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MergeResult 2021 06 28 01 53 39
MergeResult 2021 06 28 01 53 39
TRAINING REPORT
)
* UNDERTAKEN AT
IN
CIVIL ENGINEERING
SUBMITTED BY
I hereby declare that the project work entitled (“Title of the project”) is an authentic record of my own work
carried out at (Place of work) as requirements of four months Industrial Training for the award of degree of
B.Tech (Branch), Gulzar Group of Institutes, Ludhiana, under the guidance of (Name of Software Supervisor) and
(Name of Faculty coordinator), during (Start Month) to (End Month ), 2021.
I hereby declared that the above statement made by me correct to the best of our knowledge and belief.
Date: june28,2021
Revit Architecture 2014 Manual
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Creating levels
Levels Use the Level tool to define a vertical height or story within a building. You create a level for each
known story or other needed reference of the building (for example, first floor, top of wall, or bottom of
foundation). To add levels, you must be in a section or elevation view.
When you add levels, you can create an associated plan view. Levels are finite horizontal planes that act
as a reference for level-hosted elements, such as roofs, floors, and ceilings. You can resize their extents so
that they do not display in certain views.
Levels are used in Revit project to specified the height of which object are to be inserted or drawn.
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1- In project Browser and Select the Elevations (Building Elevation )
2-Select South and double click on south .
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Creating the Column Grids:
Use the Grid tool to place column grid lines in the building design. You can then add columns along the
column grid lines. Grid lines are finite planes. You can drag their extents in elevation views so that they
do not intersect level lines. This allows you to determine whether grid lines appear in each new plan view
that you create for a project. Grid line are also use to quickly located the column in the project .
3- you can also change the grid color click on grid then click on
4- Click on the end segment color change the color then click ok.
Creating Columns:
You can add columns in plan view. The height of the column is defined in the properties of the
component. Using the properties, you can define the Base Level and the Top Level, as well as offsets.
1-Architecture tab >Build> click on column drop down drop it down and select the structural
column as shown in a figure.
2- Then load family of structural column.
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3- click on contextual tab (modify/place structural column)>Load Family
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6- In concrete folder different kind of concrete column present as shown select the concrete -rectangular
-column then click on open
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7- In Properties click in then
9-Change the dimension of the column b 6" and h 18" and click on ok .
10-In properties check the column material as shown in figure with Red arrow click the material that
required . After selecting the column material place the column in the grid at required dimension .
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11-Column are to be place in the Grid at required dimension as shown in figure
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12-Then select the columns height means start level or base level of column and end level or top level of
column here we show base level of column is Foundation level and the top level is Roof level
13-To show the 3D view of the Column from base level to top level in Quick access toolbar click on
.
Creating Footing :
1-In Structure Tab >Foundation > click on the isolated Footing that shown in figure .
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2- click on contextual tab (modify/Isolated Foundation)>Load Family
3-In Structure Foundation folder different kind of Foundation present as shown select the Footing
-rectangular then click open.
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after loading the family of isolated footing then in
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4- In Properties click in then click on
5-Give the name of footing eg. footing 36''x36''x9" click ok
6- Then change the dimension of the footing width 36'' length 36'' thickness 9" as shown and click
on ok .
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9- To show the 3D view of the Column and Footing from base level to top level in Quick access
toolbar click on .
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Creating beams:
1-In Ribbon Click on the Structure Tab > Build > click on the Beam that shown in figure .
Same procedure is used for load the family like Structure column.
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4- Then Click on Concrete folder
Contents
No table of contents entries found.
6- Click on open.
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after loading the family of concrete-rectangular -beam then
8- click on
9-Give the name of beam eg. Beam 6"x18"" then
10-Change the dimension of the footing b 6" h 18" as shown and click on ok .
11-Then place the beam in the plan where required . First place the beam in ground level
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12- 2D and 3D view of a project .
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Creating Walls :
1- Click on the Architecture tab > Build > click on the wall drop it down so different kind of
walls present as shown
walls that required click on it but in this case we select simple wall not structural wall or other wall as
shown.
Wall Function :
All wall types within the Basic Wall and Stacked Wall families have a type property called Function,
which can have the following values:
■ Interior
■ Exterior
■ Foundation
■ Retaining
■ Soffit
■ Core-Shaft
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You can filter the display of walls in a view to show/hide only those walls that serve a particular
function. When creating a wall schedule, you can also use this property to include or exclude walls
according to function.
Compound Walls :
Just as roofs, floors, and ceilings in Revit can consist of multiple horizontal layers, walls can consist of
more than one vertical layer or region. The position, thickness, and material for each layer and region are
defined through the type properties of the wall. You can add, delete, or modify individual layers and
regions, or add sweeps and reveals to customize the wall type.
Stacked Walls:
In addition to the Basic Wall and Curtain Wall families, Revit includes a Stacked Wall family for
modeling walls that consist of 2 or more distinct sub walls stacked on top of each other.
Structural Walls :
All wall types within the Basic Wall family have an instance property called Structural Usage, which
specifies whether the wall is non-bearing or one of 3 kinds of structural wall (bearing, shear, or structural
combined). When you use the Wall tool, Revit assumes you are placing partition walls. Whichever wall
type you select, the default Structural Usage value is non-bearing. When you use the Structural Wall tool,
and select the same wall type, the default Structural Usage value is bearing. In either case, the value is
read-only, but you can change it after the wall is placed.
