Machine design

CHAPTER 19
1. The part of machine that absorbs the energy delivered by a sharp force or blow.
A. Spring B. anvil C. brakes D. flywheel
2. It is the friction of wheel inclination from the vertical position.
A. Camber B. toe-in C. caster D. king pin inclination
3. Which of the following is a machine which takes large quantities of raw or finished materials and binds them with a rope or
metal straps or wires into a large package?
A. Bacher B. Bending machine C. Baler D. Automatic screw machine
4. It is the grasping of an outside workpiece in a chunk or a jawed device in a lathe.
A. Clucking B. Clamping C. Chucking D. Clamshelling
5. Which of the following is a mechanical linkage or mechanism that can turn about a center or rotation?
A. Oscillation B. Crank C. Coupler D. Drag link
6. What type of compound screw which produces a motion equal to the difference in motion between the two components
screws?
A. Machine screw B. Tanden Screw C. Differential Screw D. Variable Screw
7. Which of the following bolts provided with a hole at one end instead of usual head?
A. Stud bolt B. Eye bolt C. Machine bolt D. Stove bolt
8. What operation generally out to divide the parent coiled sheet into narrower coils?
A. Slotting B. Squeezing C. Squaring D. Slitting
9. It is the process used to form shallow, round, raised recessed troughs of uniform width in a straight curved or circular form.
A. Hemming B. Beading C. Embossing D. Buldging
10. The process of removing excess metal from the edge of a strip to make it suitable for drawing without wrinkling or to obtain
final complicated shape which was not directly possible by blanking.
A. Lancing B. Slugging C. Notching D. Trimming
11. Which of the following is the processes of removing coarse scratches of tool marks?
A. Polishing B. Buffing C. Honing D. Lapping
12. Which of the following ropes is galvanized and consists of 6 strands, 7 wires each, and a hemp core?
A. Reverse Lay Rope C. Lang Lay Rope
B. Guy Rope D. Regular Rope
13. Which of the following describes diffusion in a crystal structure?
A. It is not possible
B. it is often uses an exchange or vacancy mechanism
C. It occurs only in alloys, never in pure crystal
D. It occurs primarily as a result of mechanical work
14. Which of the following does not produce vacancies ,interstitial defects, or impurity defects in materials?
A. Plastic deformation C. quenching
B. Slow equilibrium cooling D. irradiation with high energy particles
15. Which of the following are true statements about the modulus of elasticity, E?
A. It is the same as the rupture modulus
B. It is the slope of the stress-strain diagram in the linearly elastic region
C. It is the ratio of the stress to volumetric strain
D. Its value depends only on the temperature of the material
16. In general, what are the effects of cold working a metal?
A. Increase strength and ductility
B. Increase strength and decrease ductility
C. Increase strength
D. Decrease strength, increase in ductility
17. Which of the following does cold-working cause?
A. Elongation of grains in the flow direction, an increase in dislocation density, and an overall increase in energy of the
metal
B. Elongation of grains in the flow direction, a decrease in dislocation density, and an overall decrease in energy of the
metal
C. Elongation of grains in the flow direction, a decrease in dislocation density, and over all increase in energy of the metal
D. shortening of grains in the flow direction, a decrease in dislocation density, and overall decrease in energy of the metal
18. Which of the following ropes is used for lines, hawsers, overhead cranes, and hoists.
A. 6 x 37 IWRC B. 6 x 35 IWRC C. 6 x 25 IWRC D. 7 x 26 IWRC
19. The regular materials for wire ropes are made of:
A. Chromium B. wrought iron C. cast steel D. high-carbon iron
20. What is the minimum suggested design factor of wire ropes for miscellaneous design factor of wire ropes for miscellaneous
hoisting equipment is:
A. 2 B. 3 C. 5 D. 4
21. To avoid excessive wear rate the recommended limiting pressure for 6 x 19 rope is ____ for cast steel.
A. 700 psi B. 900 psi C. 1000 psi D. 1200 psi
22. To avoid excessive wear rate the recommended limiting pressure for 6 x 19 rope is ____ for cast steel.
A. 2500 psi B. 2000 psi C. 1000 psi D. 1200 psi
23. What friction devices that are used to connect shafts?
A. Clutches B. spring C. brakes D. holders
24. The total frictional energy that is stored in the brake parts principally in the drum or disk is approximately:
A. 56% up B. 90 % up C. 86% up D. 75% up
25. The brake capacity to absorb energy is known as:
A. Energy B. power C. resistance brake D. braking torque
26. A kind of braking system such that if the band wraps partly around the brake drum, and the braking action is obtained but
pulling band tight into the wheel.
