ITMA-2011 : Dyeing, Printing &

Finishing

General observation on technology:

‡Emphasis on improvements in performance
‡Carbon reduction
‡Reduction in Water and energy consumption
‡More attention on digital printing
‡No real ͞breakthrough technology͟
 Preparatory Processes
Theme:
Main focus was given on:
‡ High productivity
‡ Carbon reductions
‡ Environment friendly process
‡ Water, Chemical and Energy saving
‡ Fabric handling
 BENEKS-Tubular fabric washing machine

(TBSY) Washing Machine( After

Dyeing) has been developed in
order to improve the efficiency of
the discontinuous systems at
Textile Treatment plants, as well
as for savings in energy, water and
time.
‡ Raw Washing (Yarn dyed etc.),
‡ Washing after Bleaching.
‡ Washing after Dyeing.
‡ Washing after Optical
Brightening/Bleaching.
‡ Reductive washing.
‡ Special/Exclusive Process
Washings related to plant
requirements.
 Parex Mather-Singeing machine for Woven & knitted fabrics

PAREX MATHER offer machines suitable

for open-width singeing of woven
and/or knitted fabrics. These machines
use the uniquely reliable and energy-
efficient PAREX 5000 burner
‡ They claim Uniform flame so uniform
singeing is expected For woven
‡ Its exclusive aerodynamic flame width
control ensures that only the required
working width is hot.
‡ Adaptable burner position, Automatic
control options
‡ Natural gas, Propane, Butane, LPG or
gasoline
For Knitted
Poong Kwang Machine Co. Ltd, Korea
Singeing M/c
‡ Presented Gas singeing
machine (PK-G-3-2400) for
open width knit fabric.
‡ Machine exert minimum
tension and give uniform singe
effect
‡ Two sets of burners are
provided to singe both side of
the fabric
‡ Machine speed up to 100
mm/min
‡ LPG Gas consumption 10 Kg/hr
 Osthoff-singe

‡ It provides singeing
machine for both knitted
and woven fabric
‡ On-line control of hairiness
‡ Double jet burners for
saving energy up to 50%
compare to the normal
burners
‡ Speed of the machine is
adjusted as per the weight
and type of the fabric
 Benninger

‡ Benninger has chosen several options to show

carbon reductions in textile finishing. The
following Carbon Hotspots are identified:
± minimizing number of drying processes
± minimizing steam and water consumption during
washing processes thanks to high efficiency
washing
± replacing the resource intensive exhaust dyeing
process by CPB dyeing
Benninger -Washer
‡ Washing on Benninger͛s high
efficiency TRIKOFLEX drum washer
with mechanical supported front
and back washing reduces the
water consumption by more than
50% compared to classical
washers.
‡ Simultaneously the energy
required to heat up the washing
water (biggest Carbon polluter) is
reduced and has the biggest
impact on carbon reduction.
‡ Additionally the integrated heat
recovery system and the
insulation of the washing box
reduce also the energy
requirement.
 Benninger -Mercerizing m/c

‡ Benninger shows on the ITMA a new mercerizing concept which is

suitable for mercerizing cotton, but also causticizing Viscose fibres, for
both woven as well as knitted fabrics.
‡ Mercerized or causticized textiles do require less chemicals and less
dyestuff during the textile processing chain.
‡ Benninger͛s wet on wet mercerizing concept does not require a resource
intensive intermediated drying stage.
‡ Consequently carbon emissions are reduced by 40%.
 Poong Kwang Machine Co. Ltd, Korea
Mercerizing M/c
‡ Offered open knit mercerizing machines for width as well as tubular fabric
‡ Uniform mercerizing, preventing crease mark, edge mark, bowing and excessive
elongation of fabric
‡ High quality luster, high efficient washing under minimum tension, good hand
are the features claimed by the manufacturer
‡ They also offered chain type mercerizing machines
 Dyeing & Printing
Theme:
Major focus is
‡ Automation
‡ Shade & process control
‡ Reduced friction between fabric & metal
components
‡ Water, Chemicals and energy saving
‡ Fabric handling
 Obem SpA