Embedded Walls:
Walls can be embedded into a host wall, so that the embedded wall is associated with the host wall. For
example, a curtain wall can be embedded into an exterior wall, or a wall can be embedded into a curtain
panel. Like doors or windows in the host wall, the embedded wall does not resize if you resize its host. If
you move the host wall, the embedded wall moves with it.
Wall Joins:
When walls intersect, Revit creates a butt join by default and cleans up the display in plan view by
removing visible edges between the walls and their corresponding component layers. The view’s Wall
Join Display instance property controls whether the cleanup applies to all wall types or only to walls of
the same type. You can change how the join displays in a plan view by selecting a different join option
(Miter or Square-off) or by specifying which one of the walls butts up or squares off against the other(s).
You can also specify whether the join cleans up, does not clean up, or cleans up according to the default
setting for the view.
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2-Then we define the walls with required dimension in properties click on
3- Then click on
4- Give the name like Block masonry 6"
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5- Click on edit as shown by red arrow
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6- Change the thickness and material of wall . In this material tab different type of masonry unit are
present so select the required type masonry and also select the surface pattern as required you can
also change the appearance ,Identity and graphics of the masonry.
7-In Properties select the top constraint that is floor level than place the wall.
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8-To show the 3D view of walls from the GL to FL in Quick access toolbar click on .
Creating Floor:
1-Click on the structure tab > Structure > click on the floor drop it down select the structure floor .
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2- Define the floor with required dimension in properties click on
3-Then click on
4- Give the name like floor 6".
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5-In construction Click on Edit and change the thickness of floor and material of floor . After
selecting the structure floor thickness and material then by using boundary line select the area where the
floor is required after selecting then click on .
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Edit the Floor Boundary :
you can edit the floor boundary where required so select the floor from plan then click on the Modify /
floor and click on the Edit Boundary.
then by using boundary line select the area where the Edit the floor is required after selecting then click
on so you can see that floor boundary is edited.
Creating Stair :
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2- Define the Stair with required dimension of riser and tread in properties click on
3- Click on
4- Give the name like Stair 7" riser and 11" tread .
5- Calculation Rules Click on Edit
Edit then Stair Calculator tab is open use the stair calculator for the slop calculation .
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then create the stair at required place in the plan .After selecting then click on
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Creating Railing :
1-Click on Click on Architecture Tab > Circulation > click on the railing
3- Click on
4-Give the name of Railing eg. Hand rail rectangular
5- Change the height and material of railing then click apply and ok.
6- Select the level where the railing is placed in this project we select the FL ( Floor level) . Then place
the railing where you want in this floor. After selecting then
click on .
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Creates a section view of the Building.
1- In Quick access tool bar click on to create the section of the building .
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3- Right click on the section line then go to view as shown in figure.
Now you can see the section view of the Building in a figure .
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To Measure the Dimension:
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Creating Door :
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After loading the family of Door
3-click on
4-Give the name of door eg. door 48"x84" then
5-Change the dimension of the door width 48" Height 84" as shown and click on ok . then place the
door where required in the plan.
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Creating Windows:
1-Click on the Architecture tab > Build >click on window as shown in a figure. Loading
the family of windows then
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2- In Properties click in then
3- Click on
4-Give the name of Windows eg. Window 36"x48" then
5-Change the dimension of the windows width 36" Height 48" also change the sill height 3' and click
on ok . then place the widows where required in the plan.
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Realistic View of Building:
1-In View control bar click on and select the Realistic then you can see the building in a realistic
state as shown in a figure.
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1-In View control bar open the sun path as shown.
then
2- In Quick access tool bar open the 3D view click on then you see the sun path change the date
and time as shown in a figure .
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3-Click on Analyze tab > Build >Space Click on then click on rooms.
4- Click on Analyze tab > Build >Zone click on then click on the rooms where space is placed.
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5- Click on .
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6- Click on floor in the project then
7- In Properties click on edit then
8-In construction again click on the Edit then in
9-Material click the structure concrete Material then
10-Click on thermal then ok.
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11- Click on the Manage Tab >Project Location > Click location
12- Internet availability is necessary for Energy analysis and heating and cooling load analysis for the
project.
13- Click on analyze tab >Build > Click on Reports drop it down then click on Heating and cooling
load After clicking project summary for heating cooling loads given below.
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then click on the energy setting as shown below so change the building type ground plane and location
etc as you required . In energy analysis remember Internet availability is necessary. Then click analyze
then run energy simulation . then click Result & compare .
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Schedules/ Quantities:
In Project Browser right click on the schedule /Quantities then click on new schedule/Quantities as
shown. then New schedule tab is open in category select required category after selecting the category
click on ok new tab is open
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.In schedule property tab click on fields select the required available field and add it then click on ok .
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After Clicking ok then you see the schedule of column same procedure is used for footing , beams ,
door , windows etc.
Creating Sheets.
In project Browser right click on sheets the click the new sheet then clik ok.
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then new sheet is open then in a Project Browser press the mouse button drag the required levels,3D
views, elevation, section etc and release on the sheet as shown.
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View control bar
Rendering :
1-In View control bar Click on shown in a figure then rendering tab is open then select the region
adjust lighting background after adjusting Click on Render.