A. Block brake B. clutch C. band brake D. centrifugal brake
27. Which of the following clutches that has a disadvantage of heavier rotating masses.
A. Multiple disc clutch C. disc clutch
B. Cone clutch D. tin clutching
28. Which of the following welds have been considered as resistance weld which is usually round in the same dorm as the
electrodes that press the sheets together.
A. Edge joints B. spot welds C. CIG welds D. TIG welds
29. A welding which consists of short lengths (2 -3 in. long) of welds with space between as 6 inches on centers.
A. Intermittent weld B. spot weld C. MIG weld D. TIG weld
30. A welding operation that use hot flame and metal rod.
A. Gas welding B. arc welding C. resistance welding D. automatic welding
31. the arc is covered with a welding composition and bare electrode wire is fed automatically.
A. Resistance welding C. submerged welding
B. Induction welding D. spot welding
32. What is the recommended coefficient of fluctuation of flywheels for pinching, shearing, pressing machine is:
A. 0.005-0.1 B. 0.002 C. 0.003-0.05 D. 0.01-0.03
33. Which of the following is NOT a method of non-destructive testing of steel casting and forgings?
A. Radiography B. ultrasonic C. magnetic particle D. chemical analysis
34. Compressive strength of fully cured concrete is most directly related to :
A. Sand-gravel C. water-cement ratio
B. Aggregate gradation D. absolute volume of cement
35. According to the ACI code, the modular ratio, n, of structural concrete with a 28- day ultimate comprehensive strength, fc, of
3000 is nearest to:
A. 7 B. 6 C. 9 D. 10
36. What are the valence electrons ?
A. The outer shell electrons C. the electrons of the complete quantum shell
B. Electrons with positive charge D. the K-quantum shell electrons
37. What is the strong bond between hydrogen atoms known as?
A. The ionic bond C. ionic and metallic bond
B. The metallic bond D. the covalent bond
38. All of the following statements about air entrained concrete are correct, EXCEPT:
A. Air entrained is recommended when concrete is exposed to severe frost action.
B. With air entrainment, the quality of water to produce a given consistency(slump)is reduced
C. With air entrainment, the quality of water to produce a specified 28 day comprehensive strength is reduced
D. Air entrainment reduces resistance to the freeze –thaw that occurs when salt is used to melt ice or snow
39. In the design of reinforced concrete structure, tensile strength of the concrete is normally :
A. Assumed to be 1/10 of the 28-day comprehensive strength
B. Determined by beam tests
C. Neglected
D. Assumed to be 200 psi
40. Ductile fracture is characterized by:
A. Appreciate plastic deformation prior to propagation of crack
B. Fragmentation into more than two pieces
C. Negligible deformation
D. Rapid rate of crack propagation
41. A scriber is made of:
A. Carbon steel B. cold-rolled steelC. hot-rolled steel D. tool steel
42. Knurling is done to:
A. Polish material C. roughen material
B. sharpen the material D. smooth material
43. Nonmetallic materials of high melting temperature used in the construction of furnace, crucibles and so forth are called:
A. CeramicsB. grate C. insulators D. refractories
44. It is a process by which a hot plastic metal is made to flow into dies by the application of sudden blows to the material.
A. Drop forging B. extrusion C. machine forging D. press forging
45. It is one in which specimen, supported at both ends as a simple beam, and is broken by the impact strength of the metal
A. Charpy test B. izod test C. Rockwell test D. universal test
46. An operation to make smaller hole in exact center for lathe center.
A. Broaching B. center drilling C. counter drilling D. reaming
47. It is the process of cleaning the face of grinding wheel by means of a dresser for removing the glazing and loading of wheel
and to improve the cutting action of a wheel.
