR_OH)
inverter error detecting
RYC Contact
30A Output of the activated state of capacity
30B Alarm output inverter faults : 220V AC,
(All faults) ․Terminal 30A ― 30C ON : Normal 500mA
30C
․Terminal 30B ― 30C OFF : Fault

4-7
4. HHT (Hand Held Terminal) OPERATION FOR INVERTER
4.1 HHT (HHT-2000) Function

B1
B5
B8
CONNECTOR

HHT-2000 LCD DISPLAY

UP

ESC ENT KEYS FOR DATA CHANGING

DN

HYUNDAI ELEVATOR CO.,LTD.

Figure 4.6 HHT Key Pad

LCD DISPLAY
2 x 16 (Total : 32 Characters) - Press to enter sub directory
- Press to save Data changed
by UP and DOWN keys.

ESC UP DOWN ENTER

- Press to increase Item No.

- Press to enter sub directory
- Press to go out without saving
Data changed by UP and DOWN
keys.
- Press to decrease Data.
- Press to decrease Item No.
- Press to increase Data.

Note) When Inverter Power is Off, connect HHT to Inverter Main PC Board.

4-8
4.2 HHT Menu
POWER ON
ESC
RESET

ESC
RESET

ESC ESC
RESET RESET

01 MONITOR 01 BASIC SPEED_FBK

ENTER ENTER
SPEED_COM

ESC
RESET

02 I/O FRESX123456Y123L
ENTER

ESC
RESET

03 ERROR ERROR1
ERROR2
ENTER

ESC ESC
RESET RESET

02 PROGRAM 01 CONTROL 01_MAX_RPM

ENTER ENTER
02_EL_SPEED

ESC
RESET

02 INTERFACE 01_X1_SELECT
ENTER
02_X2_SELECT

ESC
RESET

03 MOTOR 01_MOTOR_SELECT
ENTER
02_PG_PULSE
P
A ESC
S RESET
S
04 FACTORY W 01_AI1_OFFSET
O 02_AI1_GAIN
R ENTER
D

HHT Menu of HIVD-700GS shown in Figure 4.7 is a tree structure based.

- Root directory has monitored and program modes.
- Monitor mode has basic, I/O, and error modes.
- Program mode has control, interface, motor and factory modes.
Each mode in monitor and program has it's own menu according to the character.

4.3 Initial LCD Display

When control power is on and any fault doesn't happen, LCD display speed feedback as
Figure 4.8. Initial LCD Display is as follows.

SPEED F BK
0 . 0 RPM
Figure 4.8 LCD Initial Display

4-9
4.4 Mode Selection
Cursor in LCD display indicates a present mode.

01 MO N I T O R
02 P R OGR A M
When you enter a sub menu, press
CURSOR ENTER
the ENTER key as shown in
01 BAS I C Figure 4.9.
02 I /O
Figure 4.9 Moving to a Selected Sub Menu

01 BAS I C
02 I / 0
When you come out to a previously
CURSOR ESC
selected menu, press the ESC key
01 MO N I T O R as shown in Fig. 4.10.
02 P R OGR A M
Figure 4.10 Moving to a Previously Selected Menu
When you choose a menu in a same directory level, press the Up or Down key.

4.5 Data Setting in Program Mode

02 EL SPEED
30 MP M
ENTER
Figure 4.11 Data Setting in
Program Menu
02 EL SPEED After selecting a program mode
30 MP M menu with the Up and Down
keys, press the ENTER key to
enter a data setting mode.
02 EL SPEED Change Data as you need, and
60 MP M press ENTER key to save.
If you do not want to save, press
ENTER SAVING DATA
the ESC key.
02 EL SPEED
60 MP M

4-10
4.6 Data Initialization

99 CNT & I NT F DA T A
OF F
ENTER

Figure 4.12 Initialize CONT

99 CNT & I NT F DA T A -ROL and INTERFACE
OF F Data
When data initialization for
CONTROL & INTERFACE
modes is need, select
99 CNT & I NT F DA T A
PROGRAM / CONTROL /
ON CNT & INTF_DATA and
ENTER set On.
Then all of the data in
DA T A I N I T I NG CONTROL & INTERFACE
are re-installed as the
======== 20%
default data.