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INDUSTRIAL TRAINING REPORT ON
COMMERCIAL BUILDING CONSTRUCTION AT SAGAR ENGINEERING INFRA
BACHELOR OF TECHNOLOGY
IN
CIVIL ENGINEERING
This Industrial training Report is based on, which I preformed after completion of 24 weeks
of Industrial training at Sagar engineering Infra .
Industrial Training program was held on 8th semester of the civil engineering degree
programme curriculum and Industrial training is carried out by the
In collaboration with the Training Division OF the SUS
This report contained experiences and knowledge which I gathered during my training period
from febuary to july 2021
Mainly report has three chapters chapter 1 is included information about training
organization, project description, hierarchy of the organization, safety of the project and
welfare activities.
Chapter2 mainly described my experiences which are learned during my training and
comparison with structural knowledge which I gained during academic. Chapter 2 is divided
into sub topics according to which I performed and observed construction activities on the
site.
Finally chapter 3 is about the conclusion of the training, which includes my development,
suggestions and activities which I couldn’t perform.
ACKNOWLEDGMENT
I would like to expresses my gratitude to other faculty members of Civil Engineering
department of SUS Faculty of Engineering, Village Tangori, Mohali for providing academic
inputs, guidance & encouragement throughout the training period.
The author would like to express a deep sense of gratitude and thanksto
Sh.Samandeep Singh Project Manager of Company, without whose permission, wise
counsel and able guidance, it would have not been possible to pursue my training inthis
manner.
The help rendered by Mr. Naveen Sharma Supervisor/Site Engineer for experimentation is
greatlyacknowledged.
Finally, I express my indebtedness to allthosewhohavedirectlyorindirectly contributed to
the successful completion of my industrialtraining.
Parminder kaur
1707575
8Th Sem Civil
Content
1. Introduction
2. Training Experience…………….. 11
2.4 Concreting……………... 38
2.4.1 Concreting Sampling ……………... 39
2.4.2 Concrete Placement ……………... 41
2.4.3 Compacting Concrete ……………... 44
2.5 Curing of Concrete ……………... 45
2.6 Chemical Anchoring ……………... 46
2.7 Block work ……………... 47
2.8 Machinery ……………..... 48
3. Conclusion……………... 56
List of Figures
Sagar engineering Infra Infra Infra main vision is aptly encapsulated in our motto: Commit
and Deliver. We strive to envision, design and construct the most magnificent landmarks and
edifices; to contribute tangibly in Regional and National Development by way of key
infrastructure projects, and to protect and preserve the Environment we live in.
At the end of the day, our Vision is about making the world a better place to live in; to
transform and to uplift the Quality of living and lifestyles of each and every individual.
1|Page
1.1.1 Project Overview
o Project :Showrooms, Office Space, Studios, SOHO(Small Office Home Office), Food
Court, Hotel Room, Restaurant, Pub, SPA
o Description :19 Unique Floors& two basement with a Capacity of 1,000 Cars.
o Client : GBP
o Contractor :Suray Construction (Pvt )Lt
o Consultant : Design Consortium Ltd (DCL)
o Project management : Department of Building (DOB)
o Project start :
o Project ending :
o Project Cost :
o Total site area :4.075 Acres
2|Page
1.1.2Location
3|Page
1.1.3 Introduction Of Structure
4|Page
1.1.4Floor Plans
5|Page
Figure 6: 10th Floor Plan
6|Page
1.5Organization Chart
7|Page
1.5.1On Site Engineers
From Cilint
Er. Naveen Sharma
From Contractor
1. Project Manager –
Samandeep Singh
2. Site Engineer -
3. Forman
Kulwinder Singh
Om Prakash
4. Safety Engineer
Risau Kumar
5. Labour
8|Page
1.6 Management practice
Construction staffs are working in such busiest situation. Therefore organization has
introduced Day-off procedure which allows for any of staff member worked more than
24hr.The leaves can be taken 5 days per month but it may depend on project manager
approval. Compensation is providing to employee monetary or non-monetary benefits such as
bonus, overtime payment. But Engineers and other staff members not included overtime
payment in this organization. But their basic payment is high than other construction
companies. I had also chance to sign time on & off of labours’ in-time card. Work
satisfaction situation I have given extra overtime to motivate workers.
9|Page
1.7 Site Safety
Safety is not a simple word just ignore in the construction site which cause serious
injuries or permeant disable during the construction activities. In the records shows that many
of injuries or permeant disable or fatal have been happened around construction sites in past
decades. Therefore Site Safety management is essential in any large scale to small scale
projects. Builder or Contractor first priority is fulfil safety measurements in the Site and
ensure safe place or environment to workers. Workers have right to work in safe area and
Employer is obliged to provide adequate safety measurements. If there is no such sufficient
safety, Supervisor prohibited enforcing workers working under insecure area.
MOL Project assigned Safety division, which has Safety Manager and 3 Safety
Officers or Supervisor. Daily Safety Officer visit site in several time and supervising safety in
the site and take necessary action. Safety officer has authority to force workers and
supervisors if there have any hazard and take suitable preventative action. In the site, Riggers
(who erecting scaffolding) were under Safety Officer command. Follows are main
responsibilities of safety officer.
Awareness and understanding of all Safety rules and regulations in the
Company.
