Abrasijet Tech Manual

AbrasiJET Tech Manual
Reference: 4658657
Version: 1.2
Release Date: 24-Aug-2017
EDMS UID: 1661000493
Produced: 24-Aug-2017 21:02:05

Owner: WSC Coiled Tubing
Author: SMatukumalli
Private AbrasiJET; Ab rasiFRAC;
Copyright © 2017 Schlumberger, Unpublished Work. All rights reserved.

AbrasiJET / Legal Information
Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
Trademarks & Service marks

WSC Coiled Tubing\SMatukumalli\4658657\1.2\Release Date:24-Aug-2017\EDMS UID: 1661000493\Produced: 24-Aug-2017 21:02:05
Schlumberger, the Schlumberger logotype, and other words or symbols used

to identify the products and services described herein are either trademarks,
trade names or service marks of Schlumberger and its licensors, or are the
property of their respective owners. These marks may not be copied, imitated
or used, in whole or in part, without the express prior written permission of
Schlumberger. In addition, covers, page headers, custom graphics, icons, and
other design elements may be service marks, trademarks, and/or trade dress
of Schlumberger, and may not be copied, imitated, or used, in whole or in part,
without the express prior written permission of Schlumberger.
A complete list of Schlumberger marks may be viewed at the Schlumberger

Oilfield Services Marks page: http://markslist.slb.com
Marks of Schlumberger include but may not be limited to AbrasiFRAC.
Private
AbrasiJET / Document Control
Document Control
Owner: WSC Coiled Tubing
Author: SMatukumalli
Reviewer: WS-WIS InTouch
Approver: Afsal A M
Contact Information
Name: WSC Coiled Tubing
LDAP Alias: Intouch-hcs-wis-doc
Revision History
Version Date Description Prepared by
1.2 24-Aug-2017 Ticket 7003721: Fix Table 3–1 for H2S service, Author: Kunal Kawade, Atef
Appendix A for BOM thread and O-ring Lahmadi; TechCom, John
discrepancies. Ticket: 6997680:Remove Schneider
torque table and replace with the reference to
Section 4 of 5240032
1.1 22-Aug-2016 Per Intouch# 6822189: Added assembly Author: Viet Nguyen, Victor
101457086 content and resolved minor errors Brzeski
in previous revision. Published EDMS content
to InTouch.
1.0 06-Jan-2015 Converted to EDMS Author: SMatukumalli
Private
AbrasiJET / Regulatory Compliance
Regulatory Compliance
Waste management
IMPORTANT INFORMATION FOR CORRECT DISPOSAL OF THE EQUIPMENT
This symbol means that the equipment cannot be discarded in a rubbish-bin. At
its end of life, the equipment and/or its components must be treated, following
Schlumberger Environmental procedures, in compliance with Schlumberger QHSE
Policy and applicable laws and regulations on waste management.
Private
v AbrasiJET / Table of Contents v
Table of Contents
Regulatory Compliance __________________________________________ iv
1 Introduction ______________________________________________________ 1
1.1 Applications ___________________________________________________ 2
1.2 Features ______________________________________________________ 2
2 Health, Safety, and Environment __________________________________ 3

2.1 HSE Standards ________________________________________________ 3
2.2 Personnel Safety ______________________________________________ 3

2.3 Equipment Safety ______________________________________________ 4
2.4 HSE Standards ________________________________________________ 4
3 AbrasiJET Guns (Standard, radial abrasive jetting subs) _________ 6
4 AbrasiJET Guns (Ball-Activated) ________________________________ 11
5 Nozzles for 2-1/8-in and 2-3/8-in Guns ___________________________ 13
6 Nozzles for 2-5/8-in and Larger Guns ____________________________ 14
7 Three Piece Stabilizer Subs _____________________________________ 16
8 Reverse Ball Check Valve Assembly ____________________________ 17
9 Assembly Procedure ____________________________________________ 18
10 Complete AbrasiJET Systems ___________________________________ 20
11 Maintenance ____________________________________________________ 25
11.1 STEM I _______________________________________________________ 25
11.2 STEM II ______________________________________________________ 25
11.3 STEM III _____________________________________________________ 26
12 Torque __________________________________________________________ 28
Appendix
Private
vi AbrasiJET / Table of Contents vi
A AbrasiJET Guns (Standard, radial abrasive jetting subs) ________ 30

A.1 AbrasiJET Guns (Ball-Activated) _______________________________ 32
A.2 Nozzles for 2-1/8-in and 2-3/8-in Guns _________________________ 34
A.3 Reverse Ball Check Valve Assembly ___________________________ 34
A.4 Assembly Procedure __________________________________________ 34
A.5 Complete AbrasiJET Systems _________________________________ 35
Private
1 AbrasiJET / Introduction 1
1 Introduction IPC, WSD, Service, Manual, ABRASIJET, J et, Jet,

Introduction
AbrasiFRAC The service downhole hardware includes the ABRASIJET tool and
other additional tools. In general, these services are performed by pumping
sufficient sand down a length of coiled tubing through jets directed at the casing
to perforate it and cut into the formation for some distance. The tools are then
moved a safe distance from these perforations, and a fracture treatment is done
by pumping down the CT casing annulus. This process can be performed for
each zone that requires a fracture treatment. In addition, having the coiled tubing
in the well facilitates clean out between each perforation and fracture cycle.
Mechanical disconnects and other BHA components are given in separate
hardware manuals.
Figure 1-1: Tool Overview
The hardware supplied for AbrasiFRAC services include:
1. Pressure-Balanced Mechanical Disconnect (PBMD is optional, but

recommended)
2. Three-Piece Stabilizer
3. AbrasiJET tool
4. Reverse Ball Check assembly
5. Bull Nose
6. Downhole Memory Gage Carrier (DMGC available in some cases)
Private
2 AbrasiJET / Introduction 2
1.1 Applications
1. Standard coiled tubing interventions (Tool Specifications and limits in Table
3-1
2. Jointed Pipe
1.2 Features
1. Made of only premium materials
2. Tungsten carbide is used in high erosion areas
3. Minimal moving parts for sand service