‡ Deals with all types of robotized dyeing and

steaming machineries/plants
‡ Plants have been developed for wool, cotton,
acrylic, polyester, viscose etc.
Bobbins Injection dyeing machine Laip Srl
‡ They have also presented
Bobbins Injection dyeing
machine a multicolur dyeing
system for yarns on cones
‡ It can handle any type of yarn
wound on any type of dye
house support, from
cylindrical to conical.
‡ It injects four colours
simultaneously from the
pumping station equipped
with stainless steel cylinders
 Vacuum Steamer-Laip Srl

‡ They have presented Vacuum

Steamer for yarn conditioning
‡ Machine is made out of Stainless
steel and produce direct steam
to avoid yellowing, fading effect
of yarn.
‡ Machine work at low
temperature with vacuum
system. Heating ceiling is
provided to avoid water drops
on material
‡ Full automation control panel
with microprocessor is provided.
Loris Bellini S.pA, Italy
‡ Presented APPC-LV dyeing
cabinet for hanks-cotton, acrylic,
wool and their blends
‡ It operate at 0.4 bar static
pressure up to 110oC
‡ Low material to liquor ratio
(MLR:: 1: 9-10 for mercerized
cotton and 1: 12-14 for acrylic)
during dyeing cycle
‡ Operating flexibility is enhanced
by use of intechangeable hank
loaders for dyeing hanks of
different sizes and reeling
circumferences
 Modra Technology Pty

‡ Presented ͚DyeLab͛ a dye

and auxilary dispensing
machine for sample yarn
dyeing for carpet.
‡ It is a continuous yarn
dyeing machine. After the
application of dye, it is
passed through steam at
100oC
‡ Steam generator and
automated package winder
are provided as optional
accessories.
 Galvanin
‡ Offered automatic Horizontal and vertical dyeing
house with automatic line for preparation of the
material carrier, automatic hydro extractor line
‡ Automatic bridge crane with no limits at the
number of apparatus to be served
‡ All machines are equipped with automatic
opening/closing of the lid, automatic chemical
dosing system, interchangeable material carrier
 Alliance, France

‡ Presented new Rotor yarn and piece

dyeing machine
‡ It is claimed that there is expected
saving of costs up to 50%
‡ Can be used for woven as well as
knitted fabric
‡ It will enable to dye yarns (cones)
together with fabric on beam in
order to obtain the same colour for
yarn and fabric
‡ Machine can dye fabric of wider
width using one beam, narrow width
fabric in two beams, one beam for
narrow fabric and other for yarn
(cones) dyeing or both beams for
yarn (Cones) dyeing.
 Flainox

‡ Presented new Multi-Plus machine for

special treatment of fabric
‡ The machine works roll to roll retaining the
high efficiency of the air treatment given by
the Venturi pipe
‡ Fabric is pushed at pre-settable intensity of
air through a 180 meter long pipe.
Consequently the treatment on the surface
of fabric is very efficient, uniform,
permanent,
‡ Speed goes from 5 to 50 meter/minutes
‡ It can treat cotton, silk, viscose, polyester.
‡ It is claimed saving in terms of energy and
steam to contribute of CO2 emission
reduction
‡ Chemical free treatment, high evaporation
rate at low power consumption (35 kW),
gas heating and high productivity are the
main feature of Multi-Plus.
 Fong͛s-Jumboflow
(High temperature dyeing machine)

‡ Liquor ratio: 1:4.5 to run

machine
‡ Maximum fabric speed: 400
m/min.
‡ Maximum working
temperature: 140 ΣC ‡Loading up to 280 kg per tube
‡ Maximum working pressure:
3.5 bar ‡ Heat Exchanger gives the
‡ Heating rate: 25 ΣC~100 ΣC largest heating rate with
average 4 ΣC/min. 100 ΣC~130 minimum heat loss to the
ΣC average 2.5 ΣC/min. (dry environment
saturated steam pressure at 7 ‡Multi Saving Rinsing System
bar)
(MSR) shortens the dye cycle
‡ Cooling rate: 130 ΣC~100 ΣC
average 3 ΣC/min. 100 ΣC~85 and reduces the water
ΣC average consumption
 Then

‡ Then has shown piece

dyeing machine Lotus for
sensitive fabrics and is the
first long tube machine
with Airflow technology.
‡ It operate with liquor ratio
down to 1:2, saving water,
energy and chemicals
‡ Spacer fabric, 50% spendex,
anti-ballistics, parachutes,
all kind of automotive
textiles or functional
sportswear can be dyed
with this machine.
 Thies