Develop and implement safe systems of work for the project in conjunction
with the Safety Manager.
Handle Riggers, erect external and internal scaffolding.
Provide or issue PPE and clothes to workers and site Staff.
Report any injuries resulting from work activities. (Include hazard area,
conditions and unsafe operations etc…)
Conduct safety meeting to works as well as staff.
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Hard Hat or Helmet
Hard hat or helmet is issued to each and every personnel working on site. It has to be worn all
times at job site.
Safety Glasses
Safety glasses are required at construction site every time debris is filled in air due to
activities on site.
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Hand Protection Gloves
Hand gloves are supplied to all personals to protect against cuts when handling material or
equipment’s, during cleaning operations, cutting metal studs or similar works.
Safety Vests
Safety vests also called as high visibility shirts. Purpose of safety vest is to keep the person
always clear in view, even in the dark and he should be visible to everyone.
Safety vests are of different bright colors like red, green, yellow so it’s easy forworkers to see
and locate each other
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Figure 12 : Safety Vests
Proper Clothing
Shirts, long pants and hard soul shoes, a 6-inch-high boot is recommended.
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2. Training experience
When I started the training period, Project was completed up to 10TH Level.
Continuing mainly structural and Basement waterproofing activities were on the site.
Building was divided into 5 Zones. Main sections of the site activities are Formwork, Steel
Fitting (Reinforcement), Concreting and Finishing. I trained first 2 ½ months on Formwork
section and remain period in Reinforcement. Intermediately, I learnt surveying works (Slab
leveling, basic of setting out works), concrete placement and finishing (Block works).
First day of the training I had safety instruction and introduction about the project.
PM instructed me to observe activities going on the project and I studied the site layout.
Especially during training, I gain experience about labour management, activities controlling,
and implementing task according to standard operation in right labour on right situation.
During the training I refreshed my structural knowledge which I learnt from
academic. Behalf from that learnt new structural elements and features such as coupling
beam, shear walls, trimmer bars and learnt new method of formwork technology, concrete
placement, how to make BBS and construction procedure. And mainly I learnt about labour
management which can be gained through experience.
Follows are included structural elements theories which I learnt from academic and
comparison with application during training.
Column - is vertical load bearing member which transmit beam load safely to the
foundation. Columns are subjected to compression load as well as biaxial bending
moments. Columns are design according to BS8110 adequate longitudinal
reinforcement and transvers reinforcement (stirrups). Stirrups are resisting the
movement of the main longitudinal reinforcement during construction and restraining
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each reinforcing bar against buckling.
Shear walls – are used in building to resist lateral force due to wind and earthquakes.
Mainly shear walls are predominant when designing tall buildings. There are different
types of walls rectangular, barbell and flanged. Vertical reinforcement is provided to
resist flexure capacity and horizontal reinforcement is provided to prevent diagonal
tension failure. Arrangement of shear wall symmetrical at least one axis. Barbell and
flanged shaped shear walls have greater resistance against sliding shear.
Lap length – minimum length which transfer load to concrete safely and to another
bar. Load transfer to other member in the concrete is governed by the bearing of the
Re-bar ribs against the concrete. In the concrete developed compressive strut with an
angle of 45 degrees. In this site recommended to used lap length is 52*D.
I have been trained as a training site engineer during period of training and studied
duties and responsibilities of site engineer as follows,
o Executing activities according to contract drawings and specifications, agreed
procedures and method statements.
o Full control the workforce on site to achieve planned task.
o Ensuring that safety rules and regulations are communicated to the workforce and are
fully aware.
o Site surveying and setting out, dimensional control, prepare BBS, Record productivity
of day work.
o Monitoring all Sub-contractors work closely to ensure that the Quality of the work is
as per specification and is completed on time.
o Review technical aspects of Method Statements produced by subcontractors.
o Preparing activities for the inspection coordinate adjustment and carry out
rectification.
o General site management and assign right workforce each activity
o Informed or report PM related issues affect to the project completion and
quality.
2.1 Scaffolding
Scaffoldings are temporary structures which are used for many purposes of
construction activities such as enabling high elevation of access, covering around building
and making safe platforms to deliver materials.
Traditionally scaffolding system used to make safe platform such as using GI pipes
(1.8m, 3m, and 6m) and Clamps. There are two clamps available; called free and fixed. MOL
project initially used different scaffolding system which is called Cup Locks. Easy to erect
and there is new method to lock each member. Main part of the Cup Lock system is stand
(vertical member in 3m high and cups are in 500mm spacing to connect members) and
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Ledger(1800mm and 900mm lengths are available which is connecting to cup horizontally.)
Cup links were used in internal works for binding the reinforcement of columns, lift
core and shear wall, and facilitating for inspection works and used as a slab forms supporting
system. Externally, cup links were used to erect around the building. But issue was cup locks
are expensive, therefore external safety scaffolding system switched to scaffolding frames to
cover building.
Figure 14 : Scaffolding
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2.1Foundation
Raft Foundation
Raft foundations (sometimes known as Mat Foundations) are a large concrete slab which can
support a number of columns and walls.
The slab is spread out under the entire building or at least a large part of it which lowers the
contact pressure compared to the traditionally used strip or trench footings.
Because of the speed and volume of houses required after the second world war, the raft
foundation was widely used. The raft foundation was cheaper, easier to install and most
importantly, did not require as much excavation as the usual strip foundations.