4. Standardized connections
Private
3 AbrasiJET / Health, Safety, and Environment 3
2 Health, Safety, and Environment
Note
Refer to Schlumberger HSE standards and procedures for details. If in doubt
about a particular HSE-related practice or procedure, consult the HSE standards,
direct supervisor, or location HSE supervisor.
HSE Standards
2.1
You should have a good working knowledge of the following standards:
• Coiled Tubing Services Standards, Guideline and Procedures Reference

Page (InTouch ID 4290614)
• CoilTOOLS Bottom Hole Assembly STEM Guidelines (InTouch ID 4318891)
• WS Quality Management System -QHSE Standards Reference page
(InTouch ID 4055049)
– Well Services QHSE Standard 02: Coiled Tubing Operations (InTouch
ID 5884296)
– Well Services QHSE Standard 05: Wellsite Operations (InTouch ID
3313681)
– Well Services QHSE Standard 11: Pumping Nitrogen (InTouch ID
3313684)
• Coiled Tubing Perforating -Policy and Standard Operating Guideline Update

– Schlumberger — Health Safety Environment (HSE) (InTouch ID 3312250)
– SLB QHSE Standard S003: Personal Protective Equipment (InTouch
ID 3260259)
– SLB QHSE Standard S013: Mechanical Lifting (InTouch ID 3862347)
– SLB QHSE Standard S014: Pressure (InTouch ID 3260278)
– SLB QHSE Standard S017: Injury Prevention (InTouch ID 3054686)
2.2 Personnel Safety

Pinch points
Private
Keep tools, hands, and clothing clear of areas that may snag you. Remember
that some tools and equipment are heavy and can easily crush a human body.
Wearing your protective clothing, gloves, hard hat, and steel-toed shoes can
help prevent injuries.
Lifting precautions
Never attempt to move or lift a heavy tool string by hand, regardless of the
number of people available. Only lift using a crane or forklift.
• Never attempt to move a heavy object alone.
• Carefully plan the lifting and moving of the tool in advance. Use undamaged,
properly rated lifting straps. Place strap(s) near the center of gravity point
and verify the center of gravity before moving through a significant distance.
IMPORTANT: It is recommended to have a person controlling each end of

the tool while lifting.
• Watch where you place your hands and fingers during the lift to prevent
crushing them when placing the tool down.
• Use the proper stepping, handling and lifting techniques when working with
heavy and bulky objects.
2.3 Equipment Safety

While personnel safety is the highest priority when handling equipment, it is also
important to prevent damage to the equipment. Equipment damage that occurs
during handling could require expensive repairs and result in lost rig time as
well as increased costs to the client.
Handling of equipment, whether by a crane or any other handling system, must

be carried out by trained and qualified individuals. Untrained personnel may
provide assistance only under the instruction of qualified persons.
2.4 HSE Standards

Refer to the following health, safety, and environment standards during job
planning and execution.
• Coiled Tubing Services Standards, Guideline and Procedures Reference
Page (InTouch ID 4290614)
• CoilTOOLS Bottom Hole Assembly STEM Guidelines (InTouch ID 4318891)
• WS Quality Management System -QHSE Standards Reference page
Private
• Well Services QHSE Standard 02: Coiled Tubing Operations (InTouch ID

5884296)
• Well Services QHSE Standard 05: Wellsite Operations (InTouch ID 3313681)
• Well Services QHSE Standard 11: Pumping Nitrogen (InTouch ID 3313684)
• Coiled Tubing Perforating -Policy and Standard Operating Guideline Update
• Schlumberger — Health Safety Environment (HSE) (InTouch ID 3312250)
• SLB QHSE Standard S003: Personal Protective Equipment (InTouch ID
3260259)
• SLB QHSE Standard S013: Mechanical Lifting (InTouch ID 3862347)
• SLB QHSE Standard S014: Pressure (InTouch ID 3260278)

• SLB QHSE Standard S017: Injury Prevention (InTouch ID 3054686)
Private
6 AbrasiJET / AbrasiJET Guns (Standard, radial abrasive jetting subs) 6
3 AbrasiJET Guns (Standard, radial

abrasive jetting subs) Abras iJ ET; AbrasiFRAC;
Figure 3-1: AbrasiJET Guns (Standard, radial abrasive jetting subs)
Standard AbrasiJET hardware is available with four nozzles spaced at 90°

(shown in Figure 3-1) and also with a 6-in nozzle design at 60°(shown in
Figure 3-1). Nozzles can be plugged by with the use of a plug assembly, (P/N
100273335). The AbrasiJET Gun is a standard gun with a 2-3/8 PAC DSI BoxX
Pin configuration for the 3-in and 4-in OD guns, and a 1-1/2 AM MT Box X Pin for
the 2-5/8-in OD gun.
Private
Table 3-1: AbrasiJET Gun Specifications (Standard, radial abrasive jetting subs)
2-1/8-in OD,3 2-1/8-in OD,4 2-3/8-in OD,3 2-3/8-in OD,4 2-5/8-in OD,4 2-5/8-in OD,6 3-in OD,4 3-in OD,6 4-in OD,4 4-in OD,6
Specification
Nozzles @120° Nozzles @90° Nozzles @120° Nozzles @90° Nozzles @90° Nozzles @60° Nozzles @90° Nozzles @60° Nozzles @90° Nozzles @60°
Assembly 100847302 100850771 100850766 100850768 100667487 100667488 100419872 100430665 100421942 100430666
Max OD, in (dim.

2.125 2.125 2.375 2.375 2.625 2.625 3 3 4 4
A)
Make-up length,
9 9 7 7 13 19 12.2 12.7 12.5 12.7
in (dim. B)
Min ID (in) (dim.

