QA1-7 : MACHINE INSPECTION SHEET

PT PAMAPERSADA NUSANTARA
PLANT DIVISION

DUMP TROCK - HD785-7

PAMA

C/N Date Job Site 1.

E/N SMR 2.
Condition
SUB COMPONENT ITEMs CHECK QA / GL Remarks
Comp

1. Radiator core & fin, cap, 1. Dirty, leak, clogged, damage

strainer, and pressure valve
2. Water level sensor 2. Jammed, malfunction
Radiator & Sub Water Tank

3. Sub tank, water gauge, and 3. Clogged, crack, cap, malfunction

drain valve
4. Water pump, corrosion filter 4. Leak, malfunction
and valve
5. Hose and pipe connection 5. Leak, crack, loose, deformation
6. Fan blade, pulley, v-belt and 6. Loose, damage, worn out
tension pulley
7. Water temperature sensor 7. Damage, lost, malfunction,
and cable disconnection

1. Lubrication oil and plug 1. Level deterioration and loose

2. Lub oil piping and hoses 2. Leak, loose, crack, deformation
3. Air cleaner, rubber and 3. Clogged, crack, cap lost,
connection malfunction
4. Exhaust manifold & muffler 4. Leak, loose, crack, damage
mounting bolt and
5. Exhaust temperature sensor 5. No loose & damage
6. Turbocharger, clamp and 6. Leak, loose, crack
mounting bolt
7. Cylinder head, return fuel line, 7. Leak, loose
rocker arm cover
8. Cylinder Block, oil cooler, front 8. Leak, loose, crack, damage
Engine

seal, oil pressure sensor

9. Oil filter, bracket, piping and 9. Leak, loose, damage, deformation
hoses
10. Fuel filter, fuel line, fuel tank, 10. Leak, loos, damage, deformation
water separator & breather
11. Fuel Pump, coupling and 11. Leak, crack, loose, lost
mounting bolt
12. Performance test 12. Abnormal noise, low power
13. Water temperature 13. Malfunction, Over heat
14. Exhaust smoke 14. Excess colour (black, blue, white)

Mechanic Inspected by QA / GL
Good
Good After
Condition

(…………………………………………….….) Bad Repair (…………………………………………….….)

( Name ) ( Name )

INM/2014-REMAN
1
 QA1-7 : MACHINE INSPECTION SHEET
PT PAMAPERSADA NUSANTARA
PLANT DIVISION

DUMP TROCK - HD785-7

PAMA

C/N Date Job Site 1.

E/N SMR 2.
Condition
SUB COMPONENT ITEMs CHECK QA / GL Remarks
Comp

1. Lubrication oil 1. Leak, crack, clogged or damage

2. Lubricating oil piping and hose 2. Leak, loose, crack, deformation
3. Trans. T/C pump and 3. Leak, loose, crack
Transmission Module

mounting bolt
4. Trans.solenoid valve, cover, 4. Leak, loose, crack, malfunction
and mounting bolt
5. T/C control valve and 5. Leak, loose, damage
mounting bolt
6. Oil cooler, piping and hose 6. Leak, loose, crack, damage
7. Seal input and out put shaft 7. No Leak
8. Universal joint and propeller 8. No Leak and loose
shaft mounting bolt
9. Running test 9. No abnormal noise and no leak
10. Pump and connection hose 10. No leak

1. Lubrication oil 1. Level, deterioration

2. Hydraulic tank and 2. Leak, loose, crack
Hydraulic system

mounting bolt
3. Hoist valve and mounting 3. Leak, loose, crack and malfunction
bolt
4. Hoist cyl. piping and hose 4. Leak, loose, crack and malfunction
5. Pump, piping, hose, and 5. Leak, loose, crack and malfunction
mounting bolt

1. Steering valve, hose, and 1. Leak, loose, crack, malfunction

mounting bolt
2. Steering cyl., piping, and 2. Leak, loose, crack, malfunction
hose
Steering system

3. Emergency motor and 3. Leak, loose, crack, malfunction

piping line
4. Demand valve and 4. Leak, loose, crack
mounting bolt
5. Oil level 5. Level, deterioration
6. Steering wheel end ply 6. Small or large

Mechanic Inspected by QA / GL
Good
Good After
Condition

(…………………………………………….….) Bad Repair (…………………………………………….….)