When the Building Regulations were introduced in 1965 there were no generic rules for raft
foundations as there were for strip foundations.
This meant that to use a raft foundation, it had to be designed and approved by Building
Control. This made the entire operation much more difficult and time consuming so raft
foundations became less widely used almost overnight.
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When Are Raft Foundation are used
Rafts are most often used these days when the strata is unstable or (because of this) a normal
strip foundation would cover more than 50% of the ground area beneath the building. There
are also situations (usually in areas where mining has occurred) where there may be areas of
movement in the strata.
They are much more commonly used in the construction of commercial building in the UK
that they are for domestic homes, but can be used very successful in both situations. To
understand when it is better to use raft foundations, you need to understand how they work.
it is used for large loads, which is why they are so common in commercial building
which tend to be much larger, and therefore heavier, than domestic homes
The soil has a low bearing capacity so the weight of the building needs to be spread
out over a large area to create a stable foundation
The ratio of individual footings to total floor space is high. Typically if the footings
would cover over half of the construction area then raft foundation would be used
If the walls of the building are so close that it would cause the individual footings to
overlap, then raft foundations should be used
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Special measurements are needed when mat foundation is subjected to the
concentrated load
Following sub-chapter included which I performed task during training with relevant
information.
2.1.1 Formwork
A rigid structure or mould fixed temporarily which is retained size, shape and the
position of Structural elements (Column, Walls, Beam, Slab) until set up fresh concrete.
Formwork is the single largest cost component in the concrete buildings. In some situation
cost of formwork is higher than steel and concrete. Selection of suitable formwork mainly
depends on project quality, time and cost of erecting and removing, safety of formwork and
direct and indirect costs. Formwork should be easily fabricate, easily erect and remove and
more times of reuse.
Formwork positioning and plumbing was done in a simplest way, first have to
established edge and offset lines each structural element. For columns normally 1000mm
offsets were established around column, supervisor should have to calculate offset distance
from edge. For walls, kerb 200mm or 300mm offset are established by using Marking cord.
Plumb bob with string will be attached where top of the form and distance will be
measured by reducing the thickness of board and hanged. Top prop or chain was used to push
or pull the form in correct place by observing plumb bob nib. And kicker props used to adjust
correct location of the form.
Sub-contractors or carpenter tried to finish job as soon as possible, therefore they
generally made mistakes, not adhere to method statements and quality of the work will be
reduced. Proper inspection and communication is mandatory to finish work as quality.
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2.1.2 Column Formwork
Column formwork is a vertical form or panel in different sizes and shapes, which
have designed to resist initial hydrostatic pressure of wet concrete.
I had chance to observed conventional method of column formwork, shuttered
column was G-2 (Grid position) 400X 1200 mm column. Normally The Columns are covered
up to 3m.
Basically using materials are Steel Plats, Steel pipes (2’) steel plates are place vertically in
direction along column and then tightn with steel screw. After screwing plumb is used to
check that formwork is straight from all four sides.
FinallySteel Walerwere installed horizontally and (GI pipes) were installed horizontally and
tightened by using form ties Key.
When supervising conventional column formwork initially has to inspect kicker is in
accurate dimensions, avoid studs spacing maximum, separates are arranged in accurate
lengths, Instruct to fixed double walers perpendicular to studs and maintained horizontality of
walers. Good alignment is depending on proper waler tighten.
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Panels are damage during de-shuttering and inadequate Form oil pasting.
2.1.3 Beam formwork
Beam formwork is a three side box including two sides form and a soffit these sides’
forms are retained initial static wet concrete load and soffit form bear initial load (imposed
load and reinforcement load) and wet concrete load.
Beam formwork done in conventional method first we prepared beam soffit form,
which is done simply according to GA (General Arrangement) calculating the span length
and width of the beam. Power Saw was used by carpenters to saw the Steel Plates.
Formwork for slabs is somewhat different than formwork of walls or columns. Slab
forms are elevated; therefore, they require some type of vertical support. Also, workers will
be working on the formwork. Slab form safety is important due to increment of static dead
load and any impact load. In many instance, formwork failure happens due to inadequate
shoring for slab. Shores must be secured at the top and bottom ends to prevent any movement
or displacement.
MULTIFLEX Girder Slab formwork system easy to erect, remove and shores also.
Shoring system was done in adjustable steel props or Cup Links.
Firstly arranged shoring system and at the top of shoring cross frokhead or U-head
were placed and where primary girders overlapping position must install Cross frokhead not
U-head. Then Primary girders kept 1.8m apart but near to the beam form kept 500mm
spacing. Overlap length of primary girders app. 600mm. practically difficult to keep that
length therefore nailed cross head with girder. For safety of slab form used 05 primary girders
across 8m span.
Before placing secondary girders, string was attached to corner of side form of beam.
Cross heads (U- head max 1 ft. and cross frokhead max. 500mm can be screwed up) were
adjusted according 200mm deep with the string. It is very convenience to slab leveling. Types
of girders are selected to suitable place maintain 400mm spacing c/c of the secondary girders.
Finally Steel Plates were laid down at the edge of side board were plumbed by using
speed level and weld it . It is necessary to check that top side boards were Weld and joints
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were closed.