0.75 0.75 0.82 0.82 0.75 0.75 1.03 1.31 1.38 1.38
C)
Weight, lbs * 9 9 9 9 11 15 19 19 36 36
Top and btm thds 1-1/2 AM MT 1-1/2 AM MT 1-1/2 AM MT 1-1/2 AM MT 1-1/2 AM MT 1-1/2 AM MT 2-3/8 PAC 2-3/8 PAC 2-3/8 PAC 2-3/8 PAC
Tensile limit @
95,000 95,000 86,000 86,000 69,000 69,000 133,000 125,000 128,000 128,000
100%, yield, lbs
Torsional limit @
1,400 1,400 2,300 23,000 2,400 2,400 2,900 2,900 2,300 2,300
100%, yield, ft*lbs
Private
Specification
Assembly 100847302 100850771 100850766 100850768 100667487 100667488 100419872 100430665 100421942 100430666
Compression @
95,000 95,000 86,000 86,000 69,000 69,000 133,000 125,000 128,000 128,000
100% yield, lbs
Job differential
10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
pressure, psi
Max burst
43,000 43,000 45,000 45,000 32,000 23,000 20,000 20,000 23,000 23,000
pressure, psi
Max collapse
38,000 38,000 39,000 39,000 28,000 21,000 17,000 18,000 21,000 21,000
pressure, psi
Max pump rate,

5 5 5 6 6 8 8 10 10 12
bpm **
Temp. rating, deg

350 350 350 350 350 350 350 350 350 350
F
H2S service No No No No Yes Yes Yes Yes Yes Yes
Private
Specification
Assembly 100847302 100850771 100850766 100850768 100667487 100667488 100419872 100430665 100421942 100430666
Weight does not include nozzles

Max pump rate based on tool life to complete 10 perforations. In narrow casing (less than 1/2-in gap per side) erosion of tool OD will be more substantial than in.
Private
Select AbrasiJET nozzles based on the nozzle diameter of 0.125, or 0.141, or

0.188-in. The optional nozzle plugs are (P/N 100850072) for the 2-1/8-in OD
and 2-3/8-in OD standard guns. The nozzle plugs are (P/N 100273360) for the
2-5/8-in OD, 3-in OD, and 4-in OD standard guns. Use (P/N 100430665) as an
example, to run three nozzles at 120°, use three plugs in every other hole of a
6-in nozzled gun. Other AbrasiJET nozzle phasing configurations are available
upon request.
Private
11 AbrasiJET / AbrasiJET Guns (Ball-Activated) 11
4 AbrasiJET Guns (Ball-Activated)

Activated Abrasijet Guns are available in four configurations:
• 2–3/8–in OD (PN 101457086) with 3 nozzle ports spaced at 120°
• 3-in OD (PN 100802261 shown in Figure A-1) with four nozzles ports spaced
at 90°
• 3-in OD (PN 100867914) with 6 nozzles ports spaced at 60°
• 4-in OD (PN 100940770) with 6 nozzle ports spaced at 60°
Table 4-1: AbrasiJET Gun Specifications (Ball-Activated)
Assembly 101457086 100802261 100867914 100940770

Max OD 2.38 3 3 4
Length 12.0 17.7 17.7 14.7
Weight lbs* 18 24 24 43
0.46 ID Seat
PN (use with N/A 100803985 100803985 N/A
1/2-in ball)
0.47 ID Seat
PN (use with 101457092 N/A N/A N/A
1/2-in ball)
0.65 ID Seat
PN (use with N/A 100803370 100803370 100940766
3/4-in ball)
Activation
Pressure Per
1100 1260 1260 1260
Steel Shear
Screw***
Activation
Pressure Per
N/A 660 660 660
Brass Shear
Screw***
Top and Bottom
1–1/2 ammt 2-3/8 pac 2-3/8 pac 2-3/8 pac
Thread
Tensile Limit 152000 152000 152000 152000
Max Differential 10,000 10,000 10,000 10,000
Maximum Pump
8 8 10 10
Rate**
Temp Rating 350 350 350 350
H2S yes yes yes yes
Private
12 AbrasiJET / AbrasiJET Guns (Ball-Activated) 12
Assembly 101457086 100802261 100867914 100940770
* Weight does not include nozzles
** Max pump rate based on tool life to complete 10 perforations. In narrow casing (less than
1/2-in gap per side), erosion of tool OD will be more substantial than in ID
*** Activation pressure is accurate within ± 17% See CoilTOOLS shear pin guideline spread
sheet In InTouch content ID 472672 for details of shear pin ratings as a function of number
of pins, and temperature
Note
Select AbrasiJET nozzles based on the nozzle diameter of 0.125, 0.141, or

0.188-in. The nozzle plugs are (P/N 36036) for the 3-in OD ball-activated
guns. Other AbrasiJET nozzle phasing configurations are available upon
request.
Private
13 AbrasiJET / Nozzles for 2-1/8-in and 2-3/8-in Guns 13
5 Nozzles for 2-1/8-in and 2-3/8-in Guns

Do not install the smaller AbrasiJET nozzles with a split wrench (P/N 464920000)
like the other larger nozzles. (Refer to Three Piece Stabilizer Subs).
Note
The AbrasiJET nozzle face must flush against the flat surface of the gun housing.
A leak can erode and washout the nozzle, if it is not properly installed against
the housing.
Note
The nozzle is supplied as an assembly with the size 0.141–in, with O-ring
installed. Order for (P/N M-010014) If extra O-rings are required. Necessary
inspections must be done on the AbrasiJET Guns after their use, to make sure
that the Internal Diameter (ID) and Outer Diameter (OD) are not eroded more
than the usable condition. In general, the most vulnerable point in the tool is the
area near the entrance to nozzle in the ID of the jetting gun housing.
Note
The ID of the sub has eroded beyond use if the threads of the nozzle are visible
from the ID when a new nozzle is being installed. On the OD, the sub can
withstand some erosion, but if the erosion is deep enough to have removed more
than 1/4-in of material, then the sub should be replaced.
Note
The nozzles must be installed with Loctite thread locking compound. Use a
3/4-in X 16 Fine UNF thread tap to remove the leftover compound. Do not use
force to install nozzles on a improperly cleaned thread, as it will not seal properly
and will give incorrect torque outputs.
Private
14 AbrasiJET / Nozzles for 2-5/8-in and Larger Guns 14
6 Nozzles for 2-5/8-in and Larger Guns