‡ It presented ͚iMaster H2O͛, a

complete new design of rope dyeing
machine for the processing of knit
and woven goods
‡ In this machine transport winch is
installed inside the kier so the
cotton, synthetic fibres and their
blends including articles with a high
elastane content can be processed
with significantly reduced elongation
resulting in fabrics of improved
stability and surface appearance
‡ Work comfortably on MLR:: 1:4.
‡ Complex rinsing systems combined
with ͞intelligent function͟ for the
pre and post treatment of fabric
helping further reduce the total
water and energy consumption.
 Noseda

‡ Presented Jigger (TJ-AT acquaZERO)

‡ The jigger work at lower MLR and the running
cost is also low
‡ This includes external heat exchanger, dye
kichen, dosing system, automatic flow etc,
 DONG-A, Korea

‡ They have offered ͚iDream͛ knit dyeing

machines for atmospheric and high
temperature dyeing.
‡ Working MLR::1:3.7, speed up to 350 m/min
‡ Heating rate: 5oC/min, Saturated steam
pressure: 7 Bar
‡ It is claimed that it reduces process time,
energy & water consumption, operating cost.
 Memnun, Turkey

‡ Presented Ecolo Jig for atmospheric and high

temperature dyeing
‡ Machine speed 10-150 m/min actual speed
control
‡ Electronic fabric strength, adjustable and
controlled within PLC
Poong Kwang Machine Co. Ltd, Korea

‡ They also offered compactors, compressing

shrinking range, dehydrators, sanding
machine and continuous washing machines
for knits.
 Benninger -DyePAd
‡Benninger come out with a
continuous open width dyeing
machine to reduce the liquor ratio
during dyeing and finishing of
knitwear in jet dyeing machines.
‡In addition to quality benefits the
continuous open width finishing
process also offers savings
particularly in terms of water and
energy.
‡In continuous mode, CO2 emissions
can be reduced by nearly 2/3 in
comparison to exhaust dyeing
processes (liquor ratio of 1:7).
‡Benninger͛s TRIKOFLEX bleaching
and washing plants and the
Benninger Küsters DyePad suit this
type of application perfectly.
Bruckner, Germany

‡ Presented continuous dyeing range

(Pad-dry thermosol range
‡ The range provide colour
uniformity across the width and
length, no shade variation, crease
free fabric with minimum energy
consumption
‡ It is claimed to get 100%
reproducible dyeing results
‡ For drying high energy saver IR
dryer is provided, which give
uniform migration-free drying,
crease free material
‡ The hotflue are systematically
design to provide equal pressure in
upper and lower nozles
 Durst, Italy
‡ Introduced Durst Kappa 180, the
new generation, fully automatic
feeding in and guiding facility,
high performance digital printing
machine
‡ It is claimed that Durst kappa 180
is a alternative to flat bed screen
printing
‡ Speed of the machine is 600sq m/
hours (over 300 running meters
and outstanding quality 1056 X
600 dpi, max. printing width 195
cm.
‡ They are also offering water
based printing ink (Kappa inks) for
various types of printing.
Stork Prints

‡ Present new digital

textile printer ͚Spene͛
‡ Speed up to 555 m2/hr
‡ Its industrial feeding
system allows to use
any fabric up to 1.85
meter width
‡ They also offer inks
used in digital printing
 DGI, Korea

‡ Presented Fabrijet FD Pro-I digital printing

machine
‡ It can print up to 9 colours with max. speed
60sqm/h (Resolution 540X360)
‡ Print width:1,850 mm
 Kornit, Israel
‡ They have offered Drop-on-
Demand Direct -on-Garment
printer for small to mid-sized
production business, online and
retail shops
‡ Quick performance, easy to
operate, space saving
‡ Automatic pretreatment system
integrated in to the machine
‡ Printing area up to 14͛ X 18͟
‡ Can print cotton, polyester, their
blends, lycro, viscose, silk,
leather etc
‡ Resolution: 600X1600 dpi
 Zimmer, Austria

‡ Presented ͚Rotascreen SG/SU͛

rotary screen printing machine
‡ Machine consists of Digital
syncronization between screen
and blanket drive guarantees
printing at any speed up to 120
m/min.
‡ Individual cloth infeed systems,
cloth cleaning device, printing
washer with brushes and water
recycling system for minimum
fresh water consumption.
‡ High capacity hot-air jet dryer,
Automatic colour feeding system
 HAS LTDS DIS TIC LTD, Turkey