2.1.5 Removing Formwork
But these duration varied with curing methods adopting at site and temperature of the
around site. Order of removing form,
1. All vertical forms of column, wall, beam side and column head side forms
should be removed first.
2. Next, slab soffit should be removed.
3. Finally, beam soffit form should be removed.
Unsafe removal of forms are damaged mainly Steel Plates corner edge and top of panel
form. Basically de-shuttering of slab formworks are done in standard procedure. Initially
Uhead
or frokhead were lowered some extent by rotating screws. Then all secondary girders
were toppled on to primary girders and removed. One end sharp hook tool used to remove
plywood. Scaffolding set used to catch the plywood without drop on the floor.
Sometimes face difficulties when de-shuttering walls forms, best practice to use form
oil (diesel with grease-non environmental friendly) before shuttering the element. When
apply the form oil form should be cleaned free of debris or concrete grout. Walls deshuttering
were done by using Tower crane. Vertical forms weren’t kept longer period if not
difficult to remove.
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2.2.1 Column Reinforcement
Column is vertical member which has R/F of longitudinal (main bars) and transvers
(links or stirrups). These longitudinal bars must be lapped to provide structural continuity.
MOL project up to 12th level 32 , 28 , 16 mm dia. Bars were used.
Overlap splice –this method frequently used to lapped and tightened from iron
wire of discontinued rebar and transmit the force to another re-bars. This lap
length is minimum length have to provide when connection another bar.
Lap length equation is provided in [Figure 25] and connecting bar has to be
cranked to provide same orientation line to transfer the loads.
When cranking the Re-bar refers BS8666 shape code 26, from that we
can found the cutting length of the bar. It is compulsory to provide Lap length totransfer
resisting moment to starter bars. At least two ties reuired to tighten Lapwithout
looseningduring concrete placement
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Figure 17: BBS OF Column (Page 1)
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Figure 19 : Column Reinforcement
For column R/F work requires 04 bar benders. Scaffoldings were erected up 6m, two bar
benders worked at the top and other two carrying vertical Re-bars [Figure 19] all vertical bars
were lapped after stirrups were inserted at the top in correct order and correct position.
Column R/F work can be completed around 8hr by supplying 04 barbenders. Thoroughly
have to supervise the covering issue, stirrups spacing, lap length pattern and location.
Covering placement is final part which has to check covering block size and where it is bind
tightly without loosen when shuttering the forms.
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2.2.2 Lift core Reinforcement
Lift core is critical area of the building which is the strongest area of the building.
Reinforcements were arranged vertically and horizontally and open leg ties placed where to
anchor vertical and horizontal R/F. MOL project has 08 lift opening and 08 lift wall door
opening.
Vertical members were fitted to starter bars app. less than 200m spacing. And when
connecting Re-bar specified lap length (52*D) have to provide. Horizontal R/F was installed
12 dia. re-bars and when binding horizontal bars should be in specified spacing according
R/F Drawing. Wall should be sized by using steel tape or alternatively corner of wall was
plumbed by using plumb bob with offset line. It is important check all length of wall edges
and openings to minimize facing covering issue else when shuttering the form or problem
may be major and steel will be toughed with the form. One leg ties also made 12mm dia.
rebars
and arrangement have to be followed correct position and direction. And open leg ties
placement should be done in interchanging way to give good interlock of R/F.
Vertical R/F Drawing showed the open leg ties generally called Hooks arrangement.
Other thing is thoroughly has to inspect the coupling beam of the lift core walls. TBM was
established by survey helpers on the lift shaft wall. From that point bottom parallel
reinforcements of the coupling beam were installed with defined anchorage length or
development length. It is important to supervise the diagonal reinforcement placement. All
re-bars were arranged according to drawing and anchorage length with wall has to provide
defined minimum value.
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Figure 20: Lift Plan
Beam reinforcement started where intersecting the beams with column. Beam R/F can
be started after completing the shuttering of beam and slab forms. Beam R/F binding have
done in standard procedure followed by sub-contractor also as follow,
1. Two or more column Links/stirrups were lowered middle of the beam.
2. To place secondary beam top support bars, temporary 25mm Re-bar bind
horizontally above slab form about depth of beam.
3. As per Drawing, correct nu. of top support bars were placed on that temporary
Re-bar in correct length.
4. After select suitable stirrups sizes according to drawing, stirrups were loaded
to top support bar, when loading stirrups must consider stirrups’ hook side and
avoid putting same side due to happen a shear line of failure.
5. According to drawing stirrups spacing were arranged and primary beam top
support bar were placed on the secondary beam support bars.
6. After inserted all required stirrups to both side, hanger bars were lapped and
tied up the stirrups correct position by looking covering of both sides.
7. Then bottom layer Re-bars were inserted and lapped at the correct place.
8. If there were two layers second bottom layer kept on spacers to maintain gap.
9. Stirrups should have to tie up balancing covering because covering problems
would be arisen when lowering the beam R/F.
10. Beams were lowered after placing bottom covering in a 1m gap.
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Figure 21: Beam Reinforcement
Typically slabs have 2 layers B defined bottom reinforcement and T defined as top
reinforcement. At the mid span large positive bending moment occurred therefore bottom
reinforcement is only provided at the mid span and at the support both top and bottom layers
are provided. Standard procedure was followed by steel fitters as follows
1. Firstly, chokes were used to mark correct spacing of bottom layer at least three
places of the panel along span on the slab form.