Figure 6-1: Nozzle assembly available in three diameters : 0.125, 0.141, and 0.188-in .
(Refer to the Tables Table A-3, Table A-4: BOM, 3-in OD AbrasiJET Guns, StandardTable
A-5: BOM, 4-in OD AbrasiJET Guns, Standard for P/Ns)
Figure 6-2: Split wrench used to install AbrasiJET nozzles Wrench (P/N 464920000).
Private
15 AbrasiJET / Nozzles for 2-5/8-in and Larger Guns 15
Larger AbrasiJET nozzles must be installed with a split wrench, (P/N 464920000)
(Figure 6-1). The wrench is split so that it can be installed around the carbide
shield of the nozzle assembly (gold item in Figure 6-1). The wrench retainer (light
blue in Figure 6-2) is then put over the split wrench to hold it together and the
nozzle is tightened into the ABRASIJET gun with a 1/2-in square drive torque
wrench with a setting of around 100 lbf.ft
Note
It is important to make sure the O-ring is not pinched during the assembly. The
AbrasiJET nozzle face must flush against the flat surface of the gun housing.
A leak may erode and washout the nozzle if it is not made up flushed against
the housing.
Note
The nozzle itself is supplied as an assembly with the size 0.210-in with the O-ring
installed. Order the (P/N M-010210), If extra O-rings are required. Necessary
inspections must be done on the AbrasiJET Guns after their use, to make sure
that the Internal Diameter (ID) and Outer Diameter (OD) are not eroded more
than the usable condition. In general, the most vulnerable point in the tool is the
area near the entrance to nozzle in the ID of the jetting gun housing.
Note
The ID of the sub has eroded beyond use if the threads of the nozzle are visible
from the ID when a new nozzle is being installed. On the OD, the sub can
withstand some erosion, but if the erosion is deep enough to have removed more
than 1/4-in of material, then the sub should be replaced.
Note
The nozzles must be installed with Loctite thread locking compound. Use a
3/4-in X 16 Fine UNF thread tap to remove the leftover compound. Do not
attempt to install nozzles on a dirty thread, as this will not seal properly and
mask torque outputs.
Private
16 AbrasiJET / Three Piece Stabilizer Subs 16
7 Three Piece Stabilizer Subs

For information on this, refer to the Three Piece Stabilizer Sub Manual (InTouch
content ID 4727666).
Private
17 AbrasiJET / Reverse Ball Check Valve Assembly 17
8 Reverse Ball Check Valve Assembly

Refer to the (Appendix A.3: Reverse Ball Check Valve Assembly).
Private
18 AbrasiJET / Assembly Procedure 18
9 Assembly Procedure
The reverse ball check assembly is supplied as a complete assembly and does
not generally require much maintenance.
1. Install O-ring onto the pin thread of the housing.

2. Install the plug or plug with through holes into the housing.
3. Drop a ball into the housing.
4. Install the spacer with the pin into the housing.
Examine to make sure the ball retains a seal against the ball seat in the housing.
In the event of erosion at the seat, a new sub can be purchased, or the seat
can be polished at a machine shop. In practice, the seat does not erode much,
because the flow of slurry past the seat is in the reverse direction. The retaining
pin has been shown to withstand substantial flow before eroding significantly.
Note
The ball, pin, and spacer should still be inspected after every job. Replacing
these parts is inexpensive and should be done if any visible loss of material has
occurred. A bull nose guide must be ordered separately and threaded onto the
bottom of the reverse check valve assembly to aid during run in-hole operations.
Table 9-1: Reverse Ball Check Valve Specifications
2-1/8-in OD w/1-1/2-in AM 2-7/8-in OD w/2-3/8-in

Specification
MT Box X Pin PAC Box X Pin
Assembly number 100419845 100422325
Make-up length, in (Dim. A) 9.5 9
Max OD, in (Dim. B) 2.13 2.875
Min ID, in (Dim. C) 0.75 0.91
Weight (shipping), lbs 8.2 14
Top thread 1-1/2-in AM MT Box 2-3/8-in PAC-DSI Box
Bottom thread 1-1/2-in AM MT Pin 2-3/8-in PAC-DSI Pin
Tensile limit @ 100% yield, lbs 68,000 162,000
Torsional limit @ 100% yield,
1,500 4,000
ft*lbs
Compression limit @ 100%
75,000 162,000
yield, lbs
Private
19 AbrasiJET / Assembly Procedure 19
2-1/8-in OD w/1-1/2-in AM 2-7/8-in OD w/2-3/8-in

Specification
MT Box X Pin PAC Box X Pin
Assembly number 100419845 100422325
Differential pressure, psi
10,000 10,000
(O-ring limit)
Max burst pressure, psi (steel
21,000 20,000
limit)
Max collapse pressure, psi 18,500 17,000
*Max pump rate, bpm 2 4.5
Temperature rating, degF 350 350
H2S service Yes Yes
Max pump rate is in the reverse direction during clean out operations. It represents the max rate
that can continuously be pumped through the tool without excessive erosion. At higher rates, the
ball, seat, spacer, or retaining pin can begin to erode
Private
20 AbrasiJET / Complete AbrasiJET Systems 20
10 Complete AbrasiJET Systems

The systems are divided into sizes based on casing size that they typically
operate in
• Small size: Uses 2-5/8-in OD guns and operates in 3-1/2-in casing
• Medium size: Uses 3-in OD guns and operates in casing between 4-in and
5-1/2-in
• Large size: Uses 4-in OD guns and operates in casing up to 9-5/8-in size
(basically 6-in to 9-5/8-in size casing)
Note
The above systems represent what is available for order via SWPS under a
single top level part number. There are numerous configurations that could
be created. One system cannot accommodate every potential combination.
However, the above systems represent a template of what type and quantity of
components can be ordered for operation in a given casing size. To create a
more customized system, use the tables of this manual to identify the different
part numbers and order those part numbers as separate line items.
Table 10-1: Example of AbrasiJET System, F/4.0 TO 5-1/2 CSG, P/N 100434381
Item Qty P / N Description

