MITSUBISHI ENGINE 4G9 SERIES WORKSHOP MANUAL FOREWORD This Workshop Manual contains procedures for removal, disassembly, inspection, adjustment, reas- sembly and installation, etc. for service mechanics. All information, illustrations and product descrip- tions contained in this manual are current as at the time of publication. We, however, reserve the right to make changes at any time without prior notice or obligation. FILING INSTRUCTION Please keep these manual pages in the binder No. BN940001 File these pages according to the signs “Added”, “Revised” and “Deleted” on the “List of effective pages” which are interpreted below. ‘Added: File the pages with this label addi- tionally in your manual. Revised.Deleted: Replace the existing pages with the corresponding pages with this sign Missing sheets willbe supplied upon request. aa MITSUBISHI MOTORS CORPORATION (© Miinblehi Motors Corporation Aug. 1986 Engine Pub. No. PWEE9101-Eeee INTRODUCTION EXPLANATION OF MANUAL CONTENTS: Maintenance and Servicing Procedures (1) A diagram of the component parts provided near the front of each section is in order to give the reader a better * understanding of the installed condition component parts. ‘The numbers provided within the diagram end ind 2) servicing procedures; the symbol cates @ non-reusable part; the tig! torque is provided where applicable. indicate the sequence for | ter Points ‘When there are major points relative to maintenance and ‘servicing procedures (such as essential maintenance and service points, maintenance and service standard values, information regarding the use of special tools, etc), these are arranged together as major maintenance and service points and explained in detat A): Indicates that the removal or disassembly. §4€ Indicates that there are essential points for installation or reassembly. of Classification of Major Maintenance/Service are essential points for Removal steps: The part designation number corresponds to the number in the illustration to indicate removal steps. Disassembly steps: The part designation number corresponds to the number in the illustration to indicate disassembly steps. Installation steps: Specified in case instalation is impossible in reverse order of removal steps. Omitted if installation is possible in reverse order of removal steps. Rea sieps: pected in ase eassemby is impossible in reverse order of disassembly steps. Omitted if reassembly is possible in reverse order of disassembly steps. Symbols for Lubrication, Sealants and Adhest ives. Information concemit provided, by using symbols, in the ‘component parts, or on the ‘page following ‘component parts page, and explained. the locations for lubrication and for application of sealants and adhesives is iagram of the «s = i: ” Grease (multipurpose grease unless there is @ brand or type specified) Sealant or adhesive Brake fluid, automatic transmission fluid (oF air conditioner compressor oi! Engine off of gear oi! Pw BE SEL EINTRODUCTION Indicates the group title. indates Indicates the section the group ttle umber. y y GA1 ENGINE — Water Purp and Water TATA 7, WATER PUMP AND WATER PIPE REMOVAL AND INSTALLATION Denotes tightening torque. CalsT] Kam [tbe] Taeee ane coreepons to ef Seeteetet reemere cme nt ‘umber appearing in ae “pameval tee ‘Disassembly steps’, ie... “ntaation ep $y 2 Reet ee "Reassembly steps". Se, agit Ser fee He Operating proce- dures, cautions, ‘tc. on removal, installation, disassembly and Teassembiy are described, rae €&ist of Effective Pages Page Revision Date Remarks Page Revision Date Remarks code code M1A0-1 D Nov. 1995 ‘11A-13-2 — ‘Aug. 1996 Revised 114-03 to 11A-.0-8 A Dec. 1991 11A-13-3 c Feb, 1994 WATT D Nov. 1995 TA A Dec. 1991 MA-1-2 E Aug. 1996 Revised 11A14-2- c Feb. 1994 11A1-3 D Nov. 1995 W1A143 and 114-144 A Dec. 1991 TAt4 E Aug. 1996 Revied = 111511011158 D —_Nov. 1995 114-1-6 to 114-1-10. D Nov. 1995 1016-1 A Dec. 1991 11A-1-11 and 11A-1-12, Feb. 1994 11A-16-2 to 11A-16-6. D Nov. 1995 19A-2-1 and 11A-2-2 A Dec. 1991 WAT7-1 c Feb. 1994 112-3 D Nov. 1995 11A-17-2 D Nov. 1995, 11A3-1 to 1143-3 D Nov. 1995 1IA-17-3. A Dec. 1991 W1ARd-1 D Nov. 1995 WAT74 c Feb. 1994 WIAS-1 to 1105-7 D Nov. 1995 VATE c Feb. 1994 11A6+1 to 1106-6 D Nov. 1995 11A-18-2 D Nov. 1995 TATA A Dec. 1991 A183 C Feb. 1994 114-72 to 1147-4 D Nov. 1995 A184 A Dec. 1991 AB c Feb. 1994 V1A-18-5 and 114-186 BB July 1993 masz A Dec. 1991 NA187 D Nov. 1995 TAS A Dec. 1991 WAT91 A Dec. 1991 11A 9210 11094 D Nov. 1995, HAI? B July 1983 TIA104 and 114-102 A Dec. 1991 11A-193 c Feb. 1994 VAAI-41 tO 11A11-5 —-D—_Nov. 1995 A194 B July 1993 V1AC12-1 to 11A-12-4 c Feb. 1994 A195, D Nov. 1995, VWMA13-1 Oo Nov, 1995, M1A196 c Feb. 1994 Missing sheets will be supplied upon request. rwecsnore