2. Two or more steel fitters engaged in placing the correct bar B1 according to
BBS.
3. B2 layer fixed at 03 places across B1 with covering block at marked position.
4. Alternative ties were made and restrict movement of layers
5. Chairs were positioned in 1m interval to stop deformed under imposed load.
6. Top reinforcement also placed as defined length from drawing and distribution
bars also inserted inside top Re-bars.
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Figure 22 : Bottom Reinforcement Detail of 12th Floor Slab
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Figure 24 : Bottom Reinforcement
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Figure 25: Top reinforcement
2.2.5Coulumn Cap
The column cap is a widening at the top of a column, to provide additional surface area of
bearing. A column cap will distribute the load to prevent any type of punch through of the
column and the load being supported.
The column cap can be of various shapes and sizes. The shape of the column must be
designed to fit the architectural design requirements, as well as the size of the space
surrounding the column. In addition, the head height is important, especially if the columns
are in a garage space or a pedestrian walkway. The proper engineering of the column cap is
important to ensure that the stresses of the column loading are distributed into the column
cap. If column caps are designed into the structure, then not only must the caps be properly
engineered, the supported structures must also be engineered to accept the distribution of the
load distribution of the column cap. Standard formwork usually allows the forming of
standard column caps for this stress distribution.
Spacing of bar in Column Cap = 300mm
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Concrete grade used in column = M50
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Figure 27: Column Cap Reinforcement
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2.3 Surveying works
Surveying works included mainly horizontal surveying and vertical surveying which
is used to locate the structural elements correct position, verticality control, level of slab form
and reinforcement etc…
Initially Dumpy level mounted and leveled the instrument by arranging the legs.
Height of collimation was measured at the TBM (1000mm) by keeping steel tape. Readings
were taken by using inverted staff holding to the forms. For beam soffit staff held to Steel
Plates
and for slab staff held to lower girder.
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1.4 Concreting
Test for compressive strength is carried out either on cube or cylinder. Various standard
codes recommends concrete cylinder or concrete cube as the standard specimen for the test.
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Figure 30 : Concrete Cube Test
After 1 day cured cubes were removed from the mould and labeled (date,
Grade). After that cubes were immersed into water tank. Cubes were tested in 3, 7 and 21
days by using cube testing machine [Figure 34]. Before inserting cubes, should have to
measure weight and dimensions of the cubes. After placing smooth surface to compressive
Figure 303: preparation of samples Figure 34: Cube Testing Machine
40
plates, machine was run and calibrated value was noted when appeared the cracks. Values
were given in KN by dividing we can get compressive strength of the specific cube
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Figure 31 : Slump Test
Temperature test – temperature is important factor which will effect to the
setting off concrete. Concrete will set faster in higher temperature due to that
labour faced difficulties in handling of concrete. Thermometer used to
measure temperature by inserting at least 3 inches. In the site C65 used where
columns therefore temperature was specified in contract document. Concrete
shouldn’t be exceeding ambient temperature otherwise concrete will be
wastage or burnt.
Concrete Inspector should have to be record arrival time of the truck, batch time,
slump, unit weight, time of placement and location of pour. Maximum ready-mix can be kept
41
3hr, therefore inspector should have to pay close attention of elapsed time between batching
and subsequent placement.
Entire concrete placement carefully inspected because quality of the finished concrete
greatly depends on handling of concrete during placement. During concrete placement,
segregation of the coarse aggregate from the mortar, or loss of free water (bleeding) from the
concrete mixture must be avoided.
Contractor has to select the method to facilitate concrete placement and it has to be
approved from Consultant project up to 10th floor used pump car to pour concrete for
slabs after that method was changed from 11th floor pump line assembled to the top of
building
and pump machine plant near to Labour Department side. To cast Columns and shear walls
used concrete bucket by lifting from tower crane. Capacity of the pressed steel bucket is
about 0.3 meter cube.
Slab concerting done using flexible hose used to pour M50 for beam and for slabs M25 and
concrete bucket used to pour M50 for column.
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Figure 32 : Concrete placement
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Before concrete placement pre-inspections were carried out, those are
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repair mortar was poured at the top of close form.
When casting of vertical elements were pouring into three equal layers. One layer
nearly 1m high. An internal vibrator (poker) was inserted vertically and avoided dropping the
vibrator. Practically poker immersed 300mm to 500mm. operator must be convinced to avoid
toughing poker with formwork and operator should notice circle influence around poker
where concrete finished the consolidation. Poker immersion is restricted to few seconds and
poker should be arisen after seen air bubble or surface level dropping. Otherwise too long
operation may cause segregation of coarse aggregates and aggregates will be sunk. Distance
of poker installment is depend on operator judgment but normally used rule of thumb is
used,i.e 10 times of poker head dia.
After compacting first layer, second layer poured that time poker installing have to inspect
thoroughly because operator try to immerse poker into first layer, that is risky situation of
safety of formwork, due to high pressure load exerted to the forms may be bulge.
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12am and 3pm). Curing is mandatory; people were not practice to start curing after removal
of formwork due to inconvenience.