99 CNT & I NT F DA T A
OF F

4.8 Changed Data Alarm

When the data of PROGRAM mode is changed from standard mode, LCD display “ * “ in the
first line and 3 column.

Display changed data

0 8 * A CC
0 . 72 M/ S E C 2

Figure 4.13 Changed Data Display

4-11
5. MEMU OF HHT (In case of Inverter capacity : 11kw)
5.1 Control Function
Motor : 5.5kW (SHIDAE) Rated Speed : 30m/min Gear Ratio : 1/88
Main Sheave : Φ570 Max. RPM : 1474

Item Function Name Data Range Initial Value Unit

01_MAX_RPM 0～2400 1474 RPM
02_EL_SPEED 30～300 30 m/min
03_LONG_RUN_RPM 0～2400 1474 RPM
04_SHORT_RUN_RPM 0～2400 1474 RPM
05_INSPECT_PRM 0～2400 884 RPM
06_CREEP_RPM 0～2400 123 RPM
07_RELEVEL_PRM 0～2400 0 RPM
08_ACC 0.05～20.00 0.68 m/sec2
09_DEC1 0.05～20.00 0.68 m/sec2
10_DEC2 0.05～20.00 0.10 m/sec2
11_EMCY_DEC 0.05～20.00 0.75 m/sec2
12_S_ACC_START 0.0～50.0 32 %
13_S_ACC_ARRIVE 0.0～50.0 31 %
01 Control
14_S_DEC_START 0.0～50.0 31 %
15_S_DEC_ARRIVE 0.0～50.0 33 %
16_ASR_P_GAIN 0.0～100.0 5.0 -
17_ASR_I_GAIN 0.0～100.0 10.0 -
18_FEED_FWD_GAIN 0.0～20000.0 3000 -
19_FLT_SPD_FEED 0.0～5000.0 1000 Hz
20_FLT_ASR_OUT 0.0～5000.0 1000 Hz
21_TQ_BIAS_SELEC 1: NO_USE 1 -
22_TQ_BIAS_LV_1F -100.0～100.0 0.1 %
23_TQ_BIAS_LV_2F -100.0～100.0 0.1 %
24_TQ_BIAS_LV_1R -100.0～100.0 1.000 %
25_TQ_BIAS_LV_2R -100.0～100.0 0.000 %
99_INIT_DATA ON / OFF OFF -

4-12
5.2 Interface Function

Item Function Name Data Range Initial Value Unit

01_X1_SELECT SPEED_1 SPEED_1 -
02_X2_SELECT SPEED_2 SPEED_2 -
03_X3_SELECT SPEED_4
SPEED_4 -
(Multi-speed input)
04_X4_SELECT TQ_SET TQ_BIAS_1 -
(DI Torque set)
05_X5_SELECT TQ_BIAS_2 -
TQ_BIAS_1
TQ_BIAS_2
06_X6_SELECT (Torque Bias input) SPEED_LIMIT -
SPEED_LIMIT
NO_USE
07_SPEED_LIMIT 0～2400 1500 RPM
08_Y1_SELECT ZERO_SPEED ZERO_SPEED -
09_Y2_SELECT (Open at zero speed) SPEED_AGREE -
10_Y3_SELECT SPEED_AGREE RUN -
(Close at speed agree)
02_Interface
RUN
(Close when INV. runs)
INV_OL
(Close when INV. is
over-heated)
11_YM_SELECT INV_OL -
MOTOR_OH
(Close when motor is
over-heated)
TQ_ANS
(Close when torque is
responded)
12_ZERO_SPD_LEVEL 1～100 0.1 %
13_SPD_AGREE_WIDTH1.0～20.0 12.0 %
14_TQ_ANS_LEVEL 0～100 50 %
NO_USE
15_Al1_SELECT NO_USE -
ANALOG_TQ_BIAS

