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    Imx-B4Wh-S: Head Exchangeable Lollipop End Mill

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    The document describes an end mill tool called the IMX-B4WH-S. It has three key features: 1) a ball edge that exceeds 120 degrees which allows for undercutting, 2) a high helix cutting edge that reduces cutting resistance and suppresses vibration, and 3) a coolant hole that supplies coolant for improved surface finish during long overhang cuts. Test results showed the tool performed better than conventional tools in terms of surface finish quality when cutting at high speeds and depths with long overhangs, due to its ability to suppress chattering through the design of its cutting edge and coolant supply through the hole.

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    Imx-B4Wh-S: Head Exchangeable Lollipop End Mill

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    12 views6 pages
    The document describes an end mill tool called the IMX-B4WH-S. It has three key features: 1) a ball edge that exceeds 120 degrees which allows for undercutting, 2) a high helix cutting edge that reduces cutting resistance and suppresses vibration, and 3) a coolant hole that supplies coolant for improved surface finish during long overhang cuts. Test results showed the tool performed better than conventional tools in terms of surface finish quality when cutting at high speeds and depths with long overhangs, due to its ability to suppress chattering through the design of its cutting edge and coolant supply through the hole.

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    IMX-B4WH-S

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    The document describes an end mill tool called the IMX-B4WH-S. It has three key features: 1) a ball edge that exceeds 120 degrees which allows for undercutting, 2) a high helix cutting edge that reduces cutting resistance and suppresses vibration, and 3) a coolant hole that supplies coolant for improved surface finish during long overhang cuts. Test results showed the tool performed better than conventional tools in terms of surface finish quality when cutting at high speeds and depths with long overhangs, due to its ability to suppress chattering through the design of its cutting edge and coolant supply through the hole.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    12 views6 pages

    Imx-B4Wh-S: Head Exchangeable Lollipop End Mill

    Uploaded by

    Đồng Đăng Hải
    The document describes an end mill tool called the IMX-B4WH-S. It has three key features: 1) a ball edge that exceeds 120 degrees which allows for undercutting, 2) a high helix cutting edge that reduces cutting resistance and suppresses vibration, and 3) a coolant hole that supplies coolant for improved surface finish during long overhang cuts. Test results showed the tool performed better than conventional tools in terms of surface finish quality when cutting at high speeds and depths with long overhangs, due to its ability to suppress chattering through the design of its cutting edge and coolant supply through the hole.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    Head Exchangeable Lollipop End Mill

    IMX-B4WH-S
    IMX-B4WH-S

    Design intent
    IMX-B4WH-S provides excellent surface finish in long overhang
    by suppressing the chatter vibration.
    120° High helix Cutting edge

    Point of tool design


    Coolant hole

    1. Ball edge that exceed 120 degrees allows undercutting

    2. High helix Cutting edge reduces the cutting resistance and suppress vibration

    3. The coolant is supplied from the coolant hole

    2
    Performance of IMX-B4WH-S
    Vc IMX-B4WH-S Conventional
    Horizontal Cutting
    Tool R6 LOLLIPOP EM GOOD NG
    Work material SUS630(H1075) Photo area
    30m/min
    Overhang 60mm (5D)
    Feed direction Horizontal
    Depth of cut ae 0.3mm
    Feed per tooth 0.03mm GOOD NG
    Coolant Emulsion
    40m/min

    GOOD NG
    60m/min

    IMX-B4WH-S Conventional GOOD


    80m/min

    3
    Performance of IMX-B4WH-S
    Vertical Cutting Vc IMX-B4WH-S Conventional
    Tool R6 LOLLIPOP EM GOOD
    Work material SUS630(H1075)
    Overhang 60mm (6D) 30m/min
    Feed direction Vertical Photo area

    Depth of cut ae 0.3mm


    Feed per tooth 0.03mm GOOD NG
    Coolant Emulsion
    40m/min

    GOOD NG
    60m/min

    GOOD
    IMX-B4WH-S Conventional
    80m/min

    4
    Performance of IMX-B4WH-S
    Coolant hole State of internal coolant
    Tool IMX12B4WH12008S
    Work material Ti-6Al-4V
    Overhang 60mm (5D)
    Feed direction Horizontal
    Depth of cut ap 1.0mm
    Depth of cut ae 0.5mm
    Feed per tooth 0.10 mm/tooth
    Coolant Emulsion
    Only internal
    without external coolant

    Cutting edge state after machining 45m


    Flank surface Rake surface

    No chipping or welding occurred on the tool due to the effect of the coolant hole

    5
    SIZE LINEUP

    RE

    LH RE accuracy
    Metric Size ±0.015mm

    Type number RE DC EA(°) DCON LH Z Grade

    IMX10B4WH12008S 6 12 125 9.7 16.5 4 EP7020

    IMX12B4WH16008S 8 16 130 11.7 20.9 4 EP7020

    IMX16B4WH20008S 10 20 125 15.5 24.7 4 EP7020

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