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GMW 16037 - 2009-07 - Test Method To Quantify Cleanliness of Powertrain Comp...
GMW 16037 - 2009-07 - Test Method To Quantify Cleanliness of Powertrain Comp...
ENGINEERING GMW16037
Materials
STANDARDS
4.2.1.2 Test frequency and sample size should be should be made to ensure that all foreign material
determined by local plant procedures. Sample size and loose debris is removed from the component
must be sufficient to allow for statistical control of and the collection tray/washing cabinet by flushing
production processes and establishment of control the tray with excess fluid and wiping it with a
limits. Reduced sampling is possible based on non-metallic squeegee. Collect all sediment from
statistical data showing process capability. the tray in a beaker and mark the beaker for
4.2.1.3 Reintroduction of test samples into the identification.
production process must occur before the final 4.3.2.2 Engine components with internal oil and/or
wash. coolant passages (i.e., engine blocks) shall be
4.2.2 Test Conditions. Deviations from the rinsed according to work instructions such that
requirements of this standard shall have been sediment levels are established for each type of
agreed upon. Such requirements shall be specified passage. Water passages must be rinsed first.
on component drawings, test certificates, reports, 4.3.2.2.1 To ensure all sediment is removed from
etc. internal passageways of components such as
4.3 Instructions. cylinder blocks and heads, pressurized air shall be
used. Pressure shall be 210 kPa (2.1 bar) and
4.3.1 Prepare Test Equipment and Materials.
orifice size shall be 2.0 mm (0.080 in).
4.3.1.1 Oven dry the required number of filters for
4.3.2.3 Burrs resulting from machining operations,
30 to 35 minutes at 50 to 55°C. Allow filters to cool
casting processes, etc., which remain firmly
for 15 to 20 minutes in a desiccator prior to use.
attached after rinsing and air blowout shall be
Times and temperatures may be adjusted to meet
noted but shall not be included in the total
current plant practices and production schedules.
sediment weight. Appropriate equipment (mirrors,
4.3.1.2 Ascertain the weight of filters to four lights, bore scopes) shall be used to inspect
decimal places by means of an analytical balance internal passageways for loose chips not removed
and record the value in milligrams (mg). by the rinse or air blowout. In such cases, proper
4.3.1.3 Rinse collection sink/tray before and after actions shall be taken to improve the cleanliness
each test with a sufficient quantity of wash fluid to process.
purge the system of any foreign material. Collect 4.3.2.4 Any plant specific procedures regarding
the fluid in a beaker and visually examine the rinsing sequence, burr reporting, etc., must be the
sediment for unusual particles or amounts. same site-to-site for similar components.
Equipment and materials should be protected from
4.3.3 Place dried and weighed filters in the filtration
environmental contamination when not in use.
funnel.
4.3.1.4 Monthly wash fluid cleanliness check (for
4.3.4 Pour the collected wash fluid through the
sites that recycle fluid). Collect at least 1 L of wash
filter plus (+) funnel using a vacuum assist. Rinse
fluid in a clean beaker and note the volume used.
the collection chamber/beaker thoroughly and
Filter the fluid with vacuum assist through a
transfer the wash fluid to the funnel for filtering.
pre-dried and pre-weighed 10 micron (maximum)
filter. Remove filter from the funnel and expose to 4.3.5 Carefully remove the filter from funnel and
drying cycle (4.3.5.1). Determine amount of expose to the following drying cycle.
residue collected by subtracting original filter 4.3.5.1 Filters must be dried 30 to 35 minutes at 50
weight from weight of filter plus (+) residue. If to 55 C. Times and temperatures may be adjusted
amount of residue exceeds 0.50 mg/L, wash fluid to meet current plant practices and production
must be replaced with new. Wash fluid must be schedules as long as there is evidence that filter
replaced annually regardless of test results. weight has stabilized for that cycle.
4.3.2 Measurement of Test Sample. Prepare the 4.3.6 After drying, the filters shall be placed in a
required number of filters per 4.3.1.1 and 4.3.1.2. desiccator to cool for 15 to 20 minutes. Debris
4.3.2.1 Place component to be evaluated in the samples must be properly identified.
clean collection tray/washing cabinet and rinse 4.3.7 Weigh dried filter plus (+) sediment and
surfaces of interest with wash fluid. Rinse device record weight.
should be a handheld spray gun with 70 kPa 4.3.8 Return washed parts to departments from
(0.7 bar) minimum nozzle pressure. Appendix A which they were taken unless surface condition
lists equipment part numbers currently in use at has been degraded or component has been
some plants. Other equipment may be acceptable disassembled during sediment testing.
as long as a nozzle pressure of 70 kPa (0.7 bar) is Transmission seals and clutch plates must be
maintained throughout the rinsing operation. Effort scrapped.
© Copyright 2009 General Motors Corporation All Rights Reserved
5 Data 6 Safety
5.1 Calculations. Determine total sediment weight This standard may involve hazardous materials,
by subtracting filter weight (4.3.1.2) from weight of operations, and equipment. This standard does not
filter plus (+) sediment (4.3.7). When two filters are propose to address all the safety problems
used (3.2.1), weights should be reported for each associated with its use. It is the responsibility of the
filter size. user of this standard to establish appropriate safety
5.2 Interpretation of Results. If something and health practices and determine the
unusual is observed on the contaminated filters applicability of regulatory limitations prior to use.
(high weights, large particles, etc.), examination of
the filters under a light microscope is 7 Notes
recommended. Should part specifications include a 7.1 Glossary. Not applicable.
maximum allowable particle size, measure the
7.2 Acronyms, Abbreviations, and Symbols.
sediment particles using a calibrated grid. Note the
size (longest dimension in microns) of the largest SPC Statistical Process Control
particle and record on datasheet.
5.3 Test Documentation. 8 Coding System
5.3.1 Transfer engine data to Statistical Process This standard shall be referenced in other
Control (SPC) charts and plot the data, where documents, drawings, etc., as follows:
applicable. Transmission data should be recorded Test to GMW16037
on suitable quality charts.
5.3.2 Notify Production Department Supervisor of 9 Release and Revisions
any out-of-control points or otherwise undesirable 9.1 Release. This standard originated in August
conditions. 2008, replacing GMN6752. It was first approved by
GM Powertrain in June 2009. It was first published
in July 2009.