4-13
 Item Function Name Data Range Initial Value Unit
SPEED_FBK SPEED_FBK RPM
16_A01_SELECT
(Speed feedback)
TORQUE Amp
17_A02_SELECT SPEED_REF
18_A03_SELECT (Speed reference) CURRENT Amp
TORQUE
(Torque feedback)
CURRENT (RMS)
VOLTAGE (RMS)
LINK_VDC
19_A04_SELECT VOLTAGE V
DC LINK VOLTAGE
(DC link voltage)
POWER(Out power)
MOTOR_TEMP
02_Interface (Motor temperature :℃)
20_AO_1_MIN -2500～2500 2000 -
21_AO_1_MAX -2500～2500 -2000 -
22_AO_2_MIN -2500～2500 - -
23_AO_2_MAX -2500～2500 - -
24_AO_3_MIN -2500～2500 - -
25_AO_3_MAX -2500～2500 - -
26_AO_4_MIN -2500～2500 0 -
27_AO_4_MAX -2500～2500 500 -
28_DI_SELECT ON / OFF OFF -
29_RAMP_SELECT ON / OFF ON -
30_MOTOR OHP LV -100.0～300.0 120.0 -
31_MOTOR OH LV -100.0～300.0 150.0 -

4-14
5.3 Motor and Factory Function

Item Function Name Data Range Unit

01_MOTOR_SELECT OTHER KW
02_THERM_SELECT ON -
03_AUTO-TUNE OFF
04_MOTOR_CAPACIT 5.5 KW
05_RATING_V 360 Vrms
06_RATING_A 12.95 Amp
07_MOTOR_POLES 4 Poles
08_PG_PULSE 1024 PPR
09_Wrpm_BASE 1460 -
03 Motor 10_Wrpm_MAX 1606 -
11_FLUXdre_RATE 0.877 -
12_IQSE_RATE 15.22 A
13_IDSE_RATE 10.18 A
14_INERTIA 0.24 ㎏㎡
15_MOTOR_Lm 86.144 mH
16_MOTOR_Ls 91.848 mH
17_MOTOR_Lr 92.950 mH
18_MOTOR_Rs 0.699 Ω
19_MOTOR_Rr 0.483 Ω
01_Torque Limit 250 %
04 Factory 24_Kp_cc 12.0 -
25_Ki_cc 1113.6 -

※ All motor data are set automatically by selecting motor in

PROGRAM / 03_MOTOR / 01_MOTOR_SELECT.

※ When you try to change the value of the ‘Control’ and ‘Interface’, you must
change that of the ‘01_MOTOR_SELECT’ in advance and then the others are to
be changed.

4-15
6. FAULT OF HIVD-700GS INVERTER
6.1 Fault List

Error Keypad Display Contents

OVER_CURR_H Inverter output current is over current limited
OVER CURRENT
OVER_CURR_S level.
Feedback speed is over limited speed level.
OVER SPEED OVER_SPEED
Check PROGRAM / FACTORY / OS_LEVEL.
DC link voltage is over the over-voltage level.
OVER VOLTAGE OVER_VOLT
Over-voltage level : 780V DC
MOTOR OVER HEAT MTR_OV_HEAT Temperature of motor is over 150℃.
MOTOR THERMISTOR
MTR_TH_BRK Thermistor connection for motor is opened.
BREAK
DC Link Voltage in inverter is lower than
UNDER VOLTAGE UNDER_VOLT voltage of UNDER VOLTAGE LEVEL.
UNDER VOLTAGE LEVEL : 400V DC.
Inverter is overloaded.
INVERTER OVER LOAD INV_OV_LOAD
(10 seconds at torque 250%)
Input of encoder A-phase or B-phase does
ENCODER BREAK PG_BREAK
not come in.
Output of inverter is shorted with
ground(earth).
EARTH FAULT EARTH_FAULT
Usually OC FAULT shall be occurred
together.
A/D CONVERTER
ADC_ERROR A/D Converter in inverter is out of order.
FAULT
EEPROM FAULT EEPROM_ERR EEPROM in inverter is out of order.
FUSE BREAK FUSE_BREAK Main fuse in inverter is opened.
MEMORY FAULT MEMORY_ERR RAM in inverter is out of order.

4-16
6.2 Troubleshooting Flow Chart for HIVD-700GS Inverter

6.2.1 Motor Over Current (Hardware) Fault

OVER Current

Is U,V,W line short? YES Repair U,V,W line

NO

Is the Encoder Connect Encoder line

NO
connection OK? correctly

YES

Is
Set Motor parameter
Motor parameter NO
correctly
correct?

YES

INV. maintenance
is needed

6.2.2 Motor Over Speed Fault

OVER Speed

Is the data of FACTORY/

OS_LEVEL less than 120% YES
of LONG RUN RPM?