‡ Presented Compressive shrinkage range

(SHRINK-X) for processing knitted, woven and
denim fabric that can put just after the stenter
‡ Cotton, cotton/lycra, viscose and their blends,
silk, p/c, wool, polyamide etc can be
processed
 HAS LTDS DIS TIC LTD, Turkey

‡ Presented Tubular compacting machines of

FCT series
‡ Optimal compacting rate, highest dimensional
stability, excellent fabric handle and longer
life time of felt are the few features of the
machine.
 Teknik Tekstil Makine, Turkey

‡ Presented RAM-X2 stenter machine

‡ Advanced air flow control technology, art full
designed and optimum drying and heat setting
performance with less consumption of energy
and higher production (8% to 15% higher) are the
main features
‡ Each three meter chambers have counter type
heating and air circulation section arrangement
as well as unique chamber insulation
 Santex
They have introduced three novalties.
‡ First is a special drying chamber which act
as an energy saving device, while the same
time increasing productivity of new and
exisiting Santex dryer.
‡ Secondly, a hot melt coating and laminating
machine (Cavi-2-Coat) which featured four
types of coating-full coating; Reverse
coating; thru-coating and traditional
Gravure (Dot) coating.
‡ Thirdly they offered continuous two stage
compacting machine which combine virtues
of the rubber belt with the superior handle
of the felt shrinkage technique. This is a
high speed compacter with the felt
technology and give same residual
shrinkage, lusture finish and excellent touch
of the knit.
Monforts

‡ Special emphasis was given to

energy saving solutions and
environmental protection.
‡ Integrated heat recovery system
comprises a compact, air-to air
heat exchanger (installed within
the roof structure of stenter), is
fitted as standard on all new
Montex Stenters.
‡ The heat exchanger uses energy
from the exhaust gas to preheat
up to 60% of the incoming fresh
air entering the stenter.
‡ It claimed to save 30% energy
costs
 Monforts
‡ New eco applicator was also
displayed to improve soft coating
solution
‡ Significant energy saving with
reduce drying time is expected
with this applicator
‡ Also eliminate the need for a
conventional wet-on-wet padder.
‡ Designed for three options: to
apply a liquor/coating to one side
of the fabric; to apply a liquid to
both side of the fabric; or to apply
a liquid to one side of the fabric
and a different liquid to the other
side.
 HAS LTDS DIS TIC LTD, Turkey

‡ Offered Raising machine (RCMD) single and

double drum alternatively consist of 24, 28
and 36 working rollers
‡ Adjustable speed of the pile and counter pile
rollers
‡ It is possible to zero the raising effect just by
one button at the time of fabric transfer and
to restore it by pushing the same button once
again
 Clariant International Ltd
‡ All-in-one bleaching auxiliaries, ultra-low liquor
ratio dyeing, brilliant acid dyes which bring a
‡ new color dimension in brightness, and efficient
printing binders will be highlighted. Clariant͛s
‡ premium eco-care finishing which is setting a
new benchmark when it comes to wrinkle-free
‡ finishes, will also feature at the booth. This is
achieved with products improving fabric quality,
‡ cutting down production processes and
generating benefits in water, energy and time
savings.
 Clariant International Ltd

‡ Clariant launches a
new durable eco
flame retardant
finishes, resin
finishes, new
elements for
sustainable acid
dyes , High wet fast
disperse dyes
 Washing technology
MOTO : ͞Water is for living, not for dyeing͟

൯Minimal fresh water consumption leads to saving in water, effluent

and energy costs.
Number of machine manufactures displayed various washing machines. A
few of them are:
‡ MEMNUN MAKINA, Turkiye
‡ MOENUS, Germany
‡ MORRISON, USA
‡ Goller, Germany
‡ BENEKS, Turkiye
‡ BENNINGER, Switzerland
‡ MENZEL, Germany
‡ KUSTERS, Germany
‡ One thing was common that many Manufacturers have come out
with advanced methods of washing.
BENEKS-Washing machine