ABRASIJET GUN
ASSY, 3.00 OD
1 2 100419872
W/2-3/8 PAC BOX
X PIN 4 NOZZLES
ABRASIJET GUN
ASSY, 3.00 OD
2 2 100430665
W/2-3/8 PAC DSI BOX
X PIN W/6 NOZZLES
REVERSE BALL
CHECK ASSEMBLY
3 2 100422325 2.88 OD, 2-3/8
PAC BOX X PIN
F/ABRASIJET
STABILIZER, 3 PIECE
4 1 100638155 3.75 OD, 2-3/8 PAC
DSI BOX X PIN
STABILIZER, 3 PIECE
5 1 100638132 3.50 OD, 2-3/8 PAC
DSI BOX X PIN
Private
Item Qty P / N Description

DISCONNECT,
PRESSURE
BALANCED 3.06 OD
6 2 100447952
MECHANICAL REL
W/2-3/8 PAC BOX X
PIN
BULLNOSE
GUIDE,WASH
7 2 100421186 ABRASIJET 2-7/8
OD, 2-3/8 PAC BOX,
1.13 ID
NOZZLE
KIT,ABRASIJET 6
8 3 100449873
X .188, 6 X .141, 6
BLANKS, 1 WRENCH
TOOLS AND
9 1 100449905 TOOLBOX FOR
ABRASIJET SYSTEM
RETRIEVAL
TOOL,3-1/16
OD,GS 3.50 LONG
10 1 100643646
CATCH HYDRAULIC
RELEASE,2-3/8 API
REG BOX
TORQUE SYSTEM, 3
1/16-in TOOL-JOINT, 3
11 1 T2000857
1/16-in HOLEFINDER
SYSTEM
Private
WSC Coiled Tubing\SMatukumalli\4658657\1.2\Release Date:24-Aug-2017\EDMS UID: 1661000493\Produced: 24-Aug-2017 21:02:05 22 AbrasiJET / Complete AbrasiJET Systems 22
Figure 10-1: Example of tools in system
Table 10-2: Other AbrasiJET Gun Assemblies – None are in current production and are not
in OneCAT and SWPS – Discontinued and will require exemption for ordering*
Assembly Description
3.000 OD, 2 NOZZLES @ 180°, 2-3/8 EUE
100216974
BOX X BOX
4.000 OD, 4 NOZZLES @ 90°, 2-3/8 EUE
100273179
BOX X BOX
3.375 OD, 3 NOZZLES @ 120°, 1.812 10-SA
100387541
DS BOX X PIN
4.500 OD, 6 NOZZLES @ 60°, 3-1/2 EUE
100405336
BOX X PIN
6.000 OD, 6 NOZZLES @ 60°, 3-1/2 EUE
100405337
BOX X PIN
These assemblies can be ordered but are not standard.
Table 10-3: Other AbrasiJET Reverse Checks and Bull Nose Guides*
REVERSE BALL CHECK ASSEMBLY 2.13
100351283
OD, 1.812 10 SA BOX X PIN F/AB JET
Private
REVERSE BALL CHECK,PERFNFRAC 4.5
100406871
OD, W/3-1/2 EUE BOX X PIN
REVERSE BALL CHECK ASSEMBLY 3.00
100216479
OD, 2-3/8 EUE PIN X PIN
BULL NOSE GUIDE W/2-3/8 EUE BOX 3.00
9207A01500
OD W/ 1.94 THROUGH HOLE
BULL NOSE GUIDE, 2.13 OD, 1.812-10 DS
100336816
BOX, 1.162 BORE
Other three-piece stabilizers w/ 1.812 10-Stub Acme, DS, or MT connections can be ordered
and are listed in OneCAT
Table 10-4: Support Tools

Description Specification
Adjustable spanner Grainger = 4NV55
Allen keys Grainger = 6X302
LubriPlate grease 5.33E+08
Screw driver 1/4-in tip Grainger = 6C246
Screw driver 1/8-in tip Grainger = 6R496
24-in pipe wrench Grainger = 6A653
Dead blow hammer, 4 lb Grainger = 3R512
O-ring picks 5.89E+08
Table 10-5: Nozzle Kit (100449873)
Item Qty P/N Description

ASSEMBLY,BLANK
OFF FOR
1 6 100273335
ABRASIJET
W/ORING
NOZZLE,JET 3/16
WRENCH TYPE
W/O-RING 3/4 NF
2 6 411671000
MALE,3/16 HOLE
W/BACK WASH
PLATE
NOZZLE,0.141 HOLE
(9/64), WRENCH
3 6 100314670 TYPE W/ORING 3/4
NF MALE, W/BACK
WASH PLATE
TOOL,SPCL ASSY
FOR ABRASIJET
4 1 464920000
1-1/4 IN HEX
NOZZLE-
Private
Item Qty P/N Description

O-RING SZ 2-210
5 25 M-010210
VITON 95D
Private
25 AbrasiJET / Maintenance 25
11 Maintenance
Maintenance to be performed as per Stem Guidelines Tech Unit (InTouch
content ID 4318891).
11.1 STEM I
The tool technician should perform a visual inspection on all tools being
redressed. Visual inspection should include the sealing surfaces, O-ring grooves
and threads. Any parts found to be worn or damaged out with specification
should be replaced.
When removed from the tool string, the tool should be thoroughly cleaned and
inspected with the steps that follow.
1. Remove and discard the tools seals or O-rings.
2. Check for wear.
3. Clean the tool and make sure that the O-ring tracks are free from debris.
4. Lightly grease all components and follow the assembly procedure.
11.2 STEM II
The tool inspection must be performed by the tool technician with assistance
from the Quality Control Department. Inspections are to be performed as per
the following STEM schedule.
The visual inspection criteria consists of the following:

1. Thread form
• Pulled, round, flat, missing or cracked threads are NOT ACCEPTABLE
• Flank angle wear is NOT to exceed .010-in gap between flanks
• Damaged threads, remove raised material with thread file or soft wheel,
galled thread are NOT ACCEPTABLE
• Corrosion/pitting, gouges, dings or other imperfections are NOT to
exceed 1/32-in in diameter by 1/16-in in depth and NO penetration below
thread root
• Flared box are NOT ACCEPTABLE
2. Sealing Surfaces / O-ring Groove
Private
• Scratches that follow the direction of the groove ARE ACCEPTABLE