A. Dressing B. lapping C. polishing D. truing
48. A ____ consist of a slide and a swivel vise mounted on the compound rest in place of the tool post.
A. Grinding attachment C. milling attachment
B. Reaming attachment D. relieving attachment
49. Which of the following statement is false?
A. The amount or percentage of cold work cannot be obtained from information about change in the area of thickness of
metal
B. The process of applying force to metal temperature below the temperature crystallization in order to plastically deform
metal is called cold-working
C. Annealing eliminates most of the defects caused by the cold-working of a metal
D. Annealing reduces the hardness of the metal
50. Which of the following statements is false?
A. There is a considerable increase in the hardness and the strength of cold-worked metal.
B. Cold-working a metal significantly reduces its ducility
C. Cold-working causes a slight decrease in the density and electrical conductivity of a metal
D. Cold work decreases the yield point as well as the strength and hardness of the metal
51. Which of the following correctly describes atoms located at grain boundaries?
A. They are subjective to the same type of inter atomic forces that are presented in the interior atoms of the crystal
B. They are located primarily in highly strained and distorted positions
C. They have a higher free energy than atoms in the undisturbed part of the crystal lattice
D. All of the above
52. For completely corrosion –resistant stainless steel, what minimum percentage of chromium in the alloy is required?
A. 1.1% B. 8.3% C. 3.2% D. 11%
53. Modulus of resilience is:
A. The same as the modulus of elasticity
B. A measure of a materials ability to store strain energy
C. The reciprocal of the modulus of elasticity
D. A measure of the deflection of a member
54. When a metal is cold-worked all of the following generally occur EXCEPT:
A. Recrystallization temperature decreases
B. Ductility decreases
C. Grains become equi-axed
D. Tensile strength increases
55. Which of the following affects most of the electrical and thermal properties of materials?
A. The atomic weight express in grams per gram –atom
B. The electrons, particularly the outermost ones
C. The magnitude of electrical charge of the protons
D. The weight of the atoms
56. Which of the following elements when large quantity harmful to the ferrous metal?
A. Aluminum B. silicon C. sulfur D. zinc
57. SAE steel responds to heat treatment :
A. SAE 1117B. SAE 1060 C. SAE 1030 D. SAE 1020
58. An iron in which most of the carbon is chemically combined with the iron called:
A. Cast iron B. gray iron C. malleable iron D. white iron
59. Material, usually ceramics employed where resistance to very high temperature is required , as for furnace linings and metal
melting pots called;
A. Bricks B. clay C. insulators D. refractories
60. Polyesters belong to the group of:
A. Phenolics B. Teflon C. thermoplastic plastics D. thermosetting plastics
61. The process commonly used over thermo-plastic materials is:
A. Cold forming B. die casting C. injection molding D. shell molding `
62. The hardness of steel increase if it contains:
A. Austenite B. copper C. pearlite D. martensite
63. Which one is different from the remaining?
A. Cyaniding B. electroplating C. flame hardening D. nitriding
64. An engineer’s hammer is made of:
A. Cast iron B. forged steel C. high speed steel D. mild steel
65. Foundry crucible I made of:
A. German silver B. graphite C. lead D. mild steel
66. A twist drill is specified by
A. Its diameter and lip angle C. shank, material and diameter
B. It shank and diameter D. shank, material and flute size
67. Select the one that is gear finishing process.
A. Gear hobbing B. gear milling C. gear shaping D. gear shaving
68. Broaching operation is generally used in automobile industry as:
A. It is a mass production machine C. operation is completed in one stroke
B. It is an automatic machine D. semi-skilled operators can be employed
69. Which statement about area moments of inertia is false?
A. A= ∫ d ² (dA)
B. The area moment of inertia arises when ever the magnitude of the surface varies linearly with distance
C. The moment of inertia of a large area is equal to the summation of the inertia of the smaller areas within the large area