‡ Cab be used to wash the

knitted and woven fabric.
‡ No crease formation
‡ Water consumption 16 to
30 litre/kg depending
upon the shade.
‡ Speed up to 30 m/min
 BENNINGER-Wash

‡ Minimal fresh water consumption leads to saving in water, effluent and

energy costs
‡ Available for knitted & woven fabrics
‡ Large guide roll diameters and adapted roll spacing that prevent the fabric
from skewing and guarantee crease-free treatment from entry to exit of
the range
 Menzel-Scouring & Bleaching m/c

‡ It has improved chemical add-on process in scouring and

bleaching by removing the chemical pad-on trough and
adding the chemicals directly on top of two squeeze rollers
(nip).
‡ This allows for more precise add-on control as the pre-wet
fabric is immediately exposed to the specific treatment
without atmospheric exposure, as well as a higher liquor
exchange rate.
 Kusters Turbojet system of washing

‡ This system utilizes a

pressurized steam unit that
operates at 100oC to increase
water turbulence.
‡ This effectively washes both
sides of the fabric without a
spray bar unit in a short range
of space.
‡ One unit contains two passes
for high effective wash.
‡ It occupies less space.
 Arioli-Plasma treatment

‡ Arioli S.p.A displayed its new plasma

equipment, considered still to be in
the developmental stage.
‡ Very promising technology as a
potential new step in preparation of
fabrics (Man-made to natural)
Benefits:
‡ Increased dye uptake and wettability
‡ Increased adhesion with certain
finishing compounds.
 BENEKS-Edge sewing machine

‡ The special edge sewing machine is used to

convert especially the open width prefixed
lycra woven fabric into tube form by folding
the ends and sewing the edge.
‡ Machine operates automatically until folding
and the operator need not do any
adjustment. Due to perfect sewing, the
problems which might arise due to folds and
wrinkles are eliminated.
 Singeing machine
The features of singeing machines displayed are:
‡ Modified burners to produce high intensity uniform flame
capable of using natural gas, butane, propane or LPG
‡ Improved washing efficiency

± Menzel-Singeing m/c
± Morrison-Singeing m/c
± Osthoff-senge
± Parex Mather singeing machine
Machines are available for woven and tubular/Open width
knitted fabrics
 Menzel-Singeing m/c

‡ Independently controlled burners with

separate gas combustion analyzer helps the
efficiency of fuel usage.
‡ Improved washing process by adding another
set of rollers on the top section of the wash
box, forcing water through the fabric for
second time to increase water penetration
through the fabric, thus increasing the wash
effectiveness.
 Stenters/ Heat setting m/cs

‡ Outstanding drying capacity

‡ Low energy consumption
‡ Reliability
‡ Flexibility of operations
‡ Operator friendly machine
Numbers of machine manufacturers have displayed stenters.
± Unitech
± Moenus
± Superba (Carpet yarn)
 Unitech-single layer stenter

‡ Machine is provided with insulating panel with

high thickness, Independent heating of each
chamber, insulated floor platform (On request)
‡ Heating system: gas burner, thermic oil or
steam, combined heating system (Steam +
electric)
‡ Easy extraction of filters while machine in
operation, automatic filter cleaning (Optional)
‡ Many other features are available with the
machine
 SUPERBA-Advanced heat-setting line for carpet
yarn
‡ High productivity up to 12 Tones/day (99%
efficiency)
‡ Quick lot/style change
‡ Low operation cost & environment friendly
(Reduced energy consumption compared to
other heat setting process, limited
maintenance)
‡ Fully computer controlled
Single layer stenter for knitted and woven fabrics-
Moenus

‡ Creates a special cushion effect that ensures absolutely uniform

͞floating͟ of the fabric. This permits relaxation of the fabric before the
actual fixation process.
‡ The Star-Jet nozzle system guarantees optimal temperature
distribution and even ventilation intensity. Air application is kept
extremely uniform over the entire fabric
‡ This gentle drying makes for outstanding fixation and residual
shrinkage values and a soft, bulky handle
 Mercerizing machines
Mercerizing machines offered by various manufacturers claim
to provide:
‡ Better control systems
‡ Suitability of machine for hot/cold mercerization
‡ Operator friendly machine
A few manufacturers are:
‡ KUSTERS
‡ Menzel
‡ BENNINGER
‡ Morrison
‡ Lafer
 Menzel-mini mercerizing m/c