( Name ) ( Name )

INM/2014-REMAN 2
 QA1-7 : MACHINE INSPECTION SHEET
PT PAMAPERSADA NUSANTARA
PLANT DIVISION

DUMP TROCK - HD785-7

PAMA

C/N Date Job Site 1.

E/N SMR 2.
Condition
SUB COMPONENT ITEMs CHECK QA / GL Remarks
Comp

1. Lubrication oil 1. Level, deterioration

2. Differential oil seal
3. Drive shaft, spider joint, and
mounting bolt
4. Torque rod, pin, and bushing
Final Drive
2. Leak, loose, crack, unusual
noise
3. Crack, band, loose, broken, lub
4. Crack, band, loose, broken

5. Front suspension RH – LH 5. Leak, worn, crack malfunction

6. Rear suspension RH - LH 6. Leak, worn, crack malfunction
(scratch)
7. Brake cooling valve and 7. Leak, loose, crack
mounting bolt
8. Brake cooling and piping 8. Leak, loose, crack, deformation
9. Front pad and parking brake 9. Leak, worn, malfunction
10. Knuckle, tie rod, bushing, and 10. Crack, band, loose, broken, lube
pin
11. Final drive housing, cover, and 11. Leak, loose, crack, unusual
mounting bolt noise
12. Running test 12. Unusual noise, leaking
1. Piping and mounting bolt 1. Loose, Crack
2. Valve drain , piping and hose 2. Leak, Loose, crack, unusual noise
connection
3. Retarder, treadle, relay, 3. Leak, Loose , crack, malfunction ,
emergency & Parking brake
Air System

damage
valve 4. Leak, Loose, crack, malfunction ,
4. Front and brake chamber damage
5. Unloader , governor and check 5. Leak , Loose , crack, malfunction ,
valve deformation
6. Air condition 6. malfunction and unusual noise

1. Battery electrolyte 1. Level and low PH (basa)

2. Battery clamp and cable 2. loose, crack, dirty
3. Battery relay, starting motor,
Electrical System

3. Damage, loose, malfunction

alternator, starting switch
4. Gauge, panel lamp, fuse, relay 4. Damage, loose, malfunction
and wiring
5. Service meter, buzzer, wiper, 5. Damage, malfunction
horn, switch
6. Warning lamp & working lamp 6. Damage, malfunction
7. Air condition system 7. Damage, malfunction

Mechanic Inspected by QA / GL
Good
Good After
Condition

(…………………………………………….….) Bad Repair (…………………………………………….….)

( Name ) ( Name )
INM/2014-REMAN 3
 QA1-7 : MACHINE INSPECTION SHEET
PT PAMAPERSADA NUSANTARA
PLANT DIVISION

DUMP TROCK - HD785-7

PAMA

C/N Date Job Site 1.

E/N SMR 2.
Condition
SUB COMPONENT ITEMs CHECK QA / GL Remarks
Comp

1. Grease 1. Level and contamination

2. Pump, and mounting bolt 2. Clogged, damage, and loose of bolt
3. Piping, hoses, distributor, and 3. Leakage, clogged, and loose of bolt
Auto lube & Fire Suppression

mounting bolt
4. Setting timer 4. Over, low, malfunction
5. Bottle extinguisher and 5. Clogged, damage, and loose of bolt
mounting bolt
6. Fire suppression pressure 6. Malfunction of nozzle spray
7. Hoses, clamp, nozzle, and 7. Leakage, clogged, and loose of bolt
mounting bolt
8. Nitrogen cylinder, mechanical 8. Damage, malfunction
actuator
9. Automatic sensor 9. Electrical connection

1. Cabin, front glass, right glass, 1. Broken, dent, crack

left glass, rear glass 2. Broken, dent, crack
2. Hand reel, mirror 3. Broken, dent, crack
3. Chassis, vessel 4. Broken, dent, crack
Others

4. Stopper and dimension 5. Broken, worn

5. Tire and mounting nut 6. Broken, dent, crack

Mechanic Inspected by QA / GL
Good
Good After
Condition

(…………………………………………….….) Bad Repair (…………………………………………….….)

( Name ) ( Name )

INM/2014-REMAN 4