Sprinklers are beast solution of curing concrete slabs which is increase moisture in
atmosphere; in the market there are some of new methods to improve quality of the concrete
and productivity which are liquid seal coat, water proof papers, plastic sheeting etc…
Figure 33 : Curing
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Reinforcement Bar of 6 mm is provided After 3 Stack of brick, it is provided so that the
strength of brick wall is increased
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Figure 35 : AAC Block Work
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AAC is well suited for high-rise buildings and those with high temperature variations. Due to
its lower density, high-rise buildings constructed using AAC require less steel and concrete
for structural members. The mortar needed for laying of AAC blocks is reduced due to the
lower number of joints. Similarly, the material required for rendering is also lower due to the
dimensional accuracy of AAC. The increased thermal efficiency of AAC makes it suitable for
use in areas with extreme temperatures, as it eliminates the need for separate materials for
construction and insulation, leading to faster construction and cost savings.
Even though regular cement mortar can be used, most of the buildings erected with AAC
materials use thin bed mortar in thicknesses around ⅛ inch, depending on the national
building codes. AAC materials can be coated with a stucco or plaster compound to guard
against the elements, or covered with siding materials such as brick or vinyl.
Advantages
AAC has been produced for more than 70 years, and it offers several advantages over other
cement construction materials, one of the most important being its lower environmental
impact.
Improved thermal efficiency reduces the heating and cooling load in buildings.
Porous structure gives superior fire resistance.
Workability allows accurate cutting, which minimizes the generation of solid waste
during use.
Resource efficiency gives it lower environmental impact in all phases of its life cycle,
from the processing of raw materials to the disposal of waste.
Lightweight saves cost and energy in transportation, labour expenses, and increases
chances of survival during seismic activity.[9]
Larger size blocks leads to faster masonry work.
Reduces project cost.
Environmentally friendly: It produces at least 30% less solid waste than traditional
concrete. There is a decrease of 50% of greenhouse gas emissions.
Fire resistant: As with regular concrete, AAC is fire resistant.
Great ventilation: This material is very airy and allows diffusion of water. This
reduces the humidity inside the building. AAC will absorb moisture and release humidity.
This helps to prevent condensation and other problems that are related to mildew.
Non-toxic: There are no toxic gases or other toxic substances in autoclaved aerated
concrete. It neither attracts rodents or other pests nor can it be damaged by such.
Accuracy: The panels and blocks made of autoclaved aerated concrete are produced to
the exact sizes needed before leaving the factory. There is less need for on-site trimming.
Since the blocks and panels fit so well together, there is less use of finishing materials
such as mortar.
Long lasting: The life of this material is extended because it is not affected by harsh
climates or extreme weather changes. It will not degrade under normal climate changes.
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Disadvantages
AAC has been produced for more than 70 years, however, some disadvantages were found
when it was introduced in the UK (where cavity wall with clay brick two-skin construction
has been the norm).
Installation during rainy weather: aircrete is known to crack after installation, which
can be avoided by reducing the strength of the mortar and ensuring the blocks are dry
during and after installation.
Brittle nature: they need to be handled more carefully than clay bricks to avoid
breakage.
Attachments: the brittle nature of the blocks requires longer, thinner screws when
fitting cabinets and wall hangings and wood-suitable drill bits or hammering in. Special,
large diameter wall plugs (aircrete anchor) are available at a higher cost than common
wall plugs.[10]
Insulation requirements in newer building codes of northern European countries
would require very thick walls when using AAC alone. Thus many builders choose to use
traditional building methods installing an extra layer of insulation around the entire
building.
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2.7 Stiffing Column InAAC Block Wall
Stiffeners are secondary plates or sections which are attached to beam webs or flanges to
stiffen them against out of plane deformations. Almost all main bridge beams will
have stiffeners. However, most will only have transverse webstiffeners, i.e.
vertical stiffeners attached to the web.
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2.7.1 Stiffing Beam In With AAC Block Wall
Stiffeners are secondary plates or sections which are attached to beam webs or flanges to
stiffen them against out of plane deformations. ... Deep beamssometimes also have
longitudinal web stiffeners.
This Beam Is provided After 1m or 5 Stack Of AAC Block .
Bag Weight 30 kg
Figure 38: Bag OF Mortar Of AAC Block
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2.8 Cut Out
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2.9 Staircase
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Figure 43 : Section Of Staircase At Section C-C & F-F
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Figure 44 : Reinforcement of Staircase (2)
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Figure 45 : Concreting of Staircase (2)
Reinforcement In Staircase
8mm, 10mm, 12mm, 16mm
Riser – 150mm
Thread - 250mm
Thickness –
Concrete Grade – M25
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2.9.1 Machines & Tools used At Site
Machinery
2.9.1.1Tower crane –
which is equipped with horizontal jib to lift materials within
limited horizontal movement. These are assembled at the site mainly from 04
types of tower crane commonly used supported static tower crane, which is
anchored or tied to building suitable interval for extra support.
Parts of tower crane cab,
triangular jib, counter weight, tower
mast, trolley with pulley sliding
section and slewing ring.
Front jib radius about 35m.
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2.9.1.2 Ready-mix truckConcete truck
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2.9.2 Tools
O
Figure 48 : Bar Bending Machine
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2.9.2.3 Grinder–
is an electric device which mounted cutting
wheel used to cut steel bars, wire packs and tie rods.
Figure 50 : Grinder
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