‡ Low cost and compact construction - ideal for finishing

small and medium production outputs.
‡ The material goes ͞to and fro͟ several times through the
machine during which it is mercerized and stabilized.
 BENNINGER-Mercerizer

‡ Can mercerize light

weight, heavy weight,
knitted and woven fabrics
on same machine
 Lafer-Liquid ammonia mercerising machine

‡ Liquid ammonia mercerization is an older

concept (developed 1930 & abandoned due to
complexities of processing & danger in
handling liquid ammonia)
‡ Lafer offers safer, more feasible system of
handling ammonia called Permafix
 Lafer-Tubular compacters

‡ It ensure flaw less results

‡ Used for tubular knitted
fabric
 TEKST-spray type hank
dyeing machine

‡ Consists of main tank and dye kitchen.

‡ Equipped with electrical and mechanical lid safety locking system.
‡ It works under 0,3 bar pressure with spray dyeing system.
‡ Machine works at low MLR.
‡ Capacity 5-300Kg
‡ After dyeing, the hanks enter fixing process at 98oC.
‡ Recycling of the dye solution is possible.
 TEKST-Hank Drying machine

‡ Minimum working temperature is 75oC and max. 95oC.

‡ Hank hangers are specially designed to make loading and
unloading easy.
 OBEM-Spray dyeing of yarn

‡ Dye solution is sprayed from perforated spindle and penetrates in the yarn
(M:L::1:5)
‡ The dyeing liquid then runs from the top of the hank to the bottom and goes
to the circulation system
‡ The even distribution of the dye solution from the perforated spindles and the
automatic movement of hanks in both clockwise and anticlockwise directions
achieve an even colour shade of each hank.
Benefits:
‡ It helps in reducing consumption of
‡ energy, water
 OBEM-Multi purpose apparatus

‡ API/V is the traditional vertical

apparatus that can be used to
dye different packages and
materials, by changing the
holding-material baskets
‡ It can be used to dye hank,
tops, loose fibre and tow
‡ It is high pressure(4.5 bar) and
high temperature (138oC)
machine
Robotization of package dyeing (OBEM)

‡It is complete automatic dyeing

plant for yarn( in package) to
avoid error due to human
‡Can dye all types of fibres with
max. temperature 138oC with
MLR 1:3.5
Robotization of Hank dyeing plant (OBEM)

‡Complete automatic hank

yarn dyeing plant to avoid
error due to human
‡MLR 1:10 for mercerized
cotton & 1:14 for acrylic,
Max. temperature 100oC
Vari-Flex Padder for knitted & woven fabrics-
Moenus

‡ Scope for side-centre-side

corrections
‡ Reproducible electro
pneumatic nip pressure setting
‡ Uniform liquor supply and
mixing over entire fabric width
‡ Automatic padder cleaning for
rapid colour changes
‡ Compact deign
 Jumboflow and Eco-88D piece dyeing machine
‡ Jumboflow can dye up to (Fong͛s)
280 kg per dyeing tube-up to 12
tubes with an extremely efficient heat exchanger, and allows
the cooling and rinse cycles to be combined, saving water,
time and energy (up to 3360 Kg /batch)
‡ Eco-88D is designed for light to medium weight fabric made
from manmade fibres and has two dyeing compartments in a
single-tube machine. Spray nozzle inside the dyeing
compartments reduces friction between fabric and metal and
reduces fabric defects due to friction.
 SCLAVOS-Soft flow dyeing machine

‡ Athena 2 is the new

development of Sclavos in the
field of knitted & woven fabric
dyeing
‡ Built with advanced
automation
‡ Twin soft flow dyeing system
‡ Variable loading adjustment
‡ Integrated control of liquor
ratio
‡ Heat exchanger
 Dry salt dosing (DSL-SCLAVOS)

‡ This specially developed device will ensure

that dry salt will be dosed in the dyeing
bath at any required linear rate without
any pre-dilution in the addition tank
Benefits:
‡ No involvement of machine͛s add tanks in
salt dilution, so that faster process is
obtained
‡ No need of fresh water for salt dilution, so
that liquor ratio is not affected
‡ No involvement of machine͛s operator at
all
‡ Very fast salt transfer when needed. This
will lead to optimum use of salt and thus
less TDS in effluent
 HT Synchron Airjet fabric dyeing machine
(DILMENLER)