• Scratches that cross over the groove sealing surface are NOT
ACCEPTABLE
• Corrosion/pitting and deformation of sealing surfaces are NOT
ACCEPTABLE.
• Raised burrs may be removed with a file or a soft wheel
3. Inside and Outside Diameters

• Minor washing IS ACCEPTABLE
• Corrosion/pitting is NOT to exceed 1/32-in in diameter by 1/16-in in depth
and NOT to exceed 25% of the surface area.
• Out-of-round or egged conditions are NOT ACCEPTABLE

• Damaged end faces are NOT ACCEPTABLE.
11.3 STEM III
Quality Note
If a tool has been subjected to an over-pull condition or has been stuck and
jarred on, an NDE inspection is mandatory.
The tool inspection is to be performed by the Quality Department as per the

attached STEM Schedule. Perform 100% dimensional inspection to the most
current revision. All inspection criteria used in Stem I & II are to be included in the
Stem III process. Accept all pieces that meet blue print specification. Tag items
that do not meet the dimensional requirement and forward to engineering for
disposal. Scrap parts that have excessive worn, washed, corroded, suffer from
pitted O-ring grooves and or damaged threads. Mark parts with the word scrap
and place in scrap bin. Track scrap parts for usage and nonconforming issues.
Document your results on the Stem III sheet. Fill in traceable information
such as the purchase order number, work order number, heat number, batch
number, quantity, inspected by and date. Replace damaged parts with inspected
replacement parts and record the new traceable data on the Stem III data sheet.
Perform NDE inspection, after the parts have been inspected by the quality
department and before reassembly. Make a history folder for each assembly.
Place a copy of the checklists, Stem III sheet and NDE inspection report in
the folder. The tool is now ready for assembly and testing as per Tech Manual
requirements.
Private
Note
If a tool has been subjected to an over-pull condition or has been stuck and
jarred on, an NDE inspection is mandatory.
Private
28 AbrasiJET / Torque 28
12 Torque
The torque used to make up the BHA is based on the material used for the
connections and the thread dimensions. Section 4 of CoilTOOL'S Guidelines for
Downhole Tools, InTouch ID# 5240032, gives the make-up torque values for the
BHA. See that document for the torque values for your BHA.
Below is an example of applying torque to make up a BHA:
1. The system that comes with a full AbrasiFRAC system kit is:
• SWPS (P/N T2000857)

• Dillon mechanical dynamometer
• Two (2) 48-in pipe wrenches
• Two (2) - Crosby two-ton shackles
Private
WSC Coiled Tubing\SMatukumalli\4658657\1.2\Release Date:24-Aug-2017\EDMS UID: 1661000493\Produced: 24-Aug-2017 21:02:05 29
Private
AbrasiJET / Torque

29
A AbrasiJET Guns (Standard, radial

abrasive jetting subs) Abras iJ ET; AbrasiFRAC;
Figure A-1: Standard AbrasiJET Gun
Table A-1: Bill of Materials (BOM), 2-1/8-in OD AbrasiJET Guns, Standard
2 1/8-in OD, 3 2- 1/8-in OD, 4

Description Qty Qty
Nozzles @ 120° Nozzles @ 90°
Gun assembly 100847302 1 100850771 1
Nozzle (dia .125) 100835360 0 100835360 4
Nozzle (dia .141) 100835363 3 100835363 0
Nozzle (dia .188) 100835364 0 100835364 0
Gun housing 100835368 1 100850066 1
AMMT thread
M-010128 1 M-010128 1
O-ring
Nozzle O-ring
M-010014 0 M-010014 0
(spare part)
Nozzle plug
100850072 0 100850072 0
(spare part)
Table A-2: BOM, 2-3/8-in OD AbrasiJET Guns, Standard
2 3/8-in OD, 3 2 3/8-in OD, 4

Description Qty Qty
Gun assembly 100850766 1 100850768 1
Nozzle (dia .125) 100835360 3 100835360 4
Nozzle (dia .141) 100835363 0 100835363 0
Nozzle (dia .188) 100835364 0 100835364 0
Gun housing 100850075 1 100850078 1
Private
2 3/8-in OD, 3 2 3/8-in OD, 4

Description Qty Qty
Gun assembly 100850766 1 100850768 1
AMMT thread
M-010128 1 M-010128 1
O-ring
Nozzle O-ring
M-010014 0 M-010014 0
(spare part)
Nozzle plug
100850072 0 100850072 0
(spare part)
Table A-3: BOM, 2-5/8-in OD AbrasiJET Guns, Standard
2-5/8-in OD, 4 2-5/8-in OD, 6

Description Qty Qty

Gun assembly 100667487 1 100667488 1
Nozzle (dia .125) 100221966 0 100221966 0
Nozzle (dia .141) 100314670 0 100314670 0
Nozzle (dia .188) 411671000 4 411671000 6
Gun housing 100453160 1 100453161 1
AMMT thread
M-010128 1 M-010128 1
O-ring
Nozzle O-ring
M-010210 0 M-010210 0
(spare part)
Nozzle plug
100273335 0 100273335 0
(spare part)
Table A-4: BOM, 3-in OD AbrasiJET Guns, Standard
3-in OD, 4 3-in OD, 6

Description Qty Qty
Gun assembly 100419872 1 100430665 1
Nozzle (dia .125) 100221966 0 100221966 0
Nozzle (dia .141) 100314670 0 100314670 0
Nozzle (dia .188) 411671000 4 411671000 6
Gun housing 100419873 1 100430673 1
PAC thread
M-010227 1 M-010227 1
O-ring
Nozzle O-ring
M-010210 0 M-010210 0
(spare part)
Nozzle plug
100273335 0 100273335 0
(spare part)
Private
Table A-5: BOM, 4-in OD AbrasiJET Guns, Standard
4-in OD, 4 4-in OD, 6