D. The area closest to the axis of the interest are the most significant
70. Which of the following affects most of the electrical and thermal properties of materials?
A. Atomic weight expressed in grams per gram atom
B. The electrons, particularly the outermost ones
C. The magnitude of electrical charge of the protons
D. The weight of the atoms
71. Cutting lubricant used in drilling reaming, and taping for brass and bronze
A. Dry B. soda water C. soluble oil D. turpentine
72. Type of bolt commonly used in the construction that is threaded in both ends
A. Acme threaded bolts C. hex bolt
B. Square threaded D. stud bolt
73. Forces that meet at a common point are called:
A. Co-linear B. concurrent C. coplanar D. couple
74. Dynamic seals are also known as
A. Gasket B. packing C. seal D. shield
75. The material for engineering radiation is usually made of:
A. Admiralty brass C. silicon brass
B. Navy brass D. yellow brass
76. Mirror finish has surfaces fitness of ____rms
A. 1 B. 2 to 5 C. 1 to 3 D. 2 to 8
77. Non-metallic material of high melting temperature being used a furnace lining is called:
A. Dolomite clay bricks C. refractories
B. Quartz bricks D. silica sand
78. In greater quality, this element is harmful to the molten ferrous metal.
A. Aluminum B. oxides C. silicon D. sulfur
79. What is the SAE specification number of molybdenum?
A. SAE 2XXX B. SAE 3XXX C. SAE 4XX D. SAE 5XXX
80. Which of the following is not structural class of steel?
A. High carbon B. high speed steel C. low carbon D. tool and die
81. A furnace used in melting-ferrous metals called:
A. Crucible furnace C. cupola furnace
B. Induction furnace D. tempering furnace
82. It is a large lathe used for turning and boring cannons.
A. Gun Lathe B. Engine Lathe C. Cannon Lathe D. Turret Lathe
83. What device on a lathe machine used for carrying the revolving spindle?
A. Head Stock B. Header C. Head Suction D. None of these
84. If the face-centered cubic lattice is compared with the hexagonal close-packed lattice, which of the following features
describes the hexagonal close-packed structure only?
A. It has the closest packed lattice structure
B. Its coordination number is 2
C. Its deformation properties are more directional
D. Its stacking order is reverse
85. In molecules of the same composition, what are variations of atomic arrangements known as?
A. PolymersB. monomers C. isomers D. crystal system
86. Which of the following statement is not true regarding X-ray diffraction?
A. The geometrical structure factor F (h, k, l) is the ratio of the amplitude of the X-ray
B. Reflected from a plane of crystal to the amplitude of the X-ray scattered from single electron.
C. X-ray diffraction is only useful for studying simpler crystal such as the body –centered cubic structure ,rather than more
complex crystals like the hexagonal close-packed structure.
D. X-ray diffraction can be used to determine the grain size of a specimen.
87. Which of the following is NOT a method of non-destructive testing of steel casting and forgings?
A. Radiography B. ultrasonic C. magnetic particle D. chemical analysis
88. Comprehensive strength of fully cured concrete is most directly related to:
A. Sand-gravel B. aggregate gradation C. water cement ratio D. absolute volume
89. According to the ACI code, the modular ratio n, of structural concrete with 28 – day ultimate comprehensive strength, fc, of
3000 is nearest to:
A. 7 B. 9 C. 8 D. 10
90. What are valence electrons?
A. The outer shell electrons C. the electrons of the complete quantum shell
B. Electrons with positive charge D. the K-quantum shell electrons
91. Which of the following is not a viscoelastic material?
A. Plastic B. rubber C. metal D. glass
92. Which of the following statements is false?
A. Both copper and aluminum have a face-centered crystal structure
B. Both magnesium and zinc have a hexagonal close-packed crystal structure
C. Iron can have either a face-centered or a body-centered cubic crystal structure
D. Both lead and cadmium have a hexagonal close-packed crystal structure
93. The distance between the crest and the base of the thread, measured perpendicular to the axis.
A. Axis of thread C. depth of engagement
B. depth of thread D. length of engagement
94. name of mechanism , which a welding operator holds during gas welding and at the end of which the gases are burred to
perform the various gas welding operation.
A. Hose B. gage C. switch D. torch
95. A hand tool used to measure engine crank web deflection .
A. Compound gage B. dial gage C. distortion gage D. feeler gage
96. It is used for cutting long pieces of metals.
A. Broaching machine B. planer C. power saw D. shaper
97. What is the recommended coefficient of fluctuation of flywheels for pinching, shearing, pressing machine is:
A. 0.005-0.1 B. 0.002 C. 0.003-0.05 D. 0.01-0.03
98. Which of the following is NOT a method of non-destructive testing of steel casting and forgings?
A. Radiography B. ultrasonic C. magnetic particle D. chemical analysis
99. Which of the following materials has 66% nickel, 29% copper and 3 % aluminum?
A. K monel B. monel C. inconel ` D. inconel
100. Trimming is a process associated with
A. Electroplating B. forging C. machine of metals D. presswork