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Corrosion Science: Marie Dumerval, Stéphane Perrin, Loïc Marchetti, Michel Tabarant, François Jomard, Yves Wouters
Corrosion Science: Marie Dumerval, Stéphane Perrin, Loïc Marchetti, Michel Tabarant, François Jomard, Yves Wouters
Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
a r t i c l e i n f o a b s t r a c t
Article history: Samples of 316L were exposed at 325 °C to PWR primary water labelled with deuterium and oxygen 18.
Received 26 February 2014 The SIMS and GD-OES analysis has revealed the presence of deuterium in the internal oxide layer and in
Accepted 19 April 2014 the underlying alloy. Two-stage corrosion experiments have shown that the oxygen and hydrogen trans-
Available online xxxx
port in the oxide layer is not coupled and that the short-circuit diffusion coefficient of 18O in the oxide
scale: Dsc = (9 ± 1)1017 cm2 s1. These results are used to propose a mechanism describing the anionic
Keywords: growth of the protective oxide layer and the concomitant adsorption of hydrogen in the alloy.
A. Stainless steel
Ó 2014 Elsevier Ltd. All rights reserved.
B. SIMS
C. Oxidation
C. Reactor conditions
C. Hydrogen absorption
http://dx.doi.org/10.1016/j.corsci.2014.04.025
0010-938X/Ó 2014 Elsevier Ltd. All rights reserved.
Please cite this article in press as: M. Dumerval et al., Hydrogen absorption associated with the corrosion mechanism of 316L stainless steels in primary
medium of Pressurized Water Reactor (PWR), Corros. Sci. (2014), http://dx.doi.org/10.1016/j.corsci.2014.04.025
2 M. Dumerval et al. / Corrosion Science xxx (2014) xxx–xxx
uptake by the alloy. That is why this study aims to investigate the Medium [D2SO4] = 0.5 M
possible links between hydrogen absorption and oxidation Temperature 25 °C
mechanisms in the case of austenitic stainless steels exposed to Time 95 h
Current density 7.5 mA cm2
PWR primary medium. For that purpose two complementary
characterization methods, coupled with isotopic labeling, have
been used in this work:
1.5
(a) SIMS in order to investigate the distribution of hydrogen and D peak
oxygen through the oxide scale,
H peak
(b) GD-OES (Glow-Discharge Optical Emission Spectrometry) in
order to characterize hydrogen absorption in the alloy
underlying the oxide. 1
Intensity (a.u.)
2. Materials and methods
Table 1
Chemical composition (wt.%) of 316L alloy.
Fe Cr Ni Mo Mn Cu Si Co N P C S
68.18 16.6 10.2 2.21 1.82 0.43 0.3 0.11 0.056 0.033 0.03 0.028
Please cite this article in press as: M. Dumerval et al., Hydrogen absorption associated with the corrosion mechanism of 316L stainless steels in primary
medium of Pressurized Water Reactor (PWR), Corros. Sci. (2014), http://dx.doi.org/10.1016/j.corsci.2014.04.025
M. Dumerval et al. / Corrosion Science xxx (2014) xxx–xxx 3
stage is limited to 16 h in order to limit the oxide growth and with a thickness of 12 lm has been used. The oxygen calibration
measure a diffusion coefficient [21]. At the end of the corrosion was done using samples of oxidized tantalum with a known thick-
experiments, the samples were stored in liquid nitrogen until their ness of Ta2O5. The nuclear reaction analyses were done at JANNuS
characterisation. (Joint Accelerators for Nano-science and Nuclear Simulation) in
Saclay, France.