Description Qty Qty
Gun assembly 100421942 1 100430666 1
Nozzle (dia .125) 100221966 0 100221966 0
Nozzle (dia .141) 100314670 0 100314670 0
Nozzle (dia .188) 411671000 4 411671000 6
Gun housing 100421940 1 100430668 1
PAC thread
M-010227 1 M-010227 1
O-ring
Nozzle O-ring
M-010210 0 M-010210 0
(spare part)
Nozzle plug
100273335 0 100273335 0
(spare part)
A.1 AbrasiJET Guns (Ball-Activated)
Figure A-2: Ball-Activated AbrasiJET Gun (P/N 100802261)
Table A-6: BOM, 2 & 3/8–in OD AbrasiJET Guns, Ball-Activated
Description 2 & 3/8-in OD, 3 Nozzles @ 120° Qty

Gun assembly 101457086 1
Nozzle (dia .125) 100835360 3
Nozzle (dia .141) 100835363 0
Nozzle (dia .188) 100835364 0
Gun housing 101457088 1
Gun seat, 1/2-in Disconn Drop Ball
101457092 1
(DB)
Shear screws SHS0632375 8
Ball, dia 1/2-in, steel TB500FE000 1
Private
Description 2 & 3/8-in OD, 3 Nozzles @ 120° Qty

AMMT thread O-ring M-010128 1
Shear screw O-ring — 0
Seat O-ring, uphole M-010016 1
Seat O-ring, downhole M-010016 1
Nozzle plug 36036 3
Retaining ring in gun housing — 0
Table A-7: BOM, 3-in OD AbrasiJET Guns, Ball-Activated
3-in OD, 6
Description 3-in OD, 4 Nozzles @ 90° Qty Nozzles @ Qty

60°
Gun assembly 100802261 1 100867914 1
Nozzle (dia .125) 100221966 0 100221966 0
Nozzle (dia .141) 100314670 0 100314670 0
Nozzle (dia .188) 411671000 4 411671000 6
Gun housing 100802266 1 100867917 1
Gun seat, 1/2-in
Disconn Drop Ball 100803985 1 100803985 0
(DB)
Gun seat, 3/4-in Disco
100803370 0 100803370 1
DB (Opt.)
Shear screws SHS1032625 4 SHS1032625 4
Ball, dia 3/4-in,
- 0 100593038 1
aluminum
PAC thread O-ring M-010227 1 M-010227 1
Shear screw O-ring M-010008 4 M-010008 4
Seat O-ring M-010118 2 M-010118 2
Nozzle plug 36036 4 36036 4
Table A-8: BOM, 4-in OD AbrasiJET Guns, Ball-Activated
Description 4-in OD, 6 Nozzles @ 60° Qty

Nozzle (dia .125) 100221966 0
Nozzle (dia .141) 100314670 0
Nozzle (dia .188) 411671000 6
Gun housing 100940760 1
Gun seat, 3/4-in Disco DB 100940766 1
Private
Description 4-in OD, 6 Nozzles @ 60° Qty

Shear screws SHS1032100 6
Ball, dia 3/4-in, aluminum 100593038 1
PAC thread O-ring M-010227 1
Shear screw O-ring M-010008 6
Seat O-ring, uphole M-010214 1
Seat O-ring, downhole M-010216 1
Nozzle plug 36036 6
Retaining ring in gun housing B033083 1
A.2 Nozzles for 2-1/8-in and 2-3/8-in Guns
Figure A-3: Nozzle assembly available in 3 diameters : 0.125, 0.141, 0.188-in
A.3 Reverse Ball Check Valve Assembly
Figure A-4: Reverse Ball Check Valve Assembly
A.4 Assembly Procedure

Table A-9: BOM, Reverse Ball Check
Qty Description Assy 100419845 Assy 100422325

1 Housing 100419846 100422348
Private
Qty Description Assy 100419845 Assy 100422325

Plug with thru hole 100563344 (Qty 3) 100563344 (Qty 4)
1 Spacer 100609527 100610027
Plug B029247 (Qty 3) 543498000 (Qty 4)
O-ring (housing
1 M-010128 M-010227
thread)
Ball (stainless steel TB875FE000 (7/8-in TB100FE000 (1-in
1
trip-type) dia) dia)
Ball (aluminum, 100593039 (7/8-in
1 100593040 (1-in dia)
trip-type) dia)
* Bull nose, large ID 9207A01300 100421186
* Bull nose, solid 100709937 100259884
The bull nose guide must be ordered separately.
A.5 Complete AbrasiJET Systems

Table A-10: Complete AbrasiJET Systems
SMALL 2-5/8-in OD MEDIUM 3-in OD

Description Qty
Guns1-1/2 MT Guns2-3/8 PAC
Top level system assembly part
1 100453147 100434381
number
Nozzle port gun 4@ 90°, comes with
2 100667487 (Qty.1) 100419872
.188 nozzles
Nozzle port gun 6@ 60°, comes with
2 100667488 (Qty.1) 100430665
.188 nozzles
Reverse ball check assembly 2 100419845 100422325
Stabilizer (larger) 1 100318256 100638155
Stabilizer (smaller) 1 100318255 100638132
Disconnect 2 100553829 (Qty.1) 100447952
Bullnose guide (large ID) 2 9207A01300 100421186
Nozzle kit (6 x .188, 6 x .141, 6
3 100449873 100449873
blanks, 1 wrench)
Tools and tool box (shipping case,
1 100449905 100449905
wrenches, taps, etc)
Retrieval tool 1 100460830 100643646
Torque system 1 T2000857 T2000857
Private
Table A-11: Complete AbrasiJET system
Description Qty LARGE 4-in OD Guns 2-3/8 PAC

ABRASIJET SYSTEM, F/6 TO 9-5/8
100450961
CSG
BULLNOSE GUIDE,WASH
ABRASIJET 2-7/8 OD, 2-3/8 2 100421186
PAC BOX, 1.13 ID
ABRASIJET GUN, ASSY 4.00 OD
2 100421942
W/2-3/8 PAC BOX X PIN 4 NOZZLES
REVERSE BALL CHECK
ASSEMBLY 2.88 OD, 2-3/8 PAC 2 100422325
BOX X PIN F/ABRASIJET
ABRASIJET GUN ASSY, 4.00 OD
W/2-3/8 PAC DSI BOX X PIN W/6 2 100430666