‡ Transportation of fabric by mixture of air & steam

‡ Dyeing process is carried out in a gas medium, where dyestuff,
chemical and auxiliaries are directly injected in a air steam medium
‡ The exhaust rate of the bath is very high, so that the wastewater is
clear and with a small residual amount of products.
Then-Aerodynamics fabric dyeing

‡ THEN also provide airflow

system for piece dyeing
 Beam Jigger-Brazzoli
‡ It is a combination of traditional jigger
technology and autoclave dyeing
technology
‡ Perfect penetration of the dye
throughout the fibre
‡ High washing efficacy: washing times
cut by 40-50% approx. & water saving
35-40%
‡ Bleaching & Scouring time is reduced
35-50%
‡ No centre-selvedge and head-tail
problems
 SERVO Jigger (Memnun Makina)

‡ Fully automatic with PLC controlled dosing system

‡ Touch screen panel
‡ Addition tank with mixture and pneumatic panel
 Thies- High Temperature Jiggers

‡ Jigger for the processing of fabrics in open width for dyeing processes up to 143ΣC.
‡ Special features of the Thies
Jiggers are steplessly adjustable
fabric tension and speed as well
as the economic dye trough for
optimized short liquor dyeing
under uniform process
conditions.
 MKB-2000 Fabric Indigo dyeing (Memnun
Makina)

‡ Speed 5-35 m/min

‡ Sulphur can also dye
‡ Automatic foam cleaner
‡ Automatic dosing
 BENNINGER-Continuous dyeing system

‡ For continuous dyeing

machine fulfill the
following requirements:
ͻ Uniformity of the dyeing
ͻ High color fastness
ͻ Short through time
ͻ Cost efficient process
ͻ High efficiency
ͻ Flexible plant, suitable for many
processes
ͻ Crease-free fabric run
ͻ High reproducibility
 Kusters Continuous processing of knits

‡ Tensionless
continuous
processing range
Benefits:
‡ Use less water
‡ Dyes having high
fixation are used
with less salt.
‡ Leaves less colour in
spent dye bath
Rousselet-Continuous Centrifugal hydroextractor

‡ Feeding and discharging of

fibres in a continuous way,
allowing the greatest possibility
throughput
‡ A compact unit requires small
area
‡ By operating on thin layers of
fibres, the centrifuge enables a
uniform moisture content
‡ Limited maintenance
‡ Useful for natural and synthetic
fibres after preparation &
dyeing, Wool processing
Monti Antonio-Transfer Printing

‡ It offers high level of quality and reliability

‡ An optional vacuum feature provides deep penetration of
ink for fabrics requiring images on both side.
Benefits:
‡ Reduction in consumption dyestuff, energy, effluent
‡ Short runs are easy to manufacture
Limitation:
‡ Limited to volatile dyes &
‡ Not applicable for natural fibres
 Zimmer ʹPrinting machine
‡ It provides full range of printing machines-flat-
screen, rotary-screen and inkjet.
‡ Inkjet printer can print 2.6-meter-wide fabric
at speeds of 42 to 81 m2/hr. It also offered
Quickfix preparation and heat-treatment
machine for ink-jet printing.
 DuPont ʹInkjet printer
‡ Artistri 2020 & 3320 can print width of 1.8 and
3.3 metres respectively
‡ Speed 40 m2/hr for 760 dpi at two phases
‡ It also offered inks for other ink jet printer
manufactureres.
 Finishing
Theme:
A major focus is
‡ Faster production
‡ Water, chemicals and energy saving
‡ Fabric handling
SWA-Yarn raising machine

-Electronic adjustment of the

speed from 50-200 m/min
-Adjustment of brushing ratio
-Adjustment of angle of contact
of the yarn
-Device for rapid stop of the
machine
-Thread tension control device
 Lafer-raising machines

‡ Speed up to 50m/min
‡ Can be used for raising of
Knitted fleece, Polar
fleece
 Lafer ultra soft brush-sueding m/cs

ͻLafer ultra soft brush-

sueding m/cs for woven &
tubular knitted fabric
 Garment Processing
Theme:
A major focus is given on:
‡ Automation
‡ Creation of various effects
‡ Water, chemicals and energy saving
‡ Fabric handling