2.3. SIMS analysis
3. Results and discussion
SIMS was used to determine the deuterium and oxygen profiles
in the oxide. This analysis was performed with a CAMECA IMS 7f 3.1. Remarks about GD-OES analysis of hydrogen
device. A primary Cs+ beam (5 nA) is sputtering a crater over
150 150 lm2, and the analysed area is limited to a 33 lm Two samples of 316L were oxidised for 130 h in primary med-
diameter circle via a system of diaphragms. ium: one in classical water H2O and one in deuterated water
The difference in ionization yield between the oxide and the D2O. The observed hydrogen signal result mainly from three
alloy has for consequence a strong decrease of the intensity at sources: the water adsorbed on different surface of the analysis
the oxide/alloy interface and makes it impossible to draw conclu- chamber (for example the glow discharge source), the condensa-
sion about the origin of variations in H and D signals near the tion of water on the sample surface due to the nitrogen conserva-
oxide/alloy interface [12]. Consequently, GD-OES has been used tion and the most interesting part of the signal stemmed from
to study H isotope absorption in the alloy underlying the oxide hydrogen absorption in the sample. Among these three separate
scale. hydrogen sources, the two first one are highly dependent of the
analysis procedure and often lead to unreproducible results, partic-
2.4. GD-OES analysis ularly when studying materials in which the hydrogen absorption
remains weak. Then, the use of deuterium as an isotopic tracer of H
In order to study the hydrogen absorption by the alloy, GD-OES during corrosion tests, allows the isolation of the signal due to H
analysis was performed. Experiments were done using a Horiba isotope uptake by the sample during it exposure to PWR primary
Jobin Yvon GD-Profiler 2. A polychromator with 23 fixed optical medium [12]. The hydrogen profile in both sample exposed to
lines was installed and a monochromator was used to have the classical and deuterated primary water and the deuterium profile
choice of a new wavelength. The discharge lamp works with an in the sample exposed to D2O medium are compared in Fig. 2,
Argon partial pressure of about 800 Pa. The Cu anode diameter is and highlights the interest of using deuterium to study hydrogen
4 mm and the input power was adjusted to 40 W. by GD-OES. A part of this hydrogen enrichment was previously
Hatano et al. have shown the possibility of both detecting and hidden by the hydrogen signal due to condensation and/or
analysing deuterium using GD-OES [22]. Their method has been adsorption on analysis chamber surfaces, whereas the deuterium
used in order to study deuterium absorption in this work. A profile shows a well-defined peak due to absorption by the sample,
method in several steps was established to obtain the profile of without hydrogen external sources effects.
metallic elements, deuterium, and hydrogen in the sample.
3.2. Deuterium absorption in oxide
(i) The polychromator was shifted on the deuterium wave-
length (121.517 nm) and a profile of D was obtained in these After 600 h of oxidation, the profiles of the main metallic
conditions. A sample of deuterided Zy-4 (see Section 2.1.2) elements (iron and chromium), deuterium, and oxygen obtained
was used to configure the system. by SIMS analysis are presented in Fig. 3.
(ii) Then, the polychromator was adjusted to the hydrogen The oxygen intensity is plotted in order to show the oxide film
wavelength (121.586 nm) with a certified standard (NIST location. The metallic elements profiles are reported to delimit the
1155). A profile of hydrogen and metallic elements was outer and the inner layers. This delimitation of the internal and the
made in these conditions. external interface are marked by the dotted lines in Fig. 3 and has
0.35 2
During the two stages, a Cr profile was made with the mono- D - Exp to D2O medium
chromator (shift on the Cr wavelength: 425.439 nm) to be sure H - Exp to D O medium
2
that the sample was homogeneous between the two analysis zone. 0.3
H - Exp to H2O medium
Intensity of D and H exposed
avoid the ionization yield difference between the oxide and the 0.25
Intensity of H (a.u.)
Please cite this article in press as: M. Dumerval et al., Hydrogen absorption associated with the corrosion mechanism of 316L stainless steels in primary
medium of Pressurized Water Reactor (PWR), Corros. Sci. (2014), http://dx.doi.org/10.1016/j.corsci.2014.04.025
4 M. Dumerval et al. / Corrosion Science xxx (2014) xxx–xxx
0 1000 2000 3000 4000 5000 6000 and metallic element profiles are used to localize the two layers
6
1,4 10 composing the oxide film. The delimitation of internal and external
16 interfaces is made in the same way as for SIMS profile, by the
O 5000
been determined by the reduction of Cr signal of 50%. Indeed, as 3.4. Oxygen and hydrogen transport through the oxide scale
mentioned in Section 2, the external crystallites are mainly
composed of iron and nickel whereas the inner layer is enriched SIMS profiles of oxygen and hydrogen markers (18O and D
in chromium. Thereby, the deuterium enrichment could be located respectively) after the 2-stage corrosion experiments are presented
by comparing the oxide layers. The deuterium peak appears to be in Fig. 5. The Cr intensity is used to localize the two interface by the
correlated to chromium enrichment. These results show the method presented in Sections 3.2 and 3.3. These interfaces are
deuterium is located in the inner oxide layer and could be associ- marked by dotted lines for the two kinds of experiments in the
ated with the dissociation of water molecules during corrosion Fig. 5. The localisation of this interface shows the reproducibility
processes. Moreover, deuterium does not seem to be present in between the two experiments (second sequence with 18O or D).
the external layer. It is then possible to compare the profile of 18O and D linked to
the second sequence of oxidation.