NOZZLIES
DISCONNECT,PRESSURE
BALANCED 3.06 OD MECHANICAL 2 100447952
REL W/2-3/8 PAC BOX X PIN
NOZZLE KIT,ABRASIJET 6 X .188, 6
3 100449873
X .141, 6 BLANKS, 1 WRENCH
TOOLS AND TOOLBOX FOR
1 100449905
ABRASIJET SYSTEM
STABILIZER, 3 PIECE 4.50 OD,
1 100638159
2-3/8 PAC DSI BOX X PIN
1 100638238
2-3/8 PAC DSI BOX X PIN
RETRIEVAL TOOL,3-1/16 OD,GS
3.50 LONG CATCH HYDRAULIC 1 100643646
RELEASE,2-3/8 API REG BOX
TORQUE SYSTEM, 3 1/16-in
TOOL-JOINT, 3 1/16–in. 1 T2000857
HOLEFINDER SYSTEM
Table A-12: Complete AbrasiFRAC Systems
2-1/8-in OD1-1/2 2-3/8-in OD2-3/8

Description Qty
AM MT PAC
Bull Nose Guide w/ 1 1/2-in AMMT
2 9207A01300 9207A01300
Box w/ 1-in ID
DISCONNECT,PRESSURE
BALANCED 2-1/8 W/1-1/2 AM 2 100553829 100553829
MT BOX X PIN
100835368 (2.13 100850075 (2.38
GUN HOUSING, 3 PORTS AT 120° 2
OD) OD)
HOUSING,ABRASIJET 4 PORTS 100850066 (2.13 100850078 (2.38
2
90DEG OD) OD)
Private
2-1/8-in OD1-1/2 2-3/8-in OD2-3/8

Description Qty
AM MT PAC
NOZZLE,ABRASIJET SHORT,0.125
15 100835360 100835360
ORIFICE
NOZZLE,ABRASIJET SHORT,0.141
15 100835363 100835363
ORIFICE
PLUG,SHORT F/SLIM ABRASIJET 8 100850072 100850072
RETRIEVAL TOOL,2-1/4 OD,GS
2-1/2 LONG CATCH HYDRAULIC 1 100460830 100460830
RELEASE,1-1/2 AM MT-S BOX
1 100623570 100623570
1-1/2 AM MT-S BOX X PIN
1 - 100318255
1-1/2 AM MT-S BOX X PIN

TOOLS AND TOOLBOX FOR
1 100449905 100449905
ABRASIJET SYSTEM
VALVE,REVERSE BALL CHECK
F/2-1/8 ABRASIJET 1-1/2 AM MT 2 100853291 100853291
BOX X PIN
Private

Abrasijet Tech Manual

Uploaded by

Copyright:

Available Formats

You might also like

Abrasijet Tech Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Abrasijet Tech Manual

Uploaded by

Copyright:

Available Formats

AbrasiJET Tech Manual

EDMS UID: 1661000493

Produced: 24-Aug-2017 21:02:05

Private AbrasiJET; Ab rasiFRAC;

Copyright © 2017 Schlumberger, Unpublished Work. All rights reserved.

Copyright © 2017 Schlumberger, Unpublished Work. All rights reserved.

Trademarks & Service marks

Schlumberger, the Schlumberger logotype, and other words or symbols used

A complete list of Schlumberger marks may be viewed at the Schlumberger

Reviewer: WS-WIS InTouch

1.0 06-Jan-2015 Converted to EDMS Author: SMatukumalli

Regulatory Compliance __________________________________________ iv

2 Health, Safety, and Environment __________________________________ 3

2.2 Personnel Safety ______________________________________________ 3

3 AbrasiJET Guns (Standard, radial abrasive jetting subs) _________ 6

4 AbrasiJET Guns (Ball-Activated) ________________________________ 11

5 Nozzles for 2-1/8-in and 2-3/8-in Guns ___________________________ 13

6 Nozzles for 2-5/8-in and Larger Guns ____________________________ 14

7 Three Piece Stabilizer Subs _____________________________________ 16

8 Reverse Ball Check Valve Assembly ____________________________ 17

9 Assembly Procedure ____________________________________________ 18

10 Complete AbrasiJET Systems ___________________________________ 20

A AbrasiJET Guns (Standard, radial abrasive jetting subs) ________ 30

1 Introduction IPC, WSD, Service, Manual, ABRASIJET, J et, Jet,

Figure 1-1: Tool Overview

The hardware supplied for AbrasiFRAC services include:

1. Pressure-Balanced Mechanical Disconnect (PBMD is optional, but

3. Minimal moving parts for sand service

2 Health, Safety, and Environment

You should have a good working knowledge of the following standards:

• Coiled Tubing Services Standards, Guideline and Procedures Reference

• Coiled Tubing Perforating -Policy and Standard Operating Guideline Update

2.2 Personnel Safety

IMPORTANT: It is recommended to have a person controlling each end of

2.3 Equipment Safety

Handling of equipment, whether by a crane or any other handling system, must

2.4 HSE Standards

• Well Services QHSE Standard 02: Coiled Tubing Operations (InTouch ID

• SLB QHSE Standard S014: Pressure (InTouch ID 3260278)

3 AbrasiJET Guns (Standard, radial

Figure 3-1: AbrasiJET Guns (Standard, radial abrasive jetting subs)

Standard AbrasiJET hardware is available with four nozzles spaced at 90°

Max OD, in (dim.

Min ID (in) (dim.

Max pump rate,

Temp. rating, deg

H2S service No No No No Yes Yes Yes Yes Yes Yes

Weight does not include nozzles

Select AbrasiJET nozzles based on the nozzle diameter of 0.125, or 0.141, or

4 AbrasiJET Guns (Ball-Activated)

Table 4-1: AbrasiJET Gun Speciﬁcations (Ball-Activated)

Assembly 101457086 100802261 100867914 100940770

Assembly 101457086 100802261 100867914 100940770

* Weight does not include nozzles

Select AbrasiJET nozzles based on the nozzle diameter of 0.125, 0.141, or

5 Nozzles for 2-1/8-in and 2-3/8-in Guns

6 Nozzles for 2-5/8-in and Larger Guns

7 Three Piece Stabilizer Subs