NO

Eleminate the cause of Input 120% value of Long Run

Over Speed RPM at FACTORY/OS_LEVEL

4-17
6.2.3 Inverter Over Voltage Fault

OVER Voltage

Is the
Repair Braking
connection of Braking NO
Resister connection
Resister correct?

YES

INV. maintenance
is needed

6.2.4 Motor Over Heat Fault

MOTOR
OV Heat

Is the
connection of TH1 and Connect TH1 and THC
NO
THC to Motor correctly
correct?

YES

Is setting of Motor Set Motor parameter

NO
parameter correct? correctly

YES

Is the Motor
NO Change Motor
capacity OK?

YES

INV. maintenance
is needed

4-18
6.2.5 Motor Thermistor Break Fault

MOTOR
TH Break

Is THC and TH1 Connect THC and TH1

NO
connected correctly? correctly.

YES

INV. maintenance
is needed.

6.2.6 Under Voltage Fault

UNDER
Voltage

Is the connection of Connect CN2

NO
CN2 in Main Board OK? correctly

YES

Is the
Input Voltage of R,S,T NO Check the Input power
correct?

YES

INV. maintenance
is needed

4-19
6.2.7 Inverter Over Load Fault

INVERTER
OL Load

Is the elevator Eleminate the cause

YES
car over loaded? of overload

NO

Is the INV. rated Change the INV. to

NO
capacity OK? sufficient capacity

YES

Is the Encoder Check the Encoder

NO
connection OK? connection

YES

INV. maintenance
is needed

6.2.8 Encoder Fault

PG Break

Is the Encoder Connect the Encoder

NO
connection OK? line correctly

YES

Is
Check the Encoder
the Enocoder Pulse NO
and the connection
OK?

YES

Change the INV.

Main Board.

4-20
6.2.9 Inverter External Fault

EXTERNAL
Fault

When Control Panel does not

have a EXT output, jump EXT
Is CM and EXT and CM.
NO
of INV. short? When Control Panel has a EXT
output signal, check the EXT
and CM lines.

YES

Is CN5 in INV.
Main Board connected NO Connect CN5 correctly
correctly?

YES

INV. maintenance
is needed

6.2.10 Earth Fault

- Refer the EARTH FAULT point and repair.

6.2.11 Inverter Fuse Break Fault

FUSE Break

Is the connection
NO Connect CN2 firmly
of CN2 OK?

YES

Is Main Fuse of INV. maintenance

NO
INV. opened? is needed

YES

Change INV.
Main Fuse

4-21
6.2.12 Version Error

VERSION Error

Is
ROM in Main Board NO Change ROM
changed?

YES

Initiate EEP-ROM in
PROGRAM /FACTORY/
INIT_EEPROM

4-22
APPENDIX. SYSTEM BLOCK DIAGRAM OF HIVD-700GS INVERTER
R
DBR
A110
FUSE
FAN
7
6 DCR
B110

+ U
C R IGBT
- V
R MOTOR
W

T
+
C R
-
HCT

PG
N PPG
M
P ENCODER
P
A
B
HCT

P_BUS

VWPC

VWP1
VVP1
VUP

PUP
1P
UC

WF
VC

VN
N
F

VV

O
F
O

WP

BR

W
VO

VC

N
1

O
U

U
N
N
V

V
P

F
PF_BUS
1 3 CN27 N_BUS
CN24 FG

+15
CN23 GN
D
GW

SMPS GB
G

15
G
U

V
15

15

15

+15
GN
D CN4 CN5 CN6 CN3 CN1
CN25 CN26 CN21 CN22 +15
GN
D
+15
GATE BOARD
GN
N
P
PW1
PW2
GN

D
F
D
PGM
- 15
+15

+15

+24
GN

CM
D
+5

PW2
PW1
GN
D
P
F
N
P

P HCT
I1 HCT
CN4 CN10 CN15 CN2 CN14 HCT COM
N HCT
HCT COM
P HCT
I2 HCT
HCT COM
N HCT
MAIN BOARD CN3
P HCT
I3 HCT
HCT COM
N HCT
HCT COM

TB2 TB1
PPG
PG

A
P
B
MP

4-23