Fig. 5 shows that the 18O and D profiles in oxide scale formed on
3.3. Deuterium absorption in alloy 316L are different whereas the 16O profiles are similar. Indeed, the
18
O signal presents a characteristic diffusion profile whereas the D
Quantitative profiles of metallic elements obtained by GD-OES profile shows a plateau. This result proves that hydrogen diffusion
are presented in Fig. 4. The specimen was corroded under the same in the oxide is faster compared to oxygen diffusion. Moreover,
conditions as those used for SIMS analysis. The oxygen intensity these profiles demonstrate that hydrogen and oxygen transports,
70 0.2 12 0.1
Fe
60
Ni
10 0.08
0.15
% Weight (Fe, Cr, Ni, O)
50
Intensity of D (a.u.)
Intensity of D (a.u.)
% Weight of Ni
8 0.06
40
0.1
30 D
6 0.04
20 Cr
0.05
4 0.02
Ni
10 D
O
0 0 2 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30 35 40
Sputter time (s) Sputter time (s)
(a) (b)
Fig. 4. Quantitative profiles of metallic elements and oxygen (left axis) and qualitative one of deuterium (right axis), obtained by GD-OES on 316L sample corroded 600 h in
deuterated primary medium, and plotted against the sputtering time.(a) General graph. From left to right, the dotted lines highlight respectively external oxide/internal oxide
and internal oxide/alloy interfaces. (b) Zoom of (a) on the Ni and the D.
Please cite this article in press as: M. Dumerval et al., Hydrogen absorption associated with the corrosion mechanism of 316L stainless steels in primary
medium of Pressurized Water Reactor (PWR), Corros. Sci. (2014), http://dx.doi.org/10.1016/j.corsci.2014.04.025
M. Dumerval et al. / Corrosion Science xxx (2014) xxx–xxx 5
6
0.04 1.5 10 6
1.6 10
16
1.4 10
Intensity of D (counts/s)
6
1.2 10 0.03
Concentration of O
2000 D
16
1 10 6
6 Cr
1 10 0.025
18 1500
8 10
5 O 0.02
6 10
5 Fit 0.015 1000 5
18
5 10
16
5
4 10 0.01
500
2 10
5
0.005 Cr
0 0 0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
Depth (nm) Depth (nm)
(a) (b)
Fig. 5. SIMS profiles, as a function of sputtering time, of the 18O and D distributions through the oxide scale formed during 2-stages (600 h + 16 h) corrosion experiments
leaded on 316L exposed at 325 °C to primary medium, isotopically labelled with 18O (a) or D (b) during the second stage. From left to right, the vertical dotted lines highlight
respectively external oxide/internal oxide and internal oxide/alloy interfaces. The black dashed line exhibits the fit of 18O concentration profile in the internal oxide layer,
according to Eq. (2).
through the oxide scale formed on 316L exposed to PWR primary Table 4
environment are probably not coupled in a single molecule. These Values of oxygen diffusion coefficients, in the internal oxide scale formed on Ni-base
results differ from those obtained by Jambon et al. [13] in the case and Fe-base alloys during their exposure at 325 °C in primary water, reported in the
literature.
of alloy 600 exposed to primary medium, in which a concomitant
diffusion of H and O in the oxide layer is reported, involving an Alloy Diffusion coefficient (cm2 s1) Refs.
hydroxide ion in substitution in the anionic sublattice. Even if 316L 3 1016 [10]
the conditions of oxidation are the same between the two papers, A-690 2 1017 [24]
the materials, their microstructure and their preparation are differ- A-600 5 1017 [13]
ent. In Ref. [13], the specimens are single crystals like alloy 600,
and the samples are electro-polished. These differences can lead
to the formation of an oxide with transport properties which can According to deuterium profile which corresponds to a plateau
be different than those obtained in this study. in the oxide, it is not possible to determine the diffusivity of D
As it can be seen in Fig. 5a, the oxygen diffusion coefficient is on the basis of these experiments. Indeed, this levelling off is
determined in the internal oxide layer only assuming a short- characteristic of hydrogen accumulation in the oxide rather than
circuit diffusion regime (C-regime) [23]. The oxide thickness, a diffusion profile in the oxide scale.
determined by NRA, is equal to 43 nm and corresponds to the first
part of the profile until the oxide/alloy interface (evidenced by a 3.5. Links between hydrogen absorption and oxidation mechanism
50% reduction of Cr signal). Furthermore, the total eroded depth during corrosion processes of 316L stainless steels in PWR primary
was determined by profilometry. These two measurements allow media
for the conversion of the sputter time to depth both in the oxide
and in the alloy. Then, the 18O concentration profile is fitted The localization of absorbed deuterium in 316L alloy, after
between 10 and 40 nm (corresponding to the internal oxide layer exposure to PWR primary medium, was investigated by SIMS and
in Fig. 5) with a C-regime equation modified to exclude the GD-OES in the Sections 3.2 and 3.3. This absorption of hydrogen
external oxide scale: (marked by deuterium) can be explained by the dissociation of
water molecules during oxidation. In the following paragraph,
x lext
CðxÞ ¼ K erfc pffiffiffiffiffiffiffiffiffi ð2Þ interest is mainly devoted to propose a mechanism of the inner
2 Dsc t
oxide growth taking into account the link between hydrogen
18
where C(x) is the O concentration defined as: uptake and corrosion of the alloy. The inner oxide is considered
Ið OÞ 18 to be a FeCr2O4-type spinel [1,2,4–6]. The notation hhAii refers to
CðxÞ ¼ ð3Þ the element A in solid solution in the 316L alloy. This mechanism
Ið18 OÞ þ Ið16 OÞ
is written according to Kröger–Vink notations [25] for the point
K is a constant depending on the tracer concentration at the defects description and defined:
surface and on the short circuit density, x is the recalculated
depth, lext is the external oxide thickness, Dsc the 18O short-circuit (a) the adsorption of water molecules at the surface
diffusion coefficient and t the duration of the second sequence. (b) the internal oxide growth supported by OXO et Hi diffusion
The value of short-circuit diffusion coefficient Dsc obtained is through the oxide and uphill diffusion of oxygen vacancies
(9 ± 1)1017 cm2 s1. This value is in the same order of magni- (c) the absorption of hydrogen in the alloy.
tude than those reported in the literature for oxygen diffusion
in internal oxide scale formed on Ni-base and Fe-base alloys The reactions taking place at the solution/passive film interface
during their exposure at 325 °C in primary water (cf. Table 4). are:
Please cite this article in press as: M. Dumerval et al., Hydrogen absorption associated with the corrosion mechanism of 316L stainless steels in primary
medium of Pressurized Water Reactor (PWR), Corros. Sci. (2014), http://dx.doi.org/10.1016/j.corsci.2014.04.025
6 M. Dumerval et al. / Corrosion Science xxx (2014) xxx–xxx
(a) Water adsorption This type of local effect of absorbed hydrogen applied to a crack
tip might affect the SCC processes.
H2 O þ s ¡ H2 O s ð4Þ It can also be remarked that a parallel can be establish between
(b) Oxygen vacancy consumption and water molecules dissoci- (i) the differences of hydrogen transport mechanisms trough the
ation, considering that the absorption site s is the same for oxide formed on Ni-base and Fe-base alloys exposed to primary
water molecules and protons medium and (ii) the differences between these two alloys regard-
ing the role of aqueous dissolved hydrogen concentration on the
H2 O s þ VO þ s ¡ OXO þ 2Hþ s ð5Þ crack growth rate, reported by Meng et al. [16]. Then, the discrep-
ancies in H absorption mechanisms could play a role in the partic-
(a) Absorption of a part of protons produced by water dissocia- ular SCC resistance of each two alloys.
tion in the oxide
Please cite this article in press as: M. Dumerval et al., Hydrogen absorption associated with the corrosion mechanism of 316L stainless steels in primary
medium of Pressurized Water Reactor (PWR), Corros. Sci. (2014), http://dx.doi.org/10.1016/j.corsci.2014.04.025
M. Dumerval et al. / Corrosion Science xxx (2014) xxx–xxx 7
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Please cite this article in press as: M. Dumerval et al., Hydrogen absorption associated with the corrosion mechanism of 316L stainless steels in primary
medium of Pressurized Water Reactor (PWR), Corros. Sci. (2014), http://dx.doi.org/10.1016/j.corsci